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5. www algqr com rmi Before conducting the inspection make sure the tractor engine is off all o rotation has stopped and the tractor is in park vvith the parking brake n engaged Make sure the mower is resting on the ground or securely blocked J up and all hydraulic pressure has been relieved p S o Item Condition at Specific Comments if za Start of Shift not O K The Operator s Manual is in the canister on the mower All safety decals are in place and legible The tongue hitch connection bolts amp pins are tight There are no cracks in tongue or hitch The tow chain is secured to the tractor amp mower The hydraulic cylinders pins are tight There are no leaking or damaged hoses The mower deck is clear of cut grass and debris Chain guards deflectors are in place amp in good condition Driveline gearbox shields are in good condition Driveline clutches are in good condition not frozen Driveline telescoping members amp U joints are lubricated Driveline yokes are securely attached to PTO amp mower Gearbox mounting bolts are tight Gearbox oil is at the proper level Blade carrier retaining nut is tight Blades are not chipped cracked or bent Blade bolts are tight Wheel lug nuts are tight Transport locks are in good condition Make Shift Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or M
6. OPERATION 7 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment OPS R 0003 1 When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement ssPt 17 7 1 Driveline Length Check Before operating the Implement check to make sure the Implement input driveline will not WARNING bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the suppo
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9. IMPORTANT Scan this QR Code with your smart phone to link to the PAMI Safe Implement Hitching Manual for more information on correctly connecting agricultural tractors to implements Or type in your internet browser the following web address www algqr com hme 20ops o008 MISC 5 5 Connecting the Mower Pull Type 1 Make sure the tractor is equipped with the correct PTO shaft and the drawbar is extended 14 from the end of the PTO shaft to the hitch point 2 Block the mower wheels in place and use the attached parking jack to raise or lower the tongue clevis to the height of the tractor drawbar Note Always place jack foot on firm surface or place board under jack for support 3 Board the tractor and start the engine Back the tractor to the mower aligning the drawbar hitch hole with the mower hitch clevis Turn off the tractor engine set the parking brake place the tractor in park and dismount 4 To attach the mower place two 1 flatwashers 1 positioned under top lip of tongue clevis and to the top of drawbar Add additional 1 flatwashers 2 between the bottom of drawbar and bottom lip of clevis to fill open space Insert a 1 x 4 1 2 grade 5 or 8 bolt 3 through clevis and drawbar and retain in position with a 1 locknut 4 The bolt and locknut should be tightened securely to support the tongue properly without springing or breaking the clevis Never attach mower to the tractor with a pin not having a nut 5 Secu
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11. 3210 5 9 5 6 8 7 8 2 5 9 5 6 13210 5 9 5 6 8 7 8 2 5 9 5 6 3210 O 8 0 7 6 5 9 5 6 3214 5 9 5 6 8 0 7 6 5 9 5 6 13214 5 9 5 6 8 0 7 6 5 9 5 6 As viewed from rear of machine Shown on machine serial number plate Mnt R 0472 3000 SERIES 06 12 Maintenance Section 5 5 2012 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE DRIVELINES Many of the equipment components are HEAVY 70 lbs or greater and Special Lifting Procedures are recommended Use lifting assistance such as mechanical assistance two people and proper lifting techniques when connecting or installing the driveshaft to reduce the possibility of back injuries The Drivelines and U Joints should be inspected each morning before the mower is started The U Joint and CV Joint on the Driveline undergo extreme forces when the unit is turning or when the Wings are being raised It is important that the U Joints and CV Joint be greased per schedule before the unit is started The U Joints are located at each end of the Center and Wing Drivelines The CV Joint is located at the end of the Main Driveline The U Joint and CV Joint assemblies are accessible by rotating the Driveline Safety Shield until the hole in the Shield matches up with the Grease Fitting Lubricate all fittings with a good quality Lithium Soap compatible E P grease meeting the N L G l 2 specifications and containing no more than 1 Molybdenu
12. MAINTENANCE MAINTENANCE Pull Type Multi Spindle Greasing Points Driveline Y U Joints 8 Hours 8 L Driveline Guard 8 Hours Gearbox 8 Hours Constant Velocity CV Joint 8 Hours CV Driveline 8 Hours Tailwheel Wheel Hubs 80 Hours Wheel Pivot 8 Hours Check Gear Oil Use Multi Purpose Gear Oil EP80W 90 N L G I 2 A Use G I Grease Mnt R 0473 3000 SERIES 06 12 Maintenance Section 5 4 2012 Alamo Group Inc MAINTENANCE GEARBOX The Gearbox has been filled with lubricant to the Test Plug Level prior to shipment However you should check the oil level at Test Plug before operating and frequently thereafter The gearbox should not require additional lubricant unless the box is cracked or a seal is leaking It is recommended that the oil level plug be removed after every 8 to 10 hours of operation and oil added until it runs out Test Plug hole Center Gearbox has a Dipstick the outboard boxes have a test plug See Figure Ops 1453 amp Mnt R 0479 FILLER PLUG Si Mnt R 0479 Use EP80W 90 Gear Oil for all locations shown according to instructions NOTE Overfilling the Gearbox will cause pressure to build up and cause Oil Seals to leak See Table 1 ATTENTION f the Gearbox suddenly starts making an unusual noise stop at once check for leaks and refill Gearbox as required Table 1 Gearbox Oil Capacity Model Oil Capacity Quarts liters Number Left Center Right
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14. DISCONNECT IMPLEMENT Hydraulic HOSES from tractor DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccess ble from ground ENSURE good footing by standing on solid flat surfaces when getting on implement to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken paris leaky or loose fittings mis
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18. place an upper lift stop on the 3 point hitch control lever to limit the height the mower can be raised OPS R 0005 G 3000 SERIES 06 12 Operation Section 4 16 2012 Alamo Group Inc OPERATION 7 2 Constant Velocity CV Driveline Mowers are equipped with a Constant Velocity CV driveline the maximum turning angle between the tractor and mower must be determined to ensure the joint angle does not over extend which can cause CV joint damage Constant Velocity joints enable the driveline to operate smoothly with no vibrations and clattering at angles up to 80 Angles greater than 80 will result in mechanical damage to the CV joint and mower driveline The Constant Velocity joint must be lubricated every 20 40 hours of operation as specified in the Maintenance Section Failure to properly lubricate the joint will result in accelerated wear and joint component failure CV Driveline Maximum Angle Check Procedure With the mower attached to the tractor and the driveline disconnected from the tractor PTO stub make a hard left turn until there is approximately a 1 clearance between the left rear tractor tire and mower frame or tongue Stop and completely shut down the tractor Place the tractor in Park and apply the Parking Brake before dismounting e Check the CV joint at this maximum turning radius by holding the driveline yoke above the PTO shaft and then angle the CV joint to its maximum angle A minimum diffe
19. x GE Clutch Shield Asm R 0494 1 Mount wheels to caster assemblies Tighten lugs to 85 ft Ibs 2 Attach rubber cushion to each caster assembly using 1 2 x 4 1 2 bolt 3 Attach rubber cushion on caster assembly to caster assembly mounting bracket using a lockwasher and nut Install stud through caster arm stop and mounting bracket 4 Install 1 x 7 1 2 caster arm pivot bolt through mounting bracket and axle arm securing with nut Install jam nut on pivot bolt 5 Attach caster assembly to axle using clamp plate four 3 4 x 2 bolts nuts and lockwashers 6 Insert 1 2 x 5 3 4 bolt through caster arm stop and secure with locknut Do not bend caster arm stop when tightening nut 7 Pin rod end of cylinder or either end of ratchet jack whichever supplied to rear hold in leveling link and opposite end to cutter deck Rod end uses 1 x 5 3 8 pin and two presto pins 8 Attach mast to cutter deck using two 1 x 2 1 2 nuts 9 Assemble mast halves if required using bushing 1 x 5 bolt lockwasher and nut 10 Insert slide tube through mast strut Attach slide tube to mast using a 3 4 x 4 1 2 bolt nut and lockwasher 11 Remove left axle pivot bolt left center on Model 3414 Install 1 1 2 x 1 2 bushing to inside of strongback and attach left mast strut to axle using a 3 flatwasher lockwasher and nut NOTE Make certain existing bushing remains in axle support tube during steps 10 and 11 3000 SERIE
20. 17 18 19 20 3000 SERIES 06 12 Attach tongue assembly to deck lugs with 1 x 8 1 2 bolts bushings and locknuts Figure AsmP R 0468 Connect leveling rod and slotted clevis to tongue weldment Secure with a 1 x 3 3 8 pin flatwasher and cotter pins Connect opposite end of leveling rod to axle securing with 1 x 3 3 8 pin and cotter pins Attach bearing mount to top of deck with 5 8 x 4 bolts and locknuts Fasten to front of deck with 5 8 x 5 bolts and locknuts Pin rod end of cylinder or either end of ratchet jack whichever supplied to front hole in leveling link and opposite end to cutter deck Rod end uses 1 x 5 3 8 pin and two presto pins Install shield onto front of center gearbox using four 10mm x 20mm bolts and lockwashers Install clutch end of jackshaft onto center gearbox input shaft Pull on shaft to be sure it is securely locked in place Slide pillow block bearing onto jackshaft Align pillow block bearing housing between lugs on bearing mount and fasten with pin weldment and locknut Note the orientation of the pillow block bearing on the 3414 models Slide lock collar up to bearing and turn in the direction of shaft rotation until it slips over the inner ring extension Turn collar quickly in the direction of shaft rotation approx 1 4 turn to tighten Figure Asm R 0489 NOTE When mounting on 3414 Models the pillow block bearing should be placed on the jackshaft with the lock collar fac
21. 2 flatwashers lockwashers and nuts Tighten all nuts NOTE Model 3414 uses two chain sections across the front of cutter 3000 SERIES 06 12 Assembly Section 3 11 2012 Alamo Group Inc NISI EHI ASSEMBLY CHAIN INSTALLATION NOTE Chain assemblies should not be used with shredding attachments as this will adversely affect shredding performances a 00 LLI lt x Asm R 0496 3000 SERIES 06 12 Assembly Section 3 12 2012 Alamo Group Inc ASSEMBLY FRONT FLEXIBLE BAND INSTALLATION SHREDDER Raise cutter off ground and block securely in position Align holes in bands with holes in cutter deck as shown in Figure Fasten bands to deck using 1 2 x 4 1 2 bolts flatwashers lockwashers and nuts Tighten all nuts Cut belting to fit row spacing NOTE Flexible bands are also recommended for the rear of shredder models Refer to REAR METAL AND FLEXIBLE BAND INSTALLATION Bow Front Flexible Band and Rear Metal Bands Installation Asm R 0497 3000 SERIES 06 12 Assembly Section 3 13 2012 Alamo Group Inc NISI ERI a 00 LLI lt ASSEMBLY SHREDDER ATTACHMENT INSTALLATION Model 3414 Only NOTE Must have straight blade bars 1 Remove existing baffles from underneath cutter Retain for cutting without shredder attachment 2 Remove existing blades and retain for use without shredder a
22. ENERGY HAZARDS Rotating Parts Raised Components Hydraulic Pressure e STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil SECURELY LATCH and LOCK raised implement wings BLOCK UP IMPLEMENT TONGUE with large blocks and tongue jack DO NOT crawl or work under implement supported only by tongue jack PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure DISCONNECT IMPLEMENT Hydraulic HOSES from tractor DISCONNECT IMPLEMENT driveline from tractor PTO SHAFT WEAR SAFETY GLASSES PROTECTIVE GLOVES and follow SAFETY PROCEDURES when performing service repairs and maintenance on the implement Always WEAR protective GLOVES when handling blades knives cutting edges or worn component with sharp edges Always WEAR GLOVES and SAFETY GLASSES when servicing hot components AVOID CONTACT with hot hydraulic oil tanks pumps motors valves and hose connection surfaces SECURELY support or BLOCK UP raised implement framework and lifted components before working underneath equipment STOP any implement movements and SHUT OFF TRACTOR engine before doing any work procedures USE ladder or raised stands to reach high equipment areas inaccess ble from ground ENSURE good footing by standing on solid flat surfaces when getting on impleme
23. INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in this Manual and in the Safety Messages on the implement Always follow the instruction in this manual and use good common sense to avoid hazards NOTE f you want a translation of this safety section in one of the following Languages please contact Translations at 1502 E Walnut Street Seguin TX 78155 Fax 830 372 9529 Safety Section Translations are available in Spanish Portuguese French German Russian PN 6501 3000 SERIES 06 12 Safety Section 1 2 2012 Alamo Group Inc SAFETY OPERATOR SAFETY Never use Drugs or Alcohol when operating equipment Read and Always wear Wear Hard understand Safety Hat Safety Operator s Manual Glasses Shoes Wear Safety Vest when operating on or near roads TO AVOID SERIOUS INJURY OR DEATH DO THE FOLLOWING AWARNING e READ UNDERSTAND and FOLLOW Operator s Manual instructions Warnings and Safety Messages e WEAR SAFETY GLASSES safety shoes hard hat hearing protection and gloves when operating or repairing equipmen
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26. Pull Type GUuttet 2 a agde ede Dente LD XOR m endo ed eens 3 7 POINT HIEFGCH M ODELS p w E 3 8 SEMI MOUNT HITCH MODELS u dE dee Ea te gan u e t dee L au v uo ne doc 3 10 REAR METAL AND FLEXIBLE BAND INSTALLATION 5 nnns 3 11 FRONT FLEXIBLE BAND INSTALLATION Standard 3 11 el Ee CHEN KE WR WEE 3 11 FRONT CHAINGINSTALEATION eer nete ALAYA ager it oi De doe SA a de pe evel a 3 11 FRONT FLEXIBLE BAND INSTALLATION SHREDDER enne nnne enn snnt nnns 3 13 SHREDDER ATTACHMENT INSTALLATION Model 3414 Only seen 3 14 OPERATION SECTION a eo deno e EE HE toco cents 4 1 OPERATOR REQUIREMENTS tret See PE e ete e ati be bi EE dte ten ineat sed Sl 4 3 TRACTOR REQUIREMENTS dapa o Supaya qaspa aa aeo qaq c dap aet doors Eege 4 4 ROPS and SeatbBell manua Id aetati ee ret e decedit udo O A AR a ded rues 4 4 Tractor Safety D6VICES eaa a a ya i feo taret eiu l dene Maia haan 4 5 Tractor Horsepower ne idee dati eed lane eMe td de LR d era 4 5 iiie tet Pu dita p uia a i ie 4 5 Drawbar Pull Type M vver iita edd ege a ien o dea dT eh i 4 6 Front end Weight ut ur Qua recs EE 4 6 Power Take Off PTQ iioii ee aa Ulp uds ail eet Edel dede de ede Pad See eevee 4 6 Tire ne 4 7 GETTING ON AND OFF THE TRACTOR ee ore Gu Sa MOSA a ee aad eate e eg 4 7 Boarding th
27. SAFETY HIGH PRESSURE OIL LEAK HAZARDS m High pressure oil penetrating High pressure oil eroding Using cardboard to check for skin oil leaks TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS A DANGER A DANGER PENERATING SKIN DO NOT OPERATE equipment with oil or fuel leaks KEEP all hydraulic hoses lines and connections in GOOD CONDITION and TIGHT before applying system pressure RELIEVE HYDRAULIC PRESSURE before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks A134VS HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS ALWAYS WEAR safety glasses and impenetrable gloves USE paper or cardboard to search for leaks DO NOT USE hands or body paris to search for leak e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury PN HP01 3000 SERIES 06 12 Safety Section 1 11 2012 Alamo Group Inc SAFETY SAFETY ELECTRICAL amp FIRE HAZARDS Strike and explosion Hazard Do not operate near fires Blades Contacting Utility or Keep mower deck clear of Gas Lines debris A TO AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL CONTACT WHEN DANGER WORKING
28. blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the carrier is balanced before resuming operation Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS H 0023 Raise Mower over solid objects 10 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS H 0024 3000 SERIES 06 12 O
29. blades to fail in a hazardous manner that could cause injury Follow Original Pattern 3 L m Maintain Corner K Mnt R 0008 BLADE REMOVAL To remove blades for sharpening or replacement remove nut from blade bolt NOTE Inspect lock nut after removal and replace if threads are damaged Always replace nut when replacing blade bolt When installing blades be sure and check blade bolt pivot diameter for wear Replace bolt if worn more than 1 4 inch at any point Install blade bolts with partially worn side of bolt either toward or away from center Tighten locknut to 600 ft Ibs Mnt R 0014 Avoid personal injury Blade and or blade carrier removal should be done only with the AWARNING tractor engine shut off key removed in neutral parking brake on and PTO disengaged and the cutter blocked in the raised position BLADE CARRIER REMOVAL Remove cotter pin and loosen slotted nut on gearbox shaft Loosen but do not remove the nut until the blade carrier is loosened Use a suitable 2 jaw gear puller to pull carrier off tapered gearbox shaft If gear puller is not available use long bar inserted through blade bolt access hole with end against rotor bar Strike opposite end of bar with sledge hammer Rotate blade carrier 180 degrees and repeat process 3000 SERIES 06 12 Maintenance Section 5 10 2012 Alamo Group Inc MAINTENANCE Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as fo
