GS-36 Sweeper Operator Manual
Contents
1. BEFORE OPERATING Check to see that engine has been serviced properly Read operating instruction and safety warnings Make certain that belt guards chain guard brush cover are in place Check oil and fuel levels Check to see that spark plug is tight Start up Before operating the Sweeper read and understand all Operator Controls and Warnings When operating the machine for the first time position the machine on the ground or in an open area away from obstructions and roof edges Without sweeping any material practice maneuvering the machine by operating controls as described on page 4 Use slow engine speed until you are well practiced at maneuvering the Sweeper It is up to each operator to make certain that the machine functions properly When the operator releases the Belt clutch lever the GS 36 sweeper should be in neutral and should not creep forward or backward WARNING If the machine creeps do not operate the machine until adjustments or repairs have been made Puesta en marcha ntes de operar la barredora leer y entender todos los controles del operador y advertencias Al utilizar la m quina por primera vez coloque la m quina en el suelo o en un rea abierta lejos de obstrucciones y bordes del techo Antes de barrer material practicar maniobrando la barredora utilizando los controles de operaci n como se describe en la p gina 4 Practique en una velocidad lenta del motor hasta que est bien familiarizado2. 744 100008 HHCS 31X15 111 746 1100170 NU PLASTIC LOCK 5 3 47 100457 NASHER 748 110022 1 2X 4 49 100463 NASHER FLA 501110115 SET COLLAR 151 OO 196 752 1110950 753 425697 TUBE SPROCKET BUSHING 56 100978 54 427905 4 69 55 56 200586 SHOWN PART NUMBER DESCRIPTION EE MN CHAIN 41 94 PITCHES 1 NS 155528 BELT B44 21 32 X47 E NS 161337 DECAL INSTRUCTION TUBE 1 1 WS 161484 MANUAL SWEEPER NS 161485 WARNING LABEL SET SWEEPER LABEL LOGO GS36 PART DESCRIPTION 5 5HP HONDA FLIPPED REDUCER 2 1428268 PLATE IDLER MOUNT 8 111778 BUSHING 31 X 50 X 75 4 100908 1 5 2 2052 1100092 WASHER SPLITLOCK 31 MN 6 100068 O 2 7 1100010 HHCS 31 X 2 0 GRADE 8 111606 BUSHING 31 X 1 29 1100125 WASHERFIAT31 2 10 100463 WASHER FLAT SAE 38 gi im A Belt Tightening Replacement Procedure It is common for belts on a new machine to stretch after a few hours of use and require re tensioning Re tensioning may also be necessary after belts have worn from prolonged use Follow the procedure below when re tensioning becomes necessary or when replacing an old belt WARNING This procedure requires you to drive the Sweeper around To ensure your own safety and that of others perform this task outdoors in a large area clear o
3. applicable WARNING Before beginning work on the roof install OSHA approved Perimeter Guarding Systems around all roof edges and openings This includes all Skylights whether they are left in place or removed and any Roof Hatches which are left open or have been removed It is against Federal Law to leave these areas unguarded and will result in fines against the Contractor if any unguarded openings are on the roof In the event of injury or death of a worker due to falling from an unguarded edge or through an unguarded opening legal prosecution may be brought against the Contractor Equipment Owner and Building Owner WARNING Working at or near the roof edge is dangerous and can subject the Worker to serious injury or death from falls The Roofing Contractor and the Worker must make every effort to ensure the area where she will be working is as safe as possible This means taking only the tools you need to the roof edge removing all trip hazards and loose material the wearing and proper use of OSHA approved Fall Arrest Devices Harnesses and Life Lines making no sudden or unplanned moves and being constantly aware of your surroundings and your position location relative to the roof edge It is also imperative that the Worker read the Operators Manual for this Sweeper and thoroughly understand how to set up and use this system This includes knowledge of what the Sweeper can do and also how avoid situations this Sweeper w
