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Contents
1. IECS19 Safety in electro heat installations Part 2 particular requirements for resistance heating equipment 10 EN55014 Specification for limits and methods of measurement for radio interference characteristics of household electrical appliances portable tools and similar electrical apparatus 122. OM0250 Mantle Cartridge 250ml size OM0500 Mantle Cartridge 500m size OM1000 Mantle Cartridge 1000ml size OM0250T Mantle Cartridge 200ml 250ml size OMO1000T Mantle Cartridge 500ml 1000ml size OMA Stirrer Module OMC Control Module AZ9040 Fuse 2 5A 20mm x Smm Glass Quick blow Pack 10 8 2 Accessories AZ9149 GFCI Ground Fault Circuit Interrupter 125v 60Hz 15A 9 LIST OF REFERENCES BS5345 Codes of Practice for selection installation and maintenance of electrical apparatus for use in potentially explosive atmospheres IEC664 Guide to insulation co ordination within low voltage systems including clearances and creepage distances for equipment IEC536 Memorandum Construction of electrical equipment for protection against electric shock BS EN 61010 2 010 1995 Safety requirements for electrical equipment for measurement control and laboratory use Part 2 Particular requirements CAN CSA C22 2 No 1010 1 92 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements CAN CSA C22 2 No 1010 2 010 94 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use EN50082 Electromagnetic compatibility Generic Immunity standard ENS0082 1 1992 Residential commercial and light industry FCC15 Class A ANSI C63 4 Electromagnetic interference Part 15 low powered emitters of radio frequency energy between 9KHz and 40GHz US and Canada
3. local supply 3 5 The surface of the heating element will on receipt be slightly discoloured This discoloration is normal and occurs when the element carrier material is first heated 3 6 It is recommended that for normal use the appliance should be connected to a mains supply source which incorporates a RCD or GFCI The RCD or GFCI Residual Current Device cuts off power to the equipment immediately it detects a current leakage fault For example cutting off power when there is an accidental liquid spillage in a mantle protected with an earth ground screen 3 7 If the unit is supplied without a fitted mains plug the colour coding of the mains cable is Green Yellow or Green Protective Earth Ground Blue or White Neutral Brown or Black Line Hot Line 3 8 Screw the rod support in the controller unit threaded rod support socket located at the top of the controller fascia Secure the charged flask to the rod support using appropriate clamp and flask supports 3 9 ENVIRONMENTAL PROTECTION It is Electrothermal policy to give consideration to environmental issues in design and manufacturing without compromising end product performance and value to customers Packaging materials have been selected such that they may be sorted for recycling For other recycling see Technical Section 5 6 for Main Enclosure Materials etc 4 EQUIPMENT OPERATION At power on the unit self tests the display by lighting all segments on the d
4. means of a support rod and clamp 4 1 2 If temperature feedback control is required plug the temperature probe into the DIN socket located adjacent to mains in socket on the controller unit and position clamp the probe such that the probe tip is immersed in the fluid away from the flask walls 4 1 3 Switch power on Connect Mains lead to socket at rear of controller unit and to power socket Switch power on VO power indicator will illuminate on controller fascia Wait for end of display test 888 sequence and software revision number At the alternating amp 0 display adjust controller to the required energy setting using up down keys or if probe connected adjust set point temperature using up down keys on controller main fascia 4 1 4 When processing is complete switch off the mains supply at the socket and disconnect the Mains lead from the power supply I O power indicator off before removing the vessel 4 1 5 To return the mantle power to zero 0 power or 0 deg C set point at any time press the stop key positioned at the bottom of the controller unit fascia 4 2 Stirring control A thumb wheel is used to control the speed of the stirring module providing Uni directional stirring up to 800 rpm 4 2 1 Carefully place the stirrer bar provided into the vessel and turn the rotational speed control to OFF O setting 4 2 2 Switch the stirrer unit on The indicator lamp will be illuminated 4 2 3 Adjust the rota