30. by the jack Make sure that the jack foot is securely resting at ground level or supported by a block Then remove the hitch bolt locknut and washers If a hydraulic cylinder was used remove its hose end from the tractor port and secure it to the mower to prevent contact with dirt After disconnecting the 3 lift points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS R 0031 A 3000 SERIES 06 12 Operation Section 4 41 2012 Alamo Group Inc o m gt O OPERATION OPERATION 12 MOWER STORAGE Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water Lubricate all mower grease points and fill gearbox oil levels as detailed in the maintenance section e Tighten all bolts and pins to the recommended torque e Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season Store the mower in a clean dr
31. clear of any pinch points OPS R 0030 A Never stand or allow another person to stand between a running Tractor and the Mower A DANGER when disconnecting the Implement from the Tractor 3 point hitch 3000 SERIES 06 12 Operation Section 4 40 2012 Alamo Group Inc OPERATION A Always shut the Tractor completely down place the transmission in park and set the DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches s3pt 15 A Never unhitch without using the Tongue Jack The Tongue is very heavy Attempting to lift WARNING the Tongue without using the Tongue Jack could cause strains or other injury Allowing the tongue to fall suddenly and unexpectedly could result in crushing injury Use the Tongue Jack for lifting the Implement only Overloading the Tongue Jack can cause failure with possible serious bodily injury or even death sr oa Lift Type Mower To disconnect the mower first extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loose and easy to rotate remove the pin from the mower Next remove both lower hitch pins Pull Type Mower To disconnect the mower first relieve hydraulic pressure by moving the control lever back and forth several times Lower the parking jack and raise the mower until the tongue clevis in no longer resting on the tractor drawbar and is supported solely
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33. even death sc 14 6 1 Setting Mower Height Lift Type 1 Park the tractor and mower on level ground Using the 3 point hitch control lever position the front of the mower with its side skids 1 less off the ground than desired cut height For example for a 3 cut position the skids 2 from the ground Set the 3 point control lever stop at this position to maintain this height when raising and lowering the mower 3 Shut down the tractor and remove the key 4 Level the mower deck front to rear by extending or retracting the 3 point top link 5 Level the mower side to side by manipulating one lower lift arm length On most tractors at least one of the lift arms is designed to allow for manipulation of its length Shortening or extending will allow for deck leveling from side to side Securely block up the mower at this height Extend the tractor s top 3 point link so that when lifting the mower the front of the deck will raise 2 to 272 before the tail wheel s leaves the ground This will allow the mower to follow the contour of uneven terrain N 3000 SER ES 06 12 Operation Section 4 13 2012 Alamo Group Inc OPERATION OPERATION 6 2 Setting Mowing Height Pull Type 1 Park the tractor and mower on level ground 2 Using the tailwheel ratchet jack or hydraulic cylinder position the mower so the skid shoes are 1 less off the ground than th
34. hitch hooks lock into place over the implement s 3 point hitch pins IMPORTANT Make certain the implement s top 3 point hitch pin is captured by the Quick Hitch top 3 point hook If not consult your Quick Hitch manual for required adjustment IMPORTANT The Quick Hitch will move mower further from tractor which will require checking the following 1 Driveline length 2 Tractor stability 5 4 Safety Tow Chain If the mower is towed on a public roadway a safety chain with tensile strength equal to or greater than the gross weight of the mower must be connected between the tractor and mower This will help control the implement in the event the tongue becomes disconnected from the drawbar Make sure the chain is attached to a secure location on the tractor and not to an intermediate support After connecting both ends of the safety chain drive the tractor to the right and left to check for proper chain length Adjust length as necessary and allow only enough slack in the chain to make a maximum turn in both directions When not in use store the safety chain to protect it from mud or standing water by wrapping the chain around the tongue Replace the safety chain if one or more links or end fittings are broken stretched or otherwise damaged or deformed OPS U 0039 3000 SERIES 06 12 Operation Section 4 11 2012 Alamo Group Inc o m gt o z o F TT A O OPERATION
35. mower 2 4 before turning Never raise the mower entirely while the blades are turning If the mower must be raised higher than 12 from ground level disengage the tractor PTO and wait for all mower rotation to come to a complete stop before proceeding to raise the mower OPS R 0027 B 3000 SERIES 06 12 Operation Section 4 37 2012 Alamo Group Inc OPERATION OPERATION Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades snw o7 Large dense or wet vegetation may need to be mowed in two or more passes to achieve a uniform cut In such conditions raise the cutting height to 12 or more on the first pass OPS R 0043 A Then lower the mower to the desired height and mow the vegetation a second time If possible select a mowing pattern that is at a 90 degree angle to the first pass to reduce streaking for a more uniform cut OPS H 0044 3000 SERIES 06 12 Operation Section 4 38 2012 Alamo Group Inc OPERATION 10 7 Right of Way Highway Mowing USE DOUBLE CHAIN GUARDS for highway right of way parks greenbelt mowing or all other mowing where human dwellings vehicles or livestock could be within 300 feet of the
36. mower s top link Insert the top link hitch pin and insert retaining pin into hitch pin Adjust any lower link check chains guide blocks or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires 5 2 3 Point Quick Hitch Our 3 Point Quick Hitch is designed to connect to a Quick Attach Coupler making mounting and dismounting your mower easier The 3 Point Quick Hitch is also designed to connect the cutter to a tractor s three point linkage without the use of a Quick Attach Coupler 3000 SERIES 06 12 5 1 Connecting the Mower Lift Type and Semi Mount Type 1 qu han e 7 7 A or On 6 Wi HV lor ha NOTE PTO Shield Cover Not shown for clarity Operation Section 4 10 2012 Alamo Group Inc OPERATION 5 3 Connecting Mower Lift Type Quick Hitch AWARNING Crushing Hazard between Quick Hitch and Implement Do not allow anyone to stand between the Quick Hitch and implement during hook up operations Never operate the hydraulic 3 point lift controls while someone is directly behind the tractor 1 Make certain the implement s upper and lower hitch pins are secured 2 Lower the tractor s 3 point lift until the three Quick Hitch hooks are lower than the implements hitch pins Carefully back the tractor to align the Quick Hitch hooks under the implement s hitch pins 3 Slowly raise the tractor s 3 point lift until the lower Quick
37. mowing where human dwellings vehicles or livestock could be within 300 feet of the mower Chain guards are more durable provide a longer service life and require less maintenance and replacement than deflectors Single chain guards may be sufficient for agriculture and other mower use only where passersby or property are not within 300 feet of the mower during operation No shielding is 10096 effective in preventing thrown objects The possibility of injury and property damage from this hazard can be substantially reduce by selecting proper shielding maintaining the mower and shielding in good operational condition inspecting the area for foreign debris before mowing operating the mower at a minimum cutting height of 4 and keep unprotected persons at a minimum distance of 300 feet from the mower at all times during operation Safety is of primary importance to the owner operator and to the manufacturer Observe all safety precautions decaled on the machine and noted throughout the manual for safe operation of implement If any assistance or additional information is needed contact your authorized Bush Hog dealer The owner operator dealer should know and understand the Safety Messages before assembly and be aware of the hazards of operating this cutter during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injur
38. number plate Mnt R 0472 24 Insert a left and right mounting bracket pin into cross shaft shield Attach shield assembly to Cross Shaft Shield Mounting Bracket Pin gearbox using four 10mm x 20mm bolts and flatwashers at each end Hinge should be to the front of the cutter Repeat for other shield Figure AsmP R 0469 3000 SERIES 06 12 Assembly Section 3 6 2012 Alamo Group Inc ASSEMBLY NOTE Loosen eight nuts retaining clutch springs 1 3 turn or until spring can be turned with fingers With tractor at idle speed engage tractor PTO drive Spring Length igi 1 17 64 32 2mm for 2 3 seconds Clutch should slip without turning blades If clutch does not slip contact the Bush Hog Service Department Retighten nuts to within 1 64 of original position Initial spring length is shown at right Asm R 0493 Failure to retighten spring nuts to original position may cause damage to implement and or CAUTION tractor due to improper slip clutch torque setting NISI ERI Offset Pull Type Cutter Offset Pull Type Cutter This Double Cushion Used On Right Hand Axle Of Offset Pull Type Cutters Shown Here For Assembly Purposes Only Asm R 0492 3000 SERIES 06 12 Assembly Section 3 7 2012 Alamo Group Inc ASSEMBLY ASSEMBLY 3 POINT HITCH MODELS Slide Tube Mast Strut Caster Stop Hydraulic Cylinder de Rubber db Cushion Caster e si Assembly
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40. points between the tractor hitch arms and mower pins OPS R 0001 Always shut the Tractor completely down place the transmission in park and set the A DANGER parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 3000 SERIES 06 12 Operation Section 4 9 2012 Alamo Group Inc o v m gt o lt OPERATION OPERATION Make sure the tractor is equipped with the correct PTO shaft Change shafts if needed Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower Board the tractor and start the engine Position the tractor to the mower with the 3 point lift arms positioned between the respective set of mower A frame lift lugs Note Set the 3 point lift control to Position Control so that the lift arms maintain a constant height when attaching the mower See the tractor Operator s Manual for correct settings when attaching 3 point equipment Turn off the tractor engine set the parking brake place the tractor in park and dismount One lift arm at a time align arm end hole between the set of holes of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin Lift Mowers Extend or retract the 3 point top link to align its end hole with the holes of the
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43. should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION
44. solicite que francais avant d utiliser alguien le traduzca los mensajes de l quipement demandez une seguridad o vaya al sitio web para consultar Personne de vous traduire les los mensajes de seguridad y las etiquetas ya messages de s curit ou allez traducidos sur le site Internet pour voir la traduction des autocollants et des messages de s curit EI Manual del Operador Seguridad v deo Manuel de l Op rateur ies emm LISS 8 www algqr com bms www algqr com bvs D813 1 www algqr com bmf Caso voc nao leia ingl s Falls Sie Deutsch nicht lesen k nnen antes de operar o Lassen Sie sich bevor Sie das Ger t in equipamento peca para Betrieb nehmen die Sicherheitshinweise algu m traduzir as mensagens von einer geeigneten Person in Ihre de seguran a ou visite a web Sprache bersetzen Oder suchen Sie e obtenha tais mensagens ou auf unserer Website nach bersetzungen os decalques traduzidos von Schilderaufschriften und Sicherheitshinweisen Manual do Operador Benutzerhandbuch 3000 SERIES 06 12 Safety Section 1 24 2012 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator R
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47. the carrier near the hub several times with a heavy hammer to seat the hub Use a suitable spacer over the nut to prevent damage to the nut and threads Retighten the nut to 450 ft pounds Install cotter pin and spread shaft check and tighten the retaining nut after the first day of operation Recheck the blade carrier attachment each morning before operating Grasp the carrier firmly with both hands and try to push and pull the carrier with one hand while pulling and pushing with the other hand to try to rock or oscillate the blade carrier If the carrier is loose retighten the retaining nut before operating the mower Always recheck gearbox output shaft slotted blade carrier retaining nut torque after a few hours operation Operating the mower with a loose blade pan or holder can damage the taper connection on the gearbox output shaft To ensure proper seating between the blade holder and output Avoid personal injury Do not work under cutter without support blocks to keep frame from AWARNING falling 3000 SERIES 06 12 Maintenance Section 5 12 2012 Alamo Group Inc MAINTENANCE BLADE TIMING AND ROTATION Blades on multi spindle mowers overlap cutting paths to ensure a complete cut across the width of the mower and to compensate for blade tip wear If a gearbox has been repaired a blade carrier or side driveline has been removed or other maintenance performed which altered the factory set blade carrier timing t
48. too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid Driveline bottoming can push through support bearings and break off PTO shaft AVOID sharp turns or lift mower to heights to cause driveline knocking Lubricate driveshaft telescoping components weekly CONTACT DEALER if implement driveline does not match Tractor PTO shaft DO NOT USE PTO ADAPTER Using a PTO adapter can cause excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas PN PE01 3000 SERIES 06 12 Safety Section 1 9 2012 Alamo Group Inc ALAAVS SAFETY MOWER BLADE CONTACT HAZARDS ze 27 Do not put fingers Do not put foot underneath Stop Tractor Remove Key underneath mower mower Read Manual KEEP AWAY FROM ROTATING BLADES TO AVOID SERIOUS INJURY OR DEATH FROM DANGER BLADE CONTACT e STAY AWAY and KEEP HANDS FEET and BODY AWAY from rotating blades drivelines and parts until all moving elements have stopped DO NOT put hands or feet under mower decks STOP rotating BLADES disengage PTO and wait for blade to stop rotating before raising mower deck or wings e STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped PN MBO1 SAFETY 3000 SERIES 06 12 Safety Section 1 10 2012 Alamo Group Inc
49. weight on front axle Power Take O f 540 RPM 6 spline or 1000 RPM 21 spline 1 3 8 diameter output shaft 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll A WARNING over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 Goes vo 3000 SER ES 06 12 Operation Section 4 4 2012 Alamo Group Inc OPERATION 2 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacture
50. 0 SERIES 06 12 Safety Section 1 3 2012 Alamo Group Inc ALAAVS SAFETY SAFETY CONNECTION OR DISCONNECTING IMPLEMENT SAFETY Stop Tractor Crushing injury Make sure PTO shaft Make sure PTO shaft Remove Key between tractor and is securely attached are proper length Read Manual implement to tractor TO AVOID SERIOUS INJURY OR DEATH FROM BEING CRUSHED BY TRACTOR OR A DANGER IMPLEMENT WHEN BACKING tractor to implement hitch e DO NOT ALLOW BYSTANDERS between tractor and implement BEFORE connecting and disconnecting implement hitch STOP TRACTOR ENGINE place transmission into park engage parking brake and remove key WHEN connecting and disconnecting implement hitch DO NOT crawl or walk under raised mower or wing e USE tongue JACK to lift heavy implement tongues to control implement tongue movement AVOID overloading jack to prevent jack failure and injury WHEN CONNECTING IMPLEMENT DRIVELINE TO AVOID implement driveline coming loose during operation LUBRICATE yoke spring locking collar to ensure it freely slides on PTO shaft SECURELY seat yoke locking balls in PTO shaft groove PUSH and PULL DRIVELINE on both the tractor and implement PTO SHAFTS to ensure it is SECURELY ATTACHED TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Drivelines too short can pull apart or disengage Drive
51. 0 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sGM 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when maneuvering in reverse Mow only at a slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING o m gt o AWARNING Follow these guidelines to reduce the risk of equipment and grass fires A while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck ous When you get to the end of a pass slightly raise the
