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safety - Alamo Industrial

1. SAFETY SAFETY SB5 6 03 12 A DANGER TO AVOID SERIOUS INJURY OR DEATH e READ AND UNDERSTAND the provided Operator s Manuals safety signs and information decals for tractor and implement before operating equipment CONTACT DEALER immediately if you do not have manuals CONTACT DEALER to explain any instructions not fully understood KNOW HOW to stop tractor and equipment quickly for an emergency ALWAYS WEAR safety glasses WEAR hard hat safety shoes and gloves for protection when operating equipment A DANGER APELIGRO PARA EVITAR LESION SERIA O MUERTE e LEA Y ENTIENDA el Manual de Operador proporcionado signos de seguridad y calcomanias informativas para el tractor y implemento antes de operar el equipo CONTACTE AL DISTRIBUIDOR imediatamente si no tiene los manuales CONTACTE AL DISTRIBUIDOR para que le explique cualquier instrucci nes que no entiende completamente ENTIENDA COMO parar el tractor y equipo rapidamente en caso de emergencia SIEMPRE USE lentes de seguridad USE un casco zaptos de seguridad y guantes para su protection cuando esta operando el equipo D728_1 PELIGRO Run Over Hazard Riesgo de Atropello Injury or Death Lesi n o Muerte TO AVOID SERIOUS INJURY OR DEATH e ALWAYS USE Roll Over Protective Structure ROPS including ROLL BAR and SEAT BELT equipped tractors for mowing operations ONLY START Tractor while seated in
2. 3 18 Operating the Switch Blade 2 2222 2 22 3 19 Shutting Down the Switch Blade 3 20 TRACTOR AND SWITCH BLADE STORAGE 3 21 TRANSPORTING THE TRACTOR AND 3 21 Transporting on Public 3 22 Hauling the Tractor Implement eeeeeeeesaaeeeeeeeseneeeeeeeseeeeeeeeseeaaeeeeseeaneeees 3 25 55 eed ce dati aces ide 4 1 4 2 INITIAL HYDRAULIC SYSTEM CLEANING 77 4 3 RESERVOIR OIL 8 FILTER MAINTENANCE 4 3 ts 4 4 CUTTERBAR ALIGNMENT 4220 25 AA a a 4 4 GUARD ADJUSTMENT dad 4 4 WEAR PLATE 0 4 5
3. Study and understand Operator s Manuals Safety Signs and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Learn how to stop engine suddenly an emergency Be alert for passersby and especially children Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or cutter or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety shoes and Ear Plugs are recommended Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted components to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Secure the implement for transport by installing Cylinder Stops or Transport Pin on pull type implement center axle and Wing Transport Locks on folding implements Attach Safety Chain to cutter and towing unit securely See Operator s Manuai Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow lo
4. 18 Shut Down Safely 18 Perform Maintenance Safely 19 Final Word The 26 Acknowledgment We wish to acknowledge the contributions of the members of AEM s Industrial Agricultural Mower Manufacturers Council to the preparation of this Safety Manual NOTICE OF COPYRIGHT PROTECTION Copyright 2010 by the Association of Equipment Manufacturers All rights reserved This work may not be reproduced or disseminated in whole or in part by any means without the prior written permission of the Association of Equipment Manufacturers Foreword This safety manual is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine and to instruct you in safety practices for dealing with these conditions This manual is NOT a substitute for the mower manufacturer s operator s manual s Additional precautions may be necessary or some instructions may not apply depending on equipment attachments and conditions at the worksite or in the service area The manufacturer has no direct control over equipment application operation inspection or maintenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific information about your machine that is contained in the manufacturer s o
5. ida 4 5 HYDRAULIC SYSTEM add vee aie ad A 4 7 PUMP MOTOR ots Sime seta 4 7 VALVES tates alent ttt a ai bial ihm Ee 4 7 KNIFE REPARTO a 4 7 adhe Sala ita saciedad citada dd electa 4 7 LEDGER PLATE rar ie A ricota 4 8 Gylinder Rod Maintenance s en e E EEE ia 4 8 SAFETY SECTION SAFETY SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen belo
6. 2012 Alamo Group Inc OPERATION 5 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection e Tire condition air pressure Wheel lug bolts e Steering linkage e shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris Engine oil level and condition e Engine coolant level and condition Power brake fluid level e Power steering fluid level e Fuel condition and level Sufficient lubrication at all lube points e Air filter condition OPS U 0030 v m gt 2 5 2 Sickle Pre Operation Inspection Service Before each Sickle Bar use a complete inspection and service is required to ensure the Sickle Bar is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the Sickle Bar is ready for operation conduct the following OPS SB 0001 Periodically inspect all moving parts for wear and replace when AWARNING necessary with authorized service parts Look for loose fastener
7. The height of the material to be mowed Operating terrain conditions How to best use forward mowing pattern The potential for bystanders or passers by to be exposed to thrown objects a 42 Y Remove or e Mark Debris and Obstacles A Look Out For Others Before starting equipment Walk around the equipment Check for anyone under on or near the equipment Clear everyone from these areas Sound a warning Prepare For Safe Operation Mount And Dismount Tractor Properly Always use three point contact when mounting or dismounting the tractor or mower Face the machine when you enter or leave the machine Three point contact means that three out of four arms and legs are in contact with the machine at all times during mount and dismount Before mounting Clean shoes and wipe hands Clean steps and handholds of snow ice mud or oil During mounting and dismounting Use handholds and step plates Never grab steering wheels or controls for handholds Never mount or dismount from a moving tractor Never mount or dismount while carrying tools or objects that prevent three point contact Put parts or tools down Maintaining proper contact climb and then pick up the object Use Three Point Contact Clean Up Slippery Areas Prepare For Safe Operation Tractor And Mower Controls Safety Test Start the tractor followin
8. Para una operaci n segura Usted debe ser un operador cualificado y autorizado para operar la m quina correctamente Debe comprender claramente las instrucciones por escrito que proporciona el fabricante recibir capacitaci n que incluya la operaci n real de la cortadora de c sped y conocer las reglas y ordenanzas de seguridad correspondientes al sitio de trabajo Una buena pr ctica de seguridad consiste en se alar y explicar los letreros y las pr cticas de seguridad y asegurarse de que otras personas comprendan la importancia de seguir estas instrucciones ADVERTENCIA Los f rmacos y el alcohol afectan la capacidad de alerta y de coordinaci n del operador as como su capacidad para operar los equipos con seguridad Nunca use f rmacos o alcohol mientras opera el equipo de la cortadora Nunca permita a sabiendas que otra persona opere esta m quina con la capacidad de alerta o coordinaci n deteriorada Un operador que toma un medicamento recetado o de venta libre debe consultar a un profesional m dico con respecto a los efectos colaterales del medicamento que podr an reducir su capacidad de operar este equipo con seguridad Cumplimiento del programa de seguridad Conozca las reglas La mayor a de los empleadores tienen reglas que rigen la operaci n y el mantenimiento de los equipos Antes de comenzar a trabajar en una ubicaci n nueva verifique con el supervisor o con el coordinador de seguridad Averig e sob
9. RECUERDE LA SEGURIDAD DEPENDE DE USTED PUEDE EVITAR LESIONES GRAVES O MUERTE CAUSADAS POR PRACTICAS LABORALES NO SEGURAS Cortadora de c sped industrial para agricultura Tipos de cortadora de c sped industrial para agricultura Las cortadoras de c sped se usan para recortar pasturas desmenuzar residuos de cultivos cortar arbustos realizar desbroce pesado cortar la hierba en v as de agua derechos de paso costados de caminos o autopistas Adem s estas cortadoras se usan para cortar la hierba y otras plantas en zonas p blicas como parques y cementerios Giratorio Giratorio con lateral plegable Triturador Barra en forma de hoz Cortadora de c sped industrial para agricultura Tipos de cortadora de c sped de disco para agricultura Las cortadoras de c sped de disco est n dise adas y equipadas para cortar cultivos de heno a mayor velocidad de desplazamiento Las cortadoras acondicionadoras de disco cortan y acondicionan los cultivos Las formadoras de hileras autopropulsadas cortan el heno y lo acondicionan en hileras Cortadora de c sped de disco Cortadora acondicionadora de disco Formadora de hileras autopropulsada Cumplimiento del programa de seguridad Prot jase a si mismo Use la ropa de protecci n personal y los equipos de protecci n personal PPE que se le proporcionen o que requieran las
10. Tractor Drawbar Adjustment Confirm Wings Are Supported Before Releasing Locks Avoid Entanglement Use Guards and Shields Start Safely Make The Right Start Mow only in daylight or good artificial light conditions Avoid serious injury or death from mower thrown objects or blade contact Keep chain shields flexible or solid deflector shields or discharge chutes in place and in good repair Keep bystanders at least 300 ft 92 m from mowing operation Never direct mower discharge toward anyone Keep hands feet and other body parts away from rotating parts blades and discharge openings Do not operate mower in transport position Do not approach a mower until all motion has stopped Mower PTO drive engagement Raise mower to maximum cutting height Engage PTO at low engine rpm Increase engine rpm to mower s rated rpm PTO speed Lower mower to desired cutting height Stop and shut down immediately if the mower strikes an obstruction Inspect and repair any mower damage before resuming mowing Do not operate mower with severe vibrations or with unusual noise Operate Mower shielding is designed to reduce the risk of thrown objects and must be properly maintained and in place during mowing operations The risk of serious injury or death from thrown objects can be significantly reduced by following three rules If all of these safety rules are not follow
11. Use una etiqueta que indique No poner en funcionamiento Use la velocidad de la TDF Preparaci n para una operaci n segura Enganche de la cortadora de c sped al tractor Cortadoras montadas en enganche de tres puntos Consulte los manuales de los fabricantes de la cortadora y del tractor Coloque la palanca selectora de elevaci n de potencia hidr ulica del tractor en la posici n descendida para evitar movimientos imprevistos Explique los procedimientos de enganche a los operadores que no puedan leerlos Pueden requerirse pesos en el extremo delantero para mantener el control de la direcci n y la estabilidad del extremo delantero Consulte los manuales del operador de los fabricantes Al hacer retroceder el tractor hasta la cortadora de c sped NUNCA permita que haya personas entre tractor y la cortadora Instale la cortadora en los eslabones de tres puntos del tractor y aseg rela en su lugar con pasadores Instale con seguridad la l nea motriz a la TDF del tractor Descienda el escudo principal hasta su lugar si es m vil Empuje y tire de la l nea motriz para asegurarse de que est trabada en el v stago de la TDF E k Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Mantenga una distribuci n correcta del peso No permita que haya nadie entre el tractor y la cortado
12. Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement of its components or any Implement function se s BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only TRANSMISSION SET PARKING PARK BRAKE Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death se 10 E Safety Section 1 3 2012 Alamo Group Inc gt m lt SAFETY SAFETY A DANGER AWARNING A DANGER A DANGER AWARNING AWARNING 5 5 6 03 12 Never allow children to operate ride on come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 Do not mount or dismount the Tractor while the tracto
13. moderadas NOTICE AVISO indica un mensaje de da os a la propiedad AVISO Palabras para el usuario operador Es SU responsabilidad leer y asegurarse de comprender el manual de seguridad y los manuales del fabricante antes de hacer funcionar esta m quina Este manual de seguridad lo lleva paso a paso a trav s de su d a de trabajo El reconocimiento de los riesgos y la prevenci n de accidentes dependen de que usted est alerta sea cuidadoso y se capacite correctamente para la operaci n el transporte el mantenimiento y el almacenamiento de este equipo Se han suministrado gr ficos tiles para comprender el texto 22 49 Lea y aseg rese de comprender todos los letreros de seguridad gt Recuerde que USTED es la clave de la seguridad Las pr cticas de seguridad correctas lo protegen no s lo a usted sino tambi n a las personas que lo rodean Estudie este manual y los manuales del fabricante para su m quina en particular Transt rmelos en una parte activa de su programa de seguridad Tenga presente que este manual de seguridad est escrito para cortadoras de c sped industriales para agricultura Cont ctese con el fabricante del equipo si le queda alguna pregunta sobre la operaci n segura despu s de estudiar los manuales del operador del fabricante y este manual de seguridad Tome todas las dem s precauciones habituales y acostumbradas para un trabajo seguro y sobre todo
14. 2012 Alamo Group Inc SAFETY SAFETY ITEM PART NO 1 D630 2 02974997 3 D617 4 D628 5 D733 6 NFS 0726 8 0734 9 0728 10 0731 11 0725 12 0732 13 0635 14 03200347 15 00776031 16 02974374 17 10058000 18 00017000 19 02959924 5 5 6 03 12 1 INSTRUCT 1 NAME 1 WARNING 1 DANGER 1 WARNING 1 SER PLT 1 INSTRUCT 1 INSTRUCT 1 DANGER 1 DANGER 1 IMPORTANT 1 IMPORTANT 1 WARNING 1 REFLECTOR 1 1 3 3 3 Safety Section 1 14 DESCRIPTION Service with Universal Hyd Oil Switch Blade Hydraulic Oil Leak Crushing Hazard amp Pinch Points Not A Step Serial Number Plate Grease Fitting Inside Lubrication Chart Run Over Hazard Amputation Hazard Blade Clearance Actuate Control Handle to Reset Operate Machine at 540 RPM SMV Symbol Canister Parts Manual Switch Blade Operator s Manual Bolt Flatwasher Locknut 2012 Alamo Group Inc SAFETY SB5 6 03 12 Decal Description TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN e DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure e Relieve hydraulic pressure before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks H
15. AONVNALNIVIN MAINTENANCE MAINTENANCE LEDGER PLATES Triumph rock guards use bolt on ledger plates Itis not necessary to remove the guards from the cutter bar Follow this simple procedure to remove the ledgers Remove the knife from the mower first 1 Raise the cutter bar off the ground and block up 2 Using a punch drive the bolt from the head end thru the guard The head will shear off It is not necessary to remove the nut Scrape all dirt from the mating face of the guard 4 Snap in the new ledger and tighten the new bolt and nut Make sure the ledger is down TIGHT in contact on its bottom face 5 Stake over or flatten the bolt on the nut side to make sure it does not become loose 6 Check and tighten the guard cutter bar attaching bolt Inner and outer shoe ledger plates are attached with rivets These ledgers can also be replaced without removing the shoe 1 Shear off the old rivets by a sharp blow with a hammer at the edge of the plate 2 Scrape dirt off the shoe mating face 3 Install new ledger plate and rivets Make sure they are TIGHT ATTENTION Loose ledger plates can cause poor cutting and destroy otherwise usable knives guards and shoes KEEP LEDGERS TIGHT Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to
16. Inspeccione la cortadora y el tractor diariamente antes de hacerlos funcionar Aseg rese de que todas las guardas se encuentren en su lugar y de que el equipo funcione correctamente Nunca fume mientras lo est manejando Nunca llene el dep sito de combustible con el motor en funcionamiento o cerca de una llama abierta Aseg rese de tener visibilidad adecuada e iluminaci n suficiente Sepa cu les son los puntos donde puede quedar atrapado y las partes giratorias Su conocimiento puede evitar accidentes Nunca intente hacer funcionar los controles excepto desde el asiento del operador Las funciones controladas de manera incorrecta pueden producir el movimiento imprevisto de la m quina y resultar en lesiones graves o muerte Apague la cortadora y el tractor antes de descender Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Lea aseg rese de comprender y siga las indicaciones de los manuales y los letreros de seguridad Evite las partes giratorias Sepa cu les son y evite los puntos donde pueda quedar atrapado Cumplimiento del programa de seguridad Evite las lesiones provocadas por equipos elevados Evite posibles lesiones de aplastamiento por caidas de la cortadora u otros equipos elevados Evite ser aplastado Ao Bloquee o apoye con seguridad la Ay cortadora Antes de trabajar cerca o debajo de partes levadas de la cortadora o
17. Securely attach the driveline to the tractor PTO Lower the master shield into place if it is movable Push and pull on the driveline to ensure it is locked onto the PTO shaft E 4 Read and Understand Manuals Before Operating Maintain Proper Weight Distribution No One Allowed Between Tractor and Mower Avoid Entanglement Use Guards and Shields Prepare For Safe Operation Pull type hitch mounted mowers Refer to mower and tractor manufacturers manuals Remove three point hitch quick coupler if equipped Attach only to drawbar hitch Adjust tractor drawbar length for 540 or 1000 rpm PTO operation When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Properly attach the mower safety tow chain to the tractor Securely attach the driveline to the tractor PTO Push and pull on the driveline to ensure it is locked onto the PTO Lower the master shield into place Hook up the mower hydraulic hoses to the tractor Make sure the wings or raised mower decks are supported by the cylinders before removing the transport locks Never use force to release the transport or wing locks The wings or deck could fall and crush you 55 540 RPM PTO 1 3 8 6 SPLINE gt j 1000 RPM PTO 1 3 8 21 SPLINE 1000 RPM PTO 1 3 4 20 SPLINE A I NY RAS
18. Start only from seat in park or neutral Starting in gear kills gt B 2012 Alamo Group Inc SAFETY PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 Never attempt to lubricate adjust or remove material from the Implement while it is in AWARNING motion or while tractor engine is running sc 20 ALSAVS A Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 21 Do not put hands or feet near the cutter bar Blade contact can result AWARNING in serious injury Stay away until all motion has stopped and the
19. normalmente incluiran Reduzca la velocidad del motor Desenganche el embrague de la TDF y la transmisi n Haga funcionar el motor en ralent para que se enfr e gradualmente Coloque todos los controles en la posici n de estacionamiento Aplique el freno de estacionamiento Descienda la cortadora de c sped hasta el suelo Descienda los laterales de las cortadoras con laterales hasta el suelo Apague el motor trabe la ignici n y retire la llave de la m quina ll vela con usted Espere hasta que todas las piezas m viles se hayan detenido antes de descender Libere la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Trabe las cubiertas y los cerramientos antivandalismo si est n instalados cuando los equipos est n sin vigilancia Descienda con cuidado manteniendo contacto de tres puntos Aplique el freno de estacionamiento Descienda Vy los equipos elevados O hasta el suel A asta el suelo Antes de estacionar temporalmente y dejar equipos deshabilitados cerca de zonas con tr nsito Retire los equipos de la v a p blica Instale banderas de advertencia Use las balizas de advertencia del tractor O Desenganche la TDF STOP aplique el freno Descienda los VW equipos elevados O hasta el suel A asta el suelo 4 UN Espere hasta que las piezas giratorias se
20. 3 Knife Drive Gearbox 3 Shots Every 50 Hours 4 Knife Drive Stud 1 Shot Every 12 hours MntP 0001 SB5 6 03 12 Maintenance Section 4 2 2012 Alamo Group Inc MAINTENANCE INITIAL HYDRAULIC SYSTEM CLEANING After the first 100 hours of operation or if the filter condition gauge shows in the red area when the oil is above 100 F drain clean and replace the filter Replace the oil after 250 hrs of operation The oil and filter should be changed in the following manner 1 Ona flat clean area lower the mower to the floor turn off the tractor set the park brake and remove key 2 Remove the magnetic drain plug from the bottom of the reservoir and drain the oil into a catch container Discard the used oil according to the regulations in your area Clean off any particles attached to the mag netic drain plug Reinstall the plug using a paste type pipe thread sealant suitable for hydraulic use 3 Remove the suction hose and suction fittings from the tank Remove the suction screen Refer to the Tank Assembly in the parts section Wash the suction screen in clean solvent and allow to dry thoroughly Rein stall the suction screen suction fittings and suction hose using a paste type pipe thread sealant suitable for hydraulic use 4 Unscrew the cap from the top of the filter housing Remove the filter element from the bowl and replace with the new filter element provided with the new unit P N 02974310 5 Fil
21. If you must work beneath raised equipment always use wood not concrete blocks jack stands or other rigid and stable supports When using jacks or hoists always be sure they are adequately supported WARNING Prevent possible crushing injury Never use concrete blocks for supports They can collapse under even light loads Make sure the hoists or jacks you use are in good repair Never use jacks with cracked bent or twisted parts Never use frayed twisted or pinched cables Never use bent or distorted hooks gt G Remove Key and Read Maintenance Manual Ventilate Work Area Use Proper Support for Raised Equipment Perform Maintenance Safely Common Maintenance Safety Practices Fuel Hazards WARNING Always use approved fuel containers and or dispensing equipment Fuels are flammable so observe these practices to reduce the possibility of a serious accident Shut off engine and ignition during refueling Always ground the fuel nozzle against the filler neck to avoid sparks Keep sparks and open flames away from fuel Do not smoke while refueling or when handling fuel containers Do not cut or weld on or near fuel lines tanks or containers Do not overfill the tank or spill fuel Clean up spilled fuel immediately Engine Coolant Hazards Liquid cooling systems build up pressure as the engine gets hot so use extreme caution before removing the radia
22. ROPS and keep all machinery Y guards in place Please work drive play and live each day with care and concern for Y your safety and that of your family and fellow citizens INDUSTRIAL BC 0001 SWITCHBLADE 5 6 SOM 03 12 P N 02982612C Printed in USA
23. mower is securely blocked up ssm 1 thy SB5 6 03 12 Safety Section 1 5 2012 Alamo Group Inc SAFETY SAFETY Transport only at speeds where you can maintain control of the AWARNING et equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow yo