5. with both hands and gently firmly ease the cartridge upwards away from the main controller module The power and data connections will disengage automatically as the cartridge is lifted away from the controller interface The power connection provides a safe amp simple means of interchanging heater cartridges Place the cartridge on a clean amp dry work surface The base of the cartridge which interfaces with the mating part of the controller housing has 3 locating slots which orientate and key the cartridge into position on receptor ribs in the controller interface 6 2 3 The replacement cartridge can now be fitted Grasp the cartridge in both hands and rotate over the controller receptor until the power amp data connectors and the key slots are roughly in line with their mating interface 6 2 4 Lower and ease the cartridge into position locating the key slots amp ribs and the connectors Fully locate the cartridge into position by pushing gently firmly downwards with both hands 6 2 5 The responsible body shall check the electrical safety of the unit before further use 6 3 Replacing the stirrer module In the event of the stirrer module becoming damaged and requiring replacement or the need to attach a stirrer module to the unit the following procedure applies 63 1 Follow instructions 6 2 1 to 6 2 2 to disconnect power and remove heater cartridge 6 3 2 Turn the controller unit upside down and place on clean dry work surface Ensur
6. E PARTS amp ACCESSORIES 11 LIST OF REFERENCES 12 EC DECLARATION OF CONFORMITY 13 1 INTRODUCTION The Modular series of mantles has been designed to provide a comprehensive answer to heating fluids in round bottom flasks in the modem laboratory It combines the traditional flexible resistance heating element with heating control amp temperature feedback control stirring control and interchangeable heating cartridges Heating control is provided either by solid state energy regulator circuitry or with temperature feed back PID control when the temperature feedback probe is fitted Depending on the mode of operation the display allows either the energy setting or the set point temperature fluid temperature to be monitored The product is modular in design with a main controller unit stirrer module unit and plug in heater cartridge options The main controller case and stirrer module case are injection moulded ABS flame retardant thermoplastic The Heater cartridge case is spun aluminium with a robust polyester powder paint coating The fascia labels are Polyester film Warnings given in these Operating Instructions identify conditions and actions that pose hazards to the user It is therefore recommended that the Responsible Body for the equipment reads these Operating Instructions and Safety Information and that the User s are suitably trained before using the equipment Les avertissements qui figurent
7. France Belgique Belgi Fisher t l 0388671414 t l 056 260 260 Bioblock Scientific fax 0388671168 fax 056 260 270 email infos bioblock fr email belgium bioblock com Parc d innovation BP 50111 F67403 illkirch cedex www bioblock com www be fishersci com Mode d emploi Modular Heating Mantle SYMBOL KEY MEANING SYMBOL SYMBOL MEANING This symbol cautions the user that there are hot zones on the equipment enclosure as depicted This symbol means that the user must refer to the Operating Instructions This symbol adjacent to an indicator lamp means heater power Off On when lamp non illuminated illuminated This symbol adjacent to an indicator lamp means mains power On Off when lamp illuminated non illuminated Up key for increasing set point power or set point temperature This symbol adjacent to the stirrer indicator means stirrer is On Off when lamp illuminated non illuminated Down key for decreasing Clear Stop Reset key set point power or set point temperature MODULAR HEATING MANTLE OPERATING AND SAFETY INSTRUCTIONS CONTENTS PAGE SYMBOL KEY une 2 1 INTRODUCTION 4 2 SAFETY INFORMATION mme ss 4 3 INSTALLATION INSTRUCTIONS urnes 6 4 EQUIPMENT OPERATION 6 5 TECHNICAL SPECIFICATION cssssssssssssssessesnsessssee 7 6 MAINTENANCE 9 7 SERVICE INFORMATION rm 11 8 SPAR
