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9. lt Width Width ea Q Decko SGB019 Deck 19 SCAG TROUBLESHOOTING CUTTING CONDITIONS CONDITION CAUSE CURE Uneven Cut on Flat Lift worn off of blade Replace blade Ground Wavy High Low Blade upside down Mount with cutting edge toward Appearance ground Scalloped Cut or Rough Contour Deck plugged grass accumulation Deck mounted improperly See your authorized SCAG dealer ONY 4 Pz EN T NY N WA SA CAN Y Bent spindle area See your authorized SCAG dealer fi M AES NA NER NA INIA Dull blade I Width of Deck LG Y x 7 lt lt N SS 22 SSK Ja ES lt lt 27 Uneven Cut on Uneven ground May need to reduce ground speed raise cutting height and or change direction of cut Uneven Ground Wavy Appearance High Low Scalloped Cut or Rough Contour TA Jj NON PA 4 Width of Deck 3 o SGB021 9 ES ISSN Sloping Ridge Across Width of Cutting Path Tire pressures not equal Check and adjust tire pressure Check and adjust tire pressure See your
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15. Procedures aia sie ta ali 8 lO 8 9 Beien AA nn o 10 Cutter Dec erosius E EEEN 10 11 Blade Height Adjustments ada tat lait 11 Otter Be 11 Custom Cut Baffle AQUINO domesticos 12 Neutra AUSTEN 13 Steering Control Rod Adjustment i 13 Ace lo ge AdU ip a sempre RR MT 13 14 IO 14 Lubrication and Maintenance Chart 15 Checking Hydraulic Oil Level I REI ae oaie aaa eat abia 16 Sicilias 16 WE SUPPORT OPE TECHNICIAN CERTIFICATION TABLE OF CONTENTS CONTINUED SUBJECT PAGE Changing Hydraulic Oil Filter Element LERERKAKN KY v v T 16 17 Engine Oil Maintenance TTE 17 Engine Air Cleaner eee eee ae 17 Checking Electrolyte Level and Cleaning Battery 17 Charging the Battery ea 18 Jib SIA 18 Cleaning The Machine T 18 Troubleshooting Cutting Conditions 19 21 Technical SOCCIICANOMS simona oaia aaa T 22 23 Illustrated Parts List jio 24 Caster Assembly teen i iei dU 25 ducc iata elor A 26 2
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30. 2006 POWER EQUIPMENT MODEL SWZ THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMA TION FOR YOUR SCAG MOWER READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND AD JUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFI CIENCY THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER BEFORE OPERATING YOUR MACHINE PLEASE READ ALL THE INFOR MATION ENCLOSED SCAG POWER EQUIPMENT DIVISION OF METALCRAFT OF MAYVILLE INC PART NO 03190 PRINTED 7 06 PRINTED IN USA A WARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY Keep all shields in place especially the grass discharge chute Before performing any maintenance or service stop the machine and remove the spark plug wire and ignition key If a mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts Read this manual completely as well as other manuals that came with your mower Keep others off the tractor only one person at a time DO NOT operate on steep slopes To check a slope attemp to back up it with the cutter deck down If the machine can back up the slope without the wheels slipping reduce speed and use extreme caution ALWAYS FOLLOW OSHA APPROVED OPERATION DO NOT mow on wet grass Wet grass reduces traction and steering control REMEMBER YOUR MOWER 15 ONLY AS SAFE AS T
31. 5 e TECHNICAL SPECIFICATIONS MODELS ENGINES General Type Brand Models Horsepower Type Displacement Cylinders Governor Exhaust Group Fuel Pump Group Oil Pump Group Valve Group Starter Electrical Charging System ENGINE DECK Thickness Fuel Tank Drive Wheels Tires Brakes Axles Handle Bars DRIVE SYSTEM Type Hydro Pumps Drive Wheel Motors Hydro Fluid Cooling Group Steering Travel Control Parking Brakes Dump Valves Axles Wire Harness Safety Group Forward Speed Range Reverse Speed Range Date of Issue July 2006 Specifications Subject to Change Without Notice SWZ36A 16KAI SWZ48V 17KAl SWZ52V 17KAl SWZ52V 18KH SWZ52V 19KAI SWZ 19KAI SWZ 21KAE Heavy duty industrial commercial Kohler CV493T Kawasaki FH480V 16HP FH541V 17HP FH580V 19HP FH641V 21 HP Kohler 18HP Kawasaki 16HP 17HP 19HP 8 21 HP 4 cycle gas vertical shaft engines Kohler 18HP 490cc Kawasaki 16 HP 472cc 17HP 585cc 19HP 585cc 21HP 675cc Varied see manufacturer s specifications Mechanical type governor with variable speed control Settings Kawasaki 16HP 17HP 8 19HP 3600 rpm 100 rpm idle set at 1550 rpm 150 rom 21HP 3600 rpm 75 rpm idle set at 1550 rom 75 rom Kohler 18HP 3600 rpm 50 rem idle set at 1500 rpm 75 rpm Single amp dual exhaust canister muffler Varied See manufacturer s specifications Vari
32. Hex Hd Bolt 1 4 20 x 1 Grade 8 Hex Nut 5 8 11 Belt Blade Drive Elastic Stop Nut 5 16 18 Grade 8 Hex Nut 3 8 16 Center Locknut Nut 3 8 16 Serrated Flange Support Belt Cover Cpscrw 1 2 13 x 1 Ser Flg HH Nut 1 2 13 Spiralock Spacer J Hook Washer 3 8 x 1 1 2 x 16 GA Elastic Stop Nut 3 8 16 Idler Pivot Idler Arm Assy Inc 42 Bronze Bearing Retaining Ring 1 1 8 Ext J Hook Idler Pulley Belt Clutch Seal Cutter Spindle Spindle Bushing 27 Ref Part No Number 48 43296 49 481035 50 48677 51 481025 52 48098 53 04029 04 54 48114 04 55 04021 09 56 04030 03 57 04003 23 58 423783 59 483174 60 04003 12 61 04040 04 62 04021 04 63 424367 Description Spacer Inside Nut 1 06 18 Relief Fitting Cutter Spindle Seal Cutter Spindle Spindle Shield Wing Nut 3 8 16 Small RH side Grease Fitting Nut Hex Elastic Stop 3 8 16 Lock Washer 5 16 Bolt Carriage 3 8 16 x 1 Baffle Weldment Pad Deck Wear Bolt Carriage 5 16 18 x 3 4 Flatwasher 5 16 Hex Nut 5 16 18 Center Locknut Dust Shield 48V 52 8 61V CUTTER DECKS SWZ 06CD48V 52V 61V 28 Ref cR E 461852 461855 461857 461860 461663 43296 482744 482745 481022 43644 48114 04 43589 43682 04063 08 43592 04001 175 04001 154 04019 03 481706 481707 481708 481710 481711 481712 04043 06 04001 41
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36. 461023 48098 04017 16 461844 461845 461846 04021 10 04001 11 461866 461867 461868 04043 04 04029 03 04110 03 48926 04001 172 04020 09 482748 48940 48087 48285 48265 Measure engine deck to determine frame size 461855 15 for small frame 16 amp 461857 15 for large frame 20 48V 52V 8 61V CUTTER DECKS Ref Part No No Description Cutter Deck Inc Cutter Deck Inc Cutter Deck Inc Cutter Deck Inc Spindle Assembly Spacer Inside Pulley 5 75 OD Pulley 6 35 OD Tapered Bearing Two Spindle Housing Grease Fitting Str 5 16 Spindle Shaft Tapered Brng Idler Pivot Key 1 4 x 1 4 x 2 Spacer Cutter Blade Small Bolt 5 16 18 x 1 1 2 Hex Head Gr 8 Bolt 5 16 18 x 4 3 4 Hex Head Serrated Flange Nut 5 16 18 Cutter Blade 16 1 2 Cutter Blade 18 Cutter Blade 21 Cutter Blade 16 1 2 Hi Lift Cutter Blade 18 Hi Lift Cutter Blade 21 Lift Flatwasher 5 8 688 x 1 75 x 134 Hex Head Bolt 5 8 11 x 9 1 2 Caster Assembly See Page 25 Spindle Shield Capscrew 5 16 18 x 3 4 Discharge Chute Discharge Chute Discharge Chute Nut 5 16 18 Elastic Elastic Stop Bolt 5 16 18 x 1 1 2 Hex Head Belt Cover Includes decals Belt Cover Includes decals Belt Cover Includes decals Flat Washer 3 8 Special Wing Nut 3 8 16 Large U Nut 3 8 16 Tapered Hub Bolt 1 4 20 x 1 Hex Head Nut 5 8 11 Hex Pulley Double Pulley Double Belt RH Blade Drive Be
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43. 1 After each use wash mower and cutter deck Use cold water and automotive cleaners Do not use pressure cleaners 2 not spray electrical components 3 Repair damaged metal surfaces using Scag touch up paint P N 48521 available from your authorized Scag dealer Wax the mower with an automotive paint wax for maximum paint protection 18 TROUBLESHOOTING CUTTING CONDITIONS CONDITION CAUSE Low engine RPM CURE Stringers Occasional Run engine at full 3600 RPM Blades of Uncut Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Dull blades incorrect sharpening Sharpen blades Deck plugged grass accumulation Clean underside of deck Width of Deck 2 6 SGB020 Belts slipping Adjust belt tensions Streaking Strips of Dull worn blades Sharpen blades Uncut Grass in Cutting Path Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full 3600 RPM Belt slipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out i Deck _ 9 O 25 SGB018 Bent blades Replace blades Streaking Strips of Not enough overlapping Increase the overlap of each Uncut Grass Between between rows pass Cutting Paths lt LY AI
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45. Bolt M8 1 25 x 60mm Ring Charge Pump Kit Gerotor Assembly O Ring Socket Head Screw M6 x 1 0 20mm Bypass Valve Kit Pumpshaft Kit Ball Bearing 17 x 40 x 12 Lip Seal Retaining Ring Spacer Cylinder Block Kit Block Spring Block Thrust Washer Valve Plate Swash Plate Ball Thrust Bearing Slot Guide Check Valve Kit 024 Orfice port A on Left Hand Pump port on Right Hand Pump Trunnion Arm Charge Relief Kit Trunnion Seal with Retainer 9005110 4400 Straight Thread Plug Straight Headless Pin Overhaul Seal Kit 43 BLADE ENGINE DECK WIRE HARNESS 5 483075 INTERLOCK E GROUND KOHLER 18 HP CLA pp C KAWASAKI 16 HP 17 HP amp 19HP BLACK W RED STRIPE BLACK W RED STRIPE BLACK WIRE HARNESS ADAPTER ENGINE INSTRUMENT PANEL HARNESS SWZ07WH483075 BRAKL SWITCH HANDLE WIRE HARNESS MANUAL START PART NO 482686 MOWER ENGAGE SWITCH BLK OPERATOR PRESENCE W RED STRIPE m C O al DECK WIRE SWZ2003WH482686 POS HOURMETER NEG HOURMETER 44 5 SAG ENGINE DECK WIRING HARNESS KAWASAKI ELECTRIC START PART NUMBER 483076 ENGINE TRANSMISSION BLACK W RED STRIPE W RED STRIPE RED pi O NAAA AE BLUE BLACK Wins LLL WHITE H LL ELECTRIC YELLOW RED W YEL STRIPE INSTRU
46. Drain Cap 3 Reinstall the drain cap onto the T Fitting and be sure it is tight Before refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as well See instructions outlined below 4 the reservoir to 2 inches from the top of the filler neck with 20W 50 motor oil 5 Replace the reservoir fill cap Start the engine and drive forward and backward for two minutes Check the oil level in the reservoir If necessary add oil to the reservoir Changing Hydraulic Filter Element The hydraulic oil filter should be changed after every 500 hours of operation or annually whichever occurs first 16 HYDRAULIC SYSTEM CONT D 1 Remove the oil filter element Figure 15 Page 16 and properly discard it Fill the new filter with clean oil and install the filter Hand tighten only 2 Run the engine at idle speed with the speed control lever in neutral for five minutes 3 Check the oil level in the hydraulic tank It must be 2 inches from the top of the filler neck If necessary add SAE 20W 50 motor oil Checking Engine Crankcase Oil Level The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator s Manual furnished with this mower Changing Engine Crankcase Oil After the first 20 hours of operation change the engine crankcase oil and replace the oil filter Thereafter change the engine crankcase oil aft
