US - ESAB Welding & Cutting Products
Contents
1. Tig 15001 Tig 2200 Caddy to rial no 803 xxx xxxx Valid for se 0460 443 187 US 110405 1 USER RESPONSIBILITY 3 2 SAFETY PRECAUTIONS English 3 3 PRECAUCION DE SEGURIDAD Spanish 7 4 MESURES DE SECURITE French 11 T BINECTBIB ee les AAA AAA A 15 2 BAFEIY 15 3 INTRODUCTION ROVRO AA AA 17 2 AA PAP RA 17 3 2 Oantol 17 A TECHNICAL DATA acs secs ii cote 17 S INSTAELATIOB dep ari ol eoe cR No AIRES A AAA 19 2 1 LOCHIGN idea parra e 19 E IMA MAIL acces daras iaa ad ad oi 19 6 OPERATION Lo epe deb 408379 304 MR PERO ORE A SO E FT oe ara 20 6 1 QGConnecuons and control deviGBS 21 DU IO eile 2 AA 22 Go Mater ca NN a 22 pL APAN estores AA 22 Co IMAN rd NA AAA 22 Ge Ovsthieag ion 22 6 7 Connection to cooling unit only vela Tor Caddyi Tig 22001 caritas id Ei 22 6 9 Turning on tie power SOMOS tbe RI 23 T MANITEMANGE cerrar AAA 23 ASPE CI N DO OI LIL AA ada ia 24 S FAULT TRACING star ar IRALA 24 9 ORDERING SPARE PARTS 25 10 DISMANTLING AND SCRAPPING 25 SCHEMATIC DIAGRAM2. RM TET ORE RR EUR Ern 26 SCHEMATIC DIAGRAM 44 ER ERR RR ARRA nan sees 26 ORDERING NUMBER rivas rasa rende KEN 32 ACCESSORIES 22222222222 MAE 33 Rights reserved to alter specifications without notice TOCa 2 Be sure this information reaches the operator You can get extra copies through your supplier CAUTION These INSTRUCTIONS are for experienced operators If you are not fully familiar with the principles of operation and safe practices for arc welding equipment we urge you to read our booklet Precations and Safe Practices for Arc Cutting and Gouging Form 52 529 Do NOT permit untrained persons to install operate or maintain this equipment Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions If you do not fully understand these instructions contact your supplier for further information Be sure to read the Safety Precautions before installing or operating this equipment 1 USER RESPONSIBILITY This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and or insert when installed operated maintained and repaired in accordance with the instruction provided This equipment must be checked periodically Malfunctioning or poorly maintained equipment should not be used Parts that are broken missing w
3. danger imm diat risque de blessures graves ou mortelles AFF danger potentiel risque de blessures graves ou mortelles ATTENTION _ ZA danger risque de blessures l g res 14 US warnings US 1 DIRECTIVE DECLARATION OF CONFORMITY ESAB AB Welding Equipment SE 695 81 Lax Sweden gives its unreserved guarantee that weld ing power source Tig 1500i Tig 2200i from serial number 803 are constructed and tested in complian ce with the standard EN 60974 1 3 and EN 60974 10 Class A in accordance with the requirements of directive 2006 95 EC and 2004 108 EEC Lax 2008 01 25 Kent Eimbrodt Global Director Equipment and Automation 2 SAFETY Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions Safety precautions must meet the requirements that apply to this type of welding equipment The following recommen dations should be observed in addition to the standard regulations that apply to the workplace All work must be carried out by trained personnel well acquainted with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with e its operation e location of emergency stops e its function e relevan
4. des flaques d eau des traces d huile ou de graisse des atmosph res corrosives et des intemp ries 5 Laisser en place tous les dispositifs de s curit et tous les panneaux du tableau de commande en veillant les garder en bon tat 6 Utiliser l quipement conform ment l usage pr vu n y apporter aucune modification quelconque 13 US warnings US INFORMATIONS COMPLEMENTAIRES RELATIVES A LA SECURITE Pour plus d informations relatives aux r gles de s curit pour les travaux de gougeage de d coupage et de soudage a l arc lectrique demander au fournisseur une copie du formulaire 52 529 L American Welding Society 550 N W LeJuene Road Miami FL 33126 USA publie les documents suivants dont la lecture est galement recommand e ANSI ASC 249 1 Safety in Welding and Cutting AWS C5 1 Recommended Practices for Plasma Arc Welding AWS 5 2 Recommended Practices for Plasma Arc Cutting AWS C5 3 Recommended Practices for Air Carbon Arc Gouging and Cutting AWS 5 5 Recommended Practices for Gas Tungsten Arc Welding AWS C5 6 Recommended Practices for Gas Metal Arc welding AWS SP Safe practices R dition Manuel de soudage ANSI AWS F4 1 Recommended Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances ONOaARWN SYMBOLES Signification des symboles utilis s dans ce manuel Attention Rester prudent
5. l aide d un cran ou d un rideau ininflammable appropri 6 Porter des oculaires et des lunettes de protection pendant le meulage du laitier Les particules meul es souvent br lantes peuvent tre projet es des distances importantes de sorte que les personnes se trouvant proximit doivent galement porter des lunettes de protection da INCENDIES ET EXPLOSIONS La chaleur d gag e par les flammes et les arcs peuvent tre l origine d incendies Le laitier incandescent et les tincelles peuvent galement provoquer incendies et explosions En cons quence 1 loigner suffisamment tous les mat riaux combustibles de la zone de travail ou les recouvrir compl tement d une b che ignifuge Ce type de mat riaux comprend le bois les v tements la sciure les carburants sous forme liquide et gazeuse les peintures les enduits le papier etc 2 Les tincelles ou projections de m tal en fusion peuvent tomber dans les fissures du sol ou des murs et d clencher une combustion lente dans les planchers ou l tage inf rieur Veiller prot ger ces ouvertures pour que les tincelles et projections n y p n trent pas 3 Ne pas proc der des travaux de soudage de d coupage et autres travaux chaud tant que la surface n est pas compl tement nettoy e et d barrass e des substances susceptibles de produire des vapeurs inflammables ou toxiques Ne pas effectuer de travaux chaud sur des conteneurs ferm s p
6. 217 gt 203 AL PE 15 52 15 51 Gnd 3 1503 Lal 212 aq 325V DC F1 NA 1504 C F3 A 9 15VA C1 M1 15VA 2 5 OVA Yellow OVA 8 15XS8 15XS7 S 10 55 D1 D2 A1 A2 A3 A4 not connected 10AP1 1023 TIG board 15 55 15XS4 Y Y 20XS2 2021 2023 8 8 2022 2024 not connected 15872 15571 Heatsink Transformer 15XS3 RED 15EV1 E3 D BLACK PS1 ov PS2 2021 2023 2022 2024 OV ps3 20XS5 2x1 Early warn PS4 5V PS5 24V PS6 comned ed PS Welding process Not connected PS8 control OVB PS9 13VB PS10 20XS3 20 54 51 2 ON Control board PS3 OV PS4 Early warn PS5 1 PS7 PS8 LU ov PS9 OVB 5 10 Start OV TIG2 Ower up starting sequence PS10 13VB 0V TIG3 1 Gas on OV TIG4 9 24V TIG5 MMC module 1x81 41x82 121 A AMI MMC1 MMC34 bt34e 28 Edition 110405 1031 1031 10 51 10 1 025 board 027 1021 From 2 1 230V AC 1023 1515 29XS4 TIG torch A Tu 001 002 003 004 005 1011 10 52 bt34e ERA Edition 110405 Tig 22001 TA33 TA34 2QF1 214 215 1 2 Liv 2AP1 N mAy 201
7. Telephone 800 ESAB 123 Hours 7 30 AM to 4 00 PM EST TECHNICAL ASST CONSUMABLES Telephone 800 933 7070 Hours 7 30 AM to 5 00 PM EST IF YOU DO NOT KNOW WHOM TO CALL Telephone 800 ESAB 123 Fax 843 664 4452 Hours 7 30 AM to 5 00 PM EST or visit us on the web at http www esabna com The ESAB web site offers Comprehensive Product Information Material Safety Data Sheets Warranty Registration Instruction Literature Download Library Distributor Locator Global Company Information Press Releases Customer Feedback amp Support ESAB ESAB Welding 8 Cutting Products PO BOX 100545 Florence SC 29501 0545 36
