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A6 CFD1 - Esab.com

1. H6 cC c Svetsautomat Automatic welding machine Schweissautomat Machine automatique de soudage mare Bruksanvisning och reservdelsf rteckning Instruction manual and spare parts list Betriebsanweisung und Ersatzteilverzeichnis Manuel d instructions et liste de pi ces d tach es 333 534 008 9003 INNEH LLSF RTECKNING TEKNISK BESKRIVNING INSTALLATION DRIFT UNDERH LL M TTSKISS RESERVDELSF RTECKNING LIST OF CONTENTS TECHNICAL DESCRIPTION INSTALLATION OPERATION MAINTENANCE DIMENSION DRAWING SPARE PARTS LIST R tt till ndring av specifika tion f rbeh lles _ Rights reserved to alter spe cifications without notice nderungen vorbehalten Sous de modifica tions sans avis pr alable INHALTVERZEICHNIS TECHNISCHE BESCHREIBUNG INSTALLATION BETRIEB WARTUNG MASSBILD ERSATZTEILVERZEICHNIS SOMMAIRE DESCRIPTION TECHNIQUE INSTALLATION MISE EN MARCHE ENTRETIEN COTES D ENCOMBREMENT LISTE DE PIECES DETACHEES pr UNDERH LL UNDERH LL Dagligen Reng r svetsautomaten fr n svetspulver och andra f roreningar e Kontollera samtliga elledningar och slangar r hela och anslutna e Kontrollera att samtliga skruvf rband val tdragna e Kontrollera att pulvertransport rens gummiband r oskadade Periodiskt e Kontrollera elektrodmotorns kolborstar byt de nedslitna till 6 mm e Kontrollera sliderna sm
2. Support the carriage 14 consisting of the angle beam with drive unit and guide wheels on a suitable support about 0 7 m above floor level with the horizontal part of the beam on the support and the vertical beam resting on the floor Fit the operator s platform 12 by securing the outer tubular frame by means of scaffold clips to the upper part of the angled beam Lift the carriage up on to the workpiece Fit the welding unit 1 Fit the flux conveyor 5 Note that the welding machine and flux conveyor must be fitted in their correct positions on the vertical beam as required to suit the position of the welded joint Fit the enclosing canopy screen Secure the upper part of the canopy to the projecting part of the platform framework Adjust the automatic drive equipment and the guide and support wheels to support the radius of the tank Slacken or tighten as required all locking and clamping bolts etc when adjustments have been completed on page 15 OPERATION OPERATION 1 SFD1 automatic welding machine see instructions no 333 534 002 2 VEC geared motor unit see instructions no 333 533 003 3 1 control unit see instructions no 333 470 001 4 Note that the lifting device extra accessory must not be in position on the unit while wetding is in progress in order to maintain the necessary electrical in sulation Welding table Welding table with manually welded root weld GE m
3. 47 5 30 08 60 Telex 42816 TTSBN Spain Hissol Hispano Sueca de Soldadura S A ES Alcobendas Madrid Tel 34 1 652 99 00 Telex 2754 ESABI Malaysia ESAB Malaysia Sdn Bhd MY Selangor Tel 60 3 733 41 33 733 34 25 Telex 36237 ESAB Telex 20625 Representative offices Algeria Argentina Egypt Iran Poland Hongkong ESAB Far East Rep Office HK Aberdeen Tel 852 5 541165 6 7 8 Telex 86536 ESAB HX Soviet Union ESAB International AB Sandvik Moscow Rep Office SU Moscow Tel 7 95 2096558 2092821 2096778 Telex 413913 SANMO SU Agents Africa Angola Botswana Ethiopia Ghana Kenya Liberia Libya Malawi Marocco Nigeria Sudan Tanzania Tunisia Uganda Zambia Zimbabwe Asia Bahrain Hongkong India Japan Jordan Korea Kuwait Lebanon Nepal New Guinea Oman Pakistan Papua New Guinea the Philippines Qatar Saudi Arabia South Korea Sri Lanka Syria Taiwan Thailand Turkey Yemen Europe Bulgaria Cyprus Czechoslo vakia GDR Greece Hungary Iceland Malta Rumania Yugoslavia Latin America Barbados Bolivia Chile Colombia Costa Rica Cuba Curacao the Dominican Republic Ecuador Guatemala Honduras Jamaica Panama Paraguay Peru E Salvador Trinidad Uruguay Venezuela ESAB AB Box 106 5 695 01 SWEDEN Phone 46 584 81000 Teiex 73201
