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FAAC 844 with 780D Manual

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1. ENGLISH ENGLISH 5 4 ELECTRIC CONNECTIONS Opening safety devices they are tripped when an obstacle is detected only during gate opening movement They 4 LINES K Cause immediate closure and resumption of opening 230Vac motion on release see programming in par 5 5 2 lt a SE Closing safety devices they are tripped when an obstacle is jm cl detected Only during gate closing movement They MOT2 cause re opening either immediate or on release TM see programming par 5 5 2 l Opening closing safety devices they are tripped during the Hie E 230 Vac max 60W gate opening and closing movements They cause stopping and restart motion on release SSES Edge safety devices they are tripped during the gate opening amp and closing movements They cause immediate 29 reversal of motion and stopping after two seconds Encoder it is tripped if there is an obstacle during gate opening 3 and closing movements It causesimmediate reversal of motion and stopping after two seconds ii LIMIT SWITCH N B If two or more safety devices have the same function opening closing opening and closing edge the contacts F must be connected to each other in series fig 25 0933 amp J N C contacts must be used z z T S i STR fone 2 z N B Ifsafety devices are notused jumper connect the terminals as shown in fig 26 AAAA S S S S N NN l 2 3 4 5 67 8 10 II 12 The most common p
2. SR e E GR JINNYEU BP 100A W ez jn u p eed b i lt UOIDUDSIUSMLUD 1S 3 4 lt aunyeu ej inod3 4 lt JNJEU 10 2 3 eneu gj 13d Dha lt Le descrizioni e le illustrazioni del presente manuale non sono impegnative La FAAC si riserva il diritto lasciando inalterate le caratteristiche essenziali dell apparecchiatura di apportare in quqlunque momento e senza impegnarsi ad aggiornare la presente pubblicazione le modifiche che essa ritiene convenienti per miglioramenti tecnici o per qualsiasi altra esigenza di carattere costruttivo o commerciale The descriptions and illustrations contained in the present manual are not binding FAAC reserves the right whilst leaving the main features of the equipments unaltered to undertake any modifications it holds necessary for either technical or commercial reasons at any time and without revising the present publication Les descriptions et les illustrations du pr sent manuel sont fournies titre indicatif FAAC se r serve le droit d apporter dtoutmomentles modifications qu elle jugera utiles sur ce produit tout en conservant les caract ristiques essentielles sans devoir pour autant mettre jour cette publication Die Beschreibungen und Abbildungen in vorliegendem Handbuch sind unverbindlich FAAC beh lt sich das Recht vor ohne die wesentlichen Eigenschaften dieses Ger tes zu ver ndern und ohne Verbindlichkeiten in Bezug auf die Neufassung der vorliegenden A
3. ENCODER If the encoder is used you may select its presence If the encoder is present and enabled decelerations and partial opening are controlled by the encoder see relevant paragraphs The encoder operates as an anti crushing device Ifthe gate strikes an obstacle during opening orclosing the encoderimmediately reverses gate leafmovement for2 seconds If the encoder operates again during the 2 seconds reversing lime if stops movement STOP without commanding any reversing If no sensor is supplied the parameter must beseton JL Ifthere isthe encoder adjust the sensitivity of the anti crushing system by varying the parameter between maximum sensitivity and minimum sensitivity from to II Encoder active and sensitivity adjustment LILI Encoder disabled Pre limit switch DECELERATION You can select gate deceleration before the opening and closing limit switches have been tripped _ Time can be adjusted from E 0 1 second steps If an encoder is used the adjustment is not determined by time but by motor revs thus obtaining greater deceleration precision E to kar fr in LILI Deceleration disabled fomi to4 amp Deceleration enabled Post limit switch DECELERATION You can select gate deceleration after the opening and closing limit switches have been tripped F in Time can be adjusted from UL IO may 0 1 secondsteps If an encoder is used the adjustment is not d
4. LED LIGHTED Closed contact LED OFF open contact Check the status of the LEDs as per Table Tab 2 Operation of the signalling status LEDs Commandinactive Commandinactive FC Limit switchengaged Limit switch engaged Commenciacivated Safety devices disengaged Safetydevicesengaged Flashes while the motorrotates OP A FSW OP FSWCL NB The status of the LEDs while the gate is closed at rest are shown in bold Ifopening direction is leftward the status of LEDSFC1 and FC2 is reversed 6 5 CHECK OF MOTOR CONNECTION Check if the motor wiring is as shown in Fig 43 standard connection 6 6 ADJUSTMENT OF MECHANICAL CLUTCH In addition to its electronic safety devices encoder and force adjustment the 844 operator is also equipped with a mechanical clutch For gate force and the encoder please consult paragraphs Dork ONG 5 2 Procedure for adjusting the operating threshold of the mechanical clutch you are recommend to set it to conform with current regulations 1 Cut electrical power to the automated system 2 Keep the motor shaft locked with a wrench and turn the clutch adjustment screw with an Allen wrench or screwdriver as shown in Fig 44 Ref 44 To increase torque turn the screw clockwise To reduce torque turn the screw anti clockwise gt The operator is supplied with the clutch set to maximum level Therefore you must initially turn the screw anti clockwise to reach the best setting
5. 3 Power up the automated system and check that the torque you have just set is correct gt The operator is supplied as standard with a clutch adjustment spring for gates up to 1000 kg For heavier gates use the supplied alternative spring For spring replacement instructions see Fig 44 Ref B FAAC ENGLISH CHECK OF STOP POINTS 6 7 Take care over the setting of the post limit switch deceleration and braking lf deceleration istoo long and braking is insufficient the reference fitted on the gate s rack magnet or steel plate can overtake the sensor until the latter is disengaged When the gate stops Check only the limit switch involved is engaged The relevant LED must be OFF if if went OFF and then ON again or if both the limit switch LEDS are OFF you must reduce the post limitswitch deceleration value and or increase braking value see par 5 5 2 6 8 SAFETY DEVICES AND ACCESSORIES CHECK Check correct operation of all the safety and anti crushing devices ENCODER sensor and of the accessories used on the system 7 FINAL OPERATIONS At end of installation apply the danger sticker on the top of the cover Fig 45 snap fit the side panels fit The equipment s cover and fit the cover with the supplied screws Fig 46 Remove the vent stop screw fig 47 Hand the User s Guide to the Customer explain correct operation and use of the gearmotor and indicate the potentially dangerous area