24. 3 350 Ibs 17 ft Ibs 8 mm F P 3 700 Ibs 19 ft Ibs 10 mm R P 4 950 Ibs 30 ft Ibs 10 mm F P 5 600 Ibs 35 ft Ibs 12 mm R P 6 800 Ibs 50 ft Ibs 12 mm F P 7 550 Ibs 55 ft Ibs 14 mm R P 9 050 Ibs 75 ft Ibs 14 mm F P 10 200 Ibs 85 ft Ibs 16 mm R P 11 600 Ibs 110 ft Ibs 16 mm F P 13 000 Ibs 120 ft Ibs 18 mm R P 14 500 Ibs 150 ft Ibs 18 mm F P 16 300 Ibs 170 ft Ibs 20 mm R P 21 300 Ibs 270 ft Ibs 20 mm F P 23 800 Ibs 300 ft Ibs R P Regular Pitch F P Fine Pitch Clamp Load Ibs equal to 75 of Bolt Proof Load MntP 0004 Maintenance Section 4 6 2012 Alamo Group Inc MAINTENANCE HYDRAULIC SYSTEM PUMP amp MOTOR The pump and motor is the heart of the hydraulic circuit and is vital to the performance of all Triumph mowers Worn pumps and motors should be replaced or repaired It is recommended that most customers replace when this occurs however spare parts and seal repair kits are available for field repair if desired ALWAYS DRAIN CLEAN AND REFILL THE TANK WITH CLEAN OIL when pump repairs are made NOTICE To avoid possible damage to a new or rebuilt pump run the tractor engine at very low RPM for about 5 minutes with all control levers in neutral position prior to placing in service VALVES The major cause of valve malfunction is dirty oil or foreign material causing the valve spools to be scored or seals to fail If repairs are required remov
25. Aseg rese de que no haya personas cerca de la cortadora mientras se elevan o descienden los laterales Apague la TDF y espere hasta que todos los elementos giratorios se hayan detenido antes de elevar la plataforma o la secci n lateral de la cortadora nicamente eleve el lateral para quitar objetos de la trayectoria de corte o para acompa ar una pendiente del terreno Descienda hasta el suelo el lateral elevado una vez que se elimin el objeto o se super la pendiente Detenga el trabajo de corte si alguna persona se acerca a menos de 300 pies 92 m de la zona de corte 300 ft 92 me Mantenga a las personas ajenas alejadas de la zona de corte Evite golpear obstrucciones Pr cticas de seguridad para trabajos de corte en orillas de zanjas Use extremo cuidado al realizar cortes en orillas de zanjas Preste atenci n a escurrimientos zonas erosionadas y obstrucciones para el corte a lo largo de las orillas de zanjas Si se golpean obstrucciones con cortadoras de montaje lateral o con aguil n el extremo delantero del tractor puede desviarse hacia la zanja Operaci n con seguridad Los trabajos en orillas de zanjas con aguil n y lateral elevado pueden reducir la eficacia de la protecci n del operador de la cortadora que proporcionan los escudos para objetos arrojados S Cuando realice estas operaciones use cabinas cerradas con ROPS cerramientos protectores e
26. Read Manual and mower parts Repair or replace these parts Ao Block Up or Securely Support Check for proper tractor and mower attachments Mower AY Check for proper tractor and mower PTO rpm rating match Check mower blade s condition Replace severely worn bent gouged or nicked blades including the blade bolts and fasteners Never straighten or weld on blades Ensure thrown object shielding is properly installed and in good condition Repair or replace if damaged or missing Prepare For Safe Operation Check that all guards and shields are in place and Ensure all tools or loose objects are removed or that all equipment is in good operating condition This securely fastened while operating the machine includes PTO driveline gearbox and implement guards Check all safety signs for clarity Replace damaged and shields that are used for operator protection signs Check for properly latched driveline yoke end locking devices Check for damaged or leaky tractor and mower Check for Missing hydraulic systems Repair or adjust as needed Je Damaged Guards WARNING Hydraulic fluid under pressure can penetrate PUES the skin or eyes and cause serious injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks not your hand Wear eye protection If fluid is injected into the skin
27. SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 A Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order 66 21 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should N be used and maintained in good working condition All safety ses devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sem 3 SB5 6 03 12 Operation Section 3 8
28. See Page 11 Fig 4 2 Raise the cutterbar to the vertical position by fully raising the lift and then the tilt 3 Shut off the tractor engine 4 Insert the short carriage transport pin thru the subframe clevis and behind the carriage lug Insert the hair pin The boom is now in the transport position To remove the boom from the Boom Rest pull the Lift back and raise the boom about 6 inches Then Swing the boom around to the desired position OPS SB 0010 Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 32 kph OPS U 0018 9 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will
29. blades to contact such items SGM 06 7 4 TRACTOR MOWING SPEED The best mowing speeds are usually between 1 3 MPH Conditions will vary with the material being cut and the terrain but select a speed producing the desired result and maintain that speed If too much material falls on the cutter bar increase the ground speed slightly If grass is being torn out slow down by switching to a slower gear to allow the knife time to cut clean If the cutter bar breaks back frequently when cutting heavy dead grass brush or vines slow down to allow the knife time to cut cleanly A Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scw o7 7 5 CUTTER BAR BREAK BACK When the cutter bar strikes an obstruction while traveling forward it will break back against the rotor actuator The cutter bar will stay back until you bump the control hand to return it to the cutting position NOTE The Beak Away System only allows the cutter bar to break back Do not back A ATTENTION the tractor or allow it to roll back with the rear Bump control edge of the cutter bar against an obstruction Severe
30. breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure 15 SB5 6 03 12 Operation Section 3 11 2012 Alamo Group Inc OPERATION OPERATION HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type oil if low e Change hydraulic oil filter and hydraulic oil according to maintenance schedule Ensure there no oil leaks and fitting are properly connected e Inspect overall condition of hydraulic pump Inspect pump drive shaft The oil reservoir has a filter condition gauge located on the filter housing The filter will show in the red arc when the oil filter needs changing or when the oil temperature is below 100 degrees F The oil filter should be changed after every 500 hours of operation or when the gauge shows in the red arc when the oil temperature is above 100 degrees F When changing the filter also replace the breather filter element P N 02974319 located under the black cap OPS SB 0005 AWARNING Attention Oil Filler Cap is also the Pressu
31. condiciones del trabajo SIEMPRE debe usar gafas de seguridad con escudos laterales Puede necesitar tambi n Casco Calzado de seguridad Antiparras de seguridad o protecci n facial Guantes gruesos Protecci n para o dos Indumentaria reflectiva Indumentaria impermeable Respirador o m scara con filtro Use la ropa necesaria no corra ning n riesgo ADVERTENCIA Evite lesiones graves o muerte por enredos No use ropa floja ni accesorios Ate el cabello largo Mant ngase alejado de todos los componentes giratorios cuando el motor est en funcionamiento El contacto el enrollado o el enredo con piezas giratorias o m viles podr an resultar en lesiones graves o la muerte ey LY Y Evite quedar enredado Cumplimiento del programa de seguridad Lea aseg rese de comprender y siga las instrucciones escritas del fabricante que se encuentran en el manual del operador y en los letreros de seguridad sobre la cortadora y el tractor Obtenga capacitaci n para la operaci n de la cortadora y el tractor Aproveche los programas de capacitaci n que se ofrecen en su zona Solic tele al distribuidor de equipos o al supervisor que le explique cualquier informaci n que no comprenda Explique las instrucciones escritas de los manuales del operador y los letreros de seguridad a los usuarios u operadores que no puedan leerlas
32. damage to the carriage or other handle to components may result 5 IMPORTANT Do not slide the cutter bar past the reset cutterhead obstruction If necessary back up adjust the bar to N clear the obstacle and proceed with mowing 02982584 If knife jams or stalls on a large branch or other debris it can often be cleared by moving the cutter bar toggle switch to the off position waiting until the cutter bar stops then moving the toggle to the reverse position This will sometimes clear the jam If the jam is not cleared Idle the tractor stop the tractor engine and clear the jam by freeing the obstruction manually Always keep fingers hands and other body parts clear of cutter bar knife The knife can move suddenly even with the tractor engine shut down A CAUTION Do not back up with this implement Backing could damage the machine or its components S3PT 4 SB5 6 03 12 Operation Section 3 18 2012 Alamo Group Inc OPERATION Never interfere with factory set hydraulic calibrations Any change in calibration could AWARNING cause a failure of the equipment and may result in injury 13 7 6 Operating the Switch Blade Only operate the unit from the tractor operator s seat with the seatbelt securely fastened on a ROPS or cab equipped tractor The unit is designed for roadside mowing of grass and small weeds Sharp blades will produce a cleaner cut and require less power Travel at a speed that allo
33. detengan Retire la llave trabe la ignici n ll vese la llave Apagado con seguridad Descenso correcto Nunca descienda de equipos en movimiento Nunca baje de una maquina saltando Descienda con cuidado Verifique que no haya peldafos resbaladizos Mantenga los pies y las manos lejos de los controles Use los asideros y los pelda os durante el descenso Enfrente la m quina y use contacto de tres puntos 2 manos y 1 pie o 2 pies y 1 mano Espere hasta que las piezas m viles se detengan Use contacto de tres puntos enfrente a la m quina Realizaci n de mantenimiento con seguridad Mantenimiento de los equipos EE Aseg rese de mantener los equipos de acuerdo con las instrucciones del fabricante Verifique con regularidad el funcionamiento de los dispositivos de protecci n y de seguridad Realice el mantenimiento de los equipos No realice ning n trabajo en un tractor o en una cortadora de c sped si no est autorizado y cualificado para hacerlo Si ha sido autorizado para realizar mantenimiento lea los manuales del operador y de servicios Estudie las instrucciones verifique las tablas de lubricaci n examine todos los mensajes de instrucciones que haya sobre la m quina El mantenimiento puede ser peligroso si no se realiza correctamente Aseg rese de tener las habilidades necesarias la informaci n y la
34. dicamente el video de seguridad Alertas de seguridad Simbolo Este simbolo de alerta de seguridad significa ATENCION MANTENGASE ALERTA SU SEGURIDAD EST EN RIESGO El s mbolo de alerta de seguridad identifica mensajes de seguridad importantes sobre el equipo sobre letreros de seguridad en manuales u otros lugares Cuando vea este s mbolo mant ngase alerta ante la posibilidad de muerte O lesiones personales Siga las instrucciones del mensaje de seguridad Motivos por los cuales la seguridad es importante Los accidentes provocan discapacidad y muerte Los accidentes cuestan Los accidentes pueden evitarse Palabras indicativas Las palabras indicativas son palabras distintivas que t picamente se encontrar n en letreros de seguridad de la cortadora de c sped y otros equipos del sitio de trabajo Estas palabras tambi n se pueden encontrar en este manual y en los manuales del fabricante Est n destinadas a alertar al operador sobre un riesgo y el grado de gravedad del riesgo DANGER PELIGRO indica una A DANGER situaci n riesgosa que si se evita PELIGRO resultar en una lesi n grave o la muerte WARNING ADVERTENCIA indica una situaci n riesgosa que si no se evita podr a resultar en una lesi n grave o la muerte CAUTION PRECAUCI N indica A CAUTION una situaci n que si no se evita A WARNING ADVERTENCIA PRECAUCI N podr a resultar en lesiones leves
35. follow the instructions on the can and in the manufacturer s operator s manual s for your mower Do not use ether cold start fluid if the engine is equipped with a glow plug or other type of preheater Always use a nonflammable solvent when you clean parts Do not use gasoline diesel fuel or other flammable fluids Store all flammable fluids and materials away from your machine and work area Know where fire extinguishers are kept how they operate and what type of fire they are for Check readiness of fire extinguishers according to manufacturer s instructions Make sure each tractor is equipped with a fire extinguisher No Smoking and No Open 9 Flames Remove Debris Daily or As Needed Follow A Safety Program Be Alert Know where to get assistance Know how to use a first aid kit and fire extinguisher fire suppression system Be Aware Take advantage of training programs offered Be Careful Human error is caused by many factors carelessness fatigue overload preoccupation unfamiliarity of operator with the machine drugs and alcohol to name a few Damage to the tractor or mower can be fixed in a short period of time but injury or death has a lasting effect For your safety and the safety of others encourage your fellow workers to act safely Never Use Drugs or Alcohol While Operating For Safe Operation You must be a qualified and authorized operator for pro
36. footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death se 33 gt gt z gt SB5 6 03 12 Safety Section 1 9 ALSAVS SAFETY SAFETY Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 AWARNING Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death c 35 AWARNING DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 A DANGER The rotating parts of this machine have been designed and tested for rugged u
37. for damage before remounting When adding air to a tire do so from a distance Use a long hose with self attaching chuck Always stand behind tread when adjusting tire pressure Do not inflate tires with flammable gases or from systems using an alcohol injector Never cut or weld on a wheel with an inflated tire mounted on it This could cause explosive decompression Check that the tire size and wheel are correctly matched When replacing the tires ensure the tires are of the appropriate rating specified by the manufacturer Tires should not be operated at speeds higher than their rated speed Most agricultural tires are rated for 20mph maximum speed Avoid Tire Explosion Perform Maintenance Safely Complete Service And Repairs Before Machine Is Released Tighten all bolts fittings and connections to torques specified by the manufacturer Install all guards covers and shields after servicing Replace or repair any damaged parts Refill and recharge pressure systems only with manufacturer approved or recommended fluids Start the engine and check for leaks See page 23 Hydraulic System Hazards Operate all controls to make sure the tractor and mower are functioning properly Test the machine if necessary After testing shut down and check the work you performed Are there any missing cotter pins washers locknuts etc Recheck all fluid levels before releasing the equipment for operation All parts shou
38. injury When venting or filling the hydraulic system loosen the filler cap slowly and remove it gradually Never reset any relief valve in the hydraulic system to a pressure higher than recommended by the manufacturer Wear Eye Protection High Pressure Fluid Can Inject Into the Body Perform Maintenance Safely Electrical System Hazards Before working on the electrical system disconnect the battery cable s Remove the battery negative cable s first When reconnecting the battery connect the battery negative cable s last The liquid in batteries contains acid which is a POISON and can cause SEVERE CHEMICAL BURNS Avoid Injury Wear a face shield to prevent contact with your eyes Wear chemical resistant gloves and clothing to keep electrolyte off your skin and regular clothing WARNING Electrolyte will damage eyes or skin on contact Always wear a face shield to avoid electrolyte in eyes If electrolyte contacts eyes flush immediately with clean water and get medical attention Wear chemical resistant gloves and protective clothing to keep electrolyte off skin If electrolyte contacts exposed skin or clothing wash off immediately with clean water If electrolyte is ingested seek medical attention immediately NEVER give fluids that would induce vomiting Wear Face Protection Wear Protective Clothing 23 24 Perform Maintenance Safely
39. inspect a worksite to see that these laws are being followed There may also be local or state provincial laws or international regulations that apply to this equipment and its use along with specific worksite or employer rules It is important that you know and comply with all applicable laws and rules including those requiring operator training and certification Safety Rules Know and d Understand Ta eye Rules of m Operation These are some of the rules you must work by A ROPS and seat belt equipped tractor is a federal government OSHA requirement for operator protection during mowing operations An enclosed cab provides additional operator protection from thrown objects Check your mower operator s manual to see if a tractor cab is also required Wear and check that others are wearing proper clothing and personal protective equipment Inspect your machine and attachments before each use as specified by the manufacturer and your employer Know the limitations and operating characteristics of your mowing equipment Do not misuse it Have all provided shields and guards properly installed before operating the machine Never modify or remove any part of the machine except for service then make sure it is replaced Follow A Safety Program Some Rules You Must Work By continued Only qualified and authorized individuals may operate this equipment Never allow
40. la zona antes de cortar y retire las piedras ramas alambres cables metales vidrios y otros objetos s lidos antes de hacer funcionar la m quina Los objetos que no puedan retirarse deben marcarse con claridad y ser evitados con cuidado por el operador En reas sin cultivos con hierba y maleza de altura suficiente como para ocultar objetos que podr an ser golpeados por las hojas inspeccione la zona y retire o marque los residuos u obst culos grandes Siga todas las reglas de seguridad Realice el corte de la zona a una altura intermedia Inspeccione la zona atentamente y retire o marque cualquier residuo u obst culo restante Corte nuevamente a la altura final deseada Segundo Los escudos para objetos arrojados por la cortadora deben usarse cuando se opera cerca de caminos parques zonas pobladas u otras zonas donde objetos arrojados podr an lesionar a personas ajenas o da ar la propiedad Siga el manual del operador del fabricante Tercero Cruce en sentido diagonal cuando realiza el corte a trav s de zanjas depresiones marcadas y hundimientos Eleve la cortadora para evitar que las hojas de la cortadora golpeen el suelo 13 Operaci n con seguridad Objetos arrojados por la cortadora de c sped continuaci n Cortadoras de disco Cuando se usa una cortadora de disco es importante conocer la zona donde se va a cortar Si el operador ha realizado cortes en el terreno antes y est familia
41. ledger plate with the clips Knock the clips down with a hammer A light blow is all that is required If the clips drag on the knife pry them up Drag will bind the knife and wear out the clip very rapidly See Image MntP 0004 SB5 6 03 12 Maintenance Section 4 5 2012 Alamo Group Inc MAINTENANCE MAINTENANCE SB5 6 03 12 STANDARD HEX HEAD CAP SCREW S A E GRADE 5 BOLT SIZE LOAD TORQUE 1 4 20 2 000 Ibs 8 ft Ibs 174 28 2 300 165 10 ft Ibs 5 16 18 3 350 Ibs 17 ft Ibs 5 16 24 3 700 Ibs 19 ft Ibs 3 8 16 4 950 Ibs 30 ft Ibs 3 8 24 5 600 Ibs 35 ft Ibs 7 16 14 6 800 Ibs 50 ft Ibs 7 16 20 7 550 Ibs 55 ft Ibs 1 2 13 9 050 Ibs 75 ft Ibs 1 2 20 10 200 Ibs 85 ft Ibs 9 16 12 11 600 Ibs 110 ft Ibs 9 16 18 13 000 Ibs 120 ft Ibs 5 8 11 14 500 Ibs 150 ft Ibs 5 8 18 16 300 Ibs 170 ft Ibs 3 4 10 21 300 Ibs 270 ft Ibs 3 4 16 23 800 Ibs 300 ft Ibs 718 9 29 500 Ibs 430 ft Ibs 718 14 32 400 Ibs 475 ft lbs 1 8 38 700 Ibs 645 ft Ibs 1 12 42 300 Ibs 705 ft Ibs 1 14 43 300 Ibs 720 ft Ibs Clamp Load Ibs equal to 75 of Bolt Proof Load METRIC CAP SCREW GRADE 8 8 U S GRADE 5 APPROX BOLT SIZE LOAD TORQUE 6 12 000 Ibs 8 ft Ibs 6 mm F P 2 300 Ibs 10 ft Ibs 8 mm
42. mecanismo cargado a resorte Apoye o bloquee con seguridad cualquier componente elevado de la m quina antes de trabajar en l Evite las llamas las chispas y no fume cerca de combustibles fluido hidr ulico u otro material inflamable como los residuos de los cortes Realizaci n de mantenimiento con seguridad Fije una etiqueta con la advertencia NO PONER EN FUNCIONAMIENTO en todas las palancas de control y retire la llave de contacto si la cortadora de c sped no debe ser utilizada Ll vese la llave Instale dispositivos de apoyo aprobados cuando trabaja debajo o cerca de equipos elevados ADVERTENCIA Las cortadoras de c sped u otros equipos elevados no apoyados pueden caerse de manera imprevista Nunca se introduzca debajo de equipos elevados si no est n apoyados en dispositivos de apoyo aprobados La ca da de equipos podr a resultar en una lesi n grave o la muerte por aplastamiento Retire s lo las guardas o cubiertas que permiten acceder a la zona donde se realizar n servicios Vuelva a colocar todas las guardas y cubiertas cuando el trabajo est terminado lt gt PELIGRO NO PONER EN FUNCIONAMIENTO Use una etiqueta que indique No poner en funcionamiento Utilice dispositivos de apoyo aprobados Vuelva colocar todas las guardas 21 22 Realizacion de mantenimiento con seguridad Use ventilaci n adecuada Si es nece
43. moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 SB5 6 03 12 Operation Section 3 15 2012 Alamo Group Inc O 5 m 5 O 2 OPERATION OPERATION Never Leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower 5 4 Always keep a careful lookout and use extreme care when working DANGER around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 7 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and haz
44. n final en el arrancador o la bater a muerta las chispas pueden encender gases explosivos presentes en la bater a Cuando desconecta cables despu s de un arranque con puente retire los cables en el orden inverso al de la conexi n es decir la conexi n final primero Evite las chispas y las llamas abiertas cerca de las bater as Para el arranque con refuerzo observe la polaridad y realice la conexi n final en el punto de descarga a tierra Realizaci n de mantenimiento con seguridad Mantenimiento de neum ticos y ruedas Revise los neum ticos y las ruedas a diario porque la estabilidad del tractor y la cortadora de c sped puede verse significativamente afectada por la presi n de los neum ticos o da os en los neum ticos o en las ruedas Revise los neum ticos para verificar La presi n correcta Cortes y protuberancias Clavos u otras pinchaduras Desgaste desparejo o excesivo Estado de los v stagos y tapas de las v lvulas Revise las ruedas para verificar Da os en las llantas Tuercas o pernos faltantes o flojos Desalineaci n Todos los servicios de neum ticos deben ser realizados por un centro de servicios para neum ticos cualificado por una persona de servicio autorizada debidamente capacitada en los procedimientos y el uso del equipo de seguridad destinado a los servicios de neum ticos N Ora Rev