52. 0 mph to maintain control of equipment e REDUCE SPEED on inclines on turns and in poor towing conditions DO NOT TOW with trucks or other vehicles USE only properly sized and equipped tractor for towing equipment FOLLOW all local traffic regulations TRACTOR REQUIREMENTS FOR TOWING OR TRANSPORTING IMPLEMENTS ONLY TRANSPORT with tractor with ROPS in the raised position USE properly sized and equipped tractor that exceeds implement weight by at least 2096 e KEEP 20 of tractor weight on front wheels to maintain safe steering BEFORE TRANSPORTING OR TOWING IMPLEMENT TRACTOR INSPECTION e CHECK steering and braking for proper operation and in good condition CHECK SMV sign reflectors and warning lights for proper operation and visibility behind unit CHECK that your driving vision is not impaired by tractor cab or implement while seated in tractor seat e ADJUST your operating position mirrors and implement transport for clear vision for traveling and traffic conditions PREPARE IMPLEMENT FOR TRANSPORTING OR TOWING e DISENGAGE PTO RAISE MOWER REMOVE any cut material collected on mower deck TOWED MOWERS ENGAGE TRANSPORT LOCKS AND SAFETY CHAINS e INSTALL center axle cylinder transport stops or pins e ATTACH implement SAFETY CHAIN to tractor DETERMINE STOPPING CHARACTERISTICS OF TRACTOR AND IMPLEMENT FOR TRANSPORTING OR TOWING BRAKING TESTS e APPLY brakes at increasing speeds Observe STOP
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55. 3000 Series Models 3210 13210 3414 13414 BUSH HOG ROTARY MOWER Published 06 12 Part No 50026176 OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be portant Operating n n R s Safety Video IT fety i maintained with the unit at all 7 UE times READ UNDERSTAND and Safety Video that can FOLLOW the Safety and be instantly accessed Operation Instructions contained on the internet at in this manual before operating www algqr com bve m the equipment C01 Cover_B www algqr com bve FC R 0126 BUSH HOG ATENCI N 2501 Griffin Ave eh Selma AL 36703 Si No Lee Ingles Pida MEMBER OF THE 334 874 2700 Que Se Lo Loa Para ue le A ALAMO GROUP www bushhog com Medidas de Seguridad ALWAYS ON THE CUTTING EDGE O 2012 Alamo Group Inc 0 00 APELIGRO ADANGER Si no puede leer ingl s antes de poner en Si vous ne savez pas lire le funcionamiento este equipo solicite que francais avant d utiliser alguien le traduzca los mensajes de l quipement demandez une seguridad o vaya al sitio web para consultar personne de vous traduire les los mensajes de seguridad y las etiquetas ya messages de s curit ou allez traducidos sur le site Internet pour voir la traduction des autocollants et des messages de s curit EI Manual del Operador Seguridad v deo Manuel de l Op rateur Kiss Egal LL SS s www al
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57. AROUND ELECTRICAL POWER LINES GAS LINES AND UTILITY LINES INSPECT mowing area for overhead or underground electrical power lines obstructions gas lines cables and Utility Municipal or other type structure e DO NOT allow mower to contact with any Utility Municipal or type of structures and obstructions e CALL 811 and 1 800 258 0808 for identify buried utility lines FIRE PREVENTION GUIDELINES while Operating Servicing and Repairing Mower and Tractor to reduce equipment and grass fire Risk EQUIP Tractor with a FIRE EXTINGUISHER DO NOT OPERATE mower on a tractor equipped with under frame exhaust DO NOT SMOKE or have open flame near Mower or Tractor DO NOT DRIVE into burning debris or freshly burnt area AVOID FIRE IGNITION by not allowing mower blade to contact solid objects like metal or rock ADJUST SLIP CLUTCHES to avoid excessive slippage and clutch plate heating CLEAR any grass clippings or debris buildup around mower drivelines slip clutches and gearboxes SHUT OFF ENGINE while refueling PN EF02 3000 SERIES 06 12 Safety Section 1 12 2012 Alamo Group Inc SAFETY TRANSPORTING HAZARDS Use SMV signs Loss of Control Loss of Control Use Safety Tow Engage Transport and Flashing Stopping Speeding Chain Tractor to Locks Lights Hazard Hazard Implement TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING OR TRANSPORTING EQUIPMENT AWARNING KEEP transport speed BELOW 2
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59. ATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower CORRECT Approach ditch at an angle resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 z o 4 TT A O 10 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to
60. Canister Operator s Manual Operator s Manual Not Shown Multi Language Safety Decal SMV Sign Red Orange Fluorescent Tape 2012 Alamo Group Inc ALAAVS SAFETY SAFETY DECAL DESCRIPTION Non genuine parts can fail catastrophically BE AWARE TO AVOID SERIOUS INJURY OR DEATH BE ALERT BE TRAINED e s m ONLY use genuine Bush Hog replacement parts BEALIVE Before Operating this Mower 2 Non genuine parts can fail To prevent serious injury to yourself and or bystanders be trained creating hazardous conditions n ls in Safe Mowing Practices Alamo Group Companies as well as m for operator and bystanders AEM and FEMA provide training material that is critical for your Contact local dealer or Bush Hog Safety and the Safety of others when operating this equipment about repair parts at ei Make these Safety Procedures an important part of every S workday Read and understand the Operator s Manual Do not let untrained 2501 Griffin Ave Selma Al 36701 n individuals operate this equipment Contact your Dealer AEM www aem org Customer Service 800 363 6096 FEMA 314 878 2304 www FarmEquip org or Alamo Group Email contactus bushhog com www algqr com bpm www Alamo Group com for information on training material or courses that provide D559 1 training in Safer Operating Practices for Mowers D559 2 0559 www algqr com bve A DANGER TO AVOID SERIOUS INJURY OR DEATH FROM DRIVELI
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62. FETY 1 4 GRUSHING HAZARDS 2 3 3 ii eed ge gato e eru ead OU HE Edu Pede ee eel 1 5 THROWN OBJECTS TR 1 6 RUN OVER HAZARDS EE 1 8 PTO ENTANGLEMENT HAZARDS Y YARAYA N aY aka ee ara akar nnns nnns 1 9 MOWER BLADE CONTACT HAZARDS nnnren nnns 1 10 HIGH PRESSURE OIL LEAK HAZARDS u aaa pa aaa eene treten upaya sasa aka soga aaa apa dau has 1 11 EEEGTRIGAE S amp EIRE HAZARDS s s aa gene n epe et ode Qa q ariel ev o eel ed 1 12 TRANSPORTING HAZARDS uuu us lu tre lere ren e Een Pei epa ettet ec assasi apaqay Poe REA REEL ud 1 13 HAZARDS WITH MAINTENANCE OF IMPLEMENT 1 14 PARTS INFORMATION s z Ls eerte e oh eee Ry n Fora ea asa nena 1 15 Decal Location MP cUm 1 16 DEGAL DESGRIBTIGON uu ccce ra a ae endet dree beer 1 18 Federal Laws and Regulations I u u uuu 1 25 INTRODUCTION SECTION EE 2 1 Equipment Specifications n Ana et HL dona Posee Dead e ates crede Pu dte cue ede tad 2 3 KEY OPERATION POINTS Ca iate teu ee MON RE fuga 2 4 Operating Noise Level Sound Pressure enne nnenen nennen nennen nnns inneren nnns nnne nen 2 4 ASSEMBLY SECTION salan 3 1 DEALER SETUP INSTRUCTIONS 3 eT AL R AD c aee Ae eee W OA SS 3 2 PULL TYPEH TGE MODELS irt n inp ierant ted entre Eon eet Pere c ait ep quspaqa qhapaqqa 3 3 Offset
63. Hogss obligation under this limited warranty to the extent allowed by law is in lieu of all warranties implied or expressed INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with respect to the sale or use of the items warranted Such incidental and consequential damages shall include but not be limited to transportation charges other than normal freight charges cost of installation other than cost approved by Bush Hog duty taxes charges for normal service or adjustment loss of crops or any other loss of income rental of substitute equipment expenses due to loss damage detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog THIS LIMITED WARRANTY SHALL NOT APPLY To vendor items which carry their own warranties such as engines tires and tubes If the unit has been subjected to misapplication abuse misuse negligence fire or other accident 3 If parts not made or supplied by Bush Hog have been used in connection with the unit if in the sole judgement of Bush Hog such use affects its performance stability or reliability 4 Ifthe unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner which in the sole judgement of Bush Hog affects its performance stability or reliability 5 To normal maintenance service and normal replacement items such as gearbox l
64. II hitches require 1 7 16 lower pins and 1 1 4 upper pin diameters Our 3 point Quick Hitch is designed to connect to a Quick Attach coupler making mounting and dismounting your mower easier The 3 Point Quick Hitch is also designed to connect the mower to a tractor s 3 point linkage without the use of a Quick Attach Coupler 3000 SERIES 06 12 Operation Section 4 5 2012 Alamo Group Inc o m gt o z o TT A O OPERATION 2 5 Drawbar Pull Type Mower For pull type mowers 540 and 1000 RPM equipped with an equal angle driveline the tractor IMPORTANT drawbar must be positioned as follows REQUIRED FOR STANDARD PULL TYPE UNIT 540 RPM at 14 Drawbar 2 ni 1000 RPM 1 3 8 at 16 Drawbar 1000 RPM 1 3 4 at 20 Drawbar zl ze 5 16 1000 20 1000 1 3 4 Shaft TONGUE DRAWBAR Ops 1166 2 6 Front End Weight A minimum of 2096 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 2 7 Power Take Off PTO This mower is de
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67. LEAR of area TO AVOID crushing LIFTED Equipment can fall from mechanical or hydraulic failure or inadvertent Control Lever movement TO AVOID EQUIPMENT FALLING while working near or under lifted wings components and AWARN ING implements raised by 3 Pointed tractor hitch SECURELY SUPPORT or block up raised equipment and components BLOCK UP and securely support equipment before putting hands feet or body under raised equipment or lifted compo nents WHEN PARKING Implement and Tractor LOWER implement LOCK or BLOCK lifted parts before leaving equipment NEVER leave implement unattended in a raised position TO AVOID CHILDREN FALLING OFF OR BEING CRUSHED BY EQUIPMENT AWARNING NEVER ALLOW children to play on or around Tractor or Implement WHEN UNHITCHING IMPLEMENT LOWER implement LOCK or BLOCK lifted parts before leaving equipment USE tongue jack to control implement tongue movement USE tongue JACK to lift heavy implement tongues AVOID overloading jack to prevent jack failure and injury PN 2 3000 SERIES 06 12 Safety Section 1 5 2012 Alamo Group Inc 5 SAFETY SAFETY THROWN OBJECTS HAZARDS Mower Thrown Raised Mower Inspect Area Do not let blades Objects Hazard Thrown remove foreign contact solid Objects objects objects ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE A DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR
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69. MENT 4 42 Transporting on Public ROADWAYS a k Gas aka enne nnn entre nennen rne nnns 4 43 Hauling the Tractor and Implementasi qatay nennen nnn RRE 4 45 TROUBLESHOOTING GUIDE Lu onc eer et t Pert tec ac dt eee epe e ee Parere deas 4 46 MAINTENANCE SECTION EE 5 1 HAZARDS WITH MAINTENANCE OF IMPLEMENT nennen enr nn nerr 5 2 Lubrication DEEP 5 3 plz drop 5 6 MAIN 8 JACKSHAFT DRIVELINE SHIELDS daai iiia 5 6 MAIN CV DRIVELINE SAFETY SHIELD n eraya aaa 5 7 BLADE REMOVAL iste dtc toda i ee gt Matin aed te be d la kisa 5 10 BLADE CARRIER REMOVAL rete ette dtp 5 10 Blade Bolt IrisDectlOm cirerer narin ee Ree eue eg qaa GE 5 11 BLADE TIMING AND 2522 Yare RAR nr Rae an aaa iaaa aaae Pha aaa AT an 5 13 BLADE TIMING PROGEDURE uuu ala nayasa qua ia Se itil Edita Sob ete 5 13 Slip Clutch Operational Check EE 5 14 Slip Clutch Adjustment u rette cidit e ed eu eee eade eei 5 14 STORAGE Eeer iud Deon man aap Messi ec sores begat 5 15 PROPER TORQUE FOR FASTENERS deiude ee ep bide RR Lane dua Le decks a Roa d 5 15 SAFETY SECTION SAFETY SAFETY GENERAL SAFETY INSTRUCTIONS AND PRACTICES A careful operator is the best operator Safety is of primary importance to the manufacturer and
70. NE CONTACT DRIVELINE SEPARATION OR PTO STUB SHAFT FAILURE STOP LOOK and LISTEN for rotating motion before approaching implement e STAY AWAY and KEEP hands feet and body AWAY from rotating parts until all moving elements have stopped ALVVAYS shut off PTO before dismounting DO NOT operate if PTO shields are damaged or missing PUSH AND PULL on yoke until collar clicks and locks yoke in place CHECK driveline guards for free rotation and sufficient overlap to avoid unshielded areas DO NOT USE PTO ADAPTER OPERATE THIS MACHINE AT 540 RPM TRACTOR PTO SPEED ONLY Overspeeding PTO may cause component failure resulting in bodily injury TRACTOR PTO ROTATION CLOCKWISE 3000 SERIES 06 12 Safety Section 1 18 2012 Alamo Group Inc SAFETY A WARNING TO AVOID SERIOUS INJURY OR DEATH FROM HIGH PRESSURE HYDRAULIC OIL LEAKS PENETRATING SKIN e DO NOT OPERATE equipment with oil or fuel leaks e KEEP all hydraulic hoses lines and connections in good condition and tight before applying system pressure e Relieve hydraulic pressure before disconnecting lines or working on the system REMOVE and replace hose if you suspect it leaks Have dealer test it for leaks HIGH PRESSURE FLUID LEAKS CAN BE INVISIBLE WHEN CHECKING FOR HYDRAULIC LEAKS AND WORKING AROUND HYDRAULIC SYSTEMS DO NOT use hands to check for leaks e ALWAYS WEAR safety glasses and impenetrable gloves USE p
71. OR BYSTANDERS FROM THROWN OBJECTS e KEEP bystanders 300 feet away STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing Mower sections or wing are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed e PASSERSBY are inside enclosed vehicle INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swing outside deck with great velocity 1 MARK objects that cannot removed 2 AVOID these objects when mowing HIGH GRASS and WEED AREA INSPECTION e INSPECT for and REMOVE any hidden large debris MOW at Intermediate height e INSPECT and remove remaining debris MOW at final height MOWER THROWN OBJECT SHIELDING e KEEP all thrown object shielding including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing e DO NOT OPERATE with any thrown object shielding missing damaged or removed RIGHT OF WAY Highway MOWING e USE DOUBLE CHAIN GUARDS for highway right of way parks or greenbelt mowing or all other mowing where
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73. OWER 3000 SERIES 06 12 Operation Section 4 27 2012 Alamo Group Inc OPERATION 9 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 23 Transport only at speeds where you can maintain control of the AAVVARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules z o TT A O Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor
74. PING distances increases with increased speeds DETERMINE the maximum safe transport speed that does not exceed 20 mph DETERMINE MAXIMUM TURNING SPEED BEFORE OPERATING ON ROADS OR UNEVEN GROUND TEST equipment in slowly increasing speed in turns to determine it can be operated at higher speeds USE REDUCED turning speeds in sharp turns to avoid equipment turning over WHEN TOWING OR TRANSPORTING EQUIPMENT e Always WEAR SEAT BELT when operating or transporting mower USE low speeds to avoid overturn with raised wings USE low speeds and gradual steering on curves hills rough or uneven surfaces and on wet roads TURN ON tractor FLASHING WARNING LIGHTS e ALLOW clearance for implement swing while turning PN TH02 3000 SERIES 06 12 Safety Section 1 13 2012 Alamo Group Inc A134VS SAFETY SAFETY HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect Stop engine Block up Engage Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance Soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL
75. RE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las i LEA EL A PELIGRO medidas de seguridad sc 3 INSTRUCTIVO 3000 SERIES 06 12 Operation Section 4 2 2012 Alamo Group Inc OPERATION 1 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manual
76. S 06 12 Assembly Section 3 8 2012 Alamo Group Inc ASSEMBLY 12 Remove right axle pivot bolt right center on Model 3414 Install 3 flatwasher 1 1 2 x 1 2 bushing and lockwasher attach right mast strut 13 Install shield to input side of center gearbox using four 10mm x 20mm bolts and flatwashers 14 Connect clutch end of driveline to center gearbox Pull on driveline to make certain it is securely attached 15 Fill gearboxes with EP80W 90 gear oil Allow time for oil to seep through bearings into lower housing before checking oil level Capacity is shown in Table 1 Replace temporary fill plug with vented plug included in Owners Manual Packet 16 Insert a left and right mounting bracket pin into cross shaft shield Attach shield assembly to gearbox using four 10mm x 20mm bolts and flatwashers at each end Hinge should be to the front of cutter Repeat for other shield Figure 1 17 64 32 2mm AsmP R 0469 NOTE Complete the following Steps prior to delivery Spring Length NISI ERI Loosen eight nuts retaining clutch springs 1 3 turn or until spring can be turned with fingers With tractor at idle speed engage tractor PTO drive for 2 3 seconds Clutch should slip without Asm R 0493 turning blades If clutch does not slip contact Bush Hog service department Retighten nuts to within 1 64 of original position Initial spring length is 1 17 64 32 2 mm Failure to retighten sp
77. STANDERS CLEAR of area before moving tractor or implement e KEEP ALERT and AVOID hitting stumps holes ruts and uneven terrain e AVOID tree limbs brush and other overhanging objects that can strike and throw the operator from seat D549 4 D549 1B Safety Section 1 21 2012 Alamo Group Inc A134VS SAFETY SAFETY A DANGER TO AVOID SERIOUS INJURY OR DEATH DO NOT operate without guards in place and in good condition PTO and gearbox guarding are SUBJECT TO WEAR STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts that continue to move after power shut off WAIT until all moving elements have stopped e ALWAYS REPLACE GUARDS that have been removed for service or maintenance STOP LOOK and LISTEN for rotating motion before approaching implement DO NOT STEP ON drivelines or guards D549 2 A DANGER Crushing Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH D549 3 e USE tractor equipped with Rollover Protective Structure ROPS including roll bar and seat belt Keep roll bar in raised position Shields STAND CLEAR when removing transport latch lowering or raising wings IMPLEMENT CAN FALL from hydraulic failure or accidental operation of controls BLOCKUP and securely support equipment before putting hands feet or body under raised equipment or lifted components A DANGER 2 TO AVOID SERIOUS INJ
