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1. 4 8 bismounting the Tractor ruin u aa tra Per EAS EEES AE aida 4 8 STARTING THE TRACTOR tlla uq AESA edt A ALARLAR d de 4 9 CONNECTING THE shredder TO THE TRACTOR u 4 9 ix iesu 4 10 Pull Type Models 7 xy su Ra eL tone ed emet il lts 4 10 Lift Type Ice 4 10 Semi Mount Models n u maa BRI au rdiet atra es 4 10 DRIVELINE ATTAGHMBNT osdi daaa adda h ce ie eee dede tom a tp d bb 4 11 PRE OPERATION INSPECTION AND 22 4 12 Tractor Pre Operation Inspection Service n 4 13 Mower Pre Operation r 4 13 DRIVING THE TRACTOR AND IMPLEMENT sess n nene RAR n rnit nennen nennen 4 19 Santing Muro x n 4 20 Brake and Differential Lock Setting l U U eee sentent dans trad enne neta dn 4 20 Raising the shredder e de 4 21 Driving the Tractor and Mower uuul n nauunawaan rennen nennen nnns 4 21 LUMING pereo UE 4 22 Crossing Ditches and Steep Inclines oo ul U U U U U nennen nennen nennen nnns 4 22 OPERATING THE TRACTOR AND 52 4 24 Foreign Debris Hazards ette pet Han eevee to cet eet dee deed ud 4 25 Bys
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5. O 2013 Alamo Group Inc OPERATION OPERATION All Safety Shields Guards and Safety devices including but not limited m to the Deflectors Steel Guards Gearbox Shields PTO integral lt shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sFL 5 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES scw 10 The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 e Check that the main driveline securely attached to the tractor and the locking collar is seated in the groove of the PTO Shaft
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7. Realizaci n de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la m quina Apriete todos los pernos accesorios y conexiones con las torsiones especificadas por el fabricante Instale todas las guardas cubiertas y escudos despu s de realizar los servicios Reemplace o repare los que est n da ados Llene y recargue los sistemas a presi n s lo con los fluidos aprobados o recomendados por el fabricante Arranque el motor y revise para detectar fugas Consulte la p gina 23 Riesgos del sistema hidr ulico Haga funcionar todos los controles para asegurarse de que el tractor y la cortadora de c sped funcionan correctamente Pruebe la m quina si es necesario Despu s de las pruebas apague y verifique el trabajo realizado Falta alg n pasador arandela tuerca de seguridad etc Vuelva a revisar todos los niveles de fluidos antes de liberar la m quina para el funcionamiento Todas las piezas deben ser inspeccionadas durante la reparaci n y deben reemplazarse si est n gastadas rajadas o da adas Las piezas excesivamente gastadas o da adas pueden fallar y causar lesiones o la muerte Reemplace cualquier letrero da ado o ilegible Verifique el trabajo de servicio cuando est completo Mantenimiento de las hojas de la cortadora No corra riesgos usando hojas da adas o dobladas Los fabricantes de cortadoras de c sped de la Asociaci n de Fabricantes de Equipos Ass
8. AVOID tree limbs brush and other overhanging objects that can strike and throw the operator from seat D696 1B RC115 118 120 125 03 13 Safety Section 1 20 O 2013 Alamo Group Inc SAFETY A DANGER TO AVOID SERIOUS INJURY OR DEATH e DO NOT operate without guards in place and in good condition PTO and gearbox guarding are SUBJECT TO WEAR e STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts that continue to move Tractor PTO Guard after power shut off WAIT until all moving elements have stopped Guard e ALWAYS REPLACE GUARDS that have been removed for service or maintenance e STOP LOOK and LISTEN for rotating motion before approaching implement DO NOT STEP ON drivelines or guards DANGER Crushing Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH USE tractor equipped with Rollover Protective Structure ROPS including roll bar and seat belt Keep roll bar in raised position STAND CLEAR when removing transport latch lowering or raising wings CLEAR AREA of bystanders before lowering implement wings IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted components ALAAVS TO AVOID SERIOUS INJURY OR DEATH READ AND UNDERSTAND the provided Operator s Manuals safety signs and
9. Perform Maintenance Safely Hydraulic System Hazards The hydraulic system is under pressure whenever the engine is operating and may hold pressure even after the engine is shut off Cycle all hydraulic controls including the auxiliary hydraulic control after the engine is shut down Relieve trapped pressure in the lines after the attachments are shut down and resting on the ground During inspection of the hydraulic system Wait for fluid to cool before disconnecting the lines Hot hydraulic fluid can cause SEVERE BURNS Do not use your hand to check for leaks Instead use a piece of cardboard or paper to search for leaks Wear appropriate eye protection Hydraulic fluid can cause permanent eye injury WARNING Hydraulic fluid under pressure can penetrate the skin or eyes and cause serious injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks not your hand Wear a face shield or safety goggles for eye protection If fluid is injected into the skin it must be removed within a few hours by medical personnel familiar with this type of injury When venting or filling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Protection High Pressure Fluid Can Inject Into the Body Perform Main
10. RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PN RC115 118 120 125 03 13 Safety Section 1 10 O 2013 Alamo Group Inc SAFETY ELECTRICAL amp FIRE HAZARDS TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN DANGER WORKING AROUND ELECTRICAL POWER LINES GAS LINES AND UTILITY LINES FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk RC115 118 120 125 03 13 Safety Section 1 11 Strike and explosion Hazard Do not operate near fires Blades Contacting Utility or Keep mower deck clear of Gas Lines debris ALSAVS INSPECT mowing area for overhead or underground electrical power lines obstructions gas lines cables and Utility Municipal or other type structure DO NOT allow mower to contact with any Utility Municipal or type
11. driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment After the driveline is securely attached place the tractor PTO master shield back in the operating position OPS R 0003 o y m o z Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury S3PT 18 When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement sapT 17 Driveline Length Check Before operating the Implement check to make sure the Implement input driveline will n
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14. 1 have explained that Deflectors Chain Guards or Solid Skirts must be installed and maintained in good repair DRIVELINES have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACHINES have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin FOLDING TYPE IMPLEMENTS have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete MOWER TO TRACTOR CONNECTIONS O Gearbox Cil Levels O Draw Bar Length Check And Set O Hydraulic Oi
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16. CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas PN PEo1 RC115 118 120 125 03 13 Safety Section 1 9 O 2013 Alamo Group Inc ALSAVS SAFETY SAFETY MOWER BLADE CONTACT HAZARDS Do not put fingers Do not kas dad foot underneath E Tractor Remove Key underneath mower PAN Read Manual KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM DANGER BLADE CONTACT STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN MBFM 01 HIGH PRESSURE OILLEAK HAZARDS High pressure oil penetrating High pressure oil eroding Using cardboard to check for skin skin oil leaks TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS A DANGER PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure
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18. Nunca haga funcionar ning n tipo de motor sin la ventilaci n adecuada LAS EMANACIONES DEL ESCAPE PUEDEN SER MORTALES Use gatos y malacates con cuidado Los soportes o bloques de seguridad deben ubicarse en una parte r gida de la cortadora No ubique soportes debajo de ejes o apoyos de ruedas que puedan girar Si debe trabajar debajo de equipos elevados siempre use bloques de madera no de concreto soportes de gato u otros soportes r gidos y estables Cuando use gatos o malacates siempre aseg rese de que est n correctamente apoyados ADVERTENCIA Evite posibles lesiones por aplastamiento Nunca use bloques de concreto para apoyo Pueden colapsar bajo cargas incluso livianas Retire la llave y lea el manual de mantenimiento Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados oum Aseg rese de que los malacates o gatos que usa est n en buenas condiciones Nunca use gatos con piezas rajadas dobladas o retorcidas Nunca use cables pelados retorcidos o pellizcados Nunca use ganchos doblados o deformados Realizaci n de mantenimiento con seguridad Pr cticas de seguridad para tareas de mantenimiento comunes Riesgos del combustible ADVERTENCIA Siempre use recipientes y o equipos de distribuci n de combustible aprobados Los combustibles son inflamables por eso debe cumplir estas pr cticas con el fin de reducir la posibilidad de
19. OPS F 0032 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 RC115 118 120 125 03 13 Operation Section 4 36 O 2013 Alamo Group Inc OPERATION 15 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 o x m O z Arrange the chain
20. Sustituya las hojas que se encuentren gravemente gastadas dobladas agujereadas o marcadas incluya los pernos y sujetadores de las hojas Nunca enderece o suelde en las hojas Aseg rese de que el escudo para objetos que son arrojados se encuentre correctamente instalado y en buen estado Rep relo o sustit yalo si est da ado o falta 2 z P J fy t i 4 i Ya LI VA oS Recorrida de inspecci n Realice el mantenimiento de la m quina 5 Lea el manual Bloquee o apoye con seguridad la cortadora Preparaci n para una operaci n segura Verifique que todos los escudos y guardas est n en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la l nea motriz de la TDF la caja de engranajes y las guardas y escudos de los implementos que se usan para proteger al operador Verifique que los dispositivos de bloqueo del extremo en horquilla de la l nea motriz est n correctamente enclavados Verifique en busca de sistemas hidr ulicos da ados o con fugas en el tractor o la cortadora Repare o ajuste Seg n sea necesario ADVERTENCIA El fluido hidr ulico bajo presi n puede penetrar la piel o los ojos y causar lesiones graves ceguera o la muerte Las fugas de fluido bajo presi n pueden no ser visibles Utilice un cart n o una madera para buscar fugas no la mano Use protecci n ocular Si el fluido s
21. The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER RC115 118 120 125 03 13 Operation Section 4 17 O 2013 Alamo Group Inc OPERATION OPERATION Flail Mower PRE OPERATION Inspection qu Mower ID me Make Date Shift A WARNING IMPORTANT Scan this QR Code for an electronic copy of this sheet Inspection Sheet Ob m inspection F u www algqr com fmi Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Start of Shift Specific Comments if not O K FLAIL MOWER The Operator s Manual is in the canister on the mower All safety decals are in place and legible The hitch connection bolts amp pins are tight There are no cracks in hitch Their mower deck is clear of cut grass and debris The thrown object guard deflectors are in place Their guards deflectors are in good condition The driveline gearbox shields are in good condition The driveline clutch is in good condition not frozen The driveline t
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23. directly across from bearing cup and press in as far as possible with hand pressure Be sure journal cross is started into bearings and continue pressure with vice squeezing in as far as possible Tap yoke to aid in process Step 6 Seat cup by placing a drift or socket slightly smaller than the cup on the cup and squeeze in vise Install snap ring and repeat on opposite cup Repeat steps five and six to install remaining cups in remaining yoke FIGURE Mnt FL 0036 Move both yokes in all directions to check for free movement Should movement be restricted strike forged surfaces of yoke ears a sharp blow with a mallet to relieve any tension Repeat until both yokes move in all directions without restriction Add universal lithium EP lubricating grease NLGI 2 Grease every 8 hours RC115 118 120 125 03 13 Maintenance Section 5 13 O 2013 Alamo Group Inc 49NVN INIVIN MAINTENANCE CV DRIVELINES Pull Type Only The Drivelines and U Joints should be inspected each morning before the shredder is started MntP FL 0013 and Mnt FL 0042 The U Joint and CV Joint on the Driveline undergo extreme forces when the unit is turning or when the Wings are being raised It is important that the U Joints and CV Joint be greased each day before the unit is started The U Joints are located at each end of the Center and Wing Drivelines The CV Joint is located at the end of the Main Driveline The U Joint and CV Joint assembli
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27. 100 yards or more and causing serious 7 J injury or death Follow safety messages carefully FIN STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passerby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed sr 7 11 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 NOTE When turning reduce engine speed and raise only enough to clear any objects on the ground Raise the implement only a small amount Raising the implement while the PTO is engaged can damage the PTO driveline
28. 5 ASSEMBLY SECTION R a arra a 3 1 SHIPPING STAND REMOVAL eiden ieat iedera RAR id e de da d Pe di dnd 3 2 CHECK Olle LEVE e tb URP MU dE EE 3 2 TONGUE ASSEMBLY INSTALLATION eire iba bis diete berto E te uu s ed 3 2 3 POINT HITCH ASSEMBLY INSTALLATION sese nenne AEEA AA 3 3 ATTACHING AXLE ASSEMBLIES TO MAIN WHEEL BAR seems 3 4 ATTACHING OPTIONAL HYDRAULIC CYLINDER eene 3 4 ATTAGHING SEMEMOUNT AXLEES i a e te tI he REA LER ERE AREE 3 5 OPERATION SECTION 4 1 Standard Equipment and Specifications a eaa aae aa er eret E nenne 4 3 OPERATOR REQUIREMENTS asian ee etd ie eee etna ode aae ane e een ra Rae v ee nasa 4 4 TRACTOB REQU IEMENTS inr e a ed E epe d en dur 4 5 ROPS and Seat Belt eiie s etd eie Eo anal edi taal dl Bede du io ade ge dex do duse odode edad uas 4 5 Tractor Safety Devices a aka aa m Rae Ga rea deer Pus 4 6 Tractor Horsepower iii dete ere dee Ld de ceti He XA a DARE UE ER a 4 6 rtt ederet cathe Labia b o s Mo ect 4 6 Drawbar Pull Moa 4 7 Front End Weight uu a uu Ehe ie bett ada hua aaa sesuatu aaa ub OCA adda 4 7 Power Lake Off P EQ eb i pv ice ER 4 7 GETTING ON AND OFF THE TRACTOR Jul 2222 4 7 Boarding the Tractor AEE EEEE
29. DO NOT ENGAGE PTO with mower in transport position STOP mowing when EXCESSIVE VIBRATION occurs 1 STOP PTO and tractor ENGINE 2 INSPECT mower for vibration source 3 REPLACE any damage parts and bent or damaged BLADES PN TOFM 02 RC115 118 120 125 03 13 Safety Section 1 7 O 2013 Alamo Group Inc ALSAVS SAFETY SAFETY RUN OVER HAZARDS ES Operator run over hazard Rider fall off run over hazard Rider fall off run over hazard A TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR DANGER EQUIPMENT RUN OVER USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS locked in UP position ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PN RO01 RC115 118 120 125 03 13 Safety Section 1 8 O 2013 Alamo Group Inc SAFETY PTO ENTANGLEMENT HAZARDS PTO Barra Gitatoria BOTTOMING OUT Entanglement hazard Make sure PTO shaft DO NOT Operate if Make sure PTO Do Not approach or is securely attached PTO shields ar
30. Do not put hands or feet under mower decks Blade Contact can result DANGER in serious injury or even death Stay away until all motion has stopped Y N and the decks are securely blocked up srL 2 RC115 118 120 125 03 13 Operation Section 4 26 O 2013 Alamo Group Inc OPERATION 11 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025 Do not exceed the rated PTO
31. Inspect that the 3 point hitch pins are the proper size correctly installed and secured to the tractor lift arms with retaining pins inserted Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor OPS F 0015 RC115 118 120 125 03 13 Operation Section 4 14 O 2013 Alamo Group Inc OPERATION Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure the driveline integral shield is in good condition and rotate freely Inspect that all bolts and screws are in position and are properly torqued OPS F 0004 A Inspect the condition of the drive belts Ensure the drive belts shields are in place and in good repair Ensure the tractor PTO master shield is in place lowered and in good condition OPS F 0016 A O R m O z RC115 118 120 125 03 13 Operation Section 4 15 2013 Alamo Group Inc OPERATION OPERATION Inspect oil level in gearbox and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Perform scheduled lubrication as specified in the maintenance section OPS F 0017 A Fill Plug Breather Plug Dipstick Inspect cutter knives and knife pins for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneat
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33. Rough uneven ground Turning Tractor too fast Travel speed too fast shredder deck not level Blades dull or unbalanced Deck underside plugged Grass too high Grass too wet Grass too high Housing plugged Belt worn or slipping Spring broke amp belt off idler Housing plugged Debris around pulleys Grass too high Operation Section 4 39 Repair clutch per maintenance section of manuals Reduce ground speed and material intake Replace facings Clean with emery cloth Increase cutting height Increase cutting height Use genuine Alamo Industrial knives Check belt for correct set up Check blades for sharpness Wait for grass to dry Shred at 3 1 2 and recut lower Use a lower tractor gear Shred at engine RPM to match 540 PTO RPM Raise height of cut Use a slower speed Lower rollers Slow down when turning Use a slower speed Level the shredding deck Sharpen or balance blades Clean underside of deck Shred at 3 1 2 and recut lower Wait for grass to dry Shred at 3 1 2 and recut lower Clean underside of deck Replace or adjust belt Replace spring or adjust belt Clean underside of housing Remove deck belt shield and clean out debris Shred at 3 1 2 and recut lower O 2013 Alamo Group Inc 34 MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEM
34. SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION inj UY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or m death may occur unless care is taken to follow the warnings and instructions stated in this A Manual and in the Safety Messages on the implement Always follow the instruction in this manual and use good common sense to avoid hazards m ER NOTE f you want a translation of this safety section in one of the following Languages please contact Translations at 1502 E Walnut Street Seguin TX 78155 Fax 830 372 9529 Safety Section Translations are available in Spanish Portuguese French German Russian PN GS01 RC115 118 120 125 03 13 Safety Section 1 2 O 2013 Alamo Group Inc SAFETY OPERATOR SAFETY Never use Drugs or Alcohol when operating equipment Wear Safety Vest when operating on or near roads Read and Always wear Wear Hard understand Safety Hat Safety Operator s Manual Glasses Shoes TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING AWARNING READ UNDERSTAND and FOLLOW Operator s Manual instructions Warnings and
35. Tall Grass Mowing You may need to mow extremely tall non crop grass twice See page 13 Mower Thrown Objects First mowing pass Shut the mower and tractor down using proper equipment shut down practice before dismounting tractor See page 18 Proper Equipment Shut Down Practices Inspect the area and remove or mark debris and obstacles Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass Shut the mower and tractor down using proper equipment shut down practice before dismounting tractor Inspect the area and remove or mark debris and obstacles Cut grass at desired height and when possible 90 degrees to the first mowing pass Stop Blade Ly Before Unclogging Provide Adequate Clearance for Mower Swing Watch Equipment Clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for mower swing while turning Do not allow bystanders near the tractor and mower when moving or transporting the tractor and mower Operate Safely Under Mount Mower Safety Practices When mowing with an under mount mower Keep removable discharge chute in place and over discharge opening Never stand on a mower housing when the tractor engine is operating Distribute grass clippings with discharge chute facing 4 Never Stand sm on Mower 49 Keep Away mowe
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39. alert the operator to a hazard and the degree of severity of the hazard DANGER indicates a hazardous A DANGER situation which if not avoided will result in death or serious injury WARNING indicates a hazardous A WARNING situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous A CAUTION situation which if not avoided could result in minor or moderate injury NOTICE indicates a property damage message A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before operating this machine This safety manual takes you step by step through your working day Hazard Recognition and Accident Prevention depend upon you being alert careful and properly trained in the operation transport maintenance and storage of this equipment Graphics have been provided to help you understand the text Read and Understand All Safety Signs Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study and understand this manual and the manufacturer s manuals for your specific machine Make them a working part of your safety program Keep in mind that this safety manual is written for industrial agricultural mowers Contact the manufacturer of your equipment to answer any questions about safe operation that remain after studying the man
40. all bearings and grease points before operating shredder and after every 8 hours of operation The gearbox is shipped with the proper amount of Multi Purpose Gear Oil P N 00786250 Check the level of the gearbox The oil level should reach the mark on the dip stick attached to the breather Do not overfill as this will damage the seals The gearbox lubricant should be changed after 100 hours of operation and every 1000 hours of operation thereafter The gearbox requires approximately 5 quarts of lubricant LUBRICATE SHREDDER BEFORE INITIAL USE Lubricate all locations indicated every 8 hours with a clean N L G I 2 grease Wipe off fittings and end of grease gun before attaching grease gun The wheel bearings should be inspected and re packed yearly Before each day s use follow this procedure 1 Visually check the unit and make certain all items are properly tightened 2 Check the rotor shaft to make certain it is fully knifed Replace any missing knives then run the unit at full speed to check for vibrations Do not operate the unit in an out of balance condition Before doing maintenance turn off power and securely block up shredder Ai DANGER The RC flail is fitted with seven U joints two on the main driveline from the tractor two on either side of the gear box and one on each side by the adjustment tube On pull type models there are nine bearings which require regular maintenance two center bearings between cutter shafts tw
41. and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such O TRASH as gravel rocks wire and other debris Inspect the area before BASURA mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the e operator Stop mowing immediately if blades strike a foreign object mi Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing seM o5 WARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 RC115 118 120 125 03 13 Operation Section 4 24 O 2013 Alamo Group Inc OPERATION 11 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting
42. and present a safety hazard Use genuine Rhino mower parts for economy and safety sPRM 1 SEE YOUR RHINO DEALER Operator s amp Parts Manuals sm m www algqr com rpm RC115 118 120 125 03 13 Safety Section 1 14 O 2013 Alamo Group Inc SAFETY Decal Location NOTE Rhino supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Rhino dealer to order replacement decals ALSAVS DL FL 0038 RC115 118 120 125 03 13 Safety Section 1 15 2013 Alamo Group Inc SAFETY SAFETY ITEM ONOARWN gt NS A N PP Ph K x x SB A A A 26 27 28 RC115 118 120 125 03 13 PART NO 00725747 00725715 00760657 00725738 00771283 000678 D623 1438333 D114 D390 999001 D696 D830 00725713 03200347 00725720 00758194 00775933 1458393 D626 00756004 00725745 D525 nfs 00727050 00727052 00727068 00727070 00727051 00727053 00727069 00727071 00776031 00727094C QTY LEVEL INSTRUCT INSTRUCT WARNING IMPORTANT INSTRUCT INSTRUCT WARNING INSTRUCT DANGER WARNING WARNING DANGER DANGER INSTRUCT REFLECT I
43. aplicado Verifique que la TDF est desenganchada Verifique que todos los controles est n en la posici n de estacionamiento Advierta a otras personas en la zona antes de arrancar el tractor Arranque el tractor siguiendo los procedimientos de arranque que recomienda el fabricante del tractor ADVERTENCIA Evite lesiones graves o muertes producidas por el movimiento inesperado de la m quina Arranque el motor nicamente desde el puesto del operador Nunca intente arrancar el motor haciendo un corto entre los bornes del arranque o tomando la llave desde el suelo o desde afuera de la cabina Despu s del arranque Verifique que todos los instrumentos indicadores y luces indicadoras funcionen normalmente Verifique que todos los controles la direcci n y los frenos del tractor funcionen correctamente Use el ROPS y el cintur n de Q seguridad Arranque nicamente desde el asiento del operador Revise los instrumentos y controles Eleve y descienda la cortadora de c sped en busca de problemas en el descenso total o el enganche de la l nea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Preparaci n para una operaci n segura Use las pr cticas correctas de apagado de los equipos antes de inspeccionar equipos Espere hasta que todo movimiento de los equipos se haya detenido antes de descender
44. approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat m Say Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing Respirator or Filter Mask depends on operat ing conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 RC115 118 120 125 03 13 Operation Section 4 4 2013 Alamo Group Inc OPERATION 3 TRACTOR REQUIREMENTS The tractor used to operate the shredder must have the power capacity and required equipment to safely operat
45. before shutting off engine Set parking brake or block wheels Allow all moving parts to stop Lower mower to ground Lower wings to ground on wing mowers Shut off tractor engine Relieve hydraulic system pressure by moving controls several times in all directions Lock ignition remove key and take it with you Look and listen for evidence of moving parts before dismounting Securely support or block up mower before working underneath mower or other lifted components Securely support block up or lock up mower wings with approved locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any raised machine component before working on it Avoid flames sparks or smoking near any fuel hydraulic fluid or other flammable material such as mowing debris Prepare Machine Systems for Service Perform Maintenance Safely Attach a DO NOT OPERATE warning tag to the control levers and remove the ignition key if the mower should not be operated Take the key with you Install approved support device s when working under or near raised equipment WARNING Unsupported raised mowers or other equipment may drop unexpectedly Never go under equipment when raised
46. blade s condition Replace severely worn bent gouged or nicked blades including the blade bolts and fasteners Never straighten or weld on blades Ensure thrown object shielding is properly installed and in good condition Repair or replace if damaged or missing e Prepare For Safe Operation Check that all guards and shields are in place and Ensure all tools or loose objects are removed or that all equipment is in good operating condition This securely fastened while operating the machine includes PTO driveline gearbox and implement guards Check all safety signs for clarity Replace damaged and shields that are used for operator protection signs Check for properly latched driveline yoke end locking devices Check for damaged or leaky tractor and mower Check for Missing hydraulic systems Repair or adjust as needed d e Damaged Guards WARNING Hydraulic fluid under pressure can penetrate 7 UST the skin or eyes and cause serious injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks not your hand Wear eye protection If fluid is injected into the skin it must be removed within a few hours by nega elie medical personnel familiar with this type of injury Hoses Keep the operator platform surface clean and free of grease oil dirt snow or ice Steps and handholds must be clean and functional Ensure work li
47. collar be seated in groove on PTO shaft 9 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death s3PT 11 Never work under the Implement the framework or any lifted A DANGER component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 9 injury or even death sc 14 RC115 118 120 125 03 13 Operation Section 4 12 O 2013 Alamo Group Inc OPERATION Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or brok