45. seguridad Anteojos de seguridad antiparras o protecci n facial Delantal y guantes Protecci n para o dos Casco o antiparras para soldar Respirador o m scara con filtro Use la ropa necesaria no corra ning n riesgo Mantenga las manos y la ropa alejadas de todas las piezas m viles No use cordones sueltos mangas flojas anillos relojes o cabello largo ADVERTENCIA Evite lesiones graves o muerte por enredos No use ropa floja ni accesorios Mant ngase alejado de todos los componentes giratorios cuando el motor est en funcionamiento El contacto el enrollado o el enredo con piezas giratorias o m viles podr an resultar en lesiones graves o la muerte LA Y Evite las piezas giratorias Evite puntos donde pueda quedar atrapado Realizacion de mantenimiento con seguridad Use un delantal de caucho y guantes de caucho cuando trabaja con sustancias corrosivas Use guantes y calzado de seguridad cuando manipula bloques de madera o metales con bordes agudos Use siempre anteojos de seguridad antiparras protecci n facial Proporcionan protecci n ocular para fluidos bajo presi n mientras se esmerila y se realizan servicios a las bater as Tambi n es necesaria protecci n contra residuos l quidos y material suelto producido por el equipo las herramientas y el aire agua presurizada Use protecci n fac
46. them a working part of your safety program Keep in mind that this safety manual is written for industrial agricultural mowers Contact the manufacturer of your equipment to answer any questions about safe operation that remain after studying the manufacturer s operator s manual s and this safety manual Practice all other usual and customary safe working precautions and above all REMEMBER SAFETY IS UP TO YOU YOU CAN PREVENT SERIOUS INJURY OR DEATH CAUSED BY UNSAFE WORK PRACTICES The Industrial Agricultural Mower Industrial Agricultural Mower Types Mowers are used for pasture clipping crop residue shredding heavy brush cutting waterways right of ways roadside or highway mowing Also these mowers are used for cutting grass and other growth in public areas such as parks and cemeteries Flail Boom Rotary Sickle Bar Folding Wing Rotary The Industrial Agricultural Mower Agricultural Disc Mower Types Disc mowers are designed and equipped to cut hay crops at higher field speed Disc Mower Disc mower conditioners mow and condition crops Disc Mower Conditioner Self propelled windrowers mow and form conditioned hay into windrows Self propelled Windrower Follow A Safety Program Protect Yourself Wear personal protective clothing and Personal Protective Equipment PPE issued to you or called for by job condition
47. to bend the guards into alignment with a hammer No easier method has been found to adjust heavy duty guards which will stand up in rocky conditions NOTE Guards are cast from alloy steel If they are worked too much they will work harden and cannot be bent In this case remove the guard from the bar and remove the ledger plate Heat the guard to a cherry red and cool This process will anneal the guard enough that it can be bent 2 Raise the bar to about 45 degrees Make sure the knife is at the full retracted position of the stroke so the flywheel doesn t suddenly turn and catch your fingers in the knife Shut off the engine and set parking brake SB5 6 03 12 Maintenance Section 4 4 2012 Alamo Group Inc MAINTENANCE DO NOT POUND DOWA LIPS OF GUARDS CHOKING WALL RESULT KNIFE SECTION KNIFE CUP ROCK GUARD LEDGER PLATE LOWER BACKING STRAP MntP 0003 3 Sight down the bar and look for a knife section in close contact with a guard ledger If the section to the right and left are both 1 8 if the ledger DO NOT bend the two side ones up until they contact the knife This is WRONG The high guard should be knocked down until all three contact The higher up a guard gets bent the more the knife section will tend to contact only the tip AONVNALNIVIN 4 Bolt the guards tight and strike them at the thick part just in front of the ledger plates Do not pound down the guards lips as the knife might bin
48. ulicos da ados o con fugas en el tractor o la cortadora Repare o ajuste seg n sea necesario ADVERTENCIA El fluido hidr ulico bajo presi n puede penetrar la piel o los ojos y causar lesiones graves ceguera o la muerte Las fugas de fluido bajo presi n pueden no ser visibles Utilice un cart n o una madera para buscar fugas no la mano Use protecci n ocular Si el fluido se inyecta en la piel debe ser extra do dentro de las pr ximas pocas horas por personal m dico familiarizado con este tipo de lesi n Mantenga la superficie de la plataforma del operador limpia y libre de grasa aceite suciedad nieve o hielo Los pelda os y asideros deben estar limpios y funcionar correctamente Aseg rese de que las luces de trabajo se mantengan limpias si est n instaladas Verifique que todas las luces funcionen correctamente Aseg rese de que el letrero de veh culo de movimiento lento los y las luces de advertencia est n en buenas condiciones y puedan verse claramente Aseg rese de que todas las herramientas y objetos sueltos se retiren o se sujeten con seguridad mientras se opera la m quina Verifique que todos los letreros de seguridad se vean con claridad Sustituya los letreros da ados 4 Revise para detectar guardas y escudos da ados Verifique en busca de fugas e inspeccione las mangueras Aparte las reflectores herramientas 10 Preparaci n para u
49. use cables pelados retorcidos o pellizcados Nunca use ganchos doblados o deformados Realizaci n de mantenimiento con seguridad Pr cticas de seguridad para tareas de mantenimiento comunes Riesgos del combustible ADVERTENCIA Siempre use recipientes y o equipos de distribuci n de combustible aprobados Los combustibles son inflamables por eso debe cumplir estas pr cticas con el fin de reducir la posibilidad de un accidente grave Apague el motor y la ignici n mientras carga combustible Siempre conecte a tierra la boquilla de combustible contra el cuello de llenado del dep sito para evitar chispas Mantenga las chispas y llamas abiertas alejadas del combustible No fume mientras carga combustible o manipula recipientes con combustible No corte ni suelde en l neas tanques o recipientes de combustible ni cerca de ellos No llene el dep sito en exceso o derrame combustible Limpie el combustible derramado de inmediato Riesgos del refrigerante de motor Los sistemas de refrigeraci n con l quidos acumulan presi n a medida que el motor se calienta tenga suma precauci n antes de retirar la tapa del radiador Aseg rese de Detener el motor y esperar que el sistema se enfr e Usar ropa de protecci n y anteojos de seguridad Girar la tapa del radiador lentamente hasta el primer tope para permitir que la presi n escape antes de retirar la tapa por completo No
50. with a power line Operate Safely Wing And Side Mount Mowers Safety Practices Raised wing positions reduce shielding protection and increases the thrown object and blade contact hazard risks Avoid possible serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations Do not mow with bystanders within 300 ft 92 m of the mower Be sure no one is near mower while raising or lowering wings Shut off the PTO and wait for all rotating elements to stop before raising the mower deck or wing section Only raise wing to clear objects in the mowing path or to match ground slope Lower raised wing to ground after clearing object or ground slope conditions Stop mowing if anyone approaches within 300 ft 92 m of mowing area Operate Raised wing and boom mower ditch bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection Use enclosed ROPS cabs special protective enclosures and other operator shielding available from the manufacturer when performing these operations Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Uneven Terrain Mowing Safety Practices Tractor and mower stability is reduced on slopes and uneven terrain As in all conditions when mowing use tractors equipped with ROPS and seat belt Make sure the ROPS are raised an
51. y los accesorios antes de cada uso seg n lo especificado por el fabricante y por su empleador Conozca las limitaciones y las caracter sticas operativas del equipo de corte de c sped No haga un uso indebido Verifique que todos los escudos y las guardas est n correctamente instalados antes de hacer funcionar la m quina Nunca modifique o retire partes de la m quina excepto para realizar servicios despu s aseg rese de que se vuelvan a colocar en su lugar Reglas de seguridad Sepa cu les son y aseg rese de comprender las reglas de funcionamiento Cumplimiento del programa Algunas reglas que debe cumplir al trabajar continuaci n nicamente personas cualificadas y autorizadas pueden manejar estos equipos Nunca permita que los ni os jueguen en los equipos viajen en ellos o los hagan funcionar Los ni os no est n cualificados para manejar estos equipos No transporte pasajeros Use contacto en tres puntos asideros y pelda os y enfrente el equipo al ascender o descender de l Mantenga a las personas ajenas a 300 pies 92 m de la operaci n de corte Familiaricese con el sitio de trabajo antes de usar la cortadora de c sped Tenga en cuenta posibles riesgos que puede encontrar en el terreno Retire o marque los obst culos y residuos que podr an da ar la cortadora o ser arrojados por ella Utilice s lo accesorios y partes aprobados por el fabric
52. Always use safety glasses goggles or a face shield They provide eye protection from fluids under pressure during grinding and while servicing batteries Protection is also needed from flying debris liquids and loose material produced by equipment tools and pressurized air water Wear a face shield and follow manufacturer s instuctions when you disassemble spring loaded components or work with battery acids Wear a welding helmet or goggles with a shaded filter when you weld or cut with a torch Do not sand grind flame cut braze or weld without a NIOSH approved respirator or appropriate ventilation If welding is required on this machine refer to the manufacturer s operator s or service manuals or consult your equipment dealer for proper procedures Keep pockets free of all objects that could fall out and drop into machinery Handle tools and heavy parts sensibly with regard for yourself and other persons Lower items don t drop them Clean Slippery Surfaces Ventilate Work Area Prepare The Work Area Position the mower in a level area out of the way of other working equipment Make sure there is adequate light ventilation and clearance Remove oil grease or water to eliminate any slippery surfaces Clean around the area to be serviced to minimize contamination Perform Maintenance Safely Prepare The Machine Stored energy sources electrical mechanical hydr
53. Avoid Explosion WARNING Avoid possible serious injury from explosion Lead acid batteries produce extremely explosive gases especially when being charged Keep arcs sparks flames and lighted tobacco away Do not smoke near batteries Keep arcs sparks and open flames away from batteries Provide adequate ventilation Never check the battery by placing a metal object across the battery posts the resulting spark could cause an explosion WARNING Avoid possible serious injury from battery explosion Do not charge a battery or boost start the engine if the battery is frozen Warm to 60 F 15 5 C or the battery may explode and could cause serious injury Safety rules during battery boost starting Follow the instructions for proper battery boost starting as specified in the manufacturer s manual Be sure the machines are not touching Observe the polarity of the batteries and connections Make the final cable connection to the engine or the furthest ground point away from the battery Never make the final connection at the starter or dead battery sparks may ignite the explosive gases present at the battery When disconnecting cables after jump starting remove the cables in reverse order of connection e g final connection first Avoid Sparks and Open Flames Near Batteries For Boost Starting Observe Polarity and Make Final Connection at Ground Point Perfo
54. E BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes AWARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy SB5 6 03 12 Operation Section 3 14 2012 Alamo Group Inc OPERATION 6 3 Driving the Tractor and Switch Blade Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and implement at slow speeds to determine how the tractor with an attached mower handles a turn D
55. ES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Servis Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 830 379 1480 MAAMO MN TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Me
56. Esto podr a causar descompresi n explosiva Verifique que el tama o del neum tico y la rueda coincidan correctamente Cuando reemplaza neum ticos aseg rese de que sean de la clasificaci n adecuada especificada por el fabricante Los neum ticos no deben funcionar a velocidades m s altas que las nominales La mayor a de los neum ticos para agricultura est n clasificados para una velocidad m xima de 20 mph 32 km h Realizaci n de mantenimiento con seguridad Servicio y reparaciones completas antes de liberar la m quina Apriete todos los pernos accesorios y conexiones con las torsiones especificadas por el fabricante Instale todas las guardas cubiertas y escudos despu s de realizar los servicios Reemplace o repare los que est n da ados Llene y recargue los sistemas a presi n s lo con los fluidos aprobados o recomendados por el fabricante Arranque el motor y revise para detectar fugas Consulte la p gina 23 Riesgos del sistema hidr ulico Haga funcionar todos los controles para asegurarse de que el tractor y la cortadora de c sped funcionan correctamente Pruebe la m quina si es necesario Despu s de las pruebas apague y verifique el trabajo realizado Falta alg n pasador arandela tuerca de seguridad etc Vuelva a revisar todos los niveles de fluidos antes de liberar la m quina para el funcionamiento Todas las piezas deben ser inspeccionadas durante la reparaci n y deben reemplazarse si
57. IGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS e DO use hands to check for leaks ALWAYS WEAR safety glasses and impenetrable gloves e USE paper or cardboard to search for leaks KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury Safety Section 1 15 PARA EVITAR LESION SERIA O MUERTE POR LA PENETRACION A LA PIEL POR ALTA PRESION DE ACEITE HYDRAULICO NO OPERE el equipo con fugus de aceite combustible e MANTENGA todas las mangueras hydr ulicas l neas y conexiones en buenas condiciones y apretadas antes de aplicar presi n al sistema e Releve la presi n hidr ulica antes de desconectar las l neas o trabajar en le sistema e QUITE y reemplace la manguera si sospecha que hay fuga FUGAS DE ALTA PRESI N PUEDEN SER INVISIBLE AL VERIFICAR POR FUGAS HIDRAULICAS Y TRABAJANDO ALREDEDOR DE SISTEMAS HIDRAULICOS e NO use las manos para verificar si hay agujeros e SIEMPRE USE lentes de seguridad y guantes impenetrables e USE papel o un cart n para buscar agujeros e NO USE las manos o partes del cuerpo para buscar agujeros e MANTEGA manos y cuerpo LEJOS de agujeros de alfiler y boquillas que expulsan el liquido hidr ulicos 2012 Alamo Group Inc
58. Make sure lights warning lights and reflectors are in place and visible Safely Maintain Control Use Low Speeds Add Ballast Widen Wheel Spacing Avoid Ruts Bumps Holes Safely Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle While transporting on public roads Obey all local traffic regulations Approach intersections with caution Observe speed and traffic control signs Avoid panic stops and sharp turns Be a courteous operator and pull over periodically and allow traffic to pass Read and Understand Manuals Before Operating Rn Y Obey Traffic Regulations Park Safely Parking Safety Practices Use designated or out of traffic areas Use firm level ground locations Set parking brake Lower raised equipment to ground Shut down the mower and tractor using proper equipment shut down practice before dismounting tractor See page 18 Proper Equipment Shut Down Practices Sloping ground parking locations Position equipment across slope Set parking brakes Lower raised equipment to ground Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas Remove equipment from public roads Set out warning flags Use tractor flashing warning lights Shut Down Safely Proper Equipment
59. NING A DANGER AWARNING AWARNING A DANGER A DANGER The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death scm 14 Raise the mower head to the transport position and secure with the retaining pin before traveling on public roads and when storing the mower in the upright position ssm os DO NOT stand in front of the mower head or perform service while the head is in the break back position The mower head could suddenly swing forward causing serious bodily injury Relieve all hydraulic pressure and secure the mower in position before performing maintenance ssm 06 All Safety Shields Guards and other safety devices including but not limited to Deflectors Steel Guards and Gearbox Shields must be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of i
60. ONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses e Hat e Steel Toe Safety Footwear e Gloves e Hearing Protection e Close Fitting Clothing Ea Sl e Respirator or Filter Mask depends on operating conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 SB5 6 03 12 Operation Section 3 3 2012 Alamo Group Inc NOILVasd0O OPERATION OPERATION 2 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a
61. Operaci n con seguridad 13 Estacionamiento seguro 18 Apagado con seguridad 18 Realizaci n de mantenimiento con seguridad 19 Palabras finales para el usuario 26 Reconocimiento Deseamos reconocer las contribuciones de los miembros del Consejo de Fabricantes de Cortadoras de C sped Industriales para Agricultura para la preparaci n de este Manual de seguridad AVISO DE PROTECCI N DE COPYRIGHT Copyright 2010 por la Asociaci n de Fabricantes de Equipos Association of Equipment Manufacturers Todos los derechos reservados Queda prohibida la reproducci n o difusi n parcial o total de este trabajo por cualquier medio sin consentimiento previo por escrito de la Asociaci n de Fabricantes de Equipos Introducci n Este manual de seguridad est destinado a se alar algunas de las situaciones de seguridad b sicas que pueden surgir durante la operaci n y el mantenimiento normales de la m quina y a instruirlo en pr cticas de seguridad para manejar estas condiciones Este manual NO sustituye los manuales del operador del fabricante de la cortadora de c sped Puede ser necesario tomar precauciones adicionales o algunas de las instrucciones pueden no ser pertinentes dependiendo del equipo los accesorios y las condiciones del sitio de trabajo o del rea de servicio El fabricante no tiene control directo sobre la aplicaci n la operaci n la
62. PERATE warning tag to the control levers and remove the ignition key if the mower should not be operated Take the key with you Install approved support device s when working under or near raised equipment WARNING Unsupported raised mowers or other equipment may drop unexpectedly Never go under equipment when raised unless supported by an approved support device s Death or serious crushing injury could result from falling equipment Remove only guards or covers that provide access to the area being serviced Replace all guards and covers when work is complete DANGER DO NOT OPERATE Use a Do Not Operate Tag Use Approved Support Device Replace All Guards 21 22 Perform Maintenance Safely Use Proper Ventilation If it is necessary to run an engine in an enclosed area remove the exhaust fumes from the area with an exhaust pipe extension If you do not have an exhaust pipe extension make sure you open the doors and get outside air into the area WARNING Prevent possible injury Never work on machinery with the engine running unless instructed by the manufacturer s manuals for specific service WARNING Never operate any type of engine without proper ventilation EXHAUST FUMES CAN KILL Use Jacks And Hoists Carefully Safety stands or blocks must be located on a rigid part of the mower Do not position stands under axles or wheel supports that may rotate
63. SWITCHBLADE 5 6 ALAMO 5 INDUSTRIAL Published 03 12 Part No 02982612C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment 01 Cover ALAMO INDUSTRIAL ATENCI N AA MEMBER OF THE 1502 E Walnut W ALWAYS ON THE CUTTING EDGE Seguin Texas 78155 A i No Lee ingles Pida 830 372 3551 ove asin Email parts alamo industrial com 2012 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NORIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY CHILDRENOPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT BELTS A UNDER 8 ROPS
64. Shut Down Practices Make proper equipment shut down an important habit Properly shutting down a tractor and mower can prevent accidents from occurring when the mower is left unattended Shut down the mower following the specific procedures in the manufacturer s operator s manual These procedures will normally include Reduce engine speed Disengage PTO clutch and transmission drive Idle engine for gradual cooling Place all controls in PARK position Set the parking brake Lower mower to ground Lower wings of wing mowers to ground Shut off engine lock ignition and remove key from the machine and take it with you Wait for all moving parts to stop before dismounting Relieve hydraulic pressure by moving hydraulic controls several times in all directions Lock anti vandalism covers and closures if equipped when equipment is unattended Dismount carefully maintaining three point contact PTO Set Parking Brake Lower Raised Equipment to Ground Disengage PTO Set Brake Lower Raised Equipment to Ground Wait for Rotating Parts to Stop Remove Key Lock Ignition Take Key With You Shut Down Safely Dismounting Properly Never dismount from moving equipment Never jump from any machines Dismount carefully Check for slippery steps Keep feet and hands away from controls Use handho
65. a celo e o e e do 3 5 Power Off PTO cion dd dad 3 5 GETTING ON AND OFF THE TRACTOR eccccccceeeeeeeeeeeceeeeeeeeeeeeeeeeeeceeaaeeeeseeeeeeeeeseeeaaeeeeseeeaaeeeeseeaaeeseenaaeees 3 5 Boarding the Tractor ul a E aceon 3 6 Dismountingthe Tractor iii 3 6 STARTING THE TRACTOR coincida Diao 3 7 PRE OPERATION INSPECTION AND SERVICE 3 8 Tractor Pre Operation 3 9 Sickle Bar Pre Operation 3 9 DRIVING THE TRACTOR AND 3 13 sarng the one 3 14 Brake and Differential Lock Setting 3 14 Driving the Tractor and Switch Blade 2 n nn nana rn 3 15 OPERATING THE TRACTOR AND IMPLEMENT 3 16 Position Controls tradi lcd KAERT AET OA 3 17 MOTOR CONTROL Ll Laden leds 3 17 ina o io ds a tata ee odo cs a den belay ee a es etl tas 3 17 TRAGTOR MOWING SPEED iernii dido 3 18 CUTTER BAR BREAK BAGK lt
