installation & operation manual gas infrared charbroiler models
Contents
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14. adjusted Appliance is not level side to side Crumb tray is not pushed all the way in Emitter panels are not properly seated or damaged Emitter panels are excessively dirty Uneven heat front to back HImocoou gt Appliance is not level front to back Faulty hood ventilation Crumb tray is not pushed all the way in Emitter panels are not properly seated or damaged Emitter panels are excessively dirty Designed air flow pattern obstructed Burner not lighting moo Uu gt Check that igniter electrode is sparking when igniter knob is turned clockwise Check for damaged loose or dirty igniter wires igniter and electrode Burner valve not on MAX setting Gas pressure too low Inside burner box or burner venturi excessively dirty Burner flames too low Burner valves improperly adjusted Gas pressure too low Inside burner box or burner venturi excessively dirty Clogged burner orifice Burner flames to high wr VOWS Emitter panels are not properly seated or damaged Gas pressure too high Fluctuating gas pressure gt Checked for clogged vent on regulator 12 ACCESSORY INSTALLATION A WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler 14 DL 1 116 2 ze oj duie snoa enbs4jo
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16. pressure lines will restrict the volume of gas required for satisfactory performance A minimum supply pressure of 7 W C for natural gas and 11 W C for propane gas is recommended With all units operating simultaneously the manifold pressure on all units should not show any appreciable drop When testing the gas supply piping system if test pressures exceed 12 psig 3 45 kPa the charbroiler and its individual shutoff valve must be disconnected from the gas supply piping system When test pressures are gt psig 3 45 kPa or less the charbroiler must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the system WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame GAS PRESSURE REGULATOR INSTALLATION Gas regulator pressure is preset at 4 Water Column W C for natural gas and 10 W C for propane gas Minor adjustments may be required based on site specific gas pressure Install the regulator as close to the broiler on the gas supply line as possible Make sure that the arrow on the underside of the regulator is oriented in the direction of gas flow to the broiler Fig 3 and the regulator is positioned with the vent plug and adjustment screw upright Fig 4 Fig 3 Fig 4 The minimum supply pressure upstream of the regulator should be 7 9 W C for natural ga
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19. CSA B149 1 Natural Gas Installation latest edition 3 CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9W 1R3 KEY COMPONENTS WARNING charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler Cooking Grids The cooking grids should always be in place and properly seated on the emitter panels during operation Wash grids thoroughly with soap and water solution and rinse before first use Crumb tray The crumb tray is the removable pan that catches any debris that falls from the broiling area The crumb trays should be pushed all the way in while the unit is operation Emitter Panel The charbroiler must never be operated without the emitter panels in place The emitter panels protect the burner from food drippings and debris Operating the burner without Emitter Panel the emitter panels in place will cause poor performance and clogging of the burner ports The emitter panels disperse energy and facilitate infrared cooking The emitter panels should rest on top of the side burner tabs and inside of the front and rear burner tabs over each burner The emitter panels should be SZ placed in position with the flanged edges pointing upwards See Fig 2 2 Emitter Panel In Place LEVELING It is important that the charbroiler is level front to back and lef
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22. TERTOP CHARBROILERS GENERAL Gas Infrared Charbroilers are designed for commercial use only and feature fast efficient gas heat Each burner is controlled by an adjustable gas valve Emitter panels are located directly above each burner to maintain uniform temperature and provide infrared cooking Emitter panels and stainless steel cooking grids are easily removed for cleaning when cool A crumb tray is provided to collect fat run off and debris it opens to the front for inspection or drain off Model Number of Burners BTU hr Input Rating VTEC14 1 22 000 VTEC25 2 44 000 VTEC36 3 66 000 VTEC48 4 88 000 VTEC60 5 110 000 INSTALLATION UNPACKING This charbroiler was inspected before leaving the factory The carrier assumes full responsibility for the safe delivery upon acceptance of the shipment Check for possible shipping damage immediately after receipt If the charbroiler is found to be damaged complete the following steps 1 Carrier must be notified within 5 business days of receipt 2 Carrier s local terminal must be notified immediately upon discovery note time date and who was spoken to and follow up and confirm with written or electronic communication 3 All original packing materials must be kept for inspection purposes 4 The charbroiler cannot have been moved installed or modified 5 Notify Vulcan Customer Service immediately at 800 814 2028 Carefully unpack your charbroiler an