6. Display Default FAAC ENGLISH Display Default FORCE Api Motorthrust TI minimum force maximum force OPENING DIRECTION Indicates the gate openingmovementand makes it possible not to change the motor connectionson the terminal boara Rightward opening movement F Leftward opening movement STATUS OF AUTOMATED SYSTEM Exitfrom programming save data and return 10 oe status viewing Closed Now opening Ar o1 OP Open Pause FAIL SAFE tripped Now closing Now reversing Photocells tripped ee ee a n L B L mr k Fl Ke 5 5 2 ADVANCED PROGRAMMING To access ADVANCED PROGRAMMING press key F and asyou hold it down press key eif you release key the display indicates the name of the first function eif you release key F too the display shows the value of the function that can be modified with keys and eif you press key F and hold it down the display shows the name of the next function and if you release it the value that can be modified with keys and is shown ewhen you reach the last function press F to exit the program and the display resumes showing the gate status The following table shows the sequence of functions accessible in ADVANCEDPROGRAMMING ADVANCEDPROGRAMMING F Display Function MAXIMUM TORQUE ATINITIAL THRUST The motoroperate atmaximum torque ignoring the torque set
7. so O O4 S SI A X Z G G udoi6piod S s J IPIP WUWII JOS Su s so O 2 ONINIdO Z aZ 1OJ U AdO OL SOSISASA J IPIP UWULWII JO SUL suado S5NISO1 e Also Lt JOS Sui s so O 9 2 ASNVd UO N3dO SUI snod J JD II s sojo PUD Jo Su suedo Sul snod Leica NIdO Joao ON p ICIDSID NAdO JOLJO sesolS PUD eu Bujuedo OC SIN PERTEN JOIUDA eut 104 JOS suedo JDIAIG Al34VS 3904 ADIAIG A134VS 1O dO S3O9IA3q A134VS NISOTO S3O9IA3qQ A134VS NIN3dO g N3dO V N3dO SNIVLS 31V sas1nd uSu 21607 2 qp1l d1SO 12 Delice N3dO ele ON P IALSIP N3dO Ce eslnd pug eu ID suedo 1O JJ ON Lee ON Def Gof ue s oIA p LI JDS Busoj ULIM JOS SUL s so O q3319O1 BulU do s nulluoo SP IJ I uo PUD SA20 u do N3dO Sons uonpi do 7 G G uqdpi6piod S s O SOSISADI SD I UO PUD SA20 Lee ON sdois CZ iZ JOL so O O4 SOSIDASA 1O JJ ON 7 G G udpi6piobd ees uolnjoiedo sdojs ONINIJdO Z aZ 104 U AO OL SOSISASA J IPIP UWUWII JO SUL SU dOo 2X SNISO1lD Delice N3dO pe qosip N3dO Delice N3dO p lqpsip v N3dO Budo pd uo JD SUI OSNOd SPDOJ 2I SUI OSNOd sproo 2l g SWI snod SPbOJ 2I JOSS ON on s sdojs ASNWd UO N3dO SUI OSNOd JOO II SOSO O PUD Jo Su suedo Sul osnod Leica NadO 124e ON Loop N3dO JOLJO sesol S PUD eu Buluedo a ER JOIUDA eut 104 JOS
8. The 844 automated system for sliding gates is an electro mechanical operator transmitting motion to the sliding gate via a rack or chain pinion appropriately coupled to the gate Operation of the sliding gate is controlled by an electronic control equipment housed inside the operator When with the gate closed the equipment receives an opening command by radiocontrol or from another suitable device it activates the motor until the opening position is reached If automatic operating mode was set the gate re closes automatically after the selected pause time has elapsed If The semi automatic mode was set q second pulse must be sent to close the door again An opening pulse during re closing always causes movement TO be reversed A stop pulse if supplied always stops movement For details on sliding gate behaviour in different function logics consult the installation technician The automated systems include accessories and safety devices photocells edges that prevent the gate from closing when there is an obstacle in the area they protect The system ensures mechanical locking when the motor is not operating and therefore no lock needs to be installed Manual opening is therefore only possible by using the release system The gearmotor is equipped with an adjustable mechanical clutch which combined with an electronic device offers the necessary anti crushing safety by guaranteeing reversal of closing motion or stopping
9. jumper connect terminals FSW CL and TX FSW fig 26 STOP contact terminal 5 any device e g a push button which by opening a contact stops gate movement To install several STOP devices connect the N C contacts in series fig 25 NB If STOP devices are not connected jumper connect the STOP and terminals EDGE safety device contact terminal 6 The purpose of the edge safety device is to protect the leaf movement area during opening closing In alllogics during opening and closing the safety device reverses gate movement for 2 seconds If the safety devices operate again during the 2 seconds reversing time it stops movement STOP without any reversing If the Edge safety device is engaged while the gate is closed or open if prevents movement To install several safety devices connect the N C contacts in series fig 25 NB If edge safety devices are not connected jumper connect the SAFE and inputs fig 26 FSW CL STOP Negative for power supply to accessories terminals 7 and 8 24 Vdc Positive for power supply to accessories terminals 9 and 10 Important Accessories max load is 500 mA To calculate absorption values refer to the instructions for individual accessories FAAC ENGLISH TX FSW Negative for power supply to photocell transmitters terminal 11 If you use this terminal for connecting the negative for supplying power to the photocell transmitters you may if
10. EN ISO 9001 2000 Timbro del Rivenditore Distributor s Stamp Timbre de l Agent Fachhandlerstempel Sello del Revendedor Stempel van de dealer 732242 Rev C FAAC voor de natuur 00 kringlooppapier a Sat FAAc para la naturaleza So 100 papel reciclado FAAc ist umweltfreundlich Go 100 Altpapier L FAAc pour la nature papier recyclE 100 Ac for nature SQ recycled paper 100 FAAc per la natura CRY S carta riciclata 100 AAC ENGLISH FAAC ENGLISH EC DECLARATION OF CONFORMITY FOR MACHINES DIRECTIVE 98 37 EC Manufacturer FAAC S p A Address Via Benini 1 40069 Zola Predosa BOLOGNA ITALY Declares that Operator mod 844 with electronic control unit 780D isbuilfto beintegratedinto a machine orto be assembled with other machinery to create a machine under the provisions of Directive 98 37 EC e conformsto the essential safety requirements of the following EEC directives 73 23 EEC and subsequent amendment 93 68 EEC 89 336 EEC and subsequent amendment 92 31 EEC and 93 68 EEC and also declares thatitis prohibited to putinto service the machinery until the machine in which it willbe integrated or of whichitwillbecome acomponenthas been identified and declared as conforming to the conditions of Directive 98 37 EC Bologna 01 January 2004 The Managing Director A Bassi WARNINGS FOR THE INSTALLER GENERAL SAFETY OBLIGATIONS ATTENTION To ensur