66. a cortadora de c sped en busca de problemas en el descenso total el enganche de la linea motriz Verifique los equipos en busca de vibraciones excesivas y ruidos anormales Preparaci n para una operaci n segura Use las pr cticas correctas de apagado de los equipos antes de inspeccionar equipos Espere hasta que todo movimiento de los equipos se haya detenido antes de descender del tractor o la cortadora de c sped No haga funcionar la cortadora si el tractor y la cortadora de c sped no funcionan correctamente Coloque una etiqueta que indique No poner en funcionamiento en la m quina retire la llave y no haga funcionar la cortadora hasta que el problema se haya corregido Sistema de toma de fuerza TDF Aseg rese de hacer funcionar el tractor a la velocidad de TDF indicada para la cortadora Al hacer funcionar tractores con sistemas de TDF impulsados por transmisi n una cortadora giratoria tiene un significativo efecto de rueda volante La cortadora puede seguir propulsando un tractor con un sistema de TDF impulsado por transmisi n El tractor debe estar equipado y funcionar como sigue Instale una l nea motriz equipada con un embrague de sobrecarga Prevea suficiente espacio y tiempo para maniobrar anticipando los giros las paradas y las reducciones de velocidad UN No descienda hasta 4 que el movimiento de gt A los equipos se haya PAR detenido PELIGRO
67. ai damage from rotting grass and standing water e Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule e Tighten all bolts to the proper torque Ensure all pins and other hardware are in place e Check the unit for worn and damaged parts Perform repairs and make replacements so that the unit will be ready for use at the start of the next season Store the unit in a clean and dry location e Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the unit OPS SB 0009 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others 25 BEFORE leaving the tractor seat lower the implement set the parking ENGINE a DANGER brake and or set the tractor transmission in parking gear disengage the 2 L JJ PTO stop the engine remove the key and wait for all moving parts to ES stop Place the tractor shift lever into a low range or parking gear to ee prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 SET PARKIN BRAKE gt Lo Perform service repairs and lubrication according to the maintenance section Ensure t
68. ales visite nuestro sitio web en www safetymaterials org ASOCIACION DE FABRICANTES D auros Correo electr nico safetymaterials aem org www aem org INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION INTRODUCTION This Switch Blade is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly manual instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if foll
69. an under mount mower Keep removable discharge chute in place and over discharge opening Never stand on a mower housing when the tractor engine is operating Distribute grass clippings with discharge chute facing 4 Never Stand aaj on Mower Keep Away mowed area Le Before clearing a clogged mower or discharge Keep Chute chute shut down your machine using proper ES ew in Place equipment shut down practice See page 18 Proper Equipment Shut Down Practices y Stop Blade Ly Before Unclogging Operate Safely Wing Or Boom Mower Overhead Obstruction Hazards And Risks Do Not Check for overhead obstructions with raised wing Approach Energized or boom mowers to avoid serious injury or death by Power Lines contact with Electrical power lines and apparatus Low tree limbs Other overhead obstructions ANA Maintain specified distance from power lines and gt tiles apparatus Never approach energized power lines or 252 Equipment apparatus with any part of your machine unless all local state provincial and federal OSHA required safety precautions have been taken Use extreme caution DANGER Avoid electrocution or serious injury from contact with or inadequate clearance to energized power lines or apparatus Do not allow the machine or attachment to approach or contact any power line Do not approach or touch any machine in contact
70. and operating lighting most older models where only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS SB 0011 SB5 6 03 12 Operation Section 3 23 2012 Alamo Group Inc OPERATION OPERATION When operating public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities be careful that there are bystanders poles large obstructions or any vehicles that may be in path of the mower Use caution and reduce speed if other vehicles or pedestrians are in the area OPS SB 0012 When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sBm 8 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 Make certain that the Slow Moving Ve
71. ante de la cortadora de c sped Aseg rese de que todos accesorios est n descendidos aplique el freno de estacionamiento apague el motor y haga funcionar todas las palancas de control Retire la llave antes de salir del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Cuando transporte la cortadora de c sped en un remolque siga las instrucciones detalladas del fabricante para la carga el amarre y la descarga de la cortadora de seguridad Mantenga alos ni os alejados de los equipos Mantenga a las personas ajenas alejadas No lleve pasajeros Apague los equipos cuando est n sin vigilancia Cumplimiento del programa de seguridad Conozca los equipos Lea y aseg rese de comprender los letreros de seguridad que indican PELIGRO ADVERTENCIA PRECAUCI N y AVISO y otros letreros informativos que hay sobre el tractor y la cortadora de c sped y en el manual del operador del fabricante Solic tele al supervisor o al distribuidor de la cortadora que le explique cualquier informaci n que no comprenda El incumplimiento de las instrucciones de seguridad podr a resultar en lesiones graves o muerte Lea y aseg rese de comprender todos los letreros de seguridad Aseg rese de que todas las estructuras de protecci n guardas escudos pantallas y paneles del fabricante est n bien reparados en su lugar y bien ajustados Los compon
72. approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are driving is wider than the tractor tire width and or extends beyond your lane of the road OPS B 0014 SB5 6 03 12 Operation Section 3 22 2012 Alamo Group Inc OPERATION The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 A DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death sc 10 v m 5 O 2 Make certain that the Slow Moving Vehicle SMV sign is installed in AWARNING such a way as to be clearly visible and legible When transporting the Equipment use Tractor flashing warning lights and follow all local traffic regulations sc s Make sure that all tractor flashing warning lights headlights brake taillights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals
73. ards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sem 07 AWARNING Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before O Lear mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop m
74. assistance with Couterweight Procedure ssm 2 7 7 Shutting Down the Switch Blade To shut down implement first bring the tractor to a complete stop Decrease engine RPM to idle then disengage implement The implement will come to a complete stop within a suitable amount of time Do not engage or disengage the implement at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor 5 5 0008 BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 SB5 6 03 12 Operation Section 3 20 2012 Alamo Group Inc OPERATION 8 TRACTOR AND SWITCH BLADE STORAGE Properly preparing and storing the unit at the end of the season is critical to maintane its appearance and to help ensure years of dependable service The following are suggested 2 e Thoroughly clean all debris from unit to prevent
75. aulic pneumatic chemical thermal etc must be controlled or reduced to a practical minimum before performing any maintenance repair or service procedures Safety practices to prevent potential injuries from energy releasing sources Disengage PTO before shutting off engine Place controls in PARK or NEUTRAL before shutting off engine Set parking brake or block wheels Allow all moving parts to stop Lower mower to ground Lower wings to ground on wing mowers Shut off tractor engine Relieve hydraulic system pressure by moving controls several times in all directions Lock ignition remove key and take it with you Look and listen for evidence of moving parts before dismounting Securely support or block up mower before working underneath mower or other lifted components Securely support block up or lock up mower wings with approved locking devices before working near or underneath a wing mower Relieve pressure before disconnecting or disassembling any pressurized system Block or relieve spring pressure before disassembling any spring loaded mechanism Securely support or block up any raised machine component before working on it Avoid flames sparks or smoking near any fuel hydraulic fluid or other flammable material such as mowing debris Prepare Machine Systems for Service Perform Maintenance Safely Attach a DO NOT O
76. be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 2 3 4 8 Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times Forbid the employee operator to carry additional riders
77. ca las LEA EL PELIGRO medidas de seguridad se 3 INSTRUCTIVO SB5 6 03 12 Safety Section 1 2 2012 Alamo Group Inc SAFETY A DANGER AWARNING AWARNING AWARNING AWARNING A DANGER A DANGER SB5 6 03 12 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Always maintain the safety signs in good readable condition If the safety signs are missing damaged or unreadable obtain and install replacement safety signs immediately sc 5 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s z Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS
78. cal traffic codes Never operate with Cutting Head raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Guards or cutter structure Before dismounting secure implement in transport position or lower to ground e Put tractor in park or set brake disengage PTO stop engine and remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which can cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR CARRY LOW TO GROUND REFLECTORS CUTTER RAISED DISMOUNT WHILE WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower Safety Training TTT RAMO Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize an
79. cations Do not substitute common hardware for original manufacturer s blade bolts or other special part items Do not substitute for blades pins shields or other critical parts Do not use higher strength bolts to replace original manufacturer s shear bolts 20 Perform Maintenance Safely Prepare Yourself Wear personal protective clothing and Personal Protective Equipment PPE issued to you or called for by job conditions You must ALWAYS wear safety glasses with side shields You may also need Hard hat Safety shoes Safety glasses goggles or face shield Apron and gloves Hearing protection Welding helmet or goggles Respirator or filter mask Wear whatever is needed don t take chances Keep hands and clothing away from all moving parts Don t wear dangling ties loose sleeves rings watches or long hair WARNING Prevent death or serious injury from entangle ment Do not wear loose clothing or accessories Stay away from all rotating components when the engine is running Contact wrapping or entanglement with rotating or moving parts could result in death or serious injury Avoid Rotating Parts Avoid Pinch Points Perform Maintenance Safely Wear a rubber apron and rubber gloves when working with corrosives Wear gloves and safety shoes when handling wooden blocks or sharp edged metal
80. children to play on ride on or operate the equipment Children are not qualified to operate this equipment Do not allow any riders Use three point contact handholds and steps and face the equipment when mounting or dismounting Keep bystanders 300 ft 92 m from the mowing operation Know the worksite before you use the mower Be aware of possible terrain hazards that you may encounter Remove or mark obstacles and debris that could damage or be thrown by the mower Only use attachments and parts that are approved by the mower manufacturer Make sure all attachments are lowered set the parking brake shut off the engine and cycle the control levers Remove the key before leaving the tractor See page 18 Proper Equipment Shut Down Practices When transporting the mower on a trailer follow the manufacturer s detailed instructions for loading tying down and unloading the mower Keep Children Away from Equipment a Keep Bystanders Away No Riders Shut Down Unattended Equipment Follow A Safety Program Know The Equipment Read and understand the DANGER WARNING CAUTION and NOTICE safety signs and other informational signs on the tractor and mower and in the manufacturer s operator s manual Ask your supervisor or mower dealer to explain any information you do not understand Failure to obey safety instructions could result in death or serious injur
81. cidad y control del tr nsito Evite las paradas de emergencia y los giros cerrados Sea un operador amable y ap rtese peri dicamente para dejar pasar el tr nsito Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Obedezca las ordenanzas de tr nsito 6 4 EA 17 Estacionamiento seguro Practicas de seguridad para el estacionamiento Use las zonas designadas alejadas del transito Use lugares con suelo firme y nivelado Aplique el freno de estacionamiento Descienda el equipo de la cortadora de c sped hasta el suelo Apague la cortadora y el tractor usando la practica correcta de apagado de equipos antes de descender del tractor Consulte la pagina 18 Practicas correctas de apagado de los equipos Lugares de estacionamiento con suelo en pendiente Ubique los equipos transversalmente con respecto a la pendiente Aplique los frenos de estacionamiento Descienda el equipo de la cortadora de c sped hasta el suelo Bloquee las ruedas del tractor Apagado con seguridad Practicas correctas de apagado de los equipos Transforme el apagado correcto de los equipos en un habito El apagado correcto de un tractor y una cortadora de c sped puede ayudar a evitar accidentes cuando la cortadora esta sin vigilancia Apague la cortadora siguiendo los procedimientos especificos del manual del operador del fabricante Estos procedimientos
82. d Retighten the bolts as each guard is aligned Disregard the position of the guard points It is the ledger plate which must be kept in line Blunt points should be filed sharp 5 Start from the inner shoe adjust each guard so that the knife section and ledger are parallel and reasonably close to each other Find the high guard and knock them down Usually the only time it is necessary to knock a guard up is when new guards are first installed on the bar 6 Make certain that the first knife section is contacting the inner shoe ledger plate If it doesn t contact check the first or second guard which may be holding the knife up or the inner shoe ledger plate may be worn out 7 Finally align the industrial outer shoe in the same way as guards WEAR PLATE The wear plates must line up with each other to give the knife back straight bearing along its entire length Wear plates should project approximately 1 16 in front of the leading edge of the cutter bar after adjustment Triumph wear plates are hardened on both edges After the first edge has worn back simply turn over the plate to obtain a new wearing surface CLIPS After all guards are adjusted it is necessary to see that the knife clips are bent down to within 1 64 of the section The easiest way to check this is to hold the knife down on the ledger plate and use a feeler gauge or the cover of a matchbook to measure the clearance Do not attempt to hold the knife tightly against the
83. d instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Industrial If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Alam
84. d leaks under pressure may not be visible When checking for leaks or working around pressurized systems Read manufacturer s operator s manual s for recommended safety practices Wear a face shield or safety goggles for eye protection Use a piece of cardboard or wood to check for leaks DO NOT use your hands Relieve system pressure before disconnecting lines Check for and repair damaged or leaking lines pipes and hoses Check for and tighten loose connections Purge air from system before operating Follow A Safety Program Avoid Injury From Fire And Explosion Set the parking brake shut the mower and tractor engine down and remove the key while filling the fuel tank Use extra caution when fueling a hot engine Never smoke while fueling Avoid sparks by grounding the fuel nozzle against the filler neck The fumes in an empty fuel tank are explosive Never weld or cut on fuel lines tanks or containers Remove all trash or mowing debris from the machine daily or as needed Keep debris away from engine exhaust slip clutches and other heat sources Use spark arrestors as appropriate on the engine exhaust system Make sure oily rags or other flammable material are not stored on the machine Check for fuel oil or hydraulic fluid leaks Repair the leaks and clean the machine before you operate it Ether cold start fluid is flammable Do not smoke when using ether cold start fluid Always
85. d locked in place and always wear your seat belt Prevent tractor and mower overturns and maintain equipment stability control Review tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read Avoid extremely steep slope operations 300 ft a 92 m e KE Y Keep Bystanders r lt 22 Away from A Mowing Area lt NA Avoid Hitting Obstructions A Ditch Bank Mowing Safety Practices Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Safely lt Use IS Enclosed ROPS Cabs or Protective Enclosures Read and Understand Manuals Before Operating Use ROPS and Seat Belt Operate Uneven Terrain Mowing Safety Practices continued Use extreme care to maintain control over the equipment when operating in these conditions Increase tractor stability by adding wheel weights ballast and increasing wheel spacing to maximum Refer to operator s manual for recommendations Maintain minimum ground speed Make wide and gradual turns Avoid sudden starts stops and turns when operating up down or across slopes Do not ra
86. d operating conditions may require a different viscosity oil Please contact the oil manufacturer for proper specifications SB5 6 03 12 Maintenance Section 4 3 2012 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE CUTTERBAR ADJUSTMENTS Lead The lead angle of the cutter bar is preset at the factory at 3 16 per foot The lead may be changed if desired To reduce the lead move the washers from the outside of the cutter bar support plate in between the rubber strike pad and plate See Image MntP 0002 MOVE HERE TO DECREASE Pitch The pitch of the cutter bar can be infinitely adjusted 15 by loosening the three carriage plate attachment bolts and moving the two bottom bolts in the curved slots CUTTERBAR ALIGNMENT All cutting is done by the knife section passing over the ledger plate in the guard It is vital that these sections are parallel with ledger plates and in contact with them See Image MntP 0003 The knife should move smoothly in the cutter bar guides and every knife section should rest on the ledger plate to make a shear cut This means the guards ledger plates wear plates clip and knife head caps must be in good condition and correctly set If these parts become loose or worn the knife will flop around in the cutter bar chewing and tearing instead of cutting GUARD ADJUSTMENT 1 To align the guards the only method provided to accomplish this very important adjustment is
87. de los equipos Apoye o bloquee con seguridad las partes elevadas de la cortadora o los equipos de acuerdo con el manual del operador Apoye bloquee o trabe con seguridad los laterales con dispositivos de bloqueo aprobados o descienda las partes de la cortadora o de los equipos hasta el suelo Use trabas de transporte cuando transporte la cortadora por la v a p blica Evite lesiones producidas porl quidos a alta presi n Evite las lesiones por inyecci n de fluidos debidas a fugas de l quidos a alta presi n Si un fluido se inyecta en la piel debe ser extra do dentro de pocas horas por personal m dico familiarizado con este tipo de lesi n Las fugas de fluido bajo presi n pueden no ser visibles Al verificar en busca de fugas o cuando trabaja cerca de sistemas presurizados Lea las pr cticas de seguridad recomendadas en los manuales del operador del fabricante Use una protecci n facial o antiparras de seguridad para proteger los ojos Use un cart n o una madera para buscar fugas NO use las manos Alivie la presi n del sistema antes de desconectar l neas Busque y repare las l neas los tubos y las mangueras da ados o con fugas Busque y apriete las conexiones flojas Purgue el aire del sistema antes de hacerlo funcionar El fluido a alta presi n puede inyectarse en el cuerpo Cumplimiento del programa de seguridad Evite les
88. e adequate visibility and sufficient lighting Know the pinch points and rotating parts Awareness on your part can prevent accidents Never attempt to operate the controls except from the operator s seat Improperly controlled functions could produce unexpected machine movement and result in serious injury or death Shut down the mower and tractor before dismounting See page 18 Proper Equipment Shut Down Practices Read Understand and Follow Manuals and Safety Signs Avoid Rotating Parts Know and Avoid Pinch Points Follow A Safety Program Avoid Injury From Raised Equipment Avoid possible crushing injury from falling mower or other raised equipment 74 Avoid Crushing o Block Up or Securely Support Mower Ay Before working near or under raised mower or equipment parts Securely support or block up raised mower or equipment parts according to the operator s manual Securely support block up or lock up wings with approved locking devices or lower mower or equipment parts to the ground Use transport locks when transporting mower on public roads Avoid Injury From High Pressure Fluid Avoid fluid injection injury due to high pressure fluid leaks High Pressure Fluid Can Inject into the Body If any fluid is injected into the skin it must be removed within a few hours by a doctor familiar with this type of injury Flui
89. e la cortadora antes de reanudar el corte No haga funcionar una cortadora que vibra en exceso o produce ruidos anormales Hojas giratorias Mant ngase PELIGRO NO PONER EN FUNCIONAMIENTO No ponga en funcionamiento una cortadora de c sped da ada Objetos arrojados por la cortadora de c sped Dependiendo del prop sito previsto las cortadoras est n dise adas para cortar hierba maleza broza y cultivos Las hojas de la cortadora est n dise adas y probadas para uso intensivo Las hojas de la cortadora sin embargo no est n dise adas para entrar en contacto con objetos s lidos como rocas cemento o metales Un impacto de este tipo puede arrojar objetos rotos hasta 300 pies 92 m de distancia Nunca debe haber personas ajenas a menos de 300 pies 92 m de una cortadora giratoria en funcionamiento o a menos de 100 pies 30 m de una cortadora de disco correctamente equipada Operaci n con seguridad Los escudos de la cortadora est n dise ados para reducir el riesgo de objetos arrojados y se deben mantener correctamente y en su lugar durante las operaciones de corte El riesgo de lesiones graves o muerte puede reducirse significativamente si se siguen estas reglas Si no se siguen todas estas reglas de seguridad la operaci n de corte debe detenerse en caso de que alguna persona ingrese dentro del l mite de seguridad correspondiente a cada tipo de cortadora Primero Inspeccione