8. con rempli N appliquez pas d isolant thermique sur le dessus du flacon expos Cet isolant risque d obstruer les fentes de refroidissement par convection dispos es au bord du bo tier ce qui le ferait surchauffer Il est toujours d conseill de laisser un appareil chauffant sans surveillance pendant son fonctionnement Cette r gle s applique galement cet quipement N utilisez que les pi ces de rechange et les accessoires appropri s tel qu indiqu au chapitre 8 Ne retirez pas la cartouche de chauffage de Pappareil si le contr leur est sous tension NOTE If this product is not used in accordance with manufacturer s Operating Instructions then the basic safety protection afforded by the equipment may not be preserved and the guarantee will be invalidated 3 INSTALLATION INSTRUCTIONS 3 1 The equipment is Installation Category Over Voltage Category Class II with regard to protection against electric shock IEC664 Sub clause 5 6 3 2 Environmental Conditions Indoor use only temperature 5 C to 40 C 80 RH max mains voltage supply fluctuations not to exceed 10 3 3 This equipment must be connected to a fixed earth grounded mains socket outlet See Technical Specification for section for recommended fuse rating 3 4 Ensure that the correct equipment fuse and mains lead fuse are fitted for the supply used Check the voltage rating on the product data label ensure the rating conforms to the
9. dans ce manuel d instructions signalent des situations et des actions qui pr sentent un risque pour Vutilisateur Il est donc recommand que l autorit responsable de l quipement lise ce manuel ainsi que les consignes de s curit et que le ou les utilisateurs re oivent une formation appropri e avant d utiliser l quipement 2 SAFETY INFORMATION This product has been designed for safe operation when in normal use and operated in accordance with manufacturers instructions WARNING This equipment is classified as Class O IEC519 Part 2 with regard to over temperature protection and should be used accordingly Always follow good laboratory practice when using the equipment and give due recognition to your company s safety procedures and the health and safety and associated legislation applicable to your areas of operation Check laboratory procedures for substance being heated to ensure that any hazards e g explosion implosion or the release of toxic or flammable gases that might arise have been suitably addressed before proceeding When heating certain substances the liberation of hazardous gases may require the use of a fume cupboard or other extraction system Ensure equipment is used on clean dry non combustible work surface with suitable clearance from other equipment Do not touch the heating element or any vessel whilst in use Do not lean or stretch over equipment glassware and fixings pro
10. e the control fascia is protected from mechanical damage 6 33 _ Use a cross tip screw driver to remove the central fixing screw located in the mid body of the stirrer case Then carefully remove the remaining fixing screws securing the 2 side stirrer body fixing lugs to the controller base plate the stirrer unit is now free to move secured to the controller only by its connecting lead and snap on connectors 6 3 4 Carefully lift the stirrer module away from the base plate exposing the two bulk head connectors on the base plate Gently and firmly ease the stirrer module connectors off the mating bulk head receptors taking care not to apply undue tension to the connecting wire 6 3 5 Remove the stirrer module place on clean dry work surface The two connectors are different formats eliminating the possibility of wrong re connection 6 3 6 The replacement stirrer module can now be fitted The fitting procedure is the reverse of 6 3 1 to 6 3 5 6 3 7 The responsible body shall check the electrical safety of the unit before further use 10 7 SERVICE INFORMATION TA For Service or Technical Assistance contact the local distributor where the unit was purchased Any unit retumed for service maintenance should be accompanied by a completed Decontamination Certificate prior to any work being undertaken Copies of the Certificate are available from Distributor Manufacturer 8 SPARE PARTS amp ACCESSORIES 8 1 Spare Parts CAT No Description
11. isplay displays 888 immediately apparent before use if any display segments have failed The unit then displays the firmware revision number i e 102 revision 1 02 The normal display mode is then entered If the stirrer thumb wheel speed control is in the on range the display will show the stirrer rpm set point as a shimmering display i e 527 for several seconds To adjust the stirrer rotate the stirrer thumb wheel speed control in the on range other than the zero 0 position the stirrer rpm set point is shown as a shimmering display i e 527 The rpm is only displayed when the control thumb wheel is rotated quickly or in the initial switch on sequence If a thermometer probe