11. of opening motion A sensor detects transit of the references fitted on the rack which correspond to the travel limit positions The electronic control equipment is housed in the gearmotor A handy manual release makes it possible to move the gate in the event of a power cut or malfunction The warning light indicates that the gate is currently moving MANUAL OPERATION Ifthe gate has to be operated manually due to a power cut or malfunction of the automated system use the release device as follows 1 Open the protection door and fit the supplied key in the lock as shown in Fig 1 2 Turn the key clockwise and pull the release lever as shown N FIG 2 3 Open and close the gate manually RESTORING NORMAL OPERATION To prevent an involuntary pulse from activating the gate during the manoeuvre cut power to the system before re locking the operator 1 Re close the release lever 2 Turn the key anti clockwise 3 Remove the key and close the lock protection door 4 Move the gate until the release meshes
12. three threaded pawls thus proceeding until the gate is fully covered 4 4 2 STEEL RACK TO SCREW Fig 14 1 Manually take the leaf into its closing position 2 Lay the first piece of rack level on the pinion and place the spacer between the rack and the gate positioning it at the top of the slot 3 Markthe drilling point onthe gate Drill a 6 5 mm hole and apply thread with a 8 nm male tap screw the bolt 4 Move the gate manually checking if the rack is resting on the pinion and repeat the operations at point 3 5 Bring another rack element near to the previous one using a piece of rack as shown in figure 16 to synchronise the teeth of the two elements 6 Move the gate manually and carry out the securing operations as for the first element thus proceeding until the gate is fully covered NALL L j NN lel u 112 Z16 120 Z20 e Li Le Je ua EE EEN gt S 22 FAAC ENGLISH 4 cA Notes on rack installation e Makesure that during the gate travel all the rack elements do not exit the pinion Do not on any account weld the rack elements either to the spacers or to each other e When the rack has been installed to ensure it meshes correctly with the pinion we advise you to lower the gearmotor position by about 1 5 mm Fig 17 e Manually check i
13. 780D equipment Photocells Key operated push button Flashing lamp Radio receiver 4 INSTALLATION OFTHE AUTOMATED SYSTEM 4 1 PRELIMINARY CHECKS To ensure safety and an efficiently operating automated system make sure the following conditions are observed Thegatestructure must be suitable for automation The following arenecessary in particular wheel diameter must be in proportion tothe weight ofthe gate to be automated an upper guide must be provided plus mechanical stop limits to prevent the gate deraliling e Thesoil must permit sufficient stability for the foundation plinth e Theremustbenopipesorelectric cablesin the plinth excavation area fthegearmotoris exposed to passing vehicles install if possible adequate means of protection against accidentalimpact e Checkifan efficient earthing is available for connection to the gearmotor 4 3 MECHANICALINSTALLATION 1 Assemble the securing corners and anti vibration spacers on 4 2 MASONRYFORFOUNDATION PLATE the operator as showninFig 8 1 Assemble the foundation plate as shown in figure 4 2 Openthe cover unscrewing the securing screws 2 Thefoundation plate mustbe located asshowninfigure Sight 3 Placethe operator onthe plate using the supplied washersand closing or figure 6 left closing to ensure the rack and pinion nuts as shown in Fig 9 mesh correctly During this operation route the cables through the duct inside 3 Prepare a foundation plinth
14. L 4 thousand cycles The displayed value is updated as cycles proceed This function can be used to check use of fhe board orto exploit the Assistance request GATE STATUS Exitfrom programming datasaving andreturn to viewing gate status see par 5 5 1 Note 1 toresetthe programming default settings checkif the edge inputis closed SAFE LED ON and simultaneously press keys and F holding them down for 5seconds Note 2 modification of programming parameters comes into effectimmediately whereas definitive memory storage occurs only when you exit programming and return to gate status viewing lf The equipment is powered down before return to status viewing all modifications will be lost FAAC ENGLISH 6 START UP 6 1 ELECTRIC CONNECTIONS Make all electrical connections to the board as in chapter 5 including earthing of the operator Fig 39 6 2 DEFINITION OF OPENING DIRECTION AND OPERATION OF LIMIT SWITCH LEDS Power up the system and set the opening direction on the board see par 5 5 1 If opening direction is RIGHTWARD OPENING limit switch LED FC1 CLOSING limit switch LED FC2 If opening direction is LEFTWARD F OPENING limit switch LED FC2 CLOSING limit switch LED FC1 6 3 DETERMINING THE STOP POINTS AT TRAVEL LIMIT Operator 844 has a limit sensor switch which by detecting the transit of a reference applied to the rack commands the gate motor
15. MPONENTS La 5 1 WARNINGS DL SIGNALLING AND PROGRAMMING DISPLAY Important Before attempting any work on the control board Led INPUTS STATUS CONTROL LED connections maintenance always turn off power Jl LOW VOLTAGE TERMINAL BOARD _ Install upstream of the system a differential thermal breaker with J2 CONNECTOR FOR DECODER MINIDEC RP RECEIVER adequate tripping threshold Connect the earth cable to the terminal on J7 connector of the JS CONNECTOR FOR MOTOR STARTING CAPACITOR Always separate power cables from control and safety cables J7 230 Vac POWER SUPPLY TERMINAL BOARD push button receiver photocells etc To avoid any electric J8 DOUBLE CONNECTOR RAPID CONNECTION TO LIMIT SWITCH ise te sheath hielded cabl ith earthed f oy ee en s C s ne FL MOTOR AND TRANSFORMER PRIMARY WINDING FUSE F 5A F2 LOW VOLTAGE AND ACCESSORIES FUSE T 800mA FoF PROGRAMMING PUSH BUTTON 5 2 TECHNICALSPECIFICATIONS PROGRAMMING PUSH BUTTON PROGRAMMING PUSH BUTTON Power supply V 6 10 230 a a Absorbed power W 10 Motor max load W 1000 J1 CONNECTOR Accessories max load A 0 5 oy Operating ambient temperature 20 C 55 C OPEN A otal opening Protection fuses 2 see fig 22 and par 5 3 OPENB partialopening Function logics Automatic Stepped automatic Semi automatic Safety FSW OP opening safety devices SE e ee B Dead man C Stepped semi automatic FSW CL clos
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17. SH pe qosip N3dO ele ON p lqosib N3dO eslnd pug eu ID suedo 1O JJ ON Lee ON P BBPBU s olA p Alelpe BuIso O ULIM JOS SUL s so oO BulUu do SONULLUCD so 1 UO PUD SC G311OO1 Z aZ JO so O O4 SOSISASA Lee ON Z G G udoi6piod S s UOILIDI dO sdo s ONINIJdO uodo Z G G uclpi6DiDd ees N3dO S ADS UOILDI dO O S SI A I sD UO PUD SA20 1O JJ ON Sdojs Delice N3dO Delice N3dO p lqpsip v N3dO Dudor up uo JD 1O JJ ON LC 429449 ON 1O JJ ON P I9LSIP N3dO Leite ON pe qosip N3dO Sul Duech Lee ON JOSS ON JOIUDA eut 104 JOS suedo JDIAIG Al34vs 394 IDIAIA AL134VS 1O dO S3OIA3q A134VS NISOTO S3OIA3q A134VS NIN3dO g N3dO V N3dO SNIVIS 31V sasind udu 21601 p e qb1l CZ iZ 10 U AO O4 s siSA 2l P pew JO Su SU dO 2X ONISOTD Ce Also Lt JOS Sui s eso O 9 2 NidO ENGLISH JO Sul suedo G3SO1TO PSIQDsID N3dO P IqPSIP NJdO OOO ON OSHS ON 128110 ON JOS OU seso ajoo BulU do N3dO S ADS s nulluoo sp 1u uo PUD SHOT Lee ON uodo Z G G UE ees N3dO S ADS UOILDI O O S SI A I SD3 I UO PUD SA20 1O JJ ON Sdojs Delice NAdO Delice N3dO o lqosip P IABSIP v N3dO Budo pd uo JD CL eu Ssnod sppoo 2l G 1 1JO s so O SD I UO N3dO G Jeu s so O SD I uo 1283JJ ON CZ aZ 1OJ
