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Model 1200 Manual

1. Mount new BS ring F g F Montez une vis de gonflage neuve Mount a new inflation screw Re gonlez l accumulateur Reinflate the accumulator 8 Vis 10 Vis 2 8 Screws 10 Screws oa 10 3 A 3 4 9 1 1 i i n gt 12 j Page M9 For BRP M P Accumulators and All others WARNING Use nitrogen only to reinflate accumulators Use the inflating tool item 60 or 70 page M37 Make sure that the inflating screw is not tight Mount the inflating tool with the provided screws cover with threaded holes or with the flanges cover without threaded holes Make sure the key 1 is well engaged on the inflating screw head Progressively tighten the fixing screws 2 while or the nuts 3 depending on the mounting Make sure that the flange is resting prop erly on the cover Fully tighten setting screw 4 Turn the drain cock 5 off Connect the flange to the nitrogen bottle pressure reducer Open the nitrogen bottle and set the pressure reducer to 470 psi Page M10 Model 1200 Accumulator ATTENTION N utlisez que de l azote pour gonfler les accumulateurs Utilisez l appareil de gonflage repere 60 ou 70 page M37 Assurez vous que la vis de gonflage de l accumulateur n est pas bloqu e Montez l appareil de gonflage l aide des vis fournies couvercle avec trous taraud s ou avec les brides couvercle sans trous taraud s
2. V rifiez que la cl 1 est bien engag e sur la vis de gonflage Serrez progressivement les vis de fixation 2 ou les crous 3 selon montage Veillez ce que la bride de gonflage appuie de fa on r guli re sur le couvercle Serrez la vis de compensation 4 fond Fermez le robinet de purge 5 Reccordez la bouteille d azote Ouvrez le robinet de la bouteille d azote et r glez le d tendeur la pression de gonflage 32 5 bar TRAMAC 0 Model 1200 Accumulator Untighten key 1 to open inflation screw and fill the accumulator up After the pressure is stabilized tighten the inflating screw Shut the nitrogen bottle off and turn the drain cock on 5 to relieve pressure from the tool Remove the inflating tool Using the wrench 6 tighten the inflat ing screw to 16 ft lbs Pour some oil into the inflation screw housing to make sure that the nitrogen is not leaking D vissez la cl 1 pour ouvrir la vis de gonflage et rempir le r servoir d nergie Lorsque la pression est stabilis e reformez la vis de gonflage Fermez le robinet de la bouteille d azote pouis ouvrez le robinet de purge 5 pour purger le montage D montez l appareil de gonflage l aide de la cl 6 serrez la vis de gonflage 22 Nm Versez de l huile dans le logement de la vis de gonflage pour v rifier qu il n y a pas de fuite d azote Page M11 TRAM
3. TRAMAG Model 1200 Parts Inspection Engagez la douille inf rieure Positionnez la pour que les trous de graissage soit de part et d autre de l arriv e de graisse Mount the new front bushing by hand Position it in such a maner that the bush ing grease holes are on both sides of the inlet in the front guide 86378924 86378890 86378932 81266 81263 81267 A am ee as Siino Mount the centering flange the cylinder centering ring and the cylinder A mount ed on the nut B Screw the nut to bring the cylinder in position against the centering ring Connect the pump hose to the cylinder Tighten the drain screw C of th epump Pump to insert the bushing When the cylinder reaches the end of its stroke release the pressure by opening the drain screw C the piston cylinder which is spring loaded retracts by itself Tighten the nut B until it comes in con tact with the piston Tighten the drain screw A of the pump and repeat the last steps until the bushing is fully inserted Remove the nut the cylinder the center ing ring the centering flange and the threaded rod Remove the 2 half retainers and the flange Mount the bushing retaining pin and 2 new plastic plugs Page M20 Montez la bride de centrage le centreur du v rin et le v rin A mont sur l crou B Vissez l crou pour amener le v rin en appui contre le centeur Raccordez le flexible de
4. TRAMAC gt Model 1200 Manual Parts Safety Operation amp Maintenance Form No M1007 POMS Revision 5 November 2001 Page 1 TRAMAC 0 Model 1200 Quick Reference Quick Reference Parts ltem 450 460 490 680 710 700 690 720 620 630 740 750 20 30 40 50 60 70 80 90 100 960 Page 2 Part Number Ref 86419595 86581105 86581113 86447349 86582020 86447372 86504198 86589934 86355518 86230059 86447380 36317435 36486958 86589298 36307493 36576428 865 6394 86307493 86510005 36502762 36592508 86447968 86248283 86265048 86241403 93661 N A N A 93973 N A 93837 96177 N A 14257 6178 93592 57369 95044 N A 51743 97062 97061 51743 96574 96138 N A 73859 73861 94172 17639 26428 14826 Qty SM N _ bh bh di DESCRIPTION Strike piston Spacer Cylinder Upper chuck bushing Lower chuck bushing Bushing retaining pin Plug Retaining pin Fittings for manual greasing Threaded plug Oiler Assembling bolt Nut STANDARD CRADLE Guiding slipper Guiding slipper Washer Screw UNF1 Fixing Cap Bolt Washer Nut Shock absorber Bar Moil point Chisel Seals package Diaphragm Inflating screw Inflating ring Piston de frappe Entretoise Cylindre Douille sup rieure Douille inf rieure Axe d arr t Bouchon Clavette de retenue Pour graissage manuel Bouchon filet G