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5. se Vorschubrolle Vorschubrolle Vorschubrolle D signation Equipment de contact Twinarc avec m choire de contact Tube contact Tube contact Insert tubulaire M choire de contact M choire de contact Buse flux amp dia2 5 3 amp dia2 0 Galet d alimentation Galet d alimentation Galet d alimentation amp dia2 0 amp dia2 5 amp dia3 0 SORS 5 5250 OOO 525250505 0 0 0 250 250 505052 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces d tach es 1 2 3 4 5 6 7 8 9 10 Best nr Ordering no Bestellnr No de commande 145 787 880 151 287 001 2121 062 50 145 790 001 190 240 103 145 796 001 145 793 001 2151 001 03 190 735 318 145 794 001 145 791 001 145 789 001 145 792 001 145 795 001 145 788 001 190 455 451 Ben mning Klentr dsrikt verk f r dub belelektrod Slang Skruv Rulle Lagerbussning Skruv L pare Bricka Lagerbussning Rulle Skruv L nk Hus Skruv Denomination Fine wire straightener for twin wire Hose Screw Roller Bearing bus 64 Bezeichnung Kleindraht richtverk f r Doppeldraht Schlauch Schraube Rolle Lagerbuchse Schraube Schlitten Scheibe Mutter Knebel Lagerbuchse Rolle Schraube Gelenk Geh use Schraube Designation Dresse fil pour fils fins pour fil jumeles Coussinet Vis Curseur Rondelle Ecrou Bouton Couss
6. Technical data Welding machine Control and operating voltage 42 DC Travel speed maximum 250 cm min Welding speed maximum 250 cm min Wire feed speed maximum 8 m min Wire diameter 2x2 0 mm och 2x2 5 mm Tank Diameter for internal and external welding min 5 m Plate thickness min 8 mm max 35 mm Plate height min 1900 mm max 3100 mm 42 TECHNICAL DESCRIPTION Welding machine Weights Complete unit ready to operate Welding machine Flux Filler wire Flux 2 spare sacks Filler wire 2 spare coils Tools Max load including operator for safety factor 10 The A6 CFD1 automatic welding machine consists of 1 welding head in left handed or right handed version welding head is secured directly to the carriage and follows the joint without being affected by movement of the operator s working platform See instructions and spare parts list order no 333 534 002 2 D35 twin contact equipment for twin wire welding 3 Filler wire drum maximum wire weight 30 kg 4 Flux hopper 5 Flux conveyer 6 Flux suction unit 7 PEG1 control unit for controlling welding and adjusting welding parameters See instruc tions and spare parts list order no 333 470 001 8 Emergency stop pushbutton for emergency stop of both travel and welding 9 Flame cleaning torch 10 Filter regulator extra accessory for water separation 41 Lifting device for the welding head extra accessory 12 Operator s
7. arbre Galet Capot de galet pression Vis d cartement Capot de galet pression Vis Rondelle Rondelle Demi bride Vis Ecrou Anm Remarks Anm Remarque M10x100 D22 10 5x2 10x60 D18 1 10 2 M16x50 D30 17x3 M8x30 M10 AG 7 NY ana A Best nr Ordering no Bestelinr No de commande 334 291 880 334 291 881 334 291 884 334 291 885 333 852 880 333 852 881 153 501 005 153 501 007 153 501 009 153 501 010 153 299 880 145 787 880 2185 224 86 2185 224 88 2185 224 84 2185 224 80 2185 224 81 Kontaktutrust ning Twinarc med mun stycksf ste Kontaktdon Kontaktdon Kontaktmun stycke Kontaktmun stycke Kontaktmun stycke Kontaktmun stycke Pulvermun stycke Kientr dsrikt verk Matarrulle Matarrulle Matarrulle Matarrulle Matarrulle Contact equip ment Twin arc with nozzle holder Contact device Contact device Contact tip Contact tip Contact tip Contact tip Flux nozzle Fine wire straightener Feed roller Feed roller Feed rolier Feed roller Feed roller 60 Bezeichnung Kontaktaus r stung Twin arc mit Designation Equipement de contact Twinarc avec D senhalterung Support de Stromrohr Stromrohr Kontaktd se Kontaktd se Kontaktd se Kontaktd se Pulverd se Kleindrahtrich twerk Vorschubrolle Vorschubrolle Vorschubrolle Vorschubrolle Vorschubrolle buse Tube contact Tube c
8. rj om de k rvar Kontrollera elektrodmatarenhetens elektrodstyrning drivrullar och kontakt munstycke Byt om de r slitna eller skadade 41 TECHNICAL DESCRIPTION TECHNICAL DESCRIPTION The A6 CFD1 automatic welding machine is intended for submerged arc welding of horizontal joints on large tanks and cisterns It consists of a modified SFD1 automatic welding machine see instructions no 333 534 002 mounted on a car riage The carriage which supports the operator and the welding equipment runs along the upper edge of the plate to be welded This means that the tops of plates forming the same lap of the tank must be at the same height although minor dif ferences in height can be accommodated during welding by use of the cross slides on the welding machine Welding normally uses 2 x 2 0 mm or 2 x 2 5 mm filler wire although use of a single wire is also possible The A6 CFD1 welding machine is available in left handed and right handed ver sions Both versions are needed for simultaneous internal and external welding of the same tank on page 16 Order number A6 CFD1 automatic welding machine Nummer 334 593 880 Right handed automatic tank welding machine 334 593 881 Left handed automatic tank welding machine The operator controls the machine from a working platform on the carriage from where all travel and welding operations and settings can be controlled using a standard PEG1 control unit