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49. SEE 5 MANUAL P5 FAST SLOW 482799 Figure 12 Neutral Adjustment 13 1 STEERING CONTROL ROD ADJUSTMENT NOTE This adjustment is made to allow the steering control levers to be moved out of the neutral latch without engaging reverse Before making this adjustment be sure that the speed control bearing is just touching the speed control cam and that the bellcrank bearing is resting in the center groove of the neutral cam Remove the speed control spring Remove the steering control swivel hair pin Check the location of the swivel in the slotted hole in the bell crank Turn the swivel joint on the steering control rods until the swivel joint is centered in the slot in the bellcrank Figure 13 Control Rod Adjustment 3 Reinstall the speed control spring onto the swivel Install the hair pin onto the swivel See Figure 13 TRACKING ADJUSTMENT NOTE Before proceeding with this adjustment be sure that the tire pressures are correct see page 8 and that the neutral adjustment and the steering control rod adjustment have been completed With the machine on a flat level surface start the engine and place the speed adjustment lever into the speed that will most often be used 5 E Section 3 TRACKING ADJUSTMENT CONT D 2 Squeeze the steering control levers and release the neutral latch Slowly release the steering control levers allo
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51. Scag mower including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner Scag s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual The warranty does not apply to any damage to the mower that 15 the result of improper maintenance or to any mower or parts that have not been assembled or installed as specified in the Operator s Manual and Assembly Manual The warranty does not cover any mower that has been altered or modified changing performance or durability In addition the warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which in the reasonable judgment of Scag are either incompatible with the Scag mower or adversely affect its opera tion performance or durability Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obligation to modify any mower previously manufactured All other implied
52. authorized SCAG dealer Wheels uneven Deck mounted incorrectly T i Width of Deck O o 5 SGB023 20 TROUBLESHOOTING CUTTING CONDITIONS CONDITION CAUSE CURE Hitting Dirt or the Ground May need to reduce ground speed raise cutting height change direction of cut and or change pitch and level Cutting too low Rough terrain May need to reduce ground speed raise cutting height and or change direction of cut T Ground speed too fast Slow speed to adjust for conditions i Width of Deck Cut grass after has dried out gt EE Step Cut Blades not mounted evenly Adjust pitch and level Ridge in Center of Cutting Path Bent blade Replace blade loj UNA Y Internal spindle failure See your authorized SCAG dealer fX Wo y a VA Y Mounting of spindle incorrect See your authorized SCAG dealer Y SA A M AN Y Width of Deck Bent spindle mounting area See your authorized SCAG dealer Internal spindle failure See your authorized SCAG dealer See your authorized SCAG dealer Slope Cut Sloping Ridges Across Width of Cutting Path Bent deck housing dou m JN 7 YAW CAV RY AS PY D WAN i Width Deck 24 21
53. could be picked up and thrown by the cutter blades BEFORE OPERATION CONSIDERATIONS CONT D 5 Always wear appropriate clothing loose fitting clothing long hair or jewelry could get tangled in moving parts Do not operate the machine wearing shorts always wear adequate protective clothing including long pants Wearing safety glasses safety shoes and a helmet 15 advisable and 15 required by some local ordinances and insurance regulations A WARNING Always wear hearing protection Operating this machine over prolonged periods time can cause loss hearing 6 Keep the machine and attachments in good operating condition Keep all shields and safety devices in place If a shield safety device or decal is defective or damaged repair or replace it before operating the machine A WARNING This machine is equipped with interlock system intended to protect the operator and others from injury This is accomplished by preventing the engine from starting unless the deck drive is disengaged the parking brake is on and the speed adjustment lever is in the neutral position The system shuts off the engine if operator releases the operator presence levers with the deck drive engaged and or the speed adjustment lever not in the neutral position or the parking brake disengaged Never operate equipment with the interlock system disconnected or malfunctioning 7 Fill the fuel tank with clean fresh gasol
54. engagement switch to the OFF position apply the parking brake and move the neutral latches to neutral WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED The discharge chute must always be installed and in the down position on the side discharge cutter deck except when the Scag optional grass catcher or mulching plate are properly installed 5 CA E BEFORE OPERATION CONSIDERATIONS CONT D 10 If the mower discharge ever plugs shut off the engine remove the ignition key and wait for all movement to stop before removing the obstruction A WARNING DO NOT use your hand to dislodge the clogged discharge chute Use a stick or other device to remove clogged material after the engine has stopped running and the blades have stopped turning 11 Check the blade mounting bolts at frequent intervals for proper tightness 12 Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine OPERATION CONSIDERATIONS 1 Before operating mower familiarize yourself with all mower and engine controls Knowing the location function and operation of these controls 15 important for safe and efficient operation of the mower 2 Start the engine when the neutral latches are in the neutral lock position the cutter blades are disen gaged the parking brake is and the speed adjust ment leve
55. goes over the edge or if the edge caves in DO NOT permit untrained personnel to operate the machine ALWAYS FOLLOW OSHA APPROVED OPERATION 7 Disengage power to the cutter deck before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower If you must mow in reverse maintain a constant lookout to the rear of the machine and mow slowly 8 Disengage power to the cutter deck before crossing roads walks or gravel drives Stop blades if not mowing 9 Shut the engine off and wait until the blades come to a complete stop before removing the grass catcher container 10 Never raise the cutter deck while the blades are rotating OPERATION CONSIDERATIONS CONT D A DANGER ROTATING BLADES NEVER PUTYOUR HANDS INTOTHE DISCHARGE CHUTE FOR ANY REASON 11 Keep hands and feet away from cutter blades and moving parts Contact can injure 12 DO NOT operate without the side discharge chute installed and in the down position 13 DO direct discharge of material toward bystanders or allow anyone near the machine while in Operation 14 If the cutting blades should strike a solid object or the equipment should start to vibrate abnormally stop the engine disconnect the spark plug wires and check immediately for the cause Vibration 1s generally a warning of trouble Check the machine for damaged or defective parts Repair any
56. operator error may result in serious bodily injury or death Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating mower The owner user can prevent and 15 responsible for accidents or injuries occurring to themselves other people or property READ THIS OPERATOR S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER If the operator s or mechanic s cannot read English or Spanish 1115 the owner s responsibility to explain this material to them A replacement manual 15 available from your authorized Scag Service Dealer or by contacting Scag Power Equipment Service Department at P O Box 152 Mayville WI 53050 or contact us via the Internet at www scag com The manual for your machine can be downloaded by using the model and serial number or use the contact form to make your request Please indicate the complete model and serial number of your Scag product when requesting replacement manuals SIGNAL WORDS This symbol means Attention Become Alert Your Safety is Involved The symbol is used with the following signal words to attract your attention to safety messages found on the decals on the machine and throughout this manual The message that follows the s
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59. 20 x 50 Nut 1 4 20 Pad Battery Cover Wing Nut 1 4 20 Battery Support Pad Rubber Bolt 1 4 20 x 6 Carriage Carriage Bolt 3 8 16 X 1 1 4 Brace 20 Large Frame Flat Washer 391 x 938 x 105 Nut 3 8 16 Elastic Stop Engine Deck 20 Wide w decals Bolt 5 16 18 x 2 Hex Head Nut 5 16 18 Serr Flange Hex Head Bolt 5 16 18 x 75 Nut 5 16 18 Elastic Stop Carriage Bolt 5 16 18 x 1 Clamp Clutch Bracket CapScrw 5 16 18 x 1 50 Sr Pulley Guard 20 Frame Battery Cable 31 5 Red Battery Cable 31 5 Black Battery Box Rubber Boot Carriage Bolt 5 16 18 x 75 Heatshield 20 Large Frame Bolt 5 16 18 x 1 Sr Flg Hex Head Lock Washer 5 16 33 DRIVE AND COMPONENTS SWZ05D amp BC 34 gt 481876 04001 19 45842 45854 04062 01 04003 12 44126 04019 04 43415 48114 05 45860 45861 04001 46 481618 481890 422214 48679 04028 02 481502 422215 04008 01 46928 481470 04063 07 481416 48553 48587 461397 04041 28 04030 05 04102 05 422534 48030 09 04021 10 481716 422533 04001 12 482755 04001 13 04021 05 48224 461783 04001 172 481835 04019 03 04050 02 04063 29 04041 07 483213 482649 482085 04030 04 04063 14 43504 43032 422713 04001 54 04001 161 04043 04 481873 04001 59 04021 09 04019 02 04001 151 DRIVE AND BRAKE COMPONENTS 16KAI 1