18. as shown in fig 7 and wall the the lower half casing of the operator Fig 10 Ref A foundation plate supplying one or more sheaths for routing Toaccess the electronic equipment route the cables through electric cables Using a spirit level check ifthe plate is perfectly the appropriate hole using the supplied rubber cable clamp level Wait forthe cement to set Make absolutely sure to unsheathe all the cables so that the 4 Laytheelectric cables for connection to the accessories and clamp holds single cables only Fig 10 Ref B bower supply asshownin figure 3 21 FAAC AAC ENGLISH ENGLISH 5 Securethe gearmotorto the foundation plate tightening the nuts as in Fig 12 6 Prepare the operator formanual operating mode as described inchapter8 4 4 INSTALLING THE RACK 4 4 1 STEEL RACK TO WELD Fig 13 1 Place the three threaded pawls on the rack element positioning them atthe top of the slot In this way the slot play willenable any adjustments to be made 2 Manually take the leaf into its closing position 3 Lay the first piece of rack level on the pinion and weld the threaded pawl on the gate as shown in figure15 4 Move the gate manually checking if the rack is resting on the pinion and weld the second and third pawl 5 Bring another rack element near to the previous one using a piece of rack as shown in figure 16 to synchronise the teeth of the two elements 6 Move the gate manually and weld the
19. e the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people Carefully read the instructions before beginning to install the product Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Store these instructions for future reference This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger FAAC declines all liability caused by improper use or use other than that for which the automated system was intended Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious danger to safety The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605 Fornon EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised or for any deformation that may occur during use The installation must conform to Standards EN 12453 and EN 12445 Fornon EU countries to obtain an adequate level of safety the Standard
20. etermined by time but by motor revs thus obtaining greater deceleration precision 30 PARTIAL OPENING Youcan adjust the width ofpartialleafopening Time can be adjusted from Li dito in second steps If an encoder is used the adjustment is not determined by time but by motor revs thus obtaining greater partial opening precision Forexample with pinion Z20 partial opening can vary from about 60 cm to 4m WORK TIME time out We advise youtosetavalue of 5to 1 Oseconds over the time taken by the gate to travel from the closing limif switch fo the opening limit swifchand vice verso _ _ Adjustable from Lito tH sec inone second steps Subsequently disolay changes to minutes and tensofseconds separatedbyapoint andtime isadjustedin 10secondsteps up fo amaximum value of H minutes Attention the set value does not exactly matchthe motor s maximum operating time because the latter is modified according to the performed deceleration spaces ASSISTANCE REQUEST combined with next function If activated at the end of countdown settable with the next function i e Cycle programming it effects 2 sec in addition to the value already set with the PF function of pre flashing at every Open pulse job request Can be useful for setting scheduled maintenance jobs LJ Active ma Disabled CYCLE PROGRAMMING For setting countdown of system operation cycles Settable in thousands from LI LJ 10
21. f the gate habitually reaches the mechanical stop limits and make sure there is no friction during gate travel e Do not use grease or other lubricants betweenrackand pinion 4 5 INSTALLATION OF CHAIN PINIONS Inthe versions for applications with chain and idle transmissions a Z16 or Z20 chain pinion must be installed Proceed as follows 4 5 1 MOD 844 ER CAT Figs 18 19 1 Insert the spring pin on the shaft using a hammer 2 Fit the chain pinion on the shaft making the pinion seats coincide with the spring pin and tighten the screw with the appropriate washers FAAC ENGLISH 4 5 2 MOD 844 ER RF Figs 20 21 1 Insert the spring pin on the shaft using a hammer 2 Fit the idle transmissions bracket on the gearmotor flange using the four screws Md x 12 and the appropriate washers 2 in the kit as shown in Fig 20 3 Fit the chain pinion on the shaft making the pinion seats coincide with the spring pin and tighten the screw and the appropriate washers 6 and 4 Pass the chain as shown in Fig 21 ref A and install the housing with screw and washer as in Fig 20 5 In case of operators with MLS limit switches arrange the supports for the positioning of the magnets supplied while observing the dimensions given in fig 21 ref B SYN SANNI EE 22 4 FAAC AAC ENGLISH ENGLISH 5 CONTROL BOARD 780D 5 3 LAYOUTAND CO
22. f the two steel plates fitted on the top of the rack Procedure for correct positioning of the two supplied steel plates 1 Assemble the limit switch by centring the plate with respect to threaded pins of the support Fig 42 2 Check if the operator is in manual operating mode see chapter 8 3 Manually move the gate to opening position allowing 2 5cm fromthe mechanical stop limit 4 Allowthe plate to move onthe rackin opening direction until the relevant LED goes OFF Figs 22 and 42 next move the plate forward by aboutanother 45mm andsecureitto the rack by tightening the screws 5 Manually move the gate to closing position allowing 2 5cm fromthe mechanical stop limit 6 Allowtheplatetomove ontherackin closing direction untilthe relevant LED goes OFF Figs 22 and 42 next move the plate forward by about another 45mm and secure it to the rack by tightening the screws FAAC ENGLISH Notes on plate positioning e To ensure correct operation allow at least 2 cm from the mechanicalstop limit in the gate stop position Carry out this check after determining the values of the pre and post limit switch decelerations see par 5 5 2 and after running atleast one complete cycle ofthe automated system e The distance between the limit switch and the plates must be lt 5mm 6 4 CHECK OF INPUTS The table below shows the status of the LEDs in relation to to the status of the inputs Notethe following
23. hotocell and safety device lay outs are shown below from fig 27 to fig 34 l l x 24 Vcc l Connection of two N C contacts in series e g Photocells Stop Edge etc For connection of the _ pholocells and safety _ devices see paragraph PARTIAL OPEN o nno O Fig 25 TOTAL OPEN Connection of no safety device iP x Connection of a closing safety device and an opening safety device 5 4 1 Connection ofphotocells and safety devices Before connecting the safety devices and photocells we advise you to select the type of operation according to the movement area they have to protect see fig 24 for example Opening or Closing opening closing Connection of an edge safety device photocells photocells Va S ee ae ae a a E a 12 3 45 67 8 9 10 11 12 Edge safety devices Closing photocells 25 FAAC FAAC ENGLISH ENGLISH Connection of a pair of opening photocells Connection of two pairs of closing photocells and two edge safety devices Connection of a pair of closing photocells a pair of opening photocells and a pair of opening closing photocells Connection of a pair of opening photocells a pair of closing photocell and an edge safety device 8 9 10 11 12 26 FAAC ENGLISH Connection of a pair of closing