9. 34 723 880 334 667 880 334 730 880 334 593 000 334 727 001 190 437 532 2183 011 14 192 238 384 334 055 880 Ben mning Skruv Flamrensbr n nare Kl mma Bom Kl mma L dh llare L dbalk Skruv Bricka Pulvertrans port r h ger utf Sidov gg v n ster Sidov gg h ger Sp nnrem Framv gg h ger Framv gg v nster Plattform R rgavel Kapell Cisternsvet sautomat Platta Skruv Lyft gla Insexskruv N dstopp Denomination Screw Flame clean burner Clamp Boom Clamp Bracket Box girder beam Screw Washer Flux conveyor right hand de sign Side wall left Side wall right Clamping strap Front wall right Front wall left Platform Tube end plate Canvas Tank welding automatic Plate Screw Lifting eye bolt Allen screw Emergency stop 44 Bezeichnung Schraube Reinigungs brenner Klemme Schranke Klemme Konsole Kastenbalken Schraube Scheibe Schweiss pulver Trans porteur Anm Remarks Anm Remarque Designation Vis Br leur de nettoyage Bride Barre Bride Console Poutre en cais M8x12 Rondelle D16 8 4x1 Transporteur de flux con ception droite rechtsausf hrunig Seitenwand links Seitenwand rechts Spannriemen Stirnwand rechts Stirnwand links B hne Rohrendplatte Zeitplan Zisternensch weissautomat Platte Schraube Hebe se Innensech skant schraube Notaus
10. 8 101 82 332 411 880 153 148 880 156 528 001 2129 026 01 156 529 001 192 238 503 2195 010 13 2121 016 54 2151 000 31 156 531 001 192 238 455 2126 011 10 Ben mning Riktrulleverk h ger Riktrulieverk v nster Kl mma Skruv Bricka Isolerhylsa Klamhalva Distansskruv O ring Arm till tryck rulle Handratt Handratt Axeltapp Rulle Huv till tryck rulle Distansskruv Huv till tryck rulle Skruv Fj derbricka Skruv Bricka Klamhalva Skruv Mutter Denomination Straightener right Straightener left Clamp Screw Washer Insulating sle eve Clamp half Spacer screw O ring Pressure rolier arm Handwheel Handwheel Stub shaft Roller Thrust roller carrier Spacer screw Thrust roller carrier Screw Spring washer Screw Washer Clamp half Screw Nut 58 Bezeichnung Drahtrichtwerk recht Drahtrichtwerk links Klemme Schraube Scheibe Isolierh lse Klemmenh lfte Abstandss chraube O ring Arm f r Dr ckrolle Handrad Handrad Welienstumpf Rolle Haube fir Druckrolle Abstandss chraube Haube f r Druckrolie Schraube Federscheibe Schraube Scheibe Klemmenh lfte Schraube Mutter D signation Dresse fil dro ite Dresse fil gau che Bride Vis Rondelle Douille isolante Demi bride Vis d cartement Joint torique Bras pour galet de pression Volant de com mande Volant de com mande Tourillon d
11. FD1 min max 1900 3100 4480 FRE EI Y pa 4 P 6 ex noaimp02 40 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pi ces d tach es zd Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces d tach es Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces detachees Best nr Ordering no Bestellnr No de commande 334 593 880 334 593 881 334 594 881 334 660 881 145 145 881 153 756 882 334 594 880 145 125 005 145 125 001 145 125 004 145 398 880 148 140 883 2126 011 10 2151 000 23 2121 016 10 153 747 001 147 328 881 153 872 880 146 967 880 147 649 880 0203 017 80 153 491 001 2529 004 07 145 064 001 148 487 881 334 660 880 333 001 912 Reservdelar best lts genom n rmaste ESAB representant se sista sidan Vid best llning v v uppge typ och till verkningsnummer samt ben mningar och be st llningsnummer ent reservdelsf rteck ningen Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the cover Kindly indicate type of unit serial number de nominations and or dering numbers acc to the spare parts list Die Ersatzteile k nnen bei der n chsten ESAB Verftretung bestellt werden siehe letzte Seite Bitte geben Sie Typenbezeichnung und Herstelinummer sowie Bezeichnungen und Be
12. Innensech skant schraube Scheibe Motor mit Get riebe Kabel Drahtrichtwerk rechtsausf hru Drahtrichtwerk tion gauche Glissiere Plaque de ren forcement Vis creuse six pans Rondelle Glissiere Renvoi d angle Console Vis creuse six pans Rondelle Moteur avec reducteur C ble Dresse fil con droite Dresse fil con linksausf hrung ception gauche Handrad Kontaktausr st Lichtpunkt lampe Klemme isolierh lse Schweiss pulver st tz Schutzh lse Innensech skant schraube Zwischenring Volant de com mande kquipement de contact Lampe de gui dage Bride Douilie isolante Support de flux Douille protec tive Vis creuse six pans Douille entre toise Remarks Anm Remarque M12x20 D24 13x2 M10x25 D22 10 5x2 M10x60 Se Ep ON Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces d tach es Best nr Ordering no Bestellnr No de commande 154 465 881 154 464 002 154 461 002 2111 029 57 154 458 001 190 531 201 154 457 001 192 238 329 154 456 001 2111 029 38 334 537 001 154 463 880 190 509 485 192 238 370 154 459 001 190 437 532 190 452 178 192 238 493 Ben mning Slid hand driven Stidprofil Ledarskruv Fj drande r r pinne Kullager Kullager ver fall Skruv L smutter Fj drande r r pinne Handvev L pare med