8. US 6 8 Turning on the power source Turn on the mains power by turning the mains switch to the 1 position Turn the unit off by turning the switch to the 0 position Whether the mains power supply is interrupted or the power unit is switched off in the normal manner welding data will be stored and is available next time the unit is started 7 MAINTENANCE Regular maintenance is important for safe reliable operation Only those persons who have appropriate electrical knowledge authorized personnel may remove the safety plates to connect or carry out service maintenance or repair work on welding equipment A WARNING INSPECTION TROUBLESHOOTING AND REPAIR OF THIS EQUIPMENT SHOULD BE UNDERTAKEN BY A COMPETENT INDIVIDUAL HAVING AT LEAST GENERAL EXPERIENCE IN THE MAINTENANCE AND REPAIR OF SEMI CONDUCTOR ELECTRONIC EQUIPMENT MAINTENANCE OR REPAIR SHOULD NOT BE UNDERTAKEN BY ANYONE NOT HAVING SUCH QUALIFICATIONS A WARNING FAILURE TO REPLACE WORN OR DAMAGED CABLES MAY RESULT IN A BARE CABLE TOUCHING A GROUNDED OBJECT THE RESULTING ELECTRICAL ARC MAY INJURE UNPROTECTED EYES AND WILL PRESENT A SERIOUS FIRE HAZARD BODY CONTACT WITH A BARE CABLE CONNECTOR OR CONDUCTOR MAY RESULT IN SEVERE ELECTRICAL SHOCK CAUSING SERIOUS BURNS OR DEATH A CAUTION Supplier warranty is void if customer attempts any work on product during the warranty period A CAUTION Do not use filters on this unit as they would restrict the
9. rement toxique et d autres gaz irritants 3 Une irritation momentan e des yeux du nez ou de la gorge provoqu e par les travaux est le signe d une ventilation inappropri e Dans ce cas il convient d arr ter le travail et de prendre les mesures n cessaires pour am liorer l a ration Ne pas poursuivre le travail si le malaise persiste 4 Voir la norme ANSI ASC Z49 1 voir ci dessous pour les recommandations de ventilation 9 ATTENTION utilis dans des op rations de soudage et de d coupage ce produit d gage des fum es et gaz qui contiennent des substances chimiques reconnues par l Etat de Californie comme pouvant tre l origine de malformations cong nitales et de cancers California Health amp Safety Code 25249 5 et seq MANIPULATION DES BOUTEILLES DE GAZ Une erreur de manutention des bouteilles de gaz peut les endommager et entrainer une lib ration violente du gaz La rupture soudaine de la soupape ou du d tendeur peut provoquer des blessures graves ou mortelles En cons quence 1 Utiliser le gaz appropri la pression ad quate celle ci tant r gl e par un d tendeur adapt au type de bouteille utilis e Ne pas utiliser d adaptateurs Garder les tuyaux et accessoires en bon tat Pour le montage du d tendeur sur une bouteille de gaz comprim suivre les instructions du fabricant 2 Fixer les bouteilles verticalement au moyen d une cha ne ou d une sangle un chariot bras un ch
10. 8 S 8 OVA C3 31 Yellow emi OVA 2 n 15XS8 15XS7 9 10 55 Di D2 A1 A2 A3 A4 not connected d 2 1023 TIG board 15XS5 15XS4 Y f Y ij 20XS2 2021 2023 8 8 2022 2024 1219 not connected 155 2 15511 Heatsink Transformer 15XS3 RED 15EV1 BLACK PS1 OV PS2 OV ps3 Early warn PS4 2021 2023 2022 2024 1516 5V PSS 20XS5 1 il 20XS1 24V PS6 Not connected PS7 Not connected PS8 CANH OVB PS9 CANL Welding process 13VB PS10 control 12V CAN 20X54 OV CAN 1 MMC module 1X81 axe bt34e 20X53 PS1 PS2 OV 81 6 60 100 2 52 Control board PS3 OV PS4 PS5 PS6 PS7 PS8 PS9 Early warn 5V 24V OV TIG1 Start 0 lt TIG2 Gas OV 4 OVB PS10 13VB 24V TIGS 3 PA MMC1 MMC34 not connected 26 Edition 110405 1515 1516 2908 CAN Remote 20 525 IN K Na 3 1 1 2 D D 1 1031 1031 10 61 10AP1 HI TIG board 1515 From 2AP1 230 ____ 10AP1 Parts 29XS4 TIG torch A a Bess 1011 27 Edition 110405 bt34e Tig 15001 TA33 15XS6 20 15 1 214 215 L1 A 2 N 4 5 201 2AP1 2XS1 Power suppl 230 V AC 202 a M pa 230V AC 2 gt 152 lt 216
11. 884 Edition 110405 Tig 1500i Tig 2200i Welding cable kit 0700 006 884 Return cable kit 0700 006 885 Remote cable CAN 4 pole 12 pole 0459 544 880 0459 554 881 0459 554 882 0459 554 883 0459 554 884 0460 315 880 Cooling unit CoolMini 0460 144 880 Assembly kit 0460 509 880 Only for Tig 2200i AH 0836 35 bt34a11aa Edition 110405 110405 backp3us ESAB Welding amp Cutting Products Florence SC Welding Equipment COMMUNICATION GUIDE CUSTOMER SERVICES CUSTOMER SERVICE QUESTIONS Telephone 800 362 7080 Fax 800 634 7548 Order Entry Product Availability Pricing ENGINEERING SERVICE Telephone 834 664 4416 Fax 800 446 5693 Warranty Returns Authorized Repair Stations TECHNICAL SERVICE Telephone 800 ESAB 123 Fax 843 664 4452 Part Numbers Technical Applications Hours 8 00 AM to 7 00 PM EST Order Information Returns Hours 7 30 AM to 5 00 PM EST Welding Equipment Troubleshooting Hours 8 00 AM to 5 00 PM EST Specifications Equipment Recommendations LITERATURE REQUESTS Telephone 843 664 5562 Fax 843 664 5548 Hours 7 30 AM to 4 00 PM EST WELDING EQUIPMENT REPAIRS Telephone 843 664 4487 Fax 843 664 5557 Hours 7 30 AM to 3 30 PM EST Repair Estimates WELDING EQUIPMENT TRAINING Telephone 843 664 4428 Fax 843 679 5864 Hours 7 30 AM to 4 00 PM EST Training School Information and Registrations WELDING PROCESS ASSISTANCE Repair Status
12. FUMES AND GASES CAN BE DANGEROUS TO HEALTH KEEP YOUR HEAD OUT OF THE FUMES USE VENTILATION EXTRACTION AT THE ARC OR BOTH TO TAKE FUMES AND GASES AWAY FROM YOUR BREATHING ZONE AND THE GENERAL AREA ARC RAYS CAN INJURE EYES AND BURN SKIN PROTECT YOUR EYES AND BODY USE THE CORRECT WELDING SCREEN AND FILTER LENS AND WEAR PROTECTIVE CLOTHING PROTECT BYSTANDERS WITH SUITABLE SCREENS OR CURTAINS FIRE HAZARD SPARKS SPATTER CAN CAUSE FIRE MAKE SURE THEREFORE THAT THERE NO INFLAMMABLE MATERIALS NEARBY NOISE EXCESSIVE NOISE CAN DAMAGE HEARING PROTECT YOUR EARS USE EARMUFFS OR OTHER HEARING PROTECTION WARN BYSTANDERS OF THE RISK MALFUNCTION CALL FOR EXPERT ASSISTANCE IN THE EVENT OF MALFUNCTION READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING PROTECT YOURSELF AND OTHERS A CAUTION Read and understand the instruction manual before installing or operating A CAUTION This product is solely intended for arc welding Any other use may result in personal injury and or equipment damage 16 bt34d1aa A CAUTION Class A equipment is not intended for use in residential locations where the electrical power is provided by the public low voltage supply system There may be potential difficulties in ensuring electromagnic compatibility of class A equipment in those locations due to conducted as well as radiated disturbances ESAB can provide you with all ne
13. la mesa de trabajo o las piezas que son parte del circuito de soldadura Este puede ser parte del circuito el lectrico 3 Cuando el cilindro no est en uso mantenga la v lvula del cilindro cerrada Ponga el capote de protecci n sobre la v lvula si el regulador no est conectado Asegure y mueva los cilindros utilizando un carro o transporte adecuado Evite el manejo brusco de los 4 Localize los cilindros lejos del calor chispas y flamas Nunca establezca un arco en el cilindro 5 Para informaci n adicional haga referncia a la publicaci n CGA Standard P 1 Precations for Safe Handling of Comporessed Gases in Cylinders disponible atrav s del Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 MANTENIMIENTO DEL EQUIPO Equipo defectuoso o mal mantenido puede causar da o o muerte Por lo tanto 1 Siempre tenga personal cualificado para efectuar la instalaci n diagn stico y mantenimiento del equipo No ejecute ning n trabajo el ctrico a menos que usted est cualificado para hacer el trabajo 2 Antes de dar mantenimiento en el interior de la fuente de poder desconecte la fuente de poder del suministro de electricidad primaria 3 Mantenga los cables cable a tierra conexciones cable primario y cualquier otra fuente de poder en buen estado operacional No opere ning n equipo en malas condiciones 4 No abuse del equipo y sus accesorios Mantenga el equipo lejos de cosas que generen calor