23. VULCAN INSTALLATION amp OPERATION MANUAL GAS INFRARED CHARBROILER MODELS VTEC14 VTEC25 VTEC36 VTEC48 VTEC60 VTEC48 For additional information on Vulcan or to locate an authorized parts and service provider in your area visit our website at www vulcanequipment com ITW Food Equipment Group LLC RETAIN THIS MANUAL FOR FUTURE USE 3600 North Point Blvd Baltimore MD 21222 FORM F38330 9 15 IMPORTANT FOR YOUR SAFETY THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment IN THE EVENT OF A POWER FAILURE DO NOT ATTEMPT TO OPERATE THIS DEVICE INSTALLATION OPERATION AND CARE OF GAS COUN
24. ckwise until stops Wait 5 minutes 2 Push and turn the burner control knob to the MAX setting counterclockwise to vertical 90 position on the burner you intend to light Fig 5 3 Immediately while viewing through the burner sight hole turn the igniter knob clockwise until you hear a click approx 14 turn and see the spark The burner should ignite immediately and flames should be visible through the burner sight hole 4 the burner fails to light immediately repeat step 3 two more times If the burner has still not ignited at this point turn the main gas shut off valve and all burner valves to the OFF position clockwise until stops and proceed with manual burner lighting instructions on following page MAXIMUM MINIMUM 5 Repeat steps 2 4 until all burners are lit Turn on one burner control knob at a time and ensure burner is lit before proceeding to light the next burner The burners should be left on the maximum MAX setting for most efficiency when cooking The burners may be turned to the minimum MIN setting during slow periods to save energy See Fig 6 LIGHTING BURNER MANUALLY 1 Turn the main gas shut off valve and the individual burner control knobs to the OFF position clockwise until stops Wait 5 minutes d 2 Apply a flame from an outside ignition source such as a lit taper long handle lighter etc directly to the gap between the bottom of the emitter panel and the top of the i
25. d make sure that no parts are discarded with packaging material A pressure regulator designed to operate with the broiler has been supplied and must be installed before the charbroiler is placed into service Refer to GAS PRESSURE REGULATOR INSTALLATION in this manual Before installing verify that the type of gas natural or propane and the clearance dimensions agree with the specifications on the rating plate which is located on the upper front corner on the right side LOCATION The installation location must be kept free and clear of combustibles Do not obstruct the flow of combustion and ventilation air DO NOT install the charbroiler adjacent to fryers unless following the provisions detailed by local codes and or the applicable sections of ANSI Z223 1 NFPA 54 latest edition and NFPA 96 latest edition in the United States of America or CAN CSA 149 1 latest edition and CAN CSA149 2 latest edition in Canada Sufficient air should be allowed to enter the room to compensate for the amount of air removed by any ventilating system and for combustion of the gas burners Do not obstruct the air flow into and around the appliance Do not obstruct the flow of flue gases through and above the broiler s cooking grids Position the broiler in its final location Check that there are sufficient clearances to service the broiler and to make the required gas supply connection s Provide 36 clearance at the front for cleaning maintenance ser
26. may be immersed in cleaning compound overnight In the morning rinse with hot water to remove any residues of cleaning compound Stainless steel surfaces may be cleaned using damp cloth with mild detergent and water solution Clean heavy baked on grease and splatter that do not respond to normal cleaning by using cleaning solution with a Scotch Brite pad Rub with the grain of the surface do not rub in a circular motion DAILY After cooking allow unit to run on MAX setting for 10 minutes before shutting OFF This will make cleaning debris from the emitter panels easier when they cool down When cool remove cooking grids and emitter panels clean places where fat grease or food can accumulate Brush or use scraper to remove any accumulated debris from emitter panel surfaces Be careful to keep inside burner boxes clear of debris Remove crumb tray when cool and empty Fig 10 NOTICE Never leave emitter panels wet after cleaning Leaving panels wet after cooking or cleaning may accelerate corrosion process and result in premature failure WEEKLY When cool remove cooking grids emitter panels and heat shield Clean and vacuum any accumulated debris from inside burner boxes Clean inside chassis area anywhere fat grease or food can accumulate Clean heat shield while removed Fig 10 Repeat weekly process more often as needed 10 NOTICE cover surface of unit with pans or other objects in attempt t
27. ntended burner box at the front of the unit See Fig 7 3 Push and turn the burner control knob to the MAX setting counterclockwise to vertical 90 position on the burner you intend to light Fig 8 4 View through the burner sight hole Fig 8 to ensure the burner has lit C tawav View Fig 7 5 If the burner fails to light within 4 seconds of applying flame to the directed area turn the main gas shut off valve and all burner valves to the OFF position clockwise until stops Contact an authorized service contractor Burner Sight Hole 6 Repeat steps 2 4 until all burners are lit Turn on one burner control knob at a time and ensure burner is lit before proceeding to light the next burner Burner Control Knob TO COMPLETELY SHUTDOWN THE BURNERS For complete shutdown Turn the main gas supply valve OFF Make sure all individual burner valves are OFF turned completely clockwise until stops PREHEATING THE CHARBROILER Allow the charbroiler to preheat for 20 minutes on the maximum MAX setting Rub grates with cooking oil before using to help reduce sticking CLEANING A WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler Scrape cooking grids during broiling with a stainless steel scraper or stainless steel wire brush to keep the grates clean Do not allow debris to accumulate on the grates Fig 9 Top grates