78. TIIHDND ENT L 0jueuJao ep seJnjonujse A eaw ep sejreuepaenb seli sein nns sopesed sol lqo uoo ojoejuoo ue ueJue sejJiuono SE IS ojeipeuiui ep YHOQVLHO V1 VON3I3G euodsuej ep uoioisod ue o 5 s eje s e uoo euopeuoo ej l do ON selu seuoroonuisqo sejreuepaenb seuopioo seijsod seipaid sejquie e ouioo sopijos soje qo uoo SVTTIHOnO SV1 30 OLOVLNOO 13 HVLIA3 Bed euo ep V1alsnrv Se Iuono SE Jeuodxe uis ojans e ejo e1ed A eueoJeo eje e o ejopeuoo e ep seuoiooes SE 41 0 99S oussiu un ue opueJedo seJopenoo sgu o sop eey opueno SyqvHH3O HOL VHL 3G SVNISVO ISN uoioejoBoeA uees ou enb sojueujeje HO IU e1openoo p ep jeuruou pepioedeo e ON 1 v1 30 NOIOVH3dO sopi os sojelqo UO soue nx sol lqo elopeuoo e Jod sopezue ue se uono sol of esse ps p sopezue so lqo sej enb ejyuuJed ON l euorooedsu sol lqo 4 o LI ge openunuo5 SOGVZNV 1 5 4 40 O5S3lH ALAAVS ou dnoio opt 2102 9 pepunBes uoloo s 0190 S41H4S 0006 dS 2001 Nd 5 je o sejreuepuenB seuopJoo sejsod sejpaid sequiej e OW09 SOQI1OS SOL3f 80 NOD OLOVLINOO N3 1 OLN3INWIAOMN N3 5 SV13fno VLINYAd Y N N 7 soavrouuv SOL3f80 ap ofseu eig sod je HvNIINIT3 Bed e1opeuo
79. URY OR DEATH D549 5 READ AND UNDERSTAND the provided Operator s Manuals safety signs and information decals for tractor and implement before operating equipment CONTACT DEALER immediately if you do not have manuals e CONTACT DEALER to explain any instructions not fully understood e ALWAYS WEAR safety glasses D549 WEAR hard hat safety shoes and gloves for protection when operating equipment 0549 28 3000 SERIES 06 12 Safety Section 1 22 2012 Alamo Group Inc SAFETY TO AVOID SERIOUS INJURY OR DEATH TO AVOID SERIOUS INJURY OR DEATH FROM BLADE ATTACHMENT FAILURE FROM BLADE ATTACHMENT FAILURE e Torque blade bolt to 600 ft Ibs e Torque blade bolt to 600 ft Ibs ALWAYS replace blades in pairs ALWAYS replace blades in pairs e ALWAYS replace blades with new bolts ALWAYS replace blades with new bolts and nuts and nuts Blade Nut Blade Nut V 57 i 2575 m m Blade Bolt Blade Bolt D552 BLADE ROTATION BLADE ROTATION EXPLOSION A WARNING RELEASE ALLAIR PRESSURE BEFORE LOOSENING BOLTS FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH MAX SPEED 20 MPH MAX WEIGHT 4000 LBS MAX AIR PRESSURE 40PSI 1006348 3000 SERIES 06 12 Safety Section 1 23 2012 Alamo Group Inc ALAAVS SAFETY SAFETY APELIGRO ADANGER Si no puede leer ingl s antes de poner en Si vous ne savez pas lire le funcionamiento este equipo
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82. and REPLACE any damaged blades 3 CHECK blade carrier balance and REPLACE if damaged e DO NOT mow in standing water TO AVOID possible BLADE FAILURE e AVOID MOWING in reverse 1 STOP PTO and back up mower 2 LOWER mower engage PTO and mow forward STOP PTO and BLADES when raising implement or the mower to transport position DO NOT ENGAGE PTO with mower in transport position e STOP mowing when EXCESSIVE VIBRATION occurs 1 STOP PTO and tractor ENGINE 2 INSPECT mower for vibration source 3 REPLACE any damage parts and bent or damaged BLADES PN To02 x 3000 SERIES 06 12 Safety Section 1 7 2012 Alamo Group Inc ALAAVS SAFETY SAFETY RUN OVER HAZARDS Operator run over hazard Rider fall off run over hazard Rider fall off run over hazard TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR OR A DANGER EQUIPMENT RUN OVER e USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS locked in UP position ONLY start tractor while seated in tractor seat e ALWAYS BUCKLE UP seat belt when operating tractor and equipment e ONLY OPERATE tractor and equipment while seated in tractor seat e NEVER ALLOW RIDERS on tractor or implement WHEN MOUNTING AND DISMOUNTING TRACTOR ONLY mount or dismount when tractor and moving parts are stopped STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove ke
83. and at tractor E hydraulic ports MPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS H 0013 H 3000 SERIES 06 12 Operation Section 4 22 2012 Alamo Group Inc OPERATION 8 3 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge o m gt o xcessive Blade Wear Cause Mowerheight settoo low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower height for mowing Conditions to eliminate blade to ground contact Op 22 OPS U 0031 Check Blade Bolt Torque Check Blade Bolt Torque Torque to 450 ft lbs Torque to 600 ft Ibs 3000 SERIES 06 12 Operation Section 4 23 2012 Alamo Group Inc OPERATION OPERATION Operating the mower with loose blade hardware will damage the blade holder or blades and can re
84. aper or cardboard to search for leaks e KEEP hands and body AWAY from pin holes and nozzles ejecting hydraulic fluid e Hydraulic fluid may cause gangrene if not surgically removed immediately by a doctor familiar with this form of injury D553 1 Ai WARNING A134VS TO AVOID SERIOUS INJURY AND DEATH WHEN TOWING EQUIPMENT e DO NOT TOW with trucks or other vehicles ONLY transport with properly sized and equipped tractor see Operator s Manual ATTACH implement SAFETY CHAIN to tractor CHECK SMV sign reflectors and warning lights for visibility behind unit e TURN ON tractor flashing waming lights TO AVOID LOSS OF TOWING CONTROL DO NOT tow at speeds over 20 mph REDUCE SPEED on inclines in turns and in poor towing conditions 3000 SERIES 06 12 Safety Section 1 19 2012 Alamo Group Inc SAFETY SAFETY A WARNING TO AVOID EQUIPMENT AND GRASS FIRES e CLEAR AWAY grass or debris from slip clutches gearboxes drivelines and decks TO AVOID FIRE IGNITION DO NOT ALLOW BLADES TO CONTACT rocks metal or solid objects Required for Standard Pull Type Units 14 540 RPM 16 1000 RPM 1 3 8 21 OR 20 1000 RPM 1 3 4 20 MOWER TONGUE D553 2B THROWN OBJECT HAZARD TO AVOID SERIOUS INJURY OR DEATH DO NOT OPERATE if Thrown Object Shielding is damaged or missing MAINTAIN Thrown Object Shielding yf HERE D614 3000 SERIES 06 12 Safety Secti
85. aterial that is critical for your kK Safety and the Safety of others when operating this equipment mil Contact local dealer or Bush Hog Make these Safety Procedures an important part of every about repair parts at www algqr com bve workday Read and understand the Operator s Manual Do not let untrained 2501 Griffin Ave Selma Al 36701 n individuals operate this equipment Contact your Dealer AEM www aem org Customer Service 800 363 6096 FEMA 314 878 2304 www FarmEquip org or Alamo Group Email contactus bushhog com Www algqr com bpm www Alamo Group com for information on training material or courses that provide D559 1 training in Safer Operating Practices for Mowers D559 2 D559 3000 SERIES 06 12 Operation Section 4 18 2012 Alamo Group Inc OPERATION 8 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a 7 complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage e PTO shield e SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition e Tractor ROPS is in good condition ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil leve
86. ations can be substantially minimized OPS U 0017 3000 SERIES 06 12 Operation Section 4 42 2012 Alamo Group Inc OPERATION Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Once all mower parts are completely stopped raise the mower to transport height NOTE When raising the mower maintain 1 clearance between the driveline and mower deck If additional mower deck height is needed for safe transport disconnect the driveline from the tractor and secure its end to the mower deck The mower can then be raised to the maximum lift height OPS H 0033 A If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport OPS R 0034 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractors presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check you
87. be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before ca Len mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced m before resuming mowing saw os 3000 SER ES 06 12 Operation Section 4 32 2012 Alamo Group Inc OPERATION Many varied objects such as wire cable rope or chains can become entangled in the WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 10 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower
88. bjects HYDRAULIC MACHINES have explained the necessity of using clean hydraulic oil changing filters as instructed stopping leaks damage caused by operating with over heated oil caring for hoses using hoses of proper rating maintaining the specified operating pressure and the potential hazard of oil s penetrating the skin FOLDING TYPE IMPLEMENTS have explained that it is not possible to guard against thrown objects when the head is lifted off ground and that operator is responsible to watch out for persons in the area have explained that the lifted mower head or boom can contact overhead obstructions with damage to cables and telephone lines and possible injury have explained that the extended head or boom or retracted boom can contact power lines with resulting electrocution injury or death and that operator is responsible for keeping clear of such hazards PRE DELIVERY SERVICE CHECK AND ADJUST OR LUBRICATE AS REQUIRED See Operator s Manual for Details Inspection Performed Warranty and Safety Procedures Explained Installation Complete LUBRICATION amp HYDRAULICS MOWER TO TRACTOR CONNECTIONS O Gearbox Oil Levels O Draw Bar Length Check And Set O Hydraulic Oil Level External Tank O A Frame Pivot amp Links O Tractor Hydraulic Oil Level O Control Rods Adjusted Equal O Hydraulic Hoses Not Kinked Tighten Connections O Axle Height Adjusted O Front Pump Drive Assembly Is Tight And Shaft Properly O Cutting Height A
89. blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Bush Hog mower parts for economy and safety For future reference record your Bush Hog product model number and serial number Dealer Telephone Model Number Owner Purchase Date Serial Number HOGG SELMA ALU SA 36702 MOL NO 3414 00 00000 SERIAL NUMBER PLATE FC R 0130 DEALER to CUSTOMER Pre Delivery Operation Instructions Dealer should inform the Purchaser of this product of Warranty terms provisions and procedures that are applicable Dealer should also inform the Purchaser to review the contents of the Operator s Manual including safety equipment safe operation and maintenance to review the Safety Signs on the implement and tractor if possible and of Purchaser s responsibility to train his her operators in safe operation procedures IMPLEMENTS have explained that Deflectors Chain Guards or Solid Skirts must be installed and maintained in good repair DRIVELINES have made certain that all driveline gearbox and other shields are in good repair and fastened securely in place to prevent injuries from entanglement or thrown o
90. ble with either pull semi mount or 3 Point Hitches Equipment Specifications NOILONGOULNI 3210 3414 3210 3414 Cutting Width 10 6 14 Blade Tip Speed 540 PTO 540 PTO Transport Width 111 148 16 881 15 242 Overall Width 1171 148 1000 Cutting Height 2 13 2 13 17 400 FPM Cutting Capacity max 3 3 Weight bs Pull 2741 3383 Gearbox Rating HP Required PTO Center 210 HP 210 HP Lift 60 90 Outboard 205 HP 205 HP Pull 50 75 Limited Warranty 5 Year 5 Year Semi 5 Driveline Size 540 RPM CAT 5 CAT 5 Lift Pull Semi Lift Pull Semi 1000 RPM CAT 4 CAT 4 Pull Pull Limited Warranty 1 Year 1 Year 3000 SERIES 06 12 Introduction Section 2 3 2012 Alamo Group Inc INTRODUCTION INTRODUCTION KEY OPERATION POINTS e Cutting performance and distribution are best when cutter is level from side to side and front to rear n extra heavy material rear chains will allow better discharge and better distribution than solid rear bands Never operate the Mower below full PTO speed of 540 or 1000 rpm Corn should be cut at 5 to 6 mph If full PTO rpm cannot be maintained use one lower gear Operating Noise Level Sound Pressure The sound levels at the operator s ear from the attached machine rotary cutter are at least 10 dB A below the levels from typical Agricultural tractors used to power and transport this machine Therefore the Noise emission values giv
91. cknuts 38 40 row spacing models require three blades 30 row spacing models require five blades Note that center blade should be mounted to the right of the center for 540 RPM machines and left of center for 1000 RPM machines Center stationary knife must use hole in bearing housing assembly 7 Attach stationary blade mounting bracket to deck on opposite front baffle using 1 2 x 1 3 4 bolts support plate and locknuts Mount stationary blades to bracket using 5 8 x 2 bolts and locknuts 3000 SERIES 06 12 Assembly Section 3 15 2012 Alamo Group Inc NISI ERI OPERATION SECTION z o T A OPERATION BUSH HOG 3000 SERIES ROTARY MOWER OPERATION INSTRUCTIONS Bush Hog rotary mowers are manufactured with quality material by skilled workers These mowers are designed to cut grass weeds small brush and other vegetative material up to 3 diameter in areas such as pastures industrial areas and roadsides The mower is equipped with protective deflectors and or chain guards to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards deflectors and chains equipped on the unit must be maintained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and propert
92. d Skid Shoes are in place and in good condition when mowing Mower sections or wings are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed e PASSERSEY are inside enclosed vehicle OPS U 0040 3000 SERIES 06 12 Operation Section 4 39 2012 Alamo Group Inc OPERATION OPERATION 10 8 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 11 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and blade rotation at a complete stop Move the mower to a level storage location and lower it to the ground If the mower is not resting securely on the ground block the mower up BA securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and
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94. djust Aligned O Mount Kit Pre Operation Check Complete MOWER O Mower Wing Adjust Level With The Center f O Mower Wing Check For Proper Raising Operation O Spindle And Motor Bolts Properly Torqued D Drivelines Check Max Turn Radius Spindle Oil Level O Pull Type Hitch Height Adjustment dees Carrier Bolts Properly Torqued Retaining Pin In Fl Mounting Hardware Properly Torqued O Mower Cutting Height And Level Adjusted SAFETY ITEMS O Cutting Shaft Bearings Lubricated O Protective Shields Operation And Installation O All Hardware Properly Torqued D Driveline Clutch Torque Limiter Adjust And Run In O Tire and Air Pressure Lug Nuts Correct Torque O Safety Decals Installed O Wheel Bearings Check Grease and Preload D Operator s Manual Supplied ATTACHMENTS amp INSTALLATION O Tractor PTO Shield Installed El Deflectors Front And Rear S M V Emblem Installed If Needed Fl Shredding Attachments O Tongue Jack Installation and Operation O Correct Blade Rotation Direction Essa Tow Chain Installed O Axle Arms And Beams D ADMA Driveline Safety Manual Supplied Fl Tongue And Control Rods Installed And Adjusted SCH 7 EE 575 O All Bolts Pins And Nuts Proper Torque LaL Rc a Table of Contents SAFETY SEG TION E 1 1 GENERAL SAFETY INSTRUCTIONS AND PRACTICES 1 2 OBPRERATOR SAFET Y naat Zeg ARAL el eevee Da a PE De Du ee 1 3 CONNECTION OR DISCONNECTING IMPLEMENT SA
95. e PTO shaft by pushing and pulling the yoke several times Lift and Semi Mount Type Inspect that the 3 point hitch pins are the proper size correctly installed and secured to the tractor lift arms with retaining pins inserted Pull Type Inspect that the hitch bolt is the correct size that washers are inserted between the drawbar and hitch clevis and the locknut is securely tightened OPS H 0008 F Ensure deflectors and or chainguards are in position and not damaged Replace worn broken and missing pieces OPS R 0038 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety snes devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s 3000 SERIES 06 12 Operation Section 4 20 2012 Alamo Group Inc OPERATION Lift Type Ensure the axle clamps and clamps J are properly installed and are tight e Pull and Semi Mount Type Ensure that the tailwheel ratchet or hydraulic cylinder is installed and retained correctly to provide the desired cutting height Inspect all bolts and screws and tigh
96. e Tractor RE 4 7 Dismounting the Tractor tae Mead aa Ld Hae eal adi ed iii etal 4 8 STARTING THE TRACTOR n eet eid asqa an aie a X a uq edd eed 4 9 CONNECTING THE MOWER TO THE 4 9 Connecting the Mower Lift Type and Semi Mount Type eene nennen nennen 4 10 ol srello Re vile dalli EE 4 10 Connecting Mower Lift Type Quick Hitch 22 22 enne nes 4 11 Safety TOW CRAIN E Sao aE 4 11 Connecting the Mower Pull Type entren nnnnn nennen ntes ssi aya a 4 12 SETTING THE MOWER tim ater eere prre derart iade Ete ade dealer a aap ayas 4 13 Setting Mower Height Lift Type n 4 13 Setting Mowing Height Pull Type nennen enne nnn nr sen renr nde nennen nennen inns senes 4 14 setting Deck Pitci a a et ma um ay eee Na huu eis uu a ine SI a ukuy 4 14 DRIVEEINE ATTACHMENT uuruuu aaa rtt teorie pr roe en xa rhe bere i poene eMe ae ec E Adr ri 4 15 Driveline Length Check iiss ei uerg iine heise bp ase eati ettet Beto dh exp ree dee Rot kasus 4 15 Constant Velocity CV Driveline 4 17 PRE OPERATION INSPECTION AND SERVICE 5552 4 18 Tractor Pre Operation Inspection Service eene nennen nnne nens nnne nens 4 19 Mower Pre Operation Inspection Service enne eene ennemi rennes nnne nennen 4 19 Cutting Compo
