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(Boom & Side Rotary/Flail/Ditcher

1. QTY I I Il lI lI lI lI l3 l3 c y TYPE WARNING DANGER IMPORTANT WARNING LOGO INSTRUCT SIZE SIZE LOGO WARNING WARNING LOGO WARNING REFLECT REFLECT oafety Section 1 19 gt ITI m lt DL B 0094 DESCRIPTION Thrown Object Hazard Blades Thrown Objects Lube Spindle Every 40 hrs Replace Blades in Pairs Alamo Industrial Lube Chart 50 60 Boom Axe Use Genuine Parts Blade Rotation Alamo Ind Square Green Logo Disconnect Hydraulic Solenoid Red Oblong Reflector Yellow Oblong Reflector SAFETY BOOM ASSEMBLY gt LLI LL lt YN DL B 0095 ITEM PART NO QTY TYPE DESCRIPTION 1 D623 2 WARNING Pinch Point Hazard 2 00757139 1 LOGO Alamo Industrial VERSA 11 12 oafety Section 1 20 O 2012 Alamo Group Inc SAFETY SIDE MOUNT ROTARY HEAD Direction of travel O o gt TI ITI m DL B 0096 ITEM PART NO QTY TYPE DESCRIPTION 1 D626 2 WARNING Thrown Object Hazard 2 D637 1 VVARNING Disconnect Hydraulic Solenoids 3 D667 1 INSTRUCT Lube Chart 4 D835 1 DANGER Multi Hazard 5 D621 1 IMPORTANT Lube Spindle Every 40 hrs 6 D652 1 DANGER Crushing Hazard Transport Latch 7 D619 1 WARNING Blade Rotation 8 D620 1 WARNING
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5. PTO master shield is in Place ll engine oil level is full The brake fluid level isi CY The power steering fluid level is full The fuel level is adequate pp The engine coolant fluid level is full The radiator is free of debris pp The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies Mower ID Make Date Shift lt O lt LLI an O Versa 11 12 Operation Section 3 24 O 2012 Alamo Group Inc OPERATION 6 OPERATING THE CONTROL VALVES ON OFF Switch Mower Valve To operate the mower pull the switch while the tractor is running The push pull operator will remain in the ON position PULLED or the OFF position PUSHED until the operator desires to start or stop the mower Always start the cutterhead with the tractor at idle The operator should not leave his seat with this valve engaged or with the tractor engine CAUTION running Allow approximately 60 seconds for the blades to come to rest after turning the switch off before dismounting Push Pull Switch ET Schematic O U u O Z cc Fuse amp Holder R ou kif e Shipped Loose in Separate Plastic Bag S 7 S o Y e S Q 0 SS e M 2 SS 22 S e g S e S o 22 y 2 12 Brown o vf Z 16 Black 7 A 22 2 Solenoid Connector Switched Power 22 AN Supply iz A
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7. DL B 0090 ITEM PART NO QTY TYPE DESCRIPTION 1 D725 1 IMPORTANT Knife Service 2 D635 1 WARNING Do Not over Speed Engine 3 D731 1 DANGER Amputation Hazard Keep Away 4 D617 1 DANGER Hydraulic Oil Leak 5 001650 2 LOGO Alamo Industrial 6 D564 1 WARNING Use Genuine Parts VERSA 11 12 oafety Section 1 28 O 2012 Alamo Group Inc SAFETY Decal Description TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN AljFdvs e DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure e Relieve hydraulic pressure before disconnecting lines or working on the system e REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS e DO NOT use hands to check for leaks e ALWAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury D617 PRESSURIZED TANK OIL FILLER CAP IS PRESSURE RELIEF CAP TO AVOID SERIOUS INJURY AND DEATH FROM HOT OIL e STAY AWAY from hot oil that may spray out of tank e ALLOW oil to cool
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9. Confirm defect with customer service and replace Operation Section 3 59 O m 2 lt O lt LLI an O Problem Spindle Leaking At Motor Spindle Leaking Around Bottom Seal Spindle Leaking At Relief Vent Spindle Overheating Spindle Shaft Loose or Falls Out Versa 11 12 O 2012 Alamo Group Inc Possible Cause Due to Motor Seal Failure hydraulic Oil leak Motor Loose or bolts missing Gasket torn due to movement of motor on spindle flange Excessive Backpressure in opindle Seal Damaged due to Debris Bearings Loose Seal blown out due to excessive back pressure Relief fitting installed in the fill hole wrong hole Spindle Overfilled Low Grease Level in the spindle Excessive Bearing Pre load Blade bar bolts are too long Bearing Pre load adjusting nut and or lock nut failure Bearing cups or cones not installed properly Severe upper bearing failure OPERATION Remedy See section on motor seal failure and repair as needed Bolts should be checked every 8 hrs Loss of torque will result in seal failure and leakage See above Remove the Spindle vent plug and check for clogs or contamination Replace as required Check for damaged or missing seal guard Disassemble the Spindle and inspect the bearings for damage Re assemble and properly pre load the bearings based on the technical service manual Remove the Spindle vent plug and check
10. PERSONAL PROTECTIVE EQUIPMENT PPE e Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear e Gloves e Hearing Protection Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Versa 11 12 Operation Section 3 5 O 2012 Alamo Group Inc O m 2 OPERATION 3 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities e Certified Roll Over Prot
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12. VERSA 11 12 Safety Section 1 38 O 2012 Alamo Group Inc SAFETY AA DANGER gt ITI m lt AMPUTATION HAZARD Sickle Blades Can cut off body limbs or appendages TO AVOID SERIOUS INJURY OR DEATH e KEEP all persons AWAY from sickle blades e SHUT OFF tractor engine BEFORE approaching machine head D639 TO AVOID SERIOUS INJURY OR PROPERTY DAMAGE FROM THROWN OBJECTS e STOP OPERATING if bystanders or traffic come within 300 feet e DO NOT approach head until all motion has stopped A L 7S TEEN VERSA 11 12 Safety Section 1 39 O 2012 Alamo Group Inc SAFETY OPERATE THIS MACHINE AT 540 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure resulting in bodily injury TRACTOR PTO ROTATION CLOCKWISE SAFETY 4 DANGER AMPUTATION HAZARD TO AVOID SERIOUS INJURY FROM BLADE CONTACT Keep away until all motion has stopped e Keep fingers clear of cutterbar when folding cutterbar into transport position KEEP all persons AVVAY from sickle blades IMPORTANT Over speeding the engine will D624 overheat and rapidly decrease the life of hydraulic components To prevent premature hydraulic component failure e DO NOT overspeed engine e Operate tractor at 540 PTO speed VERSA 11 12 oafety Section 1 40 O 2012 Alamo Group Inc SAFETY 4 DANGER Q 9 T E THROWN OBJECTS HAZARD Mower can throw objects up to 300
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15. 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery t is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage 8 Home Division Child Labor Bulletin 102 VERSA 11 12 oafety Section 1 43 O 2012 Alamo Group Inc INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION We are pleased to have you as a Alamo Industrial customer Your Boom Mower has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition Careful use and timely service saves extensive r
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18. l l 03D Ring Connector Line Connector to to Ground Starter Solenoid Parted Wires Op 167 OPS B 0030_C Operate the Tractor and or Implement controls only while properly seated in the Tractor seat DANGER with the seat belt securely fastened around you nadvertent movement of the Tractor or Implement may cause serious injury or death sc 29 POSITION CONTROL VALVE The Valve is located to the right of the operator at a convenient height The Valve operation plate is located above the Solenoid Valve on off switch Versa 11 12 Operation Section 3 25 O 2012 Alamo Group Inc lt O lt LLI an O OPERATION HUNANO 02962024 SEGUIN TEXAS VALVE OPERATION PLATE P N 02962024 VERSA MOWER VALVE OPERATION PLATE P N 02971482 TILT DEFLECTOR 02062009 VERSA DITCHER VALVE OPERATION PLATE P N 02962999 Versa 11 12 Operation Section 3 26 O 2012 Alamo Group Inc OPERATION 8 1 Operating The Control Valves Versa Side Mount VERSA MOWER LIFT The handle nearest the center of the tractor actuates the Lift Cylinder Pulling the valve handle back towards the operator causes the lift cylinder to raise the Extension Arm If the handle is released the valve will automatically return to center and the Extension Arm will be locked in place Pushing the valve handle forward away from the operator causes the lift cylinder to lower the Extension Arm Pulling the handle
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22. KEEP transport speed BELOW 20 mph to maintain control of equipment e REDUCE SPEED on inclines on turns and in poor towing conditions e DO NOT TOW with trucks or other vehicles e USE only properly sized and equipped tractor for towing equipment FOLLOW all local traffic regulations TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS ONLY TRANSPORT with tractor with ROPS in the raised position e USE properly sized and equipped tractor that exceeds implement weight by at least 20 e KEEP 20 of tractor weight on front wheels to maintain safe steering BEFORE TRANSPORTING OR TOWING IMPLEMENT TRACTOR INSPECTION e CHECK steering and braking for proper operation and in good condition CHECK SMV sign reflectors and warning lights for proper operation and visibility behind unit e CHECK that your driving vision is not impaired by tractor cab or implement while seated in tractor seat e ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING Store Boom and Mower in transport positions and engage transport locks if equipped DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS Stopping distance with implement attached may increase e Observe STOPPING distances increases with increased speeds DETERMINE the maximum safe transport speed that does not
23. Manual and in the Safety Messages on the implement Always follow the instruction in this manual and use good common sense to avoid hazards e NOTE If you want a translation of this safety section in one of the following Languages please contact Translations at 1502 E Walnut Street Seguin TX 78155 Fax 830 372 9529 Safety Section Translations are available in Spanish Portuguese French German Russian PN 6501 VERSA 11 12 oafety Section 1 2 O 2012 Alamo Group Inc SAFETY Operator Safety Never use Drugs or Alcohol when operating equipment TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING AWARNING READ UNDERSTAND and FOLLOW Operator s Manual instructions Warnings and Safety Messages WEAR SAFETY GLASSES safety shoes hard hat hearing protection and gloves when operating or repairing equipment WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases DO NOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury DO NOT USE DRUGS or ALCOHOL before or while operating equipment DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol CONSULT medical professional for medication impairment side effects STAY CLEAR of hot surfaces such as Mufflers hydraulic pumps valves and tanks STAY ALERT prolonged operation can cause fatigue STOP and REST Read and Always wear Wear Hard understand Safe
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25. OPERATION 12 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through 8 f e ID OPS U 0024 TK a T P WI Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 z e t D TT A O Versa 11 12 Operation Section 3 52 2012 Alamo Group Inc OPERATION Arrange the chains so that when tightened the TI m chains are pulling downward and against dl ai E LU themselves Carefully tighten the securing chains MW EN a E Ki L n or other fasteners using boomers or binders to Sch f ura E WI il l A 3 gt A ila z NE IN es T vd apply maximum tension Use extreme care when Jii attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement h
26. Published 11 12 ALAMO INDUSTRIAL 1502 E Walnut This Operators Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover AB Alamo Industrial Web Page m 313 m VERSA BOOM ARM MOWER OPERATOR S MANUAL Important Operating and Safety Instructions are found in the Boom Mower oafety Video that can be instantly accessed on the internet at www algqr com abv ATENCI N Seguin Texas 78155 830 372 3551 Email parts alamo industrial com www algqr com awe O 2012 Alamo Group Inc Si No Lee Ingles Pida n Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad Part No 02897300C Safety Video s www algqr com abv y ov OF THE MN ALAMO GROUP ALVVAYS ON THE CUTTING EDGE 0 00 A PELIGRO ADANGER ol no puede leer ingl s antes de poner en funcionamiento este equipo solicite que alguien le traduzca los mensajes de seguridad o vaya al sitio web para consultar los mensajes de seguridad y las etiquetas ya Si vous ne savez pas lire le francais avant d utiliser l quipement demandez une personne de vous traduire les messages de s curit ou allez traducidos EI Manual del Operador Seguridad video www algqr com abs Caso voc n o leia in
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29. EA S X uoioeJgiA Jesneo epend O Ld ep Jopeidepe un osn 3 Old 3a dOQVidVav NN ON 101081 Old ep l uoo proulo ou ojueue dui ep uoroonpuoo ep eau e IS HOGINEINLSIG 13 NOD ASANOINNWOD leueujes euo ue UOISIWSUBJ ep efe q p sooidoosaja sejueuodujoo soj enbuqn Uoioonpuoo BaUI e uepend nb senye e ejopenoo e O sepeiounuoJd sesno 1892y JLAG Old ep efe ja sadwo A euodos sajeurfoo soj sesane e epend ojans a 6201 UQIDINPUODJ ep eaul ej IS PJBOIIPIJOS es A eJezi sep as ou Ojans a nbo enb uoioonpuoo ep Boul ej ep ooidoosaja efe quiesue un ojens a 1290 uepend seGue opeiseuiep uoioonpuoo ep seaul se Jeduiou o 1ejos uepend es seyoo opeisewop uoioonpuoo ep seaui se Ojueuue duul ep soiquueo ap eleo ej ap l ja Old op l q eue openoepe jo ebua ugioonpuoo eeu ey enb INOIJIYIA SeuoioeJedo SE ajuemp edwo es uoioonpuoo Boul ej enb HvLIA3 VHVd ojueluius uew o ugioeJedai ep Seale eed opeynb uey es enb SFYHOLOALOYd SOT JOVTANIJIY 3HdW3lS 8010 O sopeuep uejse uelle IS SOTdHVd3H O 39V IdW33H uej eJ o sopesojos UdIG uejse ou seyeiqno o SO 15 e3opeujoo EI 3H3dO ON epeJue ep seyaiqno se A uoloonpuoo ep seeui sej ep s e1B lui seporqno se seJo 09 0ud so sopejeisu WONJINVIN OLN4INZ IdMWl 13 avHado 17 OQqaaNa YOd ALYSANI VT O 53 S3
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31. ITI lt SAFETY RUN OVER HAZARDS Operator run over hazard Rider fall off run over hazard Bystander run over hazard gt LLI LL et TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR EQUIPMENT RUN OVER USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS locked in UP position e ONLY start tractor while seated in tractor seat ALWAYS BUCKLE UP seat belt when operating tractor and equipment e ONLY OPERATE tractor and equipment while seated in tractor seat e NEVER ALLOW RIDERS on tractor or implement When not mowing stow Boom and Mower head in transport location before moving WHEN MOUNTING AND DISMOUNTING TRACTOR e ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PN ROBM 01 VERSA 11 12 Safety Section 1 8 O 2012 Alamo Group Inc SAFETY PTO ENTANGLEMENT HAZARDS PTO Barra Gitatoria BOTTOMING OUT Entanglement hazard Make sure PTO shaft DO NOT Operate if Make sure PTO Do Not approach or IS securely attached PTO shields are shafts are proper touch a rotating PTO Do Not Use PTO damaged or missing length driveshaft Adapter KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DANGER DEATH STAY AWAY and KEEP hands feet and body AWAY from rotating
32. Use genuine Alamo Industrial mower parts for economy and safety sPAM 1 SEE YOUR ALAMO DEALER Lubrication Information Before operating your Machete take the time to inspect and repair any damage to the machine or tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Do not let excess grease collect on or around parts particularly when operating in sandy areas The accompanying illustration shows lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication MOWER HEAD The A Boom must be serviced daily to achieve the best operation and longest life Two pumps of a good quality grease from a hand grease gun in all grease fittings should be sufficient lt gt lt mr LI lt gt lt C m NOTE Lubricate flail roller bearing until lubricant can be seen coming out between roller and bearing housing VERSA 11 12 Maintenance Section 4 3 2012 Alamo Group Inc MAINTENANCE Mnt B 0025 TT O z lt z TT E lt lt Mnt B 0027 ITEM DESCRIPTION FREQUENCY de Kingpin Top 8 hours 2 Kingpin Bottom 8 hours 3 Linkage Attachment 8 hours 4 Hitch Post Attachment 8 hours 5 Dipper Pin 8 hours 6 Rotor Shaft Bearings 8 hours 7 Rear Roller Bearings 8 hours 8 Ditcher Spindle 8 hours VERSA 11
33. cylinder from the machine 13 Measure the distance between the cylinder pin holes and extend the new cylinder the correct length prior to attempting an installation 14 Install the new cylinder in place and install both cylinder pins and retaining hardware 15 Remove the metal caps and re install the hydraulic hoses 16 Check the hydraulic reservoir of the boom mower to ensure there is sufficient oil Follow the manufactures recommendations for proper oil type and filtering techniques and requirements to add oil to the system 17 Clear the area of all persons prior to starting the tractor 18 Consult the Operator s Manual for instruction in regard to the proper operating procedure 19 From the tractor seat with the seat belt fastened operate the boom to ensure proper operation of the boom function 20 From the tractor seat with the seat belt fastened operate the boom controls to fully extend and retract the new cylinder several times to purge any trapped air from the system 21 From the tractor seat with the seat belt fastened look for signs of and oil leak If an oil leak is observed shut the tractor down and follow the steps to remove pressure from the hydraulic circuit Identify the source of the leak and resolve the issue 22 Upon completion of the required repairs return to Step 16 to recheck the cylinder for proper operation oo lt gt lt mr LI lt gt lt C m VERSA 11 12 Maintenance Sectio
34. m gere 231 16 1 3 8 6 UNC 1470 1992 2382 3228 TN 2 1 16 1 3 8 12 UNF 1672 2266 2712 3675 c 2 1 4 1 1 2 6 UNC 1950 2642 3161 4283 LLI Q 2 lt lt LLI lt lt All Capscrews SAE Grade 8 2 1 4 1 1 2 12 UNF 2194 2973 3557 4820 Proper torque for Metric fasteners METRIC Recommended torque in Foot Pounds Newton Meters j WRENCH BOLT mm A mm B 4 6 8 8 9 8 10 9 s 5 az 5169 6563 wo 0 erma 11105 3 s 23 tty 2767 6 4600 2267 sq 18 93 126 21 14 4064 184069 11050 148 201 Numbers appearing on bolt heads z x 16 684 es 11045 230 312 indicate ASTM class a mas sse Lee 3 22 4360 X mea Use 75 of the specified torque value for plated 3 24 2110266 563069 7780054 fasteners Use 85 of the specified torque values 4 2 snas B 1138 1542 for lubricated fasteners 45 30 4186659 11190515 1547 2096 Mnt B 0005 VERSA 11 12 Maintenance Section 4 14 O 2012 Alamo Group Inc MAINTENANCE SPINDLE SERVICE PROCEDURE 02960553B and 02960553C Remove blade bar or pan Remove hydraulic motor Remove spindle assembly from mower deck Drain remaining lubricant from housing 255 Bearing Adjusting Nut flange nut Lockwasher Breather Plug Location Upper Bearing Cup N 5 models 2 AN gt l
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38. unit at 1 mph ground speed and position cutter head at an angle that will cut 2 to 3 into the growth Make the first pass just above ground level This will remove the low branches and allow operator a better view of the material to plan for the next pass After repeated passes each elevated approximatly 4 above the last the main trunks of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material e Open the hydraulically operated door to allow blades to reach large diameter vegetation Operate the mower with the door closed when cutting grass weeds and light brush to reduce thrown objects for safer mower operation e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0039 Versa 11 12 Operation Section 3 42 O 2012 Alamo Group Inc OPERATION 10 4 Operational Instruction When cutting trees and brush approach material to be cut with the head perpendicular to material The cutting edge of the blades should be the CORRECT INCORRECT only elements in contact with material The blade bar should not contact with material The mower head and blades should be moved oo perpendicularly into the material rather lowering mmm the mower head on top of material If the blade bar edges are gouged or rounded from w
39. warp from raking through the cut material For maximum blade life do not allow the blades to contact hard items such as the ground or metal objects O z u O Z Check belt tension daily f belts start to slip IMPORTANT Always cut with boom adjust tension soon The more belt slippage positioned perpendicular straightout the more they will wear and looser they from the tractor become Grease bearings of saw blade spindles daily Two pumps from hand grease gun When operating the unit be sure there are no Keep Boom bystanders or animals within 100 yards of the At 90 Angle unit OPS B 0043 Timber Cat e The Timber Cat Sickle Bar Limb Cutter is rated for material up to 4 in diameter The Timber Cat is operated attached to the boom arm and is ideal for trimming populated areas where a smooth cut is required e When operating the Timber Cat correctly the limbs fall straight down for easy disposal and clean up e When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS B 0044 Versa 11 12 Operation Section 3 45 O 2012 Alamo Group Inc z e T D TT A O OPERATION Ditcher Head e The Ditcher is designed to remove both debris and dirt from ditches e When operating the Ditcher can reach from up to 12 and has a cutting width of 22 e When operated in reverse rotation the spoil is deposited between the tractor and
