Outdoor LP Gas Barbecue Grill
Contents
1. A WARNING FOR YOUR SAFETY For Outdoor Use Only outside any enclosure T WARNING FOR YOUR SAFETY 1 Improper installation adjustment alteration service or maintenance can cause injury or property damage 2 Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment 3 Failure to follow these instructions could result in fire or explosion which could cause property damage personal injury or death California Proposition 65 Chemicals known to the State of California to cause cancer birth defects or other reproductive harm are created by the combustion of propane save these instructions for future reference lf you are assembling this unit for someone else give this manual to him or her to read and save for future reference Outdoor LP Gas Barbecue Grill OWNER S MANUAL Model No NPG2301 Table of Contents Important Safeguards Exploded View 8 Hardware Assembly instructions rm r r bb s ra Operating Instructions A Connecting Er Al Check TOP o WEE Mn WANN RI ee cee bes eek ps pa ee o e ia E EEE a ea The use and installation of this product must conform to local codes In absence of local codes use the National Fuel Gas Code ANSI 7223 1 NFPA 54 CAN CGA B149 1 Natural Gas2. NS 100 SEPES A L 5 5650 90 199 uapand sepepixo n sepejjoqe ouedoid seuoquioq se 6 ode U01998 11X3 OUISIULI3L UOD Egon seh ap euoquiog ej nb anbij119A 9 UOISIUIOI p ssesosbijad Sergueg1au ap ajlodsue ja eied soqn sesajsa SEuoquiog 2005 6669 VS2 NV epeues ap euogeu Jepue s3 o nn 33 ap LOG ougodeugu ojuawejleda jap 74 seb ap seuoquiog s uol2P2H12 dS4 se unbas epezIJe1913u109 epex911qeJ 1e s9 q p 14 opinb ouedoid ap seb ap anbue a o euoquioq 27 Z pepiun e s9 us asiesn u p nd ouedold SepedjJewW seuoquuiog 2 9159 Ipu0 9un j 1398y eJed ouedo d seb ap euoquuoq eun as 9 190 e ua SEL seinpewanb sesned p nd opinbil ouedo d a 109 0199 1p 0 951009 DD ppupod 09 e ajany anb eJajuopo pl u s eun apeue as pepunbas ns 4 1010 unbulu u n ou oupdold ja e1mjeu Ope sa ns uy 9 se eq Seuoz ua sozod Ud e uaIse as ag a anb osuap seu 019910 oleq onisojdxa sef un s ouedo d pg S291 5113 98 189 SNS u uueppiu p arpn sa opinbi ouedo1d ldul nb oyonpoud sainbyend ezimn S3 UY a UaWepeNnIapeUl ejndiueu s 15 osolbil d eyjnsai ajqeweyul sa oupdold pp 0pinbil oupdold jap Se91 S119198 189 CG pepiun EI op enuele6 ej epijeau a OSOJHIjad sa jesnyeu seh uos epesn Jas esed opinbi ouedod seb ap ejjed E1S 11L19AU09 ap 18781
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7. Cleaning Burner 4 Turn the control knob to HIGH 5 6 1 Turn gas off at the control knob and LP gas tank Press the ignitor button repeatedly to light burner 2 Remove cooking grates and heat plate If ignition does not occur in 5 seconds turn burner control knob OFF wait 5 minutes and repeat lighting procedure 3 Remove burner by removing the fasteners securing the burner to the grill bottom 4 Lift burner up and away from gas valve orifice 5 Disconnect wire from spark electrode 7 lf ignitor does not light burner use a match to light burner manually Access the burner through We f 6 Clean inlet venturi of burner with small bottle brush or compressed air the hole in bottom bowl as indicated Match lt 7 Remove all food residue and dirt on burner surface 8 After lighting observe the burner flame Make sure all burner ports are lit and flame height matches illustration CAUTION If burner flame goes out during operation immediately turn the gas OFF and open lid to let the gas clear for about 5 minutes before re lighting 8 Clean any clogged ports with a stiff wire such as an opened paper clip 9 Inspect burner for any damage cracks or holes If damage is found replace with new burner 10 Reinstall burner check to insure that gas valve orifices are correctly positioned inside burner inlet venturi Also check position of spark electrode Proper flame height
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10. and Propane Installation Code Manufactured in China for Blue Rhino Global Sourcing LLC 104 Cambridge Plaza Drive Winston Salem NC 27104 USA 1 800 762 1142 www bluerhino com 2005 Blue Rhino Global Sourcing LLC All Rights Reserved UniFlame is a Registered Trademark of Blue Rhino Global Sourcing LLC All Rights Reserved NPG2301 OM 108 ES DANGER A If you smell gas 1 Shut off gas to appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Outdoor LP Gas Barbecue Grill Model No NPG2301 WARNING FOR YOUR SAFETY 1 Do not store spare LP cylinder within 10 feet 3 m of this appliance 2 Do not store or use gasoline or other liquids with flammable vapors within 25 feet 8 m of this or any other appliance 3 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance Safety First DANGERS and Cautions 1 This grill is for outdoor use only and shall not be used in a building garage or any other enclosed area 2 This grill is NOT for commercial use 3 This is not a tabletop grill Therefore do not place this grill on any type of tabletop surface 4 This grill is for use with liquid propane LP gas only The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty 5 LP gas Characteristi