14. ssis de roulement un banc un mur un piquet ou un rack Ne jamais attacher les bouteilles aux tablis et l ments susceptibles de les int grer un circuit lectrique 3 Conserver les bouteilles ferm es lorsqu elles ne sont pas utilis es Les fermer par un bouchon lorsqu elles ne sont pas raccord es Attacher et d placer les bouteilles l aide de chariots ad quats 4 loigner les bouteilles des sources de chaleur d tincelles et de flammes nues Ne jamais d clencher d arc sur une bouteille de gaz 5 Pour plus d informations sur les pr cautions d utilisation des bouteilles de gaz comprim voir la norme CGA P 1 disponible aupr s de la Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 USA ENTRETIEN DE L EQUIPEMENT A Un quipement mal entretenu peut provoquer des blessures graves ou mortelles En cons quence 1 Confier l installation les d pannages et l entretien du personnel qualifi Ne pas effectuer de travaux lectriques si vous ne poss dez pas les comp tences requises 2 Mettre l quipement hors tension avant toute intervention d entretien sur le g n rateur 3 Maintenir en bon tat de fonctionnement les cables cables de masse connexions cordons d alimentation et g n rateurs Ne jamais utiliser d quipements d fectueux 4 Ne jamais surcharger les quipements et accessoires Conserver les quipements l cart des sources de chaleur notamment des fours
15. volume of intake air required for proper cooling Output ratings on this unit are based on an unobstructed supply of cooling air drawn over its internal components Warranty is void if any type of filtering device is used 23 bt34d1aa A CAUTION If this power source does not operate properly stop work immediately and investigate the cause of the malfunction Maintenance work must be perfomed by an experienced person and electrical work by a trained electrician Do not permit untrained persons to inspect clean or repair this power source Use only recommended replacement parts 7 1 Inspection and cleaning Power source Check regularly that the welding power source is not clogged with dirt How often and which cleaning methods apply depend on the welding process arc times placement and the surrounding environment It is normally sufficient to blow down the power source with dry compressed air reduced pressure once a year Clogged or blocked air inlets and outlets otherwise result in overheating Welding torch The welding torch s wear parts should be cleaned and replaced at regular intervals in order to achieve trouble free welding 8 FAULT TRACING A WARNING ELECTRICAL SERVICE AND REPAIR SHOULD BE ATTEMPTED ONLY BY A TRAINED ELECTRICIAN Try these recommended checks and inspections before sending for an authorised service technician e Check that the mains power supply switch
16. when used for welding or cutting produces fumes or gases which contain chemicals known to the State of Californa to cause birth defects and in some cases cancer California Health amp Safety Code 25249 5 et seq CYLINDER HANDLING Cylinders if mishandled can rupture and violently release gas Sudden rupture of cylinder valve or relief device can injure or kill Therefore 1 Use the proper gas for the process and use the proper pressure reducing regulator designed to operate from the compressed gas cylinder Do not use adaptors Maintain hoses and fittings in good condition Follow manufacturer s operating instructions for mounting regulator to a compressed gas cylinder 2 Always secure cylinders in an upright position by chain or strap to suitable hand trucks undercarriages benches wall post or racks Never secure cylinders to work tables or fixtures where they may become part of an electrical circuit 3 When not in use keep cylinder valves closed Have valve protection cap in place if regulator is not connected Secure and move cylinders by using suitable hand trucks 4 Locate cylinders away from heat sparks and flames Never strike an arc on a cylinder 5 For additional information refer to CGA Standard P 1 Precations for Safe Handling of Comporessed Gases in Cylinders which is available from Compressed Gas Association 1235 Jefferson Davis Highway Arlington VA 22202 US warnings US EQUIPMENT MAINT
17. C SHOCK CAN KILL WHEN THE CONTACTOR SWITCH IS IN THE ON POSITION OUTPUT POWER WILL BE PRESENT THROUGHOUT THE WELDING CIRCUIT IE CABLES WIRE FEEDER WIRE SPOOL DRIVE STAND GUN AND ELECTRODE BE SURE ALL ARE CLEAR OF THE WORKPIECE OR ARCING WILL RESULT A CAUTION Never operate the power source with the cover removed In addition to the safety hazards improper cooling may cause damage to the components Keep side panels closed when unit is energized Welding helmet gloves and other personal protection should always be worn when welding 20 bt34d1aa 6 1 Connections and control devices 1 Connection for the return cable for 7 GTAW SMAW for the return cable or the welding cable 2 Connection for the remote control unit only 8 valid for TA34 3 Control panel see separate instruction 9 manual 4 Connection for the Tig torch 10 5 Connection for gas to the Tig torch 11 6 Connection for the Tig torch 12 SMAW return cable or welding cable AH 0872 Mains switch Mains cable Connection for shiedling gas Connection BLUE with ELP for cooling water from the cooling unit Connection RED for cooling water to the cooling unit Refilling of cooling water ESAB Logic Pump see under 6 3 21 bt34d1aa AH 0877 US 62 Key to symbols SMAW d GTAW 6 3 Water connection The cooling unit is equipped with a detection system ELP ESAB Logic Pump which checks t
18. ENANCE Faulty or improperly maintained equipment can cause injury or death Therefore 1 Always have qualified personnel perform the installaion troubleshooting and maintenance work Do not perform any electrical work unless you are qualified to perform such work 2 Before performing any maintenance work inside a power source disconnect the power source from the incoming electrical power 3 Maintain cables grounding wire connections power cord and power supply in safe working order Do not operate any equipment in faulty condition 4 Do not abuse any equipment or accessories Keep equipment away from heat sources such as furnaces wet conditions such as water puddles oil or grease corrosive atmospheres and inclement weather 5 Keep all safety devices and cabinet covers in position and in good repair 6 Use equipment only for its intended purpose Do not modify it in any manner ADDITIONAL SAFETY INFORMATION A For more information on safe practices for electric arc welding and cutting equipment ask your supplier for a copy of Precautions and Safe Practices for Arc Welding Cutting and Gouging Form 52 529 The following publications which are available from the American Welding Society 550 N W LeJuene Road Miami FL 33126 are recommended to you ANSI ASC 249 1 Safety in Welding and Cutting AWS C5 1 Recommended Practices for Plasma Arc Welding AWS C5 2 Recommended Practices for Plasma Arc Cutti
19. OWER IS OFF Check that the welding power source is connected to the correct mains power supply voltage and that it is protected by the correct fuse size A protective earth connection must be made in accordance with regulations Rating plate with supply connection data 19 bt34d1aa US Recommended fuse sizes and minimum cable area Tig 1500i Tig 2200i 2200iw GTAW SMAW GTAW SMAW Mains voltage 230 V 10 230 V 10 230 V 10 230 V 10 1s 15 lu Tas Mains frequency 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Mains cable area mm2 3G2 5 3G2 5 3G2 5 3G2 5 Phase current lieff 9A 11 A 11 A 14 Fuse anti surge 16 16 16A 16A type C MCB 13A 13A 16A 16A NOTE The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations Use the welding power source in accordance with the relevant national regulations 6 OPERATION General safety regulations for the handling of the equipment can be found on page 3 Read through before you start using the equipment A WARNING BEFORE MAKING ANY CONNECTIONS TO THE POWER SOURCE OUTPUT TERMINALS MAKE SURE THAT ALL PRIMARY INPUT POWER TO THE MACHINE IS OFF A WARNING ELECTRIC SHOCK CAN KILL MACHINERY LOCKOUT PROCEDURES SHOULD BE EMPLOYED IF IT IS NOT POSSIBLE TO USED PADLOCKS ATTACH A RED TAG TO THE LINE DISCONNECT SWITCH OR FUSE BOX WARNING OTHERS THAT THE CIRCUIT IS BEING WORKED ON A WARNING ELECTRI