40. 100 every 500 1 First 500 every THF or 12 months 1000 or 12 months SWITCH UTF Chevron 1000 1 18 16 14 First 100 every 500 1 First 500 every BLADE THF or 12 months 1000 or 12 months VERSA UTF Chevron 1000 1 18 16 14 First 100 every 500 1 First 500 every SIDE THF or 12 months 1000 or 12 months VERSA UTF Chevron 1000 1 18 16 14 First 100 every 500 1 First 500 every BOOM THF or 12 months 1000 or 12 months Note Versa Pro amp Rear mount Interstater also lt gt lt mr LL lt gt lt C ITI VERSA 11 12 Maintenance Section 4 7 O 2012 Alamo Group Inc MAINTENANCE The above are prescribed intervals but frequency may change based on use It is important to monitor the filter clogging indicator There are many comparable oils that are equivalent to what is used by the factory An ISO class oil with a viscosity that matches your operating conditions is recommended For further information please consult the oil manufacturer for proper specifications 90 F 110 F d AW SO VG 46 LLI Q 2 lt lt LLI lt 2 TEE C iy The correct hydraulic fluid is dependent upon ambient temperature Referto chart when selecting proper grade 02982828 Proper Oil Level Maintain the oil level within the sight gauge located on the reservoir When oil is cold the level should be three quarters up the sight gauge Never fill the tank above that sight gauge level A space is maintained above the si
41. 12 Maintenance Section 4 4 O 2012 Alamo Group Inc MAINTENANCE lt m gt lt ITEM DESCRIPTION FREQUENCY m 9 Extension Arm Pin 8 hours 10 Linkage Arm Pin 8 hours 11 Lift Cylinder Base 8 hours 12 Lift Cylinder Pin 8 hours 13 Tilt Cylinder Pin 8 hours ITEM DESCRIPTION FREQUENCY 1 Extension Arm Pin 8 hours 2 Linkage Arm Pin 8 hours 3 Lift Cylinder Base 8 hours 4 Lift Cylinder Pin 8 hours 5 Tilt Cylinder Pin 8 hours 6 Ditch Spindle 8 hours VERSA 11 12 Maintenance Section 4 5 O 2012 Alamo Group Inc MAINTENANCE TT O z lt z TT ba lt lt ITEM DESCRIPTION FREQUENCY 1 Extension Arm Pin 8 hours 2 Linkage Arm Pin 8 hours 3 Lift Cylinder Base 8 hours 4 Lift Cylinder Pin 8 hours 5 Tilt Cylinder Pin 8 hours 6 Rotor Shaft Bearing 8 hours f Rear Roller Bearing 8 hours VERSA 11 12 Maintenance Section 4 6 O 2012 Alamo Group Inc MAINTENANCE Hydraulic Fluid Maintaining the proper hydraulic oil level and oil cleanliness is very important for continued trouble free operation of the mower The fluid level should be checked daily before the mower is put into service A visual inspection of the hydraulic connections hose guards and shielding should occur daily as well The hydraulic fluid can loose its ability to lubricate in a number of different ways most commonly contamination and overheating Both scenarios can lead to catastrophic failure of the hydraulic com
42. 83388 3338 833383383333 3 13 Boom Unit Pre Operation Inspection and Service 8 888888888 nennen nnn nennen nna nnns 3 13 Cutting Component INSPECCION eei oou enn a a 3 21 Blade e CLOUD b m nb I Ma i EI a bo EM CLIE RI M CAE 3 22 OPERATING THE GON PROL VALVES an ida 3 25 Operating The Control Valves Versa Side Mount 3 27 Operating the Control Valves Versa Boom Mount nnn nnne nne 3 30 KN e elt VON est PL D bb nsn bol 3 32 Wale OP WONN A Pc 3 33 Hydro float Operation Optional System nennen nnn nennen nennen sese nn nnns nnns 3 34 DRIVING THE TRACTORANDIVMPLEMENTE 000 etu ad ege EE 3 35 Basic Troubleshooting Guide for First Start Up nennen nennen nennen nnne nnns 3 35 oar li TT ru bacc Sum o 60 O D e 3 37 Brake and Differential Lock 3 37 Driving AAS Tractor and BOS aa m m d d a n a dan ab ria 3 38 OPERATING THE BOOM UNIT AND ATTACHED HEAD a 3 39 Foreign Debris Hazards Overhead Obstructions ooccoccncocncccncccnccncncnnonnnnnonnnonnnonnnnnnnonnnonnnnnnrnnnnnnnnnnnarnnnnnnenns 3 40 Operating Speed and Ground Speed 8882823323 naa iae suse sane ases se rasan nasse as 3 41 Operating the Attached Mower Heads a ara 3338338333 3 42 Operational IASTUCION aa E
43. Alamo Group www Alamo Group com for information on training material or courses that provide training in Safer Operating Practices for Mowers D56 D564 B VERSA 11 12 oafety Section 1 34 O 2012 Alamo Group Inc SAFETY A DANGER A DANGER GUARD MISSING DO NOT OPERATE AljFdvs Rotating Blades can cut off body limbs or appendages TO AVOID SERIOUS INJURY OR DEATH e KEEP all persons AWAY from rotating blades SHUT OFF tractor engine BEFORE N approaching machine head D640 PINCH POINTS D623 PINCH POINT HAZARD TO AVOID SERIOUS INJURY e DO NOT OPERATE with Belt Shield removed D641 TO AVOID HEARING LOSS ALVVAYS VVEAR hearing protection within 100 yards of this machine VERSA 11 12 oafety Section 1 35 O 2012 Alamo Group Inc SAFETY TO AVOID SERIOUS INJURY AND DEATH DURING OPERATION e DO NOT lift implement while on steep slopes TO AVOID SERIOUS INJURY AND DEATH DURING e KEEP AWAY from soft ditch banks and holes TRANSPORTATION e ALWAYS MAINTAIN 1500 pounds of contact between e ALWAYS BUCKLE UP seat belt wheels and surface Widen wheel tread or add weight if e PLACE boom securely in Transport Rest and turn off needed see Operators Manual master switch e ALWAYS MAINTAIN 20 of tractor weight on front wheels e CHECK SMV sign reflectors and warning lights for DO NOT start or accelerate suddenly visibility behind unit e KEEP mower AT LEAST 10 FEET AWAY from electric e TURN ON trac
44. D646 5 D626 6 D661 7 00757139 8 000108 9 nfs 10 000678 11 1458392 12 1458393 VERSA 11 12 O 2012 Alamo Group Inc QTY I cl a a SAFETY TYPE WARNING WARNING WARNING WARNING DANGER INSTRUCT LOGO INSTRUCT SERIAL PLATE INSTRUCT REFLECT REFLECT oafety Section 1 23 DL FL 0022 DESCRIPTION Use Genuine Parts Disconnect Hydraulic Solenoid Belt Shield Shields amp Guards Thrown Object Hazard Lube Chart Alamo Industrial Logo Flail Operation Instructions Flail Head Serial Plate Grease Fitting Red Reflector Yellow Reflector o gt TI ITI m SAFETY TIMBERCAT gt LLI LL lt a ITEM PART NO QTY TYPE DESCRIPTION 1 D546 1 DANGER Guard Missing 2 D637 1 WARNING Disconnect Hydraulic Solenoid 3 D564 1 WARNING Genuine Parts 4 D639 1 DANGER Amputation Hazard 5 D662 1 INSTRUCT Lubrication Decal 6 00757139 1 LOGO Alamo Industrial Logo 7 00757140 1 LOGO Decal Alamo Industrial Logo 8 02971931 1 LOGO Decal Timber Cat VERSA 11 12 Safety Section 1 24 O 2012 Alamo Group Inc FLAIL AXE ITEM PART NO QTY LEVEL 1 D661 1 INSTRUCT 2 D564 1 WARNING 3 D622 1 DANGER 4 D637 1 WARNING 5 D646 1 WARNING 6 D641 1 WARNING T 000108 1 INSTRUCT 8 000678 1 INSTRUCT 9 00757139 2 LOGO 10 nfs 1 SERIAL NUM VERSA 11 12 Safety Section 1 25 O 2012 Alamo Group Inc DL B 0072 DESCRIPTION Lubrication Chart Use Genuine Pa
45. DO NOT EXCEED IMPLEMENT RATED PTO SPEED AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures SAFETY SIGNS REPLACE missing damaged or unreadable safety signs immediately PN OSBM 01 VERSA 11 12 oafety Section 1 3 O 2012 Alamo Group Inc gt LLI LL t a SAFETY CRUSHING HAZARDS Crushing injury Use Cab Always wear Pinch Point Hazard Crushing injury from from roll over Tractor With seatbelt Keep Hands and boom or mower Boom Mowers body parts clear of head falling pinch points TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR EQUIPMENT RUN OVER DANGER ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS lock in up position ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat WHEN RAISING BOOM MOWER Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled KEEP BYSTANDERS CLEAR of area TO AVOID crushing KEEP sufficient clearance around implement and wings TO AVOID contacting buildings or overhead power lines LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted boom components and L WARN ING Mower Head SECURELY SUPPORT or block up raised
46. Group Inc O z u O Z z e t D TT A O OPERATION e Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water e Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule e Tighten all bolts to the proper torque Ensure all pins and other hardware are in place Check the boom arm and head for worn and damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season Remove the mower head from the travel position and store the head flat on the ground next to the tractor otore the unit in a clean and dry location Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012 _ Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others 36 25 PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving m r 7 or while the engine is running Operate the Tractor controls from the P tractor seat
47. QTY XA M Versa Boom Countervveight LEVEL VVARNING LOGO INSTRUCT REFLECT INSTRUCT IMPORTANT REFLECT LOGO DANGER oafety Section 1 17 o P TI ITI m DL B 0091 DESCRIPTION Hydraulic Oil Hazard Alamo Industrial Service Universal Tractor Oil Red Reflector Lube Location Operate at 540RPM Yellovv Reflector Alamo Industrial Multi Language Hazard gt LLI LL lt Y SAFETY ITEM 000005 I PART NO 00757139 D626 D619 2738332 2738333 NFS 02970889 D622 D620 D564 D718 D621 D637 VERSA 11 12 O 2012 Alamo Group Inc QTY I I Il Il l3 2 cl c M C2 LEVEL LOGO WARNING WARNING REFLECT REFLECT SERIAL NUM LOGO DANGER WARNING WARNING INSTRUCT IMPORTANT WARNING oafety Section 1 18 DL B 0070 DESCRIPTION Alamo Industrial Logo Thrown Object Hazard Blade Rotation Red Reflector Yellow Reflector Serial Number Plate 60 Rotary Blades Thrown Objects Replace Blades in Pairs Use Genuine Parts Lube Chart Lube Spindle Every 40 hrs Disconnect Hydraulic Solenoid SAFETY X FRAME SQUARE HEAD ASSEMBLY ITEM 1130 EI Se YS 10 11 12 13 14 PART NO D626 D622 D621 D620 00757139 D667 02970883 02970882 02725100 D564 D619 02979551 D637 2738332 2738333 VERSA 11 12 O 2012 Alamo Group Inc
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49. Sufficient lubrication at all lube points e Air filter condition OPS U 0030 O U u O Z 7 2 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 Periodically inspect all moving parts for wear and replace when A WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 56 21 Versa 11 12 Operation Section 3 13 O 2012 Alamo Group Inc OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 NOTE The mower Operator s Manual and affixed Decals contain important instructions on the safe and proper use of the mower Maintain these important safety features on the mower in good co
50. THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor Increase Mulching To increase mulching of the grass or crop material Ss SED ERN WU el Efficiency during mower operation the mower should be operated with the deck approximately 3 4 HIGHER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material Better F O U u gt gt O Z Incorrect head pitch and or alignment can cause poor cutting performance in Versa side rotary mowers MEASUREMENT OF HEAD PITCH Ops 1407 1 CUT MOWER OFF AND ALLOW BLADES TO STOP ROTATING Move machine to a flat level area such as a concrete slab Lower mower head to within several inches of the ground but do not rest head on ground Stop engine Position blades toward front and rear Measure the distance from the bottom of the blade tips to the ground with the blades hanging at rest Use two people to measure Normal drift of the cylinders will cause inaccurate measurements if the front and rear not measured at the same time DO NOT ALLOW ANOTHER PERSON TO OPERATE THE CONTROLS WHILE MEASUREMENTS ARE BEING TAKEN 6 Bent blades bars pans or loose bolts will make measurements useless dia ALIGNMENT Head alignment is defined as the relationship of the centerline of the m
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53. and seizes do not continue to assemble spindle 3 Lubricate lower bearing cone with LPS 4 Coat the outside of the seal with silicone and install the lower bearing seal and retaining ring into the housing using the correct seal installer 5 Place a light film of silicon or permatex on the inside diameter of the bearing ring and seat the ring on the spindle shaft using the proper tool and press 6 Lightly lubricate the lip of the seal 7 Using the 2 3 4 tubing to prevent the cup and cone from contacting each other press the spindle shaft through the lower bearing and seal Make sure the bearing is seated against the bearing ring 8 Place Locktite on threads of the bearing adjusting nut flange nut 9 Using gloves install the heated upper bearing cone on the shaft immediately and push it all the way against the cup Lubricate the bearing with LPS 10 Install the bearing adjusting nut Tighten the nut until the spindle shaft can not be turned Loosen the nut 1 4 turn Place a soft clean cloth over the top of the spindle assembly Place an aluminum block over the end of the spindle shaft and strike the block with a hammer to loosen the bearing 11 Remove the cloth being careful not to allow any contamination into the spindle Tighten the nut until a rolling torque of 16 21 inch pounds is reached If the seal was not lubricated add 10 inch pounds 12 Stake the nut with a blunt round nosed punch Do not tear the nut 13 Insta
54. bystanders power lines and obstruction DANGER to prevent injury electrocution and possible machine damage Swing Boom SLOWLY CAREFULLY Avoid sudden starting and stopping O m 2 VERSA BOOM TILT The fourth handle in the bank of four valves actuates the TILT cylinder This valve like the lift valve has four positions Pull the valve handle backward and you will cause the outer rim farthest from the tractor to move UP until the mower is cutting with the blade vertical if you wish This feature has been used successfully for trimming hedges many feet away from the tractor If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the handle forward will move the head in the opposite direction Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position If the handle is pulled as far back as it will go it will be LOCKED in the float position This will allow the head to pivot freely and follow the contour of the ground if the mower head does not have wheels or rollers the mower head should be operated and controlled so that the head remains slightly above the ground surface since it will not float on the skid shoes alone Versa 11 12 Operation Section 3 31 O 2012 Alamo Group Inc OPERATION 6 3 Versa Boom Door z e lt x TT A O Ops 1470 The fifth handle in t
55. daily Loose bolts can cause blade or blade bolt failures e REPLACE bent damage cracked and broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HMBM 01 VERSA 11 12 Maintenance Section 4 2 O 2012 Alamo Group Inc MAINTENANCE PARTS INFORMATION PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard
56. ditcher When operated in forward the spoil is deposited away from the tractor NOTE Creeper Gear ls Recommended Operating with out Creeper Gear on tractor 1 4 mph will not allow ditcher time to cut OPS B 0045 Sickle Bar e The Sickle Bar Cutter will cut a 5 swath through tough weeds and grass e The Sickle Bar Cutter is operated attached to the boom arm and is ideal for vegetation maintenance e When operating the Sickle Bar correctly it will give you a fast efficient and cost effective method of vegetation maintenance e The Sickle Bar will also cut vegetation through tough weeds under water ideal for maintaining ponds creeks and other areas that may be under shallow water e When operating the unit be sure there are no bystanders or animals within 300 feet of the unit OPS B 0049 A DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sew Versa 11 12 Operation Section 3 46 O 2012 Alamo Group Inc OPERATION 10 5 Shutting Down the Attached Head To shut down attached mower head first bring the e fa Ja FT tractor to a comple
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58. equipped with high performance Micro V belts that run much tighter than regular V belts The belts should be tensioned to 15 to 20 lbs of force for 5 16 of an inch of deflection gt lt p 5 16 15 20 LB lt gt lt O id m Mnt B 0011 If belts begin to slip check tension To tighten the belts loosen the four nuts that hold the spindle to the body of the machine Then use a hand wrench or socket to turn the bolt that tensions the belt Never use power tools to tighten belt Once the belts begin to tighten small adjustments will produce large changes in belt tension Too much tension can cause premature bearing sheave and belt damage VERSA 11 12 Maintenance Section 4 21 O 2012 Alamo Group Inc LLI Q lt lt lt LLI lt lt MAINTENANCE Flail Axe Head BELT DEFLECTOR FORCE Mnt B 0012 Belt Tension When installing new belts tighten belts to obtain a 16 Ib Belt Deflector Force at 7 16 deflection After a few hours of operation to allow the belts to seat into the sheave grooves recheck and adjust as needed to obtain an 8 to 12 Ib Belt Deflection Force at 7 16 deflection Inspect belts and recheck belt tension periodically to maintain an 8 to 12 Ib Belt Deflection Force at 7 16 deflection TAPER BUSHING amp SHEAVE INSTALLATION Do not use lubricants during installation as this may cause sheave breakage 10 FT LB MAX NOTE There
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61. exceed 20 mph Reduce travel speed in wet or icy roads stopping distances increase DETERMINE MAXIMUM TURING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND e TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds USE REDUCED turning speeds in sharp turns to avoid equipment turning over WHEN TOWING OR TRANSPORTING EQUIPMENT Always WEAR SEAT BELT when operating or transporting mower e USE low speeds to avoid overturn with raised wings USE low speeds and gradual steering on curves hills rough or uneven surfaces and on wet roads e TURN ON tractor FLASHING WARNING LIGHTS e ALLOW clearance for implement swing while turning KEEP raised boom mower 10 feet or greater distance from all power lines and overhead obstructions PN THBM 01 gt ITI m lt VERSA 11 12 Safety Section 1 13 2012 Alamo Group Inc gt LLI LL t OI SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect all Lower mower Stop engine Set mower head Thrown Objects moving parts lubricate head to ground orl remove key securely on the Hazard Ensure drivelines and tighten block up before before ground before blades rotate all fasteners servicing conducting servicing blades clockwise viewed maintenance from above mower head AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAVVARNING GOOD OPERATING CONDITION IN PE
62. fitting from the top of bearing housing Remove bearing from housing by rotating Bearing 90 sideways and line up with notches in Bearing Housing then pull out 6 Install new bearing into housing Bearing must be installed with grease hole in bearing aligned with grease fitting hole in housing 7 Reinstall grease fitting to housing Grease Fitting must have locking pin installed which inserts into grease hole in bearing when installed If Grease Fitting does not have a pin order a new grease fitting Grease fitting must be tight and seated in grease hole in bearing to prevent bearing from rotating in housing Attach roller bearing and housing assembly to bracket with seal between housing and bracket Slide bearing and bracket assemblies on each end of roller 0 Check bearing for proper installation in housing by gently rocking bearing and bracket assembly in end of roller Play should be slight to none at all 11 Install roller and bearing and bracket assemblies on mower 12 Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing Qur c feu VERSA 11 12 Maintenance Section 4 17 O 2012 Alamo Group Inc MAINTENANCE TIMBER CAT HEAD Lubrication Daily Checks Fiqure Mnt 0007 Lubricate the grease fittings on top of the blade bar every 4 hours See Figure Mnt 0007 Every 8 hours lubricate the cylinder grease fitting through the top slot in the cover See Figure Mnt 0007 Every 8
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64. maintained on the unit in good operational condition at all times It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the boom unit tractor or a thrown object Do not operate the boom and attached head if bystanders passersby pets or livestock are within 300 feet of the unit All THROWN OBJECT SHIELDING including Front and Rear Deflectors and Skid Shoes are in place and in good condition when mowing Mower is adjusted to be close and parallel to ground without exposing blades e MOWING AREA has been inspected and foreign materials and debris have been removed e PASSERSEY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a VERSA and are not specific to a VERSA Some pictures may show shields removed to enhance visual clarity NEVER operate the boom unit without all safety equipment in place and in good operational condition The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning operation Proper operation as detailed in this manual will help ensure years of safe and satisfa
65. only sc 9 E 12 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 BEFORE leaving the tractor seat lower the implement set the parking ENGINE 2 DANGER brake set the tractor transmission in parking gear disengage the z ral L A erop Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sG 10 Versa 11 12 Operation Section 3 48 O 2012 Alamo Group Inc OPERATION Before transporting tractor between locations idle the tractor engine disengage the attached head and wait for all head motion to come to a complete stop Place the boom in its storage cradle rest support and then turn the joystick master switch to the OFF position e Placing Boom Articulating Arm on Boom Arm Rest e Extend the dipper section approximately half Way Out Bring the Lift to its full height and carefully swing the boom back until it is just positioned over the Boom Rest NOTE There is a formed V pla