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15. the grill s valve compartment burners and circulating air passages clean Inspect grill before each use 22 Do not alter grill in any manner 23 Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened 24 This grill should be thoroughly cleaned and inspected on a regular basis 25 Use only the regulator provided The replacement regulator shall be that specified by the manufacturer 26 Use only Blue Rhino Global Sourcing LLC factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty Contact 1 800 762 1142 27 Do not use this appliance without reading Operating Instructions in this manual 28 Do not touch metal parts of grill until it has completely cooled about 45 min to avoid burns unless you are wearing protective gear pot holders gloves BBQ mittens etc 29 Do not install or use in or on boats or recreational vehicles 30 When cooking fire extinguishing materials shall be readily accessible In the event of an oil grease fire do not attempt to extinguish with water Use type BC dry chemical fire extinguisher or smother with dirt sand or baking soda 31 Do not use grill in high winds 32 Never lean over the grill when lighting 33 Do not leave a lit grill unattended especially keep children and pets away from grill at all times 34 Do not attempt to move grill when in use Allow
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18. Gontact 1 800 762 1142 for assistance Do not return to place of purchase Product Registration Please register your product immediately at www BlueRhino com or call 1 800 762 1142 Limited Warranty Blue Rhino Global Sourcing LLC Vendor warrants to the original retail purchaser of this grill and to no other person that if this grill is assembled and operated in accordance with the printed instructions accompanying it then for a period of one 1 year from the date of purchase all parts in such grill shall be free from defects in material and workmanship Vendor may require reasonable proof of your date of purchase from an authorized retailer or distributor Therefore you should retain your sales slip or invoice This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service and which Vendor shall determine in its reasonable discretion upon examination to be defective Before returning any parts you should contact Vendor s Customer Service Department using the contact information listed below If Vendor confirms after examination a defect covered by this Limited Warranty in any returned part and if Vendor approves the claim Vendor will replace such defective part without charge If you return defective parts transportation charges must be prepaid by you Vendor will return replacement parts to the original retail purchaser freight or postage prepaid This Limi
19. aintenance should be done when grill is cool connections are secure If bubbles appear you have a leak and with the fuel supply disconnected Loosen and retighten this connection making sure the connection is secure 2 DO NOT clean any grill part in a self cleaning oven The extreme heat Retest with solution If you continue to see bubbles after several attempts disconnect will damage the finish propane source and contact 1 800 762 1142 for assistance Notices 1 Abrasive cleaners will damage this product Lightin Lignting 2 Never use oven cleaner to clean any part of grill WARNING To avoid electrical shock 3 Do not dean any grill part in a self cleaning oven The extreme heat will damage inspect before each use to make sure E F ENA the finish N E PUSH M the igniter and wire are fully connected os g l l 1 Open lid Attempting to light the burner with the lid closed may cause an explosion Cleaning Surfaces 2 Make sure there are no obstructions of airflow to 1 Wipe surfaces clean with mild dishwashing detergent or baking soda the gas unit Spiders and insects can nest within 2 For stubborn surfaces use a citrus based degreaser and a nylon scrubbing brush and clog the burner venturi tube at the orifice A clogged burner tube can lead to a fire beneath the appliance 3 Rinse clean with water Control Knob must be in the Lock Off position 3 No
