F15-140_WC-9 _coolant_circulator_nov03.PMD
Contents
1. Remove the two 2 screws from the front ofthe hinged top cover and flip back Remove filler cap and fill reservoir with torch coolant Lubricant additives to the coolant are not required and are not recommended NOTE Due to the high electrical conductivity use of tap water or commer cial antifreeze is NOT recommended for torch cooling A specially formulated torch coolant P N 156F05 1 gal container is available and recommended for torch cooling The coolant also provides antifreezes protection down to 34 NOTE Operating the unit without coolant will cause permanent damage to pump Connect the input power cord of the WC 9 to the proper voltage and frequency power source Operate the unit only at the voltage and frequency stamped on the nameplate unless converted for 115VAC use Run the WC 9 long enough to pump coolant through the system Add more coolant to the tank to make up for portion used to fill the system The coolant level indicator will appear dark when coolant is at a safe level Add coolant when indicator appears clear As shipped the unit is set to deliver coolant at 50 psi If more or less pressure is desired a pressure adjustment screw is located under the small acorn nut on the pump To increase pressure turn screw clockwise to decrease turn screw counterclockwise Make sure service hoses are suitable for higher pressures IMPORTANT The motor must run continuously Never connect the WC 92. CD gt m a 3 ECKE Ren i C REF Figure 6 2 Left Side View 22 SECTION 6 REPLACEMENT PARTS Bill of Materials WC 9 Coolant Circulator ITEM PARTOR NO CODENO QTY DESCRIPTION SYMBOL 951347 951215 0558002724 0558003078 951478 0558004488 33543 0558003079 33552 33553 33554 33555 e o o ol l3 X PUMP CARB W STRAINER 60 PSI MOTOR CARB 1 3 HP BLADE FAN 9 75 DIA W SET SCR HEATERCORE TANKWATER GAUGE CBM FF STL 2 KIT WIRE WC 9 SHROUD FAN WC 9 REPACK HOSE ASSEMBLY 23 00 L HOSE ASSEMBLY 13 25 L 22 HOSE ASSEMBLY HOSE ASSEMBLY 22 75L 23 SECTION 6 REPLACEMENT PARTS 24 NOTES 25 NOTES 26 REVISION HISTORY 1 Revision A of this manual incorporates new part numbers for the fan blade and top cover The format of the manual has also been updated to current standard layout 2 Revision B of this manual incorporates new part number for the gauge 0558004488 27 ESAB Welding amp Cutting Products Florence SC Welding Equipment COMMUNICATION GUIDE CUSTOMER SERVICES A CUSTOMER SERVICE QUESTIONS Telephone 800 362 7080 Fax 800 634 7548 Hours 8 00 AM to 7 00 PM EST Order Entry Product Availability Pricing Order Information Returns B ENGINEERING SERVICE Telephone 843 664 4416 Fax 800 446 5693 Hou
3. Recommended Practices for Plasma Arc Welding AWS C5 2 Recommended Practices for Plasma Arc Cutting AWS C5 3 Recommended Practices for Air Carbon Arc Gouging and Cutting AWS C5 5 Recommended Practices for Gas Tungsten Arc Welding AWS C5 6 Recommended Practices for Gas Metal Arc Welding AWS SP Safe Practices Reprint Welding Handbook ANSI AWS F4 1 Recommended Safe Practices for Weld ing and Cutting of Containers That Have Held Hazardous Substances SIGNIFICADO DE LOS SIMBOLOS Seg n usted avanza en la lectura de este folleto Los Simbolos Significan iAtenci n jEste Alerta Se trata de su seguridad Significa riesgo inmediato que de no ser PELIGRO evadido puede resultar inmediatamente en serio da o personal o la muerte Significa el riesgo de un peligro potencial EEN que puede resultar en serio dafio per sonal o la muerte Significa el posible riesgo que puede CUIDADO resultar en menores da os a la persona SECTION 1 AVERTISSEMENT Ces regles de s curit ont pour objet d assurer votre protection Veillez lire et observer les pr cautions nonc es ci dessous avant de monter quipement ou de commercer l utiliser Tout d faut d observation de ces pr cautions risque d entrainer des blessures graves ou mortelles 1 PROTECTION INDIVIDUELLE Les br lures de la peau et des yeux dues au rayonnement de l arc lectrique ou
4. WC 9 Coolant Circulator Instruction Manual F15 140 B 11 2003 Vaild serial no WxxJ348xxx and above BE SURE THIS INFORMATION REACHES THE OPERATOR YOU CAN GET EXTRA COPIES THROUGH YOUR SUPPLIER Armi These INSTRUCTIONS are for experienced operators If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment we urge you to read our booklet Precautions and Safe Practices for Arc Welding Cutting and Gouging Form 52 529 Do NOT permit untrained persons to install operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions If you do not fully understand these instructions contact your supplier for further information Be sure to read the Safety Precautions before installing or operating this equipment USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and or inserts when installed operated maintained and repaired in accor dance with the instructions provided This equipment must be checked periodically Malfunctioning or poorly maintained equipment should not be used Parts that are broken missing worn distorted or contaminated should be replaced immediately Should such repair or replacement become necessary the manufacturer recommends that a telephone or written request for service advi
5. lectrique sur l quipement moins d tre qua lifi cet effet Ne proc dez jamais une t che d entretien quelconque l int rieur du poste de soudage coupage avant d avoir d branch l alimentation lectrique Maintenez en bon tat de fonctionnement les c bles le c ble de masse les branchements le cordon d alimentation et le poste de soudage coupage N utilisez jamais le poste ou l quipement s il pr sente une d fectuosit quelconque Prenez soin du poste de soudage et de coupage et des quipements accessoires Gardez les l cart des sources de charleur notamment des fours de l humidit des flaques d eau maintenez les l abri des traces d huile ou de graisse des atmospheres corro sives et des intemp ries Laissez en place tous les dispositifs de s curit et tous les panneaux de l armoire de commande en veillant les garder en bon tat Utilisez le poste de soudage coupage conform ment son usage pr vu et n effectuez aucune modification INFORMATIONS COMPL MENTAIRES RELATIVES LA S CURIT Pour obtenir des informations compl mentaires sur les r gles de s curit observer pour le montage et l utilisation d quipements de soudage et de coupage lectriques et sur les m thodes de travail recommand es demandez un exemplaire du livret N 52529 Precautions and Safe Practices for Arc Weld ing Cutting and Gouging publi par ESAB Nous conseillons