5. Washer two mounted at a time Nut Shock absorber Bar Shock absorber TRAMAC gt Model 1200 Sound Proof Option DESCRIPTION Berceau d insonorisation Berceau comprenant Patin de guidage Patin de guidage Rondelle mont es par deux Vis UNF 1 Kit d insonorisation Vis UNF 1 Rondelle mont es par deux Ecrou H Acortisseur Barrette Amortisseur TRAMAC 2 Model 1200 Accumulator 1200 Accumulator HP HP Accumulateur 10 S 20 amp 40 1 lt 60 AS E ANS 0 D AR Tightening torque 221 ft lbs 5 NEARS a Couple de serrage 300 Nm TE 30 LI Nitrogen pressure 470 psi Pression de gonflage 32 5 bar Item Part Number Ref Qty DESCRIPTION DESCRIPTION 86363199 77088 1 Accumulator including Accumulateur comprenant 10 86265048 26428 1 Inflation screw Vie de gonflage 20 86241403 14826 1 Ring Bague BS 30 86410461 89496 16 Screw CHc UNF 3 4 Vis CHc UNF 3 4 40 86363215 77090 1 Upper flange Flasque sup rieur 50 86248283 17639 1 Diaphragm Membrane d accumulateur 60 86349818 71802 1 Lower flange Flasque inf rieur Page P10 Model 1200 This Page Left Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page P11 TRAMAG Model 1200 Trouble Shooting TROUBLES SHOOTING REMEDIES A Oil leakage on hammer Damaged or worn seals Call your TRAMAC distributor B The breaker loses power high vibrations in breaker hoses
6. Of good quality procured from a reputable manufacturer and wherever possible be of a type approved by TRAMAC Compatible with the breaker maximal working pressure Accompanied by instructions for safe installation operation and maintenance When replacing HP and return hoses use only hoses compatible with the maximum working pres sure equipped with crimped end fittings The use of spare parts other than those included in the TRAMAC approved parts lis t may create hazardous conditions over which TRAMAC has no control Therefore TRAMAC cannot be held responsible for equipment on which non approved Spare parts are installed Page S7 MAINTENANCE ET REPARATION Tous les composants accessoires tuyauteries et connecteurs ajout s au brise roche doivent tre De bonne qualit produits par un fabricant de bonne r putation et d un type agr par TRAMAC toutes les fois que cela s av re possible Compatible avec la pression de travail maximale autoris e du brise roche Accompagn s d instructions pour pouvoir effectuer l installation l exploitation et la maintenance sans danger En cas de remplacement des flexibles d alim entation et retour n utiliser que des flexibles compatibles avec la pression d utilisation maximum quip s d embouts sertis L utilisation de pi ces de r paration autres que celles qui sont incluses dans la liste des pi ces qui sont approuv es par TRAMAC peut engendrer des cond
7. The accumulator is deflated or diaphragm punctured Check the oil temperature If oil is too hot ask a technician to check the breaker circuit relief valve setting Call your TRAMAC distributor C The hammer operates normally then slows down and stops A few minutes later the hammer will start again then stop again Hydraulic oil is too hot Excavator circuit must be checked for heat source If necessary reduce the breaker operating pressure D One side rod bolt has broken Stop working immediately and call your TRAMAC distributor E After connection to carrier the breaker operates for few blows then stops The return hose is plugged check the quick cou pling seat if installed Recommendation Check oil temperature and settings of carrier relief valves If relief valve is not adjusted properly oil may heat up quicker due to the high total power of rock breaker This will cause the rock breaker to perform poorly PANNES POSSIBLES REMEDES A Fulte d hulle au niveau du marteau Joints d tanch it endommag s ou us s Consultez votre distributeur TRAMAC le plus proche B Le marteau manque de puissance les flexibles de raccordement battent L accumulateur est degonfle la membrane de l accumulateur est perc e V rifier la temp rature de l huile En cas d chauffement important faire v rifier par un technicien le r glage des clapets de d charge du circuit de pelle Consultez votre dis
8. curit TRAMAC gt Model 1200 Safety SAFETY WARNINGS Warnings call attention to instructions which must be followed precisely to avoid injury or death CAUTION Caution calls attention to instructions which must be followed precisely to avoid damaging the prod uct process or its surroundings NOTES Notes are used for supplementary information SAFETY PRECAUTIONS All mechanical equipment can be dangerous when used without care or if it is in bad condition Ensure that the operator reads and understands the decals and consults the manuals before mainte nance or operation Ensure that the operation and maintenance manual remains at operator s disposal Ensure that maintenance personnel are adequately competent and have read the maintenance manuals Safety is not only a matter of warnings Every time the operator is working with the breaker the operator must be able to foresee any risks and how to avoid them Never undertake a new job or maintenance operation without being sure you and other people in the environment will be safe SECURITE ATTENTION L indication ATTENTION pr cise que les instruc tions doivent tre suivies absolument pour viter tout accident grave PRECAUTIONS L indication PRECAUTION pr cise que les instructions doivent tre suivies absolument pour viter d endommager le produit la proc dure ou son environnement NOTES L indication NOTE donne des complement