48. de control y retire la llave de contacto si la cortadora de c sped no debe ser utilizada Ll vese la llave Instale dispositivos de apoyo aprobados cuando trabaja debajo o cerca de equipos elevados ADVERTENCIA Las cortadoras de c sped u otros equipos elevados no apoyados pueden caerse de manera imprevista Nunca se introduzca debajo de equipos elevados si no est n apoyados en dispositivos de apoyo aprobados La ca da de equipos podr a resultar en una lesi n grave o la muerte por aplastamiento Retire s lo las guardas o cubiertas que permiten acceder a la zona donde se realizar n servicios Vuelva a colocar todas las guardas y cubiertas cuando el trabajo est terminado o PELIGRO NO PONER EN FUNCIONAMIENTO Use una etiqueta que indique No poner en funcionamiento NN Utilice dispositivos de apoyo CE aprobados E Vuelva a colocar todas las guardas 21 22 Realizaci n de mantenimiento con seguridad Use ventilaci n adecuada Si es necesario hacer funcionar un motor en una zona cerrada elimine del rea las emanaciones de escape con una extensi n del ca o de escape Si no tiene esa extensi n aseg rese de abrir las puertas y dejar entrar aire del exterior iADVERTENCIA Evite posibles lesiones Nunca trabaje en la maquinaria con el motor en funcionamiento salvo que as lo indiquen los manuales del fabricante para un servicio en particular iADVERTENCIA
49. del fabricante o consulte al concesionario de los equipos para obtener los procedimientos correctos Mantenga los bolsillos sin objetos que podr an salirse y caer dentro de la maquinaria e Limpie las superficies resbaladizas Ventile la zona de trabajo Maneje las herramientas y las piezas pesadas con sensatez con respecto a usted mismo y a otras personas Deposite los elementos no los deje caer Preparaci n de la zona de trabajo Ubique la cortadora de c sped en una zona nivelada fuera del paso de otros equipos en funcionamiento Aseg rese de que haya luz ventilaci n y espacio libre adecuados Quite el aceite la grasa o el agua para eliminar toda superficie resbaladiza Limpie alrededor de la zona donde se realizar n servicios para minimizar la contaminaci n Realizaci n de mantenimiento con seguridad Preparaci n de la m quina Deben controlarse o reducirse las fuentes de energ a almacenada el ctricas mec nicas hidr ulicas neum ticas qu micas t rmicas etc al m nimo practicable antes de realizar cualquier procedimiento de mantenimiento reparaci n o servicio Pr cticas de seguridad para prevenir posibles lesiones por fuentes que liberan energ a Desenganche la TDF antes de apagar el motor Coloque los controles en la posici n de estacionamiento o punto muerto antes de apagar el motor Aplique el freno de estacionamiento o bloquee las r
50. del tractor o la cortadora de c sped No haga funcionar la cortadora si el tractor y la cortadora de c sped no funcionan correctamente Coloque una etiqueta que indique No poner en funcionamiento en la m quina retire la llave y no haga funcionar la cortadora hasta que el problema se haya corregido Sistema de toma de fuerza TDF Aseg rese de hacer funcionar el tractor a la velocidad de TDF indicada para la cortadora Al hacer funcionar tractores con sistemas de TDF impulsados por transmisi n una cortadora giratoria tiene un significativo efecto de rueda volante La cortadora puede seguir propulsando un tractor con un sistema de TDF impulsado por transmisi n El tractor debe estar equipado y funcionar como sigue Instale una l nea motriz equipada con un embrague de sobrecarga Prevea suficiente espacio y tiempo para maniobrar anticipando los giros las paradas y las reducciones de velocidad UN No descienda hasta 4 e que el movimiento de A los equipos se haya PAR E detenido PELIGRO ra Use una etiqueta que indique No poner en Fe funcionamiento Use la velocidad de la TDF Preparaci n para una operaci n segura Enganche de la cortadora de c sped al tractor Cortadoras montadas en enganche de tres puntos Consulte los manuales de los fabricantes de la cortadora y del tractor Coloque la palanca selectora de elevaci n de potencia hidr uli
51. el motor est apagado Alivie la presi n atrapada en las l neas despu s de que los accesorios est n apagados y apoyados en el suelo Durante la inspecci n del sistema hidr ulico Espere que el fluido se enfr e antes de desconectar las l neas El fluido hidr ulico caliente puede causar QUEMADURAS GRAVES No use las manos para verificar la presencia de fugas En cambio use un cart n o papel para buscar fugas Use protecci n ocular adecuada El fluido hidr ulico puede causar lesiones oculares permanentes ADVERTENCIA El fluido hidr ulico bajo presi n pueden penetrar la piel o los ojos y causar lesiones graves ceguera o la muerte Las fugas de fluido bajo presi n pueden no ser visibles Utilice un cart n o una madera para buscar fugas no la mano Use una protecci n facial o antiparras de seguridad para proteger los ojos Si el fluido se inyecta en la piel debe ser extra do dentro de las pr ximas pocas horas por personal m dico familiarizado con este tipo de lesi n Cuando ventila o llena el sistema hidr ulico afloje la tapa de llenado con lentitud y ret rela gradualmente Nunca restablezca una v lvula de alivio del sistema hidr ulico a una presi n mayor que la recomendada por el fabricante Use protecci n ocular El fluido a alta presi n puede inyectarse en el cuerpo Realizaci n de mantenimiento con seguridad Riesgos del sistema el ctrico Antes de trabajar en el
52. in this section are intended to be used as a visual aid to assist in explaining the operation of a SHD flail shredder and are not specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the shredder and tractor and all associated safety practices before operating the shredder and tractor Proper operation of the shredder as detailed in this manual will help ensure years of safe and satisfactory use of the shredder IMPORTANT To avoid shredder damage retorque all bolts after the first 10 hours of operation Refer to the Torque Chart at the end of the Maintenance Section to ensure bolts are properly tightened READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a a
53. information decals for tractor and implement before operating equipment e CONTACT DEALER immediately if you do not have manuals e CONTACT DEALER to explain any instructions not fully understood ALWAYS WEAR safety glasses WEAR hard hat safety shoes and gloves for protection when operating equipment D696 2B RC115 118 120 125 03 13 Safety Section 1 21 O 2013 Alamo Group Inc SAFETY SAFETY A PELIGRO Si no puede leer ingl s antes de poner en funcionamiento este equipo solicite que alguien le traduzca los mensajes de seguridad o vaya al sitio web para consultar A DANGER Si vous ne savez pas lire le francais avant d utiliser l quipement demandez une personne de vous traduire les messages de s curit ou allez sur le site Internet pour voir la traduction des autocollants et des messages de s curit los mensajes de seguridad y las etiquetas ya traducidos Manuel de l Op rateur L EI Manual del Operador Seguridad v deo www algqr com rfs www algqr com av www algqr com rff APERIGO AGEFAHR Falls Sie Deutsch nicht lesen k nnen Lassen Sie sich bevor Sie das Gerat in Betrieb nehmen die Sicherheitshinweise von einer geeigneten Person in Ihre Sprache bersetzen Oder suchen Sie auf unserer Website nach bersetzungen von Schilderaufschriften und Sicherheitshinweisen Caso voc n o leia ingl s antes de operar o equipamento peca para al
54. inserting screwdriver under one end Snap ring may also be accessed through slots on side of shield by bell end Always replace nylon bearing kit when installing a new shield When assembling both portions of driveline align phase key on end of spline half with double width groove in hub side RC115 118 120 125 03 13 Maintenance Section 5 11 O 2013 Alamo Group Inc 49NVN INIVIN MAINTENANCE MAINTENANCE Step 1 To disassemble the universal joint remove the four snap rings FIGURE Mnt FL 0032 Mnt FL 0032 Step 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke FIGURE Mnt FL 0033 Mnt FL 0033 Step 3 Clamp vise as shown and tap on yoke to completely remove cup from yoke Repeat step two and three for opposite cup FIGURE Mnt FL 0034 Mnt FL 0034 RC115 118 120 125 03 13 Maintenance Section 5 12 O 2013 Alamo Group Inc MAINTENANCE Step 4 Place universal cross in vise as shown and tap on yoke to remove cup Repeat step 3 for final removal Drive remaining cup out with drift and hammer FIGURE Mnt FL 0035 Mnt FL 0035 Step 5 To reassemble place seals securely on bearing cups Apply grease to needles to hold them in place Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup Be careful not to disturb needle bearing Insert another bearing
55. las hojas Mantenga los escudos de las cadenas los escudos deflectores flexibles o s lidos y las rampas de descarga en su lugar y en buen estado de reparaci n Mantenga a las personas ajenas a 300 pies 92 m de la operaci n de corte Nunca dirija la descarga de la cortadora hacia una persona Mantenga las manos los pies y otras partes del cuerpo alejadas de las piezas giratorias las hojas y las aberturas de descarga No haga funcionar la cortadora de c sped en la posici n de transporte No se acerque a una cortadora hasta que todo movimiento se haya detenido Enganche de la transmisi n de RDF de la cortadora de c sped Eleve la cortadora hasta la altura de corte m xima Enganche la TDF a baja velocidad del motor Aumente la velocidad del motor hasta llegar a la velocidad nominal de la TDF Descienda la cortadora hasta la altura de corte deseada Detenga y apague de inmediato si la cortadora golpea contra una obstrucci n Inspeccione y repare cualquier da o de la cortadora antes de reanudar el corte No haga funcionar una cortadora que vibra en exceso o produce ruidos anormales Hojas giratorias Mant ngase PELIGRO NO PONER EN FUNCIONAMIENTO No ponga en funcionamiento una cortadora de c sped da ada Objetos arrojados por la cortadora de c sped Dependiendo del prop sito previsto las cortadoras est n dise adas para co
56. manufacturers from the Association of Equipment Manufacturers AEM and the Farm Equipment Manufacturers Association FEMA advocate that you DO NOT reuse straighten hard face or weld mower blades Death or serious injury could result if a broken blade is thrown from a mower 25 26 Perform Maintenance Safely Mower Blade Maintenance continued How are mower blades made Mower blades are made of high strength alloy spring Steel They are hot forged and shaped to meet the manufacturer s individual specifications then heat treated and tempered to a high strength ductile state to reduce the possibility of breaking while mowing Blades are tested to ensure they meet strength hardness and ductility standards If a blade fails to meet any of these specifications it will not be used on the mower What happens when a mower blade bends It takes a great amount of impact force to bend the blade This impact force often results in the blades being gouged or chipped After a blade is damaged by a gouge or chip a blade failure is much more likely to occur When a blade is severely bent a microscopic crack may be created in the blade Straightening the blade does not remove or repair this crack but may cause additional cracks Additional stresses during mowing operations can result in an unexpected blade failure Avoid bending blades Help prevent mower blades from bending or cracking by avoiding contact with solid o
57. o marque los residuos u obst culos grandes Siga todas las reglas de seguridad Realice el corte de la zona a una altura intermedia Inspeccione la zona atentamente y retire o marque cualquier residuo u obst culo restante Corte nuevamente a la altura final deseada Segundo Los escudos para objetos arrojados por la cortadora deben usarse cuando se opera cerca de caminos parques zonas pobladas u otras zonas donde objetos arrojados podr an lesionar a personas ajenas o da ar la propiedad Siga el manual del operador del fabricante Tercero Cruce en sentido diagonal cuando realiza el corte a trav s de zanjas depresiones marcadas y hundimientos Eleve la cortadora para evitar que las hojas de la cortadora golpeen el suelo 13 Operaci n con seguridad Objetos arrojados por la cortadora de c sped continuaci n Cortadoras de disco Cuando se usa una cortadora de disco es importante conocer la zona donde se va a cortar Si el operador ha realizado cortes en el terreno antes y est familiarizado con todos los obst culos que puede haber es suficiente observar delante de la trayectoria de la cortadora para detectar cualquier objeto adicional que pueda haber ingresado en el terreno Est preparado para detenerse o evitar objetos que podr an ser peligrosos si son arrojados por la cortadora Si piensa cortar en un terreno que no conoce bien y se encuentra junto a un camino transitado o puede haber perso
58. of pulleys by placing a straight edge along flat face of both pulleys Check alignment at lower and upper end of pulley face when belt is tensioned 2 f pulleys are not correctly aligned check tightness of pivot bolts 3 Drive tube inner mount 4 is slotted and may be moved toward front rear or shimmed for height adjustment to correct pulley alignment Mnt FL 0039 RC115 118 120 125 03 13 Maintenance Section 5 7 Mnt FL 0039 O 2013 Alamo Group Inc 49NVN INIVIN MAINTENANCE MAINTENANCE e To relocate pulleys on drive and cuttershaft first loosen belt tension and check for shaft movement to ensure they are not loose or have moved Mark present location of bushing on shaft for future reference Pulleys are locked to shaft by a tapered hub bushing Loosen socket head set screw located above key Loosen and remove all mounting cap screws in bushing Insert cap screws in all threaded jack screw holes on bushing Start with the screw furthest from the bushing slot and tighten all screws alternately and progressively Keep turning the screws in small equal amounts until the bushing and pulley start disengaging Mnt FL 0040 Mnt FL 0040 Uneven pressure on the jack screws may break the bushing flange A WARNING p I x 4 Once both and hub start separating attempt to move assembly on shaft Never hammer edge of pulley which may crack To move assembly a soft blow hammer CA
59. provided on the implement where this manual can be properly stored If you lose or damage this manual a free replacement manual can be obtained from an authorized Rhino dealer or by down loading the manual from the Rhino website www servis rhino com BEFORE YOU START READ UNDERSTAND and FOLLOW the information provided in this manual the AEM Mower Safety manual and the tractor operator s manual carefully to learn how to operate and service your machine properly Failure to do so could result in personal injury to you and bystanders All implements with moving parts are potentially hazardous Every effort has been made to ensure that this machine is safe but operators must avoid engaging in unsafe practices and follow the written instructions provided The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents SAFETY FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Rhino Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service r
60. segura de la m quina en los letreros de seguridad o en los requisitos del seguro programas de seguridad y capacitaci n del empleador c digos de seguridad leyes federales locales estatales o provinciales reglas y ordenanzas Copyright 20100 AEM Asociaci n de Fabricantes de Equipos Revisado el 01 03 09 10 Lea y aseg rese de comprender los manuales antes de comenzar la operaci n IMPORTANTE Antes de hacer funcionar la cortadora de c sped aseg rese de contar con los manuales del operador del fabricante para esta m quina y todos los accesorios Si faltan los manuales del fabricante solicite manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la m quina en todo momento Lea y aseg rese de comprender todos los manuales Se encuentra disponible el video AEM Mower Safety Practices Pr cticas de seguridad para la cortadora de c sped de AEM para capacitar y reforzar pr cticas de seguridad correctas Se alienta a los operadores a ver peri dicamente el video de seguridad Alertas de seguridad S mbolo Este s mbolo de alerta de seguridad significa ATENCION MANTENGASE ALERTA SU SEGURIDAD EST EN RIESGO El s mbolo de alerta de seguridad identifica mensajes de seguridad importantes sobre el equipo sobre letreros de seguridad en manuales u otros lugares Cuando v
61. sistema el ctrico desconecte los cables de la bater a Retire primero los cables negativos de la bater a Al reconectar la bater a conecte los cables negativos de la bater a al final El l quido del interior de las bater as contiene cido que es un VENENO y puede causar QUEMADURAS QU MICAS GRAVES Evite lesiones Use una protecci n facial para evitar el contacto con los ojos Use guantes y ropa resistentes a los productos qu micos para mantener al electrolito alejado de la piel y la ropa com n ADVERTENCIA El contacto con el electrolito da a los ojos y la piel Siempre use una protecci n facial para evitar que el electrolito penetre en los ojos Si el electrolito entra en contacto con los ojos enjuague de inmediato con agua limpia y busque atenci n m dica Use guantes de caucho y ropa de protecci n para mantener el electrolito lejos de la piel Si el electrolito entra en contacto con la piel o la ropa lave de inmediato con agua limpia Si se ingiere busque atenci n m dica de inmediato NUNCA proporcione l quidos que induzcan el v mito Use protecci n facial Use indumentaria de protecci n 23 24 Realizaci n de mantenimiento con seguridad Evite explosiones iADVERTENCIA Evite posibles lesiones graves por explosiones Las bater as de plomo cido producen gases sumamente explosivos especialmente durante la carga Mantenga alejados los a
62. size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death scm 14 RC115 118 120 125 03 13 Operation Section 4 3 O 2013 Alamo Group Inc OPERATION OPERATION 2 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and under stands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not com pletely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear
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64. tea dt aree tte pa DU Prat ica 5 6 BEADEREPEAGEMBNT pvc ee Runs ium 5 6 BELT ADJUSTMENT AND REPLACEMENT eene eene eri Rae 5 7 PULLEY ALIGNMENT AND REMOVAL uuu nii Eee n tnde tierna 5 7 CUTTERSHAFT BEARING REMOVAL AND INSTALLATION seem emnes 5 9 Outer Cuttershaft Bearing Removal A W RAET u W Am Sa a assiette en 5 9 Installation 5 DM Ga Qu m aS Dw at as nn 5 9 Center Bearing and Cutter Shaft Removal LLL II a eene eere 5 10 Top Drive Assembly Servicing u nu um tenerent tne trennen innen adem dena dnte etre enne 5 11 DRIVELINE REPAIR poat etiem t e b DN om eee ees 5 11 CV DRIVELINES Pull Type Only 2 irit dt tax p edi an 5 14 MAIN CV DRIVELINE SAFETY SHIELD Pull Type Only 2 5 15 MAIN DRIVELINE amp CAT 4 SAFETY SHIELD na 5 16 Flail Blades Inspectlonm salda erit tad a e LARA z ds 5 17 General Information on Flail Shredder Vibration ooooncccccoconncnnononcoonnnnnoncnnncnnnnononnrononnnononnrononononorananananons 5 18 STIORING THE ROT115 118 120 125 oes a dla bavi Pea ao e eed gura eda ark m 5 19 Pre seasori Check nta sa a mast oa basi 5 19 PROPER TORQUE FOR FASTENERS 5 19 SAFETY SECTION SAFETY SAFETY GENERAL SAFETY INSTRUCTIO
65. this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION RHINO READ YOUR OPERATOR S MANUAL 1020 S Sangamon Ave Gibson City IL 60936 800 446 5158 e Email parts servis rhino com m int RC115 118 120 125 03 13 Introduction Section 2 6 sn O 2013 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 lt m Lu Y N lt ASSEMBLY The RC Flail Shredders are supplied with a Cat III 3 Point Hitch on semi mount models or a tongue hitch assembly on pull type models SHIPPING STAND REMOVAL 1 Use overhead hoist to lower machine from shipping position Use a 6000 pound capacity hoist AAVVARNING P PASSI 2 Support shredder with hoist at lifting points Remove outer shipping stands at both ends of machine 3 Lower machine and rest on end plate extension skids 4 Remove cent
66. unless supported by an approved support device s Death or serious crushing injury could result from falling equipment Remove only guards or covers that provide access to the area being serviced Replace all guards and covers when work is complete DANGER DO NOT OPERATE Use a Do Not Operate Tag Use Approved Support Device Replace All Guards 21 22 Perform Maintenance Safely Use Proper Ventilation If it is necessary to run an engine in an enclosed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension make sure you open the doors and get outside air into the area WARNING Prevent possible injury Never work on machinery with the engine running unless instructed by the manufacturer s manuals for specific service WARNING Never operate any type of engine without proper ventilation EXHAUST FUMES CAN KILL Use Jacks And Hoists Carefully Safety stands or blocks must be located on a rigid part of the mower Do not position stands under axles or wheel supports that may rotate If you must work beneath raised equipment always use wood not concrete blocks jack stands or other rigid and stable supports When using jacks or hoists always be sure they are adequately supported WARNING Prevent possible crushing injury Never use concrete blocks for supports They can collapse under even light lo
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68. 13 Alamo Group Inc OPERATION OPERATION 7 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 7 1 Pull Type Models Cutting height is set by adjusting ratchet jack which rotates rear wheel bar On units fitted with hydraulic cylinder height is set by adding split collar spacers around cylinder rod Avoid any scalping or ground contact which may result in knife breakage Cutting height should be set to avoid any ground contact For optimum knife wear raise knife tips above dust cloud approximately 3 4 inches above row On larger units the overall level of rows should be considered to avoid ground contact over width of machine Side plate should be parallel to ground Tongue assembly has two height positions Pin in top holes for standard shredding of crops In tall crops such as cotton pin in low holes for additional crop clearance 7 2 Lift Type Models Adjus
69. 20 and 25 25 pull or semi mount The shredder housing is a formed 3 16 thick hood vvith internal 3 16 stiffeners at critical vvear areas that add structural strength to the mainframe and extend the life of the shredder Warranty One year parts and labor Non governmental users subject to a modified policy Only genuine Rhino OEM parts may be used for warranty replacement RC115 118 120 125 03 13 Introduction Section 2 3 O 2013 Alamo Group Inc NOILONGOULNI INTRODUCTION INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Rhino within thirty days of delivery of the implement 3 Record the Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement Non genuine parts can fail catastrophically TO AVOID SERIOUS INJURY OR DEATH e ONLY use genuine RHINO replacement parts e Non genuine parts can fail n n creating hazardous conditions fo
70. 287 15 16 5 8 18 UNF 110 149 170 230 144 195 266 260 192 260 297 402 166 225 430 583 474 642 1 1 2 1 8UNC 250 239 644 873 1 1 2 1 12 UNF 274 371 705 955 1 1 2 1 14 UNF 280 379 721 977 1 1 8 3 4 10 UNC 1 1 8 3 4 16 UNF 1 5 16 7 8 9 UNC 1 5 16 7 8 14 UNF 184 249 SAE Grade 8 240 325 376 509 420 569 606 821 668 905 909 1232 995 1348 1019 1381 6 Dashes 1 11 16 1 1 8 7 UNC 354 480 795 1077 unto 1 1 8 12 UNF 397 538 890 1206 1 7 8 1 1 4 7 UNC 500 678 1120 1518 1288 1745 1444 1957 1817 2462 eo SS 1 7 8 1 1 4 12 UNF 553 749 1241 1682 2 146 1 3 8 6 UNC 655 887 1470 1992 2013 2728 2382 3228 746 1011 1672 2266 870 1179 1950 2642 979 1327 2194 2979 Xe m par A o FO 2116 1 3 8 12 UNF 2 1 4 1 1 2 6 UNC All Capscrews SAE Grade 8 2 14 1 1 2 12 UNF Proper torque for Metric fasteners 2712 3675 3161 4283 3557 4820 METRIC Recommended torque in Foot Pounds Newton Meters ASTM 8 8 18 24 3 4 8 7 12 11 1 15 Wrench 73 10 21 1 29 27 37 14 5 20 42 57 52 72 25 34 74 100 73 99 93 128 Numbers appearing on bolt heads 209 TB 1e dso 148 201 62 84 167 226 181 245 122 185 325 440 indicate ASTM class 230 312 449 608 443 600 611 828 Use 75 of the specified to
71. 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing Mower sections or wing are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION INSPECT for and REMOVE any hidden large debris MOW at Intermediate height INSPECT and remove remaining debris MOW at final height MOWER THROWN OBJECT SHIELDING KEEP all thrown object shielding including Front and Rear Deflectors Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing DO NOT OPERATE with any thrown object shielding missing damaged or removed RIGHT OF WAY Highway MOWING e No shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING side skirts skid shoes and blades in good operational condition 2 RAISE CUTTING HEIGHT to 6 INCHES minimum 3 INSPECT AREA thorough
72. 356 RC 115 118 mili 120 125 FLAIL SHREDDER Published 03 13 Part No 00727094C OPERATOR S MANUAL This Operator s Manual is an Safety Video integral part of the safe operation Important Operating of this machine and must be ang Safety Instructions n m 2 maintained with the unit at all i times READ UNDERSTAND and Safety Video that can FOLLOW the Safety and be instantly accessed Operation Instructions contained on the internet at in this manual before operating www algqr com rve n the equipment C01 Cover_R www algqr com rve FC FL 0011 RHINO 77 jATENCI N LEA EL INSTRUCTIVO ALAMO GROUP f P rt 1020 S Sangamon Ave m s wv ALWAYS ON THE CUTTING EDGE Gibson City IL 60936 r Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad 800 446 5158 Email parts servis rhino com www alqqr comzwe 2013 Alamo Group Inc 0 00 Safety Video BESAFE Din gt BE ALERT m m gt BE ALIVE www algqr com rve gt BE TRAINED before operating the Mower Safety Training wine Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Group Ag Division in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and inst
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74. AEM Mower Safety Manual Supplied in Canister AEM Mower Safety Video has been shown to Purchaser TABLE OF CONTENTS SAFETY SEC TION 1 1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES 1 2 OPERATOR SAFETY ab aa ebrei ts thun see totus ta yet Md rbd 1 3 CONNECTION OR DISCONNECTING IMPLEMENT SAFETY 1 4 GRUSHING HAZARDS ne Dite n aon e edo dim tse tds 1 5 THROWN OBJECT HAZARDS torpe BAIT IRR D CMM 1 6 THROWN OBJECTS HAZARDS CONTINUED L EE enne enne 1 7 R N OVEF HAZARDS rim hak thun ashuy SP mana isa IM RII 1 8 PTO ENTANGEEMENT FIAZARDS S ted aaa 1 9 MOWER BLADE CONTACT HAZARDS uuu u u GR ec Saa RE RC ROT E A 1 10 HIGH PRESSURE OIELEAK HAZARDS stats E iude sepe a i doin 1 10 ELECTRICAL amp FIRE HAZARDS a p sd n la m unii Rain 1 11 TRANSPORTING HAZARDS od up aeta 1 12 HAZARDS WITH MAINTENANCE OF IMPLEMENTI 1 13 PARTS INFORMA O N S eu unu iei ete etis co dot lale daniele sett Ezo Eua LI abla se B 1 14 bDe al ocat om rp nnper 1 15 ee A m d eei ed edes 1 17 Federal Laws and Regulations eese nennen ARENE EA nnn nente EIEEE AAEE nde innen 1 25 INTRODUCTION oS tancia donada 2 1 RHINO L M TED WARRANT Y iniit tent te tette a doo 2
75. Consulte la p gina 13 Objetos arrojados por la cortadora de c sped Primera pasada de corte Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Inspeccione la zona y retire o marque cualquier residuo u obst culo Corte la hierba a mayor altura 10 a 15 pulg 25 a 38 cm para evitar los objetos ocultos Segunda pasada de corte Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Inspeccione la zona y retire o marque cualquier residuo u obst culo Corte la hierba a la altura deseada y de ser posible a 90 grados con respecto a la primera pasada de corte a Detenga Ly la hoja antes de desatascar Proporcione el espacio libre adecuado para la oscilaci n de la cortadora de c sped Preste atenci n a los espacios libres de los equipos Las cortadoras con enganche de tres puntos y montaje lateral tienen un arco de giro mayor que las tipo de tiro Deje el espacio libre suficiente para la oscilaci n de la cortadora cuando gira No permita que haya personas ajenas cerca del tractor y la cortadora de c sped cuando mueve o transporta el tractor y la cortadora Operaci n con seguridad Pr cticas de seguridad para la cort
76. Distribution No One Allowed Between Tractor and Mower Avoid Entanglement Use Guards and Shields Prepare For Safe Operation Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor drawbar length for 540 or 1000 rpm PTO operation When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Properly attach the mower safety tow chain to the tractor Securely attach the driveline to the tractor PTO Push and pull on the driveline to ensure it is locked onto the PTO Lower the master shield into place Hook up the mower hydraulic hoses to the tractor Make sure the wings or raised mower decks are supported by the cylinders before removing the transport locks Never use force to release the transport or wing locks The wings or deck could fall and crush you 55 540 RPM PTO 1 3 8 6 SPLINE Le ath ii 1000 RPM PTO EB 1 3 8 21 SPLINE aN Rl EB 1000 RPM PTO 1 3 4 20 SPLINE iz Tractor Drawbar Adjustment Confirm Wings Are Supported Before Releasing Locks Avoid Entanglement Use Guards and Shields Start Safely Make The Right Start Mow only in daylight or good artificial light conditions Avoid serious injury or death from mower thrown objects or bla
77. E equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure Relieve hydraulic pressure before disconnecting lines or working on the system e REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS DO NOT use hands to check for leaks e ALWAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid A1343VS Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury D390 1B TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING EQUIPMENT DO NOT TOW with trucks or other vehicles e ONLY transport with properly sized and equipped tractor see Operator s Manual e ATTACH implement SAFETY CHAIN to tractor CHECK SMV sign reflectors and warning lights for visibility behind unit e TURN ON tractor flashing waming lights TO AVOID LOSS OF TOWING CONTROL e DO NOT tow at speeds over 20 mph REDUCE SPEED on inclines in turns and in poor towing conditions D390 2B RC115 118 120 125 03 13 Safety Section 1 19 O 2013 Alamo Group Inc SAFETY SAFETY A DANGER Y O ma SAD NAA THROWN OBJECTS HAZARD
78. ENT Periodically inspect Stop engine Block up Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements an