24. ingsafety devices Work time Programmable from 0 to 4 1 min SIOP Pause time Programmable from 0 to 4 1 min SAFE edge safety devices Thrust force Adjustable over 50 levels negative for powersupply to accessories Terminal board inputs Open Partial Open Opening safety devices Closing negative for powersupply to accessories safety devices Stop Edge Power supply Earth On connector inputs Opening and closing limit switch 24V supply to accessories Motor capacitor 24V supply to accessories Terminal board outputs Flashing lamp Motor 24 Vdc accessories power aT supply 24 Vde indicator ight Timed TT jElectic lockcommand traffic EE lights Failsafe HE W L negativeforindicatorlight Rapid connector 5 pin card connection for Minidec Decoder or RP receivers Programming 3 keys F and display basic or advanced mode Basic mode programmable functions Function logic Pause time Thrust Force Opening closing direction Advanced mode programmable functions Torque at initial thrust Braking Fail safe Pre flashing Indicator light Timed output Electric lock or traffic lights command Opening and closing safety devices logic Encoder Anti crushing sensitivity Decelerations Partial opening time Work time Assistance request Cycle counter 8 9 10 11 12 LIJFSW CL LIFSW OP A 4 5 7 JOP B Fig 22 24 FAAC FAAC
25. lectric lock is activated If you press again the command for the E closing and opening electric lock is set if you press the key a you ae set the traffic lights functions and E H E SS Standard EE from to4 Timed output E electric EE Son mana before opening movement H electric lock command before S and closing movements J troffic lights function the output is active in open and open on pause status and is disabled 3 seconds before the closing manoeuvre starfs Note there is 3 seconds of pre flashing before the closing manoeuvre E H traffic lights function the output is active only in closed status Attention do not exceed the oulpuls maximum load 24Vdc 3W If necessary use a relay and a power supply source outside the equipment l CLOSING PHOTOCELLS LOGIC Select the tripping mode of the closing photocell They operate forthe closing movement only they stop movement and reverse if when they are released or they reverse if immediately LJ Reverse on release Reverse immediately to opening FAAC FAAC ENGLISH ENGLISH Display Default Display Function Default OPENING PHOTOCELLS LOGIC Select the tripping mode of the opening photocells They operate forthe opening movementonly they stop the movement and restart if when they are released orthey reverse itimmeadiately LJ Reverse immediately to closing m Restart movement on release
26. manoeuvre cutpowerto the system before re locking the operator 1 Re close the release lever 2 Turnthekey anti clockwise 3 Remove the key and close the lock protection door 4 Movethe gate untilthe release meshes 13 SPECIAL APPLICATIONS There are no special applications 33 FAAC ENGLISH 14 MAINTENANCE Check the operational efficiency of the system at least once every 6 months especially as regards the efficiency of the safety and release devices including operator thrust force 14 1 DISASSEMBLING THE TRANSFORMER BOARD UNIT Ifyou have to disassemble the transformer boardunit proceed as follows Remove all terminal boards and connectors from the board Unscrew the 3 securing screws of the board and the 2 of the transformer Lift the unit up and gently remove the transformer from the couplings on the board as shown in Fig 53 14 2 OIL TOP UPS Periodically check oil level inside the operator A once a year check is enough for medium or low Use frequency For heavier duty every monthsis recommended To access the tank temporarily remove the oil filing plug Fig 54 Oil level visually checked must be in line with the copper windings of the electric motor To top up pour in oil up To the required level Use FAAC XD 220 oil only I q 4 ZS 15 REPAIRS For any repairs contact the FAAC authorised Repair Centres 34 FAAC ENGLI
27. necessary also use the FAILSAFE function see advanced programming in Chpt 5 5 2 Ifthis function is enabled the equipment checks operation ofthe photocells before every opening or closing cycle Power supply to indicator light timed exit electric lock traffic lights terminal 12 Connect any 24 Vdc 3 W max indicator light timed exit command device for electric lock or traffic lights between this terminal and the 24V see advanced programming in Chap 5 5 2 To avoid geopardising correct operation of the system do not exceed the indicated power F 5 4 5 J2 Connector Rapid connection to Minidec Decoder and RP This is used for rapid connection of Minidec Decoder and RP receivers see fig 36 37 and 38 Fit the accessory with the components side toward connector Jl Insert and remove after cutting power 5 4 6 J5 Connector Rapid connection to Capacitor Quick fif connector for connecting the motor starting capacitor 5 4 7 Double connector J8 Limit switch quick fit Quick fif connector for connecting the limit switch For connecting both the MLS limit switch and the inductive limit switch fig 23 ref to the equipment SW 1 O44 CG KC FAAC ENGLISH 5 5 PROGRAMMING To program operation of the automated system access the PROGRAMMING mode with keys F and and using the display on the equipment Attention before attempting to power up the system we advise
28. ni u DUDLLLLOO Sul AG pejqosip Iyun snod Su s uojJod H D uID uIDUI J L p lqosip 9 V N3dO p lqosib v N3dO Delice 4 V ENGLISH ENGLISH Lee ON Lee ON Lee ON N3dO 428449 ON JOS Sul s so oO JO Su SU AGOQ G3219SO1 Z aZ JOL so O O4 S sJ A 2J Delice 9 V NAdO Z Z JO U AdO o Seglenesl UOILOJOdO sdojs Lee ON pelqosID v N3dO uonibiesdo sdols Delice q N3dO UOILDI O sdols V N3dO S ADS JOSS ON UOILDI do sqdols Lee ON Lee ON ONINAdO JOOS ON u do ol s si A 2 ONISOTD pelqosip 9 V NAdO JOSS ON p lqosip g N3dO Lee ON p lqosip g N3dO JOSS ON Lee ON Delai g N3dO OSHS ON JOS Sul sesopo Lee ON N3dO p lqosID v N3dO JOSS ON Lee ON p lqosID v N3dO JOSS ON Lee ON JO Sui suedo G3SO1O ADIAAG Al34VS 4904 ADIAIAC A134VS 1O dO S3OIA3qQ A134VS ONISOTD SADIAIAC A134VS ONINAdO Buso g N3dO Buru do v N dC SNIVIS AIVS Delice 9 V N3dO JOSS ON S3ST nd p lqosib g N3dO JOSS ON Del v N3dO JO JJ ON P3IqbsIP 9 V NadO OSHS ON STOULNOD NNA OL ATOH ONISO1D 3STINd ONINAdO JOS Sul s so oO JO Sui SU AGOQ 21601 u qpl 9 48 d3 1201 Z iZ JOL so O O4 SOSISNASQ Delice 9 V NAdO CZ Z JO USdO o Seglenesl UOILDI lO sdojs Lee ON PSIgNsIp v N3dO UOILDI l