9. voir une grille de protection devant le poste de conduite de l engin porteur et tous les endrolts indispensables la s curit de l environnement imm diat du chantier Pendant l utilisation du brise roche principalement en d molition une quantit importante de poussibres peut tre produite Ne pas inhaler Utillser de l eau pour abattre les poussi res Ne pas se servir du brise roche hydraulique autrement que pour les applications pr vues casse de blocs travaux de tranch es fouilles d moli tions Ne pas utiliser le marteau comme levier Ne pas utiliser le marteau pour soulever des charges L emploi d un brise roche hydraulique sans claveftes de retenue d outil est interdit Ne pas utiliser d autres outils que ceux pr vus par le constructeur La temp rature du brise roche apr s le travail peut tre lev e Eviter tout contact avec les pi ces du brise roche attendre le refroidissement complet de ces derni res et la d compression totale des circuits hydrauliques En cas de changement d outil attendre que la broche soit refroidie et se prot ger les mains avant toute intervention ATTENTION Les vibrations sur l apparell d passent 2 5 m s Ne pas toucher le brise roche en fonctionnement ni laisser aucun objet sur le brise roche Page S6 TRAMAC gt Model 1200 Safety MAINTENANCE AND REPAIRING All components accessories pipes and connectors added to the rock breaker should be
10. Replace the bushing if wear limit is reached Check ovalization of front end bushing X Replace the bushing if wear limit is reached Make sure that the front guide seats Y and nut seats Z are not damaged l necessary remove the high spot Side rods and nuts Make sure that the side rod seat is not damaged Remove serious marks only Check thread in side rods Check thread in nuts Screw the nut in the side rod by hand Only free screwing is acceptable Note When replacing a broken side rod replace the diametrically opposing side rod as well Replace the 4 side rods and nuts after they have been dismounted for the third time Suspension V rifiez l ovalisation de la douille sup rieure W Ramplecez la douille lorsque la limite d usure est atteinte V rifiez l ovalisation de al douille inf rieure X Remplacez la douille lorsque la limite d usure est atteinte V rifiez que les surfaces d appui du guide avant Y et des crous Z ne sont pas endommag es Si n cessaire supprimez les marques importantes Vis d assemblage et crous V rifiez la surface d appui des vis d assem blage Si n cessaire supprimez les mar ques importantes V rifiez les filets des vis d assemblage V rifiez les filets des crous Vissez les crous sur les vis lls doivent se visser facilement Note Lors du remplacement d une vis cass e nous recommandons de rem
11. and reweld in multi pass welding Casing welding procedure Welding in semi automatic mode Gaz ATAL 5 Welding wire SAF NIC 70 A or equiva lent DIN 8559 SG2 AWS SFA 518 E 70 S6 Wire diameter 0 472 0 394 in Intensity 330 Amp Voltage 34 Volts Welding rate 15 75 in min 2 plaques lat rales 94160 2 side plates 86447133 2 plaques lat rales 94160 2 side plates 86447133 Page M24 TRAMAC gt Model 1200_ Parts Inspection BERCEAU Reprise des cordons Si n cessaire meulez les fissures meulez progressivement de fa on obtenir une pente sur chacune des faces de la partie meul e et reprendre les soudures multi passes Procedure de soudage du berceau Soudage semi automatique Gaz ATAL 20 CO2 Fil SAF NIC 70 A ou equivalent DIN 8559 SG2 AWS SFA 518 E 70 S6 Diamtre du fil 12 10 mm lntensite 330 tension 34 Volts Avance 40 cm mn STANDARD a 1 plaque 94161 7 TT 1 plate 86447141 SOUND PROOF INSONORISE 1 plaque 96453 1 plate 86507225 1 plaque 96454 1 plate 86507233 Shield welding procedure Plate preheating to 212 F Welding in semi automatic mode Gaz CO Welding wire SAF Dual 127 or equivalent class ER 7072 or ER 71T5 as per AWS A 5 20 Wire diameter 0 630 0 394 in Intensity 360 Amp Voltage 39 Volts Welding rate 16 54 in min B from sn 133048 If necessary reweld the shield in accor danc