6. 4 Do not abuse any equipment or accessories Keep equipment away from heat sources such as furnaces wet conditions such as water puddles oil or grease corrosive atmospheres and inclement weather 5 Keep all safety devices and cabinet covers in position and in good repair 6 Use equipment only for its intended purpose Do not modify it in any manner ADDITIONAL SAFETY INFORMATION For more information on safe practices for electric A arc welding and cutting equipment ask your supplier for a copy of Precautions and Safe Practices for Arc Welding Cutting and Goug ing Form 52 529 The following publications which are available from the American Welding Society 550 N W LeJuene Road Mi ami FL 33126 are recommended to you 1 ANSI ASC Z49 1 Safety in Welding and Cutting 2 AWS C5 1 Recommended Practices for Plasma Arc Welding 3 AWS C5 2 Recommended Practices for Plasma Arc Cutting 4 AWS C5 3 Recommended Practices for Air Carbon Arc Gouging and Cutting 5 AWS C5 5 Recommended Practices for Gas Tungsten Arc Welding 6 AWS C5 6 Recommended Practices for Gas Metal Arc Welding 7 AWS SP Safe Practices Reprint Welding Hand book 8 ANSI AWS F4 1 Recommended Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances this manual Means Attention Be Alert Your MEANING OF SYMBOLS As usedthroughout safety is involved Means immediate hazards
7. Prot gez des tincelles et du rayonnement de l arc lectrique les autres personnes travaillant proximit l aide d un cran ininflammable ad quat e Ne jamais omettre de porter des lunettes de s curit lorsque vous vous trouvez dans un secteur ou l on effectue des op rations de soudage ou de coupage l arc Utilisez des lunettes de s curit crans ou verres lat raux pour piquer ou me ler le laitier Les piquetures incandescentes de laitier peuvent tre projet es des distances consid rables Les personnes se trouvant proximit doivent galement porter des lunettes de protection f Le gougeage l arc et le soudage l arc au plasma produisent un niveau de bruit extr mement lev de 100 114 dB et exigent par cons quent l emploi de dispositifs appropri s de protection auditive 2 PREVENTION DES INCENDES Les projections de laitier incandescent ou d tincelles peuvent provoquer de graves incendies au contact de mat riaux com bustibles solides liquides ou gazeux Aussi faut il PR CAUTIONS DE S CURIT Observer les pr cautions suivantes loigner suffisamment tous les mat riaux combustibles du secteur o l on ex cute des soudures ou des coupes l arc moins de les recouvrir compl tement d une b che non inflammable Ce type de mat riaux comprend notamment le bois les v tements la sciure l essence le k ros ne les peintures les solvants le gaz naturel l ac tyl n
8. galement de consulter les publications sui vantes tenues votre disposition par l American Welding Society 550 N W LeJuene Road Miami FL 32126 Safety in Welding and Cutting AWS Z49 1 Recommended Safe Practices for Gas Shielded Arc Welding AWS A6 1 Safe Practices for Welding and Cutting Containers That Have Held Combustibles AWS A6 0 Recommended Safe Practices for Plasma Arc Cutting AWS A6 3 Recommended Safe Practices for Plasma Arc Weld ing AWS C5 1 Recommended Safe Practices for Air Carbon Arc Gouging and Cutting AWS C5 3 g Code For Safety in Welding and Cutting CSA Standard W117 2 SECTION 2 DESCRIPTION 2 0 DESCRIPTION WC 9 Extra heavy duty water circulator designed for Mig torches Tig torches and plasma cutting torches High efficiency fan cooled radiator dissipates 800 BTU hour Rustproof 4 gallon 15 L reservoir Water level window Circulates 1 gallon min 3 8 L min 50 psi 345 kPa 18 5 in 47 cm width X 24 25 in 62 cm depth X 17 5 in 44 cm height 115 230 vac 50 60 HZ 1 phase 2 1 SPECIFICATIONS Standard Pressure Setting 50 psig Max Pump Capacity 125 psig 1 5 gpm 125psig Tank Capacity 4 gal Cooling Capacity at High Coolant Temperature Return from Torch Ambient Temperature 45 degrees F 25 degrees C Flow Rate Heat Removal 25 gpm 95 Lpm 5000BTU Hr 1 5kw 50 gpm 1 9 Lpm
9. to a power supply or wire feeder with solenoid valve opera tion where the motor will start and stop with each operation of the welding contactor The cooling efficiency of the unit will be hampered and the starting winding in the motor may burn out 13 SECTION 3 INSTALLATION SECTION 4 MAINTENANCE 4 0 MAINTENANCE Arma ELECTRIC SHOCK CAN KILL Precautionary measures should be taken to provide maximum protection against electrical shock Be sure that all primary power to the machine has been externally disconnected Open wall disconnect switch or circuit breaker before attempting inspection or work inside the circulator Install all covers after completing service Do not operate unit without covers If this equipment does not operate prop erly stop work immediately and investigate the cause of the malfunction Maintenance work must be performed by an experienced person and electrical work by a trained electrician Do not permit untrained persons to inspect clean or repair this equipment Use only recommended re placement parts If this equipment does not operate properly stop work immediately and investi gate the cause of the malfunction Maintenance work must be performed by an experienced person and electrical work by a trained electrician Do not permit untrained persons to inspect clean or repair this equipment Use only recom mended replacement parts 1 Maintain coolant level by observing the indicator window Wh