66. pass Do not exceed the legal speed limit set in your state or municipality for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities the boom extends to right farther then the tractors width so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head or boom Use caution and reduce speed if other vehicles or pedestrians are in the area OPS B 0016 NOILVadsdO When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sBM 8 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sa 6 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 Versa 11 12 Operation Section 3 51 O 2012 Alamo Group Inc
67. possible faulty switch possible faulty solenoid B Pump is making noise check for obstruction in suction hose and tank suction assembly check alignment of pump driveshaft C Cylinders will not raise hoses from cylinder incorrectly connected to valve bank pump not suppling oil D Cylinder raises slowly hoses from cylinder incorrectly connected to valve bank work port reliefs on valve bank set too low replace as required E Filter reads in red viscosity of oil too high wait until oil heats up before checking filter gauge If gauge reads in red even after unit is hot then filter must be replaced Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing A WARNING damaged or unreadable obtain and install replacement safety signs immediately sa 5 Versa 11 12 Operation Section 3 35 O 2012 Alamo Group Inc OPERATION BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO brake and or s
68. retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins e Ensure hydraulic lines are properly connected to the hydraulic valve and cylinder Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0027 O z u O Z SAW BLADE HEAD INSPECTION e Inspect the saw blades and spindle bolts for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn saw blades as complete sets to maintain unit balance e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the Micro V belts e Ensure the drive belt shields are in place and in good repair OPS B 0028 Do not put hands or feet near the cutter bar Blade contact can result A WARNING in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssm 1 Versa 11 12 Operation Section 3 19 O 2012 Alamo Group Inc z e T D TT A O OPERATION DITCHER HEAD INSPECTION e Inspect blades and bolts on ditcher head assembly for looseness and excessive wear Make sure th
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70. will be a gap between the bushing flange and sheave after screws are tight Mnt B 0014 Make sure the bushing and bore of the sheave are free of dirt paint metal chips etc Insert cap screws and lockwashers engaging only 2 or 3 threads With key in the keyway slide the loosely assembled unit onto the shaft and position for good belt alignment Temporary shimming under the pulley may make it easier to position Carefully tighten cap screws alternately and progressively until tapers are seated about 5 FT LB Check sheave alignment and runout wobble Continue careful alternate and progressive tightening of cap screws to 10 FT LB Maximum torque should be achieved on each individual bolt only two times VERSA 11 12 Maintenance Section 4 22 O 2012 Alamo Group Inc MAINTENANCE Flail Axe Blades Inspection Inspect the Blades daily for abnormal wear REPLACE ALL BLADES on the carrier DANGER IMMEDIATELY if any blades have e Become bent or deformed from its original shape or Oval shape wear inside the blade bolt hole or e Any cracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 4 8mm or material on the leading edge has been worn away by more than 1 4 8mm gt lt m LI lt gt lt C m Ops 1466 Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and ejec
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73. 1 Use recommended hose end torque values in chart below OPS B 0019 B Versa 11 12 Operation Section 3 10 O 2012 Alamo Group Inc OPERATION NOMINAL TORQUE VALUE SIZE IN IN LBS FT LBS 1 4 140 3 8 230 1 2 450 5 8 650 3 4 900 1 1200 1 1 4 1600 1 1 2 2000 2 2800 233 d RECOMMENDED HOSE END TORQUE VALUES FOR i Spiral Steel Band X n Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage wnt B 0004 Hydraulic Motor Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer
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75. Alamo Industrial website www www alamo industrial com BEFORE YOU START READ UNDERSTAND and FOLLOW the information provided in this manual the AEM Mower Safety manual and the tractor operator s manual carefully to learn how to operate and service your machine properly Failure to do so could result in personal injury to you and bystanders All implements with moving parts are potentially hazardous Every effort has been made to ensure that the machine is safe but operators must avoid engaging in unsafe practices and follow the written instructions provided The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents SAFETY FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Alamo Industrial Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forward travel with the implement properly attached to th
76. Brush Cutter is rated to cut material up to 4 in diameter e Setting cutting height ranges from 3 4 to Cutting height is set by adjusting the height of the roller assembly Remove roller assembly when cutting limbs and other large diameter vegetation greater than 2 to prevent damaging the roller assembly e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 300 feet Debri tends to fly out at great speed and can injure or even cause death OPS B 0042 Many varied objects such as wire cable rope or chains can become entangled in the A WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Versa 11 12 Operation Section 3 44 O 2012 Alamo Group Inc OPERATION Saw Blade Tree Limb Cutter e The BuzzBar Tree Limb Cutter is rated for material up to 6 in diameter Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material Always cut with the boom positioned perpinducular to the limbs being cut see diagram Cutting with the boom swing backward or forward will cause the blades to
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79. INES have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating maintaining the specified operating pressure and the potential hazard of oils penetrating the skin BOOM TYPE or FOLDING TYPE IMPLEMENTS have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury have explained that the extended head or boom or retracted boom can contact power lines resulting in electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See operator s manual for details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTIONS O Gearbox Oil Levels O Draw Bar Length Check And Set O Hydraulic Oil Level External Tank O A Frame Pivot amp Links O Tractor Hydraulic Oil Level O Control Rods Adjusted Equal O Hydraulic Hoses Not Kinked Tighten Connections O Axle Height Adjusted O Front Pump Drive Assembly Is Tight And Shaft Properly L1 Cutting Height Adjust A
80. If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure 36 15 O U u O Z IMPORTANT Scan this QR Code with your smart phone to link to the PAMI Safe Implement Hitching Manual for more information on correctly connecting agricultural tractors to implements Or type in your internet browser the following web address www algqr com hme 2ops 0008 MISC m m m Versa 11 12 Operation Section 3 11 2012 Alamo Group Inc OPERATION 7 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 A Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good wo
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83. Maintenance Schedule based on the hours indicated for the life of the machine X gt gt LLI Q 2 lt lt LLI lt LEXAN Sheet Cleaning Recommendations These cleaning recommendations apply to all Lexan polycarbonate sheet products including but not limited to Lexan solid sheet and signs Lexan coated Margard sheet and Lexan multiwall sheet Periodic cleaning using correct procedures can help to prolong service life For cleaning it is recommended that the following instructions be adhered to Cleaning Procedure for Small Areas Manual 1 Gently wash sheet with a solution of mild soap and lukewarm water using a soft grid free cloth or sponge to loosen any dirt or grime 2 Fresh paint splashes grease and smeared glazing compounds can be removed easily before drying by rubbing lightly with a soft cloth using petroleum ether BP65 hexane or heptane Afterwards wash the sheet using mild soap and lukewarm water 3 Scratches and minor abrasions can be minimized by using a mild automobile polish We suggest that a test be made on a small area of Lexan sheet with the polish selected and that the polish manufacturer s instructions be followed prior to using the polish on the entire sheet 4 Finally thoroughly rinse with clean water to remove any cleaner residue and dry the surface with a soft cloth to prevent water spotting Cleaning Procedure for Large Areas Automated 1 Clean the surface using a high p
84. NES AND UTILITY LINES e INSPECT mowing area for overhead or underground electrical power lines obstructions gas lines cables and Utility Municipal or other type structure gt LL lt YN e KEEP all raised wings at a 10 feet or greater distance from all power lines and overhead obstructions DO NOT allow mower to contact with any Utility Municipal or type of structures and obstructions e CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk e EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area e AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock DO NOT operate if oil is leaking Repair oil leak and remove all accumulated oil before operating e CLEAR any grass clippings or debris buildup around mower hydraulic pumps valves or tanks e SHUT OFF ENGINE while refueling PN EFBM 01 VERSA 11 12 oafety Section 1 12 O 2012 Alamo Group Inc SAFETY TRANSPORTING HAZARDS Use SMV signs and Loss of Control Stopping Loss of Control Speeding Flashing Lights Hazard Hazard TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT AWARNING
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87. PE 3 43 Sh tting Down the Attached Head EE 3 47 TRACTOR BOOM AND ATTACHED HEAD STORAGE 3 47 TRANSPORTING THE TRACTOR AND IMPLEMENT 3 48 Transpor nd oublie IROSOWOVS aaa aad a a e Me ali a dou ten 3 50 Hauling the Tractor and Implement EE 3 52 MAINTENANCE SECTION REN 4 1 HAZARDS WITH MAINTENANCE OF IMPLEMENT 4 2 PAR DB RMATIQNe ee 4 3 uubrcanon IO Mao ist aaa a alda s 4 3 Hydraulic Fluid cc bb basa 4 7 LI OB Or WE ce s s n b nim b ak ae ae pon a b m 4 8 o A a Ra EE EE 4 9 HARDWARE a 4 10 Cylinder ROA MAantenaAC a nd de 4 10 Boom Cylinder Removal and Replacement Instructions ooccoccccocncooncconcnncnnncnoncnoncnonnnonnnnnnnnnnnnnnnnonnnnnnnnnos 4 11 Hydraulic Component Maintenance Schedule A 4 12 LEXAN Sheet Cleaning Recommendations nnne nnn nsn nsn nsns nnne rne 4 12 Cleaning Procedure for Small Areas Manual eene 4 12 Cleaning Procedure for Large Areas Automated a nnns annes 4 12 Other Important Instructions for All Lexan Sheets 2333 2338883338 4 13 Additional Important Considerations for Multiwall Corrugated and Sign Sheet 4 13 Graffit
88. PORTANT TO AVOID SERIOUS INJURY OR DEATH FROM BLADE ATTACHMENT FAILURE A E ld e Torque blade bolt to 600 ft Ibs 77777 e ALWAYS replace blades in pairs a With tractor and mower off inject e ALWAYS replace blades with new bolts lubricant into spindle and nuts e See Operator s Manual for substitute lubricant and detailed instructions D621 i Blade Nut Blade Pan Blade ef Blade Bolt D620 SAFETY Non genuine parts can fail catastrophically TO AVOID SERIOUS INJURY OR DEATH ONLY use genuine ALAMO INDUSTRIAL replacement parts e Non genuine parts can fail creating m hazardous conditions for operator D and bystanders Contact local dealer or ALAMO m INDUSTRIAL about repair parts at www algqr com apm 1502 E Walnut Seguin TX 78155 Customer Service 800 882 5762 Email support alamo industrial com IMPORTANT BE AWARE BE ALERT BE TRAINED BE ALIVE Before Operating this Mower To prevent serious injury to yourself and or bystanders be trained in Safe Mowing Practices Alamo Group Companies as well as AEM and FEMA provide training material that is critical for your m Safety and the Safety of others when operating this equipment Make these Safety Procedures an important part of every www algqr com abv workday Read and understand the Operator s Manual Do not let untrained individuals operate this equipment Contact your Dealer AEM www aem org FEMA 314 878 2304 www Farm Equip org or
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90. RFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT Pump solenoid valve or PTO driveline connection before servicing mower head WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment FOLLOW INSTRUCTIONS in maintenance section when replacing hydraulic cylinders to prevent component falling STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in han
91. Replace Blades in Pairs 9 D564 1 WARNING Use Genuine Parts 10 D565 1 DANGER Crushing Hazard Wing Falling 11 2738332 1 REFLECT Red Oblong Reflector 12 2738333 1 REFLECT Yellovv Oblong Reflector 13 02979544 1 LOGO Alamo ndustrial 14 D671 1 INSTRUCT Lube Chart Frame VERSA 11 12 Safety Section 1 21 O 2012 Alamo Group Inc gt LLI LL lt Y SAFETY REAR MOUNT ROTARY HEAD Direction of travel 7 Qe 2 9 14 1 8 il nm m ica a 18 m ie 5 11 12 ITEM PART NO QTY TYPE 1 D626 2 WARNING 2 D637 1 WARNING 3 D667 1 INSTRUCT 4 D618 1 WARNING 5 D621 1 IMPORTANT 6 D625 1 WARNING T D619 1 WARNING 8 D620 1 WARNING 9 D564 1 WARNING 10 D617 2 WARNING 11 D630 1 INSTRUCT 12 D623 2 WARNING 13 D616 1 DANGER 14 2738332 1 REFLECT 15 2738333 1 REFLECT 16 D827 1 DANGER 17 02979544 1 LOGO 18 D643 1 WARNING VERSA 11 12 oafety Section 1 22 O 2012 Alamo Group Inc 15 4 A ES e 16 DL B 0097 DESCRIPTION Thrown Object Hazard Disconnect Hydraulic Solenoids Lube Chart Multi Hazard Lube Spindle Every 40 hrs Pressurized Tank Blade Rotation Replace Blades in Pairs Use Genuine Parts Hose Burst Service Universal Tractor Oil Pinch Point Hazard Multi Hazard Red Oblong Reflector Yellow Oblong Reflector Multi Hazard Alamo Industrial Entanglement Hazard GRASS FLAIL ITEM PART NO 1 D564 2 D637 D641 4
92. S Mower Thrown Raised Mower Keep mower door Inspect Area Do not let blades Objects Hazard Thrown closed when traffici remove foreign contact solid comes within 300 feet ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE 44 DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS e KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing e Mower is close and parallel to ground without exposing blades e MOWING AREA has been inspected and foreign materials and debris have been removed DO NOT shred or mow loose or previously cut material if BYSTANDERS are within 300 feet e PASSERSBY are inside enclosed vehicle INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING e REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION e INSPECT for and REMOVE any hidden large debris e MOW at Intermediate height e INSPECT and remove remaining debris e MOW at final height MOWER THROWN OBJECT SHIELDING e KEEP all thrown object shieldi
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98. ace and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HMBM 01 VERSA 11 12 oafety Section 1 14 O 2012 Alamo Group Inc SAFETY PARTS INFORMATION PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fll parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety sPAM 1 SEE YOUR ALAMO DEALER Operator s amp Parts Manuals gt ITI m lt www algqr com apm Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its custome
99. ace with proper Work port relief valve Test the joystick and repair or replace as required Fill the hydraulic tank as required Test and repair or replace as required Flush system and dean the valve as required Replace the valve section Replace the module Check for proper hose routing in the Service manual and correctly install Check work port relief pressure and replace as needed Test work port relief pressure and replace if required test cylinder repair or replace as needed Check proper installation in Service Manual One way flow restrictors are required on most Gravity aided functions and both directions of the swing functions test to confirm repair or replace as required Locate the source of the air and repair Flush and fill oil as required rated rpm is 540 PTO speed as indicated on the tachometer Operator training Travel speed too fast or impact with solid objects while mowing Operator abuse Excessive loading of boom components Check for proper setting Replace as needed Operator abuse or components interfering with boom movement Operation Section 3 56 OPERATION Problem Possible Cause Remedy Cylinder Rod Came Out Piston Nut backed off of Improper retaining of nut replace or rebuild as of Cylinder the Rod required Relief Valve setting Too Test relief valve and adjust or replace as High required Operator abuse Overloading cylinder in the extend position Deck Cracks Severe Use or Abuse Excess
100. ack toward the rear of the tractor If the handle is continually held in this position the boom will continue to the left side of the tractor Again if the valve handle is released the valve will automatically return to center and the boom will be LOCKED in place BOOM SAFETY VALVE If a rigid object guard railpost tree etc is struck by the extended boom while the unit is moving forward the boom safety valve will allow the boom to swing rearward and minimize the possibility of damage NOTICE This device will NOT work if the unit is mowing BACKWARDS and the boom is in the full forward position ALWAYS SWING THE BOOM 10 DEGREES TO 15 DEGREES TO THE REAR WHEN CUTTING IN REVERSE lt O lt LLI an O VERSA BOOM LIFT The second handle from the left in the bank of four valves actuates the LIFT cylinder This valve has four positions Pulling the valve handle back toward the operator causes the boom LIFT cylinder to lift the boom arm up Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off CAUTION the ground Install weight as needed to keep at least 1000 Ibs on the left rear wheel If the handle is released the valve will automatically return to center and boom will be LOCKED in position If the handle is pulled as far back as it will go it will be LOCKED in the float position This will allow the boom to move freely up and down and follow the contour of the ground
101. adequate or lack of pump Prime during initial start up Improper assembly Contamination Defective Pump Remedy Tractor must be operated at the 540PT O speed as indicated on the tachometer Check drive shaft attachment to the tractor Remove logic valves and inspect seals Replace as required Remove solenoid valve Replace seals as required Test to confirm Repair or replace as required Confirm Pump is Working correctly Check that spindle is not locking up Replace or repair the motor as required Flush and fill with proper oil per the specifications Locate the source of the air intake and fix Flush and fill the oil as required Operator Abuse Confirm with pressure flow test and replace or repair as required Check the Setting using a pressure flow meter with a restrictor valve Adjust or replace as needed Identified by a concentration of heat due to crimped hydraulic line relief valve failure or contamination Repair or replace the pump or motor Fill the oil to the correct level and check for leaks Pumps must be properly primed prior to initial startup Consult the Technical Service manual or contact Customer Service for proper procedures Pump may have been reassembled incorrectly by the dealer following a prior failure Rebuild or replace Contaminants in the system will damage the components Repair or replace the affected components then flush and refill with clean oil Inspect the tank for debris
102. ads VERSA 11 12 Maintenance Section 4 13 O 2012 Alamo Group Inc lt gt lt mr LI lt gt lt C m MAINTENANCE TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN Recommended Torque in Foot Pounds Newton Meters Bolt Head Markings BOLT DIAMETER WRENCH IN B AND SAE SAE SAE SIZE IN A THREAD SIZE GRADE 2 GRADE 5 GRADE 8 7 16 1 4 20 UNC 8 11 12 16 7 15 1 4 28 UNF 10 13 14 18 SAE Grade 2 1 2 5 16 18 UNC 17 23 25 33 No Dashes 12 5 16 24 UNF 19 26 27 37 9 16 3 8 16 UNC 31 42 44 60 9 16 3 8 24 UNF 35 47 49 66 5 8 7 6 14 UNC 49 66 70 95 5 8 7 16 20 UNF 55 75 78 106 3 4 1 2 13 UNC 76 103 106 144 3 4 1 2 20 UNF 85 115 120 163 yz 7 8 9 16 12 UNC 109 148 153 207 SAE Grade 5 7 8 9 16 18 UNF 122 165 172 233 3 Dashes 15 16 5 8 11 UNC 150 203 212 287 15 16 5 8 18 UNF 170 230 240 325 1 1 8 3 4 10 UNC 266 360 376 509 1 1 8 3 4 16 UNF 297 402 420 569 y et eo 1 5 16 7 8 9 UNC 430 583 606 821 ge 1 5 16 7 8 14 UNF 474 642 668 905 4 1 1 2 1 8UNC 644 873 909 1232 1 1 2 1 12 UNE 705 955 995 1348 1 1 2 1 14 UNF 280 379 721 977 1019 1381 SAE Grade 8 ii ni 6 Dashes 1 11 16 1 1 8 7 UNC 795 1077 1288 1745 A 1 11 16 1 1 8 12 UNF 890 1206 1444 1957 1 7 8 1 1 4 7 UNC 1120 1518 1817 2462 gN se 1 7 8 1 1 4 12 UNF 1241 1682 2013 2728