97. e desired final cut height For example if a 3 cut is desired raise or lower the mower until the skid shoes are 2 off the ground If a hydraulic cylinder is used stroke control spacers can be placed on the hydraulic shaft to maintain a set cutting height each time the mower is raised and lowered 3 Adjust the mower leveling rod so that the front of the mower is approximately 3 4 lower that the rear Leveling Rod 6 3 Setting Deck Pitch Lower Horse Power Better Fuel Efficiency To increase fuel efficiency and lower horsepower requirements for mower operation the mower should be operated with the deck approximately 3 4 LOWER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass only once and requires less work from the tractor Increase Mulching To increase mulching of the grass or crop material during mower operation the mower should be operated with the deck approximately 3 4 HIGHER IN THE FRONT THAN THE REAR Operating the mower at this pitch will allow the mower to cut the grass twice and can result in a more even cut and improved distribution of the cut material IMPORTANT Adjust the leveling rods the same amount and maintain equal tension in the rods Improper adjustment may cause rods to snap or bend Retighten the jamnuts after the deck pitch has been set OPS U 0041 Ops 1407 3000 SERIES 06 12 Operation Section 4 14 2012 Alamo Group Inc
98. e front of cutter Repeat for other shield Figure AsmP R 0469 3000 SERIES 06 12 Assembly Section 3 10 2012 Alamo Group Inc ASSEMBLY REAR METAL AND FLEXIBLE BAND INSTALLATION 1 Raise cutter off ground and block securely in position Align holes on center band with those on cutter deck Install 1 2 x 1 1 4 bolts flatwashers lockwasher and nuts NOTE Model 3414 requires 1 2 x 4 1 2 bolts on the center band and 1 2 x 1 1 4 bolts on the outside band 3 Attach end plates to center band and cutter side bands and 1 2 x 1 1 4 bolts on the outside bands 4 Tighten all nuts FRONT FLEXIBLE BAND INSTALLATION Standard 1 Raise cutter off ground and block securely in position 2 Align holes on band assembly with those on cutter deck Install 1 2 x 4 1 2 bolts flatwashers lockwashers and nuts 3 Tighten all fasteners REAR CHAIN INSTALLATION 1 Compare each chain installation to Figure Asm R 0496 to determine location for installation Align holes on chain assembly with those on cutter deck Install 1 2 x 1 1 4 bolts flatwashers lockwashers and nuts NOTE Model 3414 requires 1 2 x 4 1 2 bolts on the center section and 1 2 x 1 1 4 bolts on the side sections 3 Bolt each end assembly to the side band 4 Tighten all nuts FRONT CHAIN INSTALLATION 1 Compare each chain assembly to Figure Asm R 0496 to determine location for installation 2 Fasten chain assemblies to deck using 1 2 x 4 1
99. e plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 z When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022_A 3000 SERIES 06 12 Operation Section 4 44 2012 Alamo Group Inc OPERATION Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 13 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chain
100. e the blade holder and blades Whenever the blades have been removed or replaced the hardware must be retightened after the first eight hours of operation On new units check blade hardware and the blade nut torque after first 8 hours Operating with loose blade holder will damage the blade holder and output shaft two initial tightenings are required Retighten after one hour and again after the day of operation In severe cutting conditions or commercial use a daily inspection is required To help prevent structural damage caused by loose hardware tighten gear case hardware as specified Check torque after first 8 hours of use and every 50 hours thereafter NOTE Replace Blades in pairs after no more than 1 2 notch wear 1 2 Maximum Original Blade Edge Mnt R 0034 3000 SERIES 06 12 Maintenance Section 5 9 2012 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE BLADE SHARPENING Always sharpen both blades at same time to maintain balance Follow original sharpening pattern as shown in Mnt R 0008 Always sharpen blades by grinding DO NOT heat and pound out edge Do not sharpen blade to a razor edge but leave a 1 16 blunt edge Do not sharpen back side of blade A Avoid personal injury Always block the cutter up to prevent if from falling when the blades DANGER and or carrier are being serviced AWARNING Do not heat or weld on hard surface blades as this can alter material strength causing
101. egulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Training Requirements Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator instructions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor and implements in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Keep all guards in place when the machine is in operation Permit no riders on equipment Stop engine disconnect the power source and wait for all machine movement to stop before servicing adjusting cleaning or u
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103. en by the OEM of the Agricultural tractor used to power and transport this machine would be valid when this machine is attached to and operated by that Agricultural tractor in all OEM recommended applications 3000 SERIES 06 12 Introduction Section 2 4 2012 Alamo Group Inc INTRODUCTION LIMITED WARRANTY BPE gt lt 7 IE HK 7 Z lt IK Z lt 7 7 Z lt Z lt yK Z lt gt lt yK yK Z lt 7 yK Z lt EK HK HK yC Bush Hog warrants to the original purchaser of any new Bush Hog equipment purchased from an authorized Bush Hog dealer that the equipment be free from defects in material and workmanship for a period of one 1 year for non commercial state and municipalities use and ninety 90 days for commercial use from date of retail sale The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective parts Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety 90 days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period whichever occurs later Warranted parts shall be provided at no cost to the user at an authorized Bush Hog dealer during regular working hours Bush Hog reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship DISCLAIMER OF IMPLIED WARRANTIES amp CONSEQUENTIAL DAMAGES Bush
104. ents and bearings These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Bush Hog mower parts for economy and safety sPBH 1 SEE YOUR BUSH HOG DEALER Before operating your Rotary Cutter make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation Always disengage the PTO before raising the Rotary Cutter for transporting or making AWARNING adjustments Lubrication Do not let excess grease collect on or around parts particularly when operating in sandy areas The illustrations on the next page shows lubrication points Figure Mnt R 0473 The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Use Multi Purpose Gear Oil when required in Gearbox Use N L G I 2 grease for all locations designated with grease gun Be sure to clean the fitting thoroughly before using grease gun Failure to maintain proper lubrication will result in damage to U joints gearbox and or driveshaft Figure Mnt R 0333 Mnt R 0394 3000 SERIES 06 12 Maintenance Section 5 3 2012 Alamo Group Inc AONVNALNIVIN
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107. eration inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position hydraulic remote control levers are in the neutral position tractor transmission levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS U 0028 Never run the Tractor engine in a closed building or without adequate ventilation The A DANGER exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a A DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills 5 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch
108. ers or passersby come within 300 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 3000 SERIES 06 12 Safety Section 1 25 2012 Alamo Group Inc A134VS INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION INTRODUCTION We are pleased to have you as a Bush Hog customer Your Rotary Cutter has been carefully designed with care and built with quality materials by skilled workers to give maximum service with minimum down time This manual is provided to give you the necessary operating and maintenance instructions for keeping your rotary cutter in top operating condition Careful use and timely service saves extensive repairs and costly downtime losses Please read this manual thoroughly Understand what each control is for and how to use it Bush Hog typically offers three types of shielding to protect the operator passerby livestock and property from thrown objects deflectors single chain guards and double chain guards Shielding should be selected based on the intended use of the mower Double chain guards or deflectors should be used for highway right of way parks or greenbelt mowing or all other
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110. fingers B With tractor at idle speed engage tractor PTO drive for 2 3 seconds Clutch should slip without turning blades If clutch does not slip contact your authorized Bush Hog dealer C Retighten nuts to within 1 64 of original position Initial spring length is shown in Figure Asm R 0493 Slip Clutch Adjustment The slip clutch is factory preset to the correct torque for protecting implement and tractor Periodic adjustment is recommend refer to Slip Clutch Operational Check Should adjustment be needed first check to be sure all spring lengths are the same Initial spring length is shown in Figure Asm R 0493 If necessary adjust nut on any spring that is unequal Adjust all eight spring retaining nuts 1 3 of a turn 2 flats on a nut and check clutch slippage If further adjustment is necessary do so in 1 3 turn increments Adjust only to provide sufficient torque to prevent slippage under normal conditions Occasional slippage is normal for drivetrain protection If satisfactory results cannot be obtained consult your Bush Hog dealer Spring Length 1 17 64 32 2mm Asm R 0493 3000 SERIES 06 12 Maintenance Section 5 14 2012 Alamo Group Inc MAINTENANCE STORAGE Your rotary cutter represents an investment from which you should get the greatest possible benefit Therefore when the season is over the cutter should be thoroughly checked and prepared for storage so that a minimum amount of work
111. ged and readable If not NG GUARD MISS replace DO NOT OPERATE Mnt R 0039 ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT Driveline Safety Manual for more information on the safe use of a driveline during IMPORTANT Scan this QR Code with your smart phone to link to the ADMA m m normal operation and maintenance Or type in your internet browser the following web address www algqr com dme Ops 0009 MISC 3000 SERIES 06 12 Maintenance Section 5 8 2012 Alamo Group Inc MAINTENANCE BLADE SERVICING Inspect blades before each use to determine that they are properly installed and in good condition Replace any blade that is bent excessively nicked worn or has any other damage Small nicks can be ground out when sharpening AWARNING A DANGER Use only original equipment blades on this cutter They are made of special heat treated alloy steel Substitute blades may not meet specifications and may fail in a hazardous manner that could cause injury Replace bent or broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES em 10 e Manually wiggle the blade carriers to check for any looseness Retighten any loose parts Recheck torque every 50 hours Operating with loose blade hardware will damag
112. gqr com bms www algqr com bvs D813 1 www algqr com bmf Caso voc nao leia ingl s Falls Sie Deutsch nicht lesen k nnen antes de operar o Lassen Sie sich bevor Sie das Ger t in equipamento peca para Betrieb nehmen die Sicherheitshinweise algu m traduzir as mensagens von einer geeigneten Person in Ihre de seguran a ou visite a web Sprache bersetzen Oder suchen Sie e obtenha tais mensagens ou auf unserer Website nach bersetzungen os decalques traduzidos von Schilderaufschriften und Sicherheitshinweisen Manual do Operador Benutzerhandbuch Safety Video Operator s amp Parts Manuals General Safety DL oio ni www algqr com bve www algqr com bpm www algqr com bme Safety Video gt BE SAFE gt BE ALERT www algqr com bve BE ALIVE BE TRAINED before operating the Mower Safety Training PACHET Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Bush Hog in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the operation of their mowing equipment and be able to recognize the potential hazards that can occur while operating a mower This video al
113. he blades must be re timed to ensure they will not collide while rotating BLADE TIMING PROCEDURE T N D Ot eo Raise the mower to minimum height to allow sufficient clearance between the mower deck and ground to visually inspect blade carriers Completely shut down the tractor and secure the tractor in position by placing the tractor in park and setting the parking brake Securely block the mower at this height On a side gearbox remove connecting driveline coupler Manually rotate carriers until blades are positioned at near 90 degree angle from one another Replace connecting driveline and coupler Manually spin carriers a complete rotation to ensure blades do not collide with one another BLADE ROTATION 3210 3210 TIMING INSTRUCTIONS BOTTOM VIEW BOTTOM VIEW CENTER MOUNT OFFSET MOUNT 3414 TIMING INSTRUCTIONS BOTTOM VIEW BLADE ROTATION 3414 540 RPM BOTTOM VIEW BLADE ROTATION 3414 1000 RPM D 33 3 4 COC Mnt R 0485 3000 SER ES 06 12 Maintenance Section 5 13 2012 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE SLIP CLUTCH Slip Clutch Operational Check After the implement has been stored for 30 days or more perform the following operational check A Loosen eight nuts retaining clutch springs 1 3 turn or until spring can be turned with
114. human dwellings vehicles or livestock could be within 300 feet of the mower e Noshielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING side skirts skid shoes and blades in good operational condition 2 RAISE CUTTING HEIGHT to 6 INCHES minimum 3 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 4 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks post curbs guardrails or ground while mowing PN TO02 3000 SERIES 06 12 Safety Section 1 6 2012 Alamo Group Inc SAFETY THROWN OBJECTS HAZARDS CONTINUED Mower Thrown Raised Mower Inspect Area Do not let blades Objects Hazard Thrown remove foreign contact solid Objects objects objects MOWER OPERATION DO NOT exceed mower s rated Cutting Capacity or cut non vegetative material USE ENCLOSED TRACTOR CABS when two or more mowers are operating in mowing area e ADJUST mower sections or wing close and parallel to ground without exposing blades e ADJUST cutting HEIGHT to AVOID BLADE CONTACT with solid objects like wire rocks posts curbs guard rails and fixed obstructions DO NOT operate mower when mower is raised or in transport position STOP MOWING immediately if blades strike heavy objects fixed structures metal guard rails and con crete structures 1 BLADES CANFAIL from impact and objects can be thrown with great velocity 2 INSPECT
115. in the field free of charge Some shipping and handling charges may apply Contact your Bush Hog dealer to order replacement decals E 11 12 18 DL R 0218 Safety Section 1 16 3000 SERIES 06 12 ALAAVS 2012 Alamo Group Inc SAFETY ITEM PART NO QTY LEVEL 1 D559 1 WARNING 2 90156 1 NAME 50067801 1 NAME 50026175 1 NAME 50067802 1 NAME 3 D614 2 DANGER 4 50028366 1 INFORMATION 5 D546 3 DANGER 6 D547 1 DANGER 7 D553 1 WARNING 8 D549 1 DANGER 9 50061049 2 LOGO 10 D581 1 INSTRUCT 11 50031212 2 REFLECTOR 12 NFS 1 SER PLT 13 50031214 2 7 REFLECTOR 14 D551 1 2 WARNING 15 D552 1 WARNING 16 50064626 1 17 50035829C 1 18 D813 1 DANGER 19 94359 1 REFLECTOR 20 50031219 5 REFLECTOR Applies to 3414 Models 3000 SERIES 06 12 Safety Section 1 17 DESCRIPTION Genuine Bush Hog Parts 3210 Model Name 13210 Model Name 3414 Model Name 13414 Model Name Thrown Object Hazard Warranty Guard Missing Do Not Operate Rotating D L Entanglement Multi Hazard Thrown Object Hazard Bush Hog Lubrication Chart Amber Reflector Serial Number Plate Red Reflectors Blade Rotation CCW Blade Rotation CW
116. inated Hole To Bottom Side Tire Automotive Tire Es MES eer m Hole To Top Side N Asm R 0487 2012 Alamo Group Inc NISI ERI ASSEMBLY ASSEMBLY Rubber Cushion Installation Model 3210 3414 Lift Pull or Semi Mount Model 3210 Offset Left Axle Arm Model 3210 Offset Right Axle Arm Rubber Cushions 1 2 x 4 1 2 1 2 x 4 1 2 Asm R 0488 2 Install one rubber cushion on each axle arm using a 1 2 x 4 1 2 bolt Figure Asm R 0488 3 Attach rubber cushion to axle arm mounting bracket securing with nut and lockwasher 4 Attach rubber cushion on axle arms to axle arm mounting brackets using 1 2 lockwasher and nut Install bolt through axle arm stop and mounting bracket into rubber cushion 5 Install 1 x 7 1 2 axle arm pivot bolt through mounting brackets 6 If equipped with single wheel assemblies install wheel assemblies to axle arms using two 1 2 x 3 bolts nuts and lockwashers per assembly 7 Insert 1 2 x 5 3 4 bolt through axle arm stop securing with locknut Do not bend axle arm stop when tightening nut 8 Attach axle arm assemblies to axle using one clamp plate and four 3 4 x 2 bolts nuts and lockwashers per assembly Figure AsmP R 0467 Axle Axle Arm Assembly AsmP R 0467 3000 SERIES 06 12 Assembly Section 3 4 2012 Alamo Group Inc ASSEMBLY 9 10 11 12 13 14 15 16