10. L armoire de commande est munie d un ventilateur destin emp cher la forma tion de poches d hydrog ne lesquelles pr sentent un danger d explosion ce ventilateur ne fonctionne que si l interrupteur correspondant du panneau avant se trouve plac en position ON Marche Veillez manoeuvrer cette commande en v rifiant si le couvercle est bien en place de fa on assurer l efficacit de la ventilation ainsi r alis e Ne jamais d brancher le ventilateur Les fum es produites par l op ration de soudage ou de coupage peuvent s av rer toxiques Aussi est il n cessaire de disposer en permanence d un dispositif ad quat de ventilation de type aspirant afin d limi ner du voisinage de l op rateur tout d gagement de fum e visible f Consultez les recommandations particuli res en matiere de ventilation indiqu es l alin a 6 de la norme Z49 1 de l AWS 5 ENTRETIEN DE L QUIPEMENT Un quipement entretenu de facon d fectueuse ou inad quate risque non seulement de r aliser un travail de mauvaise 10 PR CAUTIONS DE S CURIT qualit mais chose plus grave encore d entrainer des dommages corporels graves voire mortels en d clenchant des incendies ou des chocs lectriques Observez par cons quent les pr cautions suivantes Efforcez vous de toujours confier un personnel qua lifi l installation le d pannage et l entretien du poste de soudage et de coupage N effectuez aucune r paration
11. correcto y lente para proteger sus ojos cara cuello y o dos de las chispas y rayos del arco cuando se est operando y observando las operaciones Alerte atodas las personas cercanas de no mirar el arco y no exponerse alos rayos del arco el ctrico o el metal fundido 3 Use guantes de cuero a prueba de fuego camisa pesada de mangas largas pantal n de ruedo liso zapato alto al tobillo y careta de soldar con capucha para el pelo para proteger el cuerpo de los rayos y chispas calientes provenientes del metal fundido En ocaciones un delantal a prueba de fuego es necesario para protegerse del calor radiado y las chispas 4 Chispas y part culas de metal caliente puede alojarse en las mangas enrolladas de la camisa el ruedo del pantal n o los bolsillos Mangas y cuellos deber n mantenerse abotonados bolsillos al frente de la camisa deber n ser cerrados o eliminados 5 Proteja a otras personas de los rayos del arco y chispas calientes con una cortina adecuada no flamable como divisi n 6 Use careta protectora adem s de sus gafas de seguridad cuando est removiendo escoria o puliendo La escoria puede estar caliente y desprenderse con velocidad Personas cercanas deber n usar gafas de seguridad y careta protectora FUEGO Y EXPLOSIONES El calor de las fe flamas y elarco pueden ocacionar fuegos A Escoria caliente y las chispas pueden p causar fuegos y explosiones Por lo tanto 1 Remueva todo material combustible lejo
12. pockets Sleeves and collars should be kept buttoned and open pockets eliminated from the front of clothing Protect other personnel from arc rays and hot sparks with a suitable non flammable partition or curtains Use goggles over safety glasses when chipping slag or grinding Chipped slag may be hot and can fly far Bystanders should also wear goggles over safety glasses FIRES AND EXPLOSIONS Heat from flames and can start fires Hot slag 4 sparks also cause fires and plosions Therefore Remove all combustible materials well away from the work area or cover the materials with a protective non flammable covering Combustible materialsinclude wood cloth sawdust liquid and gas fuels solvents paints and coatings paper etc Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings and cause a hidden smoldering fire or fires on the floor below Make certain that such openings are protected from hot sparks and metal Do not weld cut or perform other hot work until the workpiece has been completely cleaned so that there are no substances on the workpiece which might pro duce flammable or toxic vapors Do not do hot work on closed containers They may explode Have fire extinguishing equipment handy for instant use such as a garden hose water pail sand bucket or portable fire extinguisher Be sure you are trained in its use 5
13. which if avoided will result immediate serious personal injury or loss of life Anna Means potential hazards which could WARNING result in personal injury or loss of life Means hazards which could result in A CAUTION minor personal injury SECTION 1 ADVERTENCIA Estas Precauciones de Seguridad son para su protecci n Ellas hacen resumen de informaci n proveniente de las referencias listadas en la secci n Informaci n Adicional Sobre La Seguridad Antes de hacer cualquier instalaci n o procedimiento de operaci n aseg rese de leer y seguir las precauciones de seguridad listadas a continuaci n as como tambi n todo manual hoja de datos de seguridad del material calcomanias etc El no observar las Precauciones de Seguridad puede resultar en da o a la persona o muerte PROTEJASE USTED Y A LOS DEMAS Li Algunos procesos de soldadura corte y QE ranurado son ruidosos y requiren protecci n para los o dos El arco como el sol emite rayos ultravioleta UV y otras radiaciones que pueden da ar la piel y los ojos El metal caliente causa quemaduras EL entrenamiento en el uso propio de los equipos y sus procesos es esencial para prevenir accidentes Por lo tanto 1 Utilice gafas de seguridad con protecci n a los lados siempre que est en el rea de trabajo a n cuando est usando careta de soldar protector para su cara u otro tipo de protecci n 2 Use una careta que tenga el filtro