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104. all the way back until it locks places the mower lift function in float allowing the unit to rise and fall with the terrain OPS B 0051 A Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER to prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC O U u O Z VERSA MOWER TILT The handle furthest to the center of the tractor actuates the Tilt Cylinder Pulling the valve handle back toward the operator causes the Tilt Cylinder to raise the Mower Head If the handle is released the valve will automatically return to center and the head will be locked in place Pushing the valve handle forward away from the operator causes the Tilt Cylinder to lower the Versa Mower Head TILT CYLINDER k 2 Iis Bo L AU f Ex Mti 4 P s i 2 wa 242 s UNA bei ir KE Ta H 8 z e 1 on y REL P Ay E D ES TI I di p y E Cs A E d i A e b m 2 Op 206 Versa 11 12 Operation Section 3 27 2012 Alamo Group Inc OPERATION VERSA DITCHER LIFT The handle nearest the center of the tractor actuates the Lift Cylinder Pulling the valve handle back towards the operator causes the Lift Cylinder to raise the Extension Arm If the handle is released the valve will automatically return to center and the Extension Arm will b
105. and uneven terrain AVOID tree limbs brush and other overhanging objects that can strike and throw the operator from seat oafety Section 1 41 SAFETY 4 DANGER TO AVOID SERIOUS INJURY OR DEATH e DO NOT operate without guards in place and in good condition PTO and gearbox guarding are SUBJECT TO WEAR STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts that continue to move after power shut off WAIT until all moving elements have stopped ALWAYS REPLACE GUARDS that have been removed for service or maintenance STOP LOOK and LISTEN for rotating motion before approaching implement r Deflector Deflector SAFETY 4 DANGER Crushing Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH e USE tractor equipped with Rollover Protective Structure ROPS including roll bar and seat belt Keep roll bar in raised position e CLEAR AREA of bystanders before raising or lowering mower e IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls e BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted components TO AVOID SERIOUS INJURY OR DEATH e READ AND UNDERSTAND the provided Operator s Manuals safety signs and information decals for tractor and implement before operating equipment e CONTACT DEALER immediately if you do not have manuals e CONTACT DEALER to explain any instructions not
106. and Warranty forms are received by Alamo Industrial within thirty days of delivery of the implement 3 Record the Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement lt O O 2 O D VERSA 11 12 Introduction Section 2 4 2012 Alamo Group Inc INTRODUCTION ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 1 02 1 03 1 04 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser Purchaser that the goods purchased are free from defects in material or workmanship Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found in you
107. and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial VERSA 11 12 Maintenance Section 4 10 O 2012 Alamo Group Inc MAINTENANCE Boom Cylinder Removal and Replacement Instructions 1 Clear the area of all personnel before lowering the boom mower head 2 From the tractor seat with your seat belt fastened around you Lower the boom mower head to the ground Extend the boom to the furthest reach and lower the mower head flat on the ground DO NOT attempt to replace the cylinders with the boom in the raised or transport position 3 Shut off the tractor engage the parking brake place the tractor transmission in the park position and remove the key before dismounting Allow the system to cool to room temperature before removing any hydraulic components Wear Safety glasses and impenetrable gloves when working with hydraulic hoses and fittings Release all oil pressure from the hydraulic circuit by manually stroking each valve section with the tractor engine off Utilize the Manual Override function if the unit is equipped w
108. and lower blades perfectly align in the instant of reversal Never adjust the bolt assemblies to a point where the hydraulic cylinder reaches it s stroke limit This is indicated by an abnormally high shock load on the hydraulic system due to the pressure relief reversing components being engaged Continuous operation in this mode will cause premature component failure and hydraulic oil overheat Once proper adjustment has been achieved tighten the jam nuts Item 1 and replace cover Mnt B 0008 VERSA 11 12 Maintenance Section 4 18 O 2012 Alamo Group Inc MAINTENANCE Buzzbar Head BLADES For best performance have blades set and sharpened when they begin to dull Blades can be touched up with a grinder or file between sharpenings To extend the life of the blade remove resin accumulations When the resin builds up the blades will burn in the cut causing the blades to overheat and warp When cutting some types of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them will remove paint from your BuzzBar Always follow manufacturer s instructions for safe use Blades should turn clockwise when views from the top See illustration below for hose routing Blade Rotation NOTE TIGHTENBLADE BOLT TO 7OFT LBS N lt gt m Z P Z O m Return hose runs u
109. ansportation cost for the goods or part s from the Purchaser to the Dealer 3 LIMITATION OF LIABILITY 3 01 3 02 3 03 3 04 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 4 02 4 03 4 04 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas Manufacturer may waive compliance with any of the terms of this limited warranty but n
110. arting in gear kills 9 3 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes A WARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy Versa 11 12 Operation Section 3 37 O 2012 Alamo Group Inc NOILVadsdO z e t D TT A O OPERATION 9 4 Driving the Tractor and Boom Inspect the area to be mowed before beginning operation Identify any drop offs slopes holes hidden obstructions or similar obstacle that could cause the tractor to loose stability and potential roll over Ma
111. ave not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load NOTE Always transport per you state law regulations for tie down requirements OPS U 0026 TK O U u O Z Versa 11 12 Operation Section 3 53 2012 Alamo Group Inc OPERATION 13 TROUBLESHOOTING GUIDE Problem Possible Cause Remedy Boom Breaks Back Work Port Relief Malfunction Test to confirm Adjust or Replace as needed Too Easily or Failure Swing Cylinder Failure Testto Confirm Rebuild or replace as needed Cutting head Plowing in Operator Error Operator Training Ground Operator Travelling Too Fast Operator Error Operator Training c Boom Drops When Low Oil Level on Boom Fill oil and bleed system of air O Two Functions Function System ka Actuate d et Failed One way Flow Gravity Aided Functions Only Confirm and Y Restrictor in valve replace TT Defective or damaged Repair or Replace as needed Controller A Incorrect Hose Size to Replace with proper OEM part Cylinder s Boom Moves on its Defective or Damaged Repair or Replace as required Own Under Power w A Joystick Controller no function actuated Electronic Joystick Models Improper adjustment of Adjust to locate proper neutral setting per the Joystick potentiometer gear Service Manual timing Solenoid Valves stuck du
112. be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 49 Versa 11 12 Operation Section 3 36 O 2012 Alamo Group Inc OPERATION 9 2 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 Start tractor only when properly seated in the Tractor seat Starting a A DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral St
113. blades drivelines and parts until all moving elements have stopped e STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off PTO SHIELDING TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT e KEEP PTO shields integral driveline shields and input shields installed DO NOT OPERATE mower without shields and guards in place or missing e REPAIR OR REPLACE if damage broken or missing e ALWAYS REPLACE GUARDS that have been removed for service or maintenance e Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft e AVOID sharp turns or lift mower to heights to cause driveline knocking Lubricate driveshaft telescoping components weekly CONTACT DEALER if implement driveline does not match Tractor PTO shaft e DO NOT USE PTO ADAPTER Using a PTO adapter can cause excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing un
114. ctory use of the VERSA READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 lt O lt LLI an O READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the d Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las j LEA EL PELIGRO medidas de seguridad sc INSTRUCTIVO 11 12 Operation Section 3 2 O 2012 Alamo Group Inc OPERATION 1 STANDARD EQUIPMENT AND SPECIFICATIONS ROTARY GRASS MOWER Width of Cut Blade Bar Blade Hyd Motor Rating Deck Thickness Side Skirts Frame Skid Shoes Debris Deflector FLAIL AXE VVidth of Cut Cutter Shaft Knives Hyd Motor Rating Deck Thickness 10 gauge End Plates Deck Frame Skid Shoes Rear Roller Debris Deflector Full width rubber covered fabric rear BUZZBAR TREE LIMB CUTTER Cutting Width Blades Hydraulic Motor Main Channel End Plates R
115. d should receive special attention Spindle Housing Bolts Tighten to 400 Ft Lbs Torque Blade Bolts Tighten to 250 Ft Lbs Torque Blade Bar Bolts Tighten to 400 Ft Lbs Torque A Be certain to clamp or securely support the Spindle Housing and sub assemblies to prevent WARNING injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or AWARNING hammering on metal components Hardened metal will chip un expected AWARNING An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely Lift carefully and properly using your legs to lift NOT YOUR BACK LLI Q lt lt lt LLI lt lt Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust
116. d the mower head is horizontal and two feet above the ground For units which have the ability to operate on either side of the tractor these requirements must also be met for the right side tire when the boom is extended to the left side as described above A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage NOTE All factory mounted units are tested and meet the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions O U u O Z For additional information on properly ballasting the tractor refer to Alamo Industrial Tractor and Mower Stability Pamphlet P N 02959010 Boom Fully Extended SH t A S S NAN A E A X X VEA IA CAVA ht AX AZ Level Ground 2 gal xu ma 1500 Ibs Op 71 If the unit is operated on slopes greater than 5 additional counterweight will be required Operation of the unit on slopes greater than 11 percent 6 4 degrees is not recommended under any circumstances On a tractor with a 96 outside to outside tire spread an 11 percent 6 4 degrees 5 Slope slope occurs when one rear tractor tire is about 8 lower than the other rear tire OPS B 0018 Versa 11 12 Operation Section 3 7 O 2012 Alamo G
117. deraufschriften und sicherheitshinweisen Caso voc nao leia ingl s antes de operar o equipamento peca para algu m traduzir as mensagens de seguran a ou visite a web e obtenha tais mensagens ou os decalques traduzidos Manual do Operador Benutzerhandbuch www algqr com abp www algqr com abg D83 VERSA 11 12 oafety Section 1 32 O 2012 Alamo Group Inc SAFETY VERSA 11 12 O 2012 Alamo Group Inc TO AVOID SERIOUS INJURY AND DEATH FROM THROWN OBJECTS e MAKE CERTAIN blades rotate the correct direction BLADE ROTATION Gear Motor Piston Motor o P TI ITI m THROWN OBJECTS HAZARD Mower can throw objects up to 300 feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders e CLOSE MOWER DOOR and STOP operating if bystanders or traffic come within 300 feet e KEEP door fully closed when cutting grass and weeds e OPEN door ONLY to cut large brush Close door immediately after e DO NOT operate with door removed e KEEP door in place and in good condition during operation e Deflectors are SUBJECT TO WEAR Replace if worn or damaged e ALWAYS transport with door closed D622 ENTANGLEMENT HAZARD e STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts that continue to move after power shut off WAIT until all moving elements have stopped e STOP LOOK and LISTEN for rotating motion before approaching implement oafety Section 1 33 SAFETY IM
118. dling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts Inspect mower blade spindle to ensure bearing preload If loose repair before operating LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION Inspect blade carrier and blades daily Check blade and blade carrier BOLT TORQUE daily Loose bolts can cause blade or blade bolt failures REPLACE bent damage cracked and broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in pl
119. down BEFORE removing cap e SLOWLY remove cap to relieve pressure BEFORE removing completely VERSA 11 12 oafety Section 1 29 O 2012 Alamo Group Inc SAFETY TO AVOID SERIOUS INJURY OR DEATH FROM INADVERTENT MOWER HEAD START UP e Disconnect the hydraulic solenoid BEFORE servicing the tractor or mower gt LLI LL t a DO NOT OPERATE if Thrown Object Shielding is damaged or missing e Maintain Rubber Deflectors in good condition e Inspect Rubber Deflectors frequently MAINTAIN Thrown Object Shielding Para EN EN EN S NOS HERE ESEESEES RES N 44 Chain Guards c VERSA 11 12 oafety Section 1 30 O 2012 Alamo Group Inc SAFETY VERSA 11 12 4 DANGER so Ey ce A Run Over Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH e ALWAYS BUCKLE UP seat belt e ONLY START Tractor while seated in the operator s seat e STOP ENGINE and PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor e KNOW HOW to stop tractor and equipment quickly for an emergency e DO NOT MOUNT or DISMOUNT Tractor in motion e NEVER ALLOW riders on tractor or implement e NEVER ALLOW children to operate or ride on tractor or implement e KEEP BYSTANDERS CLEAR of area before moving tractor or implement e KEEP ALERT and AVOID hitting stumps holes ruts and uneven terrain e AVOID tree limbs brush and other overhanging objects
120. e Repair or replace as required Flush and fill to contamination Hydraulic System Failed O ring on Solenoid Replace the O ring with proper replacement Valves parts C A N System Improperly Consult a Factory Trained Service Technician Adjusted to facilitate the proper adjustment of the system Valve Main Spool Bent or Replace the Valve Section Stuck Improper Wiring Confirm and Repair Defective or Damaged Replace the module s Control Module s Boom Moves on Its Defective or Damaged Repair or replace as required Own Under Power w Joystick no function actuated Mechanical Joysticks with Cables Cables Sticking Bent too sharply Install new cable and route to provide adequate bend radius Overheated due to contact Replace Cables and insulate from Hydraulic with hydraulic components Components Connection at valve Repair or replace as required damaged or failed Main Spool in Valve Stuck or Repair or replace as required bent Versa 11 12 Operation Section 3 54 O 2012 Alamo Group Inc OPERATION Problem Cylinder Excessive Drift Cylinder Leaks at Fittings Cylinder Leaks at Rod Cylinder Moves Wrong Way Not the function that was actuated Cylinder Moves intermittent all functions Versa 11 12 O 2012 Alamo Group Inc Possible Cause May be normal Operation Cylinder Piston Seals Bypass Damaged or Defective Work Port Relief Valves Main Valve Spool Leakage Oil Contamination Related to Issues described in Prev
121. e locked in place Pushing the valve handle forward away from the operator causes the Lift Cylinder to lower the Extension Arm VERSA DITCHER TILT The center handle actuates the Tilt Cylinder Pulling the valve handle back towards the operator causes the Tilt Cylinder to raise the Ditcher If the handle is released the valve will automatically return to center and the Ditcher will be locked in place Pushing the Valve handle forward away from the operator causes the Tilt Cylinder to lower the Ditcher VERSA DITCHER DEFLECTOR The handle furthest from the center of the tractor actuates the Deflector Cylinder Pulling the valve handle back toward the operator causes the Deflector Cylinder to raise the Ditcher Deflector lt O lt LLI an O If the handle is released the valve will automatically return to center and the Deflector will be locked in place Pushing the valve handle forward away from the operator causes the Deflector Cylinder to lower the Ditcher Deflector VERSA DITCHER TILT VERSA DITCHER LIFT VERSA DITCHER DEFLECTOR Op 207 Versa 11 12 Operation Section 3 28 O 2012 Alamo Group Inc OPERATION 3 4 HEAD PITCH Versa 60 and 72 mowers Lower Horse Power Better Fuel Efficiency m Direction of Travel lt ys To increase fuel efficiency and lower horsepower requirements for mower operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN
122. e material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death scm 14 Versa 11 12 Operation Section 3 4 O 2012 Alamo Group Inc OPERATION 2 OPERATOR REQUIREMENTS oafe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator oafe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear
123. e tractor Replacement Parts information is located in a separate Parts Manual Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine A amo Industrial mower parts for economy and safety For future reference record your Alamo Industrial product model number and serial number DEALER to CUSTOMER Pre Delivery Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms provisions and procedures that are applicable Dealer should inform Purchaser to review the contents of the Operator s Manual including safety equipment safe operation and maintenance to review the Safety Signs on the implement and tractor if possible and of Purchaser s responsibility to train his her operators s of safe operation procedures IMPLEMENTS have explained that Deflectors Chain Guards or Solid Skirts must be installed and maintained in good repair DRIVELINES have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown objects HYDRAULIC MACH
124. e unit is securely blocked up before doing maintenance Replace damaged and worn blades as complete sets to maintain unit balance e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins OPS B 0029 Do not put hands or feet under mower decks Blade Contact can result DANGER i serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up srL 2 SICKLE BAR HEAD INSPECTION e Inspect blade and bolts for looseness and excessive wear Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintenance Replace damaged and worn blade to keep unit operating properly e Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins e Ensure hydraulic lines are properly connected to the hydraulic valve and cylinder Check for hydraulic leaks along hoses and fittings DO NOT use your hands to chec
125. ear the mower head is being used incorrectly in an abusive manner The blade bar is not intended to cut material or to be a wear item like the blades The cutter deck should be level with the ground Do Not allow the blades or blade bar to contact to reduce the work required by the cutter and the ground rocks or solid objects Contact with tractor to minimize equipment wear and damage the ground can result in rocks and solid objects being throvvn out from under the movver head which can cause serious injuries to the operator and bystanders This type of operation can lead to bent or broken blade bars broken blade bolts and broken blade bar assembly bolts which can be dangerous to the operator and bystanders The rotating parts of this machine have been designed and tested for rugged use DANG ER However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sew All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety SUM devices should be inspected caref
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127. ective Structure ROPS or ROPS cab and seat belt Operator Protection Tractor must be equipped with protective structure such as operator cage or lexan window to protect operator from thrown object and falling objects e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting e Tractor Ballast As required to maintain at least 1500 lbs on left rear tire 3 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 z e T D TT A O 3 2 Operator Thrown Object Protection The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped
128. ed fabric rear BOOM AXE Widths of Cut 60 std 50 opt Blade Bar 60 3 leaf 5 x 7 8 up to 6 blades 50 3 4 x 29 disc up to 6 blades Blades 60 5 x14 x5 8 replaceable c Hyd Motor Rating Gear Type 101 HP CH 2750 PSI 2400 RPM Deck Thickness 10 gauge gt Side Skirts 3 8 Frame Cross braced 3 8 bar Skid Shoes Replaceable full length IM Debris Deflector all Front spring loaded retractable shield Rear 3 ply rubber belting O OPTION 50 cutting head Hvo leaf blade bar with two blades DITCHER Cutting Width 22 rotor Blade Carrier 1 2 disc with gusset backing Blade 9 x 5 1 2 reversible Hyd Motor Rating Gear Type 172 HP a 2500 PSI Bonnet deck 3 8 Frame 6 x 1 0 tube VVear Plates 2 1 2 x4 x 3 8 replaceable 3 ca Debris Deflector Adi 90 deg dovvn to horizontal OPTION Reverse head to deposit spoil on tractor side of ditch SICKLE BAR MOWER Width of Cut 5 Cutterbar Knives 6 tapered x 5 8 Knives 20 ea 3 triangular sections Hyd Motor Rating 35 HP 700 RPM Rock Guards 19 ea with replaceable Skid Shoes ledger plates 1 4 replaceable Knife Speed Control Hyd Governor Drive Connection Pitmanlcss The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetativ
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130. efore working underneath equipment FOLLOW INSTRUCTIONS in maintenance section when replacing hydraulic cylinders to prevent component falling STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccessible from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts Inspect mower blade spindle to ensure bearing preload If loose repair before operating LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION e Inspect blade carrier and blades daily e Check blade and blade carrier BOLT TORQUE
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133. en debris and foreign objects are to be avoided scm 07 AWARNING Use extreme care and Safety Awareness when using the boom mower head to mulch loose brush or wood that has fallen on the ground from overhead trimming DO NOT mulch this debris if bystanders vehicles livestock or buildings are within 300 feet of the mower This cut debris can be thrown at great velocities and could result in serious injury or even death sem 17 AWARNING Versa 11 12 Operation Section 3 40 2012 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing objects for great DANGER distances 300 feet or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height sam 1 O U u O Z 10 2 Operating Speed and Grou
134. epairs and costly downtime losses Please read this manual thoroughly Understand what each control is for and how to use it The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number oafety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine A Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY sERIOUS INJURY lt o O x CH A DANGER NOTE dentifies points of particular interest for more efficient and convenient operation or repair A Indicates an imminently hazardous situa
135. equipment wings and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents KEEP BYSTANDERS CLEAR of raised boom or mower head until securely blocked up WHEN PARKING Implement and Tractor LOWER Mower Head to the ground or BLOCK lifted parts before leaving equipment NEVER leave implement unattended in a raised position TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT AWARNING NEVER ALLOW children to play on or around Tractor or Implement DO NOT operate without operator CAB or OVERHEAD protection Falling limbs and debris can cause injuries PN CHBM 01 VERSA 11 12 oafety Section 1 4 O 2012 Alamo Group Inc SAFETY CONNECTING OR DISCONNECTING IMPLEMENT SAFETY 1 1500 Ibs Stop Tractor Crushing Hazard Do Stability Hazard Stability Hazard Remove Key Read Not get under boom Ensure 20 of Ensure 1500lbs down Manual when connecting tractor weight is on force on left tire with mower head to boom front wheels boom extended TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR DANGER IMPLEMENT WHEN connecting mower head to the boom e KEEP BYSTANDERS AWAY from tractor and mower Ensure there is enough room to lift and swing the boom with out hitting objects BEFORE connecting and disconnecting the mower head or boom gt ITI m lt e STOP TRACTOR ENGINE place transm
136. equired Flush and fill as required Locate the source and repair Flush and fill the oil as required Tractor must be operated at the 540PTO speed as indicated on the tachometer Operator abuse Operator abuse Test to confirm Repair or replace as required Test relief valve setting Adjust or replace as required Identified by concentration of heat due to Line restriction bent hoses or contamination Due to bent fittings or crimped hoses Inspect the system and repair as required Replace with correct oil Flush and fill Due to heat from the spindle or failure of spindle components Check spindle section Manufacturing defect Consult customer service for proper repair or replacement Manufacturing defect Consult customer service for proper repair or replacement 11 12 Operation Section 3 58 O 2012 Alamo Group Inc OPERATION Problem Motor Runs Too Slow or Slows Down Under Load Motor Stops Stops under Load Pump Seizure Pump Locks Up Pump Wear Rapid Excessive Wear Versa 11 12 O 2012 Alamo Group Inc Possible Cause Engine RPM too slow Pump Drive Damaged Logic Valve O ring Failure Gear Systems Damaged O ring on Solenoid Valve Pump Worn or Defective Motor Damaged or defective Incorrect Oil in System Air in the oil Excessive Ground Speed for Mowing Conditions Excessive Internal Leakage in pump motor Low Relief Valve Setting Restrictions in the system Lack of Oil In
137. ers Make sure the mower blades are turning clockwise when looking down from the top of the mower Follow the color coding on the hydraulic hoses and fittings to make sure the motor and hydraulics hoses are assembled properly Connect the red hose connection only to red fitting Connect the blue hose connection only to the blue fitting The blade rotation on the leading edge of the mower should discharge the cut material away from the tractor and operator If the leading edge of the mower blades are rotating backwards they A A WARNING can discharge material toward the operator If this occurs discontinue 49 mowing immediately and revers the direction of the motor rotation by Y correctly installing the motor pressure and return hoses Contact 7 your dealer or Alamo Industrial for specific information on the hose l d routing a AN gt lt mr LL lt gt lt C ITI TO AVOID SERIOUS INJURY PARA EVITAR LESION SERIA AND DEATH FROM THROWN O MUERTE POR OBJETOS OBJECTS LANZADOS e MAKE CERTAIN blades e ASEGURE que las cuchillas giran rotate the correct direction en la direcci n correcta BLADE ROTATION ROTACI N DE CUCHILLAS Return Pressure Retorno q Presi n RED VERSA 11 12 Maintenance Section 4 9 O 2012 Alamo Group Inc MAINTENANCE HARDWARE Most nuts and bolts will stay tight and therefore need only periodic checking However the following nuts and bolts are extremely important an
138. esponsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death gt LL lt YN from unsafe practices NOTE dentifies points of particular interest for more efficient and convenient operation or repair A Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY sERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING op SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this 1
139. et the tractor transmission in parking gear disengage the drug PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to 1 77 prevent the tractor from rolling Never dismount a Tractor that is moving r 7 or while the engine is running Operate the Tractor controls from the P tractor seat only sc 9 TRE Transport only at speeds where you can maintain control of the A WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly TRANSMISSION SET PARKING PARK BRAKE Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment lt O lt LLI an O Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can
140. feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders STOP mowing if bystanders or traffic come within 300 feet DO NOT OPERATE with thrown object shielding removed KEEP thrown object shielding in place and in good condition during operation Thrown Objects shielding is subject to wear REPAIR OR REPLACE shielding if damaged broken or missing See Operator s Manual for all Shields and Guards INSPECT area for potential mower thrown object hazards before mowing Remove and AVOID objects such as wire cable metal objects and all other foreign material DO NOT ALLOW blades to contact solid objects like wire rocks posts curbs or guard rails DO NOT operate without operator protective shielding or cab 4 DANGER gt ITI m lt s bir e A VERSA 11 12 O 2012 Alamo Group Inc Run Over Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH e ALWAYS BUCKLE UP seat belt e ONLY START Tractor while seated in the operator s seat e STOP ENGINE and PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor KNOW HOW to stop tractor and equipment quickly for an emergency DO NOT MOUNT or DISMOUNT Tractor in motion NEVER ALLOW riders on tractor or implement NEVER ALLOW children to operate or ride on tractor or implement KEEP BYSTANDERS CLEAR of area before moving tractor or implement KEEP ALERT and AVOID hitting stumps holes ruts
141. for clogs or contamination Install the vent in the top most hole or even with the top of the top bearing race The lower hole is the fill hole and should have a grease zerk or plug installed Overfilling will result in the lubricating oil being expelled from the vent Fill lubricant until it can be seen in the top most vent plug hole Disassemble the spindle and inspect the bearings for wear Re assemble following the bearing pre load specifications in the Technical Service Manual Installing the incorrect bolts too long for the blade carrier will allow the bolts to contact the lower bearing and will lock up the spindle Install the correct bolts Locking washers are provided to retain the pre load lock nut in place Improper installation of the washer and locking mechanism will allow the lock nuts to back off Re assemble following the recommended procedures Disassemble and check for wear Follow reassembly procedures indicated in the Technical Service Manual Usually due to lack of lube Replace the bearing s and make sure the spindle is properly filled Also check for leakage and repair as needed Operation Section 3 60 Versa OPERATION Problem Spindle Locks Up Seizes and Won t Turn Starter on Tractor Won t Crank Tractor Battery Dead or Low Continuous Power Draining 11 12 O 2012 Alamo Group Inc Possible Cause Loss of lubrication in spindle Excessive bearing pre load Blade bar bo
142. fully understood e ALWAYS WEAR safety glasses e WEAR hard hat safety shoes and gloves for protection when operating equipment D616 VERSA 11 12 oafety Section 1 42 O 2012 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the
143. g blades as complete sets to maintain cuttershaft balance e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure the rollers are in good condition and rotate freely e Inspect that all bolts and screws are in position and are properly torqued e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks nspect the condition of the drive belts e Ensure the drive belt shields are in place and in good repair Remove any grass or other debris which may be wrapped around the cuttershafts ends e Inspect the condition of deck skid shoes and hardware OPS B 0026 A Do not put hands or feet under mower decks Blade Contact can result DANGER in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up srL 2 lt O lt n LLI D O Versa 11 12 Operation Section 3 18 2012 Alamo Group Inc OPERATION TIMBER CAT HEAD INSPECTION e Inspect blade and bolts for looseness and excessive wear Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintenance Replace damaged and worn blade to keep unit operating properly e Ensure hydraulic cylinder is installed and
144. g requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator Instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor or implement in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video b DVD Format AEM FEMA Movver Operator Safety Video Mower Operator s Manual m AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Movver Model serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut Street seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video alamo group com To the Owner Operator Dealer This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times A Manual canister is provided on the implement where this manual can be properly stored If you lose or damage this manual a free replacement manual can be obtained from an authorized Alamo Industrial dealer or by down loading the manual from the
145. ght gauge to allow for the expansion of the oil Oil is added through the filler tube if your tank does not have a filler tube then fill through the return filter located on the tank Thoroughly clean the cap area around the filter to prevent oil from contamination Remove the cap and add the proper viscosity grade of FILTERED oil to achieve the proper level Never assume any oil is clean including new Sight Gauge Oil Level Low Low oil level in the reservoir is caused by leakage or improper filling If leaking locate the area of the leak and repair the leak at once Loss of fluid can cause severe amp catastrophic damage to the hydraulic components NOTE After initial start up the mower may require more oil to bring the oil level back to the proper level This is normal Air trapped in the hydraulic components was displaced by the oil causing the oil level to go down in the tank Oil must be added to reach the proper level or cavitation could result VERSA 11 12 Maintenance Section 4 8 O 2012 Alamo Group Inc MAINTENANCE Blades Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance Blades should always be replaced in pairs Blades of different weights can cause serious A CAUTION imbalance and damage to the machine and personnel When replacing blades take care to replace the blade bolts nuts and wash
146. ghtened If the vibration is gone the drive portion of the mower is running smoothly then the vibration is probably coming from the cutter shaft it could be a pulley out of balance or a faulty belt with a varying cross section but this is not likely The cutter shaft will run out of balance if 1 Wire rope string rags etc around the cutter shaft are holding the knives in a folded back position Remove such foreign objects and be sure all knives are free to swing to the extended position 2 Knives are missing or broken Replace missing or broken knives 3 Knife hanger lugs are broken off shaft This condition usually results from continued operation in contact with large hard objects where the knife hanger lugs themselves are hitting the hard objects Lugs should be replaced using arc welding equipment so as not to direct too much heat in one area of the shaft 4 Cutter shaft ball bearings are worn enough to have radial play in them Replace ball bearing and other worn parts to eliminate play 5 Shaftis bent The shafts are straight within a couple of thousandths of an inch when they are made t is possible that they will become bent in use such as if the shaft is hooked on a stump while the tractor is moving forward at a good speed 6 Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibration The same is true of the cutter shafts on the Flail Mowers The actual speed at wh
147. gl s antes de operar o equipamento peca para algu m traduzir as mensagens de seguran a ou visite a web e obtenha tais mensagens ou os decalques traduzidos Manual do Operador m www algqr com abv APERIGO Operator s amp Parts Manuals ral www algqr com apm sur le site Internet pour voir la traduction des autocollants et des messages de s curit Manuel de l Op rateur m www algqr c AA GEFAHR Falls Sie Deutsch nicht lesen k nnen Lassen Sie sich bevor Sie das Ger t in Betrieb nehmen die Sicherheitshinweise von einer geeigneten Person in Ihre oprache bersetzen Oder suchen Sie auf unserer Website nach bersetzungen von Schilderaufschriften und sicherheitshinweisen Benutzerhandbuch om abf General Safety Boom www algar com abe oafety Video BE SAFE BE ALERT www algqr com abv gt BE ALIVE BE TRAINED before operating the Mower Safety Training Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book SIITANAMO The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment t is important that Every Mower Operator be educated in the operation of their mowi
148. he bank of five valves actuates the DOOR cylinder This valve just like the tilt valve has three positions Pulling the valve handle backward will cause the door to open If the handle is released the valve will automatically return to the center and the door will be LOCKED in position Pushing the handle forward will close the door Again if the handle is released the valve will automatically return to the center and the boom will be LOCKED in that position Versa 11 12 Operation Section 3 32 2012 Alamo Group Inc OPERATION 8 4 Head Swivel Optional Toggle O u O Z Ops 1471 To actuate the head swivel first pull the flip the toggle switch to the ON position The fifth handle in the bank of five valves will now be able to actuate the head swivel Pulling the valve handle backward will cause the head to swivel to the right clockwise rotation Pushing the handle forward will cause the head to swivel to the left counter clockwise rotation Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER to prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC Versa 11 12 Operation Section 3 33 O 2012 Alamo Group Inc OPERATION 8 5 Hydro float Operation Optional System Accumulator To Control Valve lt O lt LLI an O lift Cyli
149. her persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 A DANGER Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped 56 12 AWARNING Versa 11 12 Operation Section 3 8 2012 Alamo Group Inc OPERATION 4 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract the boom arm to the transport position Park the tractor on a level surface place the transmission in neutral and set the parking brake Shut down the tractor engine remove the key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower head movement have come to a complete stop Use hand rails and extra steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow and other matter has accumulated on the steps and handrails Never rush or jump off the tractor OPS B 0002 PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving A DANGER BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO brake and or set the tractor transmission in park
150. hile seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS B 0003 Versa 11 12 Operation Section 3 9 O 2012 Alamo Group Inc Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a A DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 6 CONNECTING ATTACHING HEADS TO THE BOOM VVith a forklift or hoist lovver the Boom VVeldment down on the A Boom Head Align the Boom Weldment with the A Boom Head Hitch Post Insert special bolts 1 x 9 item 1 and item 2 3 4 x 5 1 2 into Boom Weldment and Hitch Post Attach nuts 1 item 3 and item 4 3 4 to bolt and tighten securely Note Additional support may be needed FE at the end of the Boom to aid in installation OPS B 0004 B lt O T x LLI D O 6 1 Connecting Mower Head Hydraulics Attach the 1 1 4 Hoses with the spiral steel band from the Articulating Arm to the hydraulic motor on the A Boom Head Refer to Figure Op 16
151. hind the machine as well as along each side Post signs accordingly OPS B 0008 lt O lt LLI an O Q TRASH BASURA Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sem o5 Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or wh
152. hours check all bolts and nuts for proper tightness Tighten any bolt or nut found to be loose Periodically check the hydraulic connections for oil leaks Visually inspect the hoses for damage and replace as necessary Periodically inspect blade stroke adjustment by running the head at normal operating speed 540 PTO and checking that the upper and lower blades line up perfectly the instant of reversal when they change direction Mnt B 0007 Improper adjustment is also indicated by an abnormally high shock load on the hydraulic system during blade reversal This is due to the hydraulic cylinder reaching its stroke limit causing the pressure relief reversing components to engage Continuous operation in this mode will result in oil overheating and premature failure of components If the unit is improperly adjusted follow the stroke adjustment procedures below LLI Q lt lt lt LLI lt lt Stroke Adjustment Figure Mnt 0008 Position the head in a safe area for operation If necessary barricade the head to prevent contact Valve Push while it is being operated Button Remove the cover and loosen the two jam nuts valve Push Item 1 See Figure Mnt 0008 Screw the two Button spring bolt assemblies Item 2 in toward the valve push buttons Start the unit and bring the speed up to normal operating speed 540 PTO Check the blade overlap Adjust the spring bolt assemblies Item 2 one by one until the upper
153. i removal from Lexan Margard Sheet nene nennen nnne nnne nnn a sanas 4 13 Proper Torque for Fasten S ek b b p dtes atus dto best steak a atc demas a edes 4 13 SPINDLE SERVICE PROCEDURE 02960553B and 029605530C esee nnne nnns 4 15 CLEANIN date s no ba oyu a a na a pe aa b L HQ 4 16 INSPEC TION a o s n Ss Du asan o an 4 16 ROLLER BEARING REPLACEMENT n s RU das use b b 4 17 TIMBER CAT FIE AD EE 4 18 BUZZD Al MEAO b ana masala da 4 19 FA AYE e E LEE 4 22 Flall Axe BlaG SANSPECAON uu m 4 23 Flall Axe Blade Bolitinspeciioh ata pese b bn aa aa 4 24 General Information on Flail Mower Vibration cesse Hmmm mI aaestateeseeeeeeseseseseoeeseseseoauoaaaooonn 4 25 SAFETY SECTION SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these oafety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are r