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80. Knife hanger lugs are broken off shaft This condition usually results from continued operation in contact with large hard objects where the knife hanger lugs themselves are hitting the hard objects Lugs should be replaced using arc welding equipment so as not to direct too much heat in one area of the shaft 4 Cutter shaft ball bearings are worn enough to have radial play in them Replace ball bearing and other worn parts to eliminate play 5 Shaft is bent The shafts are straight within a couple of thousandths of an inch when they are made It is possible that they will become bent in use such as if the shaft is hooked on a stump while the tractor is moving forward at good speed 6 Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibration The same is true of the cutter shafts on the Flail Shredders The actual speed at which the harmonic will occur will vary with each shredder and each installation To avoid this harmonic vibration when operating the shredder it may be necessary to adjust the engine speed of the tractor up or down Some units have a harmonic which occurs below the nominal operating speed On these units it will be noticed that there is always a little vibration at a particular RPM as the shredder is being sped up to operating speed This occurs as the shaft passes through its normal harmonic vibration point As long as the shredder is opened at the proper speed t
81. Mower can throw objects up to 300 feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders e STOP mowing if bystanders or traffic come within 300 feet DO NOT OPERATE with thrown object shielding removed KEEP thrown object shielding in place and in good condition during operation Thrown Objects shielding is subject to wear REPAIR OR REPLACE shielding if damaged broken or missing See Operator s Manual for all Shields and Guards INSPECT area for potential mower thrown object hazards before mowing Remove and AVOID objects such as wire cable metal objects and all other foreign material DO NOT ALLOVY blades to contact solid objects like wire rocks posts curbs or guard rails DO NOT OPERATE in transport position or with wings off ground A DANGER g l ose Run Over Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH e ALWAYS BUCKLE UP seat belt e ONLY START Tractor while seated in the operator s seat e STOP ENGINE and PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor e KNOW HOW to stop tractor and equipment quickly for an emergency e DO NOT MOUNT or DISMOUNT Tractor in motion e NEVER ALLOW riders on tractor or implement e NEVER ALLOW children to operate or ride on tractor or implement e KEEP BYSTANDERS CLEAR of area before moving tractor or implement e KEEP ALERT and AVOID hitting stumps holes ruts and uneven terrain
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83. N parking brake before unhitching from machine 1 Lower the machine to the ground shut off tractor engine and engage parking brake Wait for all rotation to cease before dismounting the tractor 2 Disconnect PTO shaft from tractor 3 Connect end tow wheel hydraulic hoses to tractor hydraulic outlets 4 Using tractor hydraulics raise end tow wheels to remove pressure from locking pins 5 Remove locking pins 2 from end tow axles 1 OP 319 RC115 118 120 125 03 13 Operation Section 4 29 O 2013 Alamo Group Inc OPERATION 0 0 OPERATION 6 10 Unlatch end tow tongue 1 Op 320 on left hand end of machine by unlatching lynch pin Hold tongue and remove latching pin 2 Op 320 Pin tongue in lowered position and secure using lynch pin 16 Op 321 Op 321 Raise machine using three point lift of tractor Lower parking jack 19 Op 321 to approximate tractor drawbar height on end tow hitch Using tractor hydraulics lower end tow axles to raise machine into transport position Raise rear wheel bar 21 Op 321 to lift standard gauge wheels of the ground Place transport locks 6 Op 323 over rods on end tow wheel cylinders and secure in place using clevis pins Lock valve 4 Op 322 on rod end of wheel bar cylinders to prevent standard gauge wheels from leaking down Op 322 Disconnect hydraulic lines from tractor Disconnect three point from RC20 Level machine using end tow jack if nec
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85. NS AND PRACTICES A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A ndicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING og
86. NSTRUCT WARNING WARNING REFLECT DANGER DANGER INFORMATION WARNING SER PLT NAME NAME NAME NAME NAME NAME NAME NAME SBS po N N N NN N N SCNBSANAN NN BA AA oO A A AN Safety Section 1 16 DESCRIPTION Flail Operating Instructions Lift Unit Genuine Parts Gearbox Instructions 5 Year Gearbox Warranty Grease Fitting Inside Pinch Points Grease Every 10 Hours 1000 RPM Pull Type Unit Hazards Maintain Weight for Steerage Multi Hazard Multi Language General Safety Lubrication Chart SMV Reflector Belt Tension Pinch Point Guard Missing Amber Reflector Thrown Object Hazard Driveline Shield Missing Quick Coupler Hitch Missing Jack Positioning Serial Number Plate RC115 RC118 RC120 RC125 RC115 RC118 RC120 RC125 Canister Operators Manual Operators Manual O 2013 Alamo Group Inc SAFETY Decal Description Non genuine parts can fail catastrophically TO AVOID SERIOUS INJURY OR DEATH ONLY use genuine RHINO replacement parts e Non genuine parts can fail n m creating hazardous conditions ALAAVS for operator and bystanders a Contact local dealer or RHINO about repair parts at s 1020 S Sangamon Ave Gibson City IL 60936 www algqr com rpm Customer Service 800 446 5158 Email parts servis rhino com 00760657_1 IMPORTANT BE AWARE BE ALERT BE TRAINED BEALIVE Before Operating this Mower To prevent serious injury to y
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88. QR Code with your smart phone to link to the ADMA s s RC115 118 120 125 03 13 Maintenance Section 5 5 2013 Alamo Group Inc JONVNALNIVIN MAINTENANCE MAINTENANCE ROUTINE MAINTENANCE 1 Inspect belt drive for correct tension and remove any debris from inside belt shields Incorrect tension will result in premature belt failure Check belt tension after first hour of operation Mnt FL 0029 A Inspect for and tighten any loose fasteners Routinely inspect cutter shaft for missing or worn knives Replace knives as outlined in Blade Replacement Procedure Mnt FL 0037 4 Clear any debris from gear box area to prevent overheating Clean area around breather plug regularly 5 Always ensure all hitch pins and clips are locked in place before operation 6 Inspect bearing assemblies to ensure locking collars are locked in place 7 All shielding must be in place before operating shredder Inspect front rubber shield for wear and replace if necessary o b CUTTER SHAFT Routinely inspect cutter shaft for and replace any vvorn or damaged blades VVhen replacing vvorn blades always replace blade set directly opposite 180 degrees otherwise cutter shaft will be out of balance Inspect bushing and bolt for wear and replace if necessary Remove any debris which may become entangled around cutter shaft or bearings Stop machine at first sign of excessive vibration and inspect cutter shaft and
89. Safety Messages WEAR SAFETY GLASSES safety shoes hard hat hearing protection and gloves when operating or repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury DONOT USE DRUGS or ALCOHOL before or while operating equipment DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol CONSULT medical professional for medication impairment side effects STAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING NORMAL SPEED range is between 2 to 5mph ADJUST MOWING SPEED for terrain conditions and grass type density and cut height REDUCE MOWING SPEED when near steep slopes ditches drop offs overhead obstructions power lines and to avoid debris and foreign objects INSECT INFESTATION Do Not operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab PTO SPEED DO NOT EXCEED IMPLEMENT RATED PTO SPEED AVOID exceeding rated PTO speeds that may result in broken d
90. TION 10 5 Turning Procedure Pull type Units Pull type units are fitted with a constant velocity joint at the tractor hitch to allow operating during turns Do not disengage PTO and end of row Reduce speed and RPM slightly and proceed with turn Make wide turns to reduce load on driveline caused by high joint angles Optimum speed should be maintained while shredding Always operate at engine RPM which corresponds to 1000 PTO RPM Increasing forward speed adversely effects the shredding quality and result in larger material being discharged Always be on the watch for foreign objects which could damage cutting reel Stop machine if shredder begins to vibrate excessively Reduce RPM to idle speed disengage PTO and stop tractor Wait for all rotation to cease before dismounting tractor Check for missing or broken knives Never operate machine while knives are missing Ak CAUTION Semi Mount Units Do not disengage PTO at end of row Reduce speed and lower RPM proceed with turn without raising 3 point if there is sufficient distance at the end row Raise 3 point if additional clearance is required only raise the machine sufficiently to clear turn High loads are placed on U joints when shredder is raised at steep angles causing premature wear and driveline failure Raising machine using rear cylinder may put excessive load on the caster pivot during turns 10 6 Crossing Ditches and Steep Inclines When crossing ditches with steep b
91. UTION may be used on bushing only 5 Ifthe pulley is free and the bushing is still tight on shaft it may be necessary to wedge a screwdriver in saw slot of bushing to loosen and move hub Do not apply excessive force which may split bushing A CAUTION ux Never apply lubrication to threads or mating surfaces when assembling pulley and bushing CAUTION ppiy g g pulley g After correctly locating hub and placing key in shaft keyway move pulley into position over taper hub and align tapped holes with through holes in hub Install all mounting cap screws Carefully tighten the cap screws alternately and progressively until tapers are seated Check alignment of pulley and proceed to carefully tighten to 40 ft lbs torque Maximum torque should be reached on each individual bolt only twice in the consecutive tightening RC115 118 120 125 03 13 Maintenance Section 5 8 O 2013 Alamo Group Inc MAINTENANCE CUTTERSHAFT BEARING REMOVAL AND INSTALLATION Outer Cuttershaft Bearing Removal 1 Remove belt disconnect tension rod loosen adjustment tube pivot points bolts rotate assembly toward deck remove belt 2 Remove lower sheave 3 Disconnect grease line 4 Remove both set screws from bearing lock collar Note Set screws align with dimples in shaft Set screws are lock tightened in place gt 5 Place floor jack under cuttershaft inside end plate to support weight of shaft 6 Remove dir
92. a es bajo en comparaci n con la posibilidad de una lesi n grave que podr a resultar de una hoja doblada o rota arrojada por la cortadora Palabras finales para el usuario Acaba de terminar de leer el Manual de la cortadora de c sped industrial y para agricultura AEM Es imposible que este manual abarque todas las situaciones de seguridad que se podr a encontrar a diario Su conocimiento de estas precauciones de seguridad y de su cumplimiento de las reglas b sicas de seguridad contribuir n a formar un buen juicio en todas las situaciones Nuestro objetivo es ayudarlo a desarrollar establecer y mantener buenos h bitos de seguridad para que la operaci n de una cortadora de c sped industrial y para agricultura le resulte m s f cil y m s segura ste es otro manual de una serie publicada por AEM sobre la operaci n de maquinaria en condiciones de seguridad Muchas de las ilustraciones de este manual de seguridad se pueden encontrar y descargar en http pictorials aem org Para obtener publicaciones adicionales visite nuestro sitio web en www safetymaterials org E AEM ASOCIACI N DE FABRICANTES auros Correo electr nico safetymaterials aem org www aem org INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION We are pleased to have you as a Rhino customer Your Flail shredder has been carefully designed with care and built with quality materials by skilled workers to give maximum ser
93. aching vehicle While transporting on public roads Obey all local traffic regulations Approach intersections with caution Observe speed and traffic control signs Avoid panic stops and sharp turns Be a courteous operator and pull over periodically and allow traffic to pass Read and Understand Manuals Before Operating RA Y Obey Traffic Regulations Park Safely Parking Safety Practices Use designated or out of traffic areas Use firm level ground locations Set parking brake Lower raised equipment to ground Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor See page 18 Proper Equipment Shut Down Practices Sloping ground parking locations Position equipment across slope Set parking brakes Lower raised equipment to ground Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas Remove equipment from public roads Set out warning flags Use tractor flashing warning lights Shut Down Safely Proper Equipment Shut Down Practices Make proper equipment shut down an important habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s operator s manual These procedures will no
94. actor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 A Never run the Tractor engine in a closed building or vvithout adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Start tractor only vvhen properly seated in the Tractor seat Starting a A DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 6 CONNECTING THE SHREDDER TO THE TRACTOR Use extreme caution when connecting the shredder to the tractor The shredder should be securely resting on front stands or tongue jack stand and rear gauge wheels Keep hands and feet from under the shredder ends and clear of pinch points between the tractor hitch arms and shredder pins Always shut the Tractor completely down place the transmission in park and set the A DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches s3pt 15 RC115 118 120 125 03 13 Operation Section 4 9 O 20
95. adora de c sped de montaje inferior Nuhbd Se fare Cuando se traslada con una cortadora de c sped de e montaje inferior Mant ngase alejado Mantenga la rampa de descarga extra ble en su lugar y por encima de la abertura de descarga Nunca se pare sobre la carcasa de una cortadora de c sped cuando el motor del tractor est en funcionamiento 7 deae d Distribuya los recortes de hierba con la rampa de su lugar descarga orientada hacia la zona donde se cort Antes de limpiar una cortadora o una rampa de descarga atascada apague la m quina usando la pr ctica correcta para apagado del equipo Consulte la p gina 18 Pr cticas correctas de apagado de los mm Detenga equipos Ly la hoja antes de desatascar Operaci n con seguridad Cortadora de c sped con lateral o aguil n Peligros y riesgos de obstrucciones elevadas No se acerque a Verifique en busca de obstrucciones elevadas con las lineas de electricidad cortadoras que tienen el lateral o el aguil n elevado para energizadas evitar lesiones graves o la muerte por contacto con Lineas y aparatos electricos Ramas balas de los arboles Otras obstrucciones elevadas A Mantenga las distancias especificadas con respecto a TS p los cables y los aparatos el ctricos Nunca se acerque energizados a cables o aparatos el ctricos energizados con ninguna A parte de la m quina salvo que se hayan tomado todas las precau
96. ads Make sure the hoists or jacks you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks gt Remove Key and Read Maintenance Manual Ventilate Work Area Use Proper Support for Raised Equipment Perform Maintenance Safely Common Maintenance Safety Practices Fuel Hazards WARNING Always use approved fuel containers and or dispensing equipment Fuels are flammable so observe these practices to reduce the possibility of a serious accident Shut off engine and ignition during refueling Always ground the fuel nozzle against the filler neck to avoid sparks Keep sparks and open flames away from fuel Do not smoke while refueling or when handling fuel containers Do not cut or weld on or near fuel lines tanks or containers Do not overfill the tank or spill fuel Clean up spilled fuel immediately Engine Coolant Hazards Liquid cooling systems build up pressure as the engine gets hot so use extreme caution before removing the radiator cap Be sure to Stop the engine and wait for the system to cool Wear protective clothing and safety glasses Turn the radiator cap slowly to the first stop to allow the pressure to escape before removing the cap completely No Smoking and No Open Flames Remove Radiator Cap Slowly
97. al listed above along with this Operator s Manual can assist you in meeting the OSHA requirement for Operator annual training OSHA TRAINING REQUIREMENTS The following training requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator Instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Alamo Group Ag Division will provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut Street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEMVideo alamo group com To the Owner Operator Dealer This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times A Manual canister is
98. and provide the necessary support devices to secure the equipment safely while performing repairs and service Require that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage 8 Home Division Child Labor Bulletin 102 RC115 118 120 125 03 13 Safety Section 1 25 O 2013 Alamo Group Inc ALSAVS C NDUSTR AL 7 AEM LACRICULTURAL MOWER www aem org A SAFETY MANUAL FOR OPERATING AND MAINTENANCE PERSONNEL FORM IAMSE 1009 Printed in U S A Contents Acknowledgment 2 Foreword eer nemis ERE ATE 2 Safety Alerts su oir RR RE RE suet 3 A Word To The User Operator 3 The Industrial Agricultural Mower 4 Follow A Safety Program 5 Prepare For Safe Operation 9 Start Safely 13 Operate Safely 13 Park Safely 2la cR Rowe 18 Shut Down Safely 18 Perform Maintenance Safely 19 Final Word To The User 26 Acknowledgment We wish to acknowledge the contributi
99. anders 300 ft 92 m from the mowing operation Know the worksite before you use the mower Be aware of possible terrain hazards that you may encounter Remove or mark obstacles and debris that could damage or be thrown by the mower Only use attachments and parts that are approved by the mower manufacturer Make sure all attachments are lowered set the parking brake shut off the engine and cycle the control levers Remove the key before leaving the tractor See page 18 Proper Equipment Shut Down Practices When transporting the mower on a trailer follow the manufacturer s detailed instructions for loading tying down and unloading the mower Keep Children Away from Equipment a Keep Bystanders Away No Riders Shut Down Unattended Equipment Follow A Safety Program Know The Equipment Read and understand the DANGER WARNING CAUTION and NOTICE safety signs and other informational signs on the tractor and mower and in the manufacturer s operator s manual Ask your supervisor or mower dealer to explain any information you do not understand Failure to obey safety instructions could result in death or serious injury Read and Understand All Safety Signs Make sure all the manufacturer s protective structures guards shields screens and panels are in good repair in place and securely fastened Damaged missing or weakened safety components can create a haz
100. anks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing AWARNING may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 RC115 118 120 125 03 13 Operation Section 4 22 2013 Alamo Group Inc OPERATION When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur When crossing such terrain the implement should be fully lowered for a lower center of gravity and added stability OPS R 0021 Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When opera
101. ara una operaci n segura Ascienda y descienda del tractor correctamente Siempre use contacto de tres puntos al ascender o descender del tractor o de la cortadora de c sped Enfrente la m quina al ingresar o salir de ella Un contacto de tres puntos significa que tres de los cuatro miembros brazos y piernas est n en contacto con la m quina en todo momento durante el ascenso y descenso Antes de ascender L mpiese el calzado y las manos Limpie la nieve el hielo el lodo o el aceite de los pelda os y asideros Durante el ascenso y el descenso Use los asideros y los estribos Nunca se aferre al volante o a los controles como asideros Nunca ascienda o descienda de un tractor en movimiento Nunca ascienda o descienda transportando herramientas u objetos que impidan el contacto de tres puntos Deje en el piso las piezas o las herramientas Manteniendo el contacto correcto suba y despu s recoja el objeto Utilice contacto de tres puntos e Limpie las superficies resbaladizas Preparaci n para una operaci n segura Prueba de seguridad de los controles del tractor y de la cortadora de c sped Arranque el tractor siguiendo los procedimientos espec ficos del manual del operador del fabricante Estos procedimientos normalmente incluyen Col quese y aj stese el cintur n de seguridad en el tractor equipado con ROPS Verifique que el freno de estacionamiento est
102. ardous situation for you as the operator Never remove or modify any safety components including thrown object shielding on a mower Know the following about your tractor and mower Function purpose and use of all controls Correct operation speeds Slope and uneven terrain capabilities and proper operation Braking and steering characteristics Turning radius and clearances How to quickly stop equipment in an emergency Read and Understand Manuals Before Operating Prepare For Safe Operation Check The Mower And Tractor Equipment P ZA 4 Before beginning your work day inspect the machine T En and have all systems in good operational condition e w MWalk Around Inspection WARNING Prevent possible crushing injury from falling z equipment Hydraulic system or part failure could cause unsupported equipment to fall Do not go under raised equipment unless it is properly supported according to the operator s manual ue Maintain Perform daily and periodic service procedures as 27 Machine instructed by the equipment manufacturer Check for loose broken missing or damaged tractor V Read Manual and mower parts Repair or replace these parts Ao Block Up or Securely Support Check for proper tractor and mower attachments Mower AY Check for proper tractor and mower PTO rpm rating match Check mower
103. are Yourself Wear personal protective clothing and Personal Protective Equipment PPE issued to you or called for by job conditions You must ALWAYS wear safety glasses with side shields You may also need Hard hat Safety shoes Safety glasses goggles or face shield Apron and gloves Hearing protection Welding helmet or goggles Respirator or filter mask Wear whatever is needed don t take chances Keep hands and clothing away from all moving parts Don t wear dangling ties loose sleeves rings watches or long hair WARNING Prevent death or serious injury from entangle ment Do not wear loose clothing or accessories Stay away from all rotating components when the engine is running Contact wrapping or entanglement with rotating or moving parts could result in death or serious injury Avoid Rotating Parts Avoid Pinch Points n Perform Maintenance Safely Wear a rubber apron and rubber gloves when working with corrosives Wear gloves and safety shoes when handling wooden blocks or sharp edged metal Always use safety glasses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose material produced by equipment tools and pressurized air water Wear a face shield and follow manufacture
104. art or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause Excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas and entanglement hazards DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission PN CDFM 01 RC115 118 120 125 03 13 Safety Section 1 4 2013 Alamo Group Inc SAFETY CRUSHING HAZARDS Crushing injury Lock ROPS in Always wear Crushing injury from roll over up position seatbelt implement falling TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR EQUIPMENT RUN OVER DANGER ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS lock in up position ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat WHEN RAISING OR LOWERING IMPLEMENT Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled Raise or lower ONLY when implement tongue is securely attached to tractor dr
105. as Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sc 12 e RC115 118 120 125 03 13 Operation Section 4 7 O 2013 Alamo Group Inc ET 0 OPERATION OPERATION 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and respon
106. ators who cannot read Avoid extremely steep slope operations 300 ft a 92 m e KE Y Keep Bystanders r lt gt Away from P odi Mowing Area NA Avoid Hitting Obstructions A NM Ditch Bank Mowing Safety Practices Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Safely 2 Use IS Enclosed ROPS Cabs or Protective Enclosures Read and Understand Manuals Before Operating Use ROPS and Seat Belt Operate Uneven Terrain Mowing Safety Practices continued Use extreme care to maintain control over the equipment when operating in these conditions Increase tractor stability by adding wheel weights ballast and increasing wheel spacing to maximum Refer to operator s manual for recommendations Maintain minimum ground speed Make wide and gradual turns Avoid sudden starts stops and turns when operating up down or across slopes Do not raise rear mount or side mount mowers or mower wings from the ground during these operations Keep alert for holes bumps ruts rocks stumps or other obstructions that could overturn the machine Avoid slippery ground conditions that could cause loss of control and overturn of tractor and mowe
107. awbar TO AVOID implement tip over KEEP BYSTANDERS CLEAR of area TO AVOID crushing LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and AWARN ING implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents WHEN PARKING Implement and Tractor LOWER implement LOCK or BLOCK lifted parts before leaving equipment NEVER leave implement unattended in a raised position TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT AWARNING NEVER ALLOW children to play on or around Tractor or Implement WHEN UNHITCHING IMPLEMENT LOWER implement LOCK or BLOCK lifted parts before leaving equipment PN CHFM 01 RC115 118 120 125 03 13 Safety Section 1 5 2013 Alamo Group Inc ALSAVS SAFETY SAFETY THROWN OBJECT HAZARDS Mower Thrown Raised Mower Inspect Area Do not let blades Objects Hazard Thrown remove foreign contact solid Objects objects objects ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN
108. bearings BLADE REPLACEMENT 1 Remove locknut item 1 bolt item 2 and inspect bushing item 3 and bolt for wear Replace if worn Mnt FL 0037 2 Place new knives on bushing and insert between reel clip Tighten to 60 ft Ibs RC115 118 120 125 03 13 Maintenance Section 5 6 O 2013 Alamo Group Inc MAINTENANCE BELT ADJUSTMENT AND REPLACEMENT 1 To adjust belt loosen both pivot bolts slightly Item 1 and tighten nut on tension rod Item 2 which pivots drive assembly forward to tension belt Correctly tensioned belt should require a maximum of 85 lbs force across entire band to deflect belt 3 8 as illustrated Do not over tension belt as excessive loads will be placed on bearings Tighten pivot bolts and lock in place with jam nuts 2 To replace belt loosen both pivot bolts Item 1 undo nuts from tension rod Item 2 and rotate drive tube assembly toward deck Install new banded belt and rotate drive assembly forward by placing pry bar in tube on front of assembly Feed tension rod through slot as the tube is rotated forward and attach washer and adjustment nut Before tensioning belt lightly tighten pivot bolts to remove play from pivot points Tension belt as outlined above Always check belt alignment after installing new belt PULLEY ALIGNMENT AND REMOVAL 1 Pulleys will remain aligned during belt tension if inside pivot mount bolts item 3 have not been loosened Check alignment
109. bjects Mower blades are intended to cut grass shrubs woody vegetation and small trees and limbs They are not intended to contact solid objects Such as rocks concrete or steel posts Inspect the area prior to mowing Remove or clearly mark any solid objects and mow around them Replace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be removed and replaced with a new blade Always use the original manufacturer s blades Aftermarket brand blades may not meet the mower manufacturer s strength hardness and ductility requirements Do not take chances mowing with damaged or bent blades Using a damaged or straightened mower blade can result in the blade breaking and being thrown into the operator or a bystander causing death or serious injury The price of a new blade is small compared to the potential for the serious injury that could result from a bent or broken blade being thrown from the mower Final Word To The User You have just finished reading the AEM Industrial and Agricultural Mower Manual It is impossible for this manual to cover every safety situation that you may encounter on a daily basis Your knowledge of these safety precautions and your application to the basic rules of safety will help to build good judgment in all situations Our objective is to help you dev
110. ca del tractor en la posici n descendida para evitar movimientos imprevistos Explique los procedimientos de enganche a los operadores que no puedan leerlos Pueden requerirse pesos en el extremo delantero para mantener el control de la direcci n y la estabilidad del extremo delantero Consulte los manuales del operador de los fabricantes Al hacer retroceder el tractor hasta la cortadora de c sped NUNCA permita que haya personas entre tractor y la cortadora nstale la cortadora en los eslabones de tres puntos del tractor y aseg rela en su lugar con pasadores Instale con seguridad la l nea motriz a la TDF del tractor Descienda el escudo principal hasta su lugar si es m vil Empuje y tire de la l nea motriz para asegurarse de que est trabada en el v stago de la TDF E r ic s Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Mantenga una distribuci n correcta del peso No permita que haya nadie entre el tractor y la cortadora de c sped Evite quedar enredado use guardas y escudos Preparaci n para una operaci n segura Cortadoras montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople r pido del enganche de tres puntos si est instalado Inst lelo nicamente al enganche de la barra de tiro Ajuste la longitud de la barra de tir