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61. 3536 48409 04001 69 48494 02 HANDLE ASSEMBLY LARGE FRAME 20 Upper Handle Wlmt W Decals Quadrant Speed Control Hairpin 094 x 1 19 Lever Speed Adjustment Bushing Speed Adjustment Lever Hex Head Bolt 3 8 16 x 1 5 Ball Plunger Knob Speed Adjustment Capscrew 1 4 20 x 3 4 FHHS Nut 1 4 20 Elastic Stop Nut 5 16 18 Elastic Stop Screw 10 32 x 1 2 PW HD Throttle Control Nut 10 32 Serr Flange Bushing Handle Oper Presence RH Handle Oper Presence LH Switch Electric Clutch Engage Wire Harness Manual Start Wire Harness Electric Start Key Switch Manual Srt inc Hdw Key Switch Electric Srt inc Hdw Neutral Latch RH Neutral Latch LH Switch Neutral Interlock Plug Handlebar Washer Curved Spring Flat Washer Nut 5 16 18 Elastic Stop Hex Head Bolt 5 16 18 x 2 Hex Hd Bolt 5 16 18 x 2 5 Lever Steering Control Lockwasher 3 8 Spring Rod Steering Control Spring Handle Return 3 8 16 x 1 Ser Flange Spring Nut 3 8 16 Serr Flange Rod Speed Control Bellcrank Speed Control Setscrew 1 4 28 x 25 Cam Speed Control incl SS Jackshaft Speed Control Key 1 8 x 1 2 Woodruff Roll Pin 3 16 75 Nut Elastic Stop 3 8 16 Flange Bearing Capscrew 5 16 18 x 1 Serr Nut 5 16 18 Serrated Flange Plate Side Spacer Neutral Bearing Bearing Speed Ctrl Bellcrank Hex Head Bolt 5 16 18 x 1 3 4 Spring Return XX KK KK KK X OX KK KK X X KK XxX X X K
62. 481545 Switch Parking Brake 76 461964 Control LH inc bush decal 461965 Control RH inc bush decal 77 04030 02 Lockwasher 1 4 04001 53 Hex Hd Bolt 5 16 18 x 2 5 78 43032 Swivel Joint 483160 Lever Steering Control 79 44143 Rod Brake Lever 04030 04 Lockwasher 3 8 Spring 80 04001 45 Hex Hd Bolt 3 8 16 x 2 00 44141 Rod Steering Control 81 48464 Ball Joint RH Thread 483040 Spring Operator Presence 04017 27 Capscr 3 8 16 x 1 Ser Flange 483470 Spring 82 04021 09 Nut 3 8 16 Elastic Stop 83 04010 12 Screw 10 32 Sltd Hex Wshr Hd 84 04001 01 Bolt 1 4 20 x 75 04019 04 Nut 3 8 16 Serr Flange 85 43286 Spacer 44142 Rod Speed Control 86 461605 Parking Brake Lever with Grip 451562 Bellcrank Speed Control 87 48717 Switch Safety 04012 02 Setscrew 1 4 28 x 25 46335 Cam Speed Control incl SS 43166 Jackshaft Speed Control 04063 13 Key 1 8 x 1 2 Woodruff 04060 06 Roll Pin 3 16 75 04021 10 Nut Elastic Stop 3 8 16 48223 Flange Bearing 04017 17 Capscrew 5 16 18 x 1 Serr Flg 04019 03 Nut 5 16 18 Serrated Flange 422795 Plate Side 43536 Spacer Neutral Bearing 48409 Bearing Speed Ctrl Bellcrank 04001 69 Hex Head Bolt 5 16 18 x 1 3 4 88 04020 14 Nut 3 8 24 89 423876 Mounting Bracket Wrench 90 423875 Wrench 91 48342 Grip Parking Brake 92 421203 Plate Threaded 93 04062 01 Hairpin 094 x 1 62 94 424113 Bracket Choke Mig 95 44126 Rod Lower Brake 96 422273 Plate Coup
63. 7 SWM 48 52 61 Cutter Deck AAA 28 29 Engine Deck Manual Sta escanear 30 31 Engine Deck Electric Start 5 2 21 32 33 Drive And Brake Brake Components 34 35 Handle Assembly Small Frame 167 eee 36 37 Handle Assembly Large Frame 20 38 39 Hydraulic Assembly 40 41 Hydraulic Pump Assembly AR RR N RER OR E E RE RC a ticas 42 43 Engine Deck Wire Harness Manual 44 Handle Wire Harness Manual 44 Engine Deck Wire Harness Electric Start SWZ 21KAE 45 Handle Wire Harness Electric Start SWZ 21KAE 45 Wire Harness Adapter Kawasaki 16HP 17 HP 8 19 46 Replacement Decals merecer a aa ai ta aaa ai le 47 49 NOI oana ia ea noa afac de ua ucis aa la Aia oa tac a tea 50 Warranty Statement TOT Inside Back Cover GENERAL INFORMATION INTRODUCTION Your mower was built to the highest standards in the industry However the prolonged life and maximum efficiency of your mower depends on you following the operating maintenance and adjustment instructions in this manual If additional information or service 15 needed c
64. 7KAI Description Ring Split Bolt 3 8 16 x 1 Hex Head Brake Shaft Assembly Weldment 16 Small Frame Brake Shaft Assembly Weldment 20 Large Frame Hair Pin Cotter 094 x 1 62 Carrage Bolt 5 16 18 x 75 Rod Brake Lower Nut 3 8 16 Serr Flange Bushing Brake Grease Fitting Brake Actuator Weldment LH Brake Actuator Weldment RH Bolt 3 8 16 x 2 1 4 Tire 16 x 6 50 4 ply Rim Assy Lock Washer Wheel Motor Hex Castle Nut 3 4 28 UNEF Nut Lug Wheel Assy incl 12 13 Brake Drum 1 2 20 Serrated Bolt Hub Wheel Brake Band 7 5 Key 3 16 X 75 Woodruff Wheel Motor Belt Pump Drive 16 Small Frame Belt Pump Drive 20 Large Frame Electric Clutch Flat Washer 469 x 1 75 x 25 Lock Washer 7 16 Hex Head Bolt 7 16 20 x 2 3 4 Plate Backing Clamp Nut 5 16 18 Elastic Stop Rubber Pad Clutch Stop Retainer Clutch Stop Hex Head Bolt 5 16 18 x 1 75 Pulley Pump Drive Engine Hex Head Bolt 5 16 18 x 2 75 Nut 3 8 16 Center Lock Ball Bearings Idler Arm Weldment Pump incl 38 Bolt Hex Head 1 4 20 x 1 Grd 8 Spring Pump Belt Idler Nut 5 16 18 Serr Flange Retaining Ring 3 4 Ext E Key 1 4x1 4 x 3 75 Flat Washer 3 8 Pulley Idler 4 5 Pulley Pump Shaft Tapered Hub Lockwasher 3 8 Key 5 0 x 5 0 x 25mm Pivot Idler Long Swivel Joint Base Idler Pivot Bolt Hex Head 3 8 16 x 3 Bolt Hex Head 3 8 16 x 2 75 Flatwasher 3 8 Chain Bolt Hex Head 1 4 20 x 1 25 N
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66. ATTACHMENTS SEE OPERATOR S MANUAL 223404 4 C PARKING BN ES FAST 4 el gt V 25 MOWER DECK PULL OUT TO ENGAGE P PUSH IN TO DISENGAGE 483441 47 INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR S MANUAL 483402 REPLACEMENT DECALS AND INFORMATION PLATES 5 4 rat j AU pg 54 Commercial 481971 15 48 5 SAG REPLACEMENT DECALS AND INFORMATION PLATES e SPEED CONTROL gt SLOW TRACKING N ADJUSTMENT CUTTING HEIGHT ADJUSTMENT SEE OPERATOR S DECK MOUNTING HOLE POSITION NEUTRAL MANUAL NUMBER OF CASTER SPACERS BELOW SUPPORT FAST SLOW 0 B 5 5 MIDDLE MIDDLE BOTTOM 482799 4 19 BOTTOM 4 3 8 4 1 8 3 7 8 SEE OPERATOR S MANUAL Ol L gt 481425 Ref Part No Description 483405 Decal Discharge Chute 48314 Decal Scag Logo 483407 Decal Danger Spinning Blades 483406 Decal Warning Rotating Blades 483044 Decal Patents 481414 Decal Instrument Panel Front SWZ52V 18KH 483441 Decal Instrument Panel Rear 48404 Decal Metalcraft Made in USA 483404 Decal Sulky Attachment 483402 Decal Belt Cover 481423 Deca
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69. ERCIAL Toda pieza del cortac sped comercial Scag fabricada por Scag Power Equipment que seg n criterio razonable de Scag presente materiales o mano de obra defectuosos ser reparada o reemplazada por un distribuidor autorizado Scag sin cargo por las piezas ni mano de obra durante los per odos especificados abajo Esta garant a se limita al comprador original y no es transferible Para acceder a cualquier reclamo de garant a el distribuidor requerir el comprobante de compra Todo trabajo bajo garant a debe realizarlo un distribuidor autorizado Scag Con respecto a materiales o mano de obra defectuosos esta garant a se limita a los siguientes per odos especificados a partir de la fecha de compra original Los art culos desgastables incluyendo correas de transmisi n cuchillas mangueras hidr ulicas y llantas est n garantizados por noventa 90 d as Las bater as est n garantizadas por noventa 90 d as El bastidor y los componentes estructurales incluyendo el dep sito de aceite y los enfriadores de aceite tienen una garant a de 2 a os Piezas y mano de obra Las plataformas de corte est n garantizadas contra grietas por un per odo de tres 3 a os Piezas y mano de Obra primer y segundo a o piezas solamente tercer a o La reparaci n o el reemplazo de la plataforma de corte estar n sujetos a discreci n de Scag Power Equipment Nos reservamos el derecho de solicitar componentes para su evaluaci n Esta g
70. GE BOLT E SS NUT Figure 9 3 Custom Cut Baffle Position MIDDLE SET OF HOLES FOR 3 1 2 SETTING NUT Figure 10 3 1 2 Custom Cut Baffle Position ELASTIC STOP NUT Figure 11 4 Custom Cut Baffle Position NEUTRAL ADJUSTMENT NOTE Neutral has been set by your Scag dealer at the time of setup and normally does not need to be adjusted If however you find that the neutral has come out of adjustment follow the procedure below Raise the drive wheels off the ground and block the caster wheels to prevent the machine from moving Make sure the speed control lever 1s in neutral the steering control levers are in the neutral latch position and the parking brake 15 on Start the engine Release the parking brake and note if the tires are rotating Starting on the left side of the machine using the adjustment wrench located on the left side of the machine Rotate the tracking adjustment nut counter clockwise just until the LH wheel starts to creep forward Make a note of the position of the adjust ment nut See Figure 12 Turn the adjustment nut clockwise just until the wheel turns rearward Make a note of the position of the adjustment nut To adjust neutral split the difference between the two noted positions of the adjustment nut Repeat on the right side as needed Place the wrench in the holder on the left side of the machine and turn the engine off TRACKING ADJUSTMENT
71. GQQ DY1X XXXX L H Bolt Carriage 3 8 16 x 1 25 Hose Pump to Wheel Motor O Ring Elbow 7 16 20 O Ring x 3 8 Hose Hose 3 8 ID 11 Long Order By The Inch Oil Filter Base Tee 3 8 O Ring x JIC x 1 2 Hose Strap Hydraulic Tank Bracket Hydraulic Tank Capscrew 5 16 18 x 75 Serr Flange O Ring Elbow 9 16 O Ring x 3 8 Hose Nut 5 16 18 Serr Flange Hose Formed 1 2 ID Clamp 69 max dia Tube Filler Neck Engine Deck 16 Wide with Decals Small Frame Engine Deck 20 Wide with Decals Large Frame Nut 3 8 16 Serr Flange Oil Filter Elbow 45 Deg 3 4 16 JIC Male x Male 3 4 16 O Ring Clamp 87 max di Nut 1 4 20 Elbow 3 4 16 O Ring x 1 2 Hose Cap 3 4 16 Screw 1 4 20 x 2 0 Round Head Phillips 41 HYDRAULIC PUMP ASSEMBLY PORT A SIDE pa 28 PORT 10 SIDE Lo 42 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Number HG 70516 HG 70573 HG 50641 HG 50969 HG 51232 HG 2513027 HG 50273 HG 9004101 1340 HG 50095 HG 2513030 HG 70521 HG 50315 HG 51161 HG 50329 HG 50951 HG 70331 HG 2003014 HG 2003017 HG 51444 HG 2003087 HG 50551 HG 2003005 HG 2000015 HG 2510062 HG 70403 HG 2513043 HG 50408 HG 70525 HYDRAULIC PUMP ASSEMBLY Description Housing Kit End Cap Kit Straight Headless Pin Hex Flange Housing
72. HE OPERATOR Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment This manual covers the operating instructions and illustrated parts list for SWZ36A 16KAI with a serial number of C3700001 to C3799999 SWZ48V 17KAl with a serial number of C3800001 to C3899999 SWZ52V 17KAl with a serial number of C3900001 to C3999999 SWZ52V 18KH with a serial number of 4000001 to 4099999 SWZ52V 19KAI with a serial number of C4100001 to C4199999 SWZ 19KAI with a serial number C4900001 to C4999999 SWZ 21KAE with a serial number of C5000001 to C5099999 SWM 52V with a serial number of C5100001 to C5199999 SWM 61V with a serial number C5200001 to C5299999 Always use the entire serial number listed on the serial number tag when referring to this product POWER EQUIPMENT TABLE OF CONTENTS SUBJECT PAGE io PP A 1 Direction 0 5 5 1 Servicing the Engine and Drive Train Components 1 edere M ne a RR AR ee 2 3 General Safety Instructions 4 Sida GS 4 Before Operation Considerations ie 4 6 Operation 2421 dati i rit 6 7 Maintenance and Storage EAEE TS 7 8