154. ich the harmonic will occur will vary with each mower and each installation To avoid this harmonic vibration when operating the mower it may be necessary to adjust the engine speed of the tractor up or down Some units have a harmonic vibration which occurs below the nominal operating speed On these units it will be noticed that there is always a little vibration at a particular RPM as the mower is being sped up to operating speed This occurs as the shaft passes through its normal harmonic vibration point As long as the mower is opened at the proper speed then harmonic vibration will not be an issue VERSA 11 12 Maintenance Section 4 25 O 2012 Alamo Group Inc ou dnour ourepy 2102 O ce 1 Pepunbas uorooesg 21 11 VSYIA 9290 OlMYMOH OAILNAS NI YO LI YAL 130 Old 3d NOIDYLOY uoise ue eueynseJ anb ejusuoduioo 2217777757 5 ja Jesneo apand Old ap PEP OO A ep osaoxa mr pee E 5 91905 3 dd OFS 30 YOLOVYL 130 VINOLVLID g icla EE Dee 8 O vzu4n4 JA YOL Old JA qvqIOOT3A INO 43345 Old YOLIWNL v v YNINOYIA v 1S3 44440 31N3IAV TOS INdM OVS Wd OVS YYNINOYIN Y1S3 44440 Y 3NIHOVIA SIH L 3 Lv3dO 0690 EZaqg3 3 d peau e 2 5 ap SILNY m JO OEJ ap JOJOU 3O Vd V e eLZA2N 9Utuo eu Buiuoeo dde 340438 euiBue JOPEJ 440 LAKS e EJ920H El ap SE seuosied i SE YONJINYIN e aM AS Sedi madi e 31M3niN O VIYAS NOIS31 YVL
155. if the mower head does not have wheels or rollers the mower head should be operated and controlled so that the head remains slightly above the ground surface since it will not float on the skid shoes alone Pushing the handle forward from the locked position will lower the boom Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position Make certain that the Boom swing path is clear of bystanders power lines and obstruction A DANGER to prevent injury electrocution and possible machine damage Swing Boom SLOWLY CAREFULLY Avoid sudden starting and stopping Versa 11 12 Operation Section 3 30 O 2012 Alamo Group Inc OPERATION VERSA BOOM DIPPER The third handle in the bank of four valves actuates the DIPPER cylinder Like the swing valves this has three positions Pulling the valve handle causes the boom DIPPER cylinder to lift the small boom UP Make certain that you do not lift the head in such a fashion that you lift the left rear wheel CAUTION off the ground Install weight as needed to keep at least 1000 lbs on the left rear wheel If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the valve handle will lower the boom Again if the handle is released the valve will automatically return to center and the boom will be LOCKED in position Make certain that the Boom swing path is clear of
156. il if low e Change hydraulic oil filter and hydraulic oil according to maintenance schedule e Ensure there are no oil leaks and fitting are properly connected e Inspect overall condition of hydraulic pump Inspect pump drive shaft Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the resevoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove the breather cap element and depress the spring loaded pressure valve to release any excess air OPS B 0024 C z e t D TT A O A WARNING Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to prevent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin ops o001 MISC Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when
157. ild or replace as required Check valve Pilot pressure and Load sense check valves Replace or fill as required Replace oil and clean components Check Fuses wires etc and repair as required Test then replace or repair as required Operation Section 3 55 O m 2 lt O lt LLI an O Problem Cylinder Moves Spongy or Jerky Cylinder Moves Some Functions But Not All Cylinder Rod Bent Versa 11 12 O 2012 Alamo Group Inc Possible Cause Ar in oil Wrong Oil Used Oil is cold Faulty Pump or Pump drive Workport reliefs set too low Faulty Joystick Controller Oil Level too low Faulty Solenoid valve Contamination in valve Faulty main spool or valve section Bad Control Module Incorrect Hose Routing Incorrect Work port Relief installed Work Port relief failure Cylinder Failure One way Flow restrictor installed in wrong port or backwards Pump Worn out Air in oil Engine RPM too slow Operator Abuse Misalignment of Cylinder Lugs bent boom Work Port Relief improper setting or failure Interference with another component OPERATION Remedy Identify the source of the Air Replace Oil if Required or cycle the mower several times to purge the oil Check Specifications for proper oil and replace System must be warmed to at least 40degrees F for proper operation Check or test then replace or repair as required Test relief pressure and repl
158. in place and are secured properly OPS B 0022 B O z d O Z Never attempt to lubricate adjust or remove material from the Implement while it is in A WARNING motion or while tractor engine is running sc 20 HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the valve weldment Ensure fitting is properly connected e Inspect condition of nylon bushings OPS B 0023 B Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sa 15 Versa 11 12 Operation Section 3 15 O 2012 Alamo Group Inc OPERATION HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type o
159. ing gear disengage the laj ra L JI erop 4 TRANSMISSION SET PARKING PARK BRAKE U m wem or while the engine is running Operate the Tractor controls from the P Z tractor seat only sc o iz 4 5 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the ignition key switch e Locate the engine shut off control Locate the hydraulic control levers Locate the light control lever Locate the brake pedals and clutch e Locate the PTO control e Locate the 3 point hitch control lever Locate the boom operating controls joystick or valve bank Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place e The parking brake is on e The tractor transmission levers are in park or neutral The boom operating controls are in the neutral and off position The PTO control lever is disengaged e The hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor w
160. inspect all Lower mower Stop engine Set mower head Thrown Objects moving parts lubricate head to ground orl remove key securely on the Hazard Ensure drivelines and tighten block up before before ground before blades rotate all fasteners servicing conducting servicing blades clockwise viewed maintenance from above mower head AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN AAWARNING GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT Pump solenoid valve or PTO driveline connection before servicing mower head WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components b
161. ious section Boom moves under its own power Loose Fittings Wrong Fittings Installed Damaged or defective fitting cracked Fitting Port cracked Faulty Seals on Cylinder Gland Damaged Cylinder Rods Cylinder Rods Bent Incorrect Hose Routing Wire Harness improperly Installed Operator Perception of Correct Operation is incorrect Cylinder Control Pump Failure all functions affected Load Sense Signal Not reaching the pump Low Or Improper Oil in Hydraulic system Contamination of Oil causing restricted flow in the valve No voltage to Joystick Controller Faulty Joystick Controller Remedy Check Allowable Drift rates in Service Manual Test to confirm and repair or replace Check Relief Pressures Repair or replace as required Confirm with tests Repair or replace as required May be root cause of any internal Leakage Test oil and replace as required review the previous section Check for cracks and retighten Replace with Correct fittings due to over tightening replace hose or fitting Repair or replace Cylinder or port Disassemble and Replace Clean or Replace the Rod as required Determine Cause of Overload Replace the Rod Check Hose Diagram in the Service Manual and route the hoses correctly Confirm incorrect placement and Re attach the harness connectors as needed Consult the Operator s Manual for Correct operation and communicate with the Operator Test pump to confirm Rebu
162. ission into park engage parking brake and remove key WHEN connecting and disconnecting the mower head or boom DO NOT crawl or walk under raised mower head or boom Refer to Instructions in Operation Section WHEN CONNECTING IMPLEMENT DRIVELINE If equipped TO AVOID implement driveline coming loose during operation LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft e SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations e CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines too long can bottom out e Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause Excessive vibration thrown objects blade and implement failures by doubling operating speed ncreased working length exposing unshielded driveline areas and entanglement hazards PN CDBM 01 VERSA 11 12 oafety Section 1 5 O 2012 Alamo Group Inc gt LL lt YN SAFETY THROWN OBJECTS HAZARD
163. ith an electric over hydraulic valve 7 Utilize blocks jack stands or a suitable over head hoist to support the weight of the boom section and remove pressure form the cylinder mounting pins 8 Check to see that the cylinder to be replaced is not under pressure by moving the cylinder pins by hand The pins should be loose and should slide form the pin bore easily If the pins are tight and cannot be moved the cylinder may be under pressure Make sure the boom components are properly supported and that the pressure is relived from the circuit 9 Oylinder assemblies are heavy and can fall when the pins are removed Support the hydraulic cylinder with a suitable hoist or jack 10 Slowly loosen the hydraulic connections to the cylinder Carefully unscrew hose fitting and allow any remaining pressure to bleed off Use Extreme Care Oil must be cool and the technician should stand to the side to prevent exposure to any hydraulic oil Always consult the Material Safety Data Sheet and wear any required Personal Protective Equipment A catch pan may be required to retain any spilled oil 11 Cap both ends of the fitting with suitably sized metal caps 12 Remove the cylinder pins starting with the ROD end cylinder pin Make sure the cylinder is properly supported and remove the base end cylinder pin The cylinder may be heavy use proper lifting techniques to lift and handle the cylinder If needed get assistance from another person to safely lift the
164. ive Torque load Impact with solid objects or excessive loading Housing Breaking due to abuse of mower due to high ground speed Loss of Bolt torque at Due to excessive loading Check bolts daily flange or at motor section and replace or repair as required Versa 11 12 Operation Section 3 57 O 2012 Alamo Group Inc lt O lt LLI an O Motor Overheating Motor Shaft Seal Leaking on return side of the Problem Possible Cause Motor Inoperative Low Oil level or No Oil Won t Run Improper Oil Used Solenoid valve Failure or O ring Failure at the Solenoid Valve No voltage to Solenoid Valve Incorrect Wiring at Solenoid valve Spindle Locked up Oil Level Too Low Incorrect Oil Used Air in Oil Engine RPM too high Excessive ground speed for mowing conditions Excessive ground contact with blades Internal leakage in pump or motor Relief valve malfunction Restrictions in the system Excessive Back Pressure motor Incorrect oil used Shaft Seal worn Failed Seal Retainer Defective Motor Flange casting OPERATION Remedy Fill or replace as required flush and replace the oil Remove the solenoid valve and inspect Replace as required Check harness connections fuses and wires Wrong plug installed Maverick and Machete Timbercat harness plug used in place of Other mower plug Reconnect with proper plug Check by spinning blades See Section on spindle failures Fill or replace as r
165. ive ground speed Overload or impact with solid objects Vibration Blades or blade bar bent or blade missing Q Poor or missing welds Manufacturing defect m Deck Worn On Mowing over sand or rocks Operator abuse Underside Cutting gt Head Only Abusive operation Operator abuse movving heavy debris Normal operational wear Normal wear over time can result in cracks or lt damage Check deflectors and guards Replace as required Hydraulic System Noise Restrictions to oil flow in Identified by concentration of heat due to Line Squeal the system restriction bent hoses or contamination Relief Valve Malfunction Relief setting too low will result in generation of heat Adjust or replace as needed Cavitation induction of air into the system due to leakage Wrong Oil Used Flush and refill as required Hydraulic System Excessive Engine RPM Engine RPM should not exceed 540 PTO Overheating speed as indicated on the tractor tachometer Restriction in Hydraulic Identified by a concentration of heat due to System crimped hydraulic line relief valve failure or contamination Relief Valve Set too low Test and adjust or replace as required Internal Leakage due to Test pump and motor Replace or repair as wear required Excessive Pump or Motor Test pump and motor Replace or repair as Wear required Wrong Oil Flush and refill as required with proper oil Abusive Operation Heavy Operator abuse Material or debris Motor Flange or Motor Excess
166. k for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0050 Versa 11 12 Operation Section 3 20 O 2012 Alamo Group Inc OPERATION 7 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that could cause damage tothe blades Original Blade Edge Damaged Blade Bar Cause Blade Bar contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist O U u O Z Original Blade Edge Excessive Blade Wear Cause Mower height settoo low Blade used pastintended life Remedy Replace blades more often Adjust mower height for mowing Conditions to Ops 1243 eliminate blade to ground contact OPS B 0062 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or e Any cracks are visible or e Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 27 12 7mm or material on the leading edge has been worn away by m
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169. ligned O Mount Kit Pre Operation Check Complete MOWER O Mower Wing Adjust Level With The Center O Spindle And Motor Bolts Properly Torqued O Mower Wing Check For Proper Raising Operation O Spindle Oil Level LI Drivelines Check Max Turn Radius D Blade Carrier Bolts Properly Torqued Retaining Pin In Pull Type Hitch Height Adjustment Place L Mounting Hardware Properly Torqued O Mower Cutting Height And Level Adjusted SAFETY ITEMS O Cutting Shaft Bearings Lubricated O Protective Shields Operation And Installation L All Hardware Properly Torqued O Driveline Clutch Torque Limiter Adjust And Run In O Tire and Air Pressure Lug Nuts Correct Torque O Safety Decals Installed O Wheel Bearings Check Grease and Preload O Operator s Manual Supplied ATTACHMENTS amp INSTALLATION O Tractor PTO Shield Installed El Deflectors Front And Rear O 5 M V Emblem Installed If Needed O Shredding Attachments O Tongue Jack Installation and Operation O Correct Blade Rotation Direction O Safety Tow Chain Installed E Axle Arms And Beams O ADMA Driveline Safety Manual Supplied O Tongue And Control Rods Installed And Adjusted H AEM Mower Safety Manual Supplied in Canister O All Bolts Pins And Nuts Proper Torque AEM Mower Safety Video has been shown to Purchaser TABLE OF CONTENTS SAFETY SE EE 1 1 GENERAL SAFEIY INSTRUGIIONS AND PRACTICES rin tite idilio 1 2 OPEO o toe 0 0 li c uu E i EM 1 3 Ee 1 4 CONN
170. ll the grease fitting into the hole in the center of the housing between the bearings and fill the housing with EPZ2 grease P N 00900000 stopping when the lubricant covers the upper bearing approximately 11 oz 14 Install the breather plug in the top hole 15 Install spindle in mower deck and assemble in reverse order Torque the blade bar or pan bolts to 400 ft lbs Torque motor to spindle bolts to 85 ft lbs Torque spindle to deck bolts at 175 ft lbs VERSA 11 12 Maintenance Section 4 16 O 2012 Alamo Group Inc MAINTENANCE ROLLER BEARING REPLACEMENT DETAIL OF ROLLER BEARING Securely support mower while removing and installing roller assembly 4 CAUTION S x di Mnt B 0029 gt lt LI lt gt lt C m If installing a roller with pre assembled bearing and bracket assemblies remove the old roller proceed to step 11 1 Remove roller and both bearing and bracket assemblies from mower Lift the mower only high enough to remove the roller assembly 2 Slide bearing and bracket assemblies off each end of roller If replacing with new bearing and bracket assemblies proceed to step 9 3 Remove roller bearing and housing assembly attaching hardware Remove assembly from bracket Inspect seal between assembly and bracket for brittleness cracks wear and tear Replace if necessary If replacing with new roller bearing and housing assemblies proceed to step 8 Remove grease
171. lly worn bolts or bushings may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts and new bushings whenever replacing the Blades To tighten bolts and nuts first apply thread lock to nut Make sure to tighten bolts and nuts just enough to allow the blades to swing freely and not bend the cuttershaft lugs If cuttershaft lugs are bent together because of over tightening the blades will not swing freely OPS U 0043 LLI Q lt lt lt LLI Z lt Ops 1467 VERSA 11 12 Maintenance Section 4 24 O 2012 Alamo Group Inc MAINTENANCE General Information on Flail Mower Vibration FLAIL MOWERS INFORMATION BULLETIN NO 5 EXCESSIVE VIBRATION Vibration is a MONSTER and if allowed to continue unchecked can cause the complete break up of a machine in a very short time A properly operated Flail Mower will produce very little vibration If vibration does occur the mower should be stopped and the trouble corrected as warranty does not cover failures resulting from continued operation after something happens to cause the mower to vibrate excessively Vibration is caused by a rotating part which is out of balance This could be the cutter shaft or on those models having a universal slip joint assembly drive shaft from the drive shaft If the two extreme ends of the drive shaft the yoke spline which fit on the t
172. look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are driving is wider than the tractor tire width and or extends beyond your lane of the road OPS B 0014 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake taillights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models where only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS B 0015 Versa 11 12 Operation Section 3 50 O 2012 Alamo Group Inc OPERATION When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to
173. lts too long Interference due to bent seal protector Wire harness incorrectly installed On Off switch malfunction Short to ground in wire harness Battery failure Tractor issues Remedy Indicated by catastrophic failure of the upper bearing See the previous section Disassemble the spindle and inspect the bearings for wear Re assemble following the bearing pre load specifications in the Technical Service Manual Installing the incorrect bolts too long for the blade carrier will allow the bolts to contact the lower bearing and will lock up the spindle Install the correct bolts Inspect the seal guard ring welded to the blade carrier or bar Replace or repair as needed Check hamess attachment to the ignition switch and to the battery Also check for proper ground Inspect to ensure power to switch is interrupted when the switch is in the off position Inspect for damage or heat stress to the harness Check for shorted wires or melted insulation Check proper connection to the ignition switch and battery Test the battery and replace per the tractor manufacturers recommendation Follow tractor manufacturer recommendations for troubleshooting electrical problems with the tractor Operation Section 3 61 O m 2 MAINTENANCE SECTION Maintenance Section 4 1 TT O z lt z TT ba lt lt MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically
174. m lt ENTANGLEMENT HAZARD TO AVOID SERIOUS INJURY AND DEATH e Replace Master PTO shield after disconnecting implement from tractor Tractor PTO Guard Cubierta del PTO VERSA 11 12 Safety Section 1 37 2012 Alamo Group Inc SAFETY Ai PELIGRO A DANGER Si no puede leer ingles antes de poner en S vous ne savez pas lire le funcionamiento este equipo solicite que francais avant d utiliser alguien le traduzca los mensajes de l quipement demandez une seguridad o vaya al sitio web para consultar personne de vous traduire les los mensajes de seguridad y las etiquetas ya messages de s curit ou allez traducidos sur le site Internet pour voir la traduction des autocollants et des messages de s curit EI Manual del Operador Seguridad video Manuel de l O p rateur LO ERE www algqr com abs www algar mias www algqr com abf SAFETY Caso voc n o leia ingl s Falls Sie Deutsch nicht lesen k nnen antes de operar o Lassen Sie sich bevor Sie das Gerat in equipamento peca para Betrieb nehmen die Sicherheitshinweise algu m traduzir as mensagens von einer geeigneten Person in Ihre de seguran a ou visite a web Sprache bersetzen Oder suchen Sie e obtenha tais mensagens ou auf unserer Website nach bersetzungen os decalques traduzidos von Schilderaufschriften und Sicherheitshinweisen Manual do Operador Benutzerhandbuch Dau LL E www algar com abp www algqr com abg