90. e the valve from the system and thoroughly clean all parts before reassembly Replacement parts and service kits are available The valve body and spools are match fitted and are not interchangeable or adjustable Check the valve lever linkage for free movement to allow the detents to locate without binding KNIFE REPAIR ALWAYS USE A SHARP KNIFE A dull knife cuts poorly may plug and doesn t do a clean job Keep the knife straight with the sections firmly riveted to the knife back When sharpening the knife be careful to restore the original shear angle and bevel of 23 degrees Properly and improperly ground knife sections are shown in the Fig MntP 0005 A knife section that has been ground several times may have the proper angle and bevel and still be unserviceable because the hard cutting edge has been ground away and the section is too short to cut everything encountered KNIFE Replace worn or broken knife sections Triumph knife sections are heavy duty sections made of special steel and will stay sharp for many more hours than conventional sections New Sections proper Improperly ground Sections properly Sections ground off bevel and angle for sections narrow ground even after center destroying the good work bevel and wrong repeated grinding register of blade in angle which changes proper bevel and guard the angle of shear angle are retained MntP 0005 SB5 6 03 12 Maintenance Section 4 7 O 2012 Alamo Group Inc
91. ed the mowing operation must be stopped if anyone comes within the safety limit for the mower type First Inspect the area prior to mowing and remove stones branches wire cable metal glass and other solid objects before operating Any objects that cannot be removed must be clearly marked and carefully avoided by the operator In non crop areas with grass and weeds high enough to hide objects that could be struck by the blades inspect the area and remove or mark large debris or obstacles Mow the area at an intermediate height Inspect the area closely and remove or mark any remaining debris or obstacles Mow again at desired final height Rotating Blades 4 Keep Away DANGER DO NOT Do Not Operate a Damaged Mower gt 19 Mower Thrown Objects Depending on the designed purpose mowers are designed to cut grass weeds brush and crops The mower blades have been designed and tested for rugged use The mower blades however are not intended to contact solid objects like rocks concrete or metal Such impact can cause broken objects to be thrown up to 300 ft 92 Bystanders should never be within 300 ft 92 m of an operating rotary mower or within 100 ft 30 M of a properly equipped disc mower Safely Follow All Mower Safety Rules Second Mower thrown object shielding must be used when operating near roads parks populated areas or other areas where throw
92. el fabricante Las hojas de marcas no originales pueden no cumplir con los requisitos de resistencia dureza y ductilidad del fabricante de la cortadora No corra riesgos usando hojas da adas o dobladas El uso de una hoja de cortadora da ada o enderezada puede resultar en la ruptura de la hoja y que la hoja sea arrojada hacia el operador o una persona ajena causando una lesi n grave o la muerte El precio de una nueva hoja es bajo en comparaci n con la posibilidad de una lesi n grave que podr a resultar de una hoja doblada o rota arrojada por la cortadora Palabras finales para el usuario Acaba de terminar de leer el Manual de la cortadora de c sped industrial y para agricultura AEM Es imposible que este manual abarque todas las situaciones de seguridad que se podr a encontrar a diario Su conocimiento de estas precauciones de seguridad y de su cumplimiento de las reglas b sicas de seguridad contribuir n a formar un buen juicio en todas las situaciones Nuestro objetivo es ayudarlo a desarrollar establecer y mantener buenos h bitos de seguridad para que la operaci n de una cortadora de c sped industrial y para agricultura le resulte m s f cil y m s segura ste es otro manual de una serie publicada por AEM sobre la operaci n de maquinaria en condiciones de seguridad Muchas de las ilustraciones de este manual de seguridad se pueden encontrar y descargar en http pictorials aem org Para obtener publicaciones adicion
93. elocidad de desplazamiento menor par acortar en terreno irregular con pendientes o no muy conocido Las cortadoras de disco est n dise adas para usar velocidades de desplazamiento mayores cuando funcionan en terrenos despejados de residuos y peligros superficiales Operaci n con seguridad Corte de hierba extremadamente alta Puede ser necesario cortar dos veces la hierba extremadamente alta que no sea cultivo Consulte la p gina 13 Objetos arrojados por la cortadora de c sped Primera pasada de corte Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Consulte la p gina 18 Pr cticas correctas de apagado de los equipos Inspeccione la zona y retire o marque cualquier residuo u obst culo Corte la hierba a mayor altura 10 a 15 pulg 25 a 38 para evitar los objetos ocultos Segunda pasada de corte Apague la cortadora y el tractor usando la pr ctica correcta de apagado de equipos antes de descender del tractor Inspeccione la zona y retire o marque cualquier residuo u obst culo Corte la hierba a la altura deseada y de ser posible a 90 grados con respecto a la primera pasada de corte Y Detenga Ly la hoja antes de desatascar Proporcione el espacio libre adecuado para la oscilaci n de la cortadora de c sped Preste atenci n a los espacios libres de los equipos Las cortado
94. entes de seguridad da ados faltantes o debilitados pueden crear una situaci n de riesgo para usted como operador Nunca retire o modifique ning n componente de seguridad incluso escudos para objetos arrojados que haya en la cortadora Conozca lo siguiente sobre el tractor y la cortadora de c sped Funcionamiento prop sito y uso de todos los controles Velocidades de funcionamiento correctas Capacidades y funcionamiento correcto en pendientes y terrenos desparejos Caracter sticas del frenado y la direcci n Radio de giro y separaciones C mo detener los equipos r pidamente en una emergencia Lea y aseg rese de comprender los manuales antes de comenzar la ve Porn operaci n Preparaci n para una operaci n segura Revise los equipos de la cortadora de c sped y el tractor Antes de comenzar la jornada de trabajo inspeccione la m quina y aseg rese de que todos los sistemas est n en buenas condiciones operacionales ADVERTENCIA Evite posibles lesiones por aplastamiento producidas por equipos que caen La falla del sistema hidr ulico o de una parte podr a causar la ca da de equipos que no est n apoyados No permanezca debajo de equipos elevados excepto que est n correctamente apoyados de acuerdo con el manual del operador Realice procedimientos de servicio diarios y peri dicos seg n lo indicado por el fabricante del equipo Verifique para detectar pie
95. er industrial mower on the market today The Switch Blade cutter bar features a breakaway system allowing the unit to hinge when obstructed Also featured is a planetary drive system which allows for smoother operation and cleaner cutting An efficient motor decreased in size and weight helps to increase speed control With a two section front pump the updated hydraulic system allows the unit to run cooler by eliminating heat thus running more efficiently This translates into more cutting power and less machine maintenance The Switch Blade s proven blade design allows for precision cutting Built in rock guards help to minimize blade damage SB5 6 03 12 Introduction Section 2 3 2012 Alamo Group Inc A O Cc O INTRODUCTION INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Op
96. er to the Switch Blade in conjunction with hydraulic circuit to supply full system flow Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 2 5 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 2 6 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor ca
97. erator s Manual Keep this as part of the permanent maintenance file for the implement IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 7 02925100 SB5 6 03 12 Introduction Section 2 4 2012 Alamo Group Inc OPERATION SECTION Operation Section 3 1 OPERATION OPERATION ALAMO INDUSTRIAL SWITCH BLADE SICKLE BAR OPERATING INSTRUCTIONS Alamo Industrial Switch Blade are manufactured with quality material by skilled workers The Switch Blade is designed for cutting grass and weeds up to 1 2 diameter such as in rights of way and roadsides The Switch Blade is equipped with safety warning decals protective guards shields and other safety features to provide operator and passerby protection however no shielding is 100 accurate ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution
98. est n gastadas rajadas o da adas Las piezas excesivamente gastadas da adas pueden fallar y causar lesiones o la muerte Reemplace cualquier letrero da ado o ilegible Verifique el trabajo de servicio cuando est completo Mantenimiento de las hojas de la cortadora No corra riesgos usando hojas da adas o dobladas Los fabricantes de cortadoras de c sped de la Asociaci n de Fabricantes de Equipos Association of Equipment Manufacturers AEM y la Asociaci n de Fabricantes de Equipos para Agricultura Farm Equipment Manufacturers Association FEMA piden que las hojas de cortadoras NO se reutilicen enderecen refuercen en su superficie o suelden Si una hoja rota es arrojada por una cortadora podr an producirse lesiones graves o la muerte 25 26 Realizacion de mantenimiento con seguridad Mantenimiento de las hojas de la cortadora continuaci n C mo est n hechas las hojas de la cortadora de c sped Est n hechas acero para resortes de aleaci n de alta resistencia Se forjan en caliente y se les da forma para cumplir con las especificaciones individuales del fabricante luego se tratan y templan a un estado d ctil de alta resistencia para reducir la posibilidad de rupturas durante el corte Las hojas se prueban para garantizar que cumplan con las normas de resistencia dureza y ductilidad Si una hoja no cumple con alguna de estas especificaciones no se utilizar en la cortadora de c s
99. etermine the safe speed to maintain proper control of the tractor when making turns When turning with an attached implement the overall working width of the unit is ncreased Allow additional clearance for the implement when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Triumph mowers will cut neat square corners It is seldom necessary to raise the cutterbar at corners Turn quickly when near the end of cut using brake to pivot right hand wheel of tractor when making turns to the right When turning corners to the left run tractor in low gear The cutterbar swings around faster when turning in this direction and increases the possibility of striking an unnoticed obstacle When mowing a ditch the tip of the cutting bar is in the ditch When you want to come out be sure to turn out of the ditch to allow the cutterbar to exit the ditch Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS SB 0006 BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all
100. follow the warnings and instructions stated in the eee ee Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad se 3 INSTRUCTIVO RE SB5 6 03 12 Operation Section 3 2 2012 Alamo Group Inc OPERATION 1 REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERS
101. fumar evitar las llamas abiertas Retire la tapa del radiador lentamente Realizacion de mantenimiento con seguridad Riesgos del sistema hidraulico El sistema hidr ulico se encuentra bajo presi n siempre que el motor est funcionando puede conservar presi n incluso despu s de apagar el motor Haga funcionar todos los controles hidr ulicos incluyendo el control hidr ulico auxiliar despu s de que el motor est apagado Alivie la presi n atrapada en las l neas despu s de que los accesorios est n apagados y apoyados en el suelo Durante la inspecci n del sistema hidr ulico Espere que el fluido se enfr e antes de desconectar las l neas El fluido hidr ulico caliente puede causar QUEMADURAS GRAVES No use las manos para verificar la presencia de fugas En cambio use un cart n o papel para buscar fugas Use protecci n ocular adecuada El fluido hidr ulico puede causar lesiones oculares permanentes ADVERTENCIA El fluido hidr ulico bajo presi n pueden penetrar la piel o los ojos y causar lesiones graves ceguera o la muerte Las fugas de fluido bajo presi n pueden no ser visibles Utilice un cart n o una madera para buscar fugas no la mano Use una protecci n facial o antiparras de seguridad para proteger los ojos Si el fluido se inyecta en la piel debe ser extra do dentro de las pr ximas pocas horas por personal m dico familiarizado con este tipo de lesi n Cuando ven
102. g the AEM Industrial and Agricultural Mower Manual It is impossible for this manual to cover every safety situation that you may encounter on a daily basis Your knowledge of these safety precautions and your application to the basic rules of safety will help to build good judgment in all situations Our objective is to help you develop establish and maintain good safety habits to make operating an Industrial and Agricultural Mower easier and safer for you This manual is another in a series on the safe operation of machinery published by AEM Many pictorials in this safety manual can be found and downloaded at http pictorials aem org For additional publications visit our website at www safetymaterials org ao AEM ASSOCIATION OF EQUIPMENT MANUFACTURERS e mail safetymaterials aem org www aem org r CORTADORA DE INDUSTRIAL AEM L PARAACRICULTURA 24 a MANUAL DE SEGURIDAD PARA EL PERSONAL DE OPERACIONES Y MANTENIMIENTO FORMULARIO IAMSE 1009 Impreso en los EE UU Contenido Reconocimiento 2 Introducci n ice eee eee eee cate eee 2 Alertas de seguridad 3 Palabras para el 3 Cortadora de c sped industrial para agricultura 4 Cumplimiento del programa de seguridad 5 Preparaci n para una operaci n segura 9 Arranque con seguridad 13
103. g the specific procedures in the manufacturer s operator s manual These procedures normally include Fasten and adjust seat belt on your ROPS equipped tractor Check parking brake for engagement Check PTO disengagement Check all controls for Park position Warn others in area before starting tractor Start tractor following tractor manufacturer s recommended starting procedures WARNING Avoid serious injury or death from unexpected machine movement Start the engine only from the operator s position Never attempt to start the engine by shorting across starter terminals or reaching the key from the ground or outside the cab After starting Check all instruments gauges and indicator lights for normal operation Check all tractor controls steering and brakes for proper function Raise and lower mower to check for driveline bottoming out or engagement problems Check the equipment for excessive vibration and unusual noises AS Use ROPS and Seat Belt Start Only from Operator s Seat Check Instruments and Controls Prepare For Safe Operation Use proper equipment shut down practices before inspecting equipment Wait until all equipment motion has stopped before dismounting the tractor or mower Do not operate mower unless tractor and mower are running properly Place a Do Not Operate tag on the machine re
104. g the tractor ensure the following NOILVasd0O Conduct all pre start operation inspection and service according to the tractor operator s manual sure all guards shields and other safety devices are securely in place parking brake is on The PTO control lever is disengaged 3 point hitch control lever is in the lowered position e hydraulic remote control levers are in the neutral position tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 A Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills SB5 6 03 12 Operation Section 3 7 2012 Alamo Group Inc OPERATION OPERATION 5 PRE OPERATION INSPECTION AND
105. he WARNING unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sc 35 9 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 SB5 6 03 12 Operation Section 3 21 2012 Alamo Group Inc 5 m gt zZ OPERATION OPERATION A DAN Never allow children or other persons to ride on the Tractor or Implement GER Falling off can result in serious injury or death sc 1o The control valve incorporates load holding components which will keep the bar locked in position Under normal transport situations this system will keep the bar in position However for added security when transporting over a long distance use the transport safety pins and hair pins provided with the mower Install as follows 1 Shut off the mower motor Push in red knob
106. hicle SMV sign is installed in A WARNING such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc s Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 SB5 6 03 12 Operation Section 3 24 2012 Alamo Group Inc OPERATION 9 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 O 5 m gt 2 Arrange the chains so that when tightened the chains pulling downward against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and rem
107. ial y siga las instrucciones del fabricante cuando desarma componentes cargados a resorte o cuando trabaja con cidos de bater a Use un casco antiparras para soldar con filtro esfumado cuando suelda o corta con soplete No arene esmerile corte con soplete o suelde sin un respirador aprobado por NIOSH o una ventilaci n adecuada Si se requiere soldar en esta m quina consulte los manuales del operador o de servicios del fabricante o consulte al concesionario de los equipos para obtener los procedimientos correctos Mantenga los bolsillos sin objetos que podr an salirse y caer dentro de la maquinaria 0 Limpie las superficies resbaladizas Ventile la zona de trabajo Maneje las herramientas y las piezas pesadas con sensatez con respecto a usted mismo y a otras personas Deposite los elementos no los deje caer Preparacion de la zona de trabajo Ubique la cortadora de c sped en una zona nivelada fuera del paso de otros equipos en funcionamiento Aseg rese de que haya luz ventilaci n y espacio libre adecuados Quite el aceite la grasa o el agua para eliminar toda superficie resbaladiza Limpie alrededor de la zona donde se realizar n servicios para minimizar la contaminaci n Realizacion de mantenimiento con seguridad Preparacion de la maquina Deben controlarse reducirse las fuentes de energia almacenada el ctricas mec nicas hidr ulicas neum ticas qu micas
108. ic crack may be created in the blade Straightening the blade does not remove or repair this crack but may cause additional cracks Additional stresses during mowing operations can result in an unexpected blade failure Avoid bending blades Help prevent mower blades from bending or cracking by avoiding contact with solid objects Mower blades are intended to cut grass shrubs woody vegetation and small trees and limbs They are not intended to contact solid objects such as rocks concrete or steel posts Inspect the area prior to mowing Remove or clearly mark any solid objects and mow around them Replace damaged blades Inspect the mower blade s daily or after hitting any solid object If a mower blade becomes damaged bent gouged cracked or worn more than 25 percent of the original size it should be removed and replaced with a new blade Always use the original manufacturer s blades Aftermarket brand blades may not meet the mower manufacturer s strength hardness and ductility requirements Do not take chances mowing with damaged or bent blades Using a damaged or straightened mower blade can result in the blade breaking and being thrown into the operator or a bystander causing death or serious injury The price of a new blade is small compared to the potential for the serious injury that could result from a bent or broken blade being thrown from the mower Final Word To The User You have just finished readin
109. ided Signal Words Signal words are distinctive words that will typically be found on safety signs on the mower and other worksite equipment These words may also be found in this manual and the manufacturer s manuals These words are intended to alert the operator to a hazard and the degree of severity of the hazard DANGER indicates a hazardous A DANGER situation which if not avoided will result in death or serious injury WARNING indicates a hazardous A WARNING situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous A CAUTION situation which if not avoided could result in minor or moderate injury NOTICE indicates a property damage message A Word To The User Operator It is YOUR responsibility to read and understand the safety manual and the manufacturer s manuals before operating this machine This safety manual takes you step by step through your working day Hazard Recognition and Accident Prevention depend upon you being alert careful and properly trained in the operation transport maintenance and storage of this equipment Graphics have been provided to help you understand the text Read and Understand All Safety Signs Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study and understand this manual and the manufacturer s manuals for your specific machine Make
110. ies to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or
111. ieve pressure prior to starting any maintenance or repair work sBm 6 Never Leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 SB5 6 03 12 Operation Section 3 10 2012 Alamo Group Inc OPERATION SICKLE BAR ASSEMBLY e Inspect condition of Serrated Knifes e Inspect condition of Sickle Bar knife guards Ensure all bolts and screws are in position and are properly torqued Ensure all knife clips are in place and fastened with screws e Ensure Sickle Bar is properly mounted to frame and tractor and hardware is propely installed and tightened OPS SB 0003 O 5 m 5 O 2 Never attempt to lubricate adjust or remove material from the Implement while it is AWARNING motion or while tractor engine is running 20 HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected OPS SB 0004 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from
112. inspecci n o el mantenimiento del equipo Por lo tanto es SU responsabilidad utilizar pr cticas de seguridad correctas en estas reas La informaci n que se proporciona en este manual complementa la informaci n espec fica sobre la m quina que contienen los manuales del operador del fabricante Puede haber otra informaci n que afecte la operaci n segura de la m quina en los letreros de seguridad o en los requisitos del seguro programas de seguridad y capacitaci n del empleador c digos de seguridad leyes federales locales estatales o provinciales reglas y ordenanzas Copyright 20100 AEM Asociaci n de Fabricantes de Equipos Revisado el 01 03 09 10 Lea y aseg rese de comprender los manuales antes de comenzar la operaci n IMPORTANTE Antes de hacer funcionar la cortadora de c sped aseg rese de contar con los manuales del operador del fabricante para esta m quina y todos los accesorios Si faltan los manuales del fabricante solicite manuales de repuesto a su empleador al concesionario de los equipos o directamente al fabricante Guarde este manual de seguridad y los manuales del fabricante con la m quina en todo momento Lea y aseg rese de comprender todos los manuales Se encuentra disponible el video AEM Mower Safety Practices Pr cticas de seguridad para la cortadora de c sped de AEM para capacitar y reforzar pr cticas de seguridad correctas Se alienta a los operadores a ver peri