111. ciones de seguridad locales estatales provinciales y federales OSHA necesarias Use extrema precauci n PELIGRO Evite la electrocuci n o lesiones graves por contacto o un espacio libre inadecuado con respecto a l neas o aparatos el ctricos energizados No permita que la m quina o el accesorio se acerque o entre en contacto con una l nea de electricidad No se acerque ni toque una m quina que est en contacto con una l nea de electricidad 15 16 Operaci n con seguridad Pr cticas de seguridad para cortadoras de c sped con laterales y montaje lateral Las posiciones elevadas de los laterales reducen la protecci n de los escudos y aumentan los riesgos de objetos arrojados y contacto con las hojas Evite la posibilidad de lesiones graves o muerte por objetos arrojados o contacto con las hojas causados por la elevaci n y el descenso de los laterales durante las operaciones de corte No realice cortes con personas ajenas presentes a menos de 300 pies 92 m de la cortadora de c sped Aseg rese de que no haya personas cerca de la cortadora mientras se elevan o descienden los laterales Apague la TDF y espere hasta que todos los elementos giratorios se hayan detenido antes de elevar la plataforma o la secci n lateral de la cortadora nicamente eleve el lateral para quitar objetos de la trayectoria de corte o para acompa ar una pendiente del terreno Descienda hasta el suelo el lateral eleva
112. comply with all applicable laws and rules including those requiring operator training and certification Safety Rules Know and d Understand ey Rules of Operation These are some of the rules you must work by A ROPS and seat belt equipped tractor is a federal government OSHA requirement for operator protection during mowing operations An enclosed cab provides additional operator protection from thrown objects Check your mower operator s manual to see if a tractor cab is also required Wear and check that others are wearing proper clothing and personal protective equipment Inspect your machine and attachments before each use as specified by the manufacturer and your employer Know the limitations and operating characteristics of your mowing equipment Do not misuse it Have all provided shields and guards properly installed before operating the machine Never modify or remove any part of the machine except for service then make sure it is replaced Follow A Safety Program Some Rules You Must Work By continued Only qualified and authorized individuals may operate this equipment Never allow children to play on ride on or operate the equipment Children are not qualified to operate this equipment Do not allow any riders Use three point contact handholds and steps and face the equipment when mounting or dismounting Keep byst
113. contact obstacles ssPr 12 Transport only at speeds where you can maintain control of the WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly o m o z Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor
114. ct with controls can cause the Implement to shift or fall crushing themselves or others sc 25 15 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 N DIA R D RC115 118 120 125 03 13 Operation Section 4 33 O 2013 Alamo Group Inc xe 8 4 OPERATION OPERATION Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Raise the mower sections and ensure transport locks engage OPS F 0021 A Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tra
115. ction 5 17 O 2013 Alamo Group Inc 39NVN3LNIVIN MAINTENANCE MAINTENANCE General Information on Flail Shredder Vibration FLAIL SHREDDERS INFORMATION BULLETIN NO 5 Excessive Vibration Vibration is a MONSTER and if allowed to continue unchecked can cause the complete break up of a machine in a very short time A properly operated Flail Shredder will produce very little vibration If vibration does occur the shredder should be stopped and the trouble corrected as warranty does not cover failures resulting from continued operation after something happens to cause the shredder to vibrate excessively Vibration is caused by a rotating part which is out of balance This could be the cutter shaft or on those models having a universal slip joint assembly drive shaft from the drive shaft If the two extreme ends of the drive shaft the splined yokes which fit on the tractor power take off shaft and on the shredder gear box driven shaft are not parallel vibration will be evident This is because of the mechanics of a universal drive wherein the rotational speed through a universal joint is not uniform If the ends of a universal drive shaft are parallel the uneven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resulting in a speeding up and slowing down of the entire shre
116. ctor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 RC115 118 120 125 03 13 Operation Section 4 34 O 2013 Alamo Group Inc OPERATION 15 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road OPS U 0019 WARNING Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sdsri oe Never allow children or
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119. d SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes
120. d and carefully avoided by the operator In non crop areas with grass and weeds high enough to hide objects that could be struck by the blades inspect the area and remove or mark large debris or obstacles Mow the area at an intermediate height Inspect the area closely and remove or mark any remaining debris or obstacles Mow again at desired final height Rotating Blades Keep Away DANGER DO NOT Do Not Operate a Damaged Movver gt c gt Mower Thrown Objects Depending on the designed purpose mowers are designed to cut grass weeds brush and crops The mower blades have been designed and tested for rugged use The mower blades however are not intended to contact solid objects like rocks concrete or metal Such impact can cause broken objects to be thrown up to 300 ft 92 m Bystanders should never be within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Safely Follow All Mower Safety Rules Second Mower thrown object shielding must be used when operating near roads parks populated areas or other areas where thrown objects could injure bystanders or damage property Follow the manufacturer s operator s manual Third Cross diagonally when mowing through ditches sharp dips and drops Raise the mower to prevent the mower blades from hitting the ground Operate Safely Mower Thrown Objects contin
121. d area Le Before clearing a clogged mower or discharge Keep Chute chute shut down your machine using proper ES ew in Place equipment shut down practice See page 18 Proper Equipment Shut Down Practices Stop Blade Ly Before Unclogging Operate Safely Wing Or Boom Mower Overhead Obstruction Hazards And Risks Do Not Check for overhead obstructions with raised wing Approach Energized or boom mowers to avoid serious injury or death by Power Lines contact with Electrical power lines and apparatus Low tree limbs Other overhead obstructions ANA Maintain specified distance from power lines and 3 Site apparatus Never approach energized power lines or z Equipment apparatus vvith any part of your machine unless all local state provincial and federal OSHA required safety precautions have been taken Use extreme caution DANGER Avoid electrocution or serious injury from contact with or inadequate clearance to energized power lines or apparatus Do not allow the machine or attachment to approach or contact any power line Do not approach or touch any machine in contact with a power line Operate Safely Wing And Side Mount Mowers Safety Practices Raised wing positions reduce shielding protection and increases the thrown object and blade contact hazard risks Avoid possible serious injury or death by thrown objects or blade contact from raising and
122. d on it This could cause explosive decompression Check that the tire size and wheel are correctly matched When replacing the tires ensure the tires are of the appropriate rating specified by the manufacturer Tires should not be operated at speeds higher than their rated speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings and connections to torques specified by the manufacturer Install all guards covers and shields after servicing Replace or repair any damaged parts Refill and recharge pressure systems only with manufacturer approved or recommended fluids Start the engine and check for leaks See page 23 Hydraulic System Hazards Operate all controls to make sure the tractor and mower are functioning properly Test the machine if necessary After testing shut down and check the work you performed Are there any missing cotter pins washers locknuts etc Recheck all fluid levels before releasing the equipment for operation All parts should be inspected during repair and replaced if worn cracked or damaged Excessively worn or damaged parts can fail and cause injury or death Replace any damaged or illegible safety signs Verify Service Work When Completed Mower Blade Maintenance Do not take chances using damaged or bent blades The mower
123. d secure Disconnect end tow hydraulics and connect rear wheel bar 5 Op 322 hydraulic hoses to tractor outlets 2 3 4 Remove axle lock pins 8 Op 323 5 with hair clip 6 Lower machine to the ground shut off tractor engine and engage parking brake 7 Set hydraulic lock valve 4 Op 322 to open 8 Connect PTO shaft to tractor Ensure quick connect yokes lock in place 9 Set cutting height using cylinder stops and tractor three point 13 2 End Tow Operation Pull Type Model Place machine on a level surface on solid ground and shut off tractor engine and engage A CAUTION parking brake before unhitching from machine RC115 118 120 125 03 13 Operation Section 4 31 O 2013 Alamo Group Inc 3 4 OPERATION OPERATION Using rear gauge wheel 4 Op 322 hydraulics raise machine to maximum height 2 Unlatch end tow tongue 1 Op 320 on left hand end of machine by unlatching lynch pin Hold tongue and remove latching pin 2 Op 320 Pin tongue in lowered position and secure using lynch pin 16 Op 321 Lower parking jack 19 Op 321 to approximate tractor drawbar height on end tow hitch 3 Disconnect driveline and connect end tow axle hydraulics to tractor outlets 4 Using tractor hydraulics lower end tow axles to raise machine into transport position Raise rear wheel bar 21 Op 321 to lift standard gauge wheels off the ground 5 Place transport lock
124. dder system gear box extension shaft pulleys belt and cutter shaft each revolution This effect can be readily noticed if the shredder while running is raised to an extreme height on the tractor lift For smoothest operation the tilt of the shredder should be adjusted on a 3 point hitch by adjusting the length of the top link between the tractor and the shredder so that the ends of the drive shaft are parallel when the shredder is down in operating position Raising the shredder while running to extreme heights on the lift should be avoided To check where the vibration is originating first be sure the ends of the universal drive shaft are parallel Then if vibration is still present remove the drive belt and run the shredder If vibration is still present it most likely is coming from and caused by a bent drive shaft If so the shaft should be replaced or straightened If the vibration is gone the drive portion of the shredder is running smoothly then the vibration is probably coming from the cutter shaft it could be a pulley out of balance or a faulty belt with a varying cross section but this is not likely The cutter shaft will run out of balance if 1 Wire rope string rags etc around the cutter shaft are holding the knives in a folded back position Remove such foreign objects and be sure all knives are free to swing to the extended position 2 Knives are missing or broken Replace missing or broken knives 3
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126. de contact Keep chain shields flexible or solid deflector shields or discharge chutes in place and in good repair Keep bystanders at least 300 ft 92 m from mowing operation Never direct mower discharge toward anyone Keep hands feet and other body parts away from rotating parts blades and discharge openings Do not operate mower in transport position Do not approach a mower until all motion has stopped Mower PTO drive engagement Raise mower to maximum cutting height Engage PTO at low engine rpm ncrease engine rpm to mower s rated rpm PTO speed Lower mower to desired cutting height Stop and shut down immediately if the mower strikes an obstruction nspect and repair any mower damage before resuming mowing Do not operate mower with severe vibrations or with unusual noise Operate Mower shielding is designed to reduce the risk of thrown objects and must be properly maintained and in place during mowing operations The risk of serious injury or death from thrown objects can be significantly reduced by following three rules If all of these safety rules are not followed the mowing operation must be stopped if anyone comes within the safety limit for the mower type First Inspect the area prior to mowing and remove stones branches wire cable metal glass and other solid objects before operating Any objects that cannot be removed must be clearly marke
127. do una vez que se elimin el objeto o se super la pendiente Detenga el trabajo de corte si alguna persona se acerca a menos de 300 pies 92 m de la zona de corte 300 ft 92 me Mantenga a las personas ajenas alejadas de la zona de corte Evite golpear obstrucciones Pr cticas de seguridad para trabajos de corte en orillas de zanjas Use extremo cuidado al realizar cortes en orillas de zanjas Preste atenci n a escurrimientos zonas erosionadas y obstrucciones para el corte a lo largo de las orillas de zanjas Si se golpean obstrucciones con cortadoras de montaje lateral o con aguil n el extremo delantero del tractor puede desviarse hacia la zanja Operaci n con seguridad Los trabajos en orillas de zanjas con aguil n y lateral elevado pueden reducir la eficacia de la protecci n del operador de la cortadora que proporcionan los escudos para objetos arrojados S Cuando realice estas operaciones use cabinas cerradas con ROPS cerramientos protectores especiales y otros escudos para el operador que ofrece el fabricante Inspeccione la zona de corte y retire o marque todos los objetos extra os y los residuos que deber esquivar la cortadora Utilice cabinas cerradas con ROPS 0 cerramientos de protecci n Pr cticas de seguridad para trabajos de corte en terrenos desparejos Las pendientes y los terrenos desparejos reducen la estabilidad del tracto
128. e inyecta en la piel debe ser extra do dentro de las pr ximas pocas horas por personal m dico familiarizado con este tipo de lesi n Mantenga la superficie de la plataforma del operador limpia y libre de grasa aceite suciedad nieve o hielo Los pelda os y asideros deben estar limpios y funcionar correctamente Aseg rese de que las luces de trabajo se mantengan limpias si est n instaladas Verifique que todas las luces funcionen correctamente Aseg rese de que el letrero de veh culo de movimiento lento los y las luces de advertencia est n en buenas condiciones y puedan verse claramente Aseg rese de que todas las herramientas y objetos sueltos se retiren o se sujeten con seguridad mientras se opera la m quina Verifique que todos los letreros de seguridad se vean con claridad Sustituya los letreros da ados 3 Revise para detectar guardas y escudos da ados Verifique en busca de fugas e inspeccione las mangueras Aparte las reflectores herramientas 10 Preparaci n para una operaci n segura Familiar cese con la zona de trabajo Antes de hacer funcionar la cortadora de c sped inspeccione cuidadosamente la zona de trabajo Recorra a pie alrededor de la zona e inspeccione las superficies sobre las cuales se desplazar cuando utilice la cortadora Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoro
129. e pepunbes joyooje o seBoup o2 u2 eol eunsuos eounwN Joys old pepunBDes Jopelado Opez eo op sejeb Sp enuen Je o9ses sn asn alduals ugioueye uoo ee doavaaado 130 0 avaian9as ou dnoio ourep y 6102 O c L uol o s EL EO 921 021 811 611 dS 1050 Nd OSnOi upuu p saouey senOnyod jouedsa ue ajqiuodsip olo2 S 57 6266 Z 068 xe4 182 XL qs 1nuJeM 3 zog UQIP P e suogejsueJ uoo s nbiunuuo5 seuioipi sejueinbis soj ounje ue ep ugiooes ejse ep ugioonpej eun Jeuajqo P s p IS VLON sesoJDi ed seuoioeniis JejAo eed unuuo2 oprues a esn jenueu 9jse seuoroonujsur se efis eduierg H nui li p o S ABI seuoise jronpoud uepend es ojuawajdu jap safesuayy so ejueiuaAuoo A ajueloye sew uomejedel o uooeledo eun elo esed sejojur Jejnorued ap sojoedse eoyguep VVLON ua enuey eise ua sepeoipul seuorioonjisul e seiououoeApe SE ojueuresopepino uenis es ou IS ep sefesuejN sejueinfis sol 313dS3H A NOIONALV NOO V31 OuJO Ue 501105900 SO eueuinbeui e ep uoioonujsep e o souep Jeuorseoo ueupod ejueurejouise esjeAlesqo ou ap nb sooyioedse sojuamipaooid o seuomoonusul eounuep HON3M NOIS31 HVNOISVOO VIHGOd Leper Jas ou e
130. e power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position with Pull Type Shredders be sure of clearance for 3 Point or Quick Hitch on Tractor to prevent damage to the mower driveline and tongue when turning Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS F 0034 A Always disengage the tractor differential lock when turning When engaged the differential WARNING lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used RC115 118 120 125 03 13 Operation Section 4 21 O 2013 Alamo Group Inc o y m O z OPERATION OPERA
131. e shafts are proper touch a rotating PTO Do Not Use PTO damaged or missing length driveshaft Adapter KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR Ak DANGER DEATH STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts until all moving elements have stopped STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped ROTATING COMPONENTS CONTINUE fo ROTATE after the PTO is shut off PTO SHIELDING TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT KEEP PTO shields integral driveline shields and input shields installed DO NOT OPERATE mower without shields and guards in place or missing REPAIR OR REPLACE if damage broken or missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft AVOID sharp turns or lift mower to heights to cause driveline knocking Lubricate driveshaft telescoping components weekly
132. e the shredder at a ground speed between 2 and 5 MPH Operating the shredder with a tractor that does not meet the following requirements may cause tractor or shredder damage and could be a potential danger to the operator and passersby Tractor Requirements and Capabilities Certified Roll Over Protective Structure ROPS or ROPS cab and seat belt Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield Tractor Horsepower MINIMUM Lift Type Semi Mount Type Pull Type RG115 innen 120 HP 100 HP 100 HP RG118 hes 130 HP 110 HP 110 HP A iniu 130 HP 120 HP 120 HP RG125 iue N A 150 HP 140 HP Hitch Lift Type Shredder Lifting Capacity RGC115 nn 4600 Ibs 4960 165 RC120 5150 lbs RG125 eus 6300 165 3 Point Hitch CAT II III Q H Pull Type Shredder Dravvbar Extended 16 from PTO shaft end vvith safety chain attachment point e n for 21 Spline Output Shaft Dravvbar Extended 20 from PTO shaft end vvith safety chain attachment point 500020 for 20 Spline Output Shaft Front End Weight As needed to maintain 20 weight on front axle Power Take O f 1000 RPM 21 spline 1 3 8 diameter output shaft 1000 RPM 20 spline 1 3 4 diameter output shaft 3 1 ROPS and Seat Belt Th
133. e tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll A WARNING RD over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 bn RC115 118 120 125 03 13 Operation Section 4 5 O 2013 Alamo Group Inc 34 OPERATION OPERATION 3 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tract
134. e ventilation Never check the battery by placing a metal object across the battery posts the resulting spark could cause an explosion WARNING Avoid possible serious injury from battery explosion Do not charge a battery or boost start the engine if the battery is frozen Warm to 60 F 15 5 C or the battery may explode and could cause serious injury Safety rules during battery boost starting Follow the instructions for proper battery boost starting as specified in the manufacturer s manual Be sure the machines are not touching Observe the polarity of the batteries and connections Make the final cable connection to the engine or the furthest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jump starting remove the cables in reverse order of connection e g final connection first Avoid Sparks and Open Flames Near Batteries For Boost Starting Observe Polarity and Make Final Connection at Ground Point Perform Maintenance Safely Tire And Wheel Maintenance Check your tires and wheels daily because the stability of the tractor and mower can be dramatically affected by tire pressure or damage to tires or wheels Check tires for Correct pressure Cuts and bulges Nails or other punctures Uneven or excessiv
135. e wear Condition of valve stems and caps Check wheels for Damage to the rims Missing or loose lug nuts or bolts Misalignment All tire service should be performed by a qualified tire service center or by an authorized service person who has been properly trained in the procedures and use of safety equipment designed for tire servicing Check Tires and Wheels for Damage Maintain Proper Tire Pressure Perform Maintenance Safely Tire And Wheel Maintenance continued WARNING The types of wheels and tires usually found on this equipment require special care when servicing to prevent death or serious injury Do not inflate the tires above the recommended pressure Be sure to replace tire ballast if equipped See manufacturer s specifications for ballast requirements Keep wheel lug nuts tightened to manufacturer s recommendations A rise in tire pressure during operation is normal and should NOT be reduced Never reinflate a tire that has been run flat or seriously underinflated without removing the tire from the wheel Have the tire and wheel closely inspected for damage before remounting When adding air to a tire do so from a distance Use a long hose with self attaching chuck Always stand behind tread when adjusting tire pressure Do not inflate tires with flammable gases or from Systems using an alcohol injector Never cut or weld on a wheel with an inflated tire mounte
136. ea este s mbolo mant ngase alerta ante la posibilidad de muerte O lesiones personales Siga las instrucciones del mensaje de seguridad Motivos por los cuales la seguridad es importante Los accidentes provocan discapacidad y muerte Los accidentes cuestan Los accidentes pueden evitarse Palabras indicativas Las palabras indicativas son palabras distintivas que t picamente se encontrar n en letreros de seguridad de la cortadora de c sped y otros equipos del sitio de trabajo Estas palabras tambi n se pueden encontrar en este manual y en los manuales del fabricante Est n destinadas a alertar al operador sobre un riesgo y el grado de gravedad del riesgo DANGER PELIGRO indica una A DANGER situaci n riesgosa que si no se evita PELIGRO resultar en una lesi n grave o la muerte WARNING ADVERTENCIA indica una situaci n riesgosa que si no se evita podr a resultar en una lesi n grave o la muerte CAUTION PRECAUCI N indica A CAUTION una situaci n que si no se evita A WARNING ADVERTENCIA PRECAUCI N podr a resultar en lesiones leves o moderadas NOTICE AVISO indica un mensaje de dafios ala propiedad AVISO Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguridad y los manuales del fabricante antes de hacer funcionar esta m quina Este manual de seguridad lo lleva paso a paso a trav s de su d a de trabajo El reconocim
137. ealizar desbroce pesado cortar la hierba en v as de agua derechos de paso costados de caminos o autopistas Adem s estas cortadoras se usan para cortar la hierba y otras plantas en zonas p blicas como parques y cementerios Giratorio Giratorio con lateral plegable Triturador Barra en forma de hoz Cortadora de c sped industrial para agricultura Tipos de cortadora de c sped de disco para agricultura Las cortadoras de c sped de disco est n dise adas y equipadas para cortar cultivos de heno a mayor velocidad de desplazamiento Las cortadoras acondicionadoras de disco cortan y acondicionan los cultivos Las formadoras de hileras autopropulsadas cortan el heno y lo acondicionan en hileras Cortadora de c sped de disco Cortadora acondicionadora de disco Formadora de hileras autopropulsada Cumplimiento del programa de seguridad Prot jase a s mismo Use la ropa de protecci n personal y los equipos de protecci n personal PPE que se le proporcionen o que requieran las condiciones del trabajo SIEMPRE debe usar gafas de seguridad con escudos laterales Puede necesitar tambi n Casco Calzado de seguridad Antiparras de seguridad o protecci n facial Guantes gruesos Protecci n para o dos Indumentaria reflectiva Indumentaria impermeable Respirador o m scara con filtro Use la r
138. ecure other shaft It is not necessary to remove shaft if only bearing is being serviced 3 The center bearing is locked to the cutter shaft at two points These set screws align with dimpled holes in the shaft and are held in place with a thread locking compound Remove both set screws apply a thread locking compound Installation of shaft assembly is reverse of removal procedure The bearing grease fitting should always face down ward of machine Install external grease line and replace bearing shield RC115 118 120 125 03 13 Maintenance Section 5 10 2013 Alamo Group Inc MAINTENANCE Mnt FL 0090 Top Drive Assembly Servicing 1 To replace outboard bearing remove belt and top pulley assembly as outlined in Maintenance Section page 5 6 5 8 Clean all burrs from shaft and remove bearing and lock collar as outlined in Maintenance Section page 5 7 Inner bearing can be replaced either by following above procedure and sliding shaft outward or by unbolting entire drive assembly 2 To replace inner bearing or top drive u joints first remove belt pivot bolts and inboard mount weldment before sliding entire assembly toward pulley side It may be necessary to remove set screws which lock top shaft to pulley shaft There are no locking screws located on spline side by gear box DRIVELINE REPAIR Slide apart both halves of driveline and remove shield by unfastening nylon bearing retainer Snap ring can be removed by
139. ed jeuejeu YWA i A Wav owo ise sabi eynuos n n ouluy MR SoH usng jeujsnpul x owely dnoJc owejy ap seiuedwog ojn6 s Jebas eonoeJg e ue opepu nu ees sejuesaJd seuosJed o pajsn e sauoisay iusAeJd eJed pedso2eyno OAIA 31S3 Jeuoisunj ep s uy OlM41V 3153 OQVN3HIN3 VAS 31N3129SNO 3153 3LNVLYOdINI UJOOOUIUJ SIAJeS sued 091u0129 3 09100 8919 9 008 lu l O e Olas 96609 TI Aii uosqio any uowebues S 0201 e ap Sayed egos ONIHY udj uico blje mum 220 Jopinqujsip ns e oe uoo sayuasaid seuosiad Jopesado n l eed sesojBijed seuoroipiuoo Jesneo A jejje u p nd e seonuojne uos ou anb sayed e m ONIH3 9p seonuejne ozelduu ep s Hed sel 3I N3AIV1OS Sf e 3183fllN O VINAS NOIS31 HVLIA3 Y Vd 9JU9UIL91J0 1 S8 e9 Jejje u p nd sesyuajne uos ou anb sajied EL EO 921 021 811 611 z 19909100 SJ AON JO 520106 Bunesado Jajes ui Buiuien zey sesunoo Jo jeuejeui BuiureJ uo uoneuuojul 104 uo9 dnoJc owejy MMM owejy Jo B1o 3ueuudinb3uue jM 062 8 8 6 610 uioe Wav Jajesg 12630025 jueuudinbo siu z 1 S ENPIAIPU peurejjun ya jou oq enuey n n SJ0jeJedQ y puejssapun pue peas jo ped jueyoduur ue Majes s u ayeyy 1ueuudinbe 51 Sunesado uaym
140. elop establish and maintain good safety habits to make operating an Industrial and Agricultural Mower easier and safer for you This manual is another in a series on the safe operation of machinery published by AEM Many pictorials in this safety manual can be found and downloaded at http pictorials aem org For additional publications visit our website at www safetymaterials org pem AEM P ASSOCIATION OF EQUIPMENT MANUFACTURERS e mail safetymaterials aem org VVVVVV aem org r CORTADORA 7 DE C SPED INDUSTRIAL AEM L PARA AGRICULTURA 4 o AX MANUAL DE SEGURIDAD PARA EL PERSONAL DE OPERACIONES Y MANTENIMIENTO FORMULARIO IAMSE 1009 Impreso en los EE UU Contenido Reconocimiento 2 Introducci n cee auum Rm 2 Alertas de seguridad 3 Palabras para el usuario operador 3 Cortadora de c sped industrial para agricultura 4 Cumplimiento del programa de seguridad 5 Preparaci n para una operaci n segura 9 Arranque con seguridad 13 Operaci n con seguridad 13 Estacionamiento seguro 18 Apagado con seguridad 18 Realizaci n de mantenimiento con seguridad 19 Palabras finales para el usuario 26 Reconocimiento Deseamos reconocer las contribuciones de los miembros del Consejo de Fabricantes de C
141. emolque siga las instrucciones detalladas del fabricante para la carga el amarre y la descarga de la cortadora de seguridad Mantenga alos ni os alejados de los equipos Mantenga a las personas ajenas alejadas No lleve pasajeros Apague los equipos cuando est n sin vigilancia Cumplimiento del programa de seguridad Conozca los equipos Lea y aseg rese de comprender los letreros de seguridad que indican PELIGRO ADVERTENCIA PRECAUCI N y AVISO y otros letreros informativos que hay sobre el tractor y la cortadora de c sped y en el manual del operador del fabricante Solic tele al supervisor o al distribuidor de la cortadora que le explique cualquier informaci n que no comprenda El incumplimiento de las instrucciones de seguridad podr a resultar en lesiones graves o muerte Lea y aseg rese de comprender todos los letreros de seguridad Aseg rese de que todas las estructuras de protecci n guardas escudos pantallas y paneles del fabricante est n bien reparados en su lugar y bien ajustados Los componentes de seguridad da ados faltantes o debilitados pueden crear una situaci n de riesgo para usted como operador Nunca retire o modifique ning n componente de seguridad incluso escudos para objetos arrojados que haya en la cortadora Conozca lo siguiente sobre el tractor y la cortadora de c sped Funcionamiento prop sito y uso de todos los contro
