installation & operation manual heavy duty gas griddles
Contents
1. 8 17 POC NING tor a b ma a n n 18 PHOUACIUS EMG EE 18 SHUTDOWN OF GRIDDLE WITH ELECTRIC IGNITION SYSTEM 900RX MODELS 18 SHUTDOWN OF GRIDDLE MSA AND ASA MODELS 19 SHUTDOWN OF GRIDDLE WITH STANDING PILOT SYSTEM AGM MODELS 19 EXTENDED SHUTDOV N 8 88 88888888 88388883 88 3 19 SE EA 20 20 EE 20 Service and Parts Information 20 TROUBLESHOO TNG deed di 21 INSTALLATION OPERATION AND CARE OF HEAVY DUTY GAS GRIDDLES GENERAL Heavy Duty Gas Griddles are produced with quality workmanship and materials Proper installation usage and maintenance of your griddle will result in many years of satisfactory performance Thoroughly read this entire manual and carefully follow all of the instructions provided Model Number of Burners 25 924RX MSA24 ASA24 AGM24 2 54 000 936RX MSA36 ASA36 AGM36 3 81 000 948RX MSA48 ASA48 AGM48 4 108 000 960RX MSA60 ASA60 AGM60 5 135 000 972RX MSA72 ASA72 AGM72 6 162 000 INSTALLATION Before installing verify that the type of gas supply natural gas or propane2. l Ju uju sn inoBiA don Jaubos sed au ap 105 aupuald a 3 S sa jasjassop l DUOL e nor dvd SIOd ANN 3 NOYHO 3NOWId VT 30 ADVAYNS VI 4 9 44144 y 3INOVW Id Y 444414 30 IN AISVYEV Y NOdWVL 30 dem SIVNVE AN e enbejd e Jiojoej un p no lqix li e nieds aun p us ou ne lli e enbejd ej NOILLVSIMILA ANOWHD SIYAV 431NOMHH O 44144 V ANOW 1d 30 3SVAOLL3N Jed sio aun p snid sBeAoyau ne 1 p9901d A se 3S li e enbejd abesn is e enbejd e juekoyau un p us ou ne sayoe sa Janajuy 5 s uoyiyo un 98ne linsu jod s l ja apiuny voy un p e lqep xoul Jop us seoeuns sa Ja onen nueul ap suonon sul xne jueusuojuos e enbejd ap soeuns e Jajeldde usBajep ese ano enajua IIOAB S HV a9e sunone s l au nb aynsua Jalnsse s siew jusBlejep un p e enbejd ej s Zon u issne nad uo ajooue 1 s nbejd e anb juepuad eu np uep np suas l suep esejuns ej ins quluq YO OOS uoduwe un no un e enbejd mod 14 sun Jasin aulesseoeu IS all e nbeld e aoeuns ej puoj e BAOVON ANIVINAS MHVd SIO4 ANN uossino lisu sn mnne no nb asaiuewW augu e ap Ja oyau 19 Japia a
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10. nal e A 11 s nbin l uol elu uu p uop109 al z uo ueiq q 2 ze6b uolejusulyje p jedioulid jeuliqo no ja sajuejineyo enbejd ej jeep joulqos l zaulay S313GON SNOL 3435NOTOMd 44n141N444 H AnO 1S ZE us ledioulid uoljejuawije nb sd l 5uol issne s wnjje juoJajsaj ewnjje p S SD H A sel z sin niq sa nod suonoq sa zauwley NOV S313GON SILNINVINY3d S4Sn43T111A 30 AWALSAS ALNVAANVHD 3 14 VT AG 31Y4NLINYA3A H AnO Lea 2866 u lEdioulid uonezu wije nb sdweaj Buo issne j ins op dednos ej sed seasjojjuoy ja s uun le juoJajsaj S SD H A 591 Z sin niq sa nod sie soull uv s l Z WJ 4 9 13 VSW S313GON 431NV44nVYH O 4nOVTd VI 30 AYNLAWYSASA 02 nesuued np np 9199 l uns nlis s jieledde enbejd eq zE5 d 4 l L S OJaunu l sjepou np oJaunu a jieledde nbejd ej uns s lqluodsip H JUSAIOP S UBAINS sjuaeweuBbiesual S SlAJ s np nod z j dde snoa nbsio1 uwos9 juawdinbaueo9 na MMM z9 nsuo9 s ld sap ja SBDIAJOS sep s p ais sun INO s o ld sa ja u n nu ll ins sjusweublesues sep uu lqo nod uolbal HOA oSu Be Z9 0e U0D S393ld 937 13 N41144M1N34 1 YNS SIN43 1N4N514SN44 en
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14. agrees with the specifications on the rating plate located on the outside right of the unit If the supply and equipment requirements do not agree do not proceed with the installation Contact your dealer immediately It is recommended that a trained gas service technician with the necessary tools instruments and skills perform the installation of the griddle UNPACKING This griddle was inspected before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of shipment Check for possible shipping damage immediately after unpacking If the griddle is found to be damaged save the packaging material and contact the carrier within 15 days of delivery Carefully unpack your griddle and make sure that no parts are discarded with packaging material A pressure regulator designed to operate with the griddle has been supplied and must be installed before the griddle is placed into service Refer to GAS PRESSURE REGULATOR INSTALLATION in this manual LOCATION The installation location must be kept free and clear of combustibles When installing never enclose the bottom of the griddle with a raised curb or other constructions that would obstruct flow of air into or out of the griddle Adequate clearance for air openings into the combustion chamber must be provided Make sure there is an adequate supply of air in the room to replace air taken out by the ventilation system Do not permit air to