14. 8700BTU Hr 2 5kw 1 00 gpm 3 8 Lpm 12 000BTU Hr 3 5kw Electrical aa 6 0 amps 115V AC 50 60 Hz 1 Phase 3 0 amps 230V AC 50 60 Hz 1 Phase Coolant Connections f 5 8 18 LH female CGA 033 DIMENSIONS sasssa an aaa ten 18 5 47cm W x 24 25 62cm D x 17 5 44cm H 100 Ibs 45 4 kg 134 Ibs 60 8kg Wet Note As shipped the unit is assembled for 230 vac 50 60 Hz use To use with 115 vac 50 60 Hz input the motor electrical connections must be changed Refer to Motor Data Plate The power cord inlet end is not fitted Customer must supply suit able connection for electrical input used 11 SECTION 2 DESCRIPTION SECTION 3 INSTALLATION 3 0 INSTALLATION Mount the WC 9 Coolant Circulator in a convenient location near the torch Allow for free circulation of air through the grated panels of the cooler Connect the torch coolant inlet hose to the coolant supply to torch fitting If necessary use one or more 12 1 2 ft hose extensions P N 40V76 and hose couplings P N 11N18 Torch coolant outlet hoses are normally terminated in a power cable adaptor fuse assembly flow switch or connection block which is threaded to mate with a 12 1 2 ft drain hose P N 40V76 Using one or more lengths of hose and 11N18 couplings as needed connect the coolant return line from the torch to the fitting labelled coolant return from torch
15. PA Standard 51B Fire Prevention in Use of Cutting and Welding Processes disponible a trav s de la National Fire Protection Association Batterymarch Park Quincy MA 02269 CHOQUE ELECTRICO El contacto con las partes el ctricas energizadas y tierra puede causar da o severo o muerte NO use soldadura de corriente alterna AC en reas h medas de movimiento confinado en lugares estrechos o si hay posibilidad de caer al suelo 1 Aseg rese de que el chasis de la fuente de poder est conectado a tierra atrav s del sistema de electricidad primario 2 Conecte la pieza de trabajo a un buen sistema de tierra f sica 3 Conecte el cable de retorno a la pieza de trabajo Cables y conductores expuestos o con malas conexiones pueden exponer al operador u otras personas a un choque el ctrico fatal 4 Use el equipo solamente si est en buenas condiciones Reemplaze cables rotos da ados o con conductores expuestos 5 Mantenga todo seco incluyendo su ropa el rea de trabajo los cables antorchas pinza del electrodo y la fuente de poder 6 Aseg rese que todas las partes de su cuerpo est n insuladas de ambos la pieza de trabajo y tierra 7 Nose pare directamente sobre metal o tierra mientras trabaja en lugares estrechos o reas h medas trabaje sobre un pedazo de madera seco o una plataforma insulada y use zapatos con suela de goma 8 Use guantes secos y sin agujeros antes de energizar el equipo 9 Apage el equipo an
16. SAFETY PRECAUTIONS Do not use equipment beyond its ratings For example overloaded welding cable can overheat and create a fire hazard After completing operations inspect the work area to make certain there are no hot sparks or hot metal which could cause a later fire Use fire watchers when neces sary For additional information refer to NFPA Standard 51B Fire Prevention in Use of Cutting and Welding Pro cesses available from the National Fire Protection Asso ciation Batterymarch Park Quincy MA 02269 ELECTRICAL SHOCK Contact with live e electrical parts and ground can cause severe injury or death DO NOT use AC welding current in damp areas if move mentis confined or if there is danger of falling Be sure the power source frame chassis is connected to the ground system of the input power Connect the workpiece to a good electrical ground Connect the work cable to the workpiece A poor or missing connection can expose you or others to a fatal shock Use well maintained equipment Replace worn or dam aged cables Keep everything dry including clothing work area cables torch electrode holder and power source Make sure that all parts of your body are insulated from work and from ground Do not stand directly on metal or the earth while working in tight quarters or a damp area stand on dry boards or an insulating platform and wear rubber soled shoes Puton dry hole free glo
17. TORCH COOLANT TO THE EXTENT PRACTICAL AND REUSE FOR TESTING THE NEXT UNIT 9 INSTALL 2 ITEM 58 PLUG W NUT NOT ILLUSTRATED Fig 5 3 WC 9 COOLANT TEST PROCEDURE 19 SECTION 5 TROUBLESHOOTING 20 SECTION 6 REPLACEMENT PARTS 6 0 REPLACEMENT PARTS Replacement Parts are illustrated in Figure 6 1 amp 6 2 When ordering replace ment parts order by part number and part name as illustrated on the figure DO NOT ORDER BY PART NUMBER ALONE Always provide the series or serial number of the unit on which the parts will be used The serial number is stamped on the unit nameplate To assure proper operation it is recommended that only genuine ESAB parts and products be used with this equipment The use of non ESAB parts may void your warranty Replacement parts may be ordered from your ESAB distributor or from ESAB Welding 8 Cutting Products Attn Customer Service Department P O Box 100545 Ebenezer Road Florence S C 29501 0545 Be sure to indicate any special shipping instructions when ordering replace ment parts To order parts by phone contact ESAB at 1 803 664 5540 or 4460 Orders may also be faxed to 1 800 634 7548 Be sure to indicate any special shipping instructions when ordering replacement parts 21 SECTION 6 REPLACEMENT PARTS Xo eS KSK ER pe Figure 6 1 Right Side View 1 GOUUUUM
18. UDNOW MANUFACTURING COM PANY INC 3055 New Street In GERMANY Oceanside NY 11572 Ph No 516 593 4222 STANDEX INTERNATIONAL GMBH Postfach 130665 NORTHLAKE SUPPLY COMPANY 4150 Krefeld formerly W Germany 1347 Manufacturing Street Ph No 49 2151 371224 Dallas TX 75207 Fax no 49 2151 371258 Ph No 214 653 8381 17 TROUBLESHOOTING SECTION 5 5 1 TROUBLESHOOTING DIAGRAMS CB1 BLK BLK BLK or Le O WHT WHT Mi GRN LINE LINE GND GND O GRN GND WIRING DIAGRAM Fig 5 1 WC 9 COOLANT CIRCULATOR WIRING DIAGRAM OF TANK l SUPPLY TO TORCH TANK i BOTTOM OF TANK I A blu LJ RETURN FROM TORCH OUTLET GAUGE MOTOR FLOW SCHEMATIC Fig 5 2 WC 9 COOLANT CIRCULATOR FLOW SCHEMATIC 18 SECTION 5 TROUBLESHOOTING 52 TEST PROCEDURE p 4 TEST FLOWMETER TEST PRESSURE GAUGE supply EE RETURN G M TEST PROCEDURE 1 CONNECT AS SHOWN ABOVE USING 3 8 1 0 HOSE 2 OPEN THROTTLE VALVE COMPLETELY 3 FILL WC 9 WITH PLASMARC TORCH COOLANT 4 POWER ON WC 9 9 ADJUST THROTTLE VALVE UNTIL TEST PRESSURE GAUGE READS 75 PSIG GAUGE ON WC 9 SHOULD AGREE WITHIN 5 PSIG 6 READ FLOW ON TEST FLOWMETER READING SHOULD BE AT LEAST 1 5 GPM 7 CHECK INTERIOR OF WC 9 FOR LEAKS 8 DRAIN