20. ado son ruidosos y requiren 2 protecci n para los o dos El arco como el sol emite rayos ultravioleta UV Qa y otras radiaciones que pueden da ar la piel y los ojos El metal caliente causa quemaduras EL entrenamiento en el uso propio de los equipos y sus procesos es esencial para prevenir accidentes Por lo tanto 1 Utilice gafas de seguridad con protecci n a los lados siempre que est en el rea de trabajo a n cuando est usando careta de soldar protector para su cara u otro tipo de protecci n 2 Use una careta que tenga el filtro correcto y lente para proteger sus ojos cara cuello y o dos de las chispas y rayos del arco cuando se est operando y observando las operaciones Alerte a todas las personas cercanas de no mirar el arco y no exponerse a los rayos del arco el ctrico o el metal fundido 3 Use guantes de cuero a prueba de fuego camisa pesada de mangas largas pantal n de ruedo liso zapato alto al tobillo y careta de soldar con capucha para el pelo para proteger el cuerpo de los rayos y chispas calientes provenientes del metal fundido En ocaciones un delantal a prueba de fuego es necesario para protegerse del calor radiado y las chispas 4 Chispas y part culas de metal caliente puede alojarse en las mangas enrolladas de la camisa el ruedo del pantal n o los bolsillos Mangas y cuellos deber n mantenerse abotonados bolsillos al frente de la camisa deber n ser cerrados o eliminados 5 Proteja a otras p
21. al EMF a Mantenga el electrodo y el cable a la pieza de trabajo juntos hasta llegar a la pieza que usted quiere soldar Asegurelos uno junto al otro con cinta adhesiva cuando sea posible b Nunca envuelva los cables de soldar alrededor de su cuerpo Nunca ubique su cuerpo entre la antorcha y el cable a la pieza de trabajo Mantega los cables a un solo lado de su cuerpo d Conecte el cable de trabajo a la pieza de trabajo lo mas cercano posible al area de la soldadura e Mantenga la fuente de poder y los cables de soldar lo mas lejos posible de su cuerpo US warnings HUMO Y GASES El humo y los gases pueden causar malestar o da o particularmente en espacios sin ventilaci n No inhale el humo o gases El gas de protecci n puede causar falta de oxigeno Por lo tanto 1 Siempre provea ventilaci n adecuada en el rea de trabajo por medio natural o mec nico No solde corte o trabajo por medio natural o mec nico No solde corte o ranure materiales con hierro galvanizado acero inoxidable cobre zinc plomo ber lio o cadmio a menos que provea ventilaci n mec nica positiva No respire los gases producidos por estos materiales 2 No opere cerca de lugares donde se aplique substancias qu micas en aerosol El calor de los rayos del arco pueden reaccionar con los vapores de hidrocarburo clorinado para formar un fosf geno o gas t xico y otros irritant es 3 Si moment neamente desarrolla inrritaci n de ojos n
22. ariz o garganta mientras est operando es indicaci n de que la ventilaci n no es apropiada Pare de trabajar y tome las medidas necesarias para mejorar la ventilaci n en el rea de trabajo No contin e operando si el malestar f sico persiste 4 Haga referencia a la publicaci n ANSI ASC Standard Z49 1 Vea la lista a continuaci n para recomendaciones espec ficas en la ventilaci n 5 ADVERTENCIA Este producto cuando se utiliza para soldaduras o cortes produce humos o gases los cuales contienen qu micos conocidos por el Estado de California de causar defectos en el nacimiento o en algunos casos Cancer California Health amp Safety Code 25249 5 et seq MANEJO DE CILINDROS Los cilindros si no son manejados correctamente pueden romperse y liberar violentamente gases Rotura repentina del cilindro v lvula o v lvula de escape puede causar da o o muerte Por lo tanto 1 Utilize el gas apropiado para el proceso y utilize un regulador dise ado para operar y reducir la presi n del cilindro de gas No utilice adaptadores Mantenga las mangueras y las conexiones en buenas condiciones Observe las instrucciones de operaci n del manufacturero para montar el regulador en el cilindro de gas comprimido 2 Asegure siempre los cilindros en posici n vertical y am rrelos con una correa o cadena adecuada para asegurar el cilindro al carro transportes tablilleros paredes postes o armaz n Nunca asegure los cilindros a
23. cessary welding protection and accessories 3 INTRODUCTION The Tig 1500i 2200i is a TIG welding power source which can also be used for SMAW welding It can be used direct current DC ESAB s accessories for the product can be found on page 33 3 1 Equipment The power source is supplied with a 9 8 feet welding cable complete with a Tig torch 9 8 feet return cable 9 8 feet mains cable instruction manual for power source and control panel see Ordering information on page 32 Instruction manuals in other languages can be downloaded from the website www esab com 3 2 Control panels TA33 TA34 See the separate instruction manual for a detailed description of the control panels 4 TECHNICAL DATA Tig 1500i Tig 2200i 2200iw Mains voltage 230V 1096 1 50 60 HZ 230V 10 1 50 60 Hz Mains supply Zmax 0 35 ohm Zmax 0 31 ohm Primary current Imax GTAW 14A 24 Imax SMAW 22A 25A No load power 30 W 30 W demand when in the energy saving mode 6 5 min after welding 17 bt34d1aa Setting range GTAW SMAW Ignition voltage 0 5 Permissible load at GTAW 20 duty cycle 25 duty cycle 60 duty cycle 100 duty cycle Permissible load at SMAW 25 duty cycle 60 duty cycle 100 duty cycle Power factor at maximum current GTAW SMAW Efficiency at maximum current GTAW SMAW Open circuit voltage GTAW Open circuit voltage SMAW with VRD from serial number 843 Open circuit voltage SMAW fr
24. como hornos tambi n lugares h medos como charcos de agua aceite o grasa atm sferas corrosivas y las inclemencias del tiempo 5 Mantenga todos los art culos de seguridad y coverturas del equipo en su posici n y en buenas condiciones US warnings US 6 Use el equipo s lo para el prop sito que fue dise ado No modifique el equipo en ninguna manera INFORMACION ADICIONAL DE SEGURIDAD Para m s informaci n sobre las pr cticas de seguridad de los equipos de arco el ctrico para soldar y cortar pregunte a su suplidor por una copia de Precautions and Safe Practices for Arc Welding Cutting and Gouging Form 52 529 Las siguientes publicaciones disponibles atrav s de la American Welding Society 550 N W LeJuene Road Miami FL 33126 son recomendadas para usted ANSI ASC 249 1 Safety in Welding and Cutting AWS C5 1 Recommended Practices for Plasma Arc Welding AWS 5 2 Recommended Practices for Plasma Arc Cutting AWS C5 3 Recommended Practices for Air Carbon Arc Gouging and Cutting AWS 5 5 Recommended Practices for Gas Tungsten Arc Welding AWS C5 6 Recommended Practices for Gas Metal Arc welding AWS SP Safe practices Reprint Welding Handbook ANSI AWS F4 1 Recommended Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances SIGNIFICADO DE LOS SIMBOLOS ONOaARwWN Seg n usted avanza en la lectura de este f