29. nleitungen technisch bzw konstruktiv komme rziell bedingte Verbesserungen vorzunehmen Las descripciones y las ilustraciones de este manual no comportan compromiso alguno FAAC se reserva el derecho dejando inmutadas las caracter sticas esenciales de los aparatos de aportar en cualquier momento y sin comprometerse a poner al dia la presente publicaci n todas las modificaciones que considere oportunas para el perfeccionamiento t cnico o para cualquier otro tipo de exigencia de car cter constructivo o comercial De beschrijvingen in deze handleiding zijn niet bindend FAAC behoudt zich het recht voor op elk willekeurig moment de veranderingen aan te brengen die het bedrijf nuttig acht met het oog op technische verbeteringen of alle mogelijke andere productie of commerci le eisen waarbij de fundamentele eigenschappen van de apparaat gehandhaafd blijven zonder zich daardoor te verplichten deze publicatie bij te werken FAAC per la natura e La presente istruzione realizzata al 100 in carta riciclata e Non disperdete nell ambiente gli imballaggi dei componenti dell automazione bens selezionate i vari materiali es cartone polistirolo secondo prescrizioni locali per lo smaltimento rifiuti e le norme vigenti FAAC for the environment e The present manual is produced in 100 recycled poper e Respectthe environment Dispose of each type of product packaging material card polystyrene in accordance with the provisions for waste dis
30. nstalled and used correctly the 844 automated system will ensure a high degree of safety Some simple rules regarding behaviour will avoid any accidental trouble Do not stand near the automated system and do not allow children and other people or things to stand there especially while it is operating Keep radiocontrols or any other pulse generator well away from children to prevent the automated system from being activated involuntarily Do not allow children to play with the automated system Do not willingly obstruct gate movement Prevent any branches or shrubs from interfering with gate movement Keep illuminated signalling systems efficient and clearly visible Do not attempt to activate the gate by hand unless you have released it Inthe event of malfunctions release the gate to allow access and wait for qualified technical personnel to do the necessary work Affer enabling manual operating mode switch off the power supply to the system before restoring normal operating mode Do not make any alterations to the components of the automated system Donot attempt any kind of repair of direct action whatsoever and contact FAAC qualified personnel only Call in qualified personnel at least every 6 months to check the efficiency of the automated system safety devices and earth connection DESCRIPTION The 844 automated system is ideal for controlling vehicle access areas of medium transit frequency
31. orrect the position of the magnets and check if the stop point is correct 9 Mark the position of the magnets on the rack and remove them 10 Clean the rack on its fitting points remove the film on the adhesive parts of the magnets fig 41 ref 1 and re position the magnets with the adhesive strip in contact with the rack fig 41 ref 2 FAAC ENGLISH Attention due to the powerful magnetic fields the supplied magnets produce the magnets can damage magnetic band components credit cards magnetic tapes floppy disks etc and electronic and mechanical equipment e g watches LCD screens We advise you not to bring them near to objects that could be damaged if immersed in a magnetic field Notes on magnet positioning e To ensure correct operation allow at least 2 cm from the mechanical stop limit in the gate stop position Carry out this check after determining the values of the pre and post limit switch decelerations see par 5 5 2 and after running atleast one complete cycle ofthe automated system e The distance between the limit switch and magnets must befrom 5 to 12 mm e Magnets should be fitted on the rack and not on the fixing screws If necessary position the magnet at the side of the screw and adjust decelerations parag 5 5 2 in order to obtain the correct stop point 6 3 2 Inductive limit switch Operator 844 has an inductive limit switch which detects the transit o
32. photocells and a pair of opening closing photocells Connection of two N O contacts in parallel e g Open A Open B 5 4 2 JZ Terminal board Power supply fig 23 POWER SUPPLY terminals PE N L PE Earth connection N Power supply Neutral L Power supply Line NB For correct operation the board must be connected to the earth conductor in the system Install an adequate differential thermal breaker upstream of the system 5 4 3 J Terminal board Motors and flashing lamp fig 23 MOTOR terminals MOT C MOT 1 MOT 2 Motor connection see Par 6 5 LAMP terminals LAMP L LAMP N Flashing lamp output 230Vac max 60W 5 4 4 Jl Terminal board Accessories fig 23 Consult the relevant tables for a detailed description of operation in the different logics OPEN A Total Opening command terminal 1 any pulse generator push button detector etc which by Closing a contact commands total opening and or closing of the gate leaf To install several total opening pulse generators connect the N O contacts in parallel fig 35 OPEN B Partial opening or Closing command terminal 2 any pulse generator push button detector etc which by closing a contact commands partial opening and or closing of the gate leaf In the B C and B C logics it always commands gate closure 27 FAAC ENGLISH To install several partial opening pulse generators connect
33. posal as specified in the country of installation FAAC der Umwelt zuliebe e Vorliegende Anleitungen sind auf 100 Altpapier gedruckt e Verpackungsstoffe der Antrieoskomponenten z B Pappe Styropor nach den einschl gigen Normen der Abfallwirtschaft sortenrein sammeln FAAC cologique e La pr sente notice a t r alis e 100 avec du papier recycl e Ne pasjeter dans la nature les emballages des composants de l automatisme mais s lectionner les diff rents mat riaux ex carton polystyr ne selon la l gislation locale pour l limination des d chets et les normes en vigueur FAAC por la naturaleza e El presente manual de instrucciones se ha realizado al 100 en papel reciclado e Los materiales utilizados para el embalaje de las distintas partes del sistema autom tico cart n poliestireno no deben tirarse al medio ambiente sino seleccionarse conforme alas prescripciones locales y las normas vigentes para el desecho de residuos s lidos FAAC voor de natuur e Deze gebruiksaanwijzing is gedrukt op 100 kringlooppapier e Laat de verpakkingen van de componenten van het automatische systeem niet in het milieu achter maar scheidt de verschillende materialen b v karton polystyreen volgens de plaatselijke voorschriften op de afvalverwerkingen en de geldende normen SINGERT FAAC S p A Via Benini 40069 Zola Predosa BO ITALIA SISTEMA Tel 051 61724 Fax 051 758518 www faacgroup com REG N 085 UNI