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17. 30 SVO N3 U h nu no no uonejie su no e ap juene u n nu p JUDWBUUO IJOUOJ SUOI ONI SU So 9117 WOW ej augu s inss lq s p si i euu s ewwop s p 4 sne u An d uagdde s 5 uoSul u313913u3 UOIEOUIDOU ej SpiB l uonejie su LN3IW3SSILH3AV YV 4 44 AYLNV LNOL 40 NO T33VddV LAD 30 ALINIXOYd V JIEVWWVIANI YNAdVA NO AGINOM AYLNV LNOL IN 39N3SS3 1 30 Y3SMILA IN SVd JAN 3L14N93S 30 IYNSIN N41144M1N4 1 4 AYLILLV ZV 30 YNISSINANOYJ 41 NO S44d SNId VI ZV 30 31N OVdiNOO VI IJAV YINDINNIAINOS 13 IVAIONIYA 1344V G LANIGOY 431 YVd I3MVddV 1 340 13 3 ZV 30 Sunaqo q SVO N3 INVLJOdAINI 54 4 5014 31 ZV 40 YNASSINYNOA 41 ZAHO SNOILLVWNYJOW3NI SAD YIYNIOYA 39 LNAdNO 3990 11344744 139 AND ZV S31 AYIdSAY LNVAV 43NNOSM 4d ALNOL Y YIYLSININAOW Y SNIOS GOIN 531 ATAISIA HOMGN NN Y 43 144 T4fINVIN 39 SNVG SANYAONOO SITYVAAV S4d 45V1544 313N0 4d IN4119 41 Z3H9 TV L N 41 M4ni5O4444 V 13 ZV LNVNNOILONOA S144MVddiV 540 YATIVLSNI Y ASIYOLNV 13 3IJNIWVNO 14NNOSM4d4 NNA NOILN31NI1 Y 4 4344 ALA V IINNVAN 39 SI1NVIYJOdIMNI 3LI4NIAS AG SAYNSAW oxa 3SVNNVd3G BEE s o ld sa je u n nu INS GEET UORE U N uonesyuqn Re NE Sel Sao eRe les
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19. be checked and lubricated periodically Check with your service agency for details VENT Daily when the griddle is cool check the flue and clear any obstructions SERVICE AND PARTS INFORMATION Contact the Service Agency in your area to obtain service and parts information For a complete listing of Service and Parts depots refer to or www vulcanequipment com When calling for service the following information should be available from the appliance serial plate Model Number Serial Number and Gas Type The appliance serial plate is located on the right side panel 20 TROUBLESHOOTING PROBLEM POSSIBLE CAUSES 1 Problem with thermostat or burner valve Call for service Heat does not come on 2 Pilot burner not lit when the thermostat or 3 Griddle shut off valve not in ON position burner valve is turned on I 4 Low gas pressure Call for service 1 Griddle shut off valve not in On position 2 Obstructed pilot orifice Call for service 3 Pilot gas turned off at pilot Adjust pilot to allow gas flow nl 4 Problem with pilot safety valve Call for service 5 Problem with thermocouple Call for service 6 Low gas pressure Call for service 1 Obstructed or wrong size pilot orifice Call for service 2 Gas supply not purged of air Depress pilot safety button until air is purged E 425 3 Air blovving pilot out Call for service 4 Problem vvith pilot safety
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21. knob set screw DO NOT allow the knob to turn Carefully remove the knob from the thermostat shaft exposing the temperature dial Step da Set knob amp check Temperature Remove knob b Loosen screvvs on the temperature dial and adiust to that the temperature indicated by the knob arrow matches the griddle plate temperature reading Knob will have to be placed back on the shaft to verify adjustment Step 4b Adjust temperature dial amp verify temperature setting IMPORTANT NEVER ADJUST THE SCREW IN THE CENTER OF THE THERMOSTAT SHAFT This will ruin the factory calibration the thermostat will no longer operate properly and will need to be replaced Step 5 Replace knob amp tighten 5 Once calibration is achieved tighten the screws temperature dial screws and knob set screws 17 LEVELING The griddle must be level side to side and front to back during operation to ensure proper performance Improper leveling can result in uneven temperature distribution cold spots and possibly damage electrical components 1 Place a level on the griddle 2 Adjust legs by turning the bullet feet at the bottom of each leg Using pliers or a crescent wrench turn the feet counter clockwise to increase height and clockwise to decrease height until leveling is achieved Do not extend the legs more than 1 PILOT ADJUSTMENT Using a flathead screwdriver turn the slotted hex head pilot adjustment scr