113. iones por incendios y explosiones Aplique el freno de estacionamiento apague el motor de la cortadora y del tractor y retire la llave mientras llena el dep sito de combustible Tenga precauci n adicional cuando carga combustible en un motor caliente Nunca fume mientras carga combustible Evite las chispas conectando a tierra la boquilla de combustible contra el cuello de llenado del dep sito Los vapores de un dep sito de combustible vac o son explosivos Nunca suelde o realice cortes en l neas dep sitos o contenedores de combustible Retire toda la basura o los residuos de corte de la m quina todos los d as o seg n sea necesario Mantenga los residuos alejados del motor el escape los embragues y otras fuentes de calor Use supresores de chispas seg n corresponda en el sistema de escape del motor Aseg rese de que no haya trapos con aceite u otro material inflamable almacenado en la m quina Revise en busca de fugas de combustible aceite o fluido hidr ulico Repare las fugas y limpie la m quina antes de hacerla funcionar El ter fluido para arranque en fr o es inflamable No fume cuando usa ter fluido para arranque en fr o Siempre siga las instrucciones del recipiente y de los manuales del operador del fabricante correspondientes a la cortadora de c sped No use ter fluido para arranque en fr o si el motor est equipado con buj as de precalentamiento u otro dispositivo de precalentamiento Siempre
114. ise los neumaticos y las ruedas en busca de da os Mantenga la presi n correcta en los neum ticos Realizacion de mantenimiento con seguridad Mantenimiento de neumaticos y ruedas continuaci n ADVERTENCIA Los tipos de ruedas y neum ticos que generalmente se encuentran en estos equipos requieren cuidados especiales al realizar servicios para evitar lesiones graves o la muerte No infle los neum ticos por encima de la presi n recomendada Aseg rese de volver a colocar el lastre de los neum ticos si est instalado Consulte las especificaciones del fabricante para ver los requisitos de lastre Mantenga las tuercas de las ruedas apretadas seg n las recomendaciones del fabricante Es normal que la presi n de los neum ticos aumente durante el funcionamiento NO se debe reducir Nunca vuelva a inflar un neum tico que se ha desinflado mucho o por completo sin retirar el neum tico de la rueda Haga inspeccionar atentamente el neum tico y la rueda para detectar da os antes de volverlos a armar Al agregar aire a un neum tico h galo desde cierta distancia Use una manguera larga con mandril de autofijaci n Siempre p rese detr s de la trocha cuando ajusta la presi n de un neum tico Evite la explosi n de los neum ticos No infle neum ticos con gases inflamables o con sistemas que usan un inyector de alcohol Nunca corte o suelde una rueda con un neum tico inflado instalado en ella
115. ise rear mount or side mount mowers or mower wings from the ground during these operations Keep alert for holes bumps ruts rocks stumps or other obstructions that could overturn the machine Avoid slippery ground conditions that could cause loss of control and overturn of tractor and mower Avoid bottoming and striking the ground by diagonal crossing of sharp dips and drops Use extreme care in maintaining equipment stability during all uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Operate Road Transport Safety Practices Before operating on public roads Refer to tractor and mower manufacturers operator s manuals for instructions Explain the instructions to those users or operators who cannot read Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights When transporting the mower on a trailer follow the manufacturer s detailed instructions for loading tying down and unloading the mower Before transporting on public roads Disengage PTO power to mower Raise mower into transport position and engage transport lock Lock mower wings in the transport position with approved locking devices Attach towing safety chain between pull type mower and tractor
116. it must be removed within a few hours by nega elie medical personnel familiar with this type of injury Hoses Keep the operator platform surface clean and free of grease oil dirt snow or ice Steps and handholds must be clean and functional Ensure work lights are kept clean if equipped Check that all lights work properly Put Away Ensure the slow moving vehicle SMV sign reflectors Tools and warning lights are in good condition and can be clearly seen Prepare For Safe Operation Know The Work Area Before you operate the mower thoroughly inspect the work area Walk around the area and inspect the surfaces you will travel on when using the mower a Ve Walk Around the Worksite Locate and avoid Holes Deep mud Other utilities Drop offs Wet spots Any conditions Obstacles Soft soil which could stumps Rough spots cause collision Excavations Power lines loss of control or tipover Steep slopes Standing water apparatus Look for debris and obstacles by walking the area before you mow Objects like wire cable rocks tires and metal objects that could damage or be thrown by the mower must be removed or marked clearly and avoided Correct unsafe conditions Do not operate in problem areas where debris and obstacles cannot be removed or marked Analyze mowing area to determine The most efficient mowing procedure
117. jetos que se arrojan La Y Retire o marque a los residuos y obstaculos A Tenga cuidado con otras personas Antes de poner en marcha los equipos Recorra a pie alrededor de los equipos Verifique en busca de personas debajo o cerca de los equipos Retire a todas las personas de esas zonas Haga sonar una advertencia Preparaci n para una operaci n segura Ascienda y descienda del tractor correctamente Siempre use contacto de tres puntos al ascender o descender del tractor o de la cortadora de c sped Enfrente la m quina al ingresar o salir de ella Un contacto de tres puntos significa que tres de los cuatro miembros brazos y piernas est n en contacto con la m quina en todo momento durante el ascenso y descenso Antes de ascender L mpiese el calzado y las manos Limpie la nieve el hielo el lodo o el aceite de los pelda os y asideros Durante el ascenso y el descenso Use los asideros y los estribos Nunca se aferre al volante o a los controles como asideros Nunca ascienda o descienda de un tractor en movimiento Nunca ascienda o descienda transportando herramientas u objetos que impidan el contacto de tres puntos Deje en el piso las piezas o las herramientas Manteniendo el contacto correcto suba y despu s recoja el objeto Utilice contacto de tres puntos Limpie las superficies resbaladizas Preparaci n para una
118. l moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 SB5 6 03 12 Operation Section 3 6 2012 Alamo Group Inc OPERATION PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the tractor seat only sc 9 BEFORE leaving the tractor seat lower the implement set the parking ENGINE PTO DANGER brake and or set the tractor transmission in parking gear disengage the paia s 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the light control switch e Locate the engine shut off control e Locate the brake pedals and the clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the hydraulic remote control levers Before startin
119. l the reservoir with a good grade of clean universal tractor hydraulic oil P N 02966307 5 Gal Container Always add oil using a system that filters the oil prior to being added to the tank Never assume that any oil even new oil in a new container is contaminant free To rapidly fill the tank remove the filter cartridge from the bowl Fill the tank until the oil is at the top of the sight gauge Reinstall the element and screw cap 6 Start the tractor and check for leaks RESERVOIR OIL amp FILTER MAINTENANCE Dirty oil can destroy the hydraulic system Dirt scores valve spools and cylinder plungers and gouges metal from pump and motor thrust plates gears and housings If mower performance is lagging or system is running hotter the cause could be oil contamination The oil reservoir has a filter condition gauge located on the filter housing The filter will show in the red arc when the oil filter needs changing or when the oil temperature is below 100 degrees F The oil filter should be changed after every 400 hours or every 12 months of operation or when the gauge shows in the red arc when the oil temperature is above 100 degrees F When changing the filter also replace the breather filter element P N 02974319 located under the black cap Refer to Filter Assembly in the parts section Change the oil every 500 hours or 12 months as described in the above procedure Use Chevron 1000 THF or an equivalent oil NOTE Your ambient temperature an
120. ld be inspected during repair and replaced if worn cracked or damaged Excessively worn or damaged parts can fail and cause injury or death Replace any damaged or illegible safety signs Verify Service Work When Completed Mower Blade Maintenance Do not take chances using damaged or bent blades The mower manufacturers from the Association of Equipment Manufacturers AEM and the Farm Equipment Manufacturers Association FEMA advocate that you DO NOT reuse straighten hard face or weld mower blades Death or serious injury could result if a broken blade is thrown from a mower 25 26 Perform Maintenance Safely Mower Blade Maintenance continued How are mower blades made Mower blades are made of high strength alloy spring steel They are hot forged and shaped to meet the manufacturer s individual specifications then heat treated and tempered to a high strength ductile state to reduce the possibility of breaking while mowing Blades are tested to ensure they meet strength hardness and ductility standards If a blade fails to meet any of these specifications it will not be used on the mower What happens when a mower blade bends It takes a great amount of impact force to bend the blade This impact force often results in the blades being gouged or chipped After a blade is damaged by a gouge or chip a blade failure is much more likely to occur When a blade is severely bent a microscop
121. lds and steps during dismount Face machine and use three point contact 2 hands and 1 foot or 2 feet and 1 hand Wait for Moving Parts to Stop Use Three Point Contact Face Machine Perform Maintenance Safely Maintain Your Equipment Maintain Equipment Be sure to maintain the equipment according to manufacturer s instructions Regularly check the operation of the protective and safety devices Do not perform any work on a tractor or mower unless you are authorized and qualified to do so If you have been authorized to do maintenance read the operator s and service manuals Study the instructions check the lubrication charts examine all the instruction messages on the machine Maintenance can be hazardous unless performed properly Be sure you have the necessary skill information correct tools and equipment to do the job WARNING Do not modify equipment or add components not approved by the manufacturer Use parts lubricants and service techniques recommended by the manufacturer Mower Parts And Your Safety Mower manufacturers use specific fasteners and specially designed parts to meet mowing operations requirements Critical parts self locking blade bolts blades pins shields and other special items have specific strength design and fit requirements for the make and model mower you are using Avoid possible death or serious injury from unapproved parts or modifi
122. move the key and do not operate the mower until the problem is corrected Power Takeoff System Be sure to operate the tractor at the mower s rated PTO rom speed When operating tractors with transmission driven PTO systems a rotary mower will have a significant flywheel effect The mower may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows Install a driveline equipped with an over running clutch Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 4 e UN Do Not Dismount Until Equipment Motion Ss A Has Stopped STOP DANGER DO NOT OPERATE Use a Do Not Operate Tag Use Proper PTO Speed Prepare For Safe Operation Hitching Mower To Tractor Three point hitch mounted mowers Refer to mower and tractor manufacturers manuals Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement Explain the hitching procedures to those operators who cannot read Front end weights may be needed to maintain steering control and front end stability Refer to the manufacturers operator s manual s When backing the tractor up to the mower NEVER allow anyone between the tractor and the mower Attach the mower to the tractor three point links and securely pin in position
123. mowing medium height thin grass and under smooth terrain conditions Use slower ground speed for mowing in rough sloping or unfamiliar terrain Disc mowers are designed to use faster ground speeds for operating in fields clear of debris and surface hazards Operate Safely Extremely Tall Grass Mowing You may need to mow extremely tall non crop grass twice See page 13 Mower Thrown Objects First mowing pass Shut the mower and tractor down using proper equipment shut down practice before dismounting tractor See page 18 Proper Equipment Shut Down Practices Inspect the area and remove or mark debris and obstacles Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass Shut the mower and tractor down using proper equipment shut down practice before dismounting tractor Inspect the area and remove or mark debris and obstacles Cut grass at desired height and when possible 90 degrees to the first mowing pass Stop Blade Ly Before Unclogging Provide Adequate Clearance for Mower Swing Watch Equipment Clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for mower swing while turning Do not allow bystanders near the tractor and mower when moving or transporting the tractor and mower Operate Safely Under Mount Mower Safety Practices When mowing with
124. n be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 SB5 6 03 12 Operation Section 3 5 2012 Alamo Group Inc O 5 m 5 2 OPERATION OPERATION stopped 12 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completely 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the opera
125. n objects could injure bystanders or damage property Follow the manufacturer s operator s manual Third Cross diagonally when mowing through ditches sharp dips and drops Raise the mower to prevent the mower blades from hitting the ground Operate Safely Mower Thrown Objects continued Disc Mowers When using a disc mower it is important to know the area to be mowed If the operator has mowed the field before and is familiar with all obstacles that may be present it is sufficient to watch ahead of the mower path for any additional objects that may have entered the field Be ready to stop or avoid any objects that could be hazardous if thrown by the mower If you plan to mow an unfamiliar field and it is next to a traveled road or people may be within 100 ft 30 of the mower you must inspect and clean or mark the field Mowing In Reverse Do not mow while traveling in reverse Objects are more likely to be thrown and can travel further Shut off the PTO wait for the blades to stop turning raise the mower and then back up Mow traveling in the forward direction a 29 ra gt Do Not Mow GA in Reverse Use Proper Ground Speed yA Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut Normal ground speed range is 2 to 5 mph Use slower ground speed for mowing tall dense grass Use faster ground speed for
126. na operaci n segura Familiaricese con la zona de trabajo Antes de hacer funcionar la cortadora de c sped inspeccione cuidadosamente la zona de trabajo Recorra a pie alrededor de la zona e inspeccione las superficies sobre las cuales se desplazar cuando utilice la cortadora Recorra a pie alrededor del lugar de trabajo Localice y evite Agujeros Desmoronamientos Obst culos tocones Excavaciones Agua estancada Lodo profundo Puntos mojados Suelo blando Puntos irregulares L neas y aparatos el ctricos Otros servicios p blicos Cualquier condici n que podr a causar una colisi n p rdida de control o vuelco Pendientes empinadas Busque residuos y obst culos recorriendo a pie la zona antes de cortar Los objetos como alambre cable rocas neum ticos y metales que podr an da ar o ser arrojados por la cortadora de c sped deben retirarse o marcarse claramente y evitarse Corrija las condiciones no seguras No opere en reas con problemas donde no se puedan retirar o marcar los residuos y los obst culos Analice la zona de corte para determinar El procedimiento de corte m s eficiente La altura del material que debe cortarse Las condiciones operativas del terreno C mo usar mejor el patr n de corte en sentido de avance Las posibilidades de que personas ajenas o que pasan circunstancialmente queden expuestas a ob
127. ng and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 2 3 Tractor Horsepower The power required to operate a mower is determined by the tractor PTO horsepower For most mowing conditions the Switch Blade mower requires a tractor with at least 25 HP for a 5 and 6 unit Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 25 HP may cause mower damage by overpowering the unit in heavy cutting conditions SB5 6 03 12 Operation Section 3 4 2012 Alamo Group Inc OPERATION 2 4 Tractor Hydraulics The Switch Bar is controlled by two levers from the tractor cab There are two cylinders on the unit one is the tilt and Lift cylinders The tilt is used in conjunction with the tilt control lever to control the Up Lock Down or float position The lift cylinder is used in conjunction with the lift control lever to control the Up Lock or Down position The hydraulic motor is coupled to the tractors cutter drive to give pow
128. njury or death from thrown objects entanglement or blade contact ssm o7 Only replace the spring assembly as a complete unit DO NOT attempt to remove or repair the spring outside the assembly Only allow a properly trained mechanic to disassemble the spring assembly Spring tension when released could cause serious bodily injury ssm 08 Wear gloves and exercise care when handling blades Blades are SHARP and can cause lacerations to hands and other parts of the body if not safely handled ssm og Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssP 03 DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death Safety Section 1 11 ALSAVS SAFETY SAFETY PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Indus
129. nnel to operate the Tractor or Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 Transport only at speeds where you can maintain control of the equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the e
130. o Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video L I Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to TABLE OF CONTENTS SAFETY SECTION eee 1 1 General Safety Instructions and Practices 1 2 Decal Location A Lae gad dee ede 1 13 tae decades 1 16 Federal Laws and 22 204 e i tarea 1 20 INTRODUCTION SEG TION our RO 2 1 OPERATION SECTION AO eee 3 1 OPERATOR REQUIREMENTS circa dada casein aes 3 3 TRACTOR REQUIREMENTS cc dat 3 4 ROPS and Seat Bel cidad tal dat 3 4 Tractor Safety Devices ui A cd 3 4 Tractor a A AAA A A A AA di 3 4 Tractor Hydraulics iii ac didas 3 5 Fon End Wanless cd e a da e cedo o O
131. o la muerte por contacto con L neas y aparatos el ctricos Ramas bajas de los rboles Otras obstrucciones elevadas K Mantenga las distancias especificadas con respecto a AOS Pr partion pees los cables los aparatos el ctricos Nunca se acerque St energizados a cables aparatos el ctricos energizados con ninguna A parte de la m quina salvo que se hayan tomado todas las precauciones de seguridad locales estatales provinciales y federales OSHA necesarias Use extrema precauci n PELIGRO Evite la electrocuci n o lesiones graves por contacto o un espacio libre inadecuado con respecto a l neas aparatos el ctricos energizados No permita que la m quina o el accesorio se acerque o entre en contacto con una l nea de electricidad No se acerque ni toque una m quina que est en contacto con una l nea de electricidad 15 16 Operaci n con seguridad Pr cticas de seguridad para cortadoras de c sped con laterales y montaje lateral Las posiciones elevadas de los laterales reducen la protecci n de los escudos y aumentan los riesgos de objetos arrojados y contacto con las hojas Evite la posibilidad de lesiones graves o muerte por objetos arrojados o contacto con las hojas causados por la elevaci n y el descenso de los laterales durante las operaciones de corte No realice cortes con personas ajenas presentes a menos de 300 pies 92 m de la cortadora de c sped
132. on the Tractor or Implement Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Require that the employee operator stop operation if bystanders or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 SB5 6 03 12 Safety Section 1 19 2012 Alamo Group Inc ALSAVS ae INDUSTRIAL AEM _AGRICULTURAL MOWER www aem org A SAFETY MANUAL FOR OPERATING AND MAINTENANCE PERSONNEL FORM IAMSE 1009 Printed in U S A Contents Acknowledgment 2 FOreword 2 Safety Alerts suo a 3 Word To 3 The Industrial Agricultural Mower 4 Follow A Safety Program 5 Prepare For Safe 9 13 Operate 13 5
133. operaci n segura Prueba de seguridad de los controles del tractor y de la cortadora de c sped Arranque el tractor siguiendo los procedimientos espec ficos del manual del operador del fabricante Estos procedimientos normalmente incluyen Col quese y aj stese el cintur n de seguridad en el tractor equipado con ROPS Verifique que el freno de estacionamiento est aplicado Verifique que la TDF est desenganchada Verifique que todos los controles est n en la posici n de estacionamiento Advierta a otras personas en la zona antes de arrancar el tractor Arranque el tractor siguiendo los procedimientos de arranque que recomienda el fabricante del tractor ADVERTENCIA Evite lesiones graves o muertes producidas por el movimiento inesperado de la m quina Arranque el motor nicamente desde el puesto del operador Nunca intente arrancar el motor haciendo un corto entre los bornes del arranque o tomando la llave desde el suelo o desde afuera de la cabina Despu s del arranque Verifique que todos los instrumentos indicadores y luces indicadoras funcionen normalmente Verifique que todos los controles la direcci n y los frenos del tractor funcionen correctamente Use el ROPS 15 y el cintur n de seguridad Arranque desde el asiento del operador Revise los instrumentos y controles Eleve y descienda l
134. oving the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 SB5 6 03 12 Operation Section 3 25 2012 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 4 1 MAINTENANCE MAINTENANCE LUBRICATION INFORMATION For continued good cutting and trouble free operation it is important to follow these instructions accurately Shut off the tractor engine and remove key before lubricating the mower Greasing Wipe dirt from grease fittings and grease gun nozzle before greasing Replace missing or damaged grease fittings immediately Use a good grade of lithium based 2 grease where grease fittings are provided Do not over lubricate Stop as soon as clean grease emerges from the joint unless noted other wise below This safety alert symbol is used to point out areas requiring precautions for your safety Failure to observe these warnings could result in injury to you DO NOT attempt to make adjustments with the mower or tractor running Lubricate Point 1 Carriage Subframe Pin 2 Carriage Pivot Pin