4. GS 36 Sweeper OPERATORS INSTRUCTION MANUAL Per OSHA 1926 503 it is the machine owner s responsibility to ensure that all workers using Garlock provides this Operators Manual as a tool to help instruct the owner worker in the proper use of this machine Garlock expects the reseller and machine owner to make every effort to abide by OSHA 1926 503 and educate the worker in the proper use and limitations of this machine before putting it into service Keep this Manual with the Sweeper at all times This will allow new users to read it before operating the Sweeper It is the Sweeper owner s responsibility to ensure that all workers using this machine are thoroughly trained Provide workers with this Operators Manual and make sure they understand its contents Read it to them if necessary Letting poorly trained workers use this machine can result in property or machine damage and or serious injury or death to personnel WARNING THIS MACHINE IS DESIGNED FOR USE ON FLAT LEVEL SURFACES ONLY ANY OTHER USE CAN CAUSE INJURY OR DEATH TO OPERATOR TM GARLOCK EQUIPMENT COMPANY PN 161484 Rev 9 16 Thank you for purchasing this Garlock product With proper use and care the Sweeper will serve you for many years For safety of the operator and other people on the jobsite it is imperative the operator read and understand the contents of this Operators Manual before using the Sweeper Date of Purchase Serial Number if
5. as not designed to handle Garlock provides this Operators Manual at the time of sale as a tool to help instruct the owner worker in the proper use of the Sweeper and expects the reseller and owner worker to make every effort to educate themselves before putting this Sweeper into service Operator Preparation Read Instructions Reading the instructions completely is the first step to safe operation An uninformed operator can subject themselves and others to serious injury or death Wear Proper Attire Wear safety glasses and protective clothing if any cutting scraping or sweeping is being done in the work area during operation Wear safety shoes Hard hat must be worn by operator when work is being done over head When working with hot stuff long sleeved cotton shirt buttoned at sleeves and collar must be worn or other suitable protective clothing Long pants without cuffs and a face shield are also required when working with hot bitumen PREVENT FALLS THROUGH HOLES IN ROOF INSTALL OSHA APPROVED GUARDS AND COVERS OVER ALL ROOF OPENINGS USE PROPER GUARD RAIL SYSTEM AND COMPLY WITH ALL OSHA PERIMETER GUARDING REGULATIONS Roof Preparation Inspect Roof Deck Before allowing equipment and personnel access to roof make certain roof is strong enough to support the weight of the machine operator and all personnel working near the machine Clear the area of all potentially dangerous obstacles that could cause pe
6. con el funcionamiento de la barredora GS 36 Corresponde a cada operador el asegurarse de que la m quina funciona correctamente Cuando el operador suelta la palanca del embrague de la correa la barredora GS 36 debe estar en neutro y debe Moverse hacia adelante o hacia atr s ADVERTENCIA Si la m quina tiene movimiento en neutro no utilice la m quina hasta que se hayan hecho ajustes o reparaciones WARNING DO NOT OPERATE WITHIN TEN FEET OF ROOF EDGE OR SIX FEET IF OPERATING PARALLEL TO ROOF If the machine is operated near a roof edge material handling area operator must comply with OSHA regulations in regard to use of a Motion Stopping Safety MSS system WARNING Never allow untrained personnel to operate the Sweeper Keep well clear of other people on the roof while operating Turn off the machine when not in actual use by a qualified operator This machine is to serviced by qualified Service Technician only Sweeper operates very dusty environment Clean off Engine especially on the cooling fins regularly to avoid Engine overheating during operation Machine Maintenance Lubrication recommendations Grease Brush drive shaft U joint weekly Grease zerk is located at the center of joint The brush pivot has oil less bushings and therefore does not need grease Engine Lubrication Read engine maintenance instructions Change engine oil after 5 hours of first use To prolo