20. cs a LP gas is flammable and hazardous if handled improperly Become aware of the characteristics before using any LP gas product b LP gas is explosive under pressure heavier than air and settles and pools in low areas c LP gas in its natural state has no odor For your safety an odorant is added that smells like rotten cabbage d Contact with LP gas can cause freeze burns to skin 6 LP gas tank needed to operate Only tanks marked propane may be used 7 The LP gas supply tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods and Commission 8 LP gas tank must be arranged for vapor withdrawal 9 Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use 10 The LP gas tank should not be dropped or handled roughly 11 Tanks must be stored outdoors out of the reach of children and must not be stored in a building garage or any other enclosed area Your tank must never be stored where temperatures can reach over 125 F 12 Never attempt to attach this grill to the self contained LP gas system of a camper trailer motor home or house 13 The use of alcohol or prescription or non prescription drugs may impair the consumer s ability to properly assemble or safely
21. cted 50 Deaths serious injury or damage to property may occur if the above is not followed exactly Contact 1 800 762 1142 for assistance Do not return to place of purchase Exploded View 1 Lid Bottom 2 Cooking Grid Handle 3 Warming Rack ELO Regulator ee ee Es Heat Plate O N ee P ENEE ele GE 10 Heat Plate Support 2 11 Heat Shield Hardware Actual Size A Wing Bolt M6x10 Zinc Plated Wing Bolt B Wing Nut M5 Steel Wing Nut C Small Washer 05 5 Zinc Plated Washer D Large Washer 06 5 Zinc Plated Washer Ol E Heat Resistant Washer 06 Heat Resistant Washer 55 14 980 55 14 981 55 14 928 55 14 983 55 14 984 55 14 985 55 14 986 55 14 987 55 14 988 55 14 989 55 14 999 1pc 6 pcs 6 pcs 1 pcs 1 pc F Small Lock Washer 05 5 Zinc Plated Lock Washer O G Large Lock Washer 06 5 Zinc Plated Lock Washer O H Pins O EA Cotter Pins Not shown at actual size 6 pcs 1 pc 2 pcs 2 pcs page no 3 Outdoor LP Gas Barbecue Grill Model No NPG2301 Assembly Instructions DO NOT RETURN PRODUCT TO STORE For assistance call 1 800 762 1142 toll free Please have your owner s manual and serial number available for reference Attach heat shield burner regulator an
22. d ignitor wire A Feed ignitor wire through opening in bowl B Attach heat shield and burner to bowl with large washer D large lock washer G and wing bolt A For Easiest Assembly e To avoid losing any small components or hardware assemble your product on a hard level surface that does not have cracks or openings e Clear an area large enough to layout all components and hardware e When applicable tighten all hardware connections by hand first Once the step is completed go back and fully tighten all hardware e Follow all steps in order to properly assemble your product C Screw regulator clockwise onto burner stem D Pull ignitor wire into ignitor WARNING To avoid electrical shock inspect before each use to make sure the igniter and wire are fully connected Unfold legs Unfold legs by pulling ring out and swinging leg out until it locks in place Attach side handles A Attach handle ignitor and heat plate support to right side of bowl using 2 sets of small washers C small lock washers F wing nuts B and 1 heat resistant washers E B Attach handle to left side of bowl using 2 sets of small washers C small lock washers F and wing nuts B Attach lid handle Attach handle to lid using 2 sets of small washers C small lock washers F and wing nuts B page no Gontact 1 800 762 1142 for assistance Do not return to place of purchase 5 Attach lid to bottom bow