12. cass CHAQUE SEMAINE Contr ler le serrage des boulons de fixation des plaques lat rales Contr ler le serrage des palques de guidage dans berceau Demonter l outil V rifier l tat de l emmanchement et de la face de frappe Remplacer l outil s il pr sente des grippages impor tants Verifier l tat de la clavette de retenue La remplacer si elle pr sente des traces de choc importants Contr ler l usure de la douille inf rieure Demander lintervention d un technician TRAMAC pour la remplacer quand la limits de l usure est atteinte V rifier le niveau de graise dans la centrale automatique si mont e Model 1200 Operation The TRAMAC Model 1200 in the standard ver sion must not be used for underwater work even for very short periods of time If the chamber between the piston and the tool fills with water when the piston strikes the water will not be evacuated fast enough and a considerable pressure rise will then occur and destroy the pis ton seal with a risk of piston seizure Compressor Pressure Pressure from the compressor must be at least 22 psi above the water pressure at the working depth Water pressure equals 14 5 psi for every 30 feet of depth Through the first 30 feet 36 5 psi of air pressure is required Tool Life TRAMAC working tools are made from a special steel far superior to any tool steel commercially available Unlike other tools on the market our steel is harden
13. corre sponding surface of the spacer Fig L Montez la culasse Aligner les trous de la culasse en face du trou de l entretoise Fig M Mount the thrust piston guide Align the holes of the thrust piston on the hole of the spacer Fig M Utilisez un maillet plastique pour enfoncer la culasse fond Fig N Use a plastic sledge hammer to drive the guide to the end Fig N Montez la goupille Fig O Mount the pin Fig O Montez le tiroir de distribution dans la culasse Fig P Mount the distribution slide into the thrust piston guide Fig P Montez la chemise avec le joint torique 360 sur le tiroir Fig Q Mount the liner with the o ring 360 on the slide Fig Q Page M29 TRAMAC t gt Model 1200 _ Assembly Mount the upper liner in the overpres Wg Montez la chemise haute dans le clapet de sure valve lt gt A surpression Fig R Fig R Mount the upper liner overpressure assembly Mount the postionning pin on the cylinder Fig S Montez l ensamble chemise haute clapet de surpression Montez la goupille de posi toinnement sur le cylindre Fig S Assemble the complete valves springs spring guides at both ends and valves Fig T Montez les ensembles clapets les ressorts les guides ressort a chaque extr mit et les clapets Fig T Mount in the back head the o ring 290 the complete valves and o rings 250 Us
14. de 1 m3 min une pression gale 2 bar 1 bar suppl mentaire par profondeur d immersion de 10 m tres Page M43 TRAMAC t gt Grease Station GREASE STATION MANUAL Form No M1008 PO Revision 0 July 1999 Page G1 121 mm Do Not Use pump without pressure relief valve SPECIFICATIONS Electrical Requirements Model LCN94212 Model 82720L Enclosure Rating Pump Output Outlet Connection Maximum Recommended Operating Pressure Reservoir Capacity Lubricant Temperature Range Pressure Relief Valve TRAMAC 2 9 84 250 mm 12 VDC 3 5 amps 24 VDC 2 amps IP 54 Protected from water sprayed in all directions 0 146 cu in min 2 4 cm min 1 8 NPT female 3600 psi 248 bar 244 cu in t4000 cc Greases up to NLG gace 2 with 3 molly 50 F 13 F 25 C to 1 98 F 70 C 4000 ps 250 psi 276 bar 1 7 bar Grease Station Installation Mounting Holes 8 202 mm DESCRIPTION The chassis lube pump is electrically operated and used in a progressive type centralized lubrication system The pump consists of a pump housing electric gear motor a timer and a plastic reservoir with stirring paddle The high operating pressure allows the pump to supply lubricant up to NLGI 2 grease MOUNTING THE PUMP Select an easily accessible place of installation which allows access to the timer and lubricant reservoir filler fittin
15. en cer taines circonstances L op rateur ne doit pas absorber de boisson alcoolis e ni de m dicament provoquant la somno lence pendant le travail Il est par allieurs imp ratif de prendre connaissance et de respecter les r glements locaux concernant les brise roches et leur utilisation sur chantier MONTAGE SUR PORTEUR Chaque mod le de brise roche est adapt un type d engin porteur L op rateur dolt prendre connaissance des prescrip tions d utilisation fournies par le constructeur du porteur telles que Poids minimum du porteur pression d utilisation d bit dimensionnement des flexibles et raccorde ment au circuit hydraulique du porteur Le non respect de cos prescriptions peut endom mager gravement le brise roche TRAMAC gt Model 1200 Safety When someone helps to install the breaker make sure any hand signals will be well understood Unexpected boom movements when installing the breaker could result in hand injury Be sure the carrier is immobile and stable Keep your hands clear when moving the boom end between fixing plates Do not use fingers to feel pin alignment When connecting the breaker hoses to the carrier circuit be sure the circuit is not under pressure make sure that the hydraulic tank is not pressur ized or at high temperature The carrier engine must be stopped Make sure that the HP and LP return hoses are well connected Take all necessary steps to prevent