13. Paroie laterale gauche Paroie laterale droite Courroie de serrage Paroie avant droite Paroie avant gauche Plateform Plaque termi nale de tube Prelart Machine auto matique de soudage de recipients Plaque Vis Oeillet de lev age Vis creuse six pans Arr t d urgence DL E er LER Zee Y Atmen 118 Group 881 088 L88 dnoJ5 Reservdelst rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces d tach es No Qt Best nr Ordering no Bestellnr No de commande 334 594 880 334 594 881 334 664 880 334 595 880 334 595 881 144 858 880 2121 017 02 2151 001 11 153 756 880 153 756 881 145 136 880 192 238 368 2121 015 59 2151 000 18 190 240 112 2155 141 07 Ben mning Akvagn h ger utf rande kvagn v n sterutf rande Vinkelbalk Drivanordning v nsterutf Drivanordning h geruff L phiul Skruv Bricka Klamma Klamma Kabelklamma Skruv Skruv Bricka Lagerbussning Skyddshylsa Denomination Carriage right hand design Carriage left hand design Angular boom Driving device left hand de sign Driving device right hand de sign Runner Screw Washer Clamp Clamp Cable clamp Screw Screw Washer Bearing bus hing Protecting sle eve 46 Bezeichnung Fahrwerk rechts ausf hru Fahrwerk linksausf hrung Winkelbalken Antriebsvor
14. Support M6x50 D12 6 4x1 D35 D20 D35 D20 D3x12 Reservdelsf rteckning Spare parts list Ersatztellverzeichnis Liste de pi ces d tach es Best nr Ordering no Bestelinr No de commande 145 145 880 145 145 881 144 853 880 144 850 880 145 137 880 2111 029 72 153 748 880 145 144 880 2121 062 50 145 394 001 190 789 801 2529 004 09 Ben mning Denomination Bezeichnung Pulvertrans port r h ger kompl Pulvertrans port r v nster kompl F starm Pulvertrans port r Sp rrnyckel med hylsa Fj drande r r pinne Klamma med f ste H llare f r sugmunstycke Skruv Sugmunstycke Sugslang Klamma Flux support right compl Flux support left compl Holder Flux support Blocking key with collar Springing roll pin Clamp with holder Holder for suc tion nozzle Screw Suction nozzle Suction hose Hose clip Schweiss pulver st tze rechts kpl Schweiss pulver st tze links kpi Halter Schweiss pulver st tze Ratschen schl ssel Federspann stift Klammer mit Befestigung Halter f r Saugd se Schraube Saugd se Saugschlauch Schlauch klemme Anm Remarks Anm Remarque Designation Transporteur de flux droit Transporteur de flux gauche compl Bras de fixation Transporteur de flux Clef rochet avec douille Goupilte lastique Bride avec support Support pour buse d aspir
15. V DC Motor speed 2000 r min Reduction gear ratio 156 1 Lifting eye for lifting the entire unit Drop guard Prevents the unit from falling to the ground if the wheels running along the top of the plate should be derailed 14 TECHNICAL DESCRIPTION TECHNICAL DESCRIPTION Internal and external tank welding A right handed and a left handed unit should be ordered for internal and external welding of tanks It is also possible to convert one unit if two similarly handed units are already owned Tr Min 230 Welding direction NOA14p05 Standard arrangement for tank welding One left handed welding unit for internal welding e One right handed welding unit for external welding This arrangement allows the operator to monitor welding performance and to re move any slag products Extra accessories Order number Extra accessories 190 318 103 Air hose ordered in required lengths 2529 004 02 Two hose clips 153 337 880 Filter regulator for water separation 334 058 880 Lifting device for welding head 16 INSTALLATION INSTALLATION 1 Dimension drawing see DIMENSION DRAWING on page 39 2 A6 SFD1 automatic welding machine see instructions no 333 534 002 3 VEC geared motor unit see instructions 333 533 003 4 PEG1 control unit see instructions 333 470 001 5 Assemble the A6 CFD1 automatic tank welding machine as follows