73. K KK KK X X X X KK KK x x x KK KK OX OX OX OX OX OX OX OX 0X OX OX OX OX 0X KK KK KK X X X AX KK KK X OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX KK KKK X X X 39 43522 Spacer Side Plate 04041 08S Flat Wshr 766 x 1 25 x 035 04063 07 Key Woodruff 3 16 x 75 04001 59 Bolt Hex Head 1 4 20 x 1 25 04001 19 Bolt Hex Head 3 8 16 x 1 43415 Bushing Brake 04050 02 Clip Retaining 750 diameter 48224 Bearing Ball Neutral Return 46747 Cam Neutral incl grease ftng 48114 05 Grease Fitting 1 4 28 UNF 04050 01 Retaining Ring 5 8 04001 09 Head Bolt 5 16 18 x 1 483414 Lever Speed Control 04017 05 Bolt Hex Head 1 4 20 x 75 482431 Linkage Assembly 04041 07 Flat Wshr 15 16 x 3906 x 12 ga 461748 Deck Engine 20 Wide 04001 10 Head Bolt 5 16 18 x 1 25 482314 Choke Control 04001 152 Bolt Hex Head 3 8 16 x 4 25 42413 Fuse Holder 43520 Swivel Joint Steering Rod 48100 06 Bushing 48298 Blade Fuse 20A 04021 01 Nut 10 32 Elastic Stop 04010 03 Screw 10 32 x 1 5 Phillips 04030 02 Lockwasher 1 4 43032 Swivel Joint 44143 Rod Brake Lever 04001 45 Hd Bolt 3 8 16 x 2 00 48464 Ball Joint RH Thread 04021 09 Nut 3 8 16 Elastic Stop 04010 12 Screw 10 32 Sltd Hex Wshr Hd 04001 01 Bolt 1 4 20 x 75 43286 Spacer 461605 Parking Brake Lever with Grip 48717 Switch Safety 04020 14 Nut 3 8 24 423876 Mounting Bracket Wrench 423875 Wrench 48342 Grip P
74. MENT CONNECTOR STARTER SOLENOID SOLENOID HANDLE WIRING HARNESS KAWASAKI ELECTRIC START PART NO 482687 BRAKE SWITCH MOWER ENGAGE E TCH KEYSWITCH PRESENCE EJ Ep APE POS HOURMETER J NEG HOURMETER 45 WIRE HARNESS ADAPTER PART NO 481717 KAWASAKI 16 HP 17 HP 19HP SWZ07WH481717 46 REPLACEMENT DECALS AND INFORMATION PLATES WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 483405 DANGER SPINNING BLADES KEEP CLEAR BLADE CONTACT 8 THROWN OBJECTS CAN INJURE 483407 MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS 4 487 006 4 885 903 4 920 733 4 967 543 4 991 382 4 998 948 5 042 239 5 117 617 9 133 176 5 826 416 5 832 708 5 865 018 6 192 666 6 766 633 6 892 519 6 996 962 7 065 946 PATENTS PENDING MINE AA WARNING ROTATING BLADES AND BELTS Keep hands feet amp clothing clear Keep all guards in place Shut off engine amp disengage blade clutch before servicing Use caution in directing discharge Read instruction manual before operating DO NOT OPERATE UNLESS GRASS CATCHER MULCHING KIT OR DISCHARGE CHUTE IS INSTALLED DE FALLING HAZARD USE ONLY SCAG APPROVED NENE RIDING
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77. PITCH is the angle of the blades comparing front to rear HEIGHT is the nominal distance the blade is off of the ground This measurement is made with the blades pointed side to side and distance is measured between cutting tip and ground Also see Blade Height Adjust ment next page CUTTER DECK DRIVE BELT TENSION mune a Changes to the cutting height can be achieved by reposi Figure 2 Deck Drive Belt Adjustment tioning the cutter deck This adjustment will also effect the pitch of the deck There are three available posi tions See Figure 4 NOTE Due to initial belt stretch and to prevent the belt from slipping check this adjustment after the first 2 hours 4 hours and 8 hours of operation LOW CUT 1 3 4 to 3 3 Adjust the RH blade drive belt using belt tension gauge Adjust the belt so that the belt moves 1 2 with 10 pounds of pressure Adjust the tension by tightening or loosening the J bolt nut See Figure 3 HIGH CUT 3 1 4 to 4 1 2 4 belt cover CUTTER DECK HEIGHT ADJUSTMENT SC405G 06 Figure 4 Cutting Height Adjustment 10 CUTTER DECK ADJUSTMENTS CONT D Caster spacers also can be repositioned to change cutting heights and to change the pitch of the deck See Figure Spacers 20025GB005 Figure 5 Caster Wheel Spacers BLADE HEIGHT ADJUSTMENT Adjusting the blade he1ght can be done by moving any number of the five sma
78. Retainer Bearing Caster Wheel Roller Bearing Caster Wheel 25 36A 52V 48V 61V X X X X X KK x x X X X X KK KK xX xX x 36A CUTTER DECKS 11 SWZ06CD36A 4 CN E IAI NE 26 Ref Part Number 461848 461663 43312 481022 43644 04001 154 43589 04001 51 04063 08 43592 04001 175 482245 04019 03 481707 481711 04043 06 04001 41 461023 04017 16 461295 04021 10 04001 09 461413 04043 04 04029 03 482744 48926 04001 172 04020 09 48204 04021 22 04021 05 04019 04 04004 02 04017 36 04112 05 43277 04041 12 04021 09 43681 461841 48224 04050 05 44078 483215 481024 43297 36A CUTTER DECKS Description Cutter Deck Includes Decals Cutter Spindle Assy Spacer Outside Tapered Bearing Two Spindle Housing Bolt 5 16 18 x 4 3 4 Hex Head Spindle Shaft Bolt 3 8 16 x 3 3 4 Hex Head Key 1 4 x 1 4 x 2 Spacer Cutter Blade Small Bolt 5 16 18 x 1 1 2 Hex Head Grade 8 Spring Chute Return Nut 5 16 18 Serrated Flange Cutter Blade 18 Marbain Cutter Blade 18 Hi Lift Marbain Flatwasher 5 8 W Hex Hd Bolt 5 8 11 x 9 1 2 Caster Assembly See Page 25 Cpscrw 5 16 18 x 3 4 Serrated Flange Hex Head Discharge Chute Hex Nut 5 16 18 Elastic Stop Hex Hd Bolt 5 16 18 x 1 Belt Cover Assy Includes Decal Flat Washer 3 8 Special Wing Nut 3 8 16 Pulley Tapered Hub
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80. This 1s just a precautionary check to make sure that all the fittings have been lubricated MOWER OPERATION 1 Read and understand the safety instructions before attempting to operate this machine 2 Before starting the engine Check the oil level in the engine and the hydraulic reservoir Fill the fuel tank with clean fresh lead free gasoline Open the fuel valve on the bottom of the fuel tank NOTE Use gasoline with an octane rating no less than 67 and a maximum of 10 ethanol The speed adjustment lever must be in NEUTRAL The blade clutch switch must be in the OFF position The operator s presence levers must be released The neutral latches must be in the neutral lock position The key switch must be on The parking brake must be on 3 Start the engine Choke as required If the engine 1s cold pull the choke knob out When the engine starts slowly push the choke in If the engine stalls repeat the above operation When the engine 1s warm choking may not be necessary 4 Engage the cutter blades by depressing the operator presence levers and pulling the blade clutch switch into the ON position Push the switch to the OFF position to disengage the cutter blades Cold starting In the spring and fall when the morning temperatures are cool 1t may be difficult to start the machine due to the parastatic load from the hydraulic drive To r
81. arant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia O accidente o que se haya operado de manera distinta a la especificada en el manual del operador Los motores el ctricos y los arrancadores est n cubiertos por el per odo de garant a del fabricante del motor Los componentes principales del sistema de transmisi n est n garantizados por Scag Power Equipment por dos 2 a os Piezas y mano de obra La garant a de dos a os no incluye las conexiones las mangueras ni las correas de transmisi n La reparaci n o el reemplazo de la bomba hidr ulica o el motor hidr ulico estar n sujetos a discreci n de Scag Power Equipment Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador Los embragues el ctricos tienen una Garant a limitada de 2 a os Piezas y mano de obra Los ensambles del eje tienen una Garant a limitada de 3 a os Piezas y mano de obra primer y segundo a o piezas solamente tercer a o Cualquier producto Scag que se utilice para alquiler est cubierto por una garant a de 90 d as El cortac sped Scag incluida cualquier pieza defectuosa debe ser llevado a un distribuidor autorizado de Scag dentro del per odo de garant a Los gastos incurridos en la entrega del cortac sped al distribuidor para que se realice el t
82. arking Brake 421203 Plate Threaded 04062 01 Hairpin 094 x 1 62 44126 Rod Lower Brake 422273 Plate Coupler 451113 Shaft Pump Control 481879 Spring 04021 09 Nut 3 8 16 Elastic Stop 48829 Block Pump Control 461964 Control LH inc bush amp decal 461965 Control RH inc bush amp decal 481545 Switch Parking Brake 44144 Rod Offset 422373 Plate Threaded Measure the width of the engine deck to determine frame size Large Frame is 20 wide X X X X X X X X X X X X KK x x X X X 0X OX X X X X X X X X X X X X KK xXx x KK x x 5 SAG X X X KK KK OX OX OX OX OX OX KK OX OX OX OX KK OX OX OX OX KK KKK OX OX KK OX OX 0X OX OX 0X XK OX 0X 0X KK X X X HYDRAULIC 55 11 2005SWZ HA 40 Number 481164 461428 482266 01 48811 48811 48603 06 483097 483098 04003 11 481265 48603 02 482266 03 48811 482417 482477 422794 422793 04017 16 48603 04 482266 01 04019 03 482305 48136 13 481507 461745 461748 04019 04 48462 01 48485 01 48136 05 04021 08 482202 48571 02 04010 10 HYDRAULIC ASSEMBLY Description Cap Oil Reservoir Oil Reservoir With Fittings Elbow 9 16 O Ring x 3 8 Hose Hose 3 8 ID 10 1 4 Long Order By The Inch Hose 3 8 ID 7 Long Order By The Inch O Ring Pump PG 1JQQ DY1X XXXX R H Pump PG 1
83. d remove key or disconnect spark plug wire s to prevent accidental starting of the engine when servicing or adjusting the machine Wait for all movement to stop before adjusting cleaning or repairing 5 Ifthe mower must be tipped to perform maintenance or adjustment remove the battery drain the gasoline from the fuel tank and the oil from the crankcase 6 Keep all nuts bolts and screws tight to ensure the machine is in safe working condition Check the blade mounting bolts frequently to be sure they are tight Replace all worn or damaged decals 7 Clean grass and debris from cutting units drives mufflers and engine to help prevent fires Clean up oil or fuel spillage 8 The engine must be shut off before checking the oil or adding oil to the crankcase 5 e MAINTENANCE AND STORAGE CONT D 9 Let the engine cool before storing 10 DO NOT store the machine near an open flame 11 Shut off fuel while storing transporting 12 Always store gasoline in a safety approved red 13 Use jack stands to support components when required 14 Carefully release pressure from components with 15 stored energy Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing blades Only replace or sharpen blades NEVER straighten or weld blades 16 Be careful when servicing the battery as 1t contains acid which 15 corrosive and c