7. f obstacles potholes and trip hazards oa 100 LS oY EN O 12 13 With Engine off and Engine mounting bolts loose move Engine to the rear most position Make sure Engine Drive Pulley is parallel to the other Pulleys Use a straight edge to check this Tighten all 4 Engine bolts making sure not to move Engine and Pulleys out of alignment Adjust Lever Cable tension so Lever rotates down and rests against the Stop Raise Grip on Handle Bar and make sure Cable moves Lever up to tension the Belt Start Engine Pull Sweeper backward It should move easily Pull Grip up and drive Sweeper forward As you move along SLOWLY pull up on Handle Bar to load Brush WARNING DO NOT RAISE TIRES OFF THE GROUND OR SWEEPER WILL BACK UP SUDDENLY SHUT OFF ENGINE If sweeper is not easy to pull backward move engine towards front of sweeper by no more than 1 8 at a time repeating steps 1 3 and 6 7 lf Brush stalls increase Cable tension slightly repeating steps 5 9 Lever no longer needs to touch Stop Tuning is complete when Sweeper is easy to pull backward with Engine on AND Brush does not stall 10 WARNING Shut off Engine before removing Guards or making adjustments ENGINE PULLEY ENGINE VE De CAN VEA VS NX a A A AN 7 NOTES 12 This page intentionally left blank Fill out Warranty information on for
8. ion Manual 15 inside this Tube Manual de instrucciones se encuentra dentro de este Clutch Engagement Lever tubo Pulling this Lever UP engages both the drive system and the brush Sweeper will move FORWARD Release this Lever to STOP the machine Brush Angle Adjustment Lever To angle the Brush to the left move Lever forward To angle the Brush to the right move Lever back Make sure Lever is inserted firmly the Slot before letting go of Lever Palanca de acoplamiento del embrague Halando esta palanca hacia arriba se acopla sistema para poner en marcha y el cepillo la barredora se mover hacia adelante Suelte la palanca para detener la m quina Palanca de ajuste angular del cepillo Para mover el Cepillo hacia la izquierda mueva la palanca hacia adelante Para mover el Cepillo hacia la derecha mueva la palanca hacia atr s Aseg rese de que la palanca est firmemente insertada en la ranura antes de soltar la palanca ON OFF Switch Turn to ON before pulling Recoil Rope Interruptor de encendido apa gado ON OFF coloque el interruptor en ON antes de tirar de la cuerda Throttle Choke Switch Move gray lever forward to Choke engine Interruptor acelerador estrangulador Mueva la palanca gris hacia ade lante para Ahogar el motor 4 ALWAYS WEAR BREATHING MASK WHILE OPERATING THIS MACHINE ALWAYS WEAR EYE PROTECTION WHILE OPERATING THIS MACHINE Machine Operation
9. m on next page Remove last page from this Manual and send it in to the Manufacturer 13 This card must be filled out completely and mailed within ten 10 days from date equipment is delivered or warranty is null and void EQUIPMENT PURCHASED ocur O Ree REWER EOE ae Sel le DATE DELIVERED a MAME OF PURCHASER ooa TARA E AE ADDRESS nr iG US eee ee izes ee coe RTE STATE wena PURCHASED FROM DEALERS ee pes EAEN E AEEA dE ADDRESS AR ihe VTA STATE Was copy of the owner s manual and operating instructions included with the above equipment YES Will the owner of the equipment provide instruction and copies of the owner s manual for all operaiors of the equipment EA a Was the equipment specified above received in good condition YES NO If there was some defect or damage to the equipment please indicate the nature of the same Please send product catalog RR EA 2 y KA De gt Eu 20009 5 A gt SM BP E a 5 GARLOCK EQUIPMENT COMPANY 2601 Niagara Lane Plymouth Minnesota 55447 EXPRESS WARRANT Y Manufacturer warrants each product to be free from defective material and workmanship for a period of 12