16. ami wan Volt 380 300 Electrode 2xe2 Volt 400 300 Volt 380 300 380 450 18 OPERATION Electrode_ 2x02 1 2 1x02 Volt 29 29 29 29 Amp 400 325 400 300 m h 35 47 45 50 e Volt 29 28 29 28 525 350 500 350 m h 30 43 40 47 Electrode 2 2 2x22 txa2 2x02 2xo2 Volt 30 28 28 30 28 28 Amp 550 500 350 550 475 350 m h 27 32 43 27 40 45 amp Volt 30 28 28 28 30 28 28 2 Amp 500 550 425 350 575 500 375 m h 25 28 35 45 25 30 40 49 MAINTENANCE MAINTENANCE Daily e Remove flux and other foreign matter from the machine e Check that all hoses wires and cables are undamaged and correctly connec ted e Check that all bolted joints are properly tightened Check that the rubber caterpillar track of the flux conveyor is undamaged Periodic e Check the carbon brushes of the filler wire feed unit motor and replace when they are worn down to 6 mm e Check the cross slides and lubricate if necessary e Check the wire feed guide drive rollers and contact nozzle of the wire feed unit and replace if worn or damaged 20 M ttskiss Dimension drawing Massbild Cotes d encombrement CFD1 M ttskiss Dimension drawing Massbild Cotes d encombrement 1520 A6 C
17. ation Vis Buse d aspiration Tuyau d aspiration Collier de ser rage 088 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pi ces d tach es BA 2 4 2 2 2 2 2 2 2 8 8 2 2 NN D N N N NN sch Best nr Ordering no Bestellnr No de commande 144 850 880 144 837 001 144 838 001 2121 062 73 2195 010 13 144 839 001 2213 020 38 144 840 001 144 841 001 2154 012 06 2154 013 06 144 842 001 2157 011 38 144 843 001 2121 062 15 2195 010 07 144 844 001 2122 043 01 2121 016 50 2151 000 31 2122 108 11 2195 010 11 2151 000 18 2126 011 09 144 845 001 2213 020 34 144 846 001 144 847 001 144 848 001 190 437 451 2195 010 11 144 849 001 2188 101 87 2111 029 49 2157 010 07 2121 062 50 144 851 001 2122 037 14 2126 011 11 0409 795 01 145 405 880 Fa Pulvertrans port r H llare Platta Skruv Fj derbricka Axel Kullager Distanshylsa Isolationsring L sbricka Rundmutter Remskiva Sp rring Lock Skruv Fj derbricka St llring Stoppskruv Skruv Bricka Pinnskruv Fj derbricka Bricka Mutter Axel Kullager Rulle Skruv H llare Skruv Fj derbricka Skruv Handratt isole rad R rpinne Sp rring Skruv Axel Stoppskruv Mutter Transportband St llratt Flux support Holder Plate Screw Spring washer Shaft Ball bearing Spacer sleeve Insulating ring Lo
18. ch es Best nr Anm Ordering no Bestellnr No de commande 334 660 880 334 660 881 154 465 882 145 399 001 190 437 532 190 452 178 154 465 881 2377 002 80 153 745 880 2121 016 05 2151 000 23 145 063 887 147 428 880 147 639 880 147 639 881 2188 101 83 334 291 887 153 143 880 145 132 880 145 131 001 145 380 880 2155 141 05 2121 016 12 191 418 024 Svetshuvud h gerutf rande Svetshuvud v nsterutf r ande Slid F rst rknings platta Insexskruv Vinkelv xel Konsol Insexskruv Bricka Motor med v xel Sladd Riktrulleverk h gerutf Riktrulleverk v nsterutf Handratt Kontaktutrust ning Projektoriampa Klamma Isolerhylsa Pulverst d Skvddshvisa insexskruv Distanshvisa Welding head right hand de sign Welding head teft hand de sign Slide Reinforcement plate Allen screw Angular gear Bracket Allen screw Washer Motor with gear Cable Straightener right hand de sign Straightener left hand de sign Handwheel Contact equip ment Guide lamp Clamp Insulating sle eve Flux support Protective sie eve Allen screw Spacer sleeve 54 Bezeichnung Schweisskopf Designation Tete de sou rechtsausfihrunjjiage concep Schweisskopf tion droite Tete de sou linksausf hrung dage concep Schlitten Verst rkungs platte Innensech skant schraube Scheibe Schlitten Winkelgetriebe Konsole
19. cking washer Nut Pulley Retaining ring Cover plate Screw Spring washer Setting ring Stop screw Screw Washer Stud Spring washer Ball bearing Roller Screw Holder Screw Spring washer Screw Insulated hand wheel Roll pin Retaining ring Screw Shaft Stop screw Nut Endless rubber strip Set screw 70 Bezeichnung Schweiss pulver st tze Halterung Platte Schraube Federscheibe Achse Kugellager Zwischenring Isolierring Sicherungs scheibe Mutter Riemenscheibe Nutring Deckblech Schraube Federscheibe Einsteliring Anschlagsc hraube Schraube Scheibe Stiftschraube Federscheibe Scheibe Mutter Achse Kugellager Rolle Schraube Halterung Schraube Federscheibe Schraube Isoliertes Handrad Spannstift Nutring Schraube Achse Anschlagsc hraube Mutter Transportband Einstell schraube Anm Designation Remarks Transporteur de flux Support Plaque Vis Rondelle elastique Arbre Roulement billes Douille entre toise Bague d isolante Rondelle de biocage Ecrou Poulie de ren Rondelie lastique Bague d arr t r glable Vis d arr t Vis Rondelle Goujon Rondelle lastique Rondelle Ecrou Arbre Roulement Volant de com mande isol Goupille lastique Circlips Vis Arbre Vis d arr t Ecrou Ruban trans porteur Vis de r glage Reservdelsf rteckning Spare parts list Ersatz