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23. the griddle and its individual shutoff valve must be disconnected from the gas supply piping system When the gas supply pressure is 72 psig 3 45 kPa or less the griddle should be isolated from the gas supply system by closing its individual manual shutoff valve GAS PRESSURE REGULATOR INSTALLATION A gas pressure regulator is supplied with the griddle and must be installed Install the regulator as close to the griddle on the gas supply line as possible Make sure that the arrow on the underside of the regulator is oriented in the direction of gas flow to the griddle Fig 2 and the regulator is positioned with the vent plug and adjustment screw upright Fig 3 Check and set the gas pressure after the regulator is installed The pressure should be set for 4 water column W C for natural gas and 10 W C for propane gas while all burners are on lt is recommended that a trained gas service technician with the necessary tools instruments and skills perform the installation of the griddle and gas pressure regulator Fig 2 The supply pressure upstream of the regulator should be 7 9 W C for natural gas and 11 12 W C for propane gas At no time should the griddle be connected to supply pressure greater than 72 psig 3 45 kPa or 14 W C ELECTRICAL CONNECTIONS 900RX MODELS 44 WARNING Electrical and grounding connections must comply with the applicable portions of the National Electrical Code and or other local elect
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26. AY VIEW 13 PILOT LIGHTING PROCEDURE AGM MODELS 1 Turn the main gas shut off valve and all burner control knobs to the OFF position Wait 5 minutes to allow any gas that may have accumulated in the burner compartment to escape 2 Turn the main gas shut off valve ON 3 While viewing through the pilot sight hole you will have to reach under the front of the unit and through the pilot cutout to ignite the pilots with an outside ignition source such as a lit taper etc It may be necessary to adjust the pilot valve to increase gas to the pilot 4 Repeat steps until all pilots are lit 5 To light main burners turn individual burner control knobs to the full ON position 6 If after completing steps 1 5 main burners do not light turn off the main gas shut off valve and contact an authorized service agency pilot burner AA A hole burner control knob pilot cutout CUTAWAY VIEW 14 USING THE GRIDDLE To preheat turn the burners on about 20 25 minutes before cooking A uniform and systematic approach to loading the griddle will produce the most consistent product results The griddle plate is steel but the surface is relatively soft and can be scored or dented by careless use of a spatula or scraper Be careful not to dent scratch or gouge the plate surface Do not try to knock off loose food that may be on the spatula by tapping the corner or the edge of the spatula on the griddle surface ZONE CO
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29. INSTALLATION amp OPERATION MANUAL HEAVY DUTY GAS GRIDDLES iT Food Equipment Group MODELS WOLF 924RX 936RX 948RX 960RX 972RX MSA24 MSA36 MSA48 MSA60 MSA72 AGM24 AGM36 AGM48 AGM60 AGM72 ITW Food Equipment Group LLC 3600 North Point Blvd Baltimore MD 21222 ASA24 ASA36 ASA48 ASA60 ASA72 RETAIN THIS MANUAL FOR FUTURE USE FORM F 38315 rev 05 10 IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment IN THE EVENT OF A POWER FAILURE DO NOT ATTEMPT TO OPERATE THIS DEVICE TABLE OF CONTENTS GENERALS 2 a s acide su kusa ua tte ee ais e