is detected temperature set point and actual thermometer temperature are displayed altemately The set point temperature is indicated by all decimal points being lit and the actual temperature display has no decimal points lit At switch on set point will be 0 and actual thermometer temperature i e ambient 20 If no thermometer is detected the display will show alternately a sign and the power set point as a percentage i e 0 at switch on 4 1 Heater control 4 1 1With the mantle switched off Mains lead disconnected from power source Power indicator I O off place a charged clean and dry vessel of the size indicated on the label on the mantle Wherever possible the vessel should be supported within the mantle by
12. lm Fascia Labels The ABS is resistant to strong alkalis but will be attacked by acids amp solvents Polyester paint and film are resistant to acids but will be attacked by alkalis amp solvents Mineral Wool 1 2 12 7mm dia max Length 10 2 258mm Width 11 8 300mm Height 6 9 175mm Weight 6 31b 2 85Kg Fuse Rating A Fuse 230V Part No 2 54 AZ9040 2 5A AZ9040 6 MAINTENANCE The equipment is classified as Class I ref IEC536 1976 with regard to protection against electric shock WARNING Unplug equipment from mains supply and allow to cool before undertaking any maintenance tasks Maintenance should only be carried out under the direction of the Responsible Body by a competent electrician AVERTISSEMENT Coupez l alimentation principale de Pappareil et laissez le refroidir avant d en effectuer l entretien Sous la direction de l autorit responsable ne confiez l entretien qu un lectricien comp tent With proper care and operation the mantle should give reliable service Contamination or general misuse will however reduce the effective life of the product and may cause a hazard Maintenance for the equipment should include Periodic electrical safety testing an annual test is recommended as a minimum requirement Regular inspection for damage with particular reference to the mains lead and plug socket Preventive maintenance for the equipment should include keeping
13. one d exploitation Consultez les r gles de laboratoire portant sur les substances chauff es afin de vous assurer que les risques ventuels explosion implosion d gagement de vapeurs toxiques ou inflammables aient re u toute l attention requise avant de commencer les travaux Lors du chauffage de certaines substances la lib ration de gaz dangereux peut n cessiter l utilisation d une hotte de laboratoire ou de dispositifs de ventilation Assurez vous que l quipement est utilis sur une surface de travail propre s che et incombustible de m me qu une distance suffisante des autres appareils Ne touchez jamais l l ment chauffant ou au r cipient pendant l utilisation vitez de vous pencher ou de vous tirer au dessus de l quipement au risque de casser certaines pi ces ou accessoires de verrerie sortant du dessus de l appareil et de vous blesser Cet quipement n est ni l preuve des tincelles des flammes ou des explosions et n est pas con u pour servir dans des zones dangereuses telles que d finies selon la norme BS 5345 loignez de l appareil toute substance inflammable ou faible point d clair Ne versez aucune substance sur le bo tier En cas de d versement coupez l alimentation principale de l appareil et suivez les instructions d entretien Ne couvrez pas le bo tier pendant l utilisation et ne laissez pas l appareil en marche s il ne contient aucun fla
14. ter cartridge comes into contact with liquids in cases of flask breakage or light spillage the procedure is 6 1 1 Disconnect the mantle from the electrical supply 6 1 2 Heater cartridge should be removed from the mantle when cool to touch See 6 2 6 1 3 Remove any broken glass or solids from the heater element 6 1 4 Place the heater cartridge in a low temperature oven at 60 80 C in order to evaporate the spilled fluid Carry out oven drying procedure only after ensuring no low flash point substances are present with respect to 60 80 C drying temperature Neffectuez le s chage du four qu apr s vous tre assur qu aucune substance faible point d clair n est pr sente compte tenu d une temp rature de s chage de 60 80 C 6 1 5 Replace the cartridge Prior to further use the Responsible Body shall check the electrical safety of the mantle Only if all safety Tequirements are met can the mantle be used again The above procedure is intended as a guide Should spillage occur with a toxic or hazardous fluid then special precautions may be necessary see 6 6 2 Replacing the heater cartridge In the event of a heater element becoming damaged or open circuit or simply that a different heater cartridge format is required the following procedure should be adopted for its replacement 6 2 1 Unplug or disconnect the mantle from the power source 6 2 2 When cool to touch grasp the sides of the heater cartridge