20. f hrung Antriebsrad Motorkonsole Schraube Scheibe Schraube Motor mit Get riebe Kabel Kettenrad Rollenkette Kettenschloss Designation Dispositif d entrainement ronception droite Dispositif d entrainement conception gauche Roue d entrainement Support de moteur Vis Rondelle Vis Motor ducteur C ble Pignon chaine Chaine rou leaux Verrou de chaine Remarque M12x20 D24 13x2 M12x60 42V 156 1 2000 rpm L 965 2 Group 881 Group Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces detachees Ben mning Denomination Bezeichnung Designation Drivhjul Drive wheel Antriebsrad Roue d entrainement Best nr Ordering no Bestellnr No de commande Anm Remarks Anm Remarque 144 863 880 Axelbult 0408 758 01 Shaft Bolzen Arbre 144 864 880 Bygel Clamp B gel Bride 2155 092 01 T tningsring Sealing ring Radialdichtring Bague d tanch it 2257 012 01 Kedjehjul Sprocket Kettenrad Pignon chaine 2155 089 01 Distansring Spacing ring Zwischenh lse Bague entreto 2111 029 62 R rpinne Roll pin Spannstift 2292 031 01 Drivhjul Drive wheel Antriebsrad d entrainement 2155 090 01 Isolerrin
21. g insulating ring Isolierplatte Bague isolante 2295 008 80 Nabe Moyeu 2121 063 16 Skruv Schraube Vis 2121 062 31 Skruv Schraube Vis 2531 027 01 Lock Cover plate Deckblech Couvercie 2213 020 12 Kullager Ball bearing Kuggellager Roulement billes 2157 010 31 Sp rring Retaining ring Nutring Circlips 2111 030 10 R rpinne Roll pin Spannstift Goupille lastique 2155 091 01 Douille entre toise Distanshylsa Spacer sleeve Zwischenring 50 ie ere Se CN Reservdelsforteckning Spare parts list Ersatzteilverzeichnis Liste de pieces d tach es Best nr Ordering no Bestelinr No de commande 144 858 880 0408 755 01 144 861 880 0408 756 01 2292 030 01 0408 757 01 2111 030 26 2111 030 10 Denomination L phjul Bogie wheel Axelbult Bygel Isoleringsbuss ning Hjul Stoppring R rpinne Shaft Clamp Insulating sle eve Wheel Lock ring Roll pin R rpinne Roll pin 52 Bezeichnung Laufrad Achse B gel Isolierh lse Rad Haltering Spannstift Spannstift D signation Roue d atterrissage Arbre Bride Douille d isolation Roue Bague d arr t Goupille lastique Goupille lastique Anm Remarks Anm Remarque ZA AI e kos maswa mu maaa jew 7 NN 7 2 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pi ces d ta
22. glidskenor Stoppskruv Skruv Andbricka Skruv Bricka Skruv Denomination Bezeichnung Slide manually Schlitten operated Slide frame Lead screw Roll pin End piece Ball bearing Ball bearing cap Screw Locknut Roll pin Crank Carriage with slide rails Stop screw Screw End washer Screw Washer Screw 56 handbetrieben Schlittenprofil F hrungsschrau Spannstift Endst ck Kugellager Kugellager deckel Schraube Sicherungs mutter Spannstift Handkurbel Schlitten mit Gleitschienen Anschlagsc hraube Schraube Endscheibe Schraube Scheibe Schraube Designation Glissiere com mande manu elle Profil amp de d extremite Roulement billes Chapeau de palier roule ment billes Vis Ecrou de cage Goupille lastique Manivelle Curseur avec rails de glisse ment Vis d arret Vis Plaque d extr mit Vis Rondelle Vis Anm Remarks Anm Remarque M10x10 M6x20 M12x20 D24 13x2 M10x25 un A SAA S SY _ 77222353 Y 77 422277 E ZA SSS a zum NV p 7 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pi ces d tach es Best nr Ordering no Bestellnr No de commande 147 639 880 147 639 881 156 449 001 2121 016 18 2151 000 23 2155 036 01 156 530 001 2129 000 01 2152 012 09 2184 008 01 2188 101 81 218
23. inet Galet Vis Maillon Carter Vis L 300 8 25 D12 10 D16 8 4x3 M8 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces d tach es 1 2 3 4 5 6 7 8 N sch cA Best nr Ordering no Bestelinr No de commande 153 143 880 153 143 882 2121 062 39 2151 000 13 153 141 002 153 141 004 153 141 001 153 141 003 153 401 001 2111 029 34 153 142 880 153 142 002 153 142 001 157 172 001 5385 011 04 153 143 881 153 143 883 Projektoriampa Guide lamp kompl Projektorlampa kompl Skruv Bricka H llare halv H llare halv H llare halv H llare Bussning Fj drande r r pinne Projektorlampa Linsr r Lamph llare Gl dlampa Stiftpropp H llare H llare halv compl Guide lamp compl Screw Washer Holder Holder Holder Holder Bushing Roll pin Guide lamp Lens tube Lamp socket Bulb Pin plug Holder Holder 66 Ben mning Denomination Bezeichnung Lichtpunkt lampe kpl Lichtpunkt lampe kpl Schraube Scheibe Halterung Halterung Halterung Halterung Buchse Spannstift Lichtpunkt lampe Linsenrohr Lampenhalter Gl hlampe Stiftstecker Halterung Halterung D signation Lampe de gui dage complete Lampe de gui dage complete Vis Rondelle Support Support Lampe de gui dage Tube lentilie Support de Fiche m le fu sible Support