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31. OKING This griddle features a tubular U shaped burner in 12 sections each controlled by independent thermostats 900RX MSA and ASA models or manual valves AGM models Each 12 section is a separate cooking zone and allows cooking a wide variety of products over a single griddle plate The chart below is a suggested usage of zone cooking When zone cooking it is suggested that you start with your lowest temperature setting at either side of the griddle increasing the zone temperature as you move up the zone line These zone cooking guidelines will vary depending on product temperatures size and shape This guide should be adjusted to suit your product and operational cooking preference e yee non 5 T 11 sa s d cr LEE li A AAA ZONE 1 ZONE 2 ZONE 3 ZONE 4 300 F 350 F 350 F 400 F PRODUCT PRODUCT PRODUCT Sausage Pancakes Omelet Steak Rare Eggs Hard Fried French Toast Hash Browns Stir Fry Vegetables Eggs Scrambled Bacon Canadian Bacon Salmon Burger Well Done Eggs Sunny Side Up Fish Cakes Steak Well Done Boiled Ham Lobster Chicken Breast Steak Medium Well Scampi Frozen Foods Fresh Burger Medium Well Pork Chops Small Frozen Burger Medium Well 15 CLEANING THE GRIDDLE Empty the grease drawer as needed throughout the day and regularly clean at least once daily Clean the griddle regularly A c
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35. and the pilot does not light turn the griddle shut off valve to the OFF position See Fig 6 on page 8 and contact an authorized service agency 12 PILOT LIGHTING PROCEDURE MSA AND ASA MODELS 1 Turn the main gas shut off valve to the OFF position Wait 5 minutes to allow any gas that may have accumulated in the burner compartment to escape Turn the main gas shut off valve ON Depress and hold the safety valve button while lighting the corresponding pilot You will have to reach under the front of the unit to light with an outside ignition source such as a lit taper etc while viewing thru the pilot sight hole When the gas at the pilot has been burning for about 45 seconds release the safety valve button If the pilot does not remain lit repeat the operation allowing more time before releasing the button The amount of time necessary to hold the safety valve button will increase at the initial installation of the unit and if the main gas supply has been turned off for a long period of time It may be necessary to adjust the pilot valve to increase gas to the pilot See Fig 14 on page 17 Repeat steps until all pilots are lit If after completing steps 1 5 pilot does not light turn off the main gas shut off valve and contact an authorized service agency pilot burner 1 V pilot sight hole pilot safety S Les valve button CHE nr s m Tm F m a E CUTAW
36. blow directly at the griddle Avoid open windows next to the griddle wherever possible Avoid wall type fans which create air cross currents within the room This griddle is Design Certified for installation on a non combustible counter with 4 legs or combustible floor with 25 high stand INSTALLATION CLEARANCES COMBUSTIBLE CONSTRUCTION NON COMBUSTIBLE CONSTRUCTION Back 6 0 Right 6 0 Left Side 6 0 INSTALLATION CODES AND STANDARDS The griddle must be installed in accordance with In the United States of America 1 State and local codes 2 National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition This shall include but not be limited to NFPA 54 Section 10 3 5 2 for Venting Copies may be obtained from The American Gas Association Accredited Standards Committee Z223 400 N Capital St NW Washington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NOTE In the Commonwealth of Massachusetts All gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR 3 NFPA Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada 1 Local codes 2 CAN CSA B149 1 Natural Gas Installation latest edition 3 CAN CSA B149 2 Propane Installation Code latest edi
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38. ew clockwise to decrease the flame and counterclockwise to increase the flame See Fig 14 pilot adjustment screw SHUTDOVVN OF GRIDDLE WITH ELECTRIC IGNITION SYSTEM 900RX MODELS 1 Turn thermostats to the OFF position to cut off burners or turn griddle shut off valve to the OFF position 2 Turning the griddle shut off valve to the OFF position will turn the gas off to all thermostats and pilots The pilots will have to be relit when restarting the griddle 3 The pilots will remain lit and monitored by the safety valve as long as the griddle shut off valve is left in the ON position 18 SHUTDOVVN OF GRIDDLE MSA AND ASA MODELS 1 Turn thermostats to the OFF position to cut off burners 2 The pilots will remain lit and monitored