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27. l TU u Insert heat plate and cooking grid A Insert top hinges into bottom hinges A Insert heat plate onto brackets so brackets go through holes B Secure with pins H and cotter pins l f B Insert cooking 18 Completed 8 Congratulations your assembly is now complete Read Operating Instructions before proceeding Insert warming rack A Slide warming rack into holes in lid and bottom bowl Note Look for corresponding holes on side of lid Insert short wire ends into lid holes one side at a time Position warming rack legs into slots on grill body sides B Cut zip tie on warming rack L Outdoor LP Gas Barbecue Grill Model No NPG2301 Operating Instructions Turning 0ff This grill is designed to operate with a DOT 39 Cylinder one pound 7 3 8 high disposable Turn control knob to the Lock 0ff position 16 4 oz propane gas tank DO NOT ATTEMPT TO REFILL ANY ONE POUND 16 4 oz PROPANE GAS TANKS Initial Use Connecting Gas Tank Before cooking on this grill for the first time operate the grill for about 15 minutes with Lubricate the threads of the regulator valve with petroleum jelly insert the gas tank into the the lid closed and the gas turned on HIGH This will heat clean the internal parts and regulator valve and hand tighten firmly Test for leaks dissipate odor from the manufacturing processes Checking for Leaks Cookin Burner Connection 1 Light burner per lighting instr
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29. operate the appliance 14 Never use charcoal lighter fluid lava rocks gasoline kerosene or alcohol with this product 15 Your grill has been checked at all factory connections for leaks Recheck all connections as movement in shipping can loosen connections 16 Check for leaks even if your unit was assembled for you by someone else 17 Do not operate if gas leak is present Gas leaks may cause a fire or explosion 18 You must follow all leak checking procedures before operating To prevent fire or explosion hazard when testing for a leak a Always perform leak test before lighting the grill and each time the tank is connected for use b No smoking Do not use or permit sources of ignition in the area while conducting a leak test c Conduct the leak test outdoors in a well ventilated area d Do not use matches lighters or a flame to check for leaks e Do not use grill until any and all leaks are corrected If you are unable to stop a leak disconnect the LP gas supply Calla gas appliance serviceman or your local LP gas supplier 19 Do not use in an explosive atmosphere Keep grill area clear and free from combustible materials gasoline and other flammable vapors and liquids 20 Keep all combustible items and surfaces at least 21 inches 53 cm away from the grill at all times DO NOT use this grill or any gas product under any overhead or near any unprotected combustible constructions 21 It is essential to keep
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31. ot authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Vendor Blue Rhino Global Sourcing LLC 104 Cambridge Plaza Drive Winston Salem North Carolina 27104 USA 800 762 1142 24 Hour Fax 336 659 6743 CustomerService BlueRhino com page no Outdoor LP Gas Barbecue Grill Model No NPG2301 Troubleshooting Problem Possible Cause Burner will not light with match Prevention Cure No gas flow Check if LP cylinder is empty Obstruction of gas flow Clear burner tubes Spider webs or insect nest in venturi Clean venturi Burner ports clogged or blocked Irregular flame pattern flame does not run the full length Burner ports are clogged or blocked of burner Flame is yellow or orange Clean burner ports Clean burner ports New burner may have residual manufacturing oils Burn grill for 15 minutes with the lid closed Spider webs or insect nest in venturi Clean venturi Clean burner Food residue grease or seasoning salt on burner Flame blow out High or gusting winds Low on LP Gas Replace LP cylinder Clean grill Grease buildup Excess fat in meat Trim fat from meat before grilling Excessive cooking temperature Adjust lower temperature accordingly Persistent grease fire Grease trapped by food buildup around burne
32. r system Turn knobs to LOCK OFF POSITION Let fire burn out Leave Turn front of grill to face wind or increase flame height lid in closed position and let fire burn out After grill cools remove and clean all parts Clean burner and or burner tube Flashback fire in burner tube s Burner and or burner tube is blocked Inside of lid is peeling like paint peeling The lid is porcelain coated not paint Baked on grease buildup has turned to carbon and is flaking off Clean thoroughly 53 801 V10 108294N sop A49s81 soyeJap so sopor 911 Gurnos Ieqol9 oulyy ng ap Epeiisi i eun se _ uuelJiu SODEAH S SOYISIP SO sopol 7T Bunos 600 0 ouluu anig 002 WOD OUIJEN q MMM ZY 1292700971 NN 33 VOLZZ IN Wajes u0 sulM BAUG ezejd 9 70 211 Bunos 60012 ouryy nig eJed eulyo ua Opea11q e Se INSUOD Seuniny eyed jenuew 9 euos ad e 110 eJed pepiun p s8 Opue uoul Geo IS sp nsSu03 217777 ep mn esed 5900122 9 SE S9 9AJ9SU09 A ouedold UO19P PISU ap 001002 16718 V92 NV PG VddN l ZZZ ISNV saiqusnquiog SPD pied IPU0I90N 0BIp02 s lu lnBis seuuuou SE asn saje9o soBID02 uaysixa ou IS 9290 S0BID02 SO 02 ap asuezijeal ap BU OJONpod s UODEIEISU OSN D SOMA INPOAAD souep S01 0 n se iu 3Bu03 s uolopullolleu 199489 SAJUESNEI 01109 Blul0J 0pe s3 a 10d s