25. ctrode and work cables together Secure them with tape when possible b Never coil the torch or work cable around your body c Do not place your body between the torch and work cables Route cables on the same side of your body d Connect the work cable to the workpiece as close as possible to the area being welded e Keep welding power source and cables as far away from your body as possible FUMES AND GASES Fumes and gases can cause discomfort or harm particularly in confined spaces Do not breathe fumes and gases Shielding gases can cause asphyxiation Therfore 1 Always provide adequate ventilation in the work area by natural or mechanical means Do not weld cut or gouge on materials such as galvanized steel stainless steel cooper zinc lead beryllium or cadmium unless positive mechanical ventilation is provided Do not breathe fumes from these materials 2 Do not operate near degreasing and spraying operations The heat or arc can react with chlorinated hydrocarbon vapors to form phosgene a highly toxic gas and other irritant gases 3 If you develop momentary eye nose or throat irritation while operating this is an indication that ventilation is not adequate Stop work and take necessary steps to improve ventilation in the work area Do not continue to operate if physical discomfort persists 4 Refer to ANSI ASC Standard 249 1 see listing below for specific ventilation recommendations 5 WARNING This product
26. e wood clot sawdust liquid and gas fuels solvents pants and coatings papper etc Hot sparks or hot metal can fall through cracks or crevices in floors or wall openings and cause a hidden smoldering fire or fires on the floor below Make certain that such openings are protected from hot sparks and metal Do not weld cut or perform other hot work until the workpiece has been completely cleaned so that there are no substances on the workpiece which might produce flammable or toxic vapors Do not do hot work on closed containers They may explode Have fire extinguishing equipment handy for instant use such as a garden hose water pail sand bucket or portable fire extinguisher Be sure you are trained in its use Do not use equipment beyond its ratings For example overloaded welding cable can overheat and create a fire hazard After completing operations inspect the work area to make certain there are no hot sparks or hot metal which could cause a later fire Use fire watchers when necessary For additional information refer to NFPA Standard 51B Fire Prevention in Use of Cutting and Welding Processes available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 ELECTRICAL SHOCK Contact with live electrical parts and ground can cause severe injury or death DO NOT use AC welding current in damp areas if movement is confined or if there is danger of falling Therefore Be sure the power source f
27. ersonas de los rayos del arco y chispas calientes con una cortina adecuada no flamable como divisi n 6 Use careta protectora adem s de sus gafas de seguridad cuando est removiendo escoria o puliendo La escoria puede estar caliente y desprenderse con velocidad Personas cercanas deber n usar gafas de seguridad y careta protectora FS FUEGO Y EXPLOSIONES El calor de las flamas y el arco pueden ocacionar fuegos Escoria caliente y las chispas pueden causar fuegos y explosiones Por lo tanto 1 Remueva todo material combustible lejos del rea de trabajo o cubra los materiales con una cobija a prueba de fuego Materiales combustibles incluyen madera ropa l quidos y gases flamables solventes pinturas papel etc 2 Chispas y part culas de metal pueden introducirse en las grietas y agujeros de pisos y paredes causando fuegos escondidos en otros niveles o espacios Aseg rese de que toda grieta y agujero est cubierto para proteger lugares adyacentes contra fuegos 3 No corte suelde o haga cualquier otro trabajo relacionado hasta que la pieza de trabajo est totalmente limpia y libre de substancias que puedan producir gases inflamables o vapores t xicos No trabaje dentro o fuera de contenedores o tanques cerrados Estos pueden explotar si contienen vapores inflamables 4 Tenga siempre a la mano equipo extintor de fuego para uso instant neo como por ejemplo una manguera con agua cubeta con agua cubeta con arena o extin
28. ety glasses with side shields in any work area even if welding helmets face shields and goggles are also required 2 Use a face shield fitted with the correct filter and cover plates to protect your eyes face neck and ears from sparks and rays of the arc when operating or observing operations Warn bystanders not to watch the arc and not to expose themselves to the rays of the electric arc or hot metal 3 Wear flameproof gauntlet type gloves heavy long sleeve shirt cuffless trousers high topped shoes and a welding helmet or cap for protection to protect against arc rays and hot sparks or hot metal A flameproof apron may also be desirable as protection against radiated heat and sparks US warnings US Hot sparks or metal can lodge in rolled up sleeves trouser cuffs or pockets Sleeves and collars should be kept buttoned and open pockets eliminated from the front of clothing Protect other personnel from arc rays and hot sparks with a suitable nonflammable partition or curtains Use goggles over safety glasses when chipping slag or grinding Chipped slag may be hot and can fly far Bystanders should also wear goggles over safety glasses da FIRES AND EXPLOSIONS Heat from flames and arcs can start fires Hot slag or sparks can also cause fires and explosions Therefore Remove all combustible materials well away from the work area or cover the materials with a protective nonflammable covering Combusible materials includ
29. hat the water hoses are connected When connecting a water cooled GTAW torch cooling starts 6 4 GTAW welding Before using the Tig 1500i 2200i for GTAW welding it must be equipped with e Tig torch e acylinder of suitable welding gas e awelding gas regulator suitable gas regulator e tungsten electrodes e suitable filler metal if necessary 65 SMAW welding Connection of welding and return cable The welding power source has two terminals one plus and one minus pole for the con nection of the welding and the return cable Connect the welding cable to the pole indic ated on the package of the electrode to be used Connect the return cable to the other terminal Fit the earth clamp of the return cable to the work piece and make sure there is good contact between the work piece and the return cable terminal on the welding power source 6 6 Overheating protection The power source has two thermal overload trips which operate if the internal temperature becomes too high A fault code is shown in the panel They reset automatically when the temperature has fallen 6 7 Connection to cooling unit only valid for Caddy Tig 22001 Only those persons who have appropriate electrical knowledge authorized personnel may remove the safety plates to connect or carry out service maintenance or repair work on welding equipment See installation instructions in the instruction manual for the cooling unit 22 bt34d1aa
30. he Internet at www esab com bt340a 5925 Edition 110405 Tig 1500i Tig 2200i Accessories 0460 265 001 0460 265 002 0460 265 003 Trolley for 1 32 2 64 Gallons gasbottle 0459 366 885 Trolley for 5 28 13 20 Gallons gasbottle 0459 366 886 Trolley for 5 28 13 20 Gallons gasbottle 0460 330 880 33 bt34a11aa Edition 110405 Tig 1500i Tig 2200i bt34a11aa Tig torch TXH 150 13 1 ft TXH 150 26 2 ft TXH 200 13 1 ft TXH 200 26 2 ft TXH 250w 13 1 ft TXH 250w 26 2 ft Tig torch TXH 150r TXH 150r TXH 200r TXH 200r TXH 250wr 13 1 ft TXH 250wr 26 2 ft Remote control adapter RA12 12 pole For analogue remote controls to CAN based equipment Only with panel TA34 Remote control unit MTA1 CAN MIG MAG wire feed speed and voltage MMA current and arc force TIG current pulse and background current Only with panel TA34 Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG MAG voltage deviation TIG and MMA current deviation Only with panel TA34 Remote control unit AT1 CAN MMA and TIG current Only with panel TA34 Remote control unit AT1 CF CAN MMA and TIG rough and fine setting of current Only with panel TA34 34 0460 011 842 0460 011 882 0460 012 840 0460 012 880 0460 013 840 0460 013 880 0462 011 842 0462 011 882 0462 012 840 0462 012 880 0462 013 840 0462 013 880 0459 491 910 0459 491 880 0459 491 882 0459 491 883 0459 491