142. en parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order se 21 9 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection o y m o z Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractors lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points Air filter condition OPS U 0030 9 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 RC115 118 120 125 03 13 Operation Section 4 13
143. enso Enfrente la m quina y use contacto de tres puntos 2 manos y 1 pie o 2 pies y 1 mano Espere hasta que las piezas m viles se detengan Use contacto de tres puntos enfrente a la m quina Realizaci n de mantenimiento con seguridad Mantenimiento de los equipos EE Aseg rese de mantener los equipos de acuerdo con las instrucciones del fabricante Verifique con regularidad el funcionamiento de los dispositivos de protecci n y de seguridad Realice el mantenimiento de los equipos No realice ning n trabajo en un tractor o en una cortadora de c sped si no est autorizado y cualificado para hacerlo Si ha sido autorizado para realizar mantenimiento lea los manuales del operador y de servicios Estudie las instrucciones verifique las tablas de lubricaci n examine todos los mensajes de instrucciones que haya sobre la m quina El mantenimiento puede ser peligroso si no se realiza correctamente Aseg rese de tener las habilidades necesarias la informaci n y las herramientas y equipos correctos para realizar el trabajo ADVERTENCIA No modifique equipos ni agregue componentes no aprobados por el fabricante Use piezas lubricantes y t cnicas de servicio recomendadas por el fabricante Piezas de la cortadora de c sped y seguridad personal Los fabricantes de cortadoras de c sped usan sujetadores y espec ficos y piezas especialmente dise adas para cumplir con los
144. epresentante de OSHA puede visitar peri dicamente un sitio de trabajo para ver si estas leyes se cumplen Tambi n puede haber leyes estatales provinciales o locales u ordenanzas internacionales que se apliquen a este equipo y a su uso junto con reglas espec ficas del sitio de trabajo o del empleador Es importante que conozca y cumpla todas las leyes y reglas aplicables incluso las que requieren capacitaci n y certificaci n del operador Las siguientes son algunas de las reglas que debe cumplir al trabajar Un ROPS sistema de protecci n antivuelco y un tractor equipado con cintur n de seguridad es exigencia del gobierno federal OSHA par ala protecci n de los operadores durante el funcionamiento de la cortadora Una cabina cerrada proporciona protecci n adicional para el operador con respecto a objetos arrojados Verifique el manual del operador de la cortadora de c sped para ver si tambi n se requiere una cabina de tractor Use y verifique que otras personas usen la indumentaria y los equipos de protecci n personal correctos Inspeccione la m quina y los accesorios antes de cada uso seg n lo especificado por el fabricante y por su empleador Conozca las limitaciones y las caracter sticas operativas del equipo de corte de c sped No haga un uso indebido Verifique que todos los escudos y las guardas est n correctamente instalados antes de hacer funcionar la m quina Nunca modifique o reti
145. equirements All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forward travel with the implement properly attached to the tractor Replacement Parts information is located in a separate Parts Manual Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety For future reference record your Rhino product model number and serial number Dealer Telephone Model Number Owner Purchase Date Serial Number Serial Number Plate FC FL 0014 DEALER to CUSTOMER Pre Delivery Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms provisions and procedures that are applicable Dealer should also inform the Purchaser to review the contents of the Operator s Manual including safety equipment safe operation and maintenance to review the Safety Signs on the implement and tractor if possible and of Purchaser s responsibility to train his her operators in safe operation procedures LUBRICATION amp HYDRAULICS IMPLEMENTS
146. er shipping bracket Use hoist to lift Pins are required to attach tongue or 3 point hitch CHECK OIL LEVEL Remove plug from top of gear box and check oil level on dipstick a mark in the dipstick indicated correct oil level NOTE Use only Multi Purpose Gear Oil Rhino P N 00786250 or equivalent TONGUE ASSEMBLY INSTALLATION Pull Type Models Only 1 Tongue attaches with four pins between hitch ears on front of shredder Use pins which attach center shipping bracket 2 Use hoist to raise hitch into position Attach lower pivot point first with 1 7 16 pins Raise front of hitch with hoist to attach 1 top pins Fasten in place with snapper pins The tongue assembly has two height positions for normal operation pin tongue in top hole for additional crop clearance pin tongue in second hole set Clean and apply anti seize compound to gear box input shaft 3 Attach driveline shield to front flange of gear box using bolts and support washer Bolts located on front flange Asm F L 0075 Asm FL 0075 RC115 118 120 125 03 13 Assembly Section 3 2 2013 Alamo Group Inc ASSEMBLY 3 POINT HITCH ASSEMBLY INSTALLATION Lift Models Only 1 Raise hitch into position with hoist Place nar 3 row section of lower hitch between mounting plates on front of shredder Fasten with 1 7 16 pins item 1 to lower holes and lock with snap per pin item 2 Asm FL 0068 2 Attach clevis portion of link bar asse
147. es are accessible by rotating the Driveline Safety Shield until the hole in the Shield matches up with the Grease Fitting Use 2 Bearing Grease for lubrication Inspect the U Joint for wear by holding the shaft on one side of the U Joint while trying to rotate the shaft on the other side of the U Joint If there is noticeable movement in the Driveline replace the U joint before it causes severe damage to the Driveline Grease Every 8 Hours MAINTENANCE GREASE EVERY 8 HOURS RC115 118 120 125 03 13 Maintenance Section 5 14 O 2013 Alamo Group Inc MAINTENANCE MAIN CV DRIVELINE SAFETY SHIELD Pull Type Only To remove the outer CV cone remove the locking screws from shield cone Remove cone over yoke Figure Mnt R 0144 Remove bearing ring and remove the locking screws from inner shield cone Figure Mnt R 0142 Turn inner cone to assembly position and remove half shield Remove bearing ring Figure Mnt R 0143 Mnt R 0141 To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing profile tube Figure Mnt R 0144 Slide on half shield with cone Turn cone until it engages correctly Figure Mnt R 0145 Tighten locking screws Grease bearing groove in double yoke Figure Mnt R 0146 Insert bearing ring Slide guard cone for double yoke over cam from the connecting end Make sure holes for screws are visible Figure Mnt R 0047 Tighten lockin
148. es de advertencia del tractor Cuando transporte la cortadora de c sped en un remolque siga las instrucciones detalladas del fabricante para la carga el amarre y la descarga de la cortadora Antes de transportar en la v a p blica Desconecte la alimentaci n de la TDF a la cortadora Eleve la cortadora a la posici n de transporte y aplique la traba para transporte Trabe los laterales de la cortadora de c sped en la posici n de transporte con dispositivos de bloqueo aprobados nstale una cadena de seguridad para remolque entre la cortadora tipo de tiro y el tractor Aseg rese de que las luces las luces de advertencia y los reflectores est n en su lugar y son visibles Verifique que el emblema de veh culo de movimiento le resulte visible a cualquier veh culo que se aproxime por atr s Durante el transporte en la v a p blica Obedezca todas las ordenanzas de tr nsito locales Ac rquese a las intersecciones con precauci n Observe los letreros de velocidad y control del tr nsito Evite las paradas de emergencia y los giros cerrados Sea un operador amable y ap rtese peri dicamente para dejar pasar el tr nsito Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Obedezca las ordenanzas de tr nsito e 4 Kd 17 Estacionamiento seguro Pr cticas de seguridad para el estacionamiento Use las zonas designadas
149. essary Attach tractor to end tow hitch 1 Op 321 and secure with hitch pin clip or hammer strap Raise tongue jack 19 Op 321 Connect 7 pin light connector to tractor Store driveline securely Before transporting machine on public highway remove all debris from machine and check to ensure lights are in working order and SMV and reflectors are clean Attach safety chain to tractor RC115 118 120 125 03 13 Operation Section 4 30 O 2013 Alamo Group Inc OPERATION 13 CONVERTING MACHINE FROM TRANSPORT TO OPERATION 13 1 Lift or Semi Mount Configuration 1 Chock both wheels of end transport Lower end tow hitch parking jack 19 Op 321 disconnect light har ness and remove hitch pin to disconnect machine from tractor Use parking jack 19 Op 321 to level machine if necessary Couple tractor to machine using tractor quick hitch only Ensure quick hitch is locked in place and all pins are secured with locking pins Attach end tow hydraulics to tractor and raise wheels to remove pressure from transport locks Remove end tow cylinder locks 6 Op 323 and lock in storage point on topside of transport strut 7 Raise machine using three point Raise end tow axles using hydraulics Set parking brake Do not work under machine Pull lower three point end tow hitch pin 16 Op 321 and raise hitch and lock in place Op 320 Lock both end tow axles 1 Op 319 in raised position using lock pins 2 Op 319 an
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151. federal laws rules and regulations Copyright 20100 AEM Association of Equipment Manufacturers Revised 01 03 09 10 Read and Understand Manuals Before Operating IMPORTANT Before you operate the mower make sure you have the manufacturer s operator s manual s for this machine and all attachments If the manufacturer s manuals are missing obtain replacement manuals from your employer equipment dealer or directly from the manufacturer Keep this safety manual and the manufacturer s manuals with the machine at all times Read and understand all manuals The AEM Mower Safety Practices video is available to train and reinforce good safety practices Operators are encouraged to periodically view the safety video Safety Alerts Symbol This Safety Alert Symbol means ATTENTION STAY ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow instructions in the safety message Reasons Safety is Important Accidents disable and kill Accidents cost Accidents can be avoided Signal Words Signal words are distinctive words that will typically be found on safety signs on the mower and other worksite equipment These words may also be found in this manual and the manufacturer s manuals These words are intended to
152. g screws Figure Mnt R 0148 Mnt R 0145 Mnt R 0146 Mnt R 0148 RC115 118 120 125 03 13 Maintenance Section 5 15 O 2013 Alamo Group Inc 49NVN INIVIN MAINTENANCE MAINTENANCE MAIN DRIVELINE amp CAT 4 SAFETY SHIELD To remove the main inner driveline shield remove the locking screws Align the bearing tabs with the cone pockets Figure Mnt R 0026 Remove the half guard and remove the bearing ring Figure Mnt R 0012 Mnt R 0012 Inspect the driveline shield for worn areas or cracks If the shield has any dents or cracks replace the shield While the shields are off examine the driveline for signs of abnormal wear bent or twisted shafts or cracks in the shaft or tubes Check to see that the drivelines telescope easily If the drivelines do not telescope properly or show signs of abnormal wear the shaft should be repaired or replaced To assemble the main inner driveline shield grease the yoke groove and inner profile tube Attach the bearing ring in groove with recesses facing profile tube Figure Mnt 0027 Slide on the half shield Turn the cone until it engages correctly Install locking screws Figure Mnt 0028 Mnt R 0028 RC115 118 120 125 03 13 Maintenance Section 5 16 O 2013 Alamo Group Inc MAINTENANCE Flail Blades Inspection Inspect the Blades daily for abnormal wear REPLACE ALL BLADES on the carrier DANGER IMMEDIATELY if any blades have Beco
153. ghts are kept clean if equipped Check that all lights work properly Put Away Ensure the slow moving vehicle SMV sign reflectors Tools and warning lights are in good condition and can be clearly seen Prepare For Safe Operation Know The Work Area Before you operate the mower thoroughly inspect the work area Walk around the area and inspect the surfaces you will travel on when using the mower a Ve Walk Around the Worksite Locate and avoid Holes Deep mud Other utilities Drop offs Wet spots Any conditions Obstacles Soft soil which could stumps Rough spots cause collision Excavations Power lines loss of control or tipover Steep slopes Standing water and apparatus Look for debris and obstacles by walking the area before you mow Objects like wire cable rocks tires and metal objects that could damage or be thrown by the mower must be removed or marked clearly and avoided Correct unsafe conditions Do not operate in problem areas where debris and obstacles cannot be removed or marked Analyze mowing area to determine The most efficient mowing procedure The height of the material to be mowed Operating terrain conditions How to best use forward mowing pattern The potential for bystanders or passers by to be exposed to thrown objects a me p Remove or Mark Debris and Obs
154. gine remove the key and wait for all moving parts to J amp stor 4 A DANGER afr Po stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 RC115 118 120 125 03 13 Operation Section 4 8 2013 Alamo Group Inc OPERATION 5 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control switch Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position The hydraulic remote control levers are in the neutral position tr
155. gu m traduzir as mensagens de seguranca ou visite a web e obtenha tais mensagens ou os decalques traduzidos Benutzerhandbuch www algqr com rfg Manual do Operador www algqr com rfp RC115 118 120 125 03 13 Safety Section 1 22 O 2013 Alamo Group Inc SAFETY PINCH POINT HAZARD TO AVOID SERIOUS INJURY e DO NOT OPERATE with Belt Shield removed 00758194 A DANGER THROWN OBJECT HAZARD TO AVOID SERIOUS INJURY OR DEATH D626 DO NOT OPERATE if Thrown Object Shielding is damaged or missing e Maintain Rubber Deflectors in good condition e Inspect Rubber Deflectors frequently Rubber Deflector MAINTAIN Thrown Object Shielding MIA g SESS SS US SS S SII H E R E ANOS N 7 Chain Guards SS RC115 118 120 125 03 13 Safety Section 1 23 O 2013 Alamo Group Inc ALAAVS SAFETY SAFETY 00775933 Jack GUARD MISSING Mi Ga DO NOT OPERATE Drawbar Rated Vertical 1800 Ibs Loads Side 550 lbs TO AVOID SERIOUS INJURY 44 DANGER e Fully engage jack retaining pin e Lower mower to ground so jack is positioned vertically e DO NOT exceed rated loads GUARD MISSING DO NOT OPERATE RC115 118 120 125 03 13 Safety Section 1 24 O 2013 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employe
156. h Replace damaged worn and missing knives as complete sets to maintain cuttershaft balance Remove any grass or other debris which may be wrapped around the cuttershafts Inspect the condition of deck skid shoes and hardware OPS F 0007 A RC115 118 120 125 03 13 Operation Section 4 16 O 2013 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection du Tractor ID Make J a o Date Shift RHINO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Specific Comments if Item Start of Shift not O K The flashing lights function properl The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage 1s in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROPS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate
157. h snapper pins 3 Connect tractor to main tongue and couple with hitch pin and retaining clip Lower parking jack on main tongue 35 Op 324 4 Connect rear gauge wheel bar hydraulics 4 Op 322 to tractor and open hydraulic lock valve 5 Attach end tow hydraulics to tractor and raise wheels to remove pressure from transport locks 6 Remove end tow cylinder locks 6 Op 323 and lock in storage point on topside of transport strut 7 Op 323 Remove axle lock pins 8 Op 323 7 Using rear gauge wheel hydraulics 4 Op 322 raise machine to maximum height Raise end tow axles 6 Op 322 using hydraulics 8 Lower end tow hitch jack stand 19 Op 321 and pull lower pin on hitch and raise and lock in operating position Op 320 Lock both end tow axles in raised position using lock pins 2 and secure with hair clips 9 Disconnect end tow hydraulics and store 10 Connect PTO shaft to tractor Ensure quick connect yokes lock in place Never work under the Implement the framework or any lifted A DANGER component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 9 injury or even death sc 14 RC115 118 120 125 03 13 Operation Section 4 32 O 2013 Alamo Group Inc OPERATION Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect o
158. hasta el suelo Apague el motor trabe la ignici n y retire la llave de la m quina ll vela con usted Espere hasta que todas las piezas m viles se hayan detenido antes de descender Libere la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Trabe las cubiertas y los cerramientos antivandalismo si est n instalados cuando los equipos est n sin vigilancia Descienda con cuidado manteniendo contacto de tres puntos Aplique el freno de estacionamiento Descienda b los equipos elevados D hasta el suel E asta el suelo Antes de estacionar temporalmente y dejar equipos deshabilitados cerca de zonas con tr nsito Retire los equipos de la v a p blica nstale banderas de advertencia Use las balizas de advertencia del tractor e Desenganche la TDF STOP 8 aplique el freno Descienda los v equipos elevados D hasta el suel A asta el suelo 4 e UN Espere hasta que las piezas giratorias se detengan Retire la llave trabe la ignici n ll vese la llave Apagado con seguridad Descenso correcto Nunca descienda de equipos en movimiento Nunca baje de una m quina saltando Descienda con cuidado Verifique que no haya peldafios resbaladizos Mantenga los pies y las manos lejos de los controles Use los asideros y los pelda os durante el desc
159. hen harmonic vibration will not be an issue RC115 118 120 125 03 13 Maintenance Section 5 18 O 2013 Alamo Group Inc MAINTENANCE STORING THE RC115 118 120 125 When storing the unit for an extended period of time or at the end of a season lubricate all bearings with enough grease to eliminate any cavities where water condensation may occur and cause damage Refer to Lubrication for location of all grease fitting Be sure the vent on top of the Gearbox is open NOTE IMPORTANT Use a hand grease gun Do not over lubricate Too much grease may damage the bearing seals Relieve drive belt tension See Belt Adjustment NOTE Before next season s use be sure to adjust the drive belt tension Coat all exposed surfaces inside the shredder with oil or grease to prevent rusting and pitting during storage Pre season Check Check the oil level in the Gearbox and lubricate all bearings See Lubrication Adjust drive belt tension See Belt Adjustment Inspect for missing and or broken Blades Knives Replace as necessary See Knife Replacement Be sure that the Safety Guard is in place and secure 9v doe Acc Run the Shredder at a low RPM checking to make sure that all driveline parts are moving freely PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper tor
160. hields guards or pneumatic tires except as specifically found in your Operator s Manual 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not
161. hoja no quita o repara esta rajadura sino que puede causar rajaduras adicionales Tensiones adicionales durante los trabajos de corte pueden resultar en una falla imprevista de la hoja Evite doblar las hojas Contribuya a prevenir que las hojas de la cortadora se doblen o rajen evitando el contacto con objetos s lidos Las hojas de la cortadora de c sped est n destinadas a cortar hierba arbustos vegetaci n lefiosa y rboles y ramas pequefios No est n dise adas para entrar en contacto con objetos s lidos como roca cemento o postes de acero Inspeccione la zona antes de usar la cortadora Retire o marque claramente los objetos s lidos y corte alrededor de ellos Sustituya las hojas da adas Inspeccione las hojas de la cortadora diariamente o despu s de golpear alg n objeto s lido Si una hoja de la cortadora de c sped se da a est doblada agujereada rajada o desgasta m s del 25 por ciento del tama o original debe retirarse y sustituirse con una nueva Siempre use las hojas originales del fabricante Las hojas de marcas no originales pueden no cumplir con los requisitos de resistencia dureza y ductilidad del fabricante de la cortadora No corra riesgos usando hojas da adas o dobladas El uso de una hoja de cortadora da ada o enderezada puede resultar en la ruptura de la hoja y que la hoja sea arrojada hacia el operador o una persona ajena causando una lesi n grave o la muerte El precio de una nueva hoj
162. ibilidad adecuada e iluminaci n suficiente Sepa cu les son los puntos donde puede quedar atrapado y las partes giratorias Su conocimiento puede evitar accidentes Nunca intente hacer funcionar los controles excepto desde el asiento del operador Las funciones controladas de manera incorrecta pueden producir el movimiento imprevisto de la m quina y resultar en lesiones graves o muerte Apague la cortadora y el tractor antes de descender Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Lea aseg rese de comprender y siga las indicaciones de los manuales y los letreros de seguridad Evite las partes giratorias Sepa cu les son y evite los puntos donde pueda quedar atrapado Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Evite posibles lesiones de aplastamiento por ca das de la cortadora u otros equipos elevados V Evite ser aplastado Ao Bloquee o apoye con seguridad la Ay cortadora Antes de trabajar cerca o debajo de partes levadas de la cortadora o de los equipos Apoye o bloquee con seguridad las partes elevadas de la cortadora o los equipos de acuerdo con el manual del operador Apoye bloquee o trabe con seguridad los laterales con dispositivos de bloqueo aprobados o descienda las partes de la cortadora o de los equipos hasta el suelo Use trabas de transporte cuando transporte la cor
163. iento de los riesgos y la prevenci n de accidentes dependen de que usted est alerta sea cuidadoso y se capacite correctamente para la operaci n el transporte el mantenimiento y el almacenamiento de este equipo Se han suministrado gr ficos tiles para comprender el texto zr Lea y aseg rese de comprender todos los letreros de seguridad gt Recuerde que USTED es la clave de la seguridad Las pr cticas de seguridad correctas lo protegen no s lo a usted sino tambi n a las personas que lo rodean Estudie este manual y los manuales del fabricante para su m quina en particular Transf rmelos en una parte activa de su programa de seguridad Tenga presente que este manual de seguridad est escrito para cortadoras de c sped industriales para agricultura Cont ctese con el fabricante del equipo si le queda alguna pregunta sobre la operaci n segura despu s de estudiar los manuales del operador del fabricante y este manual de seguridad Tome todas las dem s precauciones habituales y acostumbradas para un trabajo seguro y sobre todo RECUERDE LA SEGURIDAD DEPENDE DE USTED PUEDE EVITAR LESIONES GRAVES O MUERTE CAUSADAS POR PRACTICAS LABORALES NO SEGURAS Cortadora de c sped industrial para agricultura Tipos de cortadora de c sped industrial para agricultura Las cortadoras de c sped se usan para recortar pasturas desmenuzar residuos de cultivos cortar arbustos r
164. in place and in good condition REPLACE any missing broken or vvorn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HMFM 01 RC115 118 120 125 03 13 Maintenance Section 5 2 2013 Alamo Group Inc MAINTENANCE PARTS INFORMATION PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Rhino mower parts for economy and safety sprm 1 SEE YOUR RHINO DEALER LUBRICATION INFORMATION Before operating your Implement take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to maintain this machine to provide long life and trouble free operation Lubricate the PTO shaft slides and all universal joints every 8 hours Grease
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166. ions Rhino Warranty Information In addition to the standard Limited Warranty shown on the facing page RC Rhino also provides 1 A FIVE YEAR 60 months LIMITED WARRANTY for the RC115 RC118 RC120 and RC125 WARRANTY LIMITATIONS GEARBOX A Users Gearboxes may be rebuilt by Rhino or replaced by new or rebuilt Gearboxes at the option of Rhino RC115 118 120 125 03 13 Introduction Section 2 5 O 2013 Alamo Group Inc NOILLINCO4LNI INTRODUCTION INTRODUCTION RHINO LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Rhino warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades s
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168. j INOIHIH A HOLOVHL 130 NOIOO3dSNI OLN3I3 Td 13 O HVLHOdSNVHL AG SALNV eunBes euo ue ugiooaJip e esed sej ejuoJ sepan se ua 0 984 ap osed 9602 13 VON3INVIN 9602 un souau e ue ojueuie duui op osed f ejedns enb opedinb openoepe oueule 104221 un ISN gt uoiorsod ue ooj nAllue sdoy ouusiueoau e uoo 107921 e US JLHOASNVHLOTOS SOLN3W3 1dWI HVLHOdSNVH I O HVITON 38 VHVd HOLOVHI Tad SOLISINOAY S9 20 0154 seuoioejueurejDaJ SE sepo YDIS anbjows ep dinb jap uoroun ue opedinba openoepe oueuje ep 10 oe4 un ASN 9 n seuoiueo AMO TONW3sS ON Se qeJo ejsep nbjow ep seuoroipuoo ue seAuno SE ue OPEUI OU ouaa ue qVqI9OT3A V1 V9Zhn aas odinb ap 0 1409 ja 1euejueui esed BOY 10d seju oz AG Of VEAC HOd 9uodsuegj ep PEP OO A e VONILNVIA SOdINOA 49 O HVOT1OINN3H TV ALYSNW VT O S3AVHO9 S3NOIS31 HVLIA3 VHVd ojueuJeduul o4juoo ep epipied 0Jju02 sezi eq ojua podsue e JojoeJ pepunbas 10d eAiseoxe op OjuelullAOul seqein ep anbjoua Jod uoipusjep ANS se enbojo2 ep euepeo e asn ep oJBijag ap ap sajeuas asf 31d0dSNV 4 L SOSS3ld avaian9as 0 m Q gt oul dnouc ourepy croc O LL 1 ep uoiooeg 61 60 921 021 811 61 1
169. je trasero o de montaje lateral ni los laterales de la cortadora durante estas operaciones Mant nganse alerta en busca de agujeros baches pozos tocones u otras obstrucciones que podr an hacer volcar la m quina Evite las condiciones de suelo resbaladizo que podr an causar la p rdida de control y el vuelco del tractor y la cortadora Evite bajar completamente y golpear el suelo cuando cruza en sentido diagonal depresiones marcadas y hundimientos Mantenga el control despl cese V r Use extremo cuidado al mantener la estabilidad de los equipos durante todos los trabajos de corte en terrenos desparejos y pendientes Usted es quien juzga en ltima instancia si en cualquier pendiente se puede trabajar con seguridad Agregue lastre ensanche la separaci n entre las ruedas Evite los pozos baches y agujeros Operaci n con seguridad Pr cticas de seguridad para el transporte en caminos Antes de operar en la v a p blica Consulte los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leerlas Verifique las ordenanzas locales sobre marcas luces balizas etc requeridas en los equipos durante el desplazamiento por la v a p blica Se requieren luces en las cortadoras que obstaculizan la visibilidad de las luces traseras y o las luc
170. l Level External Tank O A Frame Pivot amp Links O Tractor Hydraulic Oil Level O Control Rods Adjusted Equal O Hydraulic Hoses Not Kinked Tighten Connections O Axle Height Adjusted O Front Pump Drive Assembly Is Tight And Shaft Properly Cutting Height Adjust Aligned O Mount Kit Pre Operation Check Complete MOWER O Mower Wing Adjust Level With The Center f Mower Wing Check For Proper Raising Operation Gi Spindle Ang Motor Bol Proper TORqueg O C V Drivelines Check Max Tum Radius H Spinde Oi Level M O Pull Type Hitch Height Adjustment 57 Carrier Bolts Properly Torqued Retaining Pin In O Mounting Hardware Properly Torqued O Mower Cutting Height And Level Adjusted SAFETY ITEMS O Cutting Shaft Bearings Lubricated Protective Shields Operation And Installation All Hardware Properly Torqued Driveline Clutch Torque Limiter Adjust And Run In O Tire and Air Pressure Lug Nuts Correct Torque Safety Decals Installed O Wheel Bearings Check Grease and Preload Operator s Manual Supplied ATTACHMENTS amp INSTALLATION Deflectors Front And Rear Shredding Attachments Correct Blade Rotation Direction Axle Arms And Beams Tongue And Control Rods Installed And Adjusted All Bolts Pins And Nuts Proper Torque nonum HEEERRRLRRL Tractor PTO Shield Installed S M V Emblem Installed If Needed Tongue Jack Installation and Operation Safety Tow Chain Installed ADMA Driveline Safety Manual Supplied
171. l NN O VIV 3G VAIVO VT HOd OdInO3 NN 30 OLN3IWVISV IdV A OITINA QYUDITAd wv OLN3INVLSVIdV T3 O HOLOVHL 130 VGIVO HOd 3143 VT O 3AVHO NOIS31 YNN HVLIA3 VHVd E9nJ8 uoioisod ojueuiejduul e ua oojenanue OO nA ep epeo Jod ep ugJnjuio SdOM Jod ejyuejse de ejuejse de uoise n SIGWAIS 515 Je eqeJ 0191 OLNJINWISV IdV 30 avaian9as oup dno ouly 6102 O pepunBes ep 401029 EL EO 921 021 811 611 dS Z0d2 Nd 40 984 ap UOISIUUSUEJ e epej2auoo JA e uoo 1401984 un e eJ 9129u02 ON Sojefgo solo uoo ep f Ldu ugioonpuoo ep edu ej ep seasg sejsendxe elap enb ofeqe ep uoisu x JO R y EAD Jedo pepioojaA e ep uorioeoijdnp ep ei uenoesuoo OWOD ojusua duu f efou e ep sejre soje qo ep epieo eaiseoxe uoioeagiA reuoiseoo epend Old Jopejdepe un ep osn 3 Old 40 0 14 0 NN ON 10 984 q p 401 l uoo epiouroo ou olu uu lduii ep uoroonpuoo ep s lli e IS 01 81 1510 13 NOD ISINOINNINOD Old efe a odos sajaurfos sol IeseAeJje epend ojans a e90 uoroonpuoo ep eau e IS amp Jeolipijos s eJezi sep es ou ojens j nbo enb uoioonpuoo ep eeui e ooidoosaja efejquiesue un Ol ns a 4e90 uepend sepe opeiseul p uoioo