84. damage before starting the engine or operating the cutter deck Be sure the blades are in good condition and the blade bolts are tight 15 Take all possible precautions when leaving the machine unattended such as disengaging the mower stopping the engine and removing the key ACAUTION DO NOT touch the engine or the muffler while the engine is running or immediately after stopping These areas may be hot enough to cause a burn A DANGER DO NOT run the engine inside a building or a confined area without proper ventilation Exhaust fumes are hazardous and contain carbon monoxide which can cause brain injury and death 16 DO NOT operate the machine under the influence of alcohol or drugs 17 Use care when loading or unloading the machine onto a truck or trailer 18 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 19 Do not change the engine governor settings or overspeed the engine See the engine operator s manual for information on engine settings 20 Never leave the machine running unattended MAINTENANCE AND STORAGE 1 Allow only trained personnel to service machine 2 Park the machine on level ground 3 Never make adjustments to the machine with the engine running unless specifically instructed to do so If the engine is running keep hands feet and clothing away from moving parts 4 Disengage drives lower implement stop engine an
85. de w decals Engine Deck 20 Wide w decals Bolt 5 16 18 x 1 Serrated Flange Hex Head Bolt 5 16 18 x 2 Hex Head Nut 5 16 18 Serr Flange Heatshield 16 Small Frame Heatshield 20 Large Frame Pulley Guard 16 Frame Pulley Guard 20 Frame Nut 5 16 18 Elastic Stop Carriage Bolt 5 16 18 x 1 Clamp Clutch Bracket CapScrw 5 16 18 x 1 50 Sr Wire Hrns Adapter 16KAI 17 amp 19 KAI 31 16KAI X X X X X 17 X X X KK KK x X X X X X X X 5X X X X X X X KK KK KK x 19KAI X X X X x x X X X X X X X 5X X X X X X X X KK KK x 18KH x x x ENGINE DECK ELECTRIC START SWZ 21KAE SWZ 07 EDELCT 32 481964 04040 15 04001 09 482547 461729 48309 48308 48059 01 48058 48028 05 04001 44 04020 02 48099 42392 04029 01 423746 48661 04003 01 04003 11 424009 04043 04 04021 09 461748 04001 17 04019 03 04001 08 04021 10 04003 04 48030 09 421370 04017 19 45419 48029 02 48029 14 423308 48126 04003 12 422882 04017 19 04030 03 ENGINE DECK ELECTRIC START SWZ 21KAE Description Engine 21KAE Kawasaki Flatwasher 5 16 375 x 875 x 083 Capscrew 5 16 18 x 1 Hex Head Cap Fuel Tank Fuel Tank Assy incl 6 7 Bushing Valve Fuel Shut off Clamp Fuel Hose Fuel Hose 1 4 ID x 20 Cable Tie Battery Not Available Through Scag Bolt 1 4
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87. e brake hand lever 15 against stop on the handle bar the brake levers on the brake shaft weldment are against the stops on the engine deck ACAUTION Adjust the brake only enough to hold the machine Excessive force may cause damage to the machine or brake components 2 Adjust the brake actuator rod on either side of the machine to obtain proper brake adjustment 14 LUBRICATION 8 MAINTENANCE BREAK IN Grease spindle until grease comes out the relief valve 8 HOURS DAILY Compatible Greases Lidok EP 22 found at industrial shops Ronex MP Exxon service stations Shell Alvania Shell service stations Mobilux 2 Mobil service stations Super Lub M EP 2 Conoco service stations 20 HOURS 40 HOURS WEEKLY 100 HOURS BIWEEKLY 500 HOURS OR ANNUALLY PROCEDURE COMMENTS Check all hardware for tightness Check all belts for proper alignment Check engine oil level See engine operator s manual Clean air cleaner element See engine operator s manual Check operator presence system See page 5 Check tire pressure See page 8 X Check belt tension See page 10 Sharpen cutter blades See page 11 Check hydraulic oil level See page 16 Clean mower See page 18 05 Lithium MP White Grease 2125 Check Battery Level Adjust as needed Check hydraulic oil level See page 16 Change engine oil See engine operator s manual Check all belts for proper alignment Replace air filter elem
88. ect immediately 1 Wipe dirt and contaminants from around reservoir cap Remove the cap from the hydraulic oil reservoir 2 Visually check the level of hydraulic oil Hydraulic oil must be at least 2 inches from top of the filler neck If the level cannot be determined visually use a clean tape measure to check the level If the fluid is low add 20W50 motor oil DO NOT overfill overfilling the oil reservoir may cause oil seepage around the cap area 3 Clean the fill cap and install it onto the reservoir Changing Hydraulic Oil The hydraulic oil should be changed after every 500 hours or annually whichever occurs first The oil should also be changed if the color of the fluid has become black or milky A black color and or a rancid odor usually indicates possible overheating of the oil and a milky color usually indicates water in the hydraulic oil NOTE The hydraulic oil should be changed if you notice the presence of water or a rancid odor to the hydraulic oil Park the mower on a level surface and stop the engine 2 Placea suitable container under the hydraulic oil drain Remove the fill cap from the reservoir Remove the drain cap from the T Fitting located on the hydraulic system filter head See Figure 15 Allow the fluid to drain into the container and properly discard it Hydraulic Oil Filter Head Drain Cap as Hydraulic Oil Filter 2003SWZ Oil Drain Figure 15 Hydraulic Oil
89. ed See manufacturer s specifications Varied See manufacturer s specifications Electronic Ignition with recoil starter or 12 volt battery with alternator solid state ignition with key start Varied See manufacturers specifications 7 gauge steel 6 gallon 19 0 litres seamless polyethylene with integral cup holder 16x6 50 8 four ply pneumatic tubeless radius edge Dynamic braking through hydro drive system 1 tapered 1 1 4 diameter Hydro drive with two variable displacement pumps and two cast iron high torque motors Two Hydro Gear Model BDP 10A pumps with dump valves for movement without running the engine Two 12 inch cast iron high torque motors capacity nylon cooling reservoir uses SAE 20W50 fluid and 10 micron filter Independent handle controls for each wheel squeeze to move from forward to neutral to reverse neutral lock lever speed range controlled with single lever patented design in field tracking adjustment with tool provided 7 5 drum band brake one on each wheel Allows for movement without engine running 1 tapered motor shafts 14 gauge wire Handle actuated operator presence system patented design blade clutch and transmission interlock to engine kill 0 to 7 4 mph 0 to 3 0 mph 22 TECHNICAL SPECIFICATIONS CONT CUTTER DECKS Type Construction Cutting Width Cutting Height Adjustment Cutter Blades Blade Engagement Discharge Opening Caster Wheels Sp
90. elieve this load pull out and up on the de clutch chain located on the right side of the machine behind the tire This will allow you to start the engine easily When the engine is warmed up slowly release the de clutch chain to engage the hydraulic system 5 Engage the cutter blades by pulling the blade clutch switch into the ON position Push the switch to the OFF position to disengage the cutter blades PULL UP TO ENGAGE PUSH DOWN TO DISENGAGE 39050138 When is engaged or possibly disengaged a squealing sound from the underside of the machine is normal It is caused by the electric clutch plates meshing as the mower comes up to speed For best equipment life engage the clutch with the engine at 3 4 throttle not under full load A WARNING If you are not familiar with the operation of the hydrostatic drive and zero turn feature practice turning and maneuvering with the hand controls before engaging the cutter blades 10 11 Release parking brake Move speed adjust ment lever to the desired mowing speed NOTE Top speed is suggested only for transport While squeezing the steering brake levers with both hands release both neutral latches When the steering brake levers are released the machine will travel straight To make a right turn squeeze the RH lever To turn left squeeze the LH lever TO STOP squeeze both levers lock the neutral latches and move
91. ent See engine operator s manual Grease caster wheel bearings Chassis grease Check all hardware for proper tightness More often if needed Grease brake hand lever Chassis grease pert _____ El X X X X X X X X Grease brake actuator levers Chassis grease Drain hydraulic system and replace oil amp filter See page 16 Grease caster wheel pivot shafts Chassis grease see instructions below Replace engine fuel filter See engine operator s manual Adjust air gap on electric clutch Contact your Scag dealer for information about this maintenance procedure Perform these maintenance procedures more frequently under extreme dusty or dirty conditions PROCEDURE Remove grease cap part number 481559 Remove plug part number 482028 01 and install standard grease zerk p n 48114 06 Apply grease to the fitting until new grease appears at the top of the caster extension Remove grease zerk and reinstall the plug Reinstall the grease cap Special tool part number 47007 15 recommended for use in the installation of the grease cap 15 5 E HYDRAULIC SYSTEM Checking Hydraulic Oil Level The hydraulic oil level should be checked after the first 8 hours of operation Thereafter check the oil every 100 hours of machine operation or biweekly whichever Occurs first IMPORTANT If the oil level is consistently low check for leaks and corr
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93. er every 100 hours of operation or bi weekly whichever occurs first Refer to the Engine Operator s Manual furnished with this mower for instructions Changing Engine Oil Filter After the first 20 hours of operation replace the engine oil filter Thereafter replace the oil filter every 100 hours of operation or every month whichever occurs first Refer to Engine Operator s Manual for instructions Engine Air Cleaner For any air cleaner the operating environment dictates how often the air cleaner should be serviced Refer to the Engine Operator s Manual furnished with this mower for instructions NOTE In extremely dusty conditions it may be necessary to service the air cleaner daily to prevent engine damage 17 BATTERY ELECTRIC START UNITS ONLY Checking Electrolyte Level and Cleaning Battery This machine was equipped from the factory with a sealed battery Maintenance is not required to maintain the electrolyte level Dirt and fluid on the top of the battery can cause the battery to discharge Corrosion of the battery terminals or loose connections will cause poor battery performance A WARNING Lead acid batteries produce flammable and explosive gases To avoid personal injury when checking testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and flames away from batteries Provide proper ventilation and wear safety glasses A WARNING Battery posts terminals a