31. is turned on e Check that the welding current supply and return cables are correctly connected e Check that the correct current value is set e Check the mains power supply The welding current is e Check to see whether the thermal cut outs have tripped interrupted during welding Check the mains power supply fuses The thermal cut out trips Make sure that you are not exceeding the rated data for the frequently welding power source i e that the unit is not being overloaded Make sure that the power source is clean Poor welding performance e Check that the welding current supply and return cables are correctly connected e Check that the correct current value is set Check that the correct electrodes are being used e Check the gas flow 24 bt34d1aa US 9 ORDERING SPARE PARTS A CAUTION Do not make any repairs to equipment unless you are fully qualified as described in the maintenance section Repair and electrical work should be performed by an authorized ESAB service personnel Use only ESAB original replacement and wear parts Tig 1500i Tig 2200i is designed and tested in accordance with the international and European standards IEC EN 60974 1 IEC EN 60974 3 and IEC EN 60974 10 It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard When ordering replacement parts order by part
32. isque mortel pour l utilisateur et son entourage Utiliser du mat riel correctement entretenu Remplacer les c bles us s ou endommag s Emp cher l apparition de toute humidit notamment sur les v tements dans la zone de travail sur les cables la torche de soudage le porte lectrode et le g n rateur S assurer que le corps est totalement isol de la pi ce souder et de la masse viter tout contact direct avec du m tal ou la masse lors de travaux dans des endroits exigus et en zone humide se tenir sur des panneaux ou sur une plate forme isolante et porter des chaussures semelles en caoutchouc Enfiler des gants secs et sans trous avant de mettre l quipement sous tension Mettre l quipement hors tension avant de retirer les gants 10 Voir la norme ANSI ASC Z49 1 voir page suivante pour les recommandations de mise la masse Ne pas confondre le c ble de soudage et le c ble de masse CHAMPS ELECTRIQUES ET MAGNETIQUES 9 Danger Le courant lectrique parcourant les conducteurs localement des champs lectriques et magn tiques EMF Le courant de soudage et de d coupe cr e des EMF autour des cables de soudage et des postes a souder En cons quence Les porteurs de stimulateurs cardiaques consulteront leur m decin avant d effectuer des travaux de soudage Les EMF peuvent en effet provoquer des interf rences L exposition aux EMF peut galement avoir des effets m connus sur la san
33. ng AWS C5 3 Recommended Practices for Air Carbon Arc Gouging and Cutting AWS C5 5 Recommended Practices for Gas Tungsten Arc Welding AWS 5 6 Recommended Practices for Gas Metal Arc welding AWS SP Safe practices Reprint Welding Handbook ANSI AWS F4 1 Recommended Safe Practices for Welding and Cutting of Containers That Have Held Hazardous Substances MEANING OF SYMBOLS As used throughout this manual Means Attention Be Alert A BJAN E 3 Means immediate hazards which if not avoided will result in immediate serious personal injury or loss of life A WARNING Means potential hazards which could result in personal injury or loss of life A CAUTION Means hazards which could result in minor personal injury ONOaAP WN US warnings US 3 PRECAUCION DE SEGURIDAD Spanish A ADVERTENCIA Estas Precauciones de Seguridad son para su protecci n Ellas hacen resumen de informaci n proveniente de las referencias listadas en la secci n Informaci n Adicional Sobre La Seguridad Antes de hacer cualquier instalaci n o procedimiento de operaci n aseg rese de leer y seguir las precauciones de seguridad listadas a continuaci n as como tambi n todo manual hoja de datos de seguridad del material calcomanias etc El no observar las Precauciones de Seguridad puede resultar en da o a la persona o muerte PROTEJASE USTED Y A LOS DEMAS Algunos procesos de soldadura corte y ranur
34. number and part name as illustrated on the figure Always provide the series or serial number on the unit on which the parts will be used The serial number is stamped on the rating plate 10 DISMANTLING AND SCRAPPING Welding equipment primarily consists of steel plastic and non ferrous metals and must be handled according to local environmental regulations Coolant must also be handled according to local environmental regulations Dispose of electronic equipment at the recycling facility In observance of European Directive 2002 96 EC on Waste Electrical and Electronic Equipment and its implementation in accordance with national law electrical and or electronic equipment that has reached the end of its life must be disposed of at a recycling facility As the person responsible for the equipment it is your responsibility to obtain information on approved collection stations For further information contact the nearest ESAB dealer 25 bt34d1aa Schematic diagram Schematic diagram Tig 15001 TA34 2QF1 15AP1 T 214 215 1 2 2 1 2xs1 Power suppl 230 V AC 202 230V AC 2 152 lt 216 217 gt 203 mai 15XS2 15 51 Gnd 2 FS 1503 HA 15428 325V DC _ 325V DC 213 214 m 3 1504 X FS Y 15VA Y Red am 1 SYA 2
35. olleto Los S mbolos Significan Atenci n Est Alerta Se trata de su seguridad A MBLC NORE Significa riesgo inmediato que de no ser evadido puede resultar inmediatamente en serio da o personal o la muerte A GUN Significa el riesgo de un peligro potencial que puede resultar en serio da o personal o la muerte A 181157 51028 Significa el posible riesgo que puede resultar en menores da os a la persona 10 US warnings US 4 MESURES DE SECURITE French A ATTENTION ces r gles de s curit ont pour objet d assurer votre protection Elles constituent une synth se des mesures de s curit contenues dans les ouvrages de r f rence repris au chapitre Informations compl mentaires relatives la S curit Avant toute installation ou utilisation du mat riel veillez a lire et respecter les r gles de s curit nonc es ci dessous ainsi que dans les divers manuels fiches de s curit du mat riel tiquettes etc Le non respect de ces pr cautions risque d entra ner des blessures graves ou mortelles PROTECTION INDIVIDUELLE ET DE L ENTOURAGE Certains proc d s de soudage d coupage et gougeage sont bruyants et 2 requi rent le port de protections auditives L arc tout comme le soleil met Qa des ultraviolets UV et d autres rayonnements susceptibles de provoquer des l sions oculaires et dermatologiques Le m tal chaud peut tre l origine de br lures Une formation l utilisation cor
36. om serial number 803 Operating temperature Transportation temperature Constant sound pressure in open circuit Dimensions Ix b x h including the cooling unit Weight Shielding gas max pressure Insulation class transformer Enclosure class IEC Application class Duty cycle Tig 1500i Tig 2200i 2200iw 3A 150A 4A 150A 11 5 kV 150 A 16 0 V 120 14 8 V 110 14 4 V 150 26 0 V 100 24 0 V 90 23 6 0 98 0 99 77 80 55 60 V 55 60 V 35 72 14 to 104 F 4 to 131 F lt 70 dB A 16 5 x 7 4 x 8 2 inch 20 3 Ibs All types intended for GTAW welding 73 PSI 3A 220A 4A 170A 11 5 kV 220 18 8 150 16 0 V 110A 144V 170 26 8 V 130 A 25 2 V 110 24 4 V 0 99 0 99 75 Yo 81 55 60 V 55 60 V lt 35V 72V 14 to 104 F 4 to 131 F lt 70 dB A 16 5 x 7 4 x 8 2 inch 16 5 x 7 4 x 13 6 inch 20 7 lbs All types intended for GTAW welding 73 PSI The duty cycle refers to the time as a percentage of a ten minute period that you can weld at a cer tain load without overloading The duty cycle is valid for 104 F Enclosure class The IP code indicates the enclosure class i e the degree of protection against penetration by solid objects or water Equipment marked IP 23 is designed for indoor and outdoor use Application class The symbol S indicates that the power source is designed for use in a