19. arez imm diatement toute fuite d eau VENTILATION La respiration prolong e des fum es r sultant des op rations de soudage coupage l int rieur d un local clos peut provoquer des mal aises et des dommages corporels Aussi convient il d observer les pr cautions suivantes Assurez en permanence une a ration ad quate de l emplacement de travail en maintenant une ventila tion naturelle ou l aide de moyens m caniques N effectuez jamais de travaux de soudage ou de coupage sur des mat riaux de zinc de plomb de beryllium ou de cadmium en l absence de moyens m caniques de ventilation capables d emp cher l inhalation des fum es d gag es par ces mat riaux Neffectuez jamais de travaux de soudage ou de coupage proximit de vapeurs d hydrocarbure chlor r sultant d op rations voisines de d graissage ou de pulv risation La chaleur d gag e ou le rayonnement de l arc peut d clencher la formation de phosg ne gaz particuli rement toxique et d autres gaz irri tants partir des vapeurs de solvant Une irritation momentan e des yeux du nez ou de la gorge constat e au cours de l utilisation de l quipement d note un d faut de ventilation Arr tez vous de travailler afin de prendre les mesures n ces saires l am lioration de la ventilation Ne poursuivez pas l op ration entreprise si le malaise persiste Certaines commandes comportent des canalisations o circule de l hydrog ne
20. ce be made to the Authorized Distributor from whom it was purchased This equipment or any of its parts should not be altered without the prior written approval of the manufacturer The user of this equipment shall have the sole responsibility for any malfunction which results from improper use faulty maintenance damage improper repairor alteration by anyone other than the manufacturer or a service facility designated by the manufacturer TABLE OF CONTENTS SECTION TITLE PAGE PARAGRAPH SECTION 1 u as sn a na a sn s sa 4 ES TT fn a a o 5 Spanish AAA A Ann EETEEFEREESEER 6 French iii ie ee 9 SECTION 2 DESCRIPTION rass bands ia 11 2 0 Description zum TD 11 2 1 Specifications ie 11 SECTION 3 INSTALEATION nn sd a rn RE estate rate 13 3 0 Installation a aii ak a n lid 13 SECTION 4 MAINTENANCE siss assa saa sin s i ianua innen nennen a n inna ns 15 4 0 Maintenance sicarios 15 SECTION 5 TROUBLESHOOTING 17 5 0 Troubleshooting sii ee 17 5 1 Troubleshooting Diagrams KA sen anne ae 18 5 2 Testing PIOBEQUSS one ane ne Be sansi 19 SECTION 6 REPLACEMENT PARTS astan ss s a assa nia 21 6 0 Replacement ee 21 TABLE OF CONTENTS SECTION 1 WARNING These Safety Precautions are for your protection They summarize precaution ary information from the references listed in Additi
21. du m tal incandescent lors du soudage au plasma ou l lectrode ou lors du gougeage l arc peuvent s av rer plus graves que celles r sultant d une exposition prolong e au soleil Aussi convient il d observer les pr cautions suivantes a Portez un cran facial ad quat muni des plaques protectrices et des verres filtrants appropri s afin de vous prot ger les yeux le visage le cou et les oreilles des tincelles et du rayonnement de l arc lectrique lorsque vous effectuez des soudures ou des coupes ou lorsque vous en observez l ex cution AVERTISSEZ les personnes se trouvant proximit de fagon ce qu elles ne regardent pas l arc et ce qu elles ne s exposent pas son rayonnement ni celui du m tal incandescent b Portez des gants ignifug s crispins une tunique paisse manches longues des pantalons sans rebord des chaussures embout d acier et un casque de soudage ou une calotte de protection afin d viter d exposer la peau au rayonnement de l arc lectrique ou du m tal incandescent Il est galement souhaitable d utiliser un tablier ininflammable de fagon se prot ger des tincelles et du rayonnement thermique c Les tincelles ou les projections de m tal incandes cent risquent de se loger dans des manches retrouss es des bords relev s de pantalons ou dans des poches Aussi convient il de garder boutonn s le col et les manches et de porter des v tements sans poches l avant d
22. e le propane et autres substances combus tibles semblables Les tincelles ou les projections de m tal incandescent peuvent tomber dans des fissures du plancher ou dans des ouvertures des murs et y d clencher une ignition lente cach e Veiller prot ger ces ouvertures des tincelles et des projections de m tal N ex cutez pas de soudures de coupes d op rations de gougeage ou autres travaux chaud la surface de barils bidons r servoirs ou autres contenants usag s avant de les avoir nettoy s de toute trace de substance susceptible de produire des vapeurs inflammables ou toxiques En vue d assurer la pr vention des incendies il convient de disposer d un mat riel d extinction pr t servir imm diatement tel qu un tuyau d arrosage un seau eau un seau de sable ou un extincteur portatif Une fois le travail l arc termin inspectez le secteur de fa on vous assurer qu aucune tincelle ou projection de m tal incandescent ne risque de provoquer ult rieurement un feu CHOC LECTRIQUE Le gougeage l arc et l arc au plasma exige l emploi de tensions vide relativement importantes or celles ci risquent de causer des dommages corporels graves et m me mortels en cas d utilisation inad quate La gravit du choc lectrique recu d pend du chemin suivi par le courant travers le corps humain et de son intensit Ne laissez jamais de surfaces m talliques sous tension v