16. equivalent grade NLGI 2 bse graisse EM 8 ou quivalent grade NLGI 2 lithium Mount the disk Tighten screws to base lithium Montez le disque Serrez les 470 ft lbs vis de fixation a 650 Nm Le n AL Fig AL Fig AL Grease and mount the o ring 190 in the HP swivel Mount the swivel Mount Graissez et montez les joints toriques 190 dans la genouill re HP Montez la genouil the o ring 150 and the seal 160 on the A l re Montez le joint torique 150 et le joint plug Mind the orientation Mount the slide _ l vres 160 sur le bouchon Attention au in the plug Mount the complete assy AM sens Montez le tiroir dans le bouchon Tighten the plug to 470 ft lbs Montez l ensemble Serrez le bouchon 650 Fig AM Nm Fig AM Mount the BP slide Grease and mount np 100 Montez le tiroir BP Graissez et montez les o rings 120 in the knee piece Mount the joints toriques 120 dans la genouill re knee piece Mount the o ring 60 on the Montez la genouill re Montez le joint torique plug Mount the adjusting shims the 60 sur le bouchon Montez les rodelles de Spring thrust and the spring in the plug ol calage la but e de ressort le ressort dans Mount the complete assy Tighten the r le bouchon Montez l ensemble Serrez le plug to 470 ft lbs o 60 bouchon 650 Nm Fig AN o Fig AN AN Page M33 Remove the adhesive tape wrapped around the front guide Grease t
17. gt Model 1200 Long Term Storage Grease the inside of the front guide Graisse l int rieur du guide avant Mount the tool retainer and the corre Remontez les clavettes et les bouchons de sponding plastic plug clavette Grease the tool shank Graissez l emmanchement de l outil Cover the breaker with a protection E Couvrez le brise roche d une b che de pro cover tection Fig E Fig E Page M42 TRAMAC 4b Model 1200 Breaker Pressurization The breaker front guide pressurization is necessary For underwater operation as soon as the front guide is immersed Each time debris can enter inside the breaker mass excavation or scaling in tunnel for example The breaker must be equipped with the pressurization kit La pressurization de la partie avant du marteau est indispensable Dans le cas de travail dans l eau d s lors que le guide avant est immerg Chaque fois que des d bris peuvent p n trer dans le marteau abatage ou purgeage en galerie par example Le brise roche doit tre quip du kit de pressurisation Connect the breaker to the compressor with an air hose of 1 ID The compressor must be sized to deliv er 35 ft min at 30 15 psi per 33 ft of water height Raccordez le brise roche au empresseur l aide d un flexible air comprim de 1 de diam tre int rieur Le compresseur utilis doit tre capable de fournir un d bit
18. le brise roche pour que l outil ne soit pas en appui sur le sol alimenter le marteau avec un d bit r duit moteur du porteur au ralenti pendant cinq minutes Commencer le travail en augmentant progressivement le d bit Graisser l emmanchement de l outil Si le marteau nest pas quip dune central de graissage automatique graisser l outil toute 2 heures de travail environ 5 ou 10 coups de pompe graisse Utillser de la graisse au bisulfure de molybd ne Model 1200 Maintenance TRAMAC 4 C gt Every 2 Hours Toutes les 2 heures sla Daily Toutes les jours Weekly Toutes les semaines Page 013 TRAMAC 4 EVERY 2 HOURS Grease the tool shank DAILY Check the breaker attachment at the boom end Make sure that the side rod is not broken WEEKLY Check tightening of side plates fixing bolts Check tightenning of wear plate screws Remove the tool Check the tool shank and striking face conditions Replace the tool if deeply scratched Check the tool retainer condition Replaced if it shows important marks Check the lower bushing wear Call your TRAMAC distributor if wear limit is reached Check the grease level of the automatic greaser if installed Page 014 Model 1200 Maintenance TOUTES LES 2 HEURES D UTILISATION Graisser l emmanchement de l outil TOUSLES JOURS V rifier la fixation du marteau en bout de bras V rifier qu un tirant d assemblage ne soit pas
19. oil leakages when connecting the breaker HYDRAULIC FLUIDS Hydraulic fluids and lubricants can be dangerous to health if not used properly Avoid ingestion skin contact and inhalation Safety data sheets for oil and lubricants should be obtained from the lubricant supplier Should hydraulic oil come into contact with eyes rinse them abundantly and consult a doctor Lorsque un aide participe au montage du brise roche s assurer que les instructions donn es par gestes soient blen comprises Un mouvement inattendu du bras de pelle lors du montage du marteau peut tre la cause d accident aux mains S assurer que le porteur est immobile et stable Ne pas laisser les mains proximit lors de la descente de l extr mit du bras entre les plaques de fixation Ne pas v ritier l alignement des passages d axes avec les doigts Lors du raccordement du brise roche au circuit hydraulique du porteur s assurer que le circuit nest pas sous pression penser au r servoir pressuris ou temp rature lev e Le moteur de l engin porteur dolt tre arr t Veillez ce que les flexibles d alimentation et de retour soient correctement branch s Prendre toutes les mesures n cessaires pour viter au maximum les pertes d huiles lors du branche ment du brise roche FLUIDE HYDRAULIQUE Les huiles hydrauliques et lubrifiants peuvent tre dangereux pour la sant s ils sont utilis s incor rectement Ne pas a