94. er pulley welded and riveted construction 1 3 8 O D Bearings Heavy duty idler arm of 1 4 channel steel B section with Kevlar cord GC F4 Grass Catcher with 4 cubic ft capacity GC 4D Grass Catcher with 4 cubic ft capacity and rope pull dump or pick up and dump High velocity discharge baffle Improves quality of cut and discharge disbursement The unique Hurricane Mulch System employs Eye of the Hurricane mulching plates combined with bolt in v baffles flow directors Eliminator blades and a side discharge close off plate Enable operator to safely and conveniently carry a beverage with them SWZ 48V SWZ 52V SWZ 61V 74 76 78 0 74 76 78 0 37 0 37 0 41 0 60 5 64 5 0 49 0 52 62 0 69 0 TIE 80 0 40 5 40 5 40 5 40 5 40 5 40 5 565 108 585 Ibs 717 lbs 605 108 625 108 757 lbs Zero Zero Zero Large Frame Tracking Width 41 0 Weight 605 lbs Weight with grass catcher 645 lbs 23 NOTES 24 04066 01 43037 01 48100 01 48114 04 46082 45006 04021 07 43022 04001 37 9275 48114 03 481770 481769 CASTER ASSEMBLY SW SWZ2006CSTR Description Quick Pin Spacer Caster Yoke 1 2 Long Bronze Bearing Grease Fitting Support Assembly Includes Items 3 amp 4 Caster Yoke Elastic Stop Nut 1 2 13 Sleeve Caster Wheel Bearing Hex Hd Bolt 1 3 13 x 5 1 2 Flat Free Tire Assy Includes Items 11 13 Grease Fitting 45 Degree 1 4 28
95. et of holes on the front baffle welded inside the cutter deck See Figure 9 The Velocity Plus and Advantage cutter decks will deliver the best quality of cut in very tall wiry tough to cut grass B 3 1 2 Position factory setting for Advantage cutter decks baffle is installed using the middle set of holes on the front baffle welded inside the cutter deck See Figure 10 For general purpose cutting place the Custom Cut Baffle in the 3 1 2 position This gives the best mix of cutting performance in all types of grass C 4 Position factory setting for Velocity Plus cutter decks baffle is installed using the bottom set of holes on the front baffle welded inside the cutter deck See Figure 11 Placing the baffle in the 4 setting will enhance fall cutting leaf pickup and reduce cutter deck blowout To Adjust the Custom Cut Baffle height 1 Remove the hardware securing Custom Cut Baffle to the cutter deck See Figure 8 NOTE Hardware location used in the illustrations are for reference only Location of hardware may vary depending on the cutter deck size VouNe HARDWARE Figure 8 Custom Cut Baffle 12 BOTTOM SET OF HOLES FOR 4 SETTING Move the Custom Cut Baffle to desired position See Figures 9 through 11 for position Reinstall the mounting hardware as shown See Figures 9 though 11 Torque hardware to 39ft Ibs TOP SET OF HOLES FOR 3 SETTING rrj CARRIA
96. indles Spindle Pulleys Idler Pulley Idler Arm Cutter Deck Belts ADDITIONAL SPECIFICATIONS OPTIONAL ITEMS ATTACHMENTS Fabric Grass Catcher Metal Grass Catcher Turbo Baffle Hurricane Mulch Kit Cup Holder APPROXIMATE DIMENSIONS SWZ 36A Length 74 0 Length with Grass Catcher 74 0 Tracking Width 37 0 Width 47 0 Width with discharge chute up 37 9 With with grass 59 0 Height 40 5 Height with grass catcher 40 5 Weight 515 Ibs Weight with grass catcher 555 Ibs Turning Radius Zero Date of Issue July 2006 Specifications Subject to Change Without Notice SWM 36 Advantage SWM 48 Velocity Plus SWM 52 Velocity Plus SWM 61 Velocity Plus Out front design with anti scalp rollers SWM36A 48V 7 gauge steel with 7 gauge 3 16 steel skirt 52 61V 10 gauge steel with 7 gauge 3 16 steel skirt 35 5 90 2 cm 48 0 122 0 cm 52 0 132 0 cm 61 0 155 0 cm Adjustable from 1 3 4 to 4 1 4 in 1 4 increments Marbain 197 thickness SWM 36 Two 2 18 SWM 48 Three 3 16 5 SWM 52 Three 3 18 Electric blade brake clutch with instrument panel switch Extra wide discharge opening with hinged discharge chute 9 x 3 5 Flat free smooth tread flotation roller bearings with quick pin removal Cast housing taper roller bearing low maintenance with top access grease fitting and grease overfill relief poppet Split steel with easily removed taper hubs 5 diamet
97. ine with a minimum octane rating of 87 and up to a maximum of 10 ethanol To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive A Keep flammable objects cigarettes matches etc open flames and sparks away from the fuel tank and fuel container B Use only an approved gasoline container C DO NOT add fuel to a running or hot engine Allow the engine to cool for several minutes before adding fuel D Never fuel the machine indoors or in an enclosed trailer E Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliances F Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling G Remove the machine from the truck or trailer and fuel on the ground If this 1s not possible then refuel the machine with a portable container rather than from a gasoline dispenser nozzle H Keep the nozzle in contact with the rim of fuel tank or container opening at all times until fueling 1s complete Do not use a nozzle lock open device I If fuel 1 spilled on clothing change clothing immediately J Replace gas cap and tighten securely Before attempting to start the engine move the speed adjustment lever into the neutral position move the blade
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99. l Instrument Panel Front SWZ 19KAI 8 SWZ 21KAE 481438 Decal Instrument Panel Front SWZ 36A 16KAI SWZ48V 17KAI SWZ52V 17KAI SWZ52V 19KAI 482297 Decal 36 Advantage 483199 Decal 48 Velocity Plus 483200 Decal 52 Velocity Plus 483201 Decal 61 Velocity Plus 481971 Decal Heavy Duty Commercial 481124 Decal Speed Control 481942 Decal Scag Zero Turn 481425 Decal Oil 482799 Decal Tracking Adjustment 482816 Decal Height of Cut 461986 Spanish Decal Kit Walk Behinds Not Shown OONDAFRWN 49 NOTES 90 NOTES 51 LIMITED WARRANTY COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found in the reasonable judg ment of Scag to be defective in materials workmanship will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor during the periods specified below This warranty 1s limited to the original purchaser and 15 not transferable Proof of purchase will be required by the dealer to substantiate any warranty claims All warranty work must be performed by an Authorized Scag Service Dealer This warranty 1s limited to the following specified periods from the date of the original retail purchase for defects in materials or workmanship Wear items including drive belts blades hydraulic hoses and tires are warranted for ninety 90 days Batteries are covered for ninety 90 days Frame and structu
100. ler 97 451113 Shaft Pump Control 98 481879 Spring 99 04021 09 Nut 3 8 16 Elastic Stop 100 48829 Block Pump Control X X X KK OX OX OX OX OX OX OX OX OX 0X OX OX OX KK OX OX OX KK 0X 0X OX OX KK KKK OX X KK OX OX KKK 0X 0X KK KK X X OX X X X KK OX OX OX OX OX OX OX OX OX KK KKK KK X X X X X X OX 0X OX OX OX OX OX OX OX OX OX 0X OX OX OX OX OX OX OX OX OX 0X 0X OX OX X XK OX 0X 0X OX OX 0X 0X 0X OX X XX X X X OX OX OX OX OX OX OX OX X OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX KK X X X X X XX X X X OX X OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX KKK X X XX KK X OX X OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX 0X OX X KK X X X X X x x Measure the width of the engine deck to determine frame size Small Frame is 16 wide 37 HANDLE ASSEMBLY LARGE FRAME 20 SWZO6LFHAN 38 54 Description Description 461840 42675 04062 02 45282 43086 04001 20 48493 01 48092 04014 01 04021 08 04021 10 04010 01 48946 04019 01 483142 451759 451758 483162 482686 482687 48609 48798 461242 461241 48717 483161 04032 01 04040 15 04021 10 04001 17 04001 53 483160 04030 04 44141 483040 04017 27 483470 04019 04 44142 451562 04012 02 46335 43155 04063 13 04060 06 04021 10 48223 04017 17 04019 03 422795 4
101. ller 1 4 spacers on the blade mounting bolts to the top of the spindle shaft or below the spindle shaft NOTE All blades should be positioned equally For best cut and discharge a minimum of three spacers should be installed between the blade and the spindle See Figure 6 A WARNING Blades have a sharp cutting edge Wear proper eye protection and protective gloves wrap blades with protective material when removing sharpening and installing blades 11 2002 SC407G Figure 6 Blade Spacers CUTTER BLADES Do not sharpen beyond 1 3 of the width of the blade See Figure 7 NOTE Dress the blade with a file Using a wheel grinder may burn the blade Check the balance of the blade If blades are out of balance vibra tion and premature wear of spindle assembly can occur See your authorized Scag dealer for blade balancing or special tools if you choose to balance your own blades Angle Blade Back X Must NOT Exceed 1 3 Blade Width SGB033 Figure 7 Blade Sharpening 5 CA e Custom Cut Baffle Adjustment The Custom Cut Baffle is designed to deliver optimum 2 airflow and superior cutting performance in any type of grass The Custom Cut Baffle can be raised or lowered to precisely tailor the deck s performance for the type of 3 grass being cut The baffle can be set in three 3 different positions for optimum performance A 3 Position baffle is installed using the top s
102. lt RH Blade Drive Belt RH Blade Drive KKK X x KK KK x x KX KK KK KK x x KK KK KK KK xXx xX x 29 48089 48286 48088 04021 05 04019 04 04021 09 04004 02 04001 09 04017 36 04112 05 04021 04 44078 42 43028 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 48181 04040 04 461091 483176 43028 43077 04041 12 04001 31 481024 461841 43277 48677 43312 43297 481035 481625 01 04001 51 43681 483215 48224 04003 12 482295 45944 481025 483378 424173 424174 424164 04001 62 04003 23 04001 22 04021 22 04030 03 424367 Description Belt Blade Drive Belt Blade Drive Belt Blade Drive Nut 3 8 16 Nut Centerlock Nut 3 8 16 Serrated Flange Nut 3 8 16 Elastic Stop Support Belt Cover Bolt 5 16 18 x 1 Hex Head Cpscrw 1 2 13 x 1 Ser FIng Hex Hd Nut 1 2 13 Spiralock Hex Nut 5 16 18 Center Locknut J Hook J Hook Idler Pulley Groove Flatwasher 5 16 Idler Arm Assy Incl 62 Pad Deck Wear J Rod Idler Pulley Spacer J Rod Washer 3 8 x 1 1 2 x 16 ga Bolt 3 8 16 x 2 1 2 Hex Head Seal Cutter Spindle Idler Arm Assy Includes 62 Spacer J Rod Relief Fitting Cutter Spindle Spacer Outside Cutter Spindle Spindle Bushing Nut Cutter Spindle Knob w stud Bolt 3 8 16 x 3 3 4 Hex Head Idler Pivot Idler Pulley Belt Clutch Bearing Bolt Carriage 5 16 18 x 3 4 Guide Roller Roller Shaft Seal Cutter Spindle Spring Chute Retu