28. o burn off or clean debris from unit This will cause a buildup of heat that can potentially damage and warp components of the charbroiler Do not cover surfaces with aluminum foil as this may block or disrupt the designed air flow pattern and affect performance MAINTENANCE A WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler VENT SYSTEM At least twice a year the exhaust hood venting system should be examined and cleaned LUBRICATION All valves at the first sign of sticking should be lubricated by a trained technician using high temperature grease SERVICE Contact your local Service Contractor for any repairs or adjustments needed on this equipment For complete listing of service and parts depots refer to www vulcanequipment com When calling for service the following information should be available from the appliance identification plate Model Number and Serial Number 11 TROUBLE SHOOTING Uneven heating gt Burner valves improperly adjusted Fluctuating gas pressure Appliance is not level Emitter panels are not properly seated or damaged Emitter panels are excessively dirty Too much top heat gt Faulty hood ventilation Overrated gas pressure Unit is excessively dirty Emitter panels are not properly seated or damaged Uneven heat side to side moOou2 Burner valves improperly
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31. s and 11 12 W C for propane gas At no time should the charbroiler be connected to supply pressure greater than psig 3 45 kPa 14 W C CASTER EQUIPPED CHARBROILERS Charbroilers mounted on stands with casters must use a flexible connector not supplied that complies with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for use With Gas Fuel ANSI Z21 41 CSA 6 9 In addition adequate means must be provided to limit movement of the broiler without depending on the connector and the quick disconnect device or its associated piping to limit broiler movement Attach the restraining device at the rear of the charbroiler If disconnection of the restraint is necessary turn off the gas supply before disconnection Reconnect the restraint prior to turning the gas supply on and return the charbroiler to its installation position OPERATION LA WARNING The charbroiler and its parts are hot Use care when operating cleaning or servicing the charbroiler BURNER LIGHTING The VTEC charbroiler does not have a pilot and each burner lights directly from a spark igniter or from an outside ignition source such Burner Sight Hole as a lit taper long handle lighter etc LIGHTING BURNER WITH SPARK IGNITER 1 Turn the main gas shut off valve and the individual burner control knobs to the OFF position clo
32. t to right Areas of uneven heat distribution will occur on an unleveled unit The charbroiler is equipped with adjustable legs Turn the feet at the bottom of the legs to adjust to level The unit should be rechecked for level anytime it has been moved VENTILATION HOOD The broiler should be installed under a suitable ventilation hood For safe operation and proper ventilation keep the space between the charbroiler and vent hood free from any obstructions GAS CONNECTION The data plate on the lower right side of the charbroiler indicates the type of gas your unit is equipped to burn DO NOT connect to any other gas type A gas supply connections and any pipe joint compound must be resistant to the action of propane gases Purge the supply line to clean out any dust dirt or any foreign matter before connecting the line to the unit Codes require that a gas shut off valve be installed in the gas line ahead of the charbroiler The gas supply line must be at least the equivalent of 34 iron pipe A pressure regulator is supplied and must be installed outside of the broiler when making the gas supply connection Standard orifices are set for 4 WC Water Column for Natural Gas 10 WC Water Column for Propane Use the pipe tap on the burner manifold for checking pressure Make sure the gas piping is clean and free of obstructions dirt and piping compound An adequate gas supply is necessary Undersized or low
33. vice and proper operation This broiler is for use in non combustible locations only Installation in combustible locations is prohibited unless following the provisions detailed by local codes and or the applicable sections of ANSI Z223 1 NFPA 54 latest edition and NFPA 96 latest edition in the United States of America or CAN CSA 149 1 latest edition and CAN CSA149 2 latest edition in Canada and approved by the authority having jurisdiction Minimum clearances to non combustible walls are 0 to the rear and 0 to the sides INSTALLATION CODES AND STANDARDS The Charbroiler must be installed in accordance with In the United States of America 1 State and local codes 2 National Fuel Gas Code ANSI Z223 1 NFPA 54 latest edition This shall include but not be limited to NFPA 54 Section 10 3 5 2 for Venting Copies may be obtained from The American Gas Association Accredited Standards Committee 2223 400 N Capital St NW Washington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NOTE In the Commonwealth of Massachusetts All gas appliances vented through a ventilation hood or exhaust system equipped with a damper or with a power means of exhaust shall comply with 248 CMR 3 NFPA Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 In Canada Local codes 2 CAN
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