by the safety valve as long as the main gas supply is on SHUTDOVVN OF GRIDDLE WITH STANDING PILOT SYSTEM AGM MODELS 1 Turn burner control knobs to the OFF position to cut off burners 2 The pilots will remain lit as long as the main gas supply is on EXTENDED SHUTDOVVN ALL MODELS 1 Turn the griddle shut off valve and or the main gas supply valve to the OFF position 2 Unplug the griddle electrical supply cord if applicable 3 Apply a heavy coat of vegetable oil over the griddle plate to inhibit rust ER MAINTENANCE 44 WARNING The griddle and its parts are hot Use care when operating cleaning or servicing the griddle LUBRICATION All valves must
39. hile the electric igniters light the corresponding pilots You will have to monitor the pilot burners through the pilot sight holes The pilot burners are aligned with the red buttons on the pilot safety valves The pilot burners are inset 12 from the front of the unit pilot burner pilot sight hole pilot safety valve button power switch pilot cutout E griddle shut off valve CUTAWAY VIEW Watch for the pilot burners to ignite When the gas at the pilot has been burning for about 45 seconds release the corresponding red button on the pilot safety valve If the pilot does not remain lit repeat the procedure allowing more time before releasing the button The amount of time necessary to hold the safety valve button will increase at the initial installation of the unit and if the main gas supply has been turned off for a long period of time t may be necessary to adjust the pilot valve to increase gas to the pilot See Fig 14 on page 17 Repeat steps until all pilots are lit The pilot burners can be lit manually in the event of a failure of the electronic ignition system If this happens repeat steps 1 5 without holding the power switch in the ON position You will have to reach under the front of the unit and through the pilot cutout to ignite the pilots with an outside ignition source such as a lit taper etc while again depressing the corresponding red button If after completing steps 1 7
40. in these models will control only one main burner The pilots are inset 12 from the front panel See pilot lighting procedure on page 13 Each 12 section of the griddle is independently controlled by an infinite heat control valve Once the pilots are lit turning the burner control knob to the full ON position will light each burner The burners will be in the full ON position when the knobs are turned all the way to the left Fig 9 The burners will be in the full OFF position when the knobs are turned all the way to the right Fig 10 The height of the burner flame and cooking plate temperature can be adjusted by turning the burner control knobs while viewing burners through the burner sight holes Burner control knob in the full ON position Turned all the way to the left 225 degrees from the OFF position Burner control knob in the OFF position Turned all the way to the right 11 PILOT LIGHTING PROCEDURE 900RX MODELS 1 Tum the griddle shut off valve to the OFF position See Fig 6 on page 8 Wait 5 minutes to allow any gas that may have accumulated in the burner compartment to escape Turn the griddle shut off valve to the ON position See Fig 5 on page 8 Push and hold the power switch in the ON position The switch will illuminate and you will hear a clicking sound While continuing to hold the power switch in the ON position depress and hold the red button on the pilot safety valve w
41. ing procedure more than once per week CLEANING A CHROME GRIDDLE PLATE AFTER EACH USE Clean the griddle with a palmetto brush of flexible spatula NEVER USE AN ABRASIVE SCOURING PAD OR GRIDDLE STONE ON A CHROME PLATE SURFACE ONCE PER DAY Thoroughly clean backsplash sides and front Do not hit the backsplash with a spatula or any other tool This may create a gap between the splash and griddle plate that is hard to clean Clean stainless steel and chrome surfaces with a damp cloth and polish with a soft dry cloth 16 ADJUSTMENTS CALIBRATION 900RX AND MSA MODELS 1 Each thermostat controls a 12 zone of the griddle Using a Surface Probe temperature measurement device observe the temperatures at the center points of the cooking zones These points