117. ing the gearbox Place punch in blind hole in collar Strike punch sharply with hammer in the direction of shaft rotation to lock collar tightly against inner ring extension Attach bearing shield beveled end forward to top of pillow block bearing using 1 2 x 1 1 4 bolts and lockwashers Attach driveline to jackshaft AsmP R 0468 Assembly Section 3 5 Tongue Bearing Mount Asm R 0488 2012 Alamo Group Inc NISI ERI ASSEMBLY ASSEMBLY 21 Attach hose holder rod to tongue using 5 8 x 2 bolt flatwasher lockwasher and nut Plumb hydraulic cylinder as shown in Figure Asm R 0491 22 Install jackstand on tongue or store it on cutter deck Elbow Hose 23 Fill gearboxes with EP80W 90 gear oil Allow time for oil to seep through bearings into lower o housing before checking oil level Capacity is UM 3 R P shown in Table 1 Replace temporary fill plugs 0 Eer 2040 in blade gearboxes vvith vented plugs included in Operator s Manual Packet A dipstick plug is provided for use in the transport gearbox Plumbing Diagram Breather Plug Table 1 Gearbox Oil Capacity Model Oil Capacity Quarts liters Number Left Center Right 3210 5 9 5 6 87 82 5 9 5 6 13210 5 9 5 6 8 amp 7 8 2 5 9 5 6 3210 O 8 0 7 6 5 9 5 6 3214 5 9 5 6 68 0 7 6 5 9 5 6 13214 5 9 5 6 8 0 17 6 5 9 5 6 As viewed from rear of machine Shown on machine serial
118. ing the mower make sure all connection points are securely attached and at least 1 clearance is maintained between the driveline and the deck If necessary place an upper lift stop on the 3 point hitch control lever to limit the height the mower can be raised to avoid driveline damage OPS H 0042 A 9 4 Driving the Tractor and Mower Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and mower Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and mower at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the mower when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough grou
119. ion when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 PTO stop the engine remove the key and wait for all moving parts to 2 1 stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving A DANGER BEFORE leaving the tractor seat lower the implement set the parking ENGINE ero brake and or set the tractor transmission in parking gear disengage the poe t d TRANSMISSION SET PARKING PARK BRAKE r 7 or while the engine is running Operate the Tractor controls from the p So E tractor seat only sc 9 L 4 3000 SERIES 06 12 Operation Section 4 8 2012 Alamo Group Inc OPERATION 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control switch Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start op
120. ions At the time of initial assignment and at least annually thereafter the employer shall instruct every employee who operates an agricultural tractor in the safe operating practices and servicing of equipment with which they are or will be involved and of any other practices dictated by the work environment Bush Hog will provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual AEM Mower Operator s Safety Manual Requester Name Phone Requester Address City State Zip Code Mower Model Serial Number Date Purchased Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut Street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video alamo group com To the Owner Operator Dealer This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the implement at all times A Manual canister is provided on the implement where this manual can be properly stored If you lose or damage this manual a free replacement manual can be obtained from an authorized Bush Hog dealer or by down loading the manual from the Bush Hog website www bushhog com BEFORE YOU START READ UNDERSTAND and FOLLOW the information provided in this man
121. is under the influence of drugs or alcohol sc 27 3000 SERIES 06 12 Operation Section 4 3 2012 Alamo Group Inc z o st TT A O OPERATION 2 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity to lift pull and operate the Power Take Off PTO at the mower s rated speed while traveling at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and be a potential danger to the operator and passersby Tractor Requirements and Capabilities ASABE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield Tractor Horsepower MINIMUM sss secet 3210 Models Lift 60 HP Pull 50 HP amp Semi Mount 55 HP 3414 Models Lift 90 HP Pull 75 HP Maximum ricetta 90 HP Hitch Lift Type Mower Lifting Capacity 3210 1818 Ibs 3414 Ibs 3 Point Hitch Cat II III amp Cat II III Quick Hitch Semi Mount 3 Point Hitch CAT II III Hydraulics Optional Pull Type Mower Drawa ehh 14 extended length safety chain attachment point Hydraulics AAA Optional e Front End Weights mesian As needed to maintain 2096
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124. k positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any AWARNING reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm o7 A Do not put hands or feet under mower decks Blade Contact can result WARNING in serious injury or even death Stay away until all motion has stopped I and the decks are securely blocked ssM os 3000 SERIES 06 12 Operation Section 4 34 2012 Alamo Group Inc OPERATION 10 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or
125. l Seal Bent Shaft Oil Seal Race rough Oil Seal installed wrong Oil Seal not sealing in the housing Oil level too high Gasket damaged Bolts loose Sand hole in casting Conditions too wet for cutting Blades unable to cut that part of grass pressed down by path of tractor tires Dull blades Height of cutter lower at rear or front Low on lubricant Improper type lubricant Excessive trash build up around gearbox Bearing or gears set up improperly Tractor PTO not being run at 540 RPM Heavy Material Not using proper pin PTO engaged at high engine RPM Cutting in rocky conditions Blade carrier RPM too high Blades not properly heat treated Operation Section 4 47 Tighten Bolts to 600 ft Ibs Replace Blade Carrier Check lubricant level Run in or change Gears Replace Bearing Replace Seal Replace Oil Seal and Shaft Replace Shaft or repair Race Replace Seal Replace Seal or use a sealant on O D of Seal Drain oil to proper level Replace Gasket Tighten Bolts Replace castings or gearbox Allow grass to dry before cutting Slow ground speed of tractor but keep engine running at full PTO wpm Lowering the cutting height may help Sharpen or replace blades See Cutting Height Instructions Fill to level plug Replace with proper lubricant Remove trash Consult your Dealer Run at 540 RPM Reduce ground speed Raise cutting height Replace only with recommended
126. l and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all lube points e Air filter condition OPS U 0030 8 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to W the operator at all times Ensure the manual canister is secured to the equipment with the operator s manual inside Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 3000 SERIES 06 12 Operation Section 4 19 2012 Alamo Group Inc o m gt o OPERATION OPERATION Perform scheduled lubrication as detailed in the maintenance section Ensure all decals are in place and legible Ensure the driveline is securely attached to tractor Make sure the driveline yoke locking collar is securely seated in the grooves of th
127. lines too long can bottom out Bottoming driveline telescoping assembly will stop sliding and become solid e Driveline bottoming can push through support bearings and break off PTO shaft CONTACT DEALER if implement driveline does not match Tractor PTO shaft e DO NOT USE PTO ADAPTER Using a PTO adapter can cause Excessive vibration thrown objects blade and implement failures by doubling operating speed Increased working length exposing unshielded driveline areas and entanglement hazards DO NOT connect the Mower to a tractor with the PTO directly connected to the Tractor transmission PN CD02 3000 SERIES 06 12 Safety Section 1 4 2012 Alamo Group Inc SAFETY CRUSHING HAZARDS Crushing injury Lock ROPS in Always wear Crushing injury from roll over up position seatbelt implement falling TO AVOID SERIOUS INJURY OR DEATH FROM FALLING OFF TRACTOR EQUIPMENT RUN OVER DANGER ROLLOVER AND CRUSHING BY FALLING WING OR IMPLEMENT USE ROPS and SEAT BELT equipped tractors for mowing operations KEEP ROPS lock in up position ALWAYS BUCKLE UP seat belt when operating tractor and equipment ONLY OPERATE tractor and equipment while seated in tractor seat WHEN RAISING OR LOWERING IMPLEMENT Raise or lower ONLY WHILE SEATED in tractor seat with seat belt buckled Raise or lower ONLY when implement tongue is securely attached to tractor drawbar TO AVOID implement tip over KEEP BYSTANDERS C
128. llowed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects objectwhile Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects V SS Recessed area on bolt head Ops 635 Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER ine Blades IMMEDIATELY if either blade bolts has Visible cracks or Ifthe recessed area on blade bolt is worn off or f Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades 3000 SERIES 06 12 Maintenance Section 5 11 2012 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE BLADE CARRIER INSTALLATION Clean the splines on both the blade carrier and output shaft Position carrier on the gearbox output shaft and install special washer and nut Tighten nut holding blade carrier to minimum 450 ft pounds strike
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130. m Disulfide An E P grease meeting the N L G I 2 specifications and containing 3 Molybdenum Disulfide may be substituted in the telescoping members only Inspect the U Joint for wear by holding the shaft on one side of the U Joint while trying to rotate the shaft on the other side of the U Joint If there is noticeable movement in the Driveline replace the U Joint before it causes severe damage to the Driveline MAIN amp JACKSHAFT DRIVELINE SHIELDS To remove the main inner driveline shield Remove the locking screws Align the bearing tabs with the cone pockets FIGURE Mnt 0026 Remove the half guard and remove the bearing ring FIGURE Mnt R 0012 EN Mnt R 0012 Mnt 0026 Inspect the driveline shield for worn areas or cracks If the shield has any dents or cracks replace the Shield While the Shields are off examine the Driveline for signs of abnormal wear bent or twisted shafts or cracks in the shafts or tubes Check to see that the Drivelines telescope easily If the Drivelines do not telescope properly or show signs of abnormal wear the shaft should be repaired or replaced 3000 SERIES 06 12 Maintenance Section 5 6 2012 Alamo Group Inc MAINTENANCE To assemble the main inner driveline shield grease the yoke groove and inner profile tube Attach the bearing ring in groove with recesses facing profile tube FIGURE Mnt 0027 Slide on the half shield Turn the cone until it engages correctly Install locki
131. mower e No shielding is 100 effective in preventing thrown objects To Reduce Possibility of Injury 1 MAINTAIN MOWER SHIELDING in good operational condition 2 DAILY INSPECT the condition of the Thrown Object Guards mower Side Skirts and skid shoes Replace or repair worn or damaged guards 3 DAILY INSPECT the condition of the Blades and Blade Bolts Replace any cracked worn bent or damage blades Always replace blade bolts and nuts when replacing blades Make sure the blade bolts are properly tightened 4 RAISE CUTTING HEIGHT to 6 INCHES minimum 5 INSPECT AREA thoroughly before mowing to REMOVE potential THROWN OBJECT HAZARDS 6 NEVER ALLOW BLADES to CONTACT SOLID OBJECTS like wire rocks posts curbs guardrails or ground while mowing ROTARY MOWERS CAN THROW OBJECTS 300 FEET OR MORE UNDER ADVERSE DANGER CONDITIONS TO AVOID SERIOUS INJURY OR DEATH TO OPERATOR OR BYSTANDERS FROM THROWN OBJECTS INSPECT AREA FOR POTENTIAL THROWN OBJECTS BEFORE MOWING o v m gt o e REMOVE debris rocks wire cable metal objects and other foreign material from area Wire cable rope chains and metal objects can be thrown or swung outside deck with great velocity 1 MARK objects that cannot be removed 2 AVOID these objects when mowing STOP MOWING IF PASSERSBY IS WITHIN 300 FEET UNLESS All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chain Guards Steel Guards Bands Side Skirts an
132. mower A WARNING can fall over resulting in serious injury or death To avoid injury always store mower lying down on flat ground Assembly will be easier if components are aligned and loosely assembled before tightening hardware Refer to bolt torque chart in Maintenance Section All bolts are grade 5 unless otherwise specified a 00 LLI o o A WARNING To avoid injury from e mower falling over Shipping Bracket e DO NOT store mower vertically on shipping brackets e Store mower lying down 6 D454 3000 SER ES 06 12 Assembiy Section 3 2 2012 Alamo Group Inc ASSEMBLY PULL TYPE HITCH MODELS 1 Two types of wheels are available for this machine each requiring the axle arm to be mounted with a different side up Determine types of wheels by comparing to Figure AsmP R 0466 Now determine how axle arm is to be mounted by looking at Figure Asm R 0487 NOTE When using laminated tires the flat side of the lug nut should be against the rim When using automotive rims the tapered side of the lug nut should be against the rim Types of Wheels Lug Nut Tapered Side Laminated Tire Automotive Tire AsmP R 0466 Axle Arm Mounting OFFSET PULL UNITS Left Axle Arm One Cushion On Left Side Right Axle Arm Two Cushions On Right Side tau ep Sg 2 D N KS I Hole To Bottom Side 3000 SERIES 06 12 Assembly Section 3 3 CENTER PULL UNITS Lam
133. n Foot Pounds Newton Meters Bolt Head Markings BOLT DIAMETER WRENCH IN B AND SAE SAE SAE SIZE IN A THREAD SIZE GRADE 2 GRADE 5 GRADE 8 e 12 19 7 16 1 4 28 UNF 6 8 10 13 14 18 1 2 5 16 18 UNC 11 15 17 23 25 33 SAE Grade 2 No Dashes 4 2 5 16 24 UNF 13 17 19 Q6 27 37 20 27 31 42 44 60 T CRT 3 4 1 2 13 UNC 49 86 76 103 106 144 SAE Grades 78 1222 15 16 5 8 18 UNF 110 149 170 230 240 325 E yr 609 res CT 2020 SAE Grades 7 vos as 6 Dashes 1 11 16 1 1 8 7 UNC 354 480 795 1077 1288 1745 1 11 16 1 1 8 12 UNF 397 538 890 1206 1444 1957 1 7 8 1 1 4 7 UNC 500 678 1120 1518 1817 2462 1 7 8 1 1 4 12 UNF 553 749 1241 1682 2013 2728 2 1 16 1 3 8 6 UNC 655 887 1470 1992 2382 3228 2 116 1 3 8 12 UNF 746 1011 1672 2266 2712 3675 2 1 4 1 1 2 6 UNC 870 1179 1950 2642 3161 4283 2 1 4 1 1 2 12 UNF 979 1327 2194 2973 3557 4820 Proper torque for Metric fasteners Recommended torque in Foot Pounds Newton Meters WRENCH BOLT SIZE DIA ASTM mm B 4 6 4 88 18 2 4 56 EE 14 5 20 42 57 53 72 74 100 40 54 118 160 116 157 148 201 Numbers appearing n bot heads nn 49 609 Ts sue Use 75 of the specified torque value for plated 2110989 seen 7780055 fasteners Use 85 of the specified torque
134. n the mower Lift and Semi Mount Type Raise and lower Pull Type Turn sharply to the point with the shortest distance between the tractor PTO shaft and cutter gearbox Shut down the tractor and securely block the mower in this position Pull driveline apart and reattach yoke to PTO shaft Hold driveline sections parallel to one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw e Round off all sharp edges and debur Thoroughly grease then reinstall the driveline e Recheck for proper operation Engagement Check Procedure With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position Mark the inner driveline shield 1 8 from the end of the outer shield Disconnect the driveline from the tractor and separate the two driveline halves Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged f the engaged length is less than 12 for a CV driveline and less than 6 for a non CV driveline the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE When raising the mower at least 1 clearance must be maintained between the driveline and the mower deck If necessary
135. nclogging the equipment except where the machine must be running to be properly serviced or maintained in which case the employer shall instruct employees as to all steps and procedures which are necessary to safely service or maintain the equipment Make sure everyone is clear of machinery before starting the engine engaging power or operating the machine Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 2 3 4 8 Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times Forbid the employee operator to carry additional riders on the Tractor or Implement Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Require that the employee operator stop operation if bystand
136. nd to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS H 0019 3000 SERIES 06 12 Operation Section 4 30 2012 Alamo Group Inc OPERATION 9 5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off Damage resulting from over collapse of the driveline s inner profile and its outer housing AWARNING may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 o R m gt o When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damage to or over collapse of the driveline may occur OPS R 0021_A INCORRECT DO NOT approach ditch straight on 3000 SERIES 06 12 Operation Section 4 31 2012 Alamo Group Inc OPER
137. nent Inspection lt erne id RERE TIARNA AAA A EAA E nnne RA ENA AA ARAR sisse nennen ns 4 23 Blade Bolfblnepertien NENNEN D EE Dc 4 25 DRIVING THE TRACTOR AND IMPLEMENT nnneten 4 28 Starting the Tractor aciei Pe EUR epe edid ge te ede aa eie ens 4 29 Brake and Differential Lock Setting n 4 29 Raising the Mower Zulu w ree aide A Bi e uL dE ssa BA Pa e dde eta Tape ate Lege dd edu 4 30 Driving the Tractor and Mower eene nn enne nennt rrr nennen nennen nnns 4 30 Crossing Ditches and Steep Inclines 4 31 OPERATING THE TRACTOR AND IMPLEMENT n na 4 32 Foreign Debris Hazards y yn te icc eid dar aah i ee pice dese Pe e dag t ee dv nei sa 4 33 Bystanders Passersby Precautions uu u eene enne tei titan tenir Heat a kein rata aaa yaa qas anna 4 33 Engaging the Power Take Off PTO L n u 4 34 PTO RPM and Ground Speed eser teret er eec e pete se nada aere d dede ate de pavidi a de 4 35 Operating the Mowers saa i aser it Seta ee v Us eere PE ee eave 4 35 Operatori tdi su luma unai ka EE 4 36 Right of Way Highway MOWING U L 4 39 Shutting Down the Implement nennen nnne nnns nnmis en reset nnns snn 4 40 DISCONNECTING THE MOWER FROM THE TRACTOR 5 4 40 MOWER STORAGE u usa dede eI bate i eee e ae Lr e Ee Reduced deed 4 42 TRANSPORTING THE TRACTOR AND IMPLE