103. manual for specific instructions Under normal conditions the engine s alternator will have no problem keeping a charge on the battery If the battery has been completely discharged for a long period of time the alternator may not be able to recharge the battery and a battery charger will be required DO NOT charge a frozen battery It may explode and cause injury Let the battery warm before attaching a charger Whenever possible remove the battery from the mower before charging Wear protective clothing and use insulated tools A WARNING BATTERIES PRODUCE EXPLOSIVE GASES Charge the battery in a well ventilated space so gases produced while charging can dissipate Charging rates between 3 and 50 amperes are satisfactory 1f excessive gassing or spewing of electrolyte does not occur or the battery does not feel excessively hot over 125 F If spewing or gassing occurs or the temperature exceeds 125 F the charging rate must be reduced or temporarily stopped to permit cooling Jump Starting 1 The booster battery must be 12 volt type vehicle is used for jump starting it must have a negative ground system 2 When connecting the jumper cables connect the positive cable to the positive battery post then connect the negative cable to the negative battery post CLEANING THE MACHINE ACAUTION Do not wash any portion of the equipment while it is hot Do not wash the engine use compressed air
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105. nd related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer and reproductive harm Wash hands after han dling 1 Loosen the two plastic wing nuts and then remove battery cover 2 Clean the cable ends and battery posts with steel wool Use a solution of baking soda and water to clean the battery Do not allow the solution to enter the battery cells Tighten the cable connections securely and apply light coat of silicone dielectric grease to the terminal connections to prevent corrosion 4 Install the battery cover A WARNING Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEVERE CHEMICAL BURNS Avoid contact of fluid with eyes skin or clothing Use proper protective gear when handling batteries DO NOT tip any battery beyond 45 in any direction If fluid contact does occur follow first aid suggestions below BATTERY ELECTROLYTE FIRST AID EXTERNAL CONTACT Flush with water EYES Flush with water for at least 15 minutes and get medical attention immediately INTERNAL Drink large quantities of water Follow with Milk Of Magnesia beaten egg or vegetable oil Get medical attention immediately In case of internal contact DO NOT give fluids that would induce vomiting Charging the Battery Unplug charger before connecting or disconnecting from the battery Refer to the battery charger s
106. ontact your Scag Power Equipment Dealer We encourage you to contact your dealer for repairs All Scag dealers are informed of the latest methods to service this equipment and provide prompt and efficient service in the field or at their service shop They carry a full line of Scag service parts THE REPLACEMENT OF ANY PART ON THIS PRODUCT BY OTHER THAN THE MANUFACTURER S AUTHORIZED REPLACEMENT PART MAY ADVERSELY AFFECT THE PERFORMANCE DURABILITY OR SAFETY OF THIS PRODUCT USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY For pictorial clarity some illustrations and figures in this manual may show shields guards or plates open or removed Under no circumstances should your mower be operated without these devices in place All information is based upon product information available at the time of approval for printing Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation WARNING FALLING HAZARD USE ONLY SCAG APPROVED RIDING ATTACHMENTS SEE OPERATOR S MANUAL USE ONLY SCAG APPROVED ATTACHMENTS AND ACCESSORIES Attachments and accessories manufactured by companies other than Scag Power Equipment are not approved for use on this machine Using unapproved attachments especially stand up riding attachments may be hazardous SCAG APPROVED ATTACHMENTS AND ACCESSORIES GC F4 p n 9055 GC 4D p n 9054 Mulch Plate
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110. ould cause burns to skin and clothing A WARNING Battery post terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling A WARNING Lead acid batteries produce flammable and explosive gases To avoid personal injury when checking testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and flames away from batteries Provide proper ventilation and wear safety glasses 17 Disconnect the battery or remove sparkplug wire s before making any repairs Disconnect the negative terminal first and the positive last When finished with repair reconnect the positive first and the negative last INITIAL RUN IN PROCEDURES FIRST DAY OF USE OR MATELY 10 HOURS 1 Check belts for proper tension at 2 4 and 8 hours Adjust as needed 2 Check the steering control rods for neutral adjust ment See Adjustments page 13 3 Check the tires for proper pressure Caster Wheels Flat Free Drive Wheels 12 psi 4 Check for loose hardware Tighten as needed 5 Check the safety switches for proper adjustment electric start machines the engine should crank and start if the machine 18 in neutral PTO engagement switch 15 OFF and the parking brake 15 6 Apply lubricant to all the grease fittings Lubricant was applied at the factory
111. p rdida de tiempo o cualquier otro inconveniente La limitaci n o exclusi n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la exclusi n o limitaci n de da os incidentales o consecuentes as que la limitaci n o exclusi n ya mencionadas pueden no aplicarse a su caso La presente garant a le otorga derechos legales espec ficos aparte de los derechos de los que usted goza seg n el estado G 9 pedsoo ep JOD9DO29 uoo 0594 501 909 059 O Lp ugroeeure OUOUV JODISB y 0199 0199 0199 0199 541 292 754109 7541 909 7541 999 501 989 541 999 Sal GLS OV OV OV OV OV OV OV OV 0708 0714 0769 O SG 4009 40 cS O ZE EL v9 09 O ZV O LV 0 6 0 ZE O ZE 0 87 0792 O 74 OYZ 0 87 097 O 74 JO YZ OSIAP uis oiquieo e seje ns S9uOIOBOIIO9dS 9002 ep eyosy 016 pedsoo ep JOD9DO29 uoo 0594 0594 ep uoo ap uoo OUOUV BAJO e uoo OUOUV 0U9UV uoioeeui e OUOUV ep ja uoo AV9 ZMS 9 2 87 2 V9E ZMS SVOVWIXOddVv S3NOISNMWIG eun
112. p n 9258 9286 9287 Hurricane Mulch System p n 9263 9283 9284 Cup Holder p n 9240 Hour Meter p n 48023 Turbo Baffle p n 424208 424209 Blade Buddy p n 9212 DIRECTION REFERENCE The Right and Left Front and Rear of the machine are referenced from the operator s right and left when standing in the normal operating position and facing the forward travel direction SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS The detailed servicing and repair of the engine and hydraulic pumps are not covered in this manual only routine maintenance and general service instructions are provided For service of these components during the limited warranty period 1 15 important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer Any unauthorized work done on these components during the warranty period may void your warranty ISO Symbols C Choke o Transmission Parking Brake Spinning Blade Diy 48071S a Off Stop O Falling Hazard Thrown Object DESCRIPTION SYMBOL DESCRIPTION SYMBOL oe Continuously Variable Linear Cutting Element Basic Symbol Cutting Element Engage Cutting Element Disengage Thrown Object Hazard Read Operator s Manual Keep Bystanders Away 5 e SAFETY INFORMATION GENERAL SAFETY INFORMATION Your mower 15 only as safe as the operator Carelessness or
113. r is in the neutral position 3 sure the interlock switches are functioning correctly 4 NOT mow when children and or others are present Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Be alert and turn the machine off if a child enters the area 5 DO NOT carry passengers 6 Using the machine demands attention To prevent loss of control A Mow only in daylight or when there is good artificial light Be alert for holes rocks roots and other hidden hazards in the terrain Keep away from any dropoff Beware of overhead obstructions low limbs etc underground obstacles sprinklers pipes tree roots etc Cautiously enter a new area Be alert for hidden hazards A WARNING DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can not back up the slope without the wheels slipping do not operate the machine on this slope ALWAYS travel across the slope whenever possible Never up and down the slope Reduce speed and use caution when turning operating on slopes slick or wet surfaces Allow extra distance to stop Operate the machine smoothly no sudden turns starts or stops on a slope ALWAYS be sure of your footing Keep a firm hold on the handles and walk never run DO NOT mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel
114. rabajo bajo garant a as como los gastos de devoluci n del cortac sped al propietario despu s de la reparaci n estar n a cargo del propietario La responsabilidad de Scag se limita a la realizaci n de las reparaciones requeridas y ninguna reclamaci n por incumplimiento de las obligaciones de garant a ser causa de cancelaci n o revocaci n del contrato de venta del cortac sped Scag Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador La garant a no ser de aplicaci n en ning n caso de da o ocasionado al cortac sped como consecuencia de mantenimiento inadecuado o a cualquier cortac sped o piezas que no se hayan ensamblado o instalado de acuerdo con las especificaciones del manual del operador o el manual de montaje La garant a no cubre ning n cortac sped que haya sufrido alteraciones o modificaciones que hayan afectado su funcionamiento o durabilidad Asimismo la garant a no se extiende a reparaciones necesarias por el desgaste normal o por el uso de piezas accesorios que seg n criterio razonable de Scag sean incom patibles con el cortac sped Scag o afecten la operaci n funcionamiento o durabilidad de ste Scag Power Equipment se reserva el derecho de modificar o mejorar el dise o de cualquier cortac sped sin tener por ello obligaci n alguna de modificar cualquier co
115. ral components including oil reservoir and oil coolers are warranted for 2 years Parts and labor Cutter decks are warranted against cracking for a period of three 3 years Parts and labor Ist and 2nd year Parts only 3rd year The repair or replacement of the cutter deck will be at the option of Scag Power Equipment We reserve the right to request components for evaluation This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Engines and electric starters are covered by the engine manufacturer s warranty period Major drive system components are warranted for two 2 years by Scag Power Equipment Parts and labor Two year warranty exclude fittings hoses drive belts The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Electric clutches have a Limited Warranty for 2 year Parts and labor Spindle Assemblies have a Limited Warranty for three years Parts and labor Ist year and 2nd Parts only 3rd year Any Scag product used for rental purposes is covered by a 90 day warranty The