are located by starting 6 from the side splash left or right and every 12 across the width of the griddle with all points located 12 back from the front edge of the griddle plate NOTE Use of infrared thermometers is not recommended These devices are highly sensitive to surface color clean or dirty angle of reading and distance from the unit Kaun a aa au IAS 2 Set thermostats to 350 F and allow to stabilize allowing the burner to cycle ON and OFF at least two times 3 Watch for burner to cycle OFF then measure the temperature for that zone The temperature should be 350 F 15 F If not continue to Step 4 a Carefully loosen the
42. intained Information on the construction and installation of ventilating hoods may be obtained from the standard for Vapor Removal from Cooking Equipment NFPA No 96 latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 STANDS The griddle has an optional 24 high by 30 deep stainless steel stand with casters The two front casters lock The stand includes a top shelf with marine edges style lip and a lower shelf GAS CONNECTIONS NOTICE Gas supply connections and any pipe joint compound must be resistant to the action of propane gases Use a NPT gas supply line for the griddle inlet located at the rear of the griddle All flexible and semi rigid gas supply lines must comply with the applicable ANSI standard To ensure maximum operating efficiency this appliance must be connected with a gas supply line of solid pipe or a commercial type Flexible Connector with the net inside diameter 1 as large as or larger than the gas pipe inlet on this appliance Codes require that a gas shutoff valve must be installed in the gas line upstream of the griddle 44 WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame After checking for leaks all lines receiving gas should be fully purged to remove air TESTING THE GAS SUPPLY SYSTEM When the gas supply pressure exceeds 2 psig 3 45 kPa
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44. lean griddle always looks better lasts longer and performs better To produce evenly cooked perfectly browned griddle products keep the griddle plate clean and free of carbonized grease Carbonized grease on the surface hinders the transfer of heat from the griddle surface to the food resulting in spotty browning and loss of cooking efficiency Carbonized grease tends to cling to griddle foods giving them a highly unsatisfactory and unappetizing appearance To keep the griddle clean and operating at peak efficiency follow these procedures AFTER EACH USE Clean the griddle with a wire brush flexible spatula ONCE PER DAY Thoroughly clean the griddle back splash sides and front Remove empty and wash the grease drawer in the same manner as an ordinary cooking utensil ONCE PER WEEK Clean the griddle surface thoroughly Use a griddle stone screen or Scotch Bright pad on the surface as necessary Rub with the grain of the metal while the griddle is still warm not hot A detergent may be used on the plate surface to help clean it but be sure the detergent is thoroughly removed by flushing with clear water After removal of detergent the surface of the plate the griddle should be seasoned according to the instructions in this manual Clean stainless steel surfaces with a damp cloth and polish with a soft dry cloth To remove discoloration use a griddle cleaner If the griddle usage is very high consider conducting this weekly clean
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46. models will control only one main burner The pilot burners are aligned with the pilot safety valve bush buttons The pilot burners are inset 12 from the front panel The pilots are monitored by thermocouples and pilot safety valves f the pilot goes out the safety valve will shut off the gas supply to the pilot and main burners Each 12 section of the griddle is independently controlled by a mechanical snap action thermostatic valve The thermostats have an operating range of 200 to 550 degrees Once pilots are lit turning the thermostats to the desired setting is all that is required to put the unit into service Each 12 griddle section may be turned off independently by setting the corresponding thermostat to the OFF position