23. e poder y los cables de soldar lo m s lejos posible de su cuerpo SECTION 1 PRECAUCION DE SEGURIDAD HUMO Y GASES El humo y los gases pueden causar malestar o da o particularmente en espacios sin ventilaci n No inhale el humo o gases El gas de protecci n puede causar falta de ox geno Por lo tanto 1 Siempre provea ventilaci n adecuada en el rea de trabajo por medio natural o mec nico No solde corte o ranure materiales con hierro galvanizado acero inoxidable cobre zinc plomo ber lio o cadmio a menos que provea ventilaci n mec nica positiva No respire los gases producidos por estos materiales 2 No opere cerca de lugares donde se aplique substancias qu micas en aerosol El calor de los rayos del arco pueden reaccionar con los vapores de hidrocarburo clorinado para formar un fosf geno o gas t xico y otros irritant es 3 Si moment neamente desarrolla inrritaci n de ojos nariz o garganta mientras est operando es indicaci n de que la ventilaci n no es apropiada Pare de trabajar y tome las medidas necesarias para mejorar la ventilaci n en el rea de trabajo No contin e operando si el malestar f sico persiste 4 Haga referencia a la publicaci n ANSI ASC Standard Z49 1 Vea la lista a continuaci n para recomendaciones espec ficas en la ventilaci n 5 ADVERTENCIA Este producto cuando se utiliza para soldaduras o cortes produce humos o gases los cuales contienen qu mico
24. en dark coolant is at a safe level when clear add more coolant 2 Periodically remove the large 15 16 acorn nut from the pump and check the filter screen 951346 for sediment Clean the filter or replace if necessary 3 Periodically empty and flush the reservoir 4 To insure optimum performance of the circulator remove dust from the radiator by means of compressed air 5 The motor is equipped with a thermal overload protection If motor stops switch power off and wait at least 5 minutes Then switch power on If motor runs the motor was shut off by the thermal overload protection If it does not run then check motor for damage 6 Oil both motor bearings yellow oil plug once a year for heavy usage with SAE 20 oil 15 SECTION 4 MAINTENANCE SECTION 5 TROUBLESHOOTING 5 0 TROUBLESHOOTING 1 5 6 Pump Below Capacity Can be caused by restricted inlet wrong direction of rotation low motor R P M and the relief valve improperly adjusted Pump Noisy Can be caused by restricted inlet discharge pressure over 125 P S I loose acorn nut or damaged acorn nut gasket air getting into lines loose couplings misalignment between pump and motor and loose mounting bolts or clamping ring Leakage Is caused by failing mechanical shaft seal or rubber O rings Arrange to have pump rebuilt Pump Turns Hard Can be caused by misalignment between pump and motor or by lime and mineral deposits in the pump Deposit
25. enir au contact direct de la peau ou de v tements humides Veillez porter des gants bien secs Si vous devez effectuer un travail sur une surface m tallique ou dans un secteur humide veillez assu rer votre isolation corporelle en portant des gants secs et des chaussures semelles de caoutchouc et en vous tenant sur une planche ou une plate forme s che Mettez toujours la terre le poste de soudage coupage en le reliant par un c ble une bonne prise de terre N utilisez jamais de c bles us s ou endommag s Ne surchargez jamais le c ble Utilisez toujours un quipement correctement entretenu Mettez l quipement hors tension lorsqu il n est pas en service une mise la masse accidentelle peut en effet provoquer une surchauffe de l quipement et un danger d incendie Ne pas enrouler ou passer le c ble autour d une partie quelconque du corps V rifiez si le c ble de masse est bien reli la pi ce en un point aussi proche que possible de la zone de travail Le branchement des c bles de masse l ossature du b timent ou en un point loign de la zone de travail augmente en effet le risque de passage d un courant de sortie par des chaines de SECTION 1 levage des c bles de grue ou divers chemins electriques Emp chez l apparition de toute humidit notamment sur vos v tements a la surface de l emplacement de travail des c bles du porte lectrode et du poste de soudage coupage R p
26. llow manufacturer s operating instructions for mounting regu lator to a compressed gas cylinder 2 Always secure cylinders in an upright position by chain orstrapto suitable hand trucks undercarriages benches walls post or racks Never secure cylinders to work tables or fixtures where they may become part of an electrical circuit 3 When not in use keep cylinder valves closed Have valve protection cap in place if regulator is not con nected Secure and move cylinders by using suitable hand trucks Avoid rough handling of cylinders 4 Locate cylinders away from heat sparks and flames Never strike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precautions for Safe Handling of Compressed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 SAFETY PRECAUTIONS EQUIPMENT MAINTENANCE Faulty or A improperly maintained equipment can cause injury or death Therefore 1 Always have qualified personnel perform the installa tion troubleshooting and maintenance work Do not perform any electrical work unless you are qualified to perform such work 2 Before performing any maintenance work inside a power source disconnect the power source from the incoming electrical power 3 Maintain cables grounding wire connections power cord and power supply in safe working order Do not operate any equipment in faulty condition