135. owed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY i Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment SB5 6 03 12 Introduction Section 2 2 2012 Alamo Group Inc INTRODUCTION The simplistic time tested design of the Switch Blade offers its users a fast efficient cost effective method of vegetation maintenance Designed for tractors with smaller horsepower engines it is both safe and reliable Users can depend on the Switch Blade for high production due to faster cutting as well as less maintenance than any oth
136. owing immediately if blades strike a foreign object Repair damage and make certain rotor or blade carrier is balanced a before resuming mowing 05 SB5 6 03 12 Operation Section 3 16 2012 Alamo Group Inc OPERATION 7 1 Position Controls All operating positions of the mower are controlled with two control valve levers The lift function control permits selection of Up Lock or Down position and the tilt control may be placed in one of four positions Up Lock Down or Float Moving the lever up will raise the cutter bar Release the lever and it will automatically return to the center position to lock the cutter bar into position Moving the lift lever down will lower cutter bar Lift the tilt lever and the cutter bar tip will arc up toward the operator Push down on the tilt control lever and the tip of the cutter bar will rotate down Release the lever and it will automatically return to center position to lock the cutter bar into position By pushing the lever all the way down it will lock into float detent position This allows the cutter bar to follow the contour of the ground The tilt function also incorporates an additional feature If the tilt is lifted to its maximum position the lift cylinder will engage and fully raise the cutter bar to maximum up position When the tilt is lowered the bar will automatically return to the same lift height it was This allows the operato
137. part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAG
138. ped Qu sucede cuando se dobla una hoja de la cortadora Se necesita una gran fuerza de impacto para doblar la hoja Esta fuerza de impacto a menudo resulta en que las hojas se agujerean o marcan Una vez que una hoja est da ada por un agujero o una marca es mucho m s probable que ocurra una falla de la hoja Cuando una hoja est gravemente doblada puede crearse una rajadura microsc pica en ella Enderezar la hoja no quita o repara esta rajadura sino que puede causar rajaduras adicionales Tensiones adicionales durante los trabajos de corte pueden resultar en una falla imprevista de la hoja Evite doblar las hojas Contribuya a prevenir que las hojas de la cortadora se doblen o rajen evitando el contacto con objetos s lidos Las hojas de la cortadora de c sped est n destinadas a cortar hierba arbustos vegetaci n le osa y rboles y ramas peque os No est n dise adas para entrar en contacto con objetos s lidos como roca cemento o postes de acero Inspeccione la zona antes de usar la cortadora Retire o marque claramente los objetos s lidos y corte alrededor de ellos Sustituya las hojas da adas Inspeccione las hojas de la cortadora diariamente o despu s de golpear alg n objeto s lido Si una hoja de la cortadora de c sped se da a est doblada agujereada rajada o desgasta m s del 25 por ciento del tama o original debe retirarse y sustituirse con una nueva Siempre use las hojas originales d
139. peeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm o7 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES scm 10 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sBm 6 Always disconnect the wire leads from the mower valve solenoid before performing service on the Tractor or Mower Use caution when before working on Mower or Tractor The Mower Blades could gt IES Do not back up with this implement Backing could damage the machine or its components S3PT 4 Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines s3Pt 05 There are obvious and hidden potential hazards in the operation of this Implement as in all power driven or p
140. per operation of your machine You must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the mower and know the safety rules and regulations for the worksite It is a good safety practice to point out and explain safety signs and practices and ensure others understand the importance of following these instructions WARNING Drugs and alcohol affect an operator s alertness and coordination and the operator s ability to safely operate the equipment Never use drugs or alcohol while operating the mowing equipment Never knowingly allow anyone to operate this machine when their alertness or coordination is impaired An operator taking prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to safely operate this equipment Follow A Safety Program Know The Rules Most employers have rules governing operation and maintenance of equipment Before you start work at a new location check with your supervisor or the safety coordinator Ask about the rules you will be expected to obey The Occupational Safety and Health Administration OSHA enforces federal laws within the United States that apply to safe operation application and maintenance of equipment on a worksite It is the employer s responsibility to comply with these laws An OSHA representative may periodically
141. perator s manual s Other information that may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and federal laws rules and regulations Copyright 2010 AEM Association of Equipment Manufacturers Revised 01 03 09 10 Read and Understand Manuals Before Operating IMPORTANT Before you operate the mower make sure you have the manufacturer s operator s manual s for this machine and all attachments If the manufacturer s manuals are missing obtain replacement manuals from your employer equipment dealer or directly from the manufacturer Keep this safety manual and the manufacturer s manuals with the machine at all times Read and understand all manuals The AEM Mower Safety Practices video is available to train and reinforce good safety practices Operators are encouraged to periodically view the safety video Safety Alerts Symbol This Safety Alert Symbol means ATTENTION STAY ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow instructions in the safety message Reasons Safety is Important Accidents disable and kill Accidents cost Accidents can be avo
142. placement on the job Follow the daily lubrication procedures given in the service instructions Keep all nuts bolts and screws tight A carefully adjusted and maintained mower will make the job easier and reward you with outstanding performance long life and reduced maintenance OPS SB 0007 Never leave the mower unattended while the head is in the raised AWARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower Do not operate Mower if excessive vibration exists In the case of extreme vibration shut down the Mower and the Tractor engine and wait until all motion has stopped Inspect the Mower to determine the source of the vibration If any Mower blades are missing or damaged replace them immediately Operating the Mower with excessive vibration can result in component failure and broken objects could be thrown outward To reduce the possibility of property damage and personal injury never allow the Mower to be operated with excessive vibration ssm 3 SB5 6 03 12 Operation Section 3 19 2012 Alamo Group Inc NOILVasd0O OPERATION OPERATION Maintain adequate tractor stability to prevent lateral instability and AWARNING possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add wheel weights where necessary Refer to the mounting instructions or call Customer Service if you need
143. potential danger to the operator and passersby Tractor Requirements and Capabilities ASABE approved Roll Over Protective Structure ROPS ROPS and seat belt e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting Tractor Horsepower MINIMUM 22 25 HP e Front End As needed to maintain 20 weight on front axle Power 540 RPM 6 spline or 1000 RPM 21 spline shaft 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 9 2 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighti
144. quipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you s and watch out for the other guy sc 19 O U m 5 2 SB5 6 03 12 Operation Section 3 13 2012 Alamo Group Inc OPERATION OPERATION 6 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes be hazardous to your health sc 23 6 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIV
145. r is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped se 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death 14 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment sc 16 Safety Section 1 4
146. r to use one lever to raise the cutter bar to avoid an obstruction such as a utility pole If it is necessary to hold the cutter bar in the air in such conditions as mowing over water stones or other debris the operator should then set the height with the lift control the hold center position and the control in the hold center position The valve incorporates holding components to maintain position NOILVadsdO 7 2 MOTOR CONTROL The motor starts when the button on the control stand is pulled out and tractor engine is running The motor rotation can be reversed to clear cutter bar by moving the toggle switch located above the motor switch to the center position allow the cutter bar to stop and then move the toggle to the other position 7 3 KNIFE SPEED Operate the tractor engine at the RPM that will produce 540 PTO RPM This will produce the proper knife speed for the cutter bar SB5 6 03 12 Operation Section 3 17 2012 Alamo Group Inc OPERATION OPERATION Many varied objects such as wire cable rope or chains can become entangled in the AWARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting
147. ra de c sped Evite quedar enredado use guardas y escudos Preparaci n para una operaci n segura Cortadoras montadas en enganche tipo de tiro Consulte los manuales de los fabricantes de la cortadora y del tractor Retire el acople r pido del enganche de tres puntos si est instalado Inst lelo nicamente al enganche de la barra de tiro Ajuste la longitud de la barra de tiro del tractor para el funcionamiento de la TDF a 540 1000 rpm Al hacer retroceder el tractor hasta la cortadora de c sped NUNCA permita que haya personas entre tractor y la cortadora Instale correctamente la cadena de remolque de seguridad de la cortadora en el tractor Instale con seguridad la l nea motriz a la TDF del tractor Empuje y tire de la l nea motriz para asegurarse de que est trabada en la TDF Descienda el escudo principal a su lugar Conecte las mangueras hidr ulicas de la cortadora de c sped en el tractor Aseg rese de que los laterales o las plataformas elevadas de la cortadora est n sostenidas por los cilindros antes de retirar las trabas de transporte Nunca haga fuerza para soltar las trabas de transporte o de los laterales Los laterales o la plataforma podr an caerse y aplastarlo 540 RPM ESTRIA 6 A 1 3 8 14 TDF A 1000 ESTR A 21 A 1 3 8 16 EPS gt Ho 55 TDF A 1000 RPM 1 ESTRIA 20 1 4 20 EP Aj
148. ras con enganche de tres puntos y montaje lateral tienen un arco de giro mayor que las tipo de tiro Deje el espacio libre suficiente para la oscilaci n de la cortadora cuando gira No permita que haya personas ajenas cerca del tractor y la cortadora de c sped cuando mueve o transporta el tractor y la cortadora Operaci n con seguridad Pr cticas de seguridad para la cortadora de c sped de montaje inferior Cuando traslada con una cortadora de c sped de Ebo ee montaje inferior Mant ngase alejado Mantenga la rampa de descarga extraible en su lugar y por encima de la abertura de descarga Nunca se pare sobre la carcasa de una cortadora de c sped cuando el motor del tractor esta en funcionamiento 2 Tedd Distribuya los recortes de hierba con la rampa de su lugar descarga orientada hacia la zona donde se cort Antes de limpiar una cortadora o una rampa de descarga atascada apague la m quina usando la pr ctica correcta para apagado del equipo Consulte la p gina 18 Pr cticas correctas de apagado de los Detenga equipos Ly la hoja antes de desatascar Operaci n con seguridad Cortadora de c sped con lateral o aguil n Peligros y riesgos de obstrucciones elevadas No se acerque a Verifique en busca de obstrucciones elevadas con las lineas de electricidad cortadoras que tienen el lateral el aguil n elevado para energizadas evitar lesiones graves
149. rbar when folding cutterbar into transport position e KEEP all persons AWAY from sickle blades A PELIGRO RIESGO DE AMPUTACION PARA EVITAR LESION SERIA POR EL CONTACTO A LA CUCHILLA e Mantengase alejado hasta que todo movimiento a parado e Mantenga los dedos alejados de la barra de corte al devantar la barra de corte a la posici n de transporte e MANTENGA todas las personas ALEJADAS de las cuchillas del la barra de hoz D731 SB5 6 03 12 Safety Section 1 17 2012 Alamo Group Inc ALAAVS SAFETY SAFETY A DANGER CRUSHING HAZARD AND PINCH POINTS MA TO AVOID SERIOUS INJURY OR DEATH e KEEP AWAY from moving machinery parts that can pinch crush or fall A PELIGRO RIESGOS DE APLASTAMIENTO Y PUNTOS DE PELLIZCO PARA EVITAR LESION SERIA O MUERTE e MANTENGASE ALEJADO de piezas moviles de la maquina que pueden peliscar aplastar o caerse OPERATE THIS MACHINE AT OPERE ESTA M QUINA A 540 RPM 540 RPM TRACTOR PTO SPEED ONLY SOLAMENTE ESTA MAQUINA A LA VELOCIDAD DE PTO TOMA DE FUERZA O BARRA 2 7 GITATORIA DEL TRACTOR DE 540 RPM El sobre bodily injury TRACTOR PTO exceso de velocidad de PTO puede causar el fracaso ROTATION CLOCKWISE de componente que resultara en lesi n ROTACION DE i PTO DEL TRACTOR EN SENTIDO HORARIO D635 SB5 6 03 12 Safety Section 1 18 2012 Alamo Group Inc SAFETY Federal Laws and Regulations Thi
150. re Relief Cap Remove cap slowly to relieve pressure before removing cap completely Stay clear to pre vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin 0001 8 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 SB5 6 03 12 Operation Section 3 12 2012 Alamo Group Inc OPERATION 6 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained perso
151. re las reglas que tendr que obedecer La Administraci n de Seguridad y Salud Ocupacional Occupational Safety and Health Administration OSHA hace cumplir leyes federales dentro de los EE UU que se aplican a la operaci n la aplicaci n y el mantenimiento seguros de equipos en un sitio de trabajo Es responsabilidad del empleador cumplir estas leyes Un representante de OSHA puede visitar peri dicamente un sitio de trabajo para ver si estas leyes se cumplen Tambi n puede haber leyes estatales provinciales o locales u ordenanzas internacionales que se apliquen a este equipo y a su uso junto con reglas espec ficas del sitio de trabajo o del empleador Es importante que conozca y cumpla todas las leyes y reglas aplicables incluso las que requieren capacitaci n y certificaci n del operador Las siguientes son algunas de las reglas que debe cumplir al trabajar Un ROPS sistema de protecci n antivuelco y un tractor equipado con cintur n de seguridad es exigencia del gobierno federal OSHA par ala protecci n de los operadores durante el funcionamiento de la cortadora Una cabina cerrada proporciona protecci n adicional para el operador con respecto a objetos arrojados Verifique el manual del operador de la cortadora de c sped para ver si tambi n se requiere una cabina de tractor Use y verifique que otras personas usen la indumentaria y los equipos de protecci n personal correctos Inspeccione la m quina
152. rizado con todos los obst culos que puede haber es suficiente observar delante de la trayectoria de la cortadora para detectar cualquier objeto adicional que pueda haber ingresado en el terreno Est preparado para detenerse o evitar objetos que podr an ser peligrosos si son arrojados por la cortadora Si piensa cortar en un terreno que no conoce bien y se encuentra junto a un camino transitado o puede haber personas a menos de 100 pies 30 m de la cortadora de c sped debe inspeccionar y limpiar o marcar el terreno C mo cortar en retroceso No corte mientras se desplaza en retroceso Es m s probable que se arrojen objetos y que stos puedan llegar m s lejos SO 4 No corte retroceso A Apague la TDF espere que las hojas dejen de girar eleve la cortadora y despu s retroceda Corte desplaz ndose en sentido de avance Use la velocidad de desplazamiento correcta gt ae Velocidad de desplazamiento durante el corte La velocidad de desplazamiento correcta depende de las condiciones del terreno y del tipo de hierba la densidad y la altura que debe cortarse El rango normal de velocidad de desplazamiento es de 2a5 mph 3 2 a 8 km h Use una velocidad de desplazamiento menor para cortar hierbas altas y densas Use una velocidad de desplazamiento mayor para cortar hierba delgada a altura media y con condiciones de terreno sin dificultades Use una v
153. rm Maintenance Safely Tire And Wheel Maintenance Check your tires and wheels daily because the stability of the tractor and mower can be dramatically affected by tire pressure or damage to tires or wheels Check tires for Correct pressure Cuts and bulges Nails or other punctures Uneven or excessive wear Condition of valve stems and caps Check wheels for Damage to the rims Missing or loose lug nuts or bolts Misalignment All tire service should be performed by a qualified tire service center or by an authorized service person who has been properly trained in the procedures and use of safety equipment designed for tire servicing Check Tires and Wheels for Damage Maintain Proper Tire Pressure Ord Perform Maintenance Safely Tire And Wheel Maintenance continued WARNING The types of wheels and tires usually found on this equipment require special care when servicing to prevent death or serious injury Do not inflate the tires above the recommended pressure Be sure to replace tire ballast if equipped See manufacturer s specifications for ballast requirements Keep wheel lug nuts tightened to manufacturer s recommendations A rise in tire pressure during operation is normal and should NOT be reduced Never reinflate a tire that has been run flat or seriously underinflated without removing the tire from the wheel Have the tire and wheel closely inspected
154. rnia to cause cancer and birth defects or other reproductive harm sc 30 Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm sc 31 Extreme care should be taken when operating near loose objects such O TRASH as gravel rocks wire and other debris Inspect the area before BASURA mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced E before resuming mowing Safety Section 1 7 2012 Alamo Group Inc gt TI m lt SAFETY gt 5 SAFETY AWARNING A DANGER AWARNING working on the Tractor or Mower Tractor engine must be stopped inadvertently be turned on without warning and cause immediate 2 dismemberment injury or death 12 Xa A CAUTION AWARNING A DANGER SB5 6 03 12 Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing s
155. s You must ALWAYS wear safety glasses with side shields You may also need Hard hat Safety shoes Safety goggles or face shield Heavy gloves Hearing protection Reflective clothing Wet weather gear Respirator or filter mask Wear whatever is needed don t take chances WARNING Prevent death or serious injury from entanglement Do not wear loose clothing or accessories Tie up long hair Stay away from all rotating components when the engine is running Contact wrapping or entanglement with rotating or moving parts could result in death or serious injury LA Y Avoid RAY Entanglement Follow A Safety Program Read understand and follow the manufacturer s written instructions found in the operator s manual s and safety signs on mower and tractor Have operational training with mower and tractor Take advantage of training programs offered in your area Ask your equipment dealer or supervisor to explain things you do not understand Explain the written instructions in the operator s manual s and safety signs to those users or operators who cannot read Inspect the mower and tractor daily before operating Ensure all guards are in place and the equipment is operating properly Never smoke while operating Never fill the fuel tank with the engine running or near an open flame Make sure you hav
156. s worn 27 gen S or broken parts and leaky or loose fittings Make sure all pins have 5 5 cotter pins and washers Serious injury may occur from not maintaining 4 this machine in good working order 56 21 SB5 6 03 12 Operation Section 3 9 2012 Alamo Group Inc OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to 8 the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 FRAME ASSEMBLY e Inspect condition of mounting frame weldment OPERATION Inspect condition of Carriage Arm frame Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with screws Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS SB 0002 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to rel
157. s herramientas y equipos correctos para realizar el trabajo ADVERTENCIA No modifique equipos ni agregue componentes no aprobados por el fabricante Use piezas lubricantes y t cnicas de servicio recomendadas por el fabricante Piezas de la cortadora de c sped y seguridad personal Los fabricantes de cortadoras de c sped usan sujetadores y espec ficos y piezas especialmente dise adas para cumplir con los requisitos de las operaciones de las cortadoras Las piezas cr ticas pernos autobloqueantes de las hojas hojas pasadores escudos y otros componentes especiales tienen requisitos espec ficos de resistencia dise o y ajuste para la marca y el modelo de cortadora que usted est usando Evite posibles lesiones graves o la muerte por el uso de piezas o modificaciones no aprobadas No sustituya con torniller a com n los pernos de las hojas u otros componentes de piezas especiales originales del fabricante No sustituya hojas pasadores escudos u otras piezas cr ticas No use pernos de mayor resistencia para reemplazar los pernos de seguridad originales del fabricante 19 20 Realizacion de mantenimiento con seguridad Preparacion personal Use la ropa de protecci n personal y los equipos de protecci n personal PPE que se le proporcionen o que requieran las condiciones del trabajo SIEMPRE debe usar gafas de seguridad con escudos laterales Puede necesitar tambi n Casco Calzado de
158. s section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will
159. sario hacer funcionar un motor en una zona cerrada elimine del rea las emanaciones de escape con una extensi n del ca o de escape Si no tiene esa extensi n aseg rese de abrir las puertas y dejar entrar aire del exterior ADVERTENCIA Evite posibles lesiones Nunca trabaje en la maquinaria con el motor en funcionamiento salvo que as lo indiquen los manuales del fabricante para un servicio en particular ADVERTENCIA Nunca haga funcionar ning n tipo de motor sin la ventilaci n adecuada LAS EMANACIONES DEL ESCAPE PUEDEN SER MORTALES Use gatos y malacates con cuidado Los soportes o bloques de seguridad deben ubicarse en una parte r gida de la cortadora No ubique soportes debajo de ejes o apoyos de ruedas que puedan girar Si debe trabajar debajo de equipos elevados siempre use bloques de madera no de concreto soportes de gato u otros soportes r gidos y estables Cuando use gatos o malacates siempre aseg rese de que est n correctamente apoyados ADVERTENCIA Evite posibles lesiones por aplastamiento Nunca use bloques de concreto para apoyo Pueden colapsar bajo cargas incluso livianas Retire la llave y lea el manual de mantenimiento Ventile la zona de trabajo Use un apoyo adecuado para los equipos elevados La Aseg rese de que los malacates o gatos que usa est n en buenas condiciones Nunca use gatos con piezas rajadas dobladas o retorcidas Nunca