138. ng screws FIGURE Mnt 0028 IMPORTANT Check that Guard Missing decal on steel tube under inner guard and Rotating Driveline Decal are firmly affixed undamaged and readable If not replace Mnt R 0362 GUARD MISSING DO NOT OPERATE Mnt 0028 ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE DO NOT OPERATE WITHOUT AT MAIN CV DRIVELINE SAFETY SHIELD To remove the outer CV cone remove the locking screws from shield cone Remove cone over yoke MNT R 0038 Remove bearing ring and remove the locking screws from inner shield cone Mnt R 0038 Turn inner cone to assembly position and remove half shield Remove bearing ring MNT R 0038 Mnt R 0038 3000 SERIES 06 12 Maintenance Section 5 7 2012 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE To assemble outer CV driveline grease yoke groove and inner profile tube Attach bearing ring on groove with recesses facing profile tube Slide on half shield with cone Turn cone until it engages correctly Tighten locking screws Grease bearing groove in double yoke Insert bearing ring Slide guard cone for double yoke over cam from the connecting end Make sure holes for screws are visible Tighten locking screws MNT R 0039 Important Check that Guard Missing Mnt R 0362 decal on steel tube 2 under inner guard and Rotating Driveline Decal are firmly affixed undama
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140. nt to perform work FOLLOW manufacturer s instructions in handling oils solvents cleansers and other chemical agents DO NOT change any factory set hydraulic calibrations to avoid component or equipment failures DO NOT modify or alter implement functions or components DO NOT WELD or repair rotating mower components These may cause vibrations and component failures being thrown from mower PERFORM SERVICE REPAIRS LUBRICATION AND MAINTENANCE OUTLINED IN IMPLEMENT MAINTENANCE SECTION INSPECT for loose fasteners worn or broken parts leaky or loose fittings missing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle compone
141. nts contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HM01 e e e o 3000 SERIES 06 12 Safety Section 1 14 2012 Alamo Group Inc SAFETY PARTS INFORMATION PARTS INFORMATION Bush Hog mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Bush Hog specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void warranties and present a safety hazard Use genuine Bush Hog mower parts for economy and safety sPBH 1 SEE YOUR BUSH HOG DEALER Operator s amp Parts Manuals DL s www algqr com bpm A134VS 3000 SERIES 06 12 Safety Section 1 15 2012 Alamo Group Inc SAFETY Decal Location NOTE Bush Hog supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Bush Hog cares about the safety of its customers operators and bystanders and will replace the safety decals on this product
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146. on 1 20 2012 Alamo Group Inc SAFETY 3000 SERIES 06 12 A DANGER THROWN OBJECTS HAZARD ps Mower can throw objects up to 300 feet TO AVOID SERIOUS INJURY OR DEATH to operator or bystanders STOP mowing if bystanders or traffic come within 300 feet DO NOT OPERATE with thrown object shielding removed KEEP thrown object shielding in place and in good condition during operation Thrown Objects shielding is subject to wear REPAIR OR REPLACE shielding if damaged broken or missing See Operator s Manual for all Shields and Guards INSPECT area for potential mower thrown object hazards before mowing Remove and AVOID objects such as wire cable metal objects and all other foreign material DO NOT ALLOW blades to contact solid objects like wire rocks posts curbs or guard rails DO NOT OPERATE in transport position or with wings off ground A DANGER g lir ome 5 Run Over Hazard Injury or Death TO AVOID SERIOUS INJURY OR DEATH ALVVAYS BUCKLE UP seat belt ONLY START Tractor while seated in the operator s seat STOP ENGINE and PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor KNOW HOW to stop tractor and equipment quickly for an emergency e DO NOT MOUNT or DISMOUNT Tractor in motion e NEVER ALLOW riders on tractor or implement NEVER ALLOW children to operate or ride on tractor or implement e KEEP BY
147. ong with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Bush Hog Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Bush Hog If you would like a VHS video tape of the video please email AEMVideo alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment The information and material listed above along with this Operator s Manual can assist you in meeting the OSHA requirement for Operator annual training OSHA TRAINING REQUIREMENTS The following training requirements have been taken from Title 29 Code of Federal Regulations Part 1928 57 a 6 www osha gov Operator Instruct
148. oo high Windrowing Material heavy and lush or Uneven Excessive ground speed Conditions too wet 3000 SERIES 06 12 Operation Section 4 46 Remedy Reduce ground speed Replace blades Refer to Maintenance section Adjust Refer to Assembly section Adjust Mower height Refer to Assembly section Adjust tire pressure Refer to your tractor operator s manual Reduce ground speed when turning Adjust your tractor wheel spacing Refer to Operation section Repair or replace as necessary Reduce ground speed Use full PTO speed Refer to your tractor operator s manual Install blades so rotation is correct Raise the front of Mower relative to the rear to hold and circulate material longer Refer to the Operation Section Setting the Mower Setting Deck Height Reduce ground speed Lower cutting height Refer to the Operation Section Setting the Mower Setting Deck Pitch Raise the front of Mower relative to the rear Refer to the Operation Section Setting the mower Setting Deck Height Reduce ground speed Wait for conditions to dry Reduce ground speed 2012 Alamo Group Inc OPERATION Blade Bolts Working Loose Gearbox Noisy Gearbox Leaking Streaking Conditions Gearbox Overheating Shear Pin Shears Excessively 3000 SERIES 06 12 Bolts not tightened Bolt hole elongated or oversized Low Lubricant Rough gears Worn Bearing Damaged Oi
149. passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 3000 SERIES 06 12 Operation Section 4 7 2012 Alamo Group Inc o R m gt o c OPERATION OPERATION Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operators Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily eu Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death 56 10 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caut
150. ped and the tractor is in park vvith the parking brake S engaged Make sure the implement is resting on the ground or securely E blocked up and all hydraulic pressure has been relieved tc LLI Item Condition at Specific Comments if o Start of Shift not O K The flashing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT 3000 SERIES 06 12 Operation Section 4 26 2012 Alamo Group Inc OPERATION Rotary Mower PRE OPERATION Inspection Mower ID IMPORTANT Scan this QR Code for an Date electronic copy of this BUSH HOG inspection sheet
151. peration Section 4 33 2012 Alamo Group Inc o 5 m gt o OPERATION OPERATION Rotary Mowers are capable under adverse conditions of throwing oa amp A DANGER objects for great distances 300 ft 100 m or more and causing serious ic s ZA injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 300 Feet 100 m UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform 5 1 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the dec
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153. r equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 2 3 Tractor Horsepower The power required to operate a mower is determined by the tractor PTO horsepower For most mowing conditions the 3000 Series lift mower requires a tractor with at least 60 HP and the semi mount and pull type mower require at least 50 HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Exceeding 90 HP may cause mower damage by overpowering the unit in heavy cutting conditions 2 4 3 Point Hitch Lift Type Mower The tractor 3 point hitch must be rated to lift at least 1818 Ibs The Model 3000 Series is designed to be mounted on a tractor with CAT Il or CAT III 3 point or CAT Il or CAT III Quick Hitch Refer to the tractor operators manual for the category of the tractor being used If the hitch does not conform to ASABE dimensions the mower may not fit or raise properly Consult an authorized dealer for possible modification procedures to mount non conforming hitches Depending on the hitch category certain size pins are used to attach the mower to the tractor Quick Hitch requires 1 7 16 diameter lower pin and 1 1 4 diameter upper pin CAT Il hitches require 1 1 8 lower pins and 1 inch upper pins CAT I
154. r side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road OPS U 0019 Make certain that the Slow Moving Vehicle SMV sign is installed in AAVVARNING such a vvay as to be clearly visible and legible VVhen transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations ee 3 3000 SERIES 06 12 Operation Section 4 43 2012 Alamo Group Inc o m gt o OPERATION OPERATION The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors hav
155. rd speed should be controlled by gear selection not engine speed For maximum cutting efficiency forward speed should allow cutter to maintain a constant maximum blade speed Do not exceed 8 mph working speed If PTO drive is disengaged due to cutter stalling or tractor engine bogging cutter must be moved to a cut area and tractor throttle reduced to idle before re engaging Select lower tractor gear and or increase cutting height if cutter stalls continuously Always cut up and down the face of slopes never across Shredding row crop stalks should be done with the optional shredder attachment installed Operate tractor at 3 6 mph Cutter must be aligned on 30 inch or 38 40 inch rows as shown Tractor should be driven in a straight line to prevent tires from pressing stalks to the ground Note that stalks shred better when green 540 RPM Model 38 40 Row Spacing Shown Crop Stalks i x x D Y 7 X X Stationary 2 X X Blades x X D V X Ju x X D x 2 S 3000 SERIES 06 12 Blade Path Ops 1446 Operation Section 4 36 2012 Alamo Group Inc OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows A WARNING closed sGM 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 9
156. rely attach mower safety chain to tractor drawbar or drawbar support frame 6 Lower the jack until the tongue is completely supported by the drawbar Remove jack from the tongue and place on storage bracket of mower main frame 7 f using a hydraulic cylinder connect hydraulic hose ends into tractor hydraulic ports 3000 SERIES 06 12 Clevis Positioning Nut Drawbar Parking Jack Op 03 14 540 RPM 16 1000 RPM 1 3 8 21 OR MOWER oi TONGUE 20 1000 RPM 1 3 4 20 z TRACTOR DRAWBAR Op 04 Operation Section 4 12 2012 Alamo Group Inc OPERATION 6 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted n A DANGER component unless the Implement is securely supported or blocked up D to prevent sudden or inadvertent falling which could cause serious 9 gt injury or
157. rence of 10 degrees between the center line of the yoke and the PTO shaft must be maintained to ensure the joint will not be over angled If the joint cannot be angled at least 10 there is a potential problem of over angling the joint while making sharp turns e Solutions To ensure the joint is not damaged check the following Check the drawbar length to ensure that it is at the proper length for the RPM speed of the mower Move the tractor rear tires wider apart to limit the tractor turning radius Position the mower at multiple angles and perform the above procedure Determine the sharpest turning radius that maintains a safe operating angle and note this position to the operator OPS R 0006 A CONSTANT VELOCITY JOINT MAXIMUM ANGLE CHECK Op 12 3000 SERIES 06 12 Operation Section 4 17 2012 Alamo Group Inc o m gt o Ka OPERATION OPERATION 8 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and se
158. ring nuts to original position may cause damage to implement and or CAUTION tractor due to improper slip clutch torque setting 3000 SERIES 06 12 Assembly Section 3 9 2012 Alamo Group Inc ASSEMBLY ASSEMBLY SEMI MOUNT HITCH MODELS Semi Mount Model 3210 AsmP R 0470 1 Mount wheels to caster assemblies Tighten lugs to 85 ft Ibs Attach rubber cushion to each caster assembly using 1 2 x 4 1 2 bolt Attach rubber cushion on caster assembly to caster assembly mounting bracket using a lockwasher and nut Install stud through caster arm stop and mounting bracket 4 Install 1 x 7 1 2 caster arm pivot bolt through mounting bracket and axle arm securing with nut Install jam nut on pivot bolt 5 Attach caster assembly to axle using clamp plate four 3 4 x 2 bolts nuts and lockwashers 6 Insert 1 2 x 5 3 4 bolt through caster arm stop and secure with locknut Do not bend caster arm stop when tightening nut 7 Install hitch pins into hitch brackets as shown in Figure AsmP R 0470 8 Fill gearboxes with EP80W 90 gear oil Allow time for oil to seep through bearings into lower housing before checking oil level Capacity is shown in Table 1 Replace temporary fill plug with vented plug included in Owners Manual Packet 9 Insert a left and right mounting bracket pin into cross shaft shield Attach shield assembly to gearbox using four 10mm x 20mm bolts and flatwashers at each end Hinge should be to th
159. rt bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury S3PT 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 12 must be maintained 3000 SERIES 06 12 Operation Section 4 15 2012 Alamo Group Inc o m gt o z o TT A OPERATION Bottoming Out Check Procedure Disconnect driveline from the tractor and slide the profiles together until fully compressed Place a mark on the inner shield 1 8 from the end of the outer shield e Reattach the driveline to the PTO Shaft Lift and Semi Mount Type Raise the mower Pull Type Turn sharply and watch the driveline as it approaches the mark If the distance between the mark and the end of the outer shield tube becomes less than 2 at any point the driveline must be shortened OPS H 0004 D Driveline in maximum compressed position Shorten the driveline profiles as follows Remove the driveline from the tractor Positio
160. rvice valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspt 11 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious 9 injury or even death sc 14 Periodically inspect all moving parts for wear and replace when C WARNING necessary with authorized service parts Look for loose fasteners worn s E sx or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining 9 N this machine in good working order sc 21 b Pu NS 2 A WARNING Non genuine parts can fail catastrophically BE AWARE TO AVOID SERIOUS INJURY OR DEATH BE ALERT BE TRAINED n m ONLY use genuine Bush Hog replacement parts BEALIVE Before Operating this Mower d kel Non genuine parts can fail To prevent serious injury to yourself and or bystanders be trained creating hazardous conditions n in Safe Mowing Practices Alamo Group Companies as well as m for operator and bystanders 7 AEM and FEMA provide training m
161. s heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load 3000 SERIES 06 12 Operation Section 4 45 2012 Alamo Group Inc o m gt o lt OPERATION OPERATION 14 TROUBLESHOOTING GUIDE Problem Possible Cause Uneven Cut Excessive ground speed Blades worn dull or bent Mower not level side to side Improper height adjustment Low tractor tire pressure on one side Turning too fast Tractor tires push grass down Damaged Mower pan Uncut Material Excessive ground speed RPM too low Improper blade for direction of cut Poor Shredding Excessive ground speed Cutting t
162. s for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing o R m gt o lt Respirator or Filter Mask depends on operating conditions OPS U 0002 DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator
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164. shear pin Idle engine to engage PTO Increase cutting height Check gearbox ratios Consult your Dealer 2012 Alamo Group Inc o m gt o MAINTENANCE SECTION Maintenance Section 5 1 MAINTENANCE MAINTENANCE HAZARDS WITH MAINTENANCE OF IMPLEMENT Periodically inspect Stop engine Block up Engage Inspect all moving parts remove key implement before cylinder Blades for lubricate drivelines before servicing Use transport damage or and tighten all conducting large blocks on locks cracks fasteners maintenance soft or wet soil AVOID SERIOUS INJURY OR DEATH FROM COMPONENT FAILURE BY KEEPING IMPLEMENT IN GOOD OPERATING CONDITION IN PERFORMING PROPER SERVICE REPAIRS AND MAINTENANCE BEFORE PERFORMING SERVICE REPAIRS AND MAINTENANCE ON THE IMPLEMENT SECURE EQUIPMENT FOR SERVICE BLOCK OUT POTENTIAL ENERGY HAZARDS Rotating Parts Raised Components Hydraulic Pressure STOP ENGINE AND PTO engage parking brake lower implement allow all moving parts to stop and remove key before dismounting from tractor PLACE implement on ground or securely block up raised equipment Use large blocks on soft or wet soil SECURELY LATCH and LOCK raised implement wings BLOCK UP IMPLEMENT TONGUE with large blocks and tongue jack DO NOT crawl or work under implement supported only by tongue jack PUSH and PULL Remote Hydraulic Cylinder lever to relieve hydraulic pressure