10. months from date of delivery to purchaser except that the materials and workmanship on electrical equipment and hydraulic equipment warranted for a period of 120 days from date of shipment to the purchaser This warranty does not cover the engine or tires which are covered by separate warranties of the respective manufacturers This warranty does not apply to brushes v belts cutting tools cable or wire ropes and impellers The manufacturer makes no other express warranties and no affirmation by manufacturer or its representatives by word or action shall constitute a warranty CONDITIONS Since manufacturer is shipping equipment designed for specific purposes any shop modifications made to said equipment by the owner freight damage collisions overturn dropping water damage or damage to the machine or equipment after shipment by manufacturer voids the warranty Warranty is further void if the equipment is subject to unusual improper use or abuse or for purpose for which it was not intended The warranty is void if the machine or equipment is transferred to the possession of another by the original purchaser PARTS amp SERVICE During the warranty period as set forth in the express warranty parts found defective by the manufacturer s inspection and covered by the warranty will be replaced free of charge Plymouth Minnesota Should service such as erection demonstration or repairing of the machine or equipment be requested be
11. ng the life of your engine in this dusty working environment change engine oil after every 8 hours of use It is advisable to change oil in gear reducer located at engine output shaft every time you change engine oil Engine Service If service or repair of engine is needed contact a Honda service center near you You will need the model type and code number of your engine located on blower housing NOTE Garlock Equipment Company warranty does not cover the engine This is covered by a separate warranty from Honda PARTS LIST AND TUNING PROCEDURE 1 408069 2 427911 HAFT DRIVE WH 4 111460 GEAR 120 TOOT T 5 111461 AR amp 427912 SHAFT DRIV 4024 AUN B 8 427913 SHAFT SWEEPER DRIVE 9 1114462 PULY3INCH 11 10 111463 PULLY 4 INCH _ 12 408073 IDLER WELD 14 110125 IDLER PULLEY 1 8 AD R ROD 16 1110982 ROD END FEMALE 17 111858 718 408070 TES PAR cero ll HERE NE BEARIN DR A ME 722 425978 THREADED ROD 7111487 724 427914 SHAFT SWEEP 26 408074 BROOM CONTRO 27 497915 28 11135 30 154283 31 111608 SPRING EN 32 402003 30 IN CABLE 33 150558 _34 150473 BLACK 35 100254 BO 6 X 3 4 36 10018 NUT PLASTIC LOCK 24 100125 5 NE 738 100564 HCS 38 X 5 31X75 NA 0
12. rsonal injury to the operator or others Keep unauthorized people away from construction area WARNING Check to see that all roof openings are guarded per OSHA regulations Failing to do so may cause injury or death Maintain Warning Line System Operation of Sweeper must comply with Federal OSHA standards governing perimeters with respect to the use of power equipment When operating parallel to roof edge warning line system must be at least six feet from the edge When operating perpendicular to edge warning line must be ten feet from roof edge Hoisting machine to the Roof Inspect the Hoist Make certain hoist is in safe operating condition and operated by trained personnel The hoist should be clear of ground objects such as power lines it should be secure and properly counter balanced Hoist should be inspected for frayed cables bent frame members or faulty mechanical parts Make sure everyone on the ground is completely clear of the hoisting area Attach Hoist Hooks the 2 Lift Rings along center of Frame N The machine weighs 280 Ibs Do not attach Hook to any other part of this machine Use only Hooks equipped with a spring loaded catch Operator Controls Make sure all workers who may operate this machine fully understand what each control does and how to operate them Brush Angle Adjustment Lever Palanca de ajuste angular del cepillo Clutch Engagement Lever Palanca de acoplamiento del embrague Instruct
13. yond that covered by the warranty such service will be rendered at a charge plus transportation and expenses of the factory service representative The warranty card must be filled out and returned to the manufacturer at the time the product is put into service for the warranty to valid Warranty claims are limited to the machine or equipment sold by the manufacturer and under no conditions do they extend to work a contracts lost or other costs that may accrue to the user or owner of the equipment and no event shall the manufacturer be liable for any special or consequential damages Model Serial No Date Purchased A k ibe e E pee MY pga a ee e A a 0 gt E 5 S Jo gt 25 A AAN e 0 ON 14 gt 3 ws 4 GA A gt j gt EN gt D C a 77 u A 477 y
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