15. the unit clean and protecting it from spillage contamination or corrosive environments DO NOT USE SOLVENTS FOR CLEANING ANY PART OF THE EQUIPMENT If the equipment has been exposed to spillage or contamination then the Responsible Body is responsible for carrying out appropriate decontamination if hazardous material has been spilt on or inside the equipment Decontamination should only be undertaken under the control of the Responsible Body with due recognition of possible hazards that may ensue Before using any cleaning or decontamination method the Responsible Body should check with the manufacturer that the proposed method will not damage the equipment N UTILISEZ AUCUN SOLVANT POUR NETTOYER L UNE OU L AUTRE DES PI CES DE L APPAREIL Si l quipement est expos un d versement ou une contamination il revient l autorit responsable d effectuer la d contamination appropri e que le produit dangereux ait t renvers l int rieur ou Pext rieur de l appareil La d contamination ne doit tre entreprise que sous la surveillance de l autorit responsable et en parfaite connaissance des risques ventuels Avant de recourir toute m thode de nettoyage ou de d contamination l autorit responsable devrait s assurer aupr s du fabricant que ladite m thode ne risque pas d endommager Pappareil 6 1 Procedure in the event of a Spillage or Flask breakage for Non Hazardous Material only If the hea
16. tional speed by means of the thumb wheel speed control knob Should the stirring action be lost by over rotation then reduce the stir speed to minimum switch the stirrer off 0 position wait for the stir bar to come to rest and turn the control knob to the on position slowly increase the stir speed 5 CHNICAL SPECIFI I 5 1 1 Mains Power Supply 230V 50Hz 5 1 2 Mains lead Plug and lead Set 3 core 2 metres long 5 13 Power Consumption See 5 10 5 1 4 Fuse rating See 5 10 5 2 Product configuration details 230 Volts Description OMCA Controller with Stirrer OMCA0250 Controller with Stirrer and Mantle 250ml size OMCA0250T Controller with Stirrer and Mantle 100ml 250ml size OMCA0500 Controler with Stirrer and Mantle 500ml size OMCA1000 Controller with Stirrer and Mantle 1000ml size OMCA1000T Controller with Stirrer and Mantle 500m1 1000ml size 5 3 5 4 5 5 Fuse Operating Ambient Temperature Heating Element Temperature 5 6 Enclosure Construction 5 7 5 8 5 9 5 10 Thermal Insulation Clamps for Support rods Dimensions amp Weight unpacked Power Consumption and Fuse Ratings Cartridge Total Power W Size 230V 250ml 200 1000mi 300 20mm x Smm Glass Quick blow F 5 C to 40 C 450 C maximum Flame retardant Injection moulded ABS Thermoplastic Controller housing amp Stirrer Module housing Polyester powder paint coated aluminium Heater Cartridge housings Polyester fi
17. truding from top could be broken or cause injury The equipment is not spark flame or explosion proof and has not been designed for use in hazardous areas in terms of BS 5345 Keep flammable low flash point substances away from the apparatus Do not spill substances onto the mantle If spillage does occur disconnect unit from mains supply and follow instructions detailed at Equipment Maintenance Do not cover the mantle whilst in use or leave it switched on without a charged flask Do not thermally insulate the exposed upper section of the vessel as the insulation used may obstruct the convection cooling airways around the rim of the mantle enclosure and cause the mantle to overheat Jt is not recommended to leave any heating apparatus unattended during operation This equally applies to this equipment Only use fit for purpose spares and accessories as specified in section 8 Do not remove the heater cartridge from the unit whilst power is applied to the controller AVERTISSEMENT Cet quipement appartient la Classe O IEC519 Partie 2 en ce qui a trait la protection contre la surchauffe et doit tre utilis en cons quence Veuillez adopter de bonnes pratiques de travail en laboratoire lors de l utilisation de l quipement et pr ter toute l attention n cessaire aux consignes de s curit de votre entreprise et aux r glements en mati re de sant et de s curit qui sont en vigueur dans fa z
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