You may also leave all thermostats set at the desired settings and turn all sections off at once by turning the griddle shut off valve to the OFF position Fig 6 This will turn off the gas supply to the pilots and thermostats for all sections Turning the griddle shut off valve to the ON position Fig 5 and relighting the pilots at the beginning of the next cooking shift will be required to put the unit back in service See pilot lighting procedure on page 11 Fig 5 Fig 6 CONTROLS MSA AND ASA MODELS pilot adjustment screw pilot and burner sight holes thermostat knob pilot safety valve push button This model features a standing pilot that must be manually lit vvith an out
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48. r every cleaning This will also help reduce the sticking of cooked food product Heat griddle to a low temperature 300 350 F and apply a small amount of cooking oil about one ounce per square foot of surface Use a soft lint free cloth to spread the oil over the entire griddle surface to create a thin film Wipe off any excess oil with a cloth Repeat the procedure until the griddle has a slick mirror like finish CONTROLS 900RX MODELS pilot adjustment screw pilot and burner sight holes power switch IS CNA griddle shut off valve pi y valve push bu shown in ON position 8 This model features an electric ignition system that is controlled by a momentary power switch The power switch turns the electric ignition system off and on only and will only supply power to the igniters when held down in the ON position The burners and pilots will continue to work with power switch in the OFF position until the gas supply to the unit is cut off or the griddle gas shut off valve is turned to the OFF position Fig 6 In the event of a failure of the electronic ignition system it is possible to ignite the pilots with an outside source such as a lit taper etc See pilot lighting procedure on page 11 There is one pilot and one safety valve for every two burners except on the 36 and 60 models The 36 and 60 models have an odd number of main burners therefore one of the sets of pilots and safety valves in these
49. res ele hia out eset e te 4 4 DSPOCCITIGATI ONS EE 4 INSTALLATION messan Ae 4 Unpacking aun an 4 Reie el EE 4 Installation Codes and Standards 8 5 Griddle Mounted On Stands with Casters 5 Flue Connections uuu uu ul A A Du A 6 el ET e 6 VE Ee eine en EE 6 Testing the Gas Supply 6 Gas Pressure Regulator installato ct disc 7 Electrical Connection 900RX Models 8 88 H OPERATION 2 e 8 Before SUS U LU EE EE SE ee 8 Seasoning the Adal deis de yaraq 8 Controls 900RX Models 8 Controls MSA and ASA Models 10 Controls AGM 11 Pilot Lighting Procedure 900RX 55 12 Pilot Lighting Procedure MSA and ASA Models 13 Pilot Lighting Procedure AGM Models y L geed de KAS deed AER Eege EEN 14 Using Bn EE 15 Cleaning the Griddle u u ALLA SA a 16 ADJUSTMEN TS za cedo do tl Ee a EE 17 Calibration 900RX and MSA Models
50. rical codes A WARNING Disconnect the electrical power to the griddle and follow lockout tagout procedures A WARNING ppliances equipped with a flexible electric supply cord are provided with a three prong grounding plug It is imperative that this plug be connected into a properly grounded three prong receptacle If the receptacle is not the proper grounding type contact an electrician Do not remove the grounding prong from this plug Power supply for electric ignition is 120 volts 1 amp 50 60 Hertz 1 phase Do not connect the griddle to electrical supply until after gas connections are made OPERATION 44 WARNING The griddle and its parts are hot Use care when operating cleaning or servicing the griddle BEFORE FIRST USE Remove all packing material and protective plastic from the surfaces of the unit Before leaving the factory the griddle is coated with vegetable oil as a rust inhibitor Remove this film when the griddle plate is being cleaned prior to its first cooking use Heat the griddle to 200 300 F to loosen and melt the coating then clean the surface by adding water or a non corrosive grease dissolving commercial cleaner following the manufacturer s directions Scrape the oil residue from the plate with a griddle scraper Rinse thoroughly and wipe dry with a soft clean cloth Clean all accessories SEASONING THE GRIDDLE Season the griddle to avoid possible surface corrosion before first use and afte