172. la conexi n final en el punto de descarga a tierra Realizaci n de mantenimiento con seguridad Mantenimiento de neum ticos y ruedas Revise los neum ticos y las ruedas a diario porque la estabilidad del tractor y la cortadora de c sped puede verse significativamente afectada por la presi n de los neum ticos o da os en los neum ticos o en las ruedas Revise los neum ticos para verificar La presi n correcta Cortes y protuberancias Clavos u otras pinchaduras Desgaste desparejo o excesivo Estado de los v stagos y tapas de las v lvulas Revise las ruedas para verificar Da os en las llantas Tuercas o pernos faltantes o flojos Desalineaci n Todos los servicios de neum ticos deben ser realizados por un centro de servicios para neum ticos cualificado o por una persona de servicio autorizada debidamente capacitada en los procedimientos y el uso del equipo de seguridad destinado a los servicios de neum ticos N r gt a Revise los neum ticos y las ruedas en busca de da os Mantenga la presi n correcta en los neum ticos Realizaci n de mantenimiento con seguridad Mantenimiento de neum ticos y ruedas continuaci n iADVERTENCIA Los tipos de ruedas y neum ticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte No infle los neum ticos por enci
173. les Velocidades de funcionamiento correctas Capacidades y funcionamiento correcto en pendientes y terrenos desparejos Caracter sticas del frenado y la direcci n Radio de giro y separaciones C mo detener los equipos r pidamente en una emergencia Lea y aseg rese de comprender los manuales antes de comenzar la 009 operaci n Preparaci n para una operaci n segura Revise los equipos de la cortadora de c sped y el tractor Antes de comenzar la jornada de trabajo inspeccione la m quina y aseg rese de que todos los sistemas est n en buenas condiciones operacionales iADVERTENCIA Evite posibles lesiones por aplastamiento producidas por equipos que caen La falla del sistema hidr ulico o de una parte podr a causar la ca da de equipos que no est n apoyados No permanezca debajo de equipos elevados excepto que est n correctamente apoyados de acuerdo con el manual del operador Realice procedimientos de servicio diarios y peri dicos seg n lo indicado por el fabricante del equipo Verifique para detectar piezas faltantes da adas rotas o flojas en el tractor y en la cortadora de c sped Repare o sustituya esas piezas Verifique que los accesorios del tractor y la cortadora sean los correctos Verifique que la clasificaci n nominal de velocidad de TDF del tractor y la cortadora sea la correcta Verifique el estado de las hojas de la cortadora de c sped
174. lguien que si lo lea para que le traduzca las LEA EL Ai PELIGRO medidas de seguridad se 3 INSTRUCTIVO RC115 118 120 125 03 13 Operation Section 4 2 O 2013 Alamo Group Inc OPERATION 1 Standard Equipment and Specifications RC115 RC118 RC120 RC125 Cutting Width 180 216 240 300 Overall Width 204 240 264 324 Cutting Height Range 1 18 1 18 1 18 1 18 Cuttershaft Diameter 10 3 4 10 3 4 10 3 4 10 3 4 Lift Type Hitch CAT II III Q H CAT II III Q H CAT II III Q H CAT II III Q H Semi Mount Hitch CAT II III Q H CAT II III Q H CAT II III Q H CAT II III Q H O Pull Type Hitch Clevis Clevis Clevis Clevis U Min HP Required Lift type 120 HP 130 HP 130 HP N A m Min HP Required Semi Mount type 100 HP 110 HP 120 HP 150 HP Min HP Required Pull type 100 HP 110 HP 120 HP 140 HP O Gearbox Rating 207 HP 207 HP 207 HP 207 HP z z Blade Tip Speed 12 620 FPM 12 620 FPM 12 620 FPM 12 000 FPM Rotor Speed 1900 RPM 1900 RPM 1900 RPM 1900 RPM Number of Knives 168 200 216 272 Driveline Size CAT 5 or 6 CAT 5 or 6 CAT 5 or 6 CAT 5 or 6 Hood Thickness 3 16 3 16 3 16 3 16 End Plate Thickness 1 4 1 4 1 4 1 4 Drive Belt Front Safety Deflectors Weight Approx 5 x 5V Banded Std 4600 Ibs 5 x 5V Banded Std 4960 Ibs 5 x 5V Banded Std 5150 Ibs 5 x 5V Banded Std 6300 Ibs The Movver is designed for certain movving applications and is rated to cut up to a specific
175. lowering wings during mowing operations Do not mow with bystanders within 300 ft 92 m of the mower Be sure no one is near mower while raising or lowering wings Shut off the PTO and wait for all rotating elements to stop before raising the mower deck or wing section Only raise wing to clear objects in the mowing path or to match ground slope Lower raised wing to ground after clearing object or ground slope conditions Stop mowing if anyone approaches within 300 ft 92 m of mowing area Operate Raised wing and boom mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection Use enclosed ROPS cabs special protective enclosures and other operator shielding available from the manufacturer when performing these operations Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Uneven Terrain Mowing Safety Practices Tractor and mower stability is reduced on slopes and uneven terrain As in all conditions when mowing use tractors equipped with ROPS and seat belt Make sure the ROPS are raised and locked in place and always wear your seat belt Prevent tractor and mower overturns and maintain equipment stability control Review tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and oper
176. ly before mowing to REMOVE potential THROWN OBJECT HAZARDS 4 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks post curbs guardrails or ground while mowing PN TOFM 01 RC115 118 120 125 03 13 Safety Section 1 6 O 2013 Alamo Group Inc SAFETY THROWN OBJECTS HAZARDS CONTINUED Mower Thrown Raised Mower Inspect Area Do not let blades Objects Hazard Thrown remove foreign contact solid Objects objects objects MOWER OPERATION DO NOT exceed mower s rated Cutting Capacity or cut non vegetative material USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area ADJUST mower sections or wing close and parallel to ground without exposing blades ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire rocks posts curbs guard rails and fixed obstructions DO NOT operate mower when mower is raised or in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier balance and REPLACE if damaged DO NOT mow in standing water TO AVOID possible BLADE FAILURE AVOID MOWING in reverse 1 STOP PTO and back up mower 2 LOWER mower engage PTO and mow forward STOP PTO and BLADES when raising the mower to transport position
177. ma de la presi n recomendada Aseg rese de volver a colocar el lastre de los neum ticos si est instalado Consulte las especificaciones del fabricante para ver los requisitos de lastre Mantenga las tuercas de las ruedas apretadas seg n las recomendaciones del fabricante Es normal que la presi n de los neum ticos aumente durante el funcionamiento NO se debe reducir Nunca vuelva a inflar un neum tico que se ha desinflado mucho o por completo sin retirar el neum tico de la rueda Haga inspeccionar atentamente el neum tico y la rueda para detectar dafios antes de volverlos a armar Al agregar aire a un neum tico h galo desde cierta distancia Use una manguera larga con mandril de autofijaci n Siempre p rese detr s de la trocha cuando ajusta la presi n de un neum tico Evite la explosi n de los neum ticos No infle neum ticos con gases inflamables o con sistemas que usan un inyector de alcohol Nunca corte o suelde una rueda con un neum tico inflado instalado en ella Esto podr a causar descompresi n explosiva Verifique que el tama o del neum tico y la rueda coincidan correctamente Cuando reemplaza neum ticos aseg rese de que sean de la clasificaci n adecuada especificada por el fabricante Los neum ticos no deben funcionar a velocidades m s altas que las nominales La mayor a de los neum ticos para agricultura est n clasificados para una velocidad m xima de 20 mph 32 km h
178. mbly item 3 to mounting point on top front of center plate Attach spacer item 5 to end of pin item 4 and fasten with 1 2 bolt item 6 and lock washer Asm FL 0068 3 Raise hitch with hoist and insert pin item 7 through slotted end of link bar and top rear hole on hitch assembly Fasten with snapper pin item 2 Asm FL 0068 4 MISI ERI 7 Asm FL 0068 4 Install driveline shield on gearbox see Asm FL 0076 using bolts installed on front flange of gearbox 5 Slide PTO shaft on to gearbox input shaft Ensure driveline is locked on shaft groove and quick disconnect collar is locked in place R Asm FL 0076 RC115 118 120 125 03 13 Assembly Section 3 3 O 2013 Alamo Group Inc ASSEMBLY IMPORTANT Scan this QR Code with your smart phone to link to the ADMA Driveline Safety Manual for more information on the safe use of a driveline during n m normal operation and maintenance Or type in your internet browser the following web address www algqr com dme ops 0009 MISC u ATTACHING AXLE ASSEMBLIES TO MAIN WHEEL BAR TUBE Mark desired row spacing with chalk on wheel bar Keep outer axle assemblies as close to each end of the shredder to balance load and prevent scalping Fasten axle assemblies Item 1 to wheel bar Item 2 with clamp plate Item 3 and four 3 4 bolts Item 4 lockwashers and nuts Items 5 6 Tighten bolts evenly and progressively torque to 200 ft Ibs Attach ratchet sc
179. me bent or deformed from its original shape or Wear inside the blade bolt hole or Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 4 8mm or The material on the leading edge has been worn away by more than 1 4 8mm DO NOT straighten sharpen weld or hard face blades Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death Worn Blades Worn Bushing Ops 1571 Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Differ ences in blade weight between used blades with loss of material from gouges or wear as compared to new blades can cause severe vibration and damage to the Flail rotor Always replace blades as complete sets Use only genuine Rhino replacement blades and fasteners Other blades and fasteners may not meet the Rhino requirements and could fail during operation resulting in part being thrown out from under the mower Never attempt to sharpen blades OPS U 0046 A A CAUTION RC115 118 120 125 03 13 Maintenance Se
180. n Bearing or Gear Damaged oil seal Bent shaft Shaft rough in oil seal area Oil seal installed wrong Oil seal not sealing in the housing Oil level too high Sand hole is casting Gasket damaged Bolts loose Operation Section 4 38 Remedy Tighten if loose Replace missing knives Free knives so they swing Replace blades Replace cuttershaft Replace driveline Replace bearings Fill to level mark on dip stick Replace with proper lubricant Remove trash Consult your Dealer Run in or change gears Replace bearing Straighten or replace Shields Replace Bearing or Gear Replace seal Replace oil seal and shaft Replace or repair shaft Replace seal Replace seal or use a sealant on OD of Seal Drain oil to proper level Replace castings or gearbox Replace gasket Tighten bolts O 2013 Alamo Group Inc OPERATION Clutch Slips Excessively Knives Wear Too Fast Discharging Bunches or Clogging Blades Scalping High Places Uneven Cut Grass Clippings Windrow or clump Grass Not being Cut Evenly RC115 118 120 125 03 13 Clutch linings badly worn or plates warped Too much power for clutch Oil on facings Friction facings glazed Cutting in sandy conditions Cutting in rocky conditions Soft will fit knives Belt installed improperly Blades dull Grass too wet Grass too long Travel speed too fast PTO RPM too low Shredding too low
181. n the equipment according to manufacturer s instructions Regularly check the operation of the protective and safety devices Do not perform any work on a tractor or mower unless you are authorized and qualified to do so If you have been authorized to do maintenance read the operator s and service manuals Study the instructions check the lubrication charts examine all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING Do not modify equipment or add components not approved by the manufacturer Use parts lubricants and service techniques recommended by the manufacturer Mower Parts And Your Safety Mower manufacturers use specific fasteners and specially designed parts to meet mowing operations requirements Critical parts self locking blade bolts blades pins shields and other special items have specific strength design and fit requirements for the make and model mower you are using Avoid possible death or serious injury from unapproved parts or modifications Do not substitute common hardware for original manufacturer s blade bolts or other special part items Do not substitute for blades pins shields or other critical parts Do not use higher strength bolts to replace original manufacturer s shear bolts 20 Perform Maintenance Safely Prep
182. namientos Obst culos tocones Excavaciones Agua estancada Lodo profundo Puntos mojados Suelo blando Puntos irregulares L neas y aparatos el ctricos Otros servicios p blicos Cualquier condici n que podr a causar una colisi n p rdida de control o vuelco Pendientes empinadas Busque residuos y obst culos recorriendo a pie la zona antes de cortar Los objetos como alambre cable rocas neum ticos y metales que podr an dafiar o ser arrojados por la cortadora de c sped deben retirarse o marcarse claramente y evitarse Corrija las condiciones no seguras No opere en reas con problemas donde no se puedan retirar o marcar los residuos y los obst culos Analice la zona de corte para determinar El procedimiento de corte m s eficiente La altura del material que debe cortarse Las condiciones operativas del terreno C mo usar mejor el patr n de corte en sentido de avance Las posibilidades de que personas ajenas o que pasan circunstancialmente queden expuestas a objetos que se arrojan La Y Retire o marque a 2 los residuos y pr di obst culos A Tenga cuidado con otras personas Antes de poner en marcha los equipos Recorra a pie alrededor de los equipos Verifique en busca de personas debajo o cerca de los equipos Retire a todas las personas de esas zonas Haga sonar una advertencia Preparaci n p
183. nas a menos de 100 pies 30 m de la cortadora de c sped debe inspeccionar y limpiar o marcar el terreno C mo cortar en retroceso No corte mientras se desplaza en retroceso Es m s probable que se arrojen objetos y que stos puedan llegar m s lejos 4 ho No corte a en retroceso mc Apague la TDF espere que las hojas dejen de girar eleve la cortadora y despu s retroceda Corte desplaz ndose en sentido de avance Use la velocidad de desplazamiento correcta 4 Velocidad de desplazamiento durante el corte La velocidad de desplazamiento correcta depende de las condiciones del terreno y del tipo de hierba la densidad y la altura que debe cortarse El rango normal de velocidad de desplazamiento es de 2a5mph 3 2 a 8 km h Use una velocidad de desplazamiento menor para cortar hierbas altas y densas Use una velocidad de desplazamiento mayor para cortar hierba delgada a altura media y con condiciones de terreno sin dificultades Use una velocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco est n dise adas para usar velocidades de desplazamiento mayores cuando funcionan en terrenos despejados de residuos y peligros superficiales Operaci n con seguridad Corte de hierba extremadamente alta Puede ser necesario cortar dos veces la hierba extremadamente alta que no sea cultivo
184. nbzi euoejep e jenuew s ue ueoeu es enb seipualajel sej sepo OI9IAJ S ep sojisinboJ sns o sIA 1d osn ns ojueujejduii ns lu uu eqeo jepuauduuoo eed jenuew a se ep seuorioonujsur se 6615 uoroueje uoo ee odinbe ap ilin ej ouedwasap uoo ugiooejsnes ns epipauw 4846 ue uegeuiuuejep oulyy ojueuje duj ns e puliq enb sopepino 5071 Opo op opipueJdujoo eAey ou enb uoroonujsuir eunf e e1qos uoioeoidxoe eiseoeu IS Jopinquisip ja uoo s nbiunulo2 Jenueuu 81se pepi e10 ej opipueJduuoo A opia Jeqeu uis Odinbs o e1edo eipeu anb eyuued oN odinbs a sejue jenuew pepunfes ep uorooes e ap pepijezo e uoiou le uoo ea 4 9 v1 Sejuepiooe ep pepiliqeqold ej JeziwiuIL eied sopejef ns ep sodinbe sns sopo uoo opesn Jas ged ojueuiajduii 9159 opeuesip ey ojueouqe 3 sepeuorojodoud uos enb sejuose seuoroonilsul sej infos sesojBijed seonogud ue Jeyno ueqep sejopeJedo soj z d eunDes ls euinbeu e anb esed 0429 opis ey Ozjanjse epe sosoJDied uos se i oui Sayed uoo solu uu ldui SO sopo S0192J9 S UO S Jeuoiseoo n seuoise Jujns eupod oueJjuoo o eq OIDIAJOS ep seaJe Jezi eoJ euinbew OWOD 1e20uo0 eed 1012841 op 1opeJedo enueu o A FAY Jopeno e ep
185. ng or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately vvith nevv blades AVOID blade failures and throvvn broken blades DO NOT straighten vveld or vveld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HMFM 01 RC115 118 120 125 03 13 Safety Section 1 13 O 2013 Alamo Group Inc ALSAVS SAFETY SAFETY PARTS INFORMATION PARTS INFORMATION Rhino mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Rhino specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties
186. ng or transporting mower USE low speeds to avoid overturn with raised wings USE low speeds and gradual steering on curves hills rough or uneven surfaces and on wet roads TURN ON tractor FLASHING WARNING LIGHTS ALLOW clearance for implement swing while turning PN TH02 RC115 118 120 125 03 13 Safety Section 1 12 O 2013 Alamo Group Inc SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect Stop engine Block up Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAVVARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Al
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188. nt weight by at least 2096 KEEP 20 of tractor weight on front wheels to maintain safe steering BEFORE TRANSPORTING OR TOWING IMPLEMENT TRACTOR INSPECTION CHECK steering and braking for proper operation and in good condition CHECK SMV sign reflectors and warning lights for proper operation and visibility behind unit CHECK that your driving vision is not impaired by tractor cab or implement while seated in tractor seat ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING DISENGAGE PTO RAISE MOWER REMOVE any cut material collected on mower deck TOWED MOWERS ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS INSTALL center axle cylinder transport stops or pins ATTACH implement SAFETY CHAIN to tractor DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS APPLY brakes at increasing speeds Observe STOPPING distances increases with increased speeds DETERMINE the maximum safe transport speed that does not exceed 20 mph DETERMINE MAXIMUM TURNING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds USE REDUCED turning speeds in sharp turns to avoid equipment turning over WHEN TOWING OR TRANSPORTING EQUIPMENT Always WEAR SEAT BELT when operati
189. o alejadas del tr nsito Use lugares con suelo firme y nivelado Aplique el freno de estacionamiento Descienda el equipo de la cortadora de c sped hasta el suelo Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Lugares de estacionamiento con suelo en pendiente Ubique los equipos transversalmente con respecto a la pendiente Aplique los frenos de estacionamiento Descienda el equipo de la cortadora de c sped hasta el suelo Bloquee las ruedas del tractor Apagado con seguridad Pr cticas correctas de apagado de los equipos Transforme el apagado correcto de los equipos en un h bito El apagado correcto de un tractor y una cortadora de c sped puede ayudar a evitar accidentes cuando la cortadora est sin vigilancia Apague la cortadora siguiendo los procedimientos espec ficos del manual del operador del fabricante Estos procedimientos normalmente incluir n Reduzca la velocidad del motor Desenganche el embrague de la TDF y la transmisi n Haga funcionar el motor en ralent para que se enfr e gradualmente Coloque todos los controles en la posici n de estacionamiento Aplique el freno de estacionamiento Descienda la cortadora de c sped hasta el suelo Descienda los laterales de las cortadoras con laterales
190. o at either end of the machine which are fitted with external grease lines one on the jack shaft support bearing and one on each top drive which is accessed through the top drive shield Other grease points include one on either end of the wheel bar support tube one on the center wheel bar support one on each wheel hub and one on the ratchet screw jack For the semi mount units there are three additional grease points for each caster wheel assembly one on the caster pivot and two on the adjusting ratchet jack Each bearing assembly houses a double row spherical Roller bearing and requires regular lubrication once every eight hours RC115 118 120 125 03 13 Maintenance Section 5 3 O 2013 Alamo Group Inc 49NVN INIVIN MAINTENANCE MAINTENANCE A Lubricate center bearing from rear only Never raise machine on three point to service and VVARNING always block machines before attempting any servicing or inspection underneath Cuttershaft Bearings Wheel Bearings Pulleys Ratchet Screw Jack Driveline Telescoping Driveline Driveline Yoke Axle Bearings Tractor Driveline 8 Hours 8 Hours 8 Hours 8 hours 8 Hours 8 Hours 8 Hours 8 Hours Daily AEDA Use NLGI EP 2 Mnt FL 0088 To lubricate telescoping section of driveline disconnect yoke from tractor and compress driveline until both slots on shields are aligned and grease fitting is exposed Lubricate both u joints before re attaching
191. o benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy RC115 118 120 125 03 13 Operation Section 4 20 2013 Alamo Group Inc OPERATION 10 3 Raising the shredder Using the tractor 3 point hitch control lever raise the shredder off the ground about 6 or just high enough to clear any ground obstacles When raising the shredder make sure all connection points are securely attached and at least 1 clearance is maintained between the driveline and the deck If necessary place an upper lift strip on P the 3 point hitch control lever to limit the height the 3 shredder can be raised to avoid driveline damage 10 4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If th
192. o del tractor para el funcionamiento de la TDF a 540 1000 rpm Al hacer retroceder el tractor hasta la cortadora de c sped NUNCA permita que haya personas entre tractor y la cortadora nstale correctamente la cadena de remolque de seguridad de la cortadora en el tractor Instale con seguridad la l nea motriz a la TDF del tractor Empuje y tire de la l nea motriz para asegurarse de que est trabada en la TDF Descienda el escudo principal a su lugar Conecte las mangueras hidr ulicas de la cortadora de c sped en el tractor Aseg rese de que los laterales o las plataformas elevadas de la cortadora est n sostenidas por los cilindros antes de retirar las trabas de transporte Nunca haga fuerza para soltar las trabas de transporte o de los laterales Los laterales o la plataforma podr an caerse y aplastarlo 55 TDF A 540 RPM ESTR A 6 A 1 3 8 14 EP TDF A 1000 RPM ESTR A 21 A 1 3 8 16 EPS gt 55 TDF A 1000 RPM 1 ESTR A 20 A 1 34 20 Eua Ajuste de la barra de tiro del tractor Confirme que los laterales est n apoyados antes de soltar las trabas Evite quedar enredado use guardas y escudos Arranque con seguridad C mo realizar un arranque correcto Corte la hierba nicamente con luz diurna o en condiciones de buena luz artificial Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o por el contacto con
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194. ociation of Equipment Manufacturers AEM y la Asociaci n de Fabricantes de Equipos para Agricultura Farm Equipment Manufacturers Association FEMA piden que las hojas de cortadoras NO se reutilicen enderecen refuercen en su superficie o suelden Si una hoja rota es arrojada por una cortadora podr an producirse lesiones graves o la muerte 25 26 Realizaci n de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora continuaci n C mo est n hechas las hojas de la cortadora de c sped Est n hechas acero para resortes de aleaci n de alta resistencia Se forjan en caliente y se les da forma para cumplir con las especificaciones individuales del fabricante luego se tratan y templan a un estado d ctil de alta resistencia para reducir la posibilidad de rupturas durante el corte Las hojas se prueban para garantizar que cumplan con las normas de resistencia dureza y ductilidad Si una hoja no cumple con alguna de estas especificaciones no se utilizar en la cortadora de c sped Qu sucede cuando se dobla una hoja de la cortadora Se necesita una gran fuerza de impacto para doblar la hoja Esta fuerza de impacto a menudo resulta en que las hojas se agujerean o marcan Una vez que una hoja est daf ada por un agujero o una marca es mucho m s probable que ocurra una falla de la hoja Cuando una hoja est gravemente doblada puede crearse una rajadura microsc pica en ella Enderezar la
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196. of structures and obstructions CALL 811 and 1 800 258 0808 for identify buried utility lines EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating CLEAR any grass clippings or debris buildup around mower drivelines slip clutches and gearboxes SHUT OFF ENGINE while refueling PN 2 2013 Alamo Group Inc SAFETY SAFETY TRANSPORTING HAZARDS Use SMV signs Loss of Control Loss of Control Use Safety Tow Engage Transport and Flashing Stopping Speeding Chain Tractor to Locks Lights Hazard Hazard Implement TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT AWARNING KEEP transport speed BELOW 20 mph to maintain control of equipment REDUCE SPEED on inclines on turns and in poor towing conditions DO NOT TOW with trucks or other vehicles USE only properly sized and equipped tractor for towing equipment FOLLOW all local traffic regulations TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS ONLY TRANSPORT with tractor with ROPS in the raised position USE properly sized and equipped tractor that exceeds impleme
197. oint out and explain safety signs and practices and ensure others understand the importance of following these instructions WARNING Drugs and alcohol affect an operator s alertness and coordination and the operator s ability to safely operate the equipment Never use drugs or alcohol while operating the mowing equipment Never knowingly allow anyone to operate this machine when their alertness or coordination is impaired An operator taking prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to safely operate this equipment Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety coordinator Ask about the rules you will be expected to obey The Occupational Safety and Health Administration OSHA enforces federal laws within the United States that apply to safe operation application and maintenance of equipment on a worksite It is the employer s responsibility to comply with these laws An OSHA representative may periodically inspect a worksite to see that these laws are being followed There may also be local or state provincial laws or international regulations that apply to this equipment and its use along with specific worksite or employer rules It is important that you know and
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199. ones graves o muerte por enredos No use ropa floja ni accesorios Mant ngase alejado de todos los componentes giratorios cuando el motor est en funcionamiento El contacto el enrollado o el enredo con piezas giratorias o m viles podr an resultar en lesiones graves o la muerte LA Y Evite las piezas giratorias T PA Evite puntos donde pueda quedar atrapado Realizaci n de mantenimiento con seguridad Use un delantal de caucho y guantes de caucho cuando trabaja con sustancias corrosivas Use guantes y calzado de seguridad cuando manipula bloques de madera o metales con bordes agudos Use siempre anteojos de seguridad antiparras o protecci n facial Proporcionan protecci n ocular para fluidos bajo presi n mientras se esmerila y se realizan servicios a las bater as Tambi n es necesaria protecci n contra residuos l quidos y material suelto producido por el equipo las herramientas y el aire agua presurizada Use protecci n facial y siga las instrucciones del fabricante cuando desarma componentes cargados a resorte o cuando trabaja con cidos de bater a Use un casco o antiparras para soldar con filtro esfumado cuando suelda o corta con soplete No arene esmerile corte con soplete o suelde sin un respirador aprobado por NIOSH o una ventilaci n adecuada Si se requiere soldar en esta m quina consulte los manuales del operador o de servicios
200. ons of the members of AEM s Industrial Agricultural Mower Manufacturers Council to the preparation of this Safety Manual NOTICE OF COPYRIGHT PROTECTION Copyright 2010 by the Association of Equipment Manufacturers All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior written permission of the Association of Equipment Manufacturers Foreword This safety manual is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine and to instruct you in safety practices for dealing with these conditions This manual is NOT a substitute for the mower manufacturer s operator s manual s Additional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct control over equipment application operation inspection or maintenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific information about your machine that is contained in the manufacturer s operator s manual s Other information that may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and
201. opa necesaria no corra ning n riesgo ADVERTENCIA Evite lesiones graves o muerte por enredos No use ropa floja ni accesorios Ate el cabello largo Mant ngase alejado de todos los componentes giratorios cuando el motor est en funcionamiento El contacto el enrollado o el enredo con piezas giratorias o m viles podr an resultar en lesiones graves o la muerte ey LY Y Evite quedar enredado Cumplimiento del programa de seguridad Lea aseg rese de comprender y siga las instrucciones escritas del fabricante que se encuentran en el manual del operador y en los letreros de seguridad sobre la cortadora y el tractor Obtenga capacitaci n para la operaci n de la cortadora y el tractor Aproveche los programas de capacitaci n que se ofrecen en su zona Solic tele al distribuidor de equipos o al supervisor que le explique cualquier informaci n que no comprenda Explique las instrucciones escritas de los manuales del operador y los letreros de seguridad a los usuarios u operadores que no puedan leerlas Inspeccione la cortadora y el tractor diariamente antes de hacerlos funcionar Aseg rese de que todas las guardas se encuentren en su lugar y de que el equipo funcione correctamente Nunca fume mientras lo est manejando Nunca llene el dep sito de combustible con el motor en funcionamiento o cerca de una llama abierta Aseg rese de tener vis
202. operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 2 3 4 8 Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times Forbid the employee operator to carry additional riders on the Tractor or Implement Provide the required tools to maintain the Tractor and Implement in a good safe working condition
203. or or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 3 3 Tractor Horsepower The horsepower required to operate the shredder depends on many factors including the vegetation to be cut terrain condition operator experience and condition of the shredder and tractor For most shredding conditions the RC115 118 120 125 all require a tractor with at least 100 140 HP see Tractor Requirements and Capabilities for specifications Operating the shredder with a tractor that does not have adequate power may damage the tractor engine 3 4 3 Point Hitch Lift Type RC Flails should be coupled with a quick hitch only Direct coupling to tractor 3 point will result in driveline failure Sufficient weights should be added to front of tractor to maintain steerage weight on front tires when flail is raised 2096 of tractor weight should be on front tires Never stand between flail and tractor when coupling with quick hitch Remove or adjust drawbar to provide clearance for driveline on lift type units Adjust top link so machine does not tilt back when raised increasing angles of u joints which may cause premature failure Op 314 Maintain parallel to ground IMPORTANT Scan this QR Code with your smart phone to link to the PAMI Safe Implement Hitching Manual for more information on correctly connecting agricultural tractors to implements Or type in your internet b
204. ortadoras de C sped Industriales para Agricultura para la preparaci n de este Manual de seguridad AVISO DE PROTECCI N DE COPYRIGHT Copyright 2010 por la Asociaci n de Fabricantes de Equipos Association of Equipment Manufacturers Todos los derechos reservados Queda prohibida la reproducci n o difusi n parcial o total de este trabajo por cualquier medio sin consentimiento previo por escrito de la Asociaci n de Fabricantes de Equipos Introducci n Este manual de seguridad est destinado a sefialar algunas de las situaciones de seguridad b sicas que pueden surgir durante la operaci n y el mantenimiento normales de la m quina y a instruirlo en pr cticas de seguridad para manejar estas condiciones Este manual NO sustituye los manuales del operador del fabricante de la cortadora de c sped Puede ser necesario tomar precauciones adicionales o algunas de las instrucciones pueden no ser pertinentes dependiendo del equipo los accesorios y las condiciones del sitio de trabajo o del rea de servicio El fabricante no tiene control directo sobre la aplicaci n la operaci n la inspecci n o el mantenimiento del equipo Por lo tanto es SU responsabilidad utilizar pr cticas de seguridad correctas en estas reas La informaci n que se proporciona en este manual complementa la informaci n espec fica sobre la m quina que contienen los manuales del operador del fabricante Puede haber otra informaci n que afecte la operaci n
205. os extintores de incendios de acuerdo con las instrucciones del fabricante Aseg rese de que cada tractor est equipado con un extintor de incendios SS No fumar evitar las llamas abiertas Retire los residuos a diario 0 seg n sea necesario Cumplimiento del programa de seguridad iMant ngase alerta Sepa d nde obtener asistencia Sepa c mo usar un equipo de primeros auxilios y un extintor de incendios sistema de supresi n de fuego iMant ngase informado Aproveche los programas de capacitaci n que se ofrecen iTenga cuidado El error humano es causado por muchos factores descuido fatiga sobrecarga preocupaci n desconocimiento de la m quina por parte del operador f rmacos y alcohol entre muchos otros Los da os al tractor o la cortadora de c sped se pueden arreglar en un tiempo breve pero las lesiones o la muerte tienen un efecto perdurable Por su seguridad y la de los dem s aliente a sus compa eros de trabajo a actuar con seguridad Nunca use f rmacos o alcohol mientras est operando la m quina Para una operaci n segura Usted debe ser un operador cualificado y autorizado para operar la m quina correctamente Debe comprender claramente las instrucciones por escrito que proporciona el fabricante recibir capacitaci n que incluya la operaci n real de la cortadora de c sped y conocer las reglas y ordenanzas de seguridad correspondientes al si
206. osition Warn others in area before starting tractor Start tractor following tractor manufacturer s recommended starting procedures WARNING Avoid serious injury or death from unexpected machine movement Start the engine only from the operator s position Never attempt to start the engine by shorting across starter terminals or reaching the key from the ground or outside the cab After starting Check all instruments gauges and indicator lights for normal operation Check all tractor controls steering and brakes for proper function Raise and lower mower to check for driveline bottoming out or engagement problems Check the equipment for excessive vibration and unusual noises s Use ROPS and Seat Belt Start Only from Operator s Seat Check Instruments and Controls Prepare For Safe Operation Use proper equipment shut down practices before inspecting equipment Wait until all equipment motion has stopped before dismounting the tractor or mower Do not operate mower unless tractor and mower are running properly Place a Do Not Operate tag on the machine remove the key and do not operate the mower until the problem is corrected Power Takeoff System Be sure to operate the tractor at the mower s rated PTO rpm speed When operating tractors with transmission driven PTO systems a rotary mower will have a significant flywheel effec
207. ot bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury ssPr 18 RC115 118 120 125 03 13 Operation Section 4 11 O 2013 Alamo Group Inc OPERATION OPERATION Driveline Clearance Pull Type Units After adjusting drawbar to correct length and attaching mower check driveline for telescoping clearance Before engaging PTO ensure driveline does not bottom out during sharp turns Check vertical clearance between driveline and hitch pin Driveline should have a minimum overlap of 5 at all times Disengage the driveline from the tractor PTO shaft Slide the driveline together until it bottoms out solidly Driveline in maximum compressed position Apply colored tape to the inner shield 1 8 from the end of the outer shield Reattach the driveline to the PTO shaft OPS F 0001 A A CAUTION Driveline may bottom out or come in contact with hitch while traveling over uneven terrain A loose driveline could slip off and result in personal injury or damage to shredder When WARNING attaching driveline yoke to tractor PTO shaft it is important that spring activated locking
208. other persons to ride on the Tractor or Implement A DANGER P Falling off can result in serious injury or death sc 10 WARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations 56 6 o O The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 RC115 118 120 125 03 13 Operation Section 4 35 O 2013 Alamo Group Inc o y m o z OPERATION OPERATION Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models
209. ourself and or bystanders be trained in Safe Mowing Practices Alamo Group Companies as well as AEM and FEMA provide training material that is critical for your n Safety and the Safety of others when operating this equipment y Make these Safety Procedures an important part of every workday Read and understand the Operator s Manual Do not let untrained individuals operate this equipment Contact your Dealer AEM www aem org FEMA 314 878 2304 www FarmEquip org or Alamo Group www Alamo Group com for information on training material or courses that provide training in Safer Operating Practices for Mowers 00760657 2 00760657 www algqr com rve RC115 118 120 125 03 13 Safety Section 1 17 O 2013 Alamo Group Inc SAFETY SAFETY PINCH POINTS D623 y OPERATE THIS MACHINE AT 1000 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure with resulting injury D114 To avoid serious injury or machine damage e ALWAYS MAINTAIN 20 of tractor weight on front wheels Add weight to front if needed e REDUCE SPEED on inclines in turns and in poor weather conditions e DO NOT lift implement while on steep slopes e DO NOT start or accelerate suddenly 999001 RC115 118 120 125 03 13 Safety Section 1 18 O 2013 Alamo Group Inc SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN e DO NOT OPERAT
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211. perated at 1000 PTO RPM only at a ground speed of 2 to 5 m p h Only trained personnel who are familiar with the safety and operating procedures should operate this equipment Refer to tractor operating instructions for correct engine RPM and gear selection Always wear a seatbelt on tractors equipped with roll over protection Exercise extra caution when operating on uneven ground Never leave tractor seat while shredder or tractor are operating Always slow tractor to an idle disengage PTO and wait for all rotation to cease Apply parking brake and shut off engine before dismounting It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the shredder tractor or a thrown object Do not operate the shredder if passersby pets livestock or property are within 300 feet of the unit unless All THROWN OBJECT SHIELDING including Front and Rear Deflectors Side Skirts and Skid Shoes in place and in good condition when shredding Shredder section adjusted to be close and parallel to ground without exposing blades Shredding AREA has been inspected and foreign materials and debris have been removed PASSERSBY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper shredder use to the operator Pictures contained
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213. que except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads RC115 118 120 125 03 13 Maintenance Section 5 19 2013 Alamo Group Inc 49NVN INIVIN MAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN Recommended Torque in Foot Pounds Newton Meters Bolt Head Markings BOLT DIAMETER WRENCH INJ B AND SAE SAE SIZE IN A THREAD SIZE GRADE 2 GRADE 5 7 16 1 4 20 UNC 60 8 11 7 16 1 4 28 UNF 6 8 10 13 11 15 17 23 13 17 19 26 SAE Grade 2 1 2 5 16 18 UNC SAE GRADE 8 12 16 14 18 25 33 27 37 No Dashes 1 2 5 16 24 UNF 3 8 16 UNC 20 27 31 42 23 31 35 47 5 8 7 16 14 UNC 32 43 49 66 3 8 24 UNF 44 60 49 66 70 95 5 8 7 16 20 UNF 36 49 55 75 78 106 34 1 2 13 UNC 49 66 76 103 3 4 1 2 20 UNF 55 75 85 115 106 144 120 163 7 8 9 16 12 UNC 70 95 109 148 SAE Grade 5 7 8 9 16 18 UNF 79 107 122 165 3 Dashes 15 16 5 8 11 UNC 97 131 150 203 153 207 172 233 212
214. r Avoid bottoming and striking the ground by diagonal crossing of sharp dips and drops Use extreme care in maintaining equipment stability during all uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Operate Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators who cannot read Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights When transporting the mower on a trailer follow the manufacturer s detailed instructions for loading tying down and unloading the mower Before transporting on public roads Disengage PTO power to mower Raise mower into transport position and engage transport lock Lock mower wings in the transport position with approved locking devices Attach towing safety chain between pull type mower and tractor Make sure lights warning lights and reflectors are in place and visible Safely Maintain Control Use Low Speeds Add Ballast Widen Wheel Spacing Avoid Ruts Bumps Holes Safely Check SMV Slow Moving Vehicle emblem for visibility to any rear appro
215. r and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in
216. r disconnect the Implement and Tractor hitches s3PT 15 Never stand or allow another person to stand between a running Tractor and the shredder when disconnecting the Implement from the Tractor 3 point hitch Always shut the Tractor off completely and set the parking brake before attempting to disconnect the shredder pins from the Tractor hitch MOWER STORAGE Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the mower to prevent damage from crop mud and standing water e Lubricate all mower grease points and fill gearbox oil level as detailed in the maintenance section Tighten all bolts and pins to the recommended torque Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower OPS F 0014 B A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent conta
217. r operator and bystanders Contact local dealer or RHINO about repair parts at 1020 S Sangamon Ave Gibson City IL 60936 www algqr com rpm Customer Service 800 446 5158 Email parts servis rhino com 00760657 1 IMPORTANT BE AWARE BE ALERT BE TRAINED BEALIVE Before Operating this Mower To prevent serious injury to yourself and or bystanders be trained EL in Safe Mowing Practices Alamo Group Companies as well as AEM and FEMA provide training material that is critical for your n Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every workday Read and understand the Operator s Manual Do not let untrained individuals operate this equipment Contact your Dealer AEM www aem org FEMA 314 878 2304 www FarmEquip org or Alamo Group www Alamo Group com for information on training material or courses that provide training in Safer Operating Practices for Mowers 00760657 2 00760657 www algqr com rve RC115 118 120 125 03 13 Introduction Section 2 4 O 2013 Alamo Group Inc INTRODUCTION KEY OPERATION POINTS Cutting performance and distribution are best when cutter is level from side to side Mower front to rear pitch should be 1 or less n extra heavy material rear chains will allow better discharge and better distribution than solid rear deflectors or bands Never operate the Flexwing below full PTO
218. r or filter mask Wear whatever is needed don t take chances WARNING Prevent death or serious injury from entanglement Do not wear loose clothing or accessories Tie up long hair Stay away from all rotating components when the engine is running Contact wrapping or entanglement with rotating or moving parts could result in death or serious injury LA Y Avoid RAY Entanglement Follow A Safety Program Read understand and follow the manufacturer s written instructions found in the operator s manual s and safety signs on mower and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand Explain the written instructions in the operator s manual s and safety signs to those users or operators who cannot read Inspect the mower and tractor daily before operating Ensure all guards are in place and the equipment is operating properly Never smoke while operating Never fill the fuel tank with the engine running or near an open flame Make sure you have adequate visibility and sufficient lighting Know the pinch points and rotating parts Awareness on your part can prevent accidents Never attempt to operate the controls except from the operator s seat Improperly controlled functions co
219. r s instuctions when you disassemble spring loaded components or work with battery acids Wear a welding helmet or goggles with a shaded filter when you weld or cut with a torch Do not sand grind flame cut braze or weld without a NIOSH approved respirator or appropriate ventilation If welding is required on this machine refer to the manufacturer s operator s or service manuals or consult your equipment dealer for proper procedures Keep pockets free of all objects that could fall out and drop into machinery Handle tools and heavy parts sensibly with regard for yourself and other persons Lower items don t drop them e Clean Slippery Surfaces Ventilate Work Area Prepare The Work Area Position the mower in a level area out of the way of other working equipment Make sure there is adequate light ventilation and clearance Remove oil grease or water to eliminate any slippery surfaces Clean around the area to be serviced to minimize contamination Perform Maintenance Safely Prepare The Machine Stored energy sources electrical mechanical hydraulic pneumatic chemical thermal etc must be controlled or reduced to a practical minimum before performing any maintenance repair or service procedures Safety practices to prevent potential injuries from energy releasing sources Disengage PTO before shutting off engine Place controls in PARK or NEUTRAL
220. r y de la cortadora Como en todas las condiciones de corte use tractores equipados con ROPS y cintur n de seguridad Aseg rese de que el ROPS est elevado y trabado en su lugar y use siempre el cintur n de seguridad Prevenga los vuelcos del tractor y de la cortadora de c sped y mantenga controlada la estabilidad de los equipos Repase los manuales del operador del tractor y de la cortadora para ver las pr cticas de seguridad para operaciones en pendientes y terrenos desparejos Explique las pr cticas a los operadores que no puedan leerlas Evite trabajar en pendientes extremadamente empinadas Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Use el ROPS y el cintur n de seguridad Operaci n con seguridad Pr cticas de seguridad para trabajos de corte en terrenos desparejos continuaci n Use extremo cuidado para mantener el control de los equipos cuando trabaja en estas condiciones Aumente la estabilidad del tractor agregando pesos o lastre en las ruedas y aumentando al m ximo la separaci n entre las ruedas Consulte las recomendaciones en el manual del operador Mantenga la velocidad de desplazamiento en el m nimo Realice giros amplios y graduales Evite los arranques las paradas y los giros bruscos cuando trabaje en subidas o bajadas de pendientes o Sobre ellas No levante del suelo las cortadoras de monta
221. ra el cuello de llenado del dep sito Los vapores de un dep sito de combustible vac o son explosivos Nunca suelde o realice cortes en l neas dep sitos o contenedores de combustible Retire toda la basura o los residuos de corte de la m quina todos los d as o seg n sea necesario Mantenga los residuos alejados del motor el escape los embragues y otras fuentes de calor Use supresores de chispas seg n corresponda en el sistema de escape del motor Aseg rese de que no haya trapos con aceite u otro material inflamable almacenado en la m quina Revise en busca de fugas de combustible aceite o fluido hidr ulico Repare las fugas y limpie la m quina antes de hacerla funcionar El ter fluido para arranque en fr o es inflamable No fume cuando usa ter fluido para arranque en fr o Siempre siga las instrucciones del recipiente y de los manuales del operador del fabricante correspondientes a la cortadora de c sped No use ter fluido para arranque en fr o si el motor est equipado con buj as de precalentamiento u otro dispositivo de precalentamiento Siempre use solvente no inflamable para limpiar las partes No use gasolina combustible diesel u otros fluidos inflamables Almacene todos los fluidos y materiales inflamables lejos de la m quina y de la zona de trabajo Sepa d nde se guardan los extintores de incendios c mo funcionan y para qu tipo de incendio est n destinados Verifique la disponibilidad de l
222. rcos las chispas las llamas y el tabaco encendido No fume cerca de las bater as Mantenga los arcos las chispas y llamas abiertas alejadas de las bater as Proporcione ventilaci n adecuada Nunca revise la bater a colocando un objeto met lico entre los bornes la chispa resultante podr a causar una explosi n iADVERTENCIA Evite posibles lesiones graves por explosiones de bater as No cargue bater as ni arranque con refuerzo el motor si la bater a est congelada Caliente a 60 F 15 5 C o la bater a puede explotar y causar lesiones graves Reglas de seguridad durante el arranque con refuerzo de bater a Siga las instrucciones para el arranque con refuerzo de bater a correcto como se especifica en el manual del fabricante Aseg rese de que las m quinas no se est n tocando Observe la polaridad de las bater as y conexiones Realice la conexi n final de cable al motor o al punto de tierra m s alejado de la bater a Nunca realice la conexi n final en el arrancador o la bater a muerta las chispas pueden encender gases explosivos presentes en la bater a Cuando desconecta cables despu s de un arranque con puente retire los cables en el orden inverso al de la conexi n es decir la conexi n final primero Evite las chispas y las llamas abiertas cerca de las bater as Para el arranque con refuerzo observe la polaridad y realice
223. re partes de la m quina excepto para realizar servicios despu s aseg rese de que se vuelvan a colocar en su lugar Reglas de seguridad Sepa cu les son y aseg rese de comprender las reglas de funcionamiento Cumplimiento del programa Algunas reglas que debe cumplir al trabajar continuaci n nicamente personas cualificadas y autorizadas pueden manejar estos equipos Nunca permita que los ni os jueguen en los equipos viajen en ellos o los hagan funcionar Los ni os no est n cualificados para manejar estos equipos No transporte pasajeros Use contacto en tres puntos asideros y pelda os y enfrente el equipo al ascender o descender de l Mantenga a las personas ajenas a 300 pies 92 m de la operaci n de corte Familiar cese con el sitio de trabajo antes de usar la cortadora de c sped Tenga en cuenta posibles riesgos que puede encontrar en el terreno Retire o marque los obst culos y residuos que podr an da ar la cortadora o ser arrojados por ella Utilice s lo accesorios y partes aprobados por el fabricante de la cortadora de c sped Aseg rese de que todos accesorios est n descendidos aplique el freno de estacionamiento apague el motor y haga funcionar todas las palancas de control Retire la llave antes de salir del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Cuando transporte la cortadora de c sped en un r
224. requisitos de las operaciones de las cortadoras Las piezas cr ticas pernos autobloqueantes de las hojas hojas pasadores escudos y otros componentes especiales tienen requisitos espec ficos de resistencia dise o y ajuste para la marca y el modelo de cortadora que usted est usando Evite posibles lesiones graves o la muerte por el uso de piezas o modificaciones no aprobadas No sustituya con torniller a com n los pernos de las hojas u otros componentes de piezas especiales originales del fabricante No sustituya hojas pasadores escudos u otras piezas cr ticas No use pernos de mayor resistencia para reemplazar los pernos de seguridad originales del fabricante 19 20 Realizaci n de mantenimiento con seguridad Preparaci n personal Use la ropa de protecci n personal y los equipos de protecci n personal PPE que se le proporcionen o que requieran las condiciones del trabajo SIEMPRE debe usar gafas de seguridad con escudos laterales Puede necesitar tambi n Casco Calzado de seguridad Anteojos de seguridad antiparras o protecci n facial Delantal y guantes Protecci n para o dos Casco o antiparras para soldar Respirador o m scara con filtro Use la ropa necesaria no corra ning n riesgo Mantenga las manos y la ropa alejadas de todas las piezas m viles No use cordones sueltos mangas flojas anillos relojes o cabello largo ADVERTENCIA Evite lesi
225. rew jack p n 00554600P between cylinder bracket mount and ear on rear of center plate A cylinder is shown in place of ratchet screw jack in Asm FL 0070 lt m T Y N lt Asm FL 0070 RC115 118 120 125 03 13 Assembly Section 3 4 2013 Alamo Group Inc ASSEMBLY ATTACHING OPTIONAL HYDRAULIC CYLINDER P N 00725933 Attach clevis end of hydraulic cylinder Item 1 to mount bracket Item 2 and attach barrel end to rear mount on center plate Asm FL 0071 ATTACHING SEMI MOUNT AXLES 1 Mark desired row spacing with chalk Keep outer caster wheels as close to the outside as possible Fasten each caster wheel assembly with clamp plate and 4 bolts and locknuts 2 Attach cylinder as shown in Asm FL 0077 3 Adjust ratchet jack on each caster wheel assembly until pivot pin is vertical Adjust until pivot centerline is perpendicular to a ground T Asm FL 0077 RC115 118 120 125 03 13 Assembly Section 3 5 O 2013 Alamo Group Inc gt m lt 2 lt OPERATION SECTION Operation Section 4 1 OPERATION OPERATION RHINO RC115 118 120 125 FLAIL SHREDDER OPERATION INSTRUCTIONS Rhino RC shredders are manufactured with quality material by skilled workers These shredders are primarily designed to shred crop residue such as cotton stalks corn rice straw milo rye grass and similar crops Shredder should be o
226. rivelines or blade failures SAFETY SIGNS REPLACE missing damaged or unreadable safety signs immediately PN oso1 RC115 118 120 125 03 13 Safety Section 1 3 O 2013 Alamo Group Inc ALSAVS SAFETY SAFETY CONNECTION OR DISCONNECTING IMPLEMENT SAFETY PTO Barra Gitatoria BOTTOMING OUT Stop Tractor Crushing injury Make sure PTO shaft Make sure PTO shaft Remove Key between tractor and is securely attached are proper length Read Manual implement to tractor TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR DANGER IMPLEMENT WHEN BACKING tractor to implement hitch DO NOT ALLOW BYSTANDERS between tractor and implement BEFORE connecting and disconnecting implement hitch STOP TRACTOR ENGINE place transmission into park engage parking brake and remove key WHEN connecting and disconnecting implement hitch DO NOT crawl or walk under raised mower WHEN CONNECTING IMPLEMENT DRIVELINE TO AVOID implement driveline coming loose during operation LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Drivelines too short can pull ap
227. rmally include Reduce engine speed Disengage PTO clutch and transmission drive Idle engine for gradual cooling Place all controls in PARK position Set the parking brake Lower mower to ground Lower wings of wing mowers to ground Shut off engine lock ignition and remove key from the machine and take it with you Wait for all moving parts to stop before dismounting Relieve hydraulic pressure by moving hydraulic controls several times in all directions Lock anti vandalism covers and closures if equipped when equipment is unattended Dismount carefully maintaining three point contact PTO Set Parking Brake Lower Raised Equipment to Ground Disengage PTO Set Brake Lower Raised Equipment to Ground Wait for Rotating Parts to Stop Remove Key Lock Ignition Take Key With You Shut Down Safely Dismounting Properly Never dismount from moving equipment Never jump from any machines Dismount carefully Check for slippery steps Keep feet and hands away from controls Use handholds and steps during dismount Face machine and use three point contact 2 hands and 1 foot or 2 feet and 1 hana Wait for Moving Parts to Stop Use Three Point Contact Face Machine Perform Maintenance Safely Maintain Your Equipment Maintain Equipment Be sure to maintai
228. rowser the following web address www algqr com hme pops 0008 MISC RC115 118 120 125 03 13 Operation Section 4 6 O 2013 Alamo Group Inc OPERATION 3 5 Drawbar Pull Type Mower TRACTOR PTO For equipment operating at 1000 RPM the tractor il SHAFT T drawbar must be positioned at a 16 distance from the hitch point to the PTO shaft end for proper operation 1 and minimal wear to the driveline OPS R 0061_E TONGUE 20 1000 RPM 1 3 4 20 4 TRACTOR 4 DRAWBAR Op 219 B 3 6 Front End Weight Maintain a minimum of 20 total tractor weight on the tractor front end at all times Front end weight is critical to maintain steering ability and to prevent the front end from rearing up Consult your authorized tractor dealer for front weights and carriers 3 7 Power Take Off PTO Only operate the shredder on a tractor equipped to operate at 1000 rpm PTO speed Tractors operating at 1000 rpm will have a 1 3 8 diameter 21 spline or 1 3 4 diameter 20 spline PTO shaft stub Refer to the tractor operator s manual for operating the PTO at the proper speed DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline are
229. rque value for plated fasteners Use 85 of the specified torque values for lubricated fasteners 211 286 563 763 ml sean 30 418 566 1119 1516 Ninin a afa o HU RC115 118 120 125 03 13 Maintenance Section 5 20 778 1054 1138 1542 1547 2096 Mnt B 0005 O 2013 Alamo Group Inc ou dnoio ourepy 10Z O Lz 1 pepunBas ep uoiooeg EL EO ScL 02 L 8LL SELOH O39I13d W EOL 5250 sepe nojeo JY43d0 ON 3 4 sebeo sej ep ox ON e vlaaigno 55 WEHA 14V11V4 opeuoioisod s je anb eyed osid je Jopeyos e afeg e 0786 e uoua owad nbildy e VI43S NOIS31 HVLIA3 VIVA Speo JON OG e A EOTH A peuonisod si yor os o 1 ANO7 e uid Buiurejes yore abeBua Ajing e AYAPNI SNOWAS GIOAY OL 541055 pis Speo sqi 008L JE9 H9A papy 444430 ON 31 3 4 JON OG v d no 13 7114 MU SEGURIDAD 1 34 avaian9as oul dnoio ourepy croc O 02 1 pepunDes ep 10095 EL EO 921 021 811 61 1 BJW ub Bye ANANAS duos ub Bye ANA Hm uonqpueuiezjnueag Jopejedo op enuen uesieAulusjleuJeuois pun ueyuuosjneJep luoS UOA sopiznpen sanbjesap so ueBunzjesJeq uoeu ejsqeAA jne f no susBesueui sie eyuajgo 219 ueuons Jepo uezjesjeqn ayoelds
230. rtar hierba maleza broza y cultivos Las hojas de la cortadora est n dise adas y probadas para uso intensivo Las hojas de la cortadora sin embargo no est n dise adas para entrar en contacto con objetos s lidos como rocas cemento o metales Un impacto de este tipo puede arrojar objetos rotos hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctamente equipada Operaci n con seguridad Los escudos de la cortadora est n dise ados para reducir el riesgo de objetos arrojados y se deben mantener correctamente y en su lugar durante las operaciones de corte El riesgo de lesiones graves o muerte puede reducirse significativamente si se siguen estas reglas Si no se siguen todas estas reglas de seguridad la operaci n de corte debe detenerse en caso de que alguna persona ingrese dentro del l mite de seguridad correspondiente a cada tipo de cortadora Primero Inspeccione la zona antes de cortar y retire las piedras ramas alambres cables metales vidrios y otros objetos s lidos antes de hacer funcionar la m quina Los objetos que no puedan retirarse deben marcarse con claridad y ser evitados con cuidado por el operador En reas sin cultivos con hierba y maleza de altura suficiente como para ocultar objetos que podr an ser golpeados por las hojas inspeccione la zona y retire