165. signed to operate at a PTO speed of 540 Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on the driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS R 0066 C DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 3000 SERIES 06 12 Operation Section 4 6 2012 Alamo Group Inc OPERATION Never operate the Tractor and Mower if the Implement input driveline is directly connected AWARNING to the Tractor tran
166. sing or broken cotter keys and washers on pins and all moving parts for wear REPLACE any worn or broken parts with authorized service parts LUBRICATE unit as specified by lubrication schedule NEVER lubricate adjust or remove material while it is running or in motion TORQUE all bolts and nuts as specified BLADE INSPECTION REPLACE bent damage cracked or broken blades immediately with new blades AVOID blade failures and thrown broken blades DO NOT straighten weld or weld hard facing blades SAFETY SHIELDS GUARDS AND SAFETY DEVICES INSPECTION KEEP all Deflectors Chain Guards Steel Guards Gearbox Shields and PTO integral shields Bands Side Skirts and Skid Shoes in place and in good condition REPLACE any missing broken or worn safety shields guards and safety devices Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer birth defects or other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm PN HM01 3000 SERIES 06 12 Maintenance Section 5 2 2012 Alamo Group Inc MAINTENANCE PARTS INFORMATION Bush Hog mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain compon
167. smission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation saPr 16 Do not connect the PTO driveline to the tractor or operate the implement unless the A DANGER implement is securely connected to the tractor 2 8 Tire Spacing Tractor tires should be set a minimum of 60 1 5 mm apart measured from inside of tire to inside of tire Refer to the tractor Operator s Manual or consult an authorized dealer for instructions to change tractor tire spacing OPS R 0062 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 A Do not mount or dismount the Tractor while the tractor is moving Mount WARNING ine Tractor only when the Tractor and all moving parts are completely stopped sc 12 e 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow
168. starting the tractor OPS U 0033 9 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 A Be avvare of the operating conditions Do not operate the Tractor vvith vveak or faulty brakes WARNING when operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 3000 SERIES 06 12 Operation Section 4 29 o m gt o 2012 Alamo Group Inc OPERATION OPERATION 9 3 Raising the Mower Using the tractor 3 point hitch control lever lift type or hydraulic remote lever pull and semi mount type raise the mower high enough to clear all ground obstacles When rais
169. sult in blade breakage or blade fastener failure Broken blades or bolts can be thrown out from under the mower for distances up to 300 feet When the blades are replaced the fastening hardware must be replaced Check and retighten the blade hardware after the first eight hours of operation In severe cutting conditions recheck the blade carrier and blade bolt torque every 50 hours To help prevent structural damage caused by loose hardware tighten gearbox mounting hardware as specified Check the fastener torque after first 8 hours of use and every 50 hours thereafter Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has Become bent or deformed from it s original shape or Anycracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 3000 SERIES 06 12 Operation Section 4 24 2012 Alamo Group Inc OPERATION 8 4 Blade Bolt Inspec
170. t WEAR appropriate breathing respirator when operating in dusty conditions to avoid respiratory diseases DONOT WEAR loose clothing or jewelry to avoid rotating parts entanglement injury DO NOT USE DRUGS or ALCOHOL before or while operating equipment DO NOT ALLOW anyone to operate equipment under the influence of drug or alcohol e CONSULT medical professional for medication impairment side effects e STAY ALERT prolonged operation can cause fatigue STOP and REST GENERAL OPERATING SAFETY VISIBILITY CONDITIONS WHEN MOWING OPERATE IN DAYLIGHT or with lights that gives at least 100 yards clear visibility BE ABLE TO SEE and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects GROUND SPEED WHEN MOWING e NORMAL SPEED range is between 2 to 5mph e ADJUST MOWING SPEED for terrain conditions and grass type density and cut height e REDUCE MOWING SPEED when near steep slopes ditches drop offs overhead obstructions power lines and to avoid debris and foreign objects INSECT INFESTATION Do Not operate in areas where bees or insects may attack unless you WEAR PROTECTIVE CLOTHING or use enclosed tractor cab PTO SPEED DO NOT EXCEED IMPLEMENT RATED PTO SPEED e AVOID exceeding rated PTO speeds that may result in broken drivelines or blade failures SAFETY SIGNS e REPLACE missing damaged or unreadable safety signs immediately PN 0501 300
171. ten to the recommended torque OPS H 0039 J Ensure the tractor PTO master shield and the mower slip clutch shield are in place lowered and in good condition Ensure the driveline integral shield is in good condition and rotates freely Ensure the driveline slip clutch if equipped is properly adjusted OPS R 0039 Inspect the gearbox oil level A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs replacement Ensure the gearbox vent is in place and free from clogs OPS R 0040_D 3000 SERIES 06 12 Operation Section 4 21 2012 Alamo Group Inc OPERATION OPERATION Inspect blades and blade bolts for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing blades as complete sets to maintain rotary balance during operation Ensure carrier hub nut is tightened with the cotter pin inserted and spread Ensure the blade carriers are properly timed to avoid blade contact during operation See instructions to properly time blades in the Maintenance Section OPS H 0041 B d e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured with pins e Check for hydraulic oil leaks on the cylinders along the hydraulic lines
172. the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes e or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 9 3000 SERIES 06 12 Operation Section 4 28 2012 Alamo Group Inc OPERATION 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before
173. the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS H 0025 A Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause WARNING Implement driveline or blade failures resulting in serious injury or death sc 2e Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam o7 10 5 Operating the Mower The mower is designed to cut vegetative material
174. tion Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects objectwhile Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign objects exist and avoid hitting the objects V Saw Recessed area on bolt head Inspect the Blade Bolt Heads daily for abnormal wear REPLACE BOTH BLADE BOLTS on DANGER ihe Blades IMMEDIATELY if either blade bolts has Visible cracks or recessed area on blade bolt is worn off or f Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 3000 SERIES 06 12 Operation Section 4 25 2012 Alamo Group Inc o m gt o OPERATION Tractor PRE OPERATION Inspection Tractor ID Make Shift BUSH HOG ac A Before conducting the inspection make sure the tractor engine is off all WARNING rotation has stop
175. ttachments 3 Install blades onto blade bars placing double edge blade on top and uplift blade on bottom Secure with blade bolt bushings castle nut and cotter pin Torque nut to 450 ft lbs Figure Asm R 0498 1000 RPM 38 40 Row Spacing Shown Refer To Fig 5 16 For All Models V Baffle 1 2 x1 3 4 Chain assemblies should not be used with shredding attachment as this will adversely affect shredding performances Blade Bolts TERM Asm R 0498 Uplift Blade 3000 SERIES 06 12 Assembly Section 3 14 2012 Alamo Group Inc ASSEMBLY 4 Install V baffle onto rear of cutter using 1 2 x 1 3 4 bolts flatwashers lockwasher and nuts Note that baffle mounts in a different place for a 540 RPM machine than for a 1000 RPM machine Shredder Component Locations Bottom Views 38 40 1000 RPM Model 30 1000 RPM Model ES 6 38 40 540 RPM Model 30 540 RPM Model vi 2 ES 4 NN 2 EN E EN m d TW SS 27 gt So Sp 50 y ii bes Asm R 0499 5 Mount the left front baffle on 1000 RPM cutter or right front baffle on 540 RPM cutter using 1 2 x 1 3 4 bolts flatwashers lockwashers and nuts Baffle should be offset to the inside center of cutter to clear blades Check to be sure blades clear baffle 6 Mount stationary blades to cutter deck front lip angle using 5 8 x 6 1 2 bolts support plates mounting brackets and lo
176. ual the AEM Mower Safety manual and the tractor operator s manual carefully to learn how to operate and service your machine properly Failure to do so could result in personal injury to you and bystanders All implements with moving parts are potentially hazardous Every effort has been made to ensure that the machine is safe but operators must avoid engaging in unsafe practices and follow the written instructions provided The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents SAFETY FIRST Completely read and understand the safety section of this manual before operating this equipment Do not allow anyone to operate this equipment who has not fully read and understood this manual Contact your Dealer to explain any instructions that you do not fully understand The care you give your Bush Hog Implement will greatly determine your satisfaction with its performance and its service life Carefully read and follow the instructions in this manual to provide you with a thorough understanding of your new implement and its intended use and service requirements All references made in this manual to right left front rear top or bottom are as viewed facing the direction of forward travel with the implement properly attached to the tractor Replacement Parts information is located in a separate Parts Manual Bush Hog mowers use balanced and matched system components for
177. ubricant hydraulic fluid worn blades or to normal deterioration of such things as belts and exterior finish due to use or exposure 6 To expendable or wear items such as teeth chains sprockets belts springs and any other items that in the company s sole judgement is a wear item NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIMITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY BUSH HOG S SERVICE MANAGER 2501 GRIFFIN AVE SELMA ALABAMA 36703 BABE gt lt BE IE TK TK IK TK 7 Z lt Z lt yK Z lt Z lt 7 yK HE yK HH Record the model number serial number and date MODEL NUMBER purchased This information will be helpful to your dealer if parts or service are required SERIAL NUMBER N MAKE CERTAIN THE WARRANTY DATE OF RETAIL SALE HAS BEEN FILED WITH BUSH HOG SELMA ALABAMA 3000 SERIES 06 12 Introduction Section 2 5 2012 Alamo Group Inc NOILONGOULNI ASSEMBLY SECTION Assembly Section 3 1 ASSEMBLY DEALER SETUP INSTRUCTIONS The mower as received from the factory is partially assembled and requires minimum time to complete assembly and is ready for sale This mower is shipped vertically with shipping brackets These shipping brackets are intended for use in transporting the mower from the factory to dealer DO NOT use these brackets to store the unit DO NOT store mower vertically the
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179. up to 2 in diameter Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the operating speed at 540 rpm to prevent overloading the mower and tractor and to produce a clean cut Choose a driving pattern that provides the maximum pass length and minimizes turning Remember sharp blades produce cleaner cuts and require less power Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a much reduced ground speed to ensure control is maintained of the tractor and cutter OPS R 0026 H 3000 SERIES 06 12 Operation Section 4 35 2012 Alamo Group Inc NOlIVHG4d30 OPERATION OPERATION 10 6 Operation Place tractor in gear and proceed forward Advance tractor throttle to proper PTO speed 540 or 1000 RPM for implement Tractor forwa
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181. will be required to put it back into operation for the next season The following are suggested storage procedures 1 Thoroughly clean the cutter 2 Lubricate the cutter as covered in Maintenance Section 3 Tighten all bolts and pins to the recommended torque 4 Check the cutter for worn or damaged parts Make replacements immediately 5 Place driveline in storage position resting on bracket 6 Store the cutter in a clean dry place with the cutter housing resting on blocks 7 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the cutter PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads 3000 SERIES 06 12 Maintenance Section 5 15 2012 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE TORQUE SPECIFICATIONS Proper torque for American fasteners AMERICAN Recommended Torque i
182. y are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 300 feet of the unit unless All THROWN OBJECT SHIELDING including Front and Rear Deflectors Chains Guards Steel Guards Bands Side Skirts and Skid Shoes in place and in good condition when mowing Mower sections or wing are adjusted to be close and parallel to ground without exposing blades MOWING AREA has been inspected and foreign materials and debris have been removed e PASSERSEY are inside enclosed vehicle This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rotary mower Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Retighten blade carrier retaining nut on gearbox lower shaft to 450 ft Ibs READ AND UNDERSTAND THE ENTI
183. y before dismounting from tractor PN Roo 3000 SERIES 06 12 Safety Section 1 8 2012 Alamo Group Inc SAFETY PTO ENTANGLEMENT HAZARDS PTO Barra Gitatoria Entanglement hazard Make sure PTO shaft DO NOT Operate if Make sure PTO Do Not approach or is securely attached PTO shields are shafts are proper touch a rotating PTO Do Not Use PTO damaged or missing length driveshaft Adapter KEEP AWAY FROM ROTATING DRIVELINES AND ELEMENTS TO AVOID SERIOUS INJURY OR DANGER DEATH STAY AWAY and KEEP hands feet and body AWAY from rotating blades drivelines and parts until all moving elements have stopped e STOP LOOK and LISTEN before approaching the mower to make sure all rotating motion has stopped e ROTATING COMPONENTS CONTINUE to ROTATE after the PTO is shut off PTO SHIELDING TO AVOID SERIOUS INJURY OR DEATH FROM ENTANGLEMENT WHEN OPERATING IMPLEMENT e KEEP PTO shields integral driveline shields and input shields installed DO NOT OPERATE mower without shields and guards in place or missing REPAIR OR REPLACE if damage broken or missing ALWAYS REPLACE GUARDS that have been removed for service or maintenance Do Not use PTO or PTO guard as a step TO AVOID broken driveline during operations CHECK driveline for proper length between PTO shaft and implement gearbox shaft Refer to Instructions in Operation Section Drivelines too short can pull apart or disengage Drivelines
184. y faced when operating this machine Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH A WARNING on SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY i Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment 3000 SERIES 06 12 Introduction Section 2 2 2012 Alamo Group Inc INTRODUCTION Rubber Cushioned Axle Arm Hydraulic Cylinder Shielded Slip Clutch Hose Holder Jackshaft Jackstand Constant Velocity Universal Joint 8 Tongue Clevis 9 Outboard Gearbox 10 Transfer Gearbox 11 Rear Deflector 12 Axle Assembly NOOR WN INTR P 0022 The Bush Hog 3000 Series Rotary Mower is designed for medium duty applications cutting grass stalks and brush up to 2 in diameter Free swinging blades provide a smooth even cut and will swing back when a stationary object is hit A slip clutch on the input driveline and rubber couplings on the cross shafts also dampen the impact of the blades hitting a stationary object Shock absorbing rubber cushions are mounted between the axle arm mounting bracket to reduce shock loads during operation and transporting These cutters are availa
185. y place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust the slip clutch as detailed in Seasonal Clutch Maintenance of the maintenance section in this manual OPS H 0032 A Never allow children or other persons to ride on the Tractor or Implement A DANGER Falling off can result in serious injury or death 56 10 13 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between loc
186. ys UNS z llE no ayunaas ap safessaw saj anpes snoa ap euuosJed aun e z puewap uatuadinba ISS D JUBAB 5185 l au sed zaAes au 5no IS SAgjuoabBgww SOU IDDIE AA s GR im pop pepunBes jep enue 3 sopionpeag ef seyenbge se pepunbas ep safesuaw 501 jejnsuoo eed gam ons je een o pepunbas safesueu so e znpeJi usinfjjE anb ae odinbs aysa ojuatiueuoiung Ua Jauod saue s lbu epend ou s 21434 7 201134 ALAAVS ou dnoio ourepy 2102 1 ep uolos s dS 2990 245 essa 40 NOIOVLOM NOILVLOY AQV 18 ds 2990 SeAanu seoJanj Solo uoo selilu n sel 3dlA3lS seJed ue seiilu n sel eoe duisa1 e1duieiS e s nu pue syoq AN U yya sepelq eoe deJ SAvANTV e 5120 ui s pelq eoe deJ SAVANTV e Sqi 009 9 yoqepejq enbjo e daniiva LNAWHOVLLY says Wows H1V3d 1 5 1435 dioAv OL 408 spelH apeig ugeg TN apelg ald seiql 009 u s10 e SoJ Iu10 SO audy e SVTIIHOn2 E 30 oLNallvidoov 730 OT1V3 13 YOd 3183fnM o 1435 NOIS31 HVLIA3 Y yd dS 1990 2 45 1990 SV TIIHOn9 AG NOIOVLOS NOILV LO 3Q0V 18 48 990 seA nu seoJenj soll uuo uoo seliluon sel soe duse1 FYdINFIS e seJed ue sej iuono sej soe duissJ e sjnu

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