20. part to prevent water from entering inside the breaker See page 013 The breaker must be pressurized prior to being plunged into water and remain so while it is under water Note Pressurization is also essential every time there is a possibility for debris to enter the front part scaling for example If the weather is cold do not start work without preheating the breaker Start up the carrier and preheat oil Raise the breaker from the ground so that the tool is hung up and feed the breaker with reduced flow idle the carrier engine for 5 minutes Start work increasing the flow gradually Grease the tool shank If the breaker is not equipped with an automatic lubricating station grease the tool shank every 2 hours 5 to 10 shots with a hand grease pump Use molybdenum bisulphide grease Page 012 Ne pas utiliser le marteau sous l eau Dans le cas d un travail sous l eau m me pour une courte dur e il est n cessaire de pressuriser la partie avant du marteau pour viter que l eau ne p n tre l int rieur Consulter page 013 Le marteau doit tre pressuris avant d tre immerg et jusqu ce qu ii soit retir de l eau Note La pressurisation est aussi indispensable chaque fois que des d bris peuvent p n trer dans le marteau purgeage par example Par temps froid ne pas commencer le travail sans avoir pr chauff le marteau D marrer le porteur et faire pr chauffer l huile Lever
21. sch ma de principe fourni et qu elle ne permet pas l alimentation inverse du marteau par le circuit retour Note La ligne d alimentation HP est situ e cot droit du brise roche Certains porteurs peuvent avoir des circuits inver s s HP gauche du bras Identifier clairement les circuits HP et BP du bras Si n cessaire croiser les flexibles de raccordement du brise roche pour permettre un branchement correct Model 1200 Technical Normal working Marche normale Precautions to be taken when connecting the breaker Feeding the rock breaker by the breaker LP line which is theoretically possible when the carrier is fitted with an extra spool with 3 positions is forbid den otherwise the rock breaker may be damaged It ls therefore essential to Take necessary steps to avoid activating the spool in the wrong position From P to return circuit of rock breaker For instance adaptation of a stop under the con trol pedal fig 1 or mounting of a non return valve on rock breaker LP line between the breaker and the spool fig 2 Mechanically impossible stop Rendu m canicanique impossible but e Normal working Marche normale Possible Possible Pr cautions prendre lors du raccordement L alimentation du brise roche par le circuit retour marteau th oriquement possible lorsque le porteur est quip d un distributeur suppl mentaire 3 posi tions do
22. sup rieure ne peut se faire que marteau d mont A Extraction 86378882 31262 Glissez la bride d extraction travers la douille et basculez la en positon Montez au moins 1 demie clavette pour tenir la bride en position Vissez la tige filet e dans la bride d extrac tion Montez l entretoise et le v rin A mont sur l crou B et proc der de al m me fa on que pour extraire la douille inf rieure V rifiez que le trou de graissage ne soit pas bouch Le d boucher et nettoyer la gorge si n cessaire B Montage Glissez la vis quip e de la bride d extraction dans le guide avant Montez les 2 demies clavettes Page M21 TRAMAG Model 1200 _ Parts Inspection Engagez la douille Positionnez la pour que les trous de graissage soit de part et d autre de l arriv e de graisse Mount the new bushing by hand Position it in such a maner that the bush ing grease holes are on both sides of the inlet in the front guide 86378932 86378890 86378924 86378882 A 81267 81263 81266 81262 Mount the flange the cylinder centering Montez la bride d emmanchement le centreur ring and the cylinder A mounted on the du v rin et le v rin A mont sur l crou B et nut B and proceed the same way as to proc der de al m me fa on que pour insert the front end bushing emmancher la douille inf rieure SHANK STOP BUTEE D EMMANCHEMENT Shank stop replacement Remplacement d