175. n 4 11 2012 Alamo Group Inc MAINTENANCE Hydraulic Component Maintenance Schedule Hours of Operation Component ___ installation 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 x EX OmU O C S 0 00 5000 J eh Return Canister Filter Element wsaeim x x pr Hydraulic Oil Change x po po po po x yirdi Ol Paricl GouniT sin x 3 Lx EE Hydraulic Tank Breather Filter Lraas inspect T Loosst Hydraulic Tank Suction Screen inspect nepe WE ERIT RGEGINSBESSAD 39a 1 Mower Blades Replace INSPECT DAILY x x x x x x x x x x x Blade Bolts Replace INSPECT DAILY T 1 x x x x x x x x x x x _ Blade Bar Assembly Replace 60 wsaeo x j X Spindle Lube Replacement INSPECT DAILY x x lx Spindle Bearing Pre load Inspection x x x x x x x x x x x x WEE E ES ESO AO King Pin Bearing Replacement istatai T pr pe Pivot Pin Bearing replacement Steel instataon po x po po Pivot Rin Bearing Replacement Fiber tel 144 7777777777 EE Inspect Operation And Safety Decals Replace when faded torn or missing Repeat the
176. nd Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Do Not exceed 2 MPH while operating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 Mow at the speed that you can safely operate and control the tractor and mower The A WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 07 Versa 11 12 Opera
177. nder Needle Valve To Control N Val uds Tee Op 208 The optional hydro float system provides a positive lift on the boom allowing it to respond move easily to changes in the terrain This is accomplished by inducing a positive hydraulic oil pressure in the lift cylinder using an accumulator The accumulator is shipped precharged on a whole good If received in a separate kit or as replacement part the accumulator will NOT be precharged t must be charged to 90 psi with dry nitrogen gas to function properly It does not require any maintenance or adjustment after charging and initial installation To operate the hydro float system fully open the needle valve move the mower head into position and begin mowing Do not lock the lift lever into the float position Doing so will defect the hydro float function To turn the hydro float system off lower the boom and head to the ground move the lift function to the float position until it locks and then fully close the needle valve If the cylinder hydraulic system ever needs to be serviced the same procedures as a non hydro float system are to be followed that is before servicing lower the boom and head to the ground turn off tractor set brake remove key and move each valve lever back and forth several times to relieve any line pressure that may be present due to the weight of the boom or as in the case with the hydro float system pressure in the accumulator Versa 11 12 Operation Sec
178. nder boom with 90 fittings Pressure Boom Arm P Mnt B 0009 LUBRICATION Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause extra grease to spill from the relief Grease fittings are located in front of the machine just above the blades VERSA 11 12 Maintenance Section 4 19 O 2012 Alamo Group Inc MAINTENANCE Belt Tension Adjustment Figure Mnt B 0010 Loosen nuts on the 4 studs and the jam nut Use a hand wrench or socket to tension the belts A Never use power or air equipment to tighten belt This could cause damage to belt sheave CAUTION shaft and bearings Once the belts begin to tighten small adjustments will produce large changes in tension Belts should be tensioned 15 20 lbs of force for 5 16 inches deflection Tighten nuts on studs and jam nut to hold tension BELT TENSION ADJUSTMENT LLI Q lt lt lt LLI lt lt MEASURE FORCE AND DEFLECTION WITH BELT TENSION METER 5116 SEN D Mnt B 0010 VERSA 11 12 Maintenance Section 4 20 O 2012 Alamo Group Inc MAINTENANCE Lubrication Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause a mess when extra grease squirts out of the relief Grease fittings are on front of machine just above the blades Belts Check the belt tension daily Your buzzbar is
179. ndition to ensure the information is available to the operator at all times FRAME ASSEMBLY e Inspect condition of mounting frame weldment e Inspect condition of Turret Frame Assembly Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with SCTEVVS e Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS B 0021 A z e t D TT A O Frame Weldment Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sem 6 Never Leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sem a Versa 11 12 Operation Section 3 14 2012 Alamo Group Inc OPERATION BOOM ARM ASSEMBLY e Inspect condition of each arm section weldment Ensure all pins are in place e Ensure all bolts and screws are properly installed e Check condition of teflon bushings at boom pivot points e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders
180. ng equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operators manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Industrial If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each price of equipment Tractor and Mower Understand the intended use and the potential hazards before operating the equipment The information and material listed above along with this Operator s Manual can assist you in meeting the OSHA requirement for Operator annual training OSHA TRAINING REQUIREMENTS The following trainin
181. ng including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing DO NOT OPERATE with any thrown object shielding missing damaged or removed RIGHT OF WAY Highway MOWING Stop mowing if any bystander comes within 300 feet of the mower Noshielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING side skirts skid shoes and blades in good operational condition 2 RAISE CUTTING HEIGHT to 6 INCHES minimum 3 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 4 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks post curbs guardrails or ground while mowing PN TOBM 01 Objects objects objects VERSA 11 12 Safety Section 1 6 O 2012 Alamo Group Inc SAFETY THROWN OBJECTS HAZARDS Continued Mower Thrown Raised Mower Keep mower door Inspect rea Do not let blades Objects Hazard Thrown closed when traffic remove foreign contact solid comes within 300 feet Objects objects objects MOWER OPERATION DO NOT exceed mower s rated Cutting Capacity or cut non vegetative material e USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area Do Not mow in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab e ADJUST mower head close and parallel to gr
182. o be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of the unit is maintained OPS B 0007 O U u O Z Do not mow with two machines in the same area except with Cab tractors with the windows 4A WARN ING closed sem 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing scm 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING AWARNING Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Struct
183. o waiver of any terms shall be deemed to be a waiver of any other term If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Alamo Industrial Implement Model SerialNumber Date Purchased Dealer Oo ATTENTION ALAMO INDUSTRIAL READ YOUR OPERATOR S MANUAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 830 379 1480 AAMO VERSA 11 12 Introduction Section 2 5 2012 Alamo Group Inc NOILONGOAULNI OPERATION SECTION Operation Section 3 1 OPERATION ALAMO INDUSTRIAL VERSA BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial Booms are manufactured with quality material by skilled workers The Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications The boom and heads are equipped with safety warning decals protective deflectors shields and other safety features to provide operator and passerby protection however no shielding is 10096 accurate ALL safety equipment and safety warning decals must be
184. oller Bearings Rear Shield TIMBER CAT SICKLE BAR Width of Cut Blade Bar Blade Direct coupled operating hydraulic cylinder fexcludes pitman HEAVY DUTY GRASS FLAIL Width of Cut Cuttershaft Knives Hyd Motor Rating Deck Thickness Versa 11 12 O 2012 Alamo Group Inc 60 Single leaf 5 x7 8 14 x3 x 1 2 free swinging Gear type 74 HP at 2500 PSI 14 gauge 1 4 thick 3 8 bar cross braced Full length replaceable 3 ply rubber belting front amp rear 48 4 1 2 dia steel tube 3 8 wall greasable bearings 16 ea 2 pound 360 deg swing reversible Gear Type 76 HP a 3000 PSI Q 2400 RPM 3 8 4 square cross tube Full length replaceable 5 1 2 dia tube adj 3 4 to 6 Removable full width steel front 7 1 2 Four blades each 26 in diameter and 3 16 thick Cuts up to 4 diameter tree limbs 38 HP Formed of 3 16 sheet steel 3 8 Tapered with factory set pre load 10 gauge steel formed for stiffness Cuts up to 4 tree limbs o or 7 5 8 thick T I steel 48 or 60 4 1 2 balanced tube greasable bearings 36 pair of 3 o knives are standard Gear Type 76 HP 3000 PSI 2400 RPM 10 gauge Operation Section 3 3 O m 2 OPERATION End Plates 1 4 thick Deck Frame 2 718 tube full width front amp rear okid Shoes Full length replaceable Rear Roller 6 tube greased bearings Debris Deflector Full width rubber cover
185. olts are tight The Deflectors are in place and in good condition o o y y o The Mower shields are in place and in good condition The Skid shoes are in good condition amp tight O U u gt gt O Z There are no cracks or holes in mower deck The Hyd motor mounting bolts are tight The mower head spindle housing is tight and lubricated Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER Versa 11 12 Operation Section 3 23 O 2012 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection LANMO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments 1f Start of Shift not O K The flashing lights function properl AAA SMV Sign iscleanandvisible The tires are in good condition with proper pressure O L o y O The wheel lug bolts are hl The tractor brakes are in good condition yO The steering linkage is in good condition y OO There are no visible oil leaks ll The hydraulic controls function properly ROPS or ROPS Cab is in good condition y OO The seatbelt is in place and in good condition 3 point hitch is in good condition ll drawbar pins are securely inplace
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187. ore than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM b 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 Versa 11 12 Operation Section 3 21 O 2012 Alamo Group Inc lt O lt LLI an O OPERATION 7 4 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects TIN m CJ A an n ann n bik Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER the Blades IMMEDIATELY if either blade bolts has e Visible cracks or e fthe recessed area on blade bolt is worn off or e f Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catas
188. ound without exposing blades ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire rocks posts curbs guard rails and fixed obstructions CLOSE Mower door and stop operating if bystanders come within 300 feet of the mower Keep mower door closed when cutting close to the ground e Open door only to cut large brush or tree limbs Close door immediately after cutting limb e DO NOT push mower head down onto material to cut it use the front tips of the mower blades to cut into the material DO NOT operate mower when mower is in transport position e STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and concrete structures 1 BLADES CAN FAIL from impact and objects can be thrown with great velocity 2 INSPECT and REPLACE any damaged blades 3 CHECK blade carrier and REPLACE if damaged DO NOT mow in standing water TO AVOID possible BLADE FAILURE e AVOID MOWING in reverse 1 STOP PTO and back up mower 2 LOWER mower engage PTO and mow forward DISENGAGE mower head and wait until BLADES stop rotating before raising mower to transport position DO NOT ENGAGE PTO with mower in transport position e STOP mowing when EXCESSIVE VIBRATION occurs 1 STOP PTO and tractor ENGINE 2 INSPECT mower for vibration source 3 REPLACE any damage parts and bent or damaged BLADES PN TOBM 02 VERSA 11 12 oafety Section 1 7 O 2012 Alamo Group Inc gt
189. ovver to the centerline of the tractor The desired alignment is that the centerlines of the tractor and movver are parallel to each other Misalignment contributes to streaking due to the skid shoe laying a vvide strip of grass flat This flattened grass is sometimes not picked up by the movver on subsequent passes Misalignment also contributes to excessive power consumption because the side skirts tend to doze material against the side of the mower adding drag to the tractor Alignment problems can easily be seen by standing in the front or rear of the machine Align the front and rear of the machine Align the front and rear edges of the rear tire and compare to the side skirt of the movver movver head resting on the ground Versa 11 12 Operation Section 3 29 O 2012 Alamo Group Inc OPERATION 8 2 Operating the Control Valves Versa Boom Mount VERSA BOOM SWING The handle nearest the center of the tractor in the bank of four valves actuates the SWING cylinder This valve has three positions and operates in three ways Push the valve handle forward and you admit hydraulic fluid to the Rod End of the SWING cylinder causing the boom to swing out to the right side of the tractor See Diagram If the handle is released the valve will automatically return to center and the boom will be LOCKED in position Pull the valve handle back towards you and admit hydraulic fluid to the dead end of the cylinder causing the boom to swing b
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194. perly sized side mounted oil reservoir maintains the proper oil temperature without the addition of costly oil coolers Interchangeable The durable boom mower frame is interchangeable with the side mounted Versa Rotary Flail and Ditcher Available Boom Lengths 17 20 and 25 Minimum Tractor Requirement 80 engine HP 85 wheelbase 6000 LB shipping weight Warranty One year parts and labor Non governmental users subject to a modified policy Only genuine Alamo Industrial OEM parts may be used for warranty replacement Cutting Head Options Optional Equipment 50 amp 60 Boom Axe Quick Hitch attachment system Flail Axe Brush Cutter Special paint BuzzBar Heavy Duty Grass Flail 60 Timber Cat Sickle Bar Limb Cutter VERSA 11 12 Introduction Section 2 3 2012 Alamo Group Inc INTRODUCTION DIRECTION Throughout this Manual front and rear left and right are determined by the normal direction of travel the same as driving an automobile Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration
195. ponents and costly repairs Alamo Industrial offers fluids filters and oil analysis capabilities to help you maintain your hydraulic powered machine Please be sure to follow the oil amp filter change procedure that is outlined for your mower There are two types of hydraulic oil used by the factory reference the chart below Mobil DTE 16m and Chevron 1000 THF Also note the ISO cleanliness requirement for your mower odia Oil Tvpe Oil Filter Change Oil Change yP Specification Recommendation Recommendation A BOOM Chevron 1000 1 18 16 14 First 100 every 500 First First 500 every THF or 12 months 1000 or 12 months AXTREME UTF Chevron 1000 1 18 16 14 First 100 every 500 1 First 500 every THF or 12 months 1000 or 12 months BRAHMA ISO AW68 Mobil DTE 16 14 11 First 100 every 500 1 First 500 every 16m or 12 months 1000 or 12 months EXTEN A UTF Chevron 1000 1 18 16 14 First 100 every 500 1 First 500 every KUT THF or 12 months 1000 or 12 months FALCON ISO AW68 Mobil DTE 18 16 14 First 100 every 500 1 First 500 every 16m or 12 months 1000 or 12 months INTER UTF Chevron 1000 1 18 16 14 First 100 every 500 1 First 500 every STATER THF or 12 months 1000 or 12 months MACHETE I ISO AW68 Mobil DTE 16 14 11 First 100 every 500 1 First 500 every 16m or 12 months 1000 or 12 months MAVERICK ISO AW68 Mobil DTE 16 14 11 First 100 every 500 First 500 every 16m or 12 months 1000 or 12 months SAMURAI UTF Chevron 1000 1 18 16 14 First
196. quipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure e RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system e REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS e ALWAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks DO NOT USE hands or body parts to search for leak e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury Use caution when removing Hydraulic Tank cap e Tank contents maybe under pressure e Allow oil to cool before removing cap e Relieve oil pressure before removing cap slowly Stay away from hot oil that may spray from tank PN HPBM 01 VERSA 11 12 oafety Section 1 11 O 2012 Alamo Group Inc SAFETY ELECTRICAL amp FIRE HAZARDS Movwer head or Boom Strike and explosion Hazard Fire Hazard Do Not operate near contacting overhead Blades Contacting Utility or fires Keep debris away from electrical lines Gas Lines hydraulic pumps and valves TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN DANGER WORKING AROUND ELECTRICAL POWER LINES GAS LI
197. r Operator s Manual Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 2 02 2 03 2 04 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based Purchaser is responsible for returning the goods in question to the Dealer If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the tr
198. ractor power take off shaft and on the mower gear box driven shaft are not parallel vibration will be evident This is because of the mechanics of a universal drive wherein the rotational speed thru a universal joint is not uniform f the ends of a universal drive shaft are parallel the uneven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resulting in a speeding up and slowing down of the entire mower system gear box extension shaft pulleys belt and cutter shaft each revolution This effect can be readily noticed if the mower while running is raised to an extreme height on the tractor lift lt gt lt mr LI lt gt lt C m For smoothest operation the tilt of the mower should be adjusted on a 3 point hitch by adjusting the length of the top link between the tractor and the mower so that the ends of the drive shaft are parallel when the mower is down in operating position Raising the mower while running to extreme heights on the lift should be avoided To check where the vibration is originating first be sure the ends of the universal drive shaft are parallel Then if vibration is still present remove the drive belt and run the mower If vibration is still present it most likely is coming from and caused by a bent drive shaft If so the shaft should be replaced or strai
199. ressure water cleaner max 10Obar or 1 450psi and or a steam cleaner We suggest that a test be made on a small area prior to cleaning the entire sheet 2 Use of additives to the water and or steam should be avoided VERSA 11 12 Maintenance Section 4 12 O 2012 Alamo Group Inc MAINTENANCE Other Important Instructions for All Lexan Sheets e Never use abrasive or highly alkaline cleaner on Lexan polycarbonate materials e Never use aromatic or halogenated solvents like toluene benzene gasoline acetone or carbon tetrachlo ride on Lexan polycarbonate materials Use of incompatible cleaning materials with Lexan sheet can cause structural and or surface damage e Contact with harsh solvents such as methyl ethyl ketone MEK or hydrochloric acid can result in surface degradation and possible crazing of Lexan sheet Never scrub with brushes steel wool or other abrasive materials e Never use squeegees razor blades or other sharp instruments to remove deposits or spots Do not clean Lexan polycarbonate in direct sunlight or at high temperatures as this can lead to staining For all mentioned chemicals consult the manufacturer s material safety data sheet MSDS for proper safety precautions Additional Important Considerations for Multiwall Corrugated and Sign Sheet Cleaners and solvents generally recommended for use on polycarbonate are not necessarily compatible with the UV protected surfaces of Lexan multiwall corruga
200. rk and avoid the item or the entire area Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006 B Never Leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sem a Always keep a careful lookout and use extreme care when working DANGER around overhead obstructions Never allo
201. rking order 56 21 lt O lt Q O All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce 4 the possibility of injury or death from thrown objects entanglement or blade 7 7 m contact sBM 18 Versa 11 12 Operation Section 3 12 O 2012 Alamo Group Inc OPERATION 7 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure e Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible e ractors lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level Fuel condition and level
202. roup Inc OPERATION 4 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 A Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped 56 12 4 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you lt O lt LLI an O Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 Never allow children or ot
203. rs operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals VERSA 11 12 Safety Section 1 15 O 2012 Alamo Group Inc gt lt LLI LL t a SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals TRACTOR MOTOR CANISTER Operator s Manual Inside Canister amp Boom Booklet Inside Cab ITEM PART NO QTY TYPE 1 03200347 1 REFLECT 2 D677 1 INSTRUCT 3 D644 1 INSTRUCT 4 D645 1 INSTRUCT 5 00776031 Po 6 02897300C f Furnished by the tractor manufacturer VERSA 11 12 oafety Section 1 16 O 2012 Alamo Group Inc DL B 0088 DESCRIPTION SMV Boom Mower Safety Booklet Blue Dot Decal Red Dot Decal Manual Canister Rear Mount Operator s Manual SAFETY TANK MAIN FRAME ITEM PART NO D617 002508 D630 1458392 D671 D624 1458393 00769394 D835 O e NS VERSA 11 12 O 2012 Alamo Group Inc