37. orn distorted or contaminated should be replaced immediately Should such repair or replacement become necessary the manufacturer recommends that a telephone or written request for service advice be made to the Authorized Distributor from whom it was purchased This equipment or any of its parts should not be altered without the prior written approval of the manufacturer The user of this equipment shall have the sole responsibility for any malfunction which results from improper use faulty maintenance damage improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer 2 SAFETY PRECAUTIONS English A WARNING These Safety Precautions are for your protection They summarize precautionary information from the references listed in Additional Safety Information section Before performing any installation or operating procedures be sure to read and follow the safety precautions listed below as well as all other manuals material safety data sheets labels etc Failure to observe Safety Precautions can result in injury or death PROTECT YOURSELF AND OTHERS Some welding cutting and gouging precesses are noisy and require ear 2 protection The arc like the sun emits ultraviolet UV and other radiation Qa and can injure skin and eyes Hot metal can cause burns Training in the proper use of the processes and equipment is essential to prevent accidents Therefore 1 Always wear saf
38. our viter tout risque d explosion 4 Conserver port e de main un quipement d extinction tuyau d arrosage seau d eau ou de sable extincteur portatif etc et s assurer d en connaftre l utilisation 5 Ne pas utiliser l quipement au del de ses sp cifications Par exemple un c ble de soudage surcharg est susceptible de surchauffer et d tre l origine d un incendie 11 US warnings US 8 9 Une fois le travail termin inspecter la zone de travail pour s assurer qu aucune tincelle ou projection de m tal ne risque de d clencher un incendie Le cas ch ant utiliser des syst mes de d tection d incendie Pour toute information suppl mentaire voir la norme NFPA 51B relative la pr vention des incendies lors de travaux de d coupage et de soudage disponible aupr s de la National Fire Protection Association Batterymarch Park Quincy MA 02269 USA CHOC ELECTRIQUE Tout contact avec des l ments sous tension et la masse peut provoquer des blessures graves ou mortelles NE PAS utiliser de courant de soudage CA dans des zones humides des lieux exigus ou lorsqu il existe un risque de chute En cons quence V rifier que le ch ssis du g n rateur est bien reli au dispositif de mise la masse de l alimentation Assurer une mise la masse correcte de la pi ce souder Connecter le c ble de soudage la pi ce souder Un raccordement m diocre ou inexistant constitue un r
39. p 2 51 ower su 230 V AC 262 Pa NM 1501 C 230V AC 1502 216 217 203 maa 15X82 15X81 2L2 2L3 z 1503 md F1 15XS6 PE 215 8 325V DC Gnd fm 1504 FS 212 15VA C1 mi DE 15VA JH Yellow M3 OVA 2 15XS8 15 97 01 2 pass 10XS5 D1_D2 E1 E2 Al A2 4 o 7011 2 1021 To 10AP1 o 5 7012 2 1023 TIGboard 18X85 15 54 Y Y 20 52 2021 2023 2022 2024 T To 5XS4 230V AC not connected 15ST2 15ST1 To 5XS4 Heatsink Transformer 15XS3 RED 15EV1 E3 BLACK PS1 PS2 OV ps3 Early warn PS4 2021 2023 2022 2024 1516 5V PSS 20XS5 1 20XS1 24V PS6 Not connected PS7 GND Not connected PS8 CAN H OVB PS9 Welding process 13VB PS10 control 12V CAN 20 54 PS1 Loa S1 20AP1 16 60mV 100 52 PS2 OV Control board PS3 OV PS4 Early warn PS5 PS6 PS7 Hat ov PS9 Start OV 2 PS10 13VB PINOY DON sa re 1 Gas on TIG4 24V TIGS MMC module 1XS1 bt34e 5XS1 7012 230V AC from 2AP1 7011 Connectors 5XS1 5XS2 5XS4 From L 7013 and cabling are only fitted to E machines with cooling unit 5XS4 5XS2 2 1 3 1 10 30 Edition 110405 To cooling unit From mains connection 215 1515 1516 2908 CAN Remote 20XS25 K The remote connection i
40. rame chassis is connected to the ground system of the input power Connect the workpiece to a good electrical ground Connect the work cable to the workpiece A poor or missing connection can expose you or others to a fatal shock Use well maintained equipment Replace worn or damaged cables Keep everything dry including clothing work area cables torch electrode holder and power source Make sure that all parts of your bady are insulated from work and from ground Do not stand directly on metal or the earth while working in tight quarters or a damp area stand on dry boards or an insulating platform and wear rubber soled shoes Put on dry hole free gloves before turning on the power Turn off the power before removing your gloves Refer to ANSI ASC Standard Z49 1 listed on next page for specific grounding recommendations Do not mistake the work lead for a ground cable US warnings Us 9 1 Welders having pacemakers should consult their physician before welding EMF interfere with some pacemakers 2 Exposure to EMF may have other health effects which are unknown ELECTRIC AND MAGNETIC FIELDS May be dangerous Electric current flowing through any conductor causes localized Electric and Magnetic Fields EMF Welding and cutting current creates EMF around welding cables and welding machines Therefore 3 Welders should use the following procedures to minimize exposure to EMF a Route the ele
41. reas with increased electrical hazard bt34d1aa 18 US Mains supply Zmax Maximum permissible line on the network impedance in accordance with IEC 61000 3 11 5 INSTALLATION The installation must be done by a professional A WARNING THE CHASSIS MUST BE CONNECTED TO AN APPROVED ELECTRICAL GROUND FAILURE TO DO SO MAY RESULT IN ELECTRICAL SHOCK SEVERE BURNS OR DEATH Mains supply requirements High power equipment may due to the primary current drawn from the mains supply influence the power quality of the grid Therefore connection restrictions or requirements regarding the maximum permissible mains impedance or the required minimum supply capacity at the interface point to the public grid may apply for some types of equipment see technical data In this case it is the responsibility of the installer or user of the equipment to ensure by consultation with the distrubution network operator if necessary that the equipment may be connected 5 1 Location Position the welding power source such that its cooling air inlets and outlets are not obstructed 5 2 Primary input A WARNING ELECTRIC SHOCK CAN KILL PRECAUTIONARY MEASURES SHOULD BE TAKEN TO PROVIDE MAXIMUM PROTECTION AGAINST ELECTRICAL SHOCK BE SURE THAT ALL POWER IS OFF BY OPENING THE LINE WALL DISCONNECT SWITCH WHEN PRIMARY ELECTRICAL CONNECTIONS ARE MADE TO THE POWER SOURCE BE SURE TO CHECK YOUR INPUT LEADS WITH A VOLTMETER TO MAKE SURE ALL P