34. s mentioned above must be observed in addition to national legal regulations Before attempting any job on the system cut out electrical power The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3mm or greater Use of a 6A thermal breaker with all pole circuit break is recommended 19 13 14 15 Make sure that a differential switch with threshold of 0 03 A is fitted upstream of the system Make sure that the earthing system is perfectly constructed and connect metal parts of the means of the closure to it The automated system is supplied with an intrinsic anti crushing safety device consisting of a torque control Nevertheless its tripping threshold must be checked as specified in the Standards indicated at point 10 The safety devices EN 12978 standard protect any danger areas against mechanical movement Risks such as crushing dragging and shearing Use of at least one indicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 16 FAAC declines all liability as concerns safety and efficient operation of the automated system if system components not produced by FAAC are used For maintenance strictly use original parts by FAAC Do notin any way modify the components of the automated system The installer shall s
35. s of the automated system FAAC AAC ENGLISH ENGLISH 10 INSTALLING THE CN 60E CONTROL UNIT OPTIONAL The operator is designed to house with the aid of a DIN bar the CN 60E control unit of the safety conductive edge Cut the DIN bar to measure and secure it to the operator with two screws in the appropriate holes and attach the CN 60E control unit to it Fig 50 For connection and operation referto the specific instructions 8 MANUAL OPERATION If the gate has to be operated manually due to a power cut or malfunction of the automated system use the release device as follows 1 Open the protection door and fit the supplied key in the lock Fig 48 ll INSTALLING REMOTE BOARD 578D If you prefer to install the control board separately from the operator you must use remote board 578D In this case an interface card is fitted on board the operator fig 51 For connections from the interface card to the remote board please refer to the specific instructions on the 578D board interface card 2 Turnthe key clockwise and pull the release lever as shown in Fig 49 3 Open and close the gate manually 12 INSTALLING BOARD 462DF If you wish to install the 462DF control board on the operator you must use the appropriate adapter kit Fig 52 To install it refer to the specific instructions 9 RESTORING NORMAL OPERATION Toprevent aninvoluntary pulse from activating the gate during the
36. sojd g N3dO 6uluedo y N3dO SNIVLS JIV Delice N3dO elle ON GEET N3dO S IqPSIP 4 so O Jsnuui 4 J 129JJ ON N3dO s lqpsipb H uedo 4snu H J 409449 ON Delice N3dO OSHS ON NMOd q13H SAVMIV STOULNOD dols JOO s so O s D AA O UOLLD JIP SI A I UI LUBLUSAOUW SiHD S 2 21601 UC Op uu G311OO1 Z Z 1OJ so O OL S sJSA 2J Bulu do SONUILUOD egteleal UO PUD SHOT Lee ON 7 G G udoi6Gpiod S s CZ Z JO U dO O Seglenesl u do O S sSI A 1 sD 1 UO PUD s4207 Z G G udoi6Dpiod S s N3dO S ADS elle ON p lqosiD N3dO ele ON o lqosiD N3dO 123112 ON p lqosip v N3dO Budo uod uo J ee ON UOILDI do sdol s UOILDI AO sdojs SNIN3dO UOILDI O sdojs ONISOTD AJ IPIP WLWII JOS SUL s so O 2 N3dO Delice N3dO 42949 ON elle ON p lqosibo N3dO JOSS ON Sul Guluedo JOIUDA eut 104 JO suedo JO Su suedo G3SO1O 3O9IA3q Al34VS 14904 ADIAAC A134VS 1O dO S3O9IA3q A134VS NISOTO S3OIA3qQ A134VS ONINAdO g N3dO V N3dO SNIVIS AIVS S3ST1 nd d3 21601 qPL 36 FAAC ENGLISH FAAC ENGLISH USER S GUIDE AUTOMATED SYSTEM 844 Read the instructions carefully before using the product and keep them for future consultation GENERAL SAFETY REGULATIONS If i
37. ssary adjustable anti crushing safety and guarantees stopping orreversing the gate movement Ahandy manual release makesit possible to move the gate in the event of a power cut or malfunction The control board if supplied with the gearmotor it is placed inside the operator The 844 automated system was designed and manufactured to control access of vehicles Avoid any other use whatever D Securing corners Oil filling plug Pinion Operator earthing Limit sensor switch 9 Lever operated release Operator cover system 780 D Control board Protective side panels Adjustment screw for Cover for 780D control anti crushing board clutch I DESCRIPTION AND TECHNICAL SPECIFICATIONS 1 1 MAXIMUM USE CURVE The curve makes it possible to establish maximum work time T according to use frequency E g The 844 gearmotor can operate non stop at 70 use frequency Toensure efficient operation operate in the work range below the curve Important The curve is obtained ata temperature of 24 C Exposure to the direct sun rays canreduce use frequency down to 20 Calculation of use frequency The percentage of effective worktime opening closing compared to total time of cycle opening closing pause times Fig 1 Calculation formula F Ta Tc X 100 Ta Ic Tp Ti 20 where Ta opening time Tc closingtime To pause time Ti timeofintervalbetweentwocomplete cycles Use freq
38. suedo JDIAIG Al34VS 3904 ADIAIG A134VS 19 dO S3O9IA3q A134VS ONISOTD S3O9IA3qQ A134VS NIN3dO g N3dO V N3dO SNIVLS AIVS sas1nd w ll 21601 q qpl G3SO1O p lqosiD N3dO P IqbsIP N3dO ele ON 0949 ON 1O JJ ON LC JOS y SESO D q311OO1 BulU do SONUILUOS sp 1u uo PUD s420 U do Z G G UE ees N3dO S ADS uonribi do O S SI A I sD UO PUD SA20 1O JJ ON sdolils p lqosib N3dO Delice N3dO p lqpsip v N3dO Budo pd uo JD Z uC 1OJ so O O4 s si A 2 123110 ON OG Ydd oos CL 2949 ON ONINAdO Z uf 10J U AO ol SOSIOASYA CL J IPIP WLWI JOS Sul SU AdO 2 SNISO1I Ce CL eu snod spbol 2 LD eu Ssnod spool ISNVd UO N3dO CL eu esnod Leica NadO 12831J0 ON pelqbsib N3dO JOLIO sesol S PUD eu Buluedo HENSON SH GN JOIUDAd Sul 104 JOS suedo JDIAIG Al34VS 3904 ADIAIG A134VS 1O dO S3O9IA3qQ A134VS NISOTO S3O9IA3qQ A134VS NIN3dO g N3dO V N3dO SNIVLS 341V sas1nd uWu 21601 p qpl CL eu Ssnod spDoo 2l CL eu Ssnod spvooyjea Lee ON CL ell esnod Jeup H s so O PUD Jo SUL su do q3SO1O ENGLISH SLOYODOIG Ul sindul s nd AIIOD JOULO UO Se JN Bulu edo JOO s snoo eg v N3dO UD A2 Buruado jood eu Buung p lqosib gq N3dO UOLLOJOCO sdOols j IDID uUuII J GuISISA 1 IHO SOUOOSS Z UIULIM SINDOO s nd MSU D J Z uoljou
39. the N O contacts in parallel fig 35 FSW OP Opening safety devices contact terminal 3 The purpose of the opening safety devices is to protect the leaf Movement area during opening During opening in The A AP S E EP logics the safety devices reverse the movement ofthe gate orstop andrestart the movement when it is released see advanced programming in Chpt 5 5 2 During the opening cycle in logicsthe B C and B C they interrupt movement They never operate during the closing cycle If the Opening safety devices are engaged when the gate is closed they prevent the opening movement To install several safety devices connect the N C contacts in series fig 25 NB lf no opening safety devices are connected jumper connect inputs FSW OP and TX FSW fig 26 Closing safety devices contact terminal 4 The purpose of the closing safety devices is to protect the gate movement area during closing During closing in the A AP S E EP logics the safety devices reverse the movement of the gate or stop and reverse the movement when it is released see advanced programming in Chpt 5 5 2 During the closing cycle in logics B C and B C they interrupt movement They never operate during the opening cycle If the Closing safety devices are engaged when the gate is open they prevent the closing movement To install several safety devices connect the N C contacts in series fig 25 NB lf no closing safety devices are connected