23. use MOLYKOTE 1000 grease for this purpose Page M8 2 R PARATION 2 1 Accumulateur en 2 parties l aide de la cl rep re 80 page M37 d vissez la vis de gonflage A pour d charger la pression d azote Percez les bouchons plastiques de s curit B et d vissez les vis d assemblage C Nettoyez les flasques sup rieur et inf rieur ou le coevercle et la t te arri re Nettoyez la gorge de membrane D V rifiez que les trous de la grille ne sont pas obstru s par des d bris de caoutchouc V rifiez la port e de la bague d tanch it sur le flasque sup rieur Seule une surface parfaite est admissible Nettoyez et v rifiez les filetages du flasque de la t te arri re Nettoyez et v rifiez toutes les vis Montez une membrane neuve E Graissez la face sup rieure de la membrane avec un lubrifiant silicone Rhodorsyl Montez le flasque sup rieur Graissez le filt age des vis d assemblage C avec de la graissw grade NLGI 2 Ne pas utiliser de graisse MOLYKOTE 1000 pour cette application TRAMAC 0 Model 1200 Accumulator Tighten the fixing bolts to 220 ft lbs Serrez le vis d assemblage a 300 Nm Respectez l ordre de serrage des vis Use the tightening sequences described comme indiqu ci dessous below Remontez des bouchons plastiques de Remount new safety plugs B s curit neufs B Montez une bague BS neuve
24. 0 psi and readjust the flow if necessary to keep the hammer flow value constant for pressure varying between 1000 psi and hammer operating pressure value 2250 psi plus 600 psi Relief valve problems If you cannot reach the proper oil flow at the hammer operating pressure value plus 600 psi you may have a bad system relief setting or a bad hammer control valve To check system relief valve see excavator manual for proper relief setting Build pressure with flow meter to determine relief cracking pressure usually 50 to 200 psi below relief setting Reset relief if needed There should be 400 to 500 psi between hammer regulated pressure value and system cracking pressure or heat may develop Pump problems If you cannot produce proper oil flow against pressure varying from 1000 psi to hammer operating pressure plus 600 psi the pump could be bad or there is excessive leakage in the circuit Hammer control valve problems If relief valve and pump are good open and close valve three or four times The valve spool may be sticking or back pressure is developing on return line With the flow adjusted and the flow meter loaded to hammer operating pressure value plus 600 psi take note of the low pressure gauge reading The return pressure should be less than 175 psi If the back pressure is more than 175 psi the restriction causing this higher pressure must be found and eliminated After the flow meter test is completed disconnect the fl
25. 3048 seulement be done either on the field with the Le remplacement de la douille inf rieure breaker mounted in its casing or in the peut se faire soit sur site marteau mont workshop dans son caisson soit l atelier A Extraction A Extraction V 1200 before sn 133048 only V 1200 avant sn 133048 seulement Drill the 2 plastic plugs to remove the Per ez les 2 bouchons plastique pour extraire bushing retaining pin usa a 5 8 dia steel l axe de retenue de douille utilisez un jet 16 rod to drive the pin out pour chassez l axe 86378882 86378924 81266 B1282 Slide the extraction flange through the Glissez la bride d extraction travers la bushing and swing it into position Mount douille et basculez la en positon Montez au at least 1 half retainer to hold the flange moins 1 demie clavette pour tenir la bride en position 86378890 86378908 81263 81264 Page M18 TRAMAG Model 1200 _ Parts Inspection Screw the threaded rod into the extract ing flange Mount the centering flange the spacer and the cylinder A mounted on the nut B Screw in the nut to bring the cylinder in position against the spacer Connect the pump hose to the cylinder Tighten the drain screw C of the pump Pump to extract the bushing pese pa tate When the cylinder reaches the end of its stroke release the presure by opening the drain screw C The piston cylinder is spring loaded and will
26. 4 86350006 86564952 86447208 86419595 36417755 86280286 86352481 36417748 36350014 36420742 36487139 36512621 36350048 86285343 86477171 86353547 86352671 86220639 86352697 86378452 86355773 36378437 36350014 36417763 86447349 86504198 86447372 86447364 86589934 86447380 86317435 93685 94433 93689 93687 86603 93688 71848 71847 96723 93651 93661 92953 36579 73008 92952 71848 93885 93880 96704 71863 40530 94614 13477 73154 75467 73156 31151 74317 31149 71848 92954 93973 96177 93837 93723 N A 93592 57369 Qty Dh NO SIA ANNANN e ND oh k doo nm h ht Ad e A Model 1200 Parts List DESCRIPTION DESCRIPTION DISTRIBUTION DISTRIBUTION Distributor Distributeur Upper liner Chemise haute Overpressure valve Uner O ring Slide SPACER Pin Pin Thrust piston guide Thrust piston Strike piston Spacer O ring Tight seal CYLINDER Cylinder Pin Shank thrust Unequal lip seal Without pressurization Threaded plug FRONT GUIDE Ball seat Ball Spring guide Spring Snap ring Elastic pin Lock Spring guide Spring Plug Pin Front guide Upper chuck bushing Plug Pin Lower chuck bushing Retaining pin ASSEMBLING Assembling bolt Nut Clapet de surpression Chemise Joint torique Tiroir PARTIE ENTRETOISE Axe lisse Goupille Culasse Piston de pouss e Piston de frappe Entretoise