42. recte des proc d s et quipements est essentielle pour pr venir les accidents En cons quence 1 Porter imp rativement des lunettes avec crans lat raux dans les zones de travail m me lorsque le port du casque de soudage de l cran facial et des lunettes de protection est obligatoire 2 Tant pour ex cuter les travaux que pour y assister porter un cran facial muni de plaques protectrices et de verres filtrants appropri s pour prot ger les yeux le visage le cou et les oreilles des tincelles et du rayonnement de l arc Avertir les personnes se trouvant proximit qu elles ne doivent pas regarder l arc ni s exposer son rayonnement ou celui du m tal incandescent 3 Porter des gants ignifuges crispins une tunique paisse longues manches des pantalons sans rebord des chaussures embout d acier et un casque de soudage ou une casquette pour se prot ger du rayonnement de l arc des tincelles et du m tal incandescent Le port d un tablier ininflammable est galement recommand afin de se prot ger des tincelles et du rayonnement thermique 4 Les tincelles ou projections de m tal en fusion risquent de se loger dans les manches retrouss es les bords relev s de pantalons ou dans les poches convient donc de boutonner compl tement les manches et le col et de porter des v tements sans poches l avant 5 Prot ger du rayonnement de l arc et des tincelles les personnes se trouvant proximit
43. s only fitted to machines with control panel TA34 L D E 1031 1031 10XS1 10XS4 10 1 10YV1 025 TIG board Hc 027 1515 1021 4 From 2AP1 230V AC 1023 29 94 TIG torch 001 002 2 Rev rs 1 003 C Bor 004 1011 005 C 10 52 31 9 Edition 110405 bt34e Tig 1500i Tig 2200i Ordering number Ordering no 0460 450 480 Caddy Tig 1500i TA33 incl 9 8 ft SMAW cable kit complete and Tig torch TXH 150 13 1 ft 0460 450 481 Caddy Tig 2200i TA33 incl 9 8 ft SMAW cable kit complete and Tig torch TXH 200 13 1 ft 0460 450 482 Caddy Tig 1500i TA34 incl 9 8 ft m SMAW cable kit complete and Tig torch TXH 150 13 1 ft 0460 450 483 Caddy Tig 2200i TA34 incl 9 8 ft m SMAW cable kit complete and Tig torch TXH 200 13 1 ft 0460 450 484 Caddy Tig 2200iw TA33 incl water cooler CoolMini 9 8 ft m SMAW cable kit complete and Tig torch TXH 250w 13 1 ft 0460 450 485 Caddy Tig 2200iw TA34 incl water cooler CoolMini 9 8 ft m SMAW cable kit complete and Tig torch TXH 250w 13 1 ft Filename Type Product 0460 447 087 Instruction manual Control panel Caddy TA33 TA34 0459 839 025 Spare parts list Welding power source Tig 1500i Tig 2200i Tig 2200iw 0459 839 028 Spare parts list Control panel Caddy TA33 0459 839 028 Spare parts list Control panel Caddy TA34 Instruction manuals and the spare parts list are available on t
44. t Les soudeurs respecteront les proc dures suivantes pour r duire l exposition aux EMF a Rassembler en faisceau les c bles de soudage et d lectrode Si possible les attacher avec du ruban adh sif b Ne jamais enrouler le c ble de la torche ou le c ble de soudage autour du corps L utilisateur ne doit jamais se trouver entre le c ble de la torche et le c ble de soudage Faire passer tous les c bles du m me c t du corps d Connecter le c ble de soudage la pi ce souder au plus pr s de l endroit du soudage e S loigner au maximum du g n rateur et des c bles 12 US warnings FUMEES ET GAZ L inhalation des fum es et gaz peut provoquer des malaises et des dommages corporels surtout lors de travaux dans les espaces confin s Ne pas les respirer Les gaz inertes peuvent causer l asphyxie En cons quence 1 Assurer une a ration ad quate de la zone de travail par une ventilation naturelle ou m canique Ne pas effectuer de travaux de soudage d coupage ou gougeage sur des mat riaux tels que l acier galvanis le cuivre le zinc le plomb le b ryllium et le cadmium en l absence d une ventilation m canique ad quate Ne pas inhaler les fum es d gag es par ces mat riaux 2 Ne pas travailler proximit d op rations de d graissage et de pulv risation tant donn que la chaleur d gag e et l arc peut r agir avec les hydrocarbures chlor s pour former du phosg ne un gaz particuli
45. t safety precautions welding 2 The operator must ensure that e no unauthorized person is stationed within the working area of the equipment when it is started up no one is unprotected when the arc is struck 3 The workplace must be suitable for the purpose be free from drafts 4 Personal safety equipment Always wear recommended personal safety equipment such as safety glasses flame proof clothing safety gloves Do not wear loose fitting items such as scarves bracelets rings etc which could become trapped or cause burns 5 General precautions Make sure the ground cable is connected securely e Work on high voltage equipment may only be carried out by a qualified electrician Appropriate fire extinquishing equipment must be clearly marked and close at hand e Lubrication and maintenance must not be carried out on the equipment during operation A WARNING DO NOT USE THE POWER SOURCE FOR THAWING FROZEN PIPES 15 bt34d1aa A WARNING A ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS TAKE PRECAUSIONS WHEN WELDING ASK FOR YOUR EMPLOYER S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS HAZARD DATA ELECTRIC SHOCK CAN KILL INSTALL AND EARTH THE WELDING UNIT IN ACCORDANCE WITH APPLICABLE STANDARDS DO NOT TOUCH LIVE ELECTRICAL PARTS OR ELECTRODES WITH BARE SKIN WET GLOVES OR WET CLOTHING INSULATE YOURSELF FROM EARTH AND THE WORKPIECE ENSURE YOUR WORKING STANCE IS SAFE
46. tor port til Aseg rese que usted esta entrenado para su uso 5 No use el equipo fuera de su rango de operaci n Por ejemplo el calor causado por cable sobrecarga en los cables de soldar pueden ocasionar un fuego 6 Despu s de termirar la operaci n del equipo inspeccione el rea de trabajo para cerciorarse de que las chispas o metal caliente ocasionen un fuego m s tarde Tenga personal asignado para vigilar si es necesario US warnings US 7 SN Para informaci n adicional haga referencia a la publicaci n NFPA Standard 51B Fire Prevention in Use of Cutting and Welding Processes available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 CHOQUE ELECTRICO El contacto con las partes el ctricas energizadas y tierra puede causar da o severo o muerte NO use soldadura de corriente alterna AC en reas h medas de movimiento confinado en lugares estrechos o si hay posibilidad de caer al suelo Por lo tanto Aseg rese de que el chasis de la fuente de poder est conectado a tierra atrav s del sistema de electricidad primario Conecte la pieza de trabajo a un buen sistema de tierra f sica Conecte el cable de retorno a la pieza de trabajo Cables y conductores expuestos o con malas conexiones pueden exponer al operador u otras personas a un choque el ctrico fatal Use el equipo solamente si est en buenas condiciones Reemplaze cables rotos dafiados o con conductores e
47. xpuestos Mantenga todo seco incluyendo su ropa el rea de trabajo los cables antorchas pinza del electrodo y la fuente de poder Asegurese que todas las partes de su cuerpo est n insuladas de ambos la pieza de trabajo y tierra No se pare directamente sobre metal o tierra mientras trabaja en lugares estrechos o reas h medas trabaje sobre un pedazo de madera seco o una plataforma insulada y use zapatos con suela de goma Use guantes secos y sin agujeros antes de energizar el equipo Apage el equipo antes de quitarse sus guantes RUse como referencia la publicaci n ANSI ASC Standard Z49 1 listado en la pr xima p gina para recomendaciones espec ficas de como conectar el equipo a tierra No confunda el cable de soldar a la pieza de trabajo con el cable a tierra CAMPOS ELECTRICOS Y MAGNETICOS 9 Son peligrosos La corriente el ctrica fluye atrav s de cualquier conductor causando a nivel local Campos El ctricos y Magn ticos EMF Las corrientes en el area de corte y soldadura crean EMF alrrededor de los cables de soldar y las maquinas Por lo tanto Soldadores u Operadores que use marca pasos para el coraz n deber n consultar a su m dico antes de soldar El Campo Electromagn tico EMF puede interferir con algunos marcapasos Exponerse a campos electromagn ticos EMF puede causar otros efectos de salud aun desconocidos Los soldadores deber n usar los siguientes procedimientos para minimizar exponerse
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