24. ontact Buse de con tact Buse de con tact Buse de con tact Buse de con tact Buse flux Dresse fil pour fils fins Galet d alimentation Galet d alimentation Galet d alimentation Galet d alimentation Galet d alimentation Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces d tach es Ben mning Denomination Anm Remarks Anm Remarque L 220 L 275 amp diat 2 amp dia1 6 amp dia2 0 amp dia2 5 amp diai 2 amp diai 6 amp dia2 0 amp dia2 5 amp dia3 0 is lt ex Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces d tach es Best nr Ordering no Bestellnr No de commande 334 291 882 334 291 883 334 291 886 334 291 887 2166 027 82 2166 027 81 334 278 881 2659 028 80 2659 028 81 153 299 880 2185 224 84 2185 224 80 2185 224 81 Ben mning Kontaktutrust ning Twinarc med kontakt back Kontaktdon Kontaktdon R rinsats Kontaktback Kontaktback Pulvermun stycke Matarrulle Matarrulle Matarrulle Denomination Contact equip ment Twinarc with contact jaw Contact device Contact device Insert tube Contact jaw Contact jaw Flux nozzle Feed roller Feed roller Feed roller 62 Bezeichnung Kontaktaus r stung Doppeldraht mit Kontakt backe Stromrohr Stromrohr Rohreinsatz Kontaktbacke Kontaktbacke Pulverd
25. platform The platform is of aluminium supported by two adjustable scaffold clamps one at each end of the upper beam of the carriage Two guide wheels are fixed to the platform secured directly beneath the guide wheel and travel wheel respectively of the carriage The carriage and platform can swing freely relative to each other in the radial direction of the tank The amount of movement is limited by a strap secured to the lower part of the carriage beam and the lifting eye of the clamp A canopy screen of heavy duty plastic coated woven fabric surrounds the operator s platform and welding machine providing protection against wind and the elements It has three windows and an opening in the top for access of a crane hook to the lifting eye 13 TECHNICAL DESCRIPTION 13 Carriage 14 15 16 17 Ladder Carriage left handed or right handed The carriage is supported at three points The first two support points consist of a guide wheel and a driving wheel running on the upper edge of the plate to be welded These wheels are mounted on the upper hori zontal beam of the carriage and can be adjusted to suit the radius of the tank The third support point consists of a rubber caterpillar bogey which also serves as a flux conveyor It runs a few mm below the weld and can be adjusted to the exact position as required drive motor and gear unit see instructions no 333 533 003 Operating voltage 42
26. r Trans porteur linksausf hrung Klemme Fahrwerk rechts ausf hru Strebe Strebe Strebe Leiter Pulverabsau Schraube Hebe se Drahttrommel halter Drahttrommel Bremsennabe Pulverbeh lter Pulversieb Abzweigrohr Schlauch klemme Pulverschlauch Halterung Schweisskopf Bedienungs EL que le num ro de com mande et la d signation conform ment la liste de pieces d tach es Anm Remarks Anm Remarque D signation Machine auto matique de poudage de r cipients con ception droite Machine auto matique de soudage de r cipients con ception gauche Chariot con ception gauche T te de sou dage concep tion gauche Transporteur de flux con ception gauche Bride Chariot con geption gauche Entretoisement Entretoisement Entretoisement Echelle Aspirateur de flux Ecrou Rondelle Vis Oeillet de lev age Porte bobine D22 10 5x2 Bobine Moyeu frein Reservoir flux Filtre flux Tube d embranchemeht Collier de ser rage Tuyau d amen e de flux Support T te de sou dage Coffret de Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pi ces d tach es Best nr Ordering no Bestellnr No de commande 2121 107 17 153 179 880 334 729 880 334 702 880 334 669 880 153 746 880 334 185 880 192 238 447 2151 000 18 145 145 880 334 726 001 334 726 002 192 855 001 334 725 001 334 725 002 3