27. onal Safety Information section Before performing any installation or operating procedures be sure to read and follow the safety precautions listed below as well as all other manuals material safety data sheets labels etc Failure to observe Safety Precautions can result in injury or death a PROTECT YOURSELF AND OTHERS Some welding cutting and gouging processes are noisy and require ear protection The arc like the sun emits ultraviolet UV and otherradiation and can injure skin and eyes Hot metal can cause burns Training in the proper use of the processes and equip ment is essential to prevent accidents Therefore 1 Always wear safety glasses with side shields in any work area even if welding helmets face shields and goggles are also required Use a face shield fitted with the correct filter and cover plates to protect your eyes face neck and ears from sparks and rays of the arc when operating or observing operations Warn bystanders not to watch the arc and not to expose themselves to the rays of the electric arc or hot metal Wearflameproof gauntlettype gloves heavy long sleeve shirt cuffless trousers high topped shoes and a weld ing helmet or cap for hair protection to protect against arc rays and hot sparks or hot metal A flameproof apron may also be desirable as protection against radiated heat and sparks Hot sparks or metal can lodge in rolled up sleeves trouser cuffs or
28. re tenga personal cualificado para efectuar a instalaci n diagn stico y mantenimiento del equipo No ejecute ning n trabajo el ctrico a menos que usted est cualificado para hacer el trabajo 2 Antes de dar mantenimiento en el interior de la fuente de poder desconecte la fuente de poder del suministro de electricidad primaria 3 Mantenga los cables cable a tierra conexciones cable primario y cualquier otra fuente de poder en buen estado operacional No opere ning n equipo en malas condiciones 4 No abuse del equipo y sus accesorios Mantenga el equipo lejos de cosas que generen calor como hornos tambi n lugares h medos como charcos de agua aceite o grasa atm sferas corrosivas y las inclemencias del tiempo 5 Mantenga todos los art culos de seguridad y coverturas del equipo en su posici n y en buenas condiciones 6 Use el equipo s lo para el prop sito que fue dise ado No modifique el equipo en ninguna manera INFORMACION ADICIONALDE SEGURIDAD Para m s informaci n sobre las pr cticas de seguridad de los equipos de arco el ctrico para soldar y cortar pregunte a su suplidor por una copia de Precautions and Safe Practices for Arc Welding Cutting and Gouging Form 52 529 Las siguientes publicaciones disponibles atrav s de la American Welding Society 550 N W LeJuene Road Miami FL 33126 son recomendadas para usted 1 2 3 SQ ANSI ASC Z49 1 Safety in Welding and Cutting AWS C5 1
29. rea by natural or mechanical means Do not weld cut or gouge on materials such as galvanized steel stainless steel copper zinc lead beryllium or cadmium unless positive mechanical ventilation is provided Do not breathe fumes from these materials 2 Do not operate near degreasing and spraying opera tions The heat or arc rays can react with chlorinated hydrocarbon vapors to form phosgene a highly toxic gas and other irritant gases 3 If you develop momentary eye nose or throat irritation while operating thisis an indication that ventilation is not adequate Stop work and take necessary steps to im prove ventilation in the work area Do not continue to operate if physical discomfort persists 4 Refer to ANSI ASC Standard Z49 1 see listing below for specific ventilation recommendations 5 WARNING This product when used for welding or cutting produces fumes or gases which contain chemicals known to the State of California to cause birth defects and in some cases cancer California Health amp Safety Code 25249 5 et seq CYLINDER HANDLING Cylinders if mishandled can rupture and violently gt release gas Sudden rupture of cylin Y der valve or relief device can injure or Yn Kill Therefore 1 Use the proper gas for the process and use the proper pressure reducing regulator designed to operate from the compressed gas cylinder Do not use adaptors Maintain hoses and fittings in good condition Fo
30. rs 7 30 AM to 5 00 PM EST Warranty Returns Authorized Repair Stations Welding Equipment Troubleshooting C TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Hours 8 00 AM to 5 00 PM EST Part Numbers Technical Applications Specifications Equipment Recommendations D LITERATURE REQUESTS Telephone 843 664 5562 Fax 843 664 5548 Hours 7 30 AM to 4 00 PM EST E WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates Repair Status F WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 5864 Hours 7 30 AM to 4 00 PM EST Training School Information and Registrations G WELDING PROCESS ASSISTANCE Telephone 800 ESAB 123 Hours 7 30 AM to 4 00 EST H TECHNICAL ASST CONSUMABLES Telephone 800 933 7070 Hours 7 30 AM to 5 00 PM EST IF YOU DO NOT KNOW WHOMTO CALL Telephone 800 ESAB 123 Fax 843 664 4452 Hours 7 30 AM to 5 00 PM EST or visit us on the web at http www esabna com The ESAB web site offers Comprehensive Product Information Material Safety Data Sheets Warranty Registration Instruction Literature Download Library Distributor Locator Global Company Information Press Releases Customer Feedback amp Support A ESAB ESAB Welding amp Cutting Products F15 140 B 11 2003 PO Box 100545 Florence SC 29501 0545
31. s conocidos por el Estado de California de causar defectos en el nacimiento o en algunos casos Cancer California Health amp Safety Code 25249 5 et seq MANEJO DE CILINDROS Los cilindros si no son manejados correctamente pueden romperse y liberar violentamente gases Rotura repentina del cilindro v lvula o v lvula de escape puede causar da o o muerte Por lo tanto 1 Utilize el gas apropiado para el proceso y utilize un regulador dise ado para operar y reducir la presi n del cilindro de gas No utilice adaptadores Mantenga las mangueras y las conexiones en buenas condiciones Observe las instrucciones de operaci n del manufacturero para montar el regulador en el cilindro de gas comprimido 2 Asegure siempre los cilindros en posici n vertical y am rrelos con una correa o cadena adecuada para asegurar el cilindro al carro transportes tablilleros paredes postes o armaz n Nunca asegure los cilindros a la mesa de trabajo o las piezas que son parte del circuito de soldadura Este puede ser parte del circuito el lectrico 3 Cuando el cilindro no est en uso mantenga la v lvula del cilindro cerrada Ponga el capote de protecci n sobre la v lvula si el regulador no est conectado Asegure y mueva los cilindros utilizando un carro o transporte adecuado Evite el manejo brusco de los defectuoso o mal mantenido puede causar MANTENIMIENTO DEL EQUIPO Equipo da o o muerte Por lo tanto 1 Siemp