33. ted Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication improper installation or improper maintenance or service by you or any third party or failure to perform normal and routine maintenance on the grill as set out in this owner s manual In addition the Limited Warranty does not cover damage to the finish such as scratches dents discoloration rust or other weather damage after purchase This Limited Warranty is in lieu of all other express warranties Vendor disclaims all warranties for products that are purchased from sellers other than authorized retailers or distributors AFTER THE PERIOD OF THE ONE 1 YEAR EXPRESS WARRANTY VENDOR DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE FURTHER VENDOR SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL INDIRECT PUNITIVE INCIDENTAL OR CONSEQUENTIAL DAMAGES Vendor assumes no responsibility for any defects caused by third parties This Limited Warranty gives the purchaser specific legal rights a purchaser may have other rights depending upon where he or she lives Some jurisdictions do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long a warranty lasts so the above exclusion and limitations may not apply to you Vendor does n
34. the grill to cool before moving or storing 35 Storage of grill indoors is permissible only if the tank is disconnected removed from the grill and properly stored outdoors 36 Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you 37 Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use 38 Disconnect cylinder when not in use 39 Always use your grill on a hard non combustable level surface An asphalt or blacktop surface may not be acceptable for this purpose 40 Do not use on wooden decks 41 Keep all electrical cords away from a hot grill 42 Do not use grill for indoor cooking or heating TOXIC fumes can accumulate and cause asphyxiation 43 After a period of storage and or nonuse check for leaks burner obstructions and inspect for any abrasion wear cuts to the hose 44 Failure to open lid while igniting the grill s burner or not waiting 5 minutes to allow the gas to clear if the grill does not light may result in an explosive flame up 45 If grill is not in use the gas must be turned off at the supply tank 46 Never operate grill without heat plate installed 47 Always use a meat thermometer to ensure food is cooked to a safe temperature 48 Do not store a spare LP gas tank under or near this appliance 49 To avoid electrical shock inspect before each use to make sure the igniter and wire are fully conne
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36. uctions Make sure the control valve is securely fastened to the burner 2 Set burner to desired temperature If your unit was assembled for you visually check the connection between the burner 3 Place food on grid pipe and control valve Make sure the burner pipe fits over the control valve 4 With lid open or closed cook until desired internal temperatures are achieved WARNING Failure to inspect this connection or follow these instructions could cause a fire or an explosion which can cause Tips For Better Cook Outs and Longer Product Life death serious bodily injury or damage to property l 1 Spray or coat cooking surfaces with vegetable oil before cooking to avoid sticking If the burner pipe does not rest flush to the control valve please contact 1 800 762 1142 for assistance 2 Place vegetables or delicate foods into aluminum foil pouches Regulator 1 LP Gas Tank Connection 3 Use a quality grill brush after each event to keep cooking surfaces clean and rust free Make 2 3 oz of leak solution by mixing one part liquid dishwashing soap with three 4 A one pound tank will provide approximately 2 hours of cooking time with control on parts water HIGH Make sure control knob is off Cleaning and Care Spoon several drops of solution or use squirt bottle at the LP gas tank to regulator connection Caution Inspect the solution at the connection looking for bubbles If NO bubbles appear the 1 All cleaning and m
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