116. rn Baffle Weldment 48V Baffle Weldment 52V Baffle Weldment 61V Bolt 3 8 16 x 3 1 4 Hex Head Bolt Carriage 3 8 16 x 1 Bolt 3 8 16 x 2 3 4 Nut Hex Lock 5 16 18 Lock Washer 5 16 Dust Shield KKK KK xX x x X KK X OX KK OX OX OX OX KK KKK KK KK X X X X X X X x x x X KK X X X OX OX X OX OX OX OX OX X X KK KK OX X x XM OX OX X KK x x x XX X X X X X X X X X X X X X X X X X KK KK x ENGINE DECK MANUAL START f SWZ 07 EDMAN 30 Ref No Part No 483263 482927 482928 482854 04040 15 04001 09 482547 461729 48309 48308 48059 01 48058 48058 48028 05 04003 11 424002 424009 04043 04 04021 09 04030 03 461745 461748 04017 19 04001 17 04019 03 423972 422882 45418 45419 04021 10 04003 04 48030 09 421370 04017 19 481717 ENGINE DECK MANUAL START Description Engine 16 Kawasaki Engine 17 Kawasaki Engine 19 Kawasaki Engine 18KH Kohler Flatwasher 5 16 375 x 875 x 083 Capscrew 5 16 18 x 1 Hex Head Cap Fuel Tank Fuel Tank Assy incl 6 7 Bushing Valve Fuel Shut off Clamp Fuel Hose Fuel Hose 1 4 ID x 18 Fuel Hose 1 4 ID x 11 Cable Tie Carriage Bolt 3 8 16 X 1 1 4 Brace 16 Small Frame Brace 20 Large Frame Flat Washer 391 x 938 x 105 Nut 3 8 16 Elastic Stop Lock Washer 5 16 Engine Deck 16 Wi
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118. rtac sped fabricado con anterioridad Cualquier otra garant a impl cita se limita a un per odo de garant a de dos 2 a os o noventa 90 d as en el caso de cortac spedes destinados a alquiler Por consiguiente se rechaza en su totalidad cualquier garant a impl cita incluidas las garant as de comerciabilidad adecuaci n para un fin determinado o de otro tipo despu s de la finalizaci n del correspondiente per odo de garant a de dos a os o noventa d as La obligaci n de Scag en virtud de la presente garant a se limita estricta y exclusivamente a la reparaci n o el reemplazo de piezas defectuosas y Scag no asume ni autoriza a ning n otro a asumir en su lugar ninguna otra obligaci n La limitaci n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la limitaci n del per odo de validez de una garant a impl cita Scag no asume responsabilidad alguna por da os incidentales consecuentes ni de cualquier otro tipo incluyendo pero sin limitarse a gasto de gasolina gasto de entrega del cortac sped a un distribuidor autorizado Scag y gasto de su devoluci n al propietario tiempo de viaje del mec nico cargos por comunicaciones telef nicas o telegramas alquiler de un producto similar durante el per odo en que se llevan a cabo las reparaciones bajo garant a viajes p rdida o da o de bienes personales lucro cesante da os ocasionados por la p rdida del uso del cortac sped da os por la
119. the speed adjustment lever to neutral To move the machine in reverse squeeze up on both steering control levers freewheel or move the machine around without the engine running turn the dump valve levers located at the back of the pumps counter clockwise to the freewheel positions To operate the machine the dump valve levers must be turned clockwise to the closed positions See Figure 1 Dump Valve Levers SWZOSDMPVLV closed position Figure 1 Dump Valves 5 e BELT TENSION Nut Washer CAUTION Stop engine and remove the key from the ignition before making any adjustments Wait for all moving parts to come to a complete stop before beginning work The hydro drive belt is spring loaded does not require adjustment Belt To adjust the cutter deck drive and blade belts Figure 3 Cutter Deck Adjustment 1 Remove the belt cover CUTTER DECK ADJUSTMENTS 2 Adjust the cutter deck drive belt using a belt tension gauge Adjust the belt so that the belt moves 1 2 with 10 pounds of pressure Adjust the tension by tightening or loosening the J bolt nut See Figure 2 Due to the many cutting conditions that exist itis difficult to suggest a cutter deck setting that will work for every lawn There are two adjustments that can be made on these decks pitch and height END OF L SHAPED BRACKET mal 10 5 E WASHER n
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121. ut Hex Elastic Stop 3 8 16 Nut Serrated Flange 1 4 20 Bolt Hex Head 3 8 16 x 2 63 35 X KK KK KK KK X X X X X X KK x KK x X X KK OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX KKK X X KK KK OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX 0X OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX KK X X x XK 0X 0X KK KK OX OX KK KK KK KK X 0X 0X Xx 0X KK OX OX 0X OX OX KK 0X OX OX OX OX KK Xx OX OX OX OX KK KKK KK KK KK 19 21KAE 18KH X X KK KK KK KK KK OX OX KK KK KK X X X X KK OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX OX KK KKK KKK X X X HANDLE ASSEMBLY SMALL FRAME 16 59 45 11 9 SWZO7SFHAN 36 5 SAG HANDLE ASSEMBLY SMALL FRAME 16 Ref Part 16 s 16 Description 17KAI 19 18KH de Description 17KAI 19 18KH 04021 10 Nut 5 16 18 Elastic Stop 04010 01 Screw 10 32 x 1 2 PW HD 48946 Throttle Control 482814 04019 01 Nut 10 32 Serr Flange 483142 Bushing 451759 Handle Oper Presence RH 451757 Handle Oper Presence LH 483162 Switch Electric Clutch Engage 482686 Wire Harness Manual Start 48609 Key Switch Manual Srt inc Hdw 461242 Neutral Latch RH 60 48114 05 Grease Fitting 1 4 28 UNF 61 04050 01 Retaining Ring 5 8 62 04001 09 He
122. warranties are limited in duration to the two 2 year warranty period or ninety 90 days for mowers used for rental purpose Accordingly any such implied warranties including merchantability fitness for a particular purpose or otherwise are disclaimed in their entirety after the expiration of the appropriate two year or ninety day warranty period Scag s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Scag assumes no responsibility for incidental consequential or other damages including but not limited to expense for gasoline expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner mechanic s travel time telephone or telegram charges rental of a like product during the time warranty repairs are being performed travel loss or damage to personal property loss of revenue loss of use of the mower loss of time or inconvenience Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GARANT A LIMITADA EQUIPO COM
123. wing the machine to move forward A WARNING BEFORE ATTEMPTINGTO MAKE ANYTRACKING ADJUSTMENTS 1 Move the speed adjustment lever to the neutral position Place the blade engagement switch in the OFF position 3 Apply the parking brake 4 Move the steering control levers into the neutral position 3 Ifthe machine pulls to one side Stop the mower placing the steering control levers in the neutral position Using the adjustment wrench located on the left side of the machine turn the tracking adjustment nut on the slower side counter clockwise until the machine tracks straight See Figure 14 4 Bring the steering control levers back to the neutral lock position and check to see that the machine does not creep forward on the adjusted wheel 5 If machine creeps in neutral you have moved out of the neutral band and will have to turn the tracking adjustment nut clockwise until the machine does not 6 Repeat steps and 2 If the machine continues to pull to one side stop the mower by placing the steering control levers in the neutral position Turn the tracking adjustment nut on the faster side clock wise until the machine tracks straight 7 If tracking cannot be achieved contact your Scag servicing dealer TRACKING ADJUSTMENT SEE OPERATOR S MANUAL FAST SLOW 482799 Figure 14 Tracking Adjustment PARKING BRAKE 1 Adjust the parking brake so that when th
124. x Head Bolt 5 16 18 x 1 63 483414 Lever Speed Control 64 04017 05 Bolt Hex Head 1 4 20 x 75 65 482431 Linkage Assembly 66 04041 07 Flat Wshr 15 16 x 3906 x 12 ga 67 461745 Deck Engine 16 Wide 68 04001 10 Hex Head Bolt 5 16 18 x 1 25 69 482314 Choke Control 70 04001 152 Bolt Hex Head 3 8 16 x 4 25 71 422373 Plate Threaded 1 461839 Upper Handle Wimt W Decals X X X 48494 02 Spring Return 2 42675 Quadrant Speed Control X X X 43522 Spacer Side Plate 3 04062 02 Hairpin 094 x 1 19 52 04041 085 Flat Wshr 766 1 25 035 4 45282 Lever Speed Adjustment X X X 53 04063 07 Key Woodruff 3 16 x 75 5 43086 Bushing Speed Adjustment Lever x X X 54 04001 59 Bolt Hex Head 1 4 20 x 1 25 6 04001 20 Hex Head Bolt 3 8 16 1 5 X X X 55 04001 19 Bolt Hex Head 3 8 16 x 1 7 48493 01 Ball Plunger X X X 56 43415 Bushing Brake 8 48092 Knob Speed Adjustment X X X 57 04050 02 Clip Retaining 750 diameter 9 04014 01 Capscrew 1 4 20 x 3 4 FHHS X X X 58 48224 Bearing Ball Neutral Return 04021 08 Nut 1 4 20 Elastic Stop X X X 59 46747 Cam Neutral incl grease ftng X X X X X X X X X X X X 0X X X X X X X X X xX x 461241 Neutral Latch LH 72 43520 Swivel Joint Steering Rod 48717 Switch Neutral Interlock 73 48100 06 Bushing 483161 Plug Handlebar 74 44144 Rod Offset 04032 01 Washer Curved Spring 04040 15 Flat Washer 04021 10 Nut 5 16 18 Elastic Stop 04001 17 Hex Head Bolt 5 16 18 x 2 75
125. ymbol contains important information about safety To avoid injury and possible death carefully read the message Be sure to fully understand the causes of possible injury or death Signal Word The signal word is a distinctive word found on the safety decals on the machine and throughout this manual that alerts the viewer to the existence and relative degree of the hazard A DANGER The signal word DANGER denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irreparable injury if proper precautions are not taken A WARNING The signal word WARNING denotes that a hazard exists or near the machine that can result in injury death 1f proper precautions are not taken ACAUTION The signal word CAUTION 15 reminder of safety practices on or near the machine that could result in personal injury 1f proper precautions are not taken Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating practices and procedures of this machine BEFORE OPERATION CONSIDERATIONS Become familiar with the safe operation of the equipment operator controls and safety signs 2 NEVER allow children or untrained people to operate or service this machine 3 DO NOT allow children to ride or play on machine it is not a toy 4 Clear the area to be mowed of objects that

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