231. rts Do not use gasoline diesel fuel or other flammable fluids Store all flammable fluids and materials away from your machine and work area Know where fire extinguishers are kept how they operate and what type of fire they are for Check readiness of fire extinguishers according to manufacturer s instructions Make sure each tractor is equipped with a fire extinguisher No Smoking and No Open 9 Flames Remove Debris Daily or As Needed Follow A Safety Program Be Alert Know where to get assistance Know how to use a first aid kit and fire extinguisher fire suppression system Be Aware Take advantage of training programs offered Be Careful Human error is caused by many factors carelessness fatigue overload preoccupation unfamiliarity of operator with the machine drugs and alcohol to name a few Damage to the tractor or mower can be fixed in a short period of time but injury or death has a lasting effect For your safety and the safety of others encourage your fellow workers to act safely Never Use Drugs or Alcohol While Operating For Safe Operation You must be a qualified and authorized operator for proper operation of your machine You must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the mower and know the safety rules and regulations for the worksite It is a good safety practice to p
232. ruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment t is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Group Ag If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment The information and materi
233. s 6 Op 323 over rods on end tow wheel cylinders and secure in place using clevis pins Lock valve 4 Op 322 on rod end of wheel bar cylinders to prevent standard gauge wheels from leaking down Disconnect hydraulic lines from tractor Using parking jack on main tongue 35 Op 324 to raise front of machine to remove tractor hitch pin Attach tractor to end tow hitch 1 Op 321 and secure with hitch pin clip or hammer strap Raise tongue jack 19 Op 321 Connect 7 pin light connector to tractor Store main driveline securely 0 Before transporting machine on public highway remove all debris from machine and check to ensure lights are in working order and SMV and reflectors are clean Attach safety chain to tractor 11 Raise main tongue 35 Op 324 by raising with ratchet jack 19 Op 324 and removing both lower pins 36 Op 324 Raise tongue fully and replace pins in original location for storage 14 CONVERTING MACHINE FROM TRANSPORT TO OPERATION 20 00 7X O9 14 1 Pull Type Model Place machine on a level surface on solid ground and shut off tractor engine and engage parking brake before unhitching from machine 1 Chock both wheels of end transport Lower end tow hitch parking jack 19 Op 321 disconnect light har ness and remove hitch pin to disconnect machine from tractor 2 Lower main tongue Remove lower stored pins 36 Op 324 and use ratchet jack to lower tongue 35 Op 324 align pins install and secure wit
234. s seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine INTRODUCTION Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A ndicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment RC115 118 120 125 03 13 Introduction Section 2 2 O 2013 Alamo Group Inc INTRODUCTION Tongue Assembly Shaft Shield Gearbox Wheel Bar Belt Face Shield Axle Arm Hydraulic Cylinder VVeldment Cylinder Pin Guard Rubber Flap 10 Drive Tube Assembly 11 Outer Retaining Strap 12 Top Drive Shield 13 Jack Stand Assembly 14 End Plate Extension Weldment 00 Q Q N INTR FL 0002 The Rhino flail shredders are designed to provide maximum shredding of crop material including corn cotton milo rice wheat and vegetables while leaving the residue evenly distributed across the width of the machine The RC flail Shredders are available with a Three point lift semi mount or pull type hitch in shredding widths of 12 15 18
235. s so that when tightened the chains are pullng downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 RC115 118 120 125 03 13 Operation Section 4 37 2013 Alamo Group Inc OPERATION OPERATION Problem Excessive Vibrations Gearbox Overheating Gearbox Noisy Noise Gearbox Leaking RC115 118 120 125 03 13 16 TROUBLESHOOTING GUIDE Possible Cause Check gearbox bolts Check for missing knives on cutter shaft Check to see if knives are free swinging Blade broken or bent Cuttershaft bent Drivelines not phased correctly Implement amp Tractor yokes must be in line Cuttershaft bearing worn Low on lubricant Improper type lubricant Excessive trash build up around gearbox Bearing or gears set up improperly Rough Gears Worn Bearing Damaged Belt Shield Rubbing on pulleys or belt Wor
236. se a piece of cardboard or wood to check for leaks DO NOT use your hands Relieve system pressure before disconnecting lines Check for and repair damaged or leaking lines pipes and hoses Check for and tighten loose connections Purge air from system before operating Follow A Safety Program Avoid Injury From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fueling Avoid sparks by grounding the fuel nozzle against the filler neck The fumes in an empty fuel tank are explosive Never weld or cut on fuel lines tanks or containers Remove all trash or mowing debris from the machine daily or as needed Keep debris away from engine exhaust slip clutches and other heat sources Use Spark arrestors as appropriate on the engine exhaust system Make sure oily rags or other flammable material are not stored on the machine Check for fuel oil or hydraulic fluid leaks Repair the leaks and clean the machine before you operate it Ether cold start fluid is flammable Do not smoke when using ether cold start fluid Always follow the instructions on the can and in the manufacturer s operator s manual s for your mower Do not use ether cold start fluid if the engine is equipped with a glow plug or other type of preheater Always use a nonflammable solvent when you clean pa
237. sible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death 56 10 j m bi SA odu XJ D Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped so 12 4 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 BEFORE leaving the tractor seat lower the implement set the parking ENGINE Pro brake and or set the tractor transmission in parking gear disengage the PTO stop the en
238. sible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck scm 12 11 5 Shutting Down the Implement To shut down the implement first bring the tractor to a complete stop Then slow down the implement by reducing the engine speed before disengaging the PTO Wait for all motion to stop before proceeding to drive or shut down the tractor Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop B before exiting the tractor OPS F 0011 A RC115 118 120 125 03 13 Operation Section 4 28 O 2013 Alamo Group Inc OPERATION 12 END TOW OPERATION Lift or Semi Mount Configuration U m gt lt Op 318 To place the RC120 or RC125 in End Tow position follow this procedure in sequence Place machine on a level surface on solid ground and shut off tractor engine and engage A CAUTIO
239. speed for the Implement Excessive PTO speeds can cause WARNING Implement driveline or blade failures resulting in serious injury or death se z6 Do not mow with two machines in the same area except with Cab tractors with the windows AWARNING closed sGM 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scw 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING RC115 118 120 125 03 13 Operation Section 4 27 2013 Alamo Group Inc NOILVasdO OPERATION OPERATION Follow these guidelines to reduce the risk of equipment and grass fires WARNING while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an acce
240. speed of 540 or 1000 rpm For good distribution the distribution baffles must be used e Make sure PTO driveline slip clutches are not frozen and are properly adjusted To reduce uneven grass cutting and streaking make sure tractor rear tire spacing is a minimum of 60 between the inside of the tires make sure blades are not bent and are in good condition reduce ground speed to allow more cutting time Corn should be cut at 5 to 6 mph If full PTO rpm cannot be maintained use one lower gear Corn yield of 180 bu per acre will require a minimum of 105 PTO horsepower to shred at 5 to 6 mph To maintain the suggested 5 to 6 mph ground speed when cutter is equipped with deck rings a minimum PTO horsepower of 115 is recommended f Tractor engine is lugging down shift tractor to a lower gear OPERATE WITH THE WING HYDRAULIC CYLINDER CONTROL VALVES IN A FLOAT POSITION For maximum performance and service life Always use Genuine Rhino replacement parts Operating Noise Level Sound Pressure The sound levels at the operator s ear from the attached machine rotary cutter are at least 10 dB A below the levels from typical Agricultural tractors used to power and transport this machine Therefore the Noise emission values given by the OEM of the Agricultural tractor used to power and transport this machine would be valid when this machine is attached to and operated by that Agricultural tractor in all OEM recommended applicat
241. t The mower may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows Install a driveline equipped with an over running clutch Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 4 e UN Do Not Dismount Until Equipment Motion A Has Stopped STOP DANGER DO NOT PERATE Use a Do Not Operate Tag Use Proper PTO Speed Prepare For Safe Operation Hitching Mower To Tractor Three point hitch mounted mowers Refer to mower and tractor manufacturers manuals Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement Explain the hitching procedures to those operators who cannot read Front end weights may be needed to maintain steering control and front end stability Refer to the manufacturers operator s manual s When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Attach the mower to the tractor three point links and securely pin in position Securely attach the driveline to the tractor PTO Lower the master shield into place if it is movable Push and pull on the driveline to ensure it is locked onto the PTO shaft E 3 Read and Understand Manuals Before Operating Maintain Proper Weight
242. t debris and paint from shaft m 7 Unbolt bearing and mount plate assembly by removing four outer bolts See Figure Mnt F1 0041 Item 11 lt 8 Remove bearing from mount plate gt O ITI Installation 1 Clean all debris from shaft 2 Attach bearing 1 to bearing plate 2 using four 5 8 bolts 3 and locknuts 4 3 Slide assembly over shaft and align set screws with dimples in shaft 4 Install lock collar and apply thread locking compound to set screws and tighten in place 5 Attach bearing assembly and plate with outer four 5 8 bolts 6 Install belt as outlined in Maintenance 5 6 and 5 7 RC115 118 120 125 03 13 Maintenance Section 5 9 O 2013 Alamo Group Inc MAINTENANCE MAINTENANCE Mnt FL 0089 Center Bearing and Cutter Shaft Removal 1 Support and block both cutter shafts at center bearings and support the shaft which is being removed under the drive side Remove outer bearing as outlined in the Maintenance Section page 5 8 Remove both bolts fastening center bearing shields and undo external grease line Loosen all six capscrews fastening both center bearings and move screws out just far enough to clear the one bearing housing Shaft housings may drop or slide toward center and cause injury Add sufficient support AWARNING under both cutter shafts 2 Use floor jack to lower the center bearing side of the cutter shaft Install all bearing mount cap screws through center bearing to s
243. tacles em Look Out For Others Before starting equipment Walk around the equipment Check for anyone under on or near the equipment Clear everyone from these areas Sound a warning Prepare For Safe Operation Mount And Dismount Tractor Properly Always use three point contact when mounting or dismounting the tractor or mower Face the machine when you enter or leave the machine Three point contact means that three out of four arms and legs are in contact with the machine at all times during mount and dismount Before mounting Clean shoes and wipe hands Clean steps and handholds of snow ice mud or oil During mounting and dismounting Use handholds and step plates Never grab steering wheels or controls for handholds Never mount or dismount from a moving tractor Never mount or dismount while carrying tools or objects that prevent three point contact Put parts or tools down Maintaining proper contact climb and then pick up the object Use Three Point Contact e Clean Up Slippery Areas Prepare For Safe Operation Tractor And Mower Controls Safety Test Start the tractor following the specific procedures in the manufacturer s operator s manual These procedures normally include Fasten and adjust seat belt on your ROPS equipped tractor Check parking brake for engagement Check PTO disengagement Check all controls for Park p
244. tadora por la v a p blica Evite lesiones producidas porl quidos a alta presi n Evite las lesiones por inyecci n de fluidos debidas a fugas de l quidos a alta presi n Si un fluido se inyecta en la piel debe ser extra do dentro de pocas horas por personal m dico familiarizado con este tipo de lesi n Las fugas de fluido bajo presi n pueden no ser visibles Al verificar en busca de fugas o cuando trabaja cerca de sistemas presurizados Lea las pr cticas de seguridad recomendadas en los manuales del operador del fabricante Use una protecci n facial o antiparras de seguridad para proteger los ojos Use un cart n o una madera para buscar fugas NO use las manos Alivie la presi n del sistema antes de desconectar l neas Busque y repare las l neas los tubos y las mangueras da ados o con fugas Busque y apriete las conexiones flojas Purgue el aire del sistema antes de hacerlo funcionar El fluido a alta presi n puede inyectarse en el cuerpo d Cumplimiento del programa de seguridad Evite lesiones por incendios y explosiones Aplique el freno de estacionamiento apague el motor de la cortadora y del tractor y retire la llave mientras llena el dep sito de combustible Tenga precauci n adicional cuando carga combustible en un motor caliente Nunca fume mientras carga combustible Evite las chispas conectando a tierra la boquilla de combustible cont
245. tanders Passersby Precautions sssssssssssssesseeeene eene enne nennen rr rre 4 25 Engaging the Power Take Off PTO l eese danni nnne assente daas trad dst uu u 4 26 PTO RPM and Grotind Speed RR n ter osa 4 27 Shutting Down the Implement 5 555 crac 4 28 END TOW OPERATION atat ett oe ix uen laa 4 29 CONVERTING MACHINE FROM TRANSPORT TO OPERATION 4 31 Lift or Semi Mount Configuration s ruei u un ua nun cc cnn Qa nasaq asllayay au rnnt nnns 4 31 End Tow Operation Pull Type Model rr 4 31 CONVERTING MACHINE FROM TRANSPORT TO OPERATION 4 32 Pull Typ Model ul A A dae 4 32 MOWER STORAGE stc ld m puasa de ua u ka 4 33 TRANSPORTING THE TRACTOR AND IMPLEMENT na 4 33 Transporting on Public Roadways u aRU y San watusqa eee aAA inen nnns enne aka yaraya ey nnns 4 35 Hauling the Tractor and Implement U U u u u u 4 37 TROUBLESHOOTING GUIDE uuu a I reti itr tereti ihe rer POE HL dee erts 4 38 MAINTENANCE SECTION curras 5 1 HAZARDS WITH MAINTENANCE OF IMPLEMENTI n a 5 2 EUBRICATION INFORMA LIGN 2 2 h m Re hee tee a uc ten bte m Pu emet 5 3 DRIVELINES ine eMe EU 5 5 ROUTINE MAINTENANCE 4 iit teat u et 5 6 CUTTER SHAE T s ii inrer ERE et
246. tenance Safely Electrical System Hazards Before working on the electrical system disconnect the battery cable s Remove the battery negative cable s first When reconnecting the battery connect the battery negative cable s last The liquid in batteries contains acid which is a POISON and can cause SEVERE CHEMICAL BURNS Avoid Injury Wear a face shield to prevent contact with your eyes Wear chemical resistant gloves and clothing to keep electrolyte off your skin and regular clothing WARNING Electrolyte will damage eyes or skin on contact Always wear a face shield to avoid electrolyte in eyes If electrolyte contacts eyes flush immediately with clean water and get medical attention Wear chemical resistant gloves and protective clothing to keep electrolyte off skin If electrolyte contacts exposed skin or clothing wash off immediately with clean water If electrolyte is ingested seek medical attention immediately NEVER give fluids that would induce vomiting Wear Face Protection Wear Protective Clothing 23 24 Perform Maintenance Safely Avoid Explosion WARNING Avoid possible serious injury from explosion Lead acid batteries produce extremely explosive gases especially when being charged Keep arcs sparks flames and lighted tobacco away Do not smoke near batteries Keep arcs sparks and open flames away from batteries Provide adequat
247. the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of
248. them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation O U m O z Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS F 0010 B 11 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 RC115 118 120 125 03 13 Operation Section 4 25 O 2013 Alamo Group Inc OPERATION OPERATION Flail Mowers are capable under adverse conditions of throwing A DANGER objects for great distances
249. ting the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 INCORRECT DO NOT approach ditch straight on CORRECT Approach ditch at an angle RC115 118 120 125 03 13 Operation Section 4 23 O 2013 Alamo Group Inc NOILVasdO OPERATION OPERATION 11 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes
250. tio de trabajo Una buena pr ctica de seguridad consiste en se alar y explicar los letreros y las pr cticas de seguridad y asegurarse de que otras personas comprendan la importancia de seguir estas instrucciones ADVERTENCIA Los f rmacos y el alcohol afectan la capacidad de alerta y de coordinaci n del operador as como su capacidad para operar los equipos con seguridad Nunca use f rmacos o alcohol mientras opera el equipo de la cortadora Nunca permita a sabiendas que otra persona opere esta m quina con la capacidad de alerta o coordinaci n deteriorada Un operador que toma un medicamento recetado o de venta libre debe consultar a un profesional m dico con respecto a los efectos colaterales del medicamento que podr an reducir su capacidad de operar este equipo con seguridad Cumplimiento del programa de seguridad Conozca las reglas La mayor a de los empleadores tienen reglas que rigen la operaci n y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicaci n nueva verifique con el supervisor o con el coordinador de seguridad Averig e sobre las reglas que tendr que obedecer La Administraci n de Seguridad y Salud Ocupacional Occupational Safety and Health Administration OSHA hace cumplir leyes federales dentro de los EE UU que se aplican a la operaci n la aplicaci n y el mantenimiento seguros de equipos en un sitio de trabajo Es responsabilidad del empleador cumplir estas leyes Un r
251. tment of the wheel bar combined with the tractor lift arms maintain cutting height The 3 point hitch is fitted with a floating link to reduce any load transferred to top link The tractor lift should be set to correct level to maintain the correct height at front of machine Machine should be held level by tractor lift while shredding Link float may be locked out by reversing center lock plate in link assembly This lock plate should only be used in level conditions and on tractors which are unable to maintain lift level 7 3 Semi Mount Models The cutting height is maintained with a combination of tractor 3 point lift adjustment and wheat bar adjustment Individual caster Semi Mount adjustment is to level caster pivot pin angle perpendicular with the ground for proper operation Tractor should be attached to 3 point hitch only Ensure that lock plate 00725613 on the hitch to shredder link is rotated to open slot position allowing shredder to float Always use a quick hitch to attach to shredder otherwise driveline failure may result RC115 118 120 125 03 13 Operation Section 4 10 O 2013 Alamo Group Inc OPERATION 8 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor B PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the
252. to tractor Inspect shields to ensure they rotate freely replace bearings or shield if damaged RC115 118 120 125 03 13 Maintenance Section 5 4 O 2013 Alamo Group Inc MAINTENANCE DRIVELINES The Drivelines and U Joints should be inspected each morning before the shredder is started See MntP FL 0013 amp Mnt FL 0042 The U Joint and CV Joint on the Driveline undergo extreme forces when the unit is turning It is important that the U Joints and CV Joint be greased each day before the unit is started The U Joints are located at each end of the top Drivelines The CV Joint is located at the end of the Main Driveline The U Joint and CV Joint assemblies are accessible by rotating the Driveline Safety Shield until the hole in the Shield matches up with the Grease Fitting Use 2 Bearing Grease for lubrication Inspect the U Joint for wear by holding the shaft on one side of the U Joint while trying to rotate the shaft on the other side of the U Joint If there is noticeable movement in the Driveline replace the U joint before it causes severe damage to the Driveline NOTE Only Pull Type Machines are fitted with a CV Joint on the Main Driveline Grease Every 8 Hours GREASE EVERY 8 HOURS Driveline Safety Manual for more information on the safe use of a driveline during normal operation and maintenance Or type in your internet browser the following web address www algqr com dme Ops 0009 MISC IMPORTANT Scan this
253. ubes amp u joints have been lubricated The driveline yoke is securely attached to the PTO The gearbox oil level is full Blades are not broken chipped cracked or bent Blade shackles are in good condition with no cracks The blade pins are properly retained The skid shoes are in good condition amp tight The rear roller is in good condition and turns freely Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER RC115 118 120 125 03 13 Operation Section 4 18 O 2013 Alamo Group Inc OPERATION 10 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 This Implement may be wider than the Tractor Be careful when operating or transporting ADANGER ies UE this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to
254. ued Disc Mowers When using a disc mower it is important to know the area to be mowed If the operator has mowed the field before and is familiar with all obstacles that may be present it is sufficient to watch ahead of the mower path for any additional objects that may have entered the field Be ready to stop or avoid any objects that could be hazardous if thrown by the mower If you plan to mow an unfamiliar field and it is next to a traveled road or people may be within 100 ft 30 m of the mower you must inspect and clean or mark the field Mowing In Reverse Do not mow while traveling in reverse Objects are more likely to be thrown and can travel further Shut off the PTO wait for the blades to stop turning raise the mower and then back up Mow traveling in the forward direction a 29 2 Do Not Mow Pd in Reverse Use Proper Ground Speed v Movving Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut Normal ground speed range is 2 to 5 mph Use slower ground speed for mowing tall dense grass Use faster ground speed for mowing medium height thin grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of debris and surface hazards Operate Safely Extremely
255. uedas Espere hasta que todas las piezas m viles se detengan Descienda la cortadora de c sped hasta el suelo Descienda los laterales de las cortadoras con laterales hasta el suelo Apague el motor del tractor Libere la presi n del sistema hidr ulico moviendo los controles varias veces en todas las direcciones Trabe la ignici n retire la llave y ll vesela Prepare los sistemas de la m quina para realizarles servicios Escuche y observe en busca de evidencias que indiquen piezas en movimiento antes de descender Apoye o bloquee con seguridad la cortadora de c sped antes de trabajar debajo de ella o de otros componentes elevados Apoye bloquee o trabe con seguridad los laterales de la cortadora con dispositivos de traba aprobados antes de trabajar cerca o debajo de una cortadora con laterales Alivie la presi n antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presi n de los resortes antes de desarmar un mecanismo cargado a resorte Apoye o bloquee con seguridad cualquier componente elevado de la m quina antes de trabajar en l Evite las llamas las chispas y no fume cerca de combustibles fluido hidr ulico u otro material inflamable como los residuos de los cortes Realizaci n de mantenimiento con seguridad Fije una etiqueta con la advertencia NO PONER EN FUNCIONAMIENTO en todas las palancas
256. ufacturer s operator s manual s and this safety manual Practice all other usual and customary safe working precautions and above all REMEMBER SAFETY IS UP TO YOU YOU CAN PREVENT SERIOUS INJURY OR DEATH CAUSED BY UNSAFE WORK PRACTICES The Industrial Agricultural Mower Industrial Agricultural Mower Types Mowers are used for pasture clipping crop residue shredding heavy brush cutting waterways right of ways roadside or highway mowing Also these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries Flail Boom Rotary Sickle Bar Folding Wing Rotary The Industrial Agricultural Mower Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay crops at higher field speed Disc Mower Disc mower conditioners mow and condition crops Disc Mower Conditioner Self propelled windrowers mow and form conditioned hay into windrows Self propelled Windrower Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment PPE issued to you or called for by job conditions You must ALWAYS wear safety glasses with side shields You may also need Hard hat Safety shoes Safety goggles or face shield Heavy gloves Hearing protection Reflective clothing Wet weather gear Respirato
257. uld produce unexpected machine movement and result in serious injury or death Shut down the mower and tractor before dismounting See page 18 Proper Equipment Shut Down Practices Read Understand and Follow Manuals and Safety Signs Avoid Rotating Parts Know and Avoid Pinch Points Follow A Safety Program Avoid Injury From Raised Equipment Avoid possible crushing injury from falling mower or other raised equipment V Avoid Crushing o Block Up or Securely Support Mower Ay Before working near or under raised mower or equipment parts Securely support or block up raised mower or equipment parts according to the operator s manual Securely support block up or lock up wings with approved locking devices or lower mower or equipment parts to the ground Use transport locks when transporting mower on public roads Avoid Injury From High Pressure Fluid Avoid fluid injection injury due to high pressure fluid leaks High Pressure Fluid Can Inject jam into the Body If any fluid is injected into the skin it must be removed within a few hours by a doctor familiar with this type of injury Fluid leaks under pressure may not be visible When checking for leaks or working around pressurized systems Read manufacturer s operator s manual s for recommended safety practices Wear a face shield or safety goggles for eye protection U
258. un accidente grave Apague el motor y la ignici n mientras carga combustible Siempre conecte a tierra la boquilla de combustible contra el cuello de llenado del dep sito para evitar chispas Mantenga las chispas y llamas abiertas alejadas del combustible No fume mientras carga combustible o manipula recipientes con combustible No corte ni suelde en l neas tanques o recipientes de combustible ni cerca de ellos No llene el dep sito en exceso o derrame combustible Limpie el combustible derramado de inmediato Riesgos del refrigerante de motor Los sistemas de refrigeraci n con l quidos acumulan presi n a medida que el motor se calienta tenga suma precauci n antes de retirar la tapa del radiador Aseg rese de Detener el motor y esperar que el sistema se enfr e Usar ropa de protecci n y anteojos de seguridad Girar la tapa del radiador lentamente hasta el primer tope para permitir que la presi n escape antes de retirar la tapa por completo No fumar evitar las llamas abiertas Retire la tapa del radiador lentamente Realizaci n de mantenimiento con seguridad Riesgos del sistema hidr ulico El sistema hidr ulico se encuentra bajo presi n siempre que el motor est funcionando puede conservar presi n incluso despu s de apagar el motor Haga funcionar todos los controles hidr ulicos incluyendo el control hidr ulico auxiliar despu s de que
259. vice with minimum down time This manual is provided to give you the necessary operating and maintenance instructions for keeping your flail shredder in top operation condition Careful use and timely service saves extensive repairs and costly downtime losses Please read this manual thoroughly Understand what each control is for and how to use it Rhino offers shielding to protect the operator passerby livestock and property from thrown objects such as deflectors No shielding is 100 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduced by selecting proper shielding maintaining the shredder and shielding in good operational condition inspecting the area for foreign debris before mowing operating the shredder at a minimum cutting height of 2 and keeping unprotected persons at a minimum distance of 300 feet from the shredder at all times during operation Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word a
260. ways WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT vvith hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is runni
261. with weak or faulty brakes e or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 RC115 118 120 125 03 13 Operation Section 4 19 O 2013 Alamo Group Inc OPERATION OPERATION 10 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 H LA A 10 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides n

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