51. side ignition source such as a lit taper etc The pilot is monitored by a thermocouple and pilot safety valve If the pilot goes out the safety valve will shut off the gas supply to the pilot and main burners There is one pilot and one safety valve for every two burners except on the 36 and 60 models The 36 and 60 models have an odd number of main burners therefore one of the sets of pilots and safety valves in these models will control only one main burner The pilot burners are aligned with the safety valve bush buttons The pilot burners are inset 12 from the front panel See pilot lighting procedure on page 12 Each 12 section of the griddle is independently controlled by a mechanical snap action thermostatic valve The thermostats have an operating range of 200 to 550 degrees If the pilots are lit turning the thermostats to the desired setting is all that is required to put the unit into service 10 CONTROLS AGM MODELS burner and pilot sight holes burner control knob pilot adjustment screw The model is equipped with standing pilots Gas will flow from the pilots as soon as the main gas supply to the unit is turned on The pilots are lit with the use of an outside ignition source such as a lit taper etc There is one pilot for every two burners except on the 36 and 60 models The 36 and 60 models have an odd number of main burners therefore one of the sets of pilots
52. tion available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9W 1R3 GRIDDLES MOUNTED ON STANDS WITH CASTERS Griddles mounted on stands with casters must use a p flexible connector not supplied that complies with the Standard for Connectors for Movable Gas Appliances ANSI 221 69 CSA6 16 and a quick disconnect device that complies with Gas Fuel ANSI 221 3 5 9 In addition adequate means must be provided to limit movement of the appliance without depending on the connector and the quick disconnect device or its FS associated piping to limit appliance movement Attach Gesin Relief Here JP the restraining device at the rear of the griddle as shown in Fig 1 Fig 1 If disconnection of the restraint is necessary turn off the gas supply before disconnecting Reconnect the restraint prior to turning the gas supply on and returning the griddle to its installation position Casters are only supplied on a griddle stand f the griddle is moved for any reason the griddle should be re leveled see LEVELING in this manual FLUE CONNECTIONS Do not obstruct the flow of flue gases from the flue located at the rear of the griddle t is recommended that flue gases be ventilated to the outside of the building through a ventilation system installed by qualified personnel From the termination of the flue to the filters of the hood venting system a minimum clearance of 18 must be ma
53. valve Call for service 5 Thermocouple not in flame Call for service 6 Low gas pressure Call for service Fat appears to smoke 1 Temperature set too high excessively 2 Moisture in food may be turning into steam Food sticks to griddle or 1 Temperature set too high burned around edges or 2 Griddle surface requires cleaning and or seasoning contains dark specs 3 Surface under food not covered with enough cooking oil ee 1 Temperature set too low 2 Food not cooked for long enough time 1 Food itself may have off flavor Food tastes greasy or has 2 Food stored improperly before cooking objectionable off flavor 3 Too much griddle fat used 4 Temperature set too low 1 Temperature set too high 70777U V oi 2 Griddle surface needs cleaning and or seasoning 9 9 3 Too much griddle fat used 21 NOTES 22 01 90 Ae GLES A AYIVINWYOS 22212 CW 1ouniegq DA 3 l ci YHON 009 NIOS39 30 SVO N3 9 Y 1 971 sle u uulle juawadinbg MLI dnol CZVSV 09VSV STVSV 9EVSV vEIVSVW 221 9 ST N V 9C N V VENOV CZVSIN 09VSNW STVS IN 9EVSIN VEVSIN 216 Xd096 8 6 966 26 STAGOW UV J INA T IOMA A juawadinby mr adnoy 331313 NOILINOA V SILNVIINVHI SANOV d IO 1dW3 0 14 NOILVTIVLSNLG TANNVIN ll3dVddV LAD YANNOILONOA ddlVd SVd 3N INVMnOO 30 3NNVd
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