40. ting atstarfof movement Useful forheavyleaves LI Active IT OI Disabled Default FINALBRAKING When the gate engages the opening or closing limif switch a braking stroke can be selected to ensure the leaf is stopped immediately If decelerations are selected GE RE starts when they finish At LI LI value braking is EE Time can be adjusted from Li 0 01 second steps trs gt disabled from l Ito Timed braking T tol El in 29 FAILSAFE Ifthis function is activated itenablesa function II test of the photocells before any gate movement If the test fails photocells not serviceable signalled by value LI S onthe disolay the gate doesnotstart moving LI Active Disabled PRE FLASHING 5s Activates the flashing lamp for5seconds before startof movement a Disabled Only before opening Only before closing Li Before every movement INDICATOR LIGHT FL LJ is selected the output functions as a standard indicator light lighted at opening and pause flashing at closing and off when gate closed Courtesy light Different figures correspond to timed activation of the output which can be used by a relay to power e E lamp Time can be adjusted from Li ea ci sec in 1 second steps and from Li ito min in 10 second steps Electric lock command and traffic lights functions If you press key on the LI ILI s setting the command fortheE closing e
41. to stop The device can be MLS fig 41 or inductive fig AD 6 3 1 MLS limit switch The MLS limit sensor switch detects the transit of two magnets fitted on the side of the rack facing the operator Procedure for correct positioning of the two supplied magnets 1 Check if the operator is in manual mode see chapter 8 2 Manually take the gate to opening position leaving 2 5 cm from the travel limit mechanical stop 3 Fit the magnet without removing the protective film from the adhesive side on the side of the rack facing the operator aligning the upper edges Slide the magnet on the rack in opening direction until the relevant LED goes off Fig 22 and 41 then move the magnet forward a further 45 mm 4 Manually take the gate to closing position leaving 2 5 cm from the travel limit mechanical stop 5 Fit the magnet without removing the protective film from the adhesive side on the side of the rack facing the operator aligning the upper edges Slide the magnet on the rack in closing direction until the relevant LED goes off Fig 22 and 41 then move the magnet forward by about a further 45 mm 6 Take the gate to its halfway travel point and relock the system see Chapter 9 7 Find outthe desired pre and post limit switch deceleration values see parag 5 5 2 and run the automated system for at least one complete cycle 8 Checkifthe gate stops at about 2 5cm from its mechanical stop point lf necessary c
42. uency graph Freq Duty Fr q Benuizungs Frecuencia gebruiks Utilizzo Cycle dfulilisation frequenz de utilizaci n frequentie TTT TTT TT III NICI LI LIT CITT 12345 6 7 8 9 10 11 12 Time h Temps h Zeit h Tiempo h werktijd h Tab 1 TECHNICAL SPECIFICATIONS OF 844 GEARMOTOR MODEL 844 Powersupply Vac 6 10 50 60Hz 230 Absorbedpower W 650 Reductionratio 1 30 Typeofpinion Z16 220 Rack Module 4 step 12 566 Max thrust daN 110 216 88 220 Max Torque Nm 35 Windingthermalprotection C 120 Use frequency 70 see graph Oil quantity l 1 8 Typeofoil FAAC XD 220 Operatine ambientiemperature C 20 55 Gearmotorweight Kg 145 Protection class IP 44 Gatemax weight Kg 1800 Z16 1000 20 Gatespeed m min 9 5 Z16 12 220 Gate max length m time out 40 Z16 50 220 Clutch twin diskinoiloath Protectivetreatment catapnoresis Standard equipment 780D Limit switch MSL or inductive Gearmotor overall dimensions LxHxD mm see Fig 2 Electric motor technical specifications RPM 1400 Power W 650 Absorbed current A 3 5 Starting capacitor UF 35 Power supply Vac 6 10 50 60Hz 230 FAAC AAC ENGLISH ENGLISH 2 DIMENSIONS Tomakethe connections efficiently allow the cablesto project by about 40 cm from the hole Figs 5 6 ref of the foundation plate Operator 844 with
43. upply all information concerning manual operation of the system in case of an emergency and shall hand over to the user the warnings handbook supplied with the product Do not allow children or adults to stay near the product while it is operating Keep remote controls or other pulse generators away from children to prevent the automated system from being activated involuntarily Transit is permitted only when the automated system is idle The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only Maintenance check at least every 6 months the efficiency of the system particularly the efficiency of the safety devices including where foreseen the operator thrust force and of the release devices Anything not expressly specified in these instructions is not permitted FAAC ENGLISH FAAC ENGLISH AUTOMATED SYSTEM 844 amp ELECTRONIC CONTROL UNIT 780D These instructions apply to the following models 844 ER Z16 CR 844 R 844 R CAT 844 R RF The FAAC mod 844 automated system for sliding gates is an electro mechanical operator transmitting motion tothe sliding leaf via arackor chain pinion appropriately coupled to the gate The non reversing system ensures the gate is mechanically locked when the motorisnotoperating and therefore nolockneedstobe installed The gearmotor is equipped with a mechanical clutch which combined with anelectronic device offersthe nece
44. you to re position the equipment s cover to avoid coming into contact with high voltage parts and to use the push buttons on the cover to activate the keys fig 39 Programming is divided in two parts BASIC and ADVANCED 5 5 1 BASIC PROGRAMMING To access BASIC PROGRAMMING press key F eif you press it and hold it down the display shows the name of the first function eif you release the key the display shows the value of the function that can be modified with keys and eif you press F again and hold it down the display shows the name of the next function etc ewhenyoureachthelastfunction press F to exit the program and the display resumes showing the gate status The following table shows the sequence of functions accessible in BASIC PROGRAMMING BASIC PROGRAMMING Function FUNCTION LOGICS see table of logics H Automatic H F Steppea automatic L Safety Automatic F Semi automatic E F Stepped Semi automatic _ Dead man B Semi automatic L Mixed Log B opening C closing Display Default PAUSE TIME This has effect only if the automatic logic was selected Adjustable from to gt J sec IN one second steps Subsequently display changes fo minutes and tens of seconds separated by a point and time is adjusted in 10 second steps up to the maximum value of minutes E g if the display shows SC pause lime is 2 min and 50 sec 28 FAAC ENGLISH

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