32. s del rea de trabajo o cubra los materiales con una cobija a prueba de fuego Materiales combustibles incluyen madera ropa l quidos y gases flamables solventes pinturas papel etc 2 Chispas y part culas de metal pueden introducirse en las grietas y agujeros de pisos y paredes causando fuegos escondidos en otros niveles o espacios Aseg rese de que toda grieta y agujero est cubierto para proteger lugares adyacentes contra fuegos 3 No corte suelde o haga cualquier otro trabajo relacionado hasta que la pieza de trabajo est totalmente limpia y libre de substancias que puedan producir gases inflamables o vapores t xicos No trabaje dentro o fuera de contenedores o tanques cerrados Estos pueden explotar si contienen vapores inflamables 4 Tenga siempre a la mano equipo extintor de fuego para uso instant neo como por ejemplo una manguera con agua cubeta con agua cubeta con arena o extintor port til Aseg rese que usted esta entrenado para su uso 5 No use el equipo fuera de su rango de operaci n Por ejemplo el calor causado por cable sobrecarga en los cables de soldar e PRECAUCION DE SEGURIDAD pueden ocasionar un fuego 6 Despu s de termirar la operaci n del equipo inspeccione el rea de trabajo para cerciorarse de que las chispas o metal caliente Ocasionen un fuego m s tarde Tenga personal asignado para vigilar si es necesario 7 Para informaci n adicional haga referencia a la publicaci n NF
33. s in pump would necessitate a pump rebuild arrange to have pump rebuilt Motor Not Turning Check to see if circuit breaker tripped Motor may be overheated Allow to cool with power removed from unit for a least 5 minutes Do not disassemble pump Any attempt at field repair will void the warranty PUMP SERVICE CENTERS Arrange to have the pump serviced when necessary at one of the following service centers Rebuilt and exchanged pumps as well as new pumps carry a one year manufacturer s warranty In the U S A PROCON PRODUCTS Manufacturer SOUTHWEST BOTTLERS 910 Ridgely Road 1360 Presidential Drive Murfreesboro TN 37130 Suite 120 Ph No 615 890 5710 Richardson TX 75081 Ph No 214 235 8768 HALSTED amp HOGGAN INC 935 Santa Fe Avenue RESTAURANT APPLIANCE SERVICE Los Angeles CA 90021 7219 Roosevelt Way NE Ph No 213 623 1248 Seattle WA 98115 Ph No 206 524 8200 FOXX EQUIPMENT COMPANY 955 Decatur Unit B In AUSTRALIA Denver CO 80204 Ph No 303 573 1766 ROEHLEN INDUSTRIES PTY LTD P O Box 354 AMERICAN BEVERAGE EQUIPMENT Mordialloc Victoria 3195 COMPANY Ph No 61 3 580 4155 27560 Grosesbeck Hwy Fax No 61 3 580 2954 Roseville MI 48066 Ph No 313 773 0094 In JAPAN FOXX EQUIPMENT COMPANY NIPPON OIL PUMP COMPANY LTD 421 Southwest Blvd 1 Chome No 8 2 Horinouchi Kansas City MO 64108 Suginami Ku Tokyo Ph No 816 421 3600 Ph No 81 03 313 7521 Fax no 81 03 313 2188 CH
34. tes de quitarse sus guantes 10 Use como referencia la publicaci n ANSI ASC Standard 249 1 listado en la pr xima p gina para recomendaciones espec ficas de como conectar el equipo a tierra No confunda el cable de soldar a la pieza de trabajo con el cable a tierra CAMPOS ELECTRICOS Y MAGNETICOS Sonpeligrosos La corriente el ctrica fluye atrav s de cualquier conductor causando a nivel local Campos El ctricos y Magn ticos EMF Las corrientes en el rea de corte y soldadura crean EMF alrrededor de los cables de soldar y las maquinas Por lo tanto 1 Soldadores u Operadores que use marca pasos para el coraz n deber n consultar a su m dico antes de soldar ElCampo Electromagnetico EMF puede interferir con algunos marca pasos 2 Exponerse a campos electromagn ticos EMF puede causar otros efectos de salud a n desconocidos 3 Los soldadores deber n usar los siguientes procedimientos para minimizar exponerse al EMF A Mantenga el electrodo y el cable a la pieza de trabajo juntos hasta llegar a la pieza que usted quiere soldar Aseg relos uno junto al otro con cinta adhesiva cuando sea posible B Nunca envuelva los cables de soldar alrededor de su cuerpo C Nunca ubique su cuerpo entre la antorcha y el cable a la pieza de trabajo Mantega los cables a un s lo lado de su cuerpo D Conecte el cable de trabajo a la pieza de trabajo lo m s cercano posible al rea de la soldadura E Mantenga la fuente d
35. ves before turning on the power Turn off the power before removing your gloves Refer to ANSI ASC Standard Z49 1 listed on next page for specific grounding recommendations Do not mistake the work lead for a ground cable ELECTRIC AND MAGNETIC FIELDS May be dangerous Electric currentflow ing through any conductor causes lo EN calized Electric and Magnetic Fields SM EMF Welding and cutting current cre 1 ates EMF around welding cables and welding machines Therefore Welders having pacemakers should consult their physi cian before welding EMF may interfere with some pace makers Exposure to EMF may have other health effects which are unknown Welders should use the following procedures to minimize exposure to EMF A Route the electrode and work cables together Secure them with tape when possible B Never coil the torch or work cable around your body C Do not place your body between the torch and work cables Route cables on the same side of your body D Connect the work cable to the workpiece as close as possible to the area being welded E Keep welding power source and cables as far away from your body as possible 10 2001 SECTION 1 FUMES AND GASES Fumes and gases can cause discomfort or harm particularly in confined spaces Do not breathe fumes and gases Shield ing gases can cause asphyxiation Therefore 1 Always provide adequate ventilation in the work a
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