27. richtung links ausf hrung Antriebsvor richtung rechtsausf hru Laufrolle Schraube Scheibe Klemme Klemme Kabelklammer Schraube Schraube Scheibe Lagerbuchse Schutzh lse D signation Chariot con geption droite Chariot con ception gauche Poutre coud e Dispositif d entrainement conception gauche Dispositif d entrainement ponception droite Galet de roule ment Vis Rondelie Bride Bride Crampon de c ble Vis Vis Rondelle Coussinet M20x40 D36 21x6 Douille protec tive 088 DOODO DY _ FETE Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pi ces d tach es Best nr Ordering no Bestellnr No de commande 334 595 880 334 595 881 144 863 880 0304 226 80 190 437 532 190 452 178 2121 063 10 147 018 909 147 428 882 153 754 001 2182 015 03 2182 016 03 Ben mning Drivanordning h gerutf rande Drivanordning v nsterutf r ande Drivhjul Motorh llare Skruv Bricka Skruv Motor med v xel Sladd Kedjehjul Rullkedja Kedjel s Denomination Driving device right hand de sign Driving device left hand de sign Driving wheel Motor bracket Screw Washer Screw Motor with gear Cable Sprocket Roller chain Chain lock BB Bezeichnung Antriebsvor richtung rechtsausf hrun Antriebsvor richtung links aus
28. stellnummern H Er satzteilverzeichnis an Au dos de la brochure vous trouverez l adresse du repr sen tant ESAB le plus pro che Priere du adresser votre com mande apr s avoir pris le soin de mentionner le type et le num ro de s rie de l unit ainsi Ben mning Cisternsvet sautomat h g erutf Cisternsvet sautomat v n sterutf Akvangn v n sterutf Svetshuvud v nsterutf Pulvertrans port r v nste rutf Klamma kvagn h ger utf F rbindnings r r F rbindnings r r F rbindnings r r Stege Pulversugare Mutter Bricka Skruv Lyft gla Trumh llare Elektrod trumma Bromsnav Pulverbeh ll are Pulversil F rgreningsr r Slangkl mma Pulverslang H llare Svetshuvud h gerutf Man verl da Denomination Tant welding automatic right hand de sign Tant welding automatic left hand design Carriage left hand design Welding head left hand de sign Flux conveyor left hand de sign Clamp Carriage right hand design Stay tube Stay tube Stay tube Ladder Flux recovery Lifting eye bolt Reel holder Wire reel Brake hub Flux hopper Flux strainer Manifold pipe Hose clamp Flux hose Holder Welding head Control box 22 Bezeichnung Zisternensch weissautomat rechtsausf hrun Zisternensch weissautomat linksausf hrung Fahrwerk links ausf hrung Schweisskopf linksausf hrung Schweiss pulve
29. tellverzeichnis Liste de pi ces d tach es Bezeichnung Bromsnav Moyeu frein Tryckfj der Nav Sp rr Skruv Mutter Ecrou Bromsskiva Disque de frein Bromsbricka Brake washer Rondelle de frein 72 Ordering no Bestellnr No de commande 147 649 881 0203 017 80 147 645 001 2151 000 10 191 898 108 145 064 001 153 347 880 148 823 001 2121 080 31 148 799 001 148 837 001 154 007 001 Ben mning Pulverbeh ll are kompl Pulversil Beslag Bricka Nit Pulverslang Pulverventil T tning Skruv Bricka Niv f nster Beh llare f r pulver Denomination Flux hopper compl Flux strainer Fitting Washer Rivet Flux hose Flux valve Seal Screw Washer Inspection win dow Hopper for flux 74 Bezeichnung Pulverbeh lter kpl Pulversieb Beschlag Scheibe Niet Pulverschlauch Pulverventil Dichtung Schraube Scheibe Standglas Beh lter f r Pulver Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de pieces d tach es Anm Remarks Anm Remarque Designation Reservoir flux compl Filtre flux Garniture Rondelle Rivet Tuyau d amenee de flux Vanne flux Garniture d tanch it Vis Rondelle Fen tre d inspection R servoir pour flux D8 4 3x0 8 L 500 ESAB Group Group International directory of subsidiary and associated companies Agenc
30. y network by countries Group Headquarters Sweden ESAB AB G TEBORG Tel 31 50 90 00 Telex 2326 ESAB 5 Managing Director and Group Head Bengt Eskilson ESAB International AB G TEBORG Tel 31 50 90 00 Telex 20625 ESABSAL 8206018 ESABINTAB Nordic Countries ESAB Svensk F rs ljning AB G TEBORG Tel 31 50 90 00 Telex 8206038 ESAB RESISTO AB V stra Fr lunda 31 49 09 10 Telex 21715 DSAB Denmark ESAB A S COPENHAGEN VALBY Tel 1 30 01 11 Telex 15511 ESABAS DK Finland ESAB OY HELSINKI Tel 0 55 64 11 Telex 124523 ESAB SF Norway ESAB A S LARVIK Tel 34 832 40 21457 ESABLN Western Europe excl Nordic countries Austria ESAB Ges m b H VIENNA Liesing Tei 222 88 25 11 Telex 132013 ESABOK A Beigium S A ESAB NV B 1140 BRUSSELS Tel 32 2 242 84 00 Telex 46 21747 ESAB B France S A CERGY PONTOISE CEDEX Tel 1 30 73 13 73 Telex 696581 A ESAB Federal Republic of Germany ESAB GmbH SOLINGEN Tel 212 298 1 Telex 8514863 D ESAB GmbH Sales Gas cutting machines KARBEN Tel 6039 401 Telex 415940 D ESAB MASING GmbH DIETZENBACH Tel 6074 4003 0 Telex 4191548 EMKA D KEBE Ersatzteile GmbH ROSBACH Tel 6007 500 Telex 415937 D Great Britain ESAB Group UK Ltd WALTHAM CROSS Tel 992 76 85 15 Telex 25743 WALX G Holland ESAB B V UTRECHT

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