160. se However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sem 4 A DANGER Follow these guidelines to reduce the risk of equipment and grass fires AWARNING while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sem 12 DO NOT weld or repair rotating mower components Welds and other repairs may cause severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs sem 13 AWARNING SB5 6 03 12 Safety Section 1 10 2012 Alamo Group Inc SAFETY A DANGER WARNING AWAR
161. speciales y otros escudos para el operador que ofrece el fabricante Inspeccione la zona de corte y retire o marque todos los objetos extra os y los residuos que deber esquivar la cortadora Utilice cabinas cerradas con ROPS o cerramientos de protecci n Pr cticas de seguridad para trabajos de corte en terrenos desparejos Las pendientes y los terrenos desparejos reducen la estabilidad del tractor y de la cortadora Como en todas las condiciones de corte use tractores equipados con ROPS y cintur n de seguridad Aseg rese de que el ROPS est elevado y trabado en su lugar y use siempre el cintur n de seguridad Prevenga los vuelcos del tractor y de la cortadora de c sped y mantenga controlada la estabilidad de los equipos Repase los manuales del operador del tractor y de la cortadora para ver las pr cticas de seguridad para operaciones en pendientes y terrenos desparejos Explique las pr cticas a los operadores que no puedan leerlas Evite trabajar en pendientes extremadamente empinadas Lea y aseg rese de comprender los manuales antes de comenzar la operaci n Use el ROPS y el cintur n de seguridad Operaci n con seguridad Pr cticas de seguridad para trabajos de corte en terrenos desparejos continuaci n Use extremo cuidado para mantener el control de los equipos cuando trabaja en estas condiciones Aumente la estabilidad del
162. ssages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 Provide a Roll Over Protective Structure that meets the requirements of this Standard and 2 Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and 3 Ensure that each employee uses such Seat belt while the tractor is moving and 4 Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day Equip tractors with rollover protection
163. t rmicas etc al m nimo practicable antes de realizar cualquier procedimiento de mantenimiento reparaci n o servicio Pr cticas de seguridad para prevenir posibles lesiones por fuentes que liberan energ a Desenganche la TDF antes de apagar el motor Coloque los controles en la posici n de estacionamiento o punto muerto antes de apagar el motor Aplique el freno de estacionamiento o bloquee las ruedas Espere hasta que todas las piezas m viles se detengan Descienda la cortadora de c sped hasta el suelo Descienda los laterales de las cortadoras con laterales hasta el suelo Apague el motor del tractor Libere la presi n del sistema hidr ulico moviendo los controles varias veces en todas las direcciones Trabe la ignici n retire la llave y ll vesela Prepare los sistemas de la m quina para realizarles servicios Escuche y observe en busca de evidencias que indiquen piezas en movimiento antes de descender Apoye o bloquee con seguridad la cortadora de c sped antes de trabajar debajo de ella o de otros componentes elevados Apoye bloquee o trabe con seguridad los laterales de la cortadora con dispositivos de traba aprobados antes de trabajar cerca o debajo de una cortadora con laterales Alivie la presi n antes de desconectar o desarmar un sistema presurizado Bloquee o alivie la presi n de los resortes antes de desarmar un
164. te los manuales del operador de los fabricantes de la cortadora y del tractor para ver instrucciones Explique las instrucciones a los usuarios u operadores que no puedan leerlas Verifique las ordenanzas locales sobre marcas luces balizas etc requeridas en los equipos durante el desplazamiento por la v a p blica Se requieren luces en las cortadoras que obstaculizan la visibilidad de las luces traseras y o las luces de advertencia del tractor Cuando transporte la cortadora de c sped en un remolque siga las instrucciones detalladas del fabricante para la carga el amarre y la descarga de la cortadora Antes de transportar en la v a p blica Desconecte la alimentaci n de la TDF a la cortadora Eleve la cortadora a la posici n de transporte y aplique la traba para transporte Trabe los laterales de la cortadora de c sped en la posici n de transporte con dispositivos de bloqueo aprobados Instale una cadena de seguridad para remolque entre la cortadora tipo de tiro y el tractor Aseg rese de que las luces las luces de advertencia y los reflectores est n en su lugar y son visibles Verifique que el emblema de veh culo de movimiento le resulte visible a cualquier veh culo que se aproxime por atr s Durante el transporte en la v a p blica Obedezca todas las ordenanzas de tr nsito locales Ac rquese a las intersecciones con precauci n Observe los letreros de velo
165. the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial SB5 6 03 12 Maintenance Section 4 8 2012 Alamo Group Inc ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factor
166. the operator s seat DO NOT MOUNT or DISMOUNT tractor in motion NEVER ALLOW riders on tractor or implement NEVER ALLOW children to operate or ride on tractor or implement KEEP BYSTANDERS CLEAR of area before moving tractor or implement STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor D728_2 PARA EVITAR LESION SERIA O MUERTE e SIEMPRE USE tractors equipados con una Estructura Protectora Contra Vuelcos ROPS incluyendo BARRA ANTIVUELCOS y CINTURON DE SEGURIDAD al segar SOLO ENCIENDA el tractor mientras que esta sentado en el asiento del operador NO MONTE DESMONTE el tractor en movimiento NUNCA PERMITA pasajeros en el tractor o implemento NUNCA PERMITA que nifios se monten en el tractor implemento MANTENGA LAS PERSONAS PRESENTES LEJOS de la area antes de mover el tractor o implemento PARE EL MOTOR Y PTO aplique el freno de mano baje el implemento y deje que todas las partes movil paren completamente y quite la llave antes de desmontar el tractor Safety Section 1 16 2012 Alamo Group Inc SAFETY NOT A STEP KEEP HANDS AND FEET OFF MACHINE NO ES PISADERA MANTENGA LAS MANOS Y PIES DE LA MAQUINA D733 A DANGER AMPUTATION HAZARD TO AVOID SERIOUS INJURY FROM BLADE CONTACT e Keep away until all motion has stopped e Keep fingers clear of cutte
167. tila o llena el sistema hidr ulico afloje la tapa de llenado con lentitud y ret rela gradualmente Nunca restablezca una v lvula de alivio del sistema hidr ulico a una presi n mayor que la recomendada por el fabricante Use protecci n ocular El fluido a alta presi n puede inyectarse en el cuerpo Realizaci n de mantenimiento con seguridad Riesgos del sistema el ctrico Antes de trabajar en el sistema el ctrico desconecte los cables de la bater a Retire primero los cables negativos de la bater a Al reconectar la bater a conecte los cables negativos de la bater a al final El l quido del interior de las bater as contiene cido que es un VENENO y puede causar QUEMADURAS QU MICAS GRAVES Evite lesiones Use una protecci n facial para evitar el contacto con los ojos Use guantes y ropa resistentes a los productos qu micos para mantener al electrolito alejado de la piel y la ropa com n ADVERTENCIA El contacto con el electrolito da a los ojos y la piel Siempre use una protecci n facial para evitar que el electrolito penetre en los ojos Si el electrolito entra en contacto con los ojos enjuague de inmediato con agua limpia y busque atenci n m dica Use guantes de caucho y ropa de protecci n para mantener el electrolito lejos de la piel Si el electrolito entra en contacto con la piel o la ropa lave de inmediato con agua limpia Si se ingiere busq
168. to ensure oneself others animals and property are not injured or damaged by the unit tractor or a thrown object Do not operate the unit if bystanders passersby pets or livestock are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the Switch Blade Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Switch Blade and are not specific to a Switch Blade Some pictures may show shields removed to enhance visual clarity NEVER operate the unit without all safety equipment in place and in good operational condition The operator must be familiar with the unit and tractor operation and all safety practices before beginning operation Proper operation as detailed in this manual will help ensure years of safe and satisfactory use of the Switch Blade READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to
169. tor cap Be sure to Stop the engine and wait for the system to cool Wear protective clothing and safety glasses Turn the radiator cap slowly to the first stop to allow the pressure to escape before removing the cap completely No Smoking and No Open Flames Remove Radiator Cap Slowly Perform Maintenance Safely Hydraulic System Hazards The hydraulic system is under pressure whenever the engine is operating and may hold pressure even after the engine is shut off Cycle all hydraulic controls including the auxiliary hydraulic control after the engine is shut down Relieve trapped pressure in the lines after the attachments are shut down and resting on the ground During inspection of the hydraulic system Wait for fluid to cool before disconnecting the lines Hot hydraulic fluid can cause SEVERE BURNS Do not use your hand to check for leaks Instead use a piece of cardboard or paper to search for leaks Wear appropriate eye protection Hydraulic fluid can cause permanent eye injury WARNING Hydraulic fluid under pressure can penetrate the skin or eyes and cause serious injury blindness or death Fluid leaks under pressure may not be visible Use a piece of cardboard or wood to find leaks not your hand Wear a face shield or safety goggles for eye protection If fluid is injected into the skin it must be removed within a few hours by medical personnel familiar with this type of
170. tor s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 Never allow children to operate ride on or come close to the Tractor or DANGER Implement Usually 16 17 year old children who are mature and EL a Y Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 10 ES Lay O stopped 12 O A Do not mount or dismount the Tractor while the tractor is moving Mount WARNING ihe Tractor only when the Tractor and all moving parts are completely SKO 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and al
171. tractor agregando pesos o lastre en las ruedas y aumentando al m ximo la separaci n entre las ruedas Consulte las recomendaciones en el manual del operador Mantenga la velocidad de desplazamiento en el m nimo Realice giros amplios y graduales Evite los arranques las paradas y los giros bruscos cuando trabaje en subidas o bajadas de pendientes o sobre ellas No levante del suelo las cortadoras de montaje trasero o de montaje lateral ni los laterales de la cortadora durante estas operaciones Mant nganse alerta en busca de agujeros baches pozos tocones u otras obstrucciones que podr an hacer volcar la m quina Evite las condiciones de suelo resbaladizo que podr an causar la p rdida de control y el vuelco del tractor y la cortadora Evite bajar completamente y golpear el suelo cuando cruza en sentido diagonal depresiones marcadas y hundimientos Mantenga el control despl cese Use extremo cuidado al mantener estabilidad de los equipos durante todos los trabajos de corte en terrenos desparejos y pendientes Usted es quien juzga en ultima instancia si en cualquier pendiente se puede trabajar con seguridad Agregue lastre ensanche la separacion entre las ruedas Evite los pozos baches y agujeros Operaci n con seguridad Pr cticas de seguridad para el transporte en caminos Antes de operar en la v a p blica Consul
172. trial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety spam 1 SEE YOUR ALAMO DEALER In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 18 SB5 6 03 12 Safety Section 1 12 2012 Alamo Group Inc SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals gt TI m lt DL S 0004 SB5 6 03 12 Safety Section 1 13
173. u to properly control O the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 19 Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent se 22 Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes be hazardous to your health sc 23 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement DANGER and possible serious injury or death 24 O ys A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Inadvertent contact with controls can cause the Implement to shift or fall crushing themselves or others 25 A DANGER gt 2 SB5 6 03 12 Safety Section 1 6 2012 Alamo Group Inc SAFETY A DANGER A DANGER AWARNING AWARNING AWARNING AWARNING 5 5 6 03 12 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol
174. ue atenci n m dica de inmediato NUNCA proporcione l quidos que induzcan el v mito Use protecci n facial Use indumentaria de protecci n 23 24 Realizacion de mantenimiento con seguridad Evite explosiones jADVERTENCIA Evite posibles lesiones graves por explosiones Las bater as de plomo cido producen gases sumamente explosivos especialmente durante la carga Mantenga alejados los arcos las chispas las llamas y el tabaco encendido No fume cerca de las bater as Mantenga los arcos las chispas y llamas abiertas alejadas de las bater as Proporcione ventilaci n adecuada Nunca revise la bater a colocando un objeto met lico entre los bornes la chispa resultante podr a causar una explosi n ADVERTENCIA Evite posibles lesiones graves por explosiones de bater as No cargue bater as ni arranque con refuerzo el motor si la bater a est congelada Caliente a 60 F 15 5 C o la bater a puede explotar y causar lesiones graves Reglas de seguridad durante el arranque con refuerzo de bater a Siga las instrucciones para el arranque con refuerzo de bater a correcto como se especifica en el manual del fabricante Aseg rese de que las m quinas no se est n tocando Observe la polaridad de las bater as y conexiones Realice la conexi n final de cable al motor o al punto de tierra m s alejado de la bater a Nunca realice la conexi
175. ulled equipment REMEMBER This machine is often operated in rough terrain conditions that include tall grass weeds gullies holes slopes hidden obstructions and the like Serious injury or even death may occur unless care is taken to assure the safety of the operator and bystanders in the area Do not operate this machine with anyone the immediate area 53 07 Safety Section 1 8 2012 Alamo Gro up Inc SAFETY This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 A DANGER Never interfere with factory set hydraulic calibrations Any change in calibration could AWARNING cause a failure of the equipment and may result in injury 13 Maintain adequate tractor stability to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add wheel weights where necessary Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure 2 Do not operate Mower if excessive vibration exists In the case of extreme
176. use solvente no inflamable para limpiar las partes No use gasolina combustible diesel u otros fluidos inflamables Almacene todos los fluidos y materiales inflamables lejos de la m quina y de la zona de trabajo Sepa d nde se guardan los extintores de incendios c mo funcionan y para qu tipo de incendio est n destinados Verifique la disponibilidad de los extintores de incendios de acuerdo con las instrucciones del fabricante Aseg rese de que cada tractor est equipado con un extintor de incendios KS No fumar evitar las llamas abiertas Retire los residuos a diario 0 seg n sea necesario Cumplimiento del programa de seguridad iMant ngase alerta Sepa d nde obtener asistencia Sepa c mo usar un equipo de primeros auxilios y un extintor de incendios sistema de supresi n de fuego Mant ngase informado Aproveche los programas de capacitaci n que se ofrecen Tenga cuidado El error humano es causado por muchos factores descuido fatiga sobrecarga preocupaci n desconocimiento de la m quina por parte del operador f rmacos y alcohol entre muchos otros Los da os al tractor o la cortadora de c sped se pueden arreglar en un tiempo breve pero las lesiones la muerte tienen un efecto perdurable Por su seguridad y la de los dem s aliente a sus compa eros de trabajo a actuar con seguridad Nunca use f rmacos o alcohol mientras est operando la m quina
177. uste de la barra de tiro del tractor Confirme que los laterales est n apoyados antes de soltar las trabas Evite quedar enredado use guardas y escudos Arranque con seguridad Como realizar un arranque correcto Corte la hierba nicamente con luz diurna condiciones de buena luz artificial Evite lesiones graves o muerte producidas por objetos arrojados por la cortadora o por el contacto con las hojas Mantenga los escudos de las cadenas los escudos deflectores flexibles o s lidos y las rampas de descarga en su lugar y en buen estado de reparaci n Mantenga a las personas ajenas a 300 pies 92 m de la operaci n de corte Nunca dirija la descarga de la cortadora hacia una persona Mantenga las manos los pies y otras partes del cuerpo alejadas de las piezas giratorias las hojas y las aberturas de descarga No haga funcionar la cortadora de c sped en la posici n de transporte No se acerque a una cortadora hasta que todo movimiento se haya detenido Enganche de la transmisi n de RDF de la cortadora de c sped Eleve la cortadora hasta la altura de corte m xima Enganche la TDF a baja velocidad del motor Aumente la velocidad del motor hasta llegar a la velocidad nominal de la TDF Descienda la cortadora hasta la altura de corte deseada Detenga y apague de inmediato si la cortadora golpea contra una obstrucci n Inspeccione y repare cualquier da o d
178. vibration shut AWARNING down the Mower and the Tractor engine and wait until all motion has stopped Inspect the Mower to determine the source of the vibration If any Mower blades are missing or damaged replace them immediately Operating the Mower with excessive vibration can result in component failure and broken objects could be thrown outward To reduce the possibility of property damage and personal injury never allow the Mower to be operated with excessive vibration ssm 3 gt 5 2 Never leave the mower unattended while the head is in the raised position The mower could fall causing serious injury to anyone who might inadvertently be under the mower ssm 4 Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 A DANGER Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sc 32 AWARNING Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good
179. w is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair sc 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduz
180. will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 29 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing 1 Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of Califo
181. ws the mower sufficient time to cut through the vegetation and maintain operating speed to prevent overloading the unit and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Avoid mowing in the reverse direction If the mower must be backed to access an area to cut make sure there are no persons or other foreign debris behind the tractor and unit before mowing in reverse When mowing in reverse operate the tractor and unit at a reduced ground speed to ensure control of the tractor and unit is maintained Operators should be aware that sickle bar mowers are precision cutting machines They are designed to cut like a pair of fine shears but are subjected to the roadside punishment of a bulldozer If the mower is not cutting properly the operator must be prepared to make on the job adjustments to assure good cutting and avoid costly repairs Keep a grease gun oil can heavy hammer screw driver and proper size wrenches on the tractor at all times Since most of the day to day problems originate in the cutterbar operators should keep the cutterbar in adjustment and make sure that the knife is sharp Refer to the service instructions for specific adjustments and information To save time it is recommended that spare knives and rockguards be carried on the tractor for re
182. y Read and Understand All Safety Signs Make sure all the manufacturer s protective structures guards shields screens and panels are in good repair in place and securely fastened Damaged missing or weakened safety components can create a hazardous situation for you as the operator Never remove or modify any safety components including thrown object shielding on a mower Know the following about your tractor and mower Function purpose and use of all controls Correct operation speeds Slope and uneven terrain capabilities and proper operation Braking and steering characteristics Turning radius and clearances How to quickly stop equipment in an emergency Read and Understand Manuals Before Operating Prepare For Safe Operation Check The Mower And Tractor Equipment 4 Before beginning your work day inspect the machine 7 En and have all systems in good operational condition Walk Around 4 Inspection WARNING Prevent possible crushing injury from falling is 4 equipment Hydraulic system or part failure could cause unsupported equipment to fall Do not go under raised equipment unless it is properly supported according to the operator s manual Maintain Perform daily and periodic service procedures as 42 7 instructed by the equipment manufacturer Check for loose broken missing or damaged tractor 74
183. zas faltantes da adas rotas o flojas en el tractor y en la cortadora de c sped Repare o sustituya esas piezas Verifique que los accesorios del tractor y la cortadora sean los correctos Verifique que la clasificaci n nominal de velocidad de TDF del tractor y la cortadora sea la correcta Verifique el estado de las hojas de la cortadora de c sped Sustituya las hojas que se encuentren gravemente gastadas dobladas agujereadas o marcadas incluya los pernos y sujetadores de las hojas Nunca enderece o suelde en las hojas Aseg rese de que el escudo para objetos que son arrojados se encuentre correctamente instalado y en buen estado Rep relo o sustit yalo si est da ado o falta 2 gt y t i 4 a if a 5 oS Recorrida de inspecci n Realice el mantenimiento de la m quina Lea el manual Bloquee con seguridad la cortadora Preparaci n para una operaci n segura Verifique que todos los escudos y guardas est n en su lugar y que todos los equipos se encuentren en buenas condiciones de funcionamiento Esto incluye la l nea motriz de la TDF la caja de engranajes y las guardas y escudos de los implementos que se usan para proteger al operador Verifique que los dispositivos de bloqueo del extremo en horquilla de la l nea motriz est n correctamente enclavados Verifique en busca de sistemas hidr

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