204. rts Thrown Objects Safety Shields Disconnect Hydraulic Solenoid Shield and Guards Belt Shield Flail Operation Grease Fitting Inside Alamo Industrial Flail Axe Serial Number gt ITI m lt SAFETY DITCHER LLI q Y ex DL B 0085 ITEM PART NO QTY TYPE DESCRIPTION 1 D564 1 WARNING Use Genuine Parts 2 D642 1 WARNING Thrown Objects 3 D637 1 WARNING Mower Head Start Up 4 D663 1 INSTRUCT Lubrication Chart 5 nfs 1 SERIAL PLATE Ditcher Serial Number Plate 6 999204 1 LOGO Ditcher Decal 7 002508 1 LOGO Alamo Industrial Logo 8 02970888 1 LOGO Boom Ditcher Name Logo VERSA 11 12 oafety Section 1 26 O 2012 Alamo Group Inc SAFETY BUZZBAR ITEM Sore IIS ls PART NO D660 D646 D619 02979546 D564 D638 D641 D637 D640 1458392 1458393 02975516 00757139 nfs 02974998 VERSA 11 12 O 2012 Alamo Group Inc QTY 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 TYPE INSTRUCT DANGER WARNING LOGO DANGER WARNING WARNING WARNING DANGER REFLECT REFLECT INTRUCT LOGO SERIAL NUM LOGO oafety Section 1 27 o P TI ITI m DL B 0073 DESCRIPTION Lubrication Chart Guard Missing Blade Rotation Alamo Industrial Thrown Object Hearing Loss Belt Shield Disconnect Hydraulic Solenoid Amputation Hazard Red Reflector Yellow Reflector No Hitch Post Here Alamo Industrial Serial Plate Logo Buzzbar SAFETY SICKLE BAR gt LLI LL lt a
205. servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 Versa 11 12 Operation Section 3 16 O 2012 Alamo Group Inc OPERATION ROTARY HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain rotary balance E Ensure carrier hub nuts are tightened with the m cotter pin inserted and spread AE 4 2 e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected W to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use 6 your hands to check for oil leaks Use a piece L of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of deck skid shoes and hardware OPS B 0025 Do not put hands or feet under mower decks Blade Contact can result A WARNING A in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sem o9 NOILVadsdO Versa 11 12 Operation Section 3 17 2012 Alamo Group Inc OPERATION FLAIL HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missin
206. shielded driveline areas PN PE01 VERSA 11 12 oafety Section 1 9 O 2012 Alamo Group Inc gt ITI m lt gt LL lt YN SAFETY MOWER BLADE CONTACT HAZARDS Do not put Do not put Do not put foot Do not put Shearing Stop Tractor fingers hands underneath foot Hazard Remove Key underneath underneath mower underneath from Sickle Read Manual mower Flail Mower Flail Mower blades KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM 44 DANGER BLADE CONTACT e STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks e STOP rotating BLADES disengage mower switch and PTO and wait for blade to stop rotating before raising mower head DO NOT approach Sickle Bar head until Tracto Engine has been shut off e STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN MBBM 01 VERSA 11 12 oafety Section 1 10 O 2012 Alamo Group Inc SAFETY HIGH PRESSURE OIL LEAK HAZARD High pressure oil High pressure oil Using cardboard to Tank contents under penetrating skin eroding skin check pressure Allow oil to for oil leaks cool before slowly removing cap TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS 44 DANGER PENERATING SKIN gt ITI lt DO NOT OPERATE e
207. t ITI lt gt lt C ITI Lower Bearing Cup 2 Lower Bearing Cone outer race Bearing Ring seal F 22 A Retainer Ring Mnt B 0028 5 Using a 3 16 cape chisel bend out the staking indentations on each side of the bearing adjusting nut To do this place the chisel in the groove and parallel to the shaft Drive the chisel downward until the indentation is free of the shaft and threads see Figure Mnt B 0028 6 Using the same chisel straighten the tang on the lockwasher if equipped with a lockwasher NOTE The lockwasher will not be installed during assembly if the spindle uses the staked adjusting nut 7 Remove bearing adjusting nut and lockwasher if equipped Discard these parts They are not reusable Install a new adjusting nut when assembling 8 Screw the original blade bar bolts into the flange of the spindle shaft until they contact the bearing ring see Figure Mnt B 0028 9 In a clockwise pattern rotate each bolt 1 4 turn see Figure 3 Continue turning the bolts 1 4 turn at a time maximum of 3 turns until the special shanked bolts P N 02964353 will thread into the spindle 10 Remove the original bolts and replace them with the shanked bolts Screw the shanked bolts in until they contact the bearing ring 11 In a clockwise pattern rotate the bolts 1 4 turn at a time until the spindle is free from the housing 12 Remove the seal retaining ring from the housing
208. te on the dipper section that fits onto the boom arm rest Lower the Lift until this V rest on the Boom Rest this may take come re adjustment of the dipper section e Place the Master Switch in to the OFF position The boom is now in the transport position To remove the boom from the Boom Rest pull the Lift back and raise the boom about 6 inches Then owing the boom around to the desired position OPS B 0013 B O z d O Z Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 Versa 11 12 Operation Section 3 49 O 2012 Alamo Group Inc z e t D TT A O OPERATION 12 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must
209. te stop Decrease engine RPM Y 27 Value v to idle then disengage cutterhead The mower head ON OFF Switch will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and remove head from the travel position and store the head flat on the ground next to the tractor Then apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011 B PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to BEFORE leaving the tractor seat lower the implement set the parking ENGINE 2 DANGER brake and or set the tractor transmission in parking gear disengage the L 4 TRANSMISSION SET PARKING PARK BRAKE r 7 or while the engine is running Operate the Tractor controls from the P 5 tractor seat only sc 9 4 prevent the tractor from rolling Never dismount a Tractor that is moving 11 TRACTOR BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Versa 11 12 Operation Section 3 47 O 2012 Alamo
210. ted and sign polycarbonate materials Do not use alcohols on the UV protected surfaces of Lexan sheet Never clean the Dripgard surface of Lexan multiwall and corrugated sheets Graffiti removal from Lexan Margard sheet Use butyl cellosolve with a clean soft cloth to remove paints marking pen inks and lipstick Afterwards wash the sheet using mild soap and lukewarm water then rinse with clean water to remove residue and dry with a soft cloth e Masking tape and adhesive tape work well for lifting off old weathered paints To remove labels stickers the use of kerosene or petroleum ether BP65 is generally effective If the sol vent does not penetrate the sticker material apply heat using a hair dryer to soften the adhesive and pro mote removal Afterwards the cleaning procedure for small areas as outlined above Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse thre
211. that can strike and throw the operator from seat D835 1 gt ITI m lt 4 DANGER www algqr com abe TO AVOID SERIOUS INJURY OR DEATH e READ AND UNDERSTAND the provided Operator s Manuals safety signs and information decals for tractor and implement before operating equipment e CONTACT DEALER immediately if you do not have manuals e CONTACT DEALER to explain any instructions not fully understood e ALWAYS WEAR safety glasses e WEAR hard hat safety shoes and gloves for protection when operating equipment D835 2 oafety Section 1 31 O 2012 Alamo Group Inc SAFETY Ai PELIGRO A DANGER Si no puede leer ingl s antes de poner en S vous ne savez pas lire le funcionamiento este equipo solicite que francais avant d utiliser alguien le traduzca los mensajes de l quipement demandez une seguridad o vaya al sitio web para consultar personne de vous traduire les los mensajes de seguridad y las etiquetas ya messages de s curit ou allez traducidos sur le site Internet pour voir la traduction des autocollants et des messages de s curit EI Manual del Operador Seguridad video Manuel de l Op rateur T t m DR www algqr com abs SAFETY Falls Sie Deutsch nicht lesen k nnen Lassen Sie sich bevor Sie das Ger t in Betrieb nehmen die Sicherheitshinweise von einer geeigneten Person in Ihre oprache bersetzen Oder suchen Sie auf unserer Website nach bersetzungen von Schil
212. time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities gt ITI lt To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment
213. tion 3 34 O 2012 Alamo Group Inc OPERATION 9 DRIVING THE TRACTOR AND IMPLEMENT oafe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information Power for operating the mower is supplied from the tractor PTO Refer to your tractor manual instructions for engaging and disengaging the PTO Start the tractor and bring the engine speed up to normal operating 540 PTO speed Always engage the PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR OPS B 0005 O U u O Z 9 1 Basic Troubleshooting Guide for First Start up A Electrical solenoid valve does not work check wiring
214. tion Section 3 41 O 2012 Alamo Group Inc z e t D TT A O OPERATION 10 3 Operating the Attached Mower Heads The boom can attach to and operate multiple heads one at a time for a wide range of vegetation control applications The attached heads are designed for different applications The head should be selected based on the mowing application and the location that the unit is being operated Refer to the Assembly manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected OPS B 0010 There are obvious and hidden potential hazards in the operation of this R Mower REMEMBER This machine is often operated in heavy brush y and in heavy weeds The Blades of this Mower can throw objects if Z shields are not properly installed and maintained Serious injury or even OS death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 300 feet of mower scw o2 Rotary Cutter The Rotary Cutting Head is rated to cut vege tation up to 5 in diameter e Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud Avoid cutting with the head tilted at an angle that objects would be thrown towards the unit operator position e When clearing brush and small trees operate
215. tion of the broken part with tremendous force which may cause serious bodily injury or death Always replace blades in sets e Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse e The Flail Axe rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Dif ferences in blade weight between used blades with loss of material from gouges or wear as compared to new blades can cause severe vibration and damage to the Flail Axe rotor Always replace blades as com plete sets Use only genuine Alamo Industrial replacement blades blade bolts and fasteners Other blades and bolts may not meet the requirements of Alamo Industrial and fail during operation resulting in part failing and being thrown out from under the mower Never attempt to sharpen blades OPS U 0042 4 CAUTION VERSA 11 12 Maintenance Section 4 23 O 2012 Alamo Group Inc MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows Inspect the Blade Bolt daily for abnormal wear REPLACE ALL BLADE BOLTS on the DANGER carrier IMMEDIATELY if any bolts have e Visible cracks or e If the blade bolt is worn or any recessed area is visible on the bolt or e f Blade Bolt has gouges or chipped areas or e f Bushing fits loose in the Rotor Shaft Failure to replace abnorma
216. tion that if not avoided COULD result in DEATH WARNING op SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment VERSA 11 12 Introduction Section 2 2 O 2012 Alamo Group Inc INTRODUCTION Boom Arm Arm Cylinders Frame Rotary Head Flail Head Rubber Deflector Motor Rotary Head w Door 9 Hydraulic Tanks 10 Chain Guards NTR B 0009 E TE cy The Versa Series Mowing System allows you to use the same frame while switching out the side mounted units such as a rotary or flail to a boom mower unit With the Versa Boom Mower you get the ability to reach high into tree tops down steep ditch banks and n TS m over guardrails with the choice of using interchangeable cutting heads to power through rg various types of vegetation J Features DM Convenient Mount Versatile frame mounts to the underside of the tractor providing for www algqr com ale optimal operator vision Literature Page NOILONGOAULNI Easy Operation Choose from the standard 4 lever cable controls or an optional joystick that allows you to maneuver all boom functions with just the touch of a hand Hydraulic Systems Economical self contained hydraulic system featuring a gear pump and motor pro
217. tor flashing warning lights lines and pipe lines D618 2 TO AVOID LOSS OF TRANSPORTATION CONTROL e DO NOT travel at speeds over 20 mph e REDUCE SPEED on inclines in turn and in poor weather conditions D618 1 SAFETY TO AVOID EQUIPMENT AND GRASS FIRES D618 3 e CLEAR AWAY grass or debris from hydraulic lines circuits and decks TO AVOID FIRE IGNITION e DO NOT ALLOW BLADES TO CONTACT rocks metal or solid objects e DO NOT ALLOW OIL TO SPRAY on hot equipment or components p618 A DANGER Crushing Hazard DANGER Transport Latch RAISE AND SECURELY LOCK VVing Transport Latch before transporting mower on roadways or working under wing 0652 e e w w GUARD MISSING DO NOT OPERATE VERSA 11 12 Safety Section 1 36 O 2012 Alamo Group Inc SAFETY A DANGER Crushing Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH e STAND CLEAR when removing transport latch lowering or raising wings e CLEAR AREA of bystanders before lowering implement wings IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls e BLOCKUP and securely support equipment before putting hands feet or body under raised equipment or lifted components e SECURELY ENGAGE transport latch before transportation or working under wing e FILL CYLINDERS with oil before attempting to lower implement wings e DO NOT OPERATE in transport position or with wings off ground gt ITI
218. trophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 Versa 11 12 Operation Section 3 22 O 2012 Alamo Group Inc OPERATION Boom Mower PRE OPERATION Inspection M ID ower IMPORTANT Inspection Sheet Scan this QR Code Date I for an electronic AAMO copy of this Make inspection sheet Shift www algqr com bmi Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K Operator s Manual is in the canister on the mower pp safety decals are in place and legible The Mounting frame bolts are in place and tight Boom connection bolts amp pins are tight There are no cracksinboom ll Hydraulic Cylinders pins are tight ll Hydraulic Pump hose connections are tight Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly o y oO There are no leaking or damaged hoses Hydraulic Oil levelis full ll There is no evidence of Hydraulic leaks The Blades are not chipped cracked orbent The Blade b
219. ty Hat Safety Operator s Manual Glasses Shoes Wear Safety Vest when operating on or near roads gt ITI m lt GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects Avoid backing up while mowing vision may be limited severe damage or injury can occur DO NOT run tractor in enclosed building without adequate exhaust ventilation GROUND SPEED WHEN MOWING NORMAL SPEED range is between 1 to 2 mph 1 3 kph ADJUST MOWING SPEED for terrain conditions and grass type density and cut height REDUCE MOWING SPEED when near steep slopes ditches drop offs overhead obstructions power lines and to avoid debris and foreign objects TRACTOR and MOWER DO NOT operate the tractor or mower unless the equipment is maintained and operating properly DISCONTINUE OPERATION if tractor or mower electrical and hydraulic controls do no function properly DISCONTINUE OPERATION of the tractor if the braking or steering systems do not function properly DO NOT operate the tractor or mower if there are any hydraulic leaks INSECT INFESTATION DO NOT operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab PTO SPEED
220. u lulp spidy ap obs l T DIBEPRA yo sBul 40 uonisod yodsugj ut 3 vddO LON Od e S UlA juauws dui 1240 0 Gundwaye s10jaq Io YM SYIANNAD TI e Bula Jepun BunyoA Jo uoneyodsue loy q u9je uodsueJ 3OvoN3 ATIYNDIS 9 Sjueuoduioo payi Jo jue udinbe pesieJ Jepun poq Jo spueu bumnd alojeq jueuudinbe poddns 5 pue dN WOOT e 5 0 1402 Jo uogeJedo ejuepiooe Jo eJn mej oyneap u Wou 1757 NYO LN3IW3 TdlAll e jua ws dwi Buus o 1oJj q SISpuejsAq JO VIYY 414712 e SBui Huisie yo Bulls Ano yael yodsue Bulao wal uays 4v312 ONYIS e 1 YO AJNPFNI Snold45 GIOAY OL ujeag 10 Ainfu pi ezeH bulusnio da39NVGY avaianoas 201 dnour ourepy 2102 O 0 L ep uoioo s CLE VSYIA Bqe wooubbje mum dqe uioo IDDIE AAA ds sega UonqpugeuJjezjnueg UBSIBMUIUSHOUJOYIIS pun ueyiuuosjneJep luog UOA ueBunzjesJeq uoeu SQ AA jne IS ueuons Jop uezjesueqn euoeudg UI uosi q u9jeuDieoD Jaula UOA SSISMUIYSNSYISYIIS eip ueuigeu qeujeg ul 1 Sep IS 1015 BIS uesse U UUON uese 1214 uosineg eis S E i Sopiznpe senbjeoep so no suebesuau sie eyua go q m e lISIA no e5ueunDes ap suoDesuaui se Jiznpe n wenbe esed edad ojueuiedinbe JeJadO ap sajue S9 Dui ela ogu 990A OSE2 e PA A EPA ANN epi EL big Jqe uioo ubB e www m I m
221. ully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact scm 3 O U a O Z rPT PTO Integral i hield Shield Deflector Chain e Many varied objects such as wire cable rope or chains can become entangled in the A WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Versa 11 12 Operation Section 3 43 O 2012 Alamo Group Inc lt O T x LLI D O OPERATION Grass Flail The Grass Flail head is rated for cutting grass only Grass Flail operates attached to the boom arm and is ideal for cutting hard to reach areas where a smooth cut is required e Cutting height ranges from 3 4 to 4 in vegetation Cutting height is set by adjusting the height of the roller assembly e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0040 Flail The Flail
222. ure Always wear safety glasses and a hard hat Ops 0005 MISC Versa 11 12 Operation Section 3 39 2012 Alamo Group Inc OPERATION 10 1 Foreign Debris Hazards Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine Walk through the area looking for fences boulders rocks culverts stumps or metal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the cutter in an area that has not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and be
223. using a flat screwdriver or similar tool 13 Remove the seal and bearing 14 A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re used VERSA 11 12 Maintenance Section 4 15 O 2012 Alamo Group Inc MAINTENANCE CLEANING 1 Clean housing and all related parts thoroughly and dry 2 Protect parts from contamination INSPECTION Bearings and cups nspect rollers races and cages for nicks pitting discoloration and signs of excessive or unusual wear Replace any worn or damaged parts LU Spindle shafts Inspect the threads internal splines and bearing journals for damage or wear Replace if damaged or worn et Bearing ring Inspect the ring for wear in the area of seal contact Replace if a wear groove exists lt Housing Inspect the bearing cup bores ring grooves etc for wear or damage Repair or replace if any damage is found 2 Tools needed lt Hand tools Hydraulic press Inch pound torque wrench Seal Installers Bearing drivers do not use punches to install bearings Adjusting nut socket 2 3 4 ID x 8 long 16 Ga tubing Note This procedure should not be attempted in the field due to the need for tools normally only found in the shop 1 Place upper bearing cones in bearing oven 2 Seat bearing cups outer races in housing using a press and proper installation tools in good condition CUPS MUST BE FULLY SEATED If bearing cup cocks in bore
224. w the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 Versa 11 12 Operation Section 3 38 O 2012 Alamo Group Inc OPERATION 10 OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER AND ALL CONTROLS BEFORE ATTEMPTING TO MOW The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the unit without complete operating instructions To ensure safety to the operator bystanders and equipment and before starting any mowing operation The operator must become familiar with the area to be mowed and any obstacles and hazards contained within opecial attention should be paid to foreign debris overhead obstructions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate a boom and equipped head on cabbed tractor that is equipped with a polycarbonate safety protected right side window or a non cabbed tractor equipped with a ROPS and operator safety screen Avoid operating in the reverse direction when possible In situations where the boom and mower must be backed to access areas t
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226. with an operator safety screen on its right side or the right side windows must be fitted with a shatter resistant safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from l s viy AN non cab tractors to equip a safety cage after Fesizlam OPS B 0001 ZEN WAN Safety Windows Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are within 300 feet sem o Versa 11 12 Operation Section 3 6 O 2012 Alamo Group Inc OPERATION 3 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 3 4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 Ibs on the ground when the tractor is on level ground its boom is fully extended an

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