27. 46426 246427 246428 246429 246431 246434 246435 246436 246437 246440 246441 247664 247671 247673 247675 247676 247677 247678 247679 219141382 600268762 Page G5 a NMM mb h ND py A CO O A CO O 0 ER A ld R DESCRIPTION Grease fitting Grease fitting Grease cap Pressure relief assembly Printed circuit bord Housing cover Closure plug Sealing plug O ring Intermediate plate Pump housing Eccentric cam Adapter for relief assembly Power kord kit contains Socket with cord Flat packing Optional manual lube cord set contanins Flat packing Socket with cord Bearing and seal kit contains Washer Bearing ring Bearing Shim Snap ring Inner ring 12V DC Motor kit contains Screw Washer O ring Woodruff key Hadial seal 12V DC motor Plug for motor 24V DC motor kit conatains Screw Washer O ring Woodruff key Hadial seal 24V DC motor Plug for motor Housing seal kit contains O ring Radial seal Power plug kit contains Flat packing Screws Plug Optional manual lube plug set contains Flat packing Screws Plug Fixed paddle Lid Reservoir Stirring paddle Hose O ring Adapter Washer O ring Pump element assembly contains Check valve Pump element Gasket Grease Station Service Parts Kits 34 35 36 TRAMAC t gt
28. 6424066 36452174 36409943 836356763 86357175 86496023 86261328 864 6314 91700 93663 93664 93964 95216 95215 95233 66223 41544 48429 62909 27579 81742 27580 22 75 95260 93926 93669 89398 74784 75129 95573 24850 93650 Qty bh n ___ ee ee DESCRIPTION DESCRIPTION Hydraulic tester HP LP pressure checking device Accumulator nitrogen pressure check tool HP hand pump Complete accumulator nitrogen infation kit incl Inflation kit including Inflation tool including Testeur hydraulique Contr le de pression hydraulique Contr le pression de gonflage d accumulateur Pompe main HP Kit complet de gonflage d accumulateur compr Kit de gonflage compr Appareil de gonflage comprenant a Spanner a Cl Nitrogen pressure reducer D tendeur azote Nitrogen bottle Bouteille d azote Nitrogen bottle case Support de bouteille Helicoil thread extracting tool Extracteur de filet rapport Tap for helicoil thread Taraud pour legement de housing filet rapport Helicoil thread driving tool Appareil de pose de filet rapport Spanner Cl Bushing hydraulic extractor Extracteur hydraulique Common parts Partie commune Specific parts Partie sp cifique HP pump Pompe HP Piston lifting tool Repoussoir de piston Thrust piston guide extractor Extracteur de culasse Shank thrust wear gauge Gabarit de contr le d usure de but e emmanchement Lip seal mounting tool Outil de monta
29. AC Model 1200 _ Parts Inspection PARTS INSPECTION EXAMEN DES PIECES Back head T te arri re Check all helicoils A V rifiez tous les filets helicoil A Check o ring seat B Polish if necessary V rifiez les port es de joints B Les polir si n cessaire Check snap ring C on spool sleeve V rifiez que le jonc de retenue de la chemise est en place dans sa gorge C Make sure that the spool sleeve D is resting V rifiez que la chemise D est bloqu e contre le against the snap ring C and is not damaged Jonc C et nest pas endommag e Make sure that side rod seat E accumulator V rifiez que les surfaces d appui seat F and spacer seat G are not damaged l Des tirants d assemblage E necessary remove the high spot with fine hand De l accumulateur F stone or sand paper Sur l entretoise G ne sont pas endommag es Si n cessaire sup primez les marques importantes avec une pierre o du papier abrasif grains fins Distribution Distribution Check the outside diameters of the distributor V rifiez les diam tres ext rieurs du distributeur H If too or deeply scratched replace the distrib H Le remplacer s il pr sente de nombreuses ou utor de pronfondes marques Make sure that none of the distributor spokes V rifiez qu une des branches du distributeur n est are cracked pas fissur e Page M12 TRAMAC gt Model 1200 _ Parts Inspec
30. AMAC service department The design specification of this machine has been certified as complying with E C directives Any modification to any part is absolutely prohibited and will result in the CE certification and marking being rendered invalid TRAMAC reserves the right to make changes and improvements to products without notice and with out incurring any obligation to make such changes or add such improvements to products sold previ ously AVANT PROPOS Le contents de ce manuel est consid r comme appartenant TRAMAC et comme confidentiel il ne doit pas tre reproduit sans l autorisation crite pr alable de la soci t TRAMAC Aucun l ment du contenu de ce document n est entendu comme repr sentant aucune promesse garantie ni repr sentation ni explicates ni implicites eut gard aux produits TRAMAC qui y sont d crits Toute garanties de cette nature ou tout autres termes et conditions de vente des produits doivent tre conformes aux termes et conditions standard de vente de la soci t TRAMAC termes et conditions que l on pourra obtenir sur demande Ce manuel contient des instructions et des donn es qui couvrent toutes les op rations et les tdches de maintenance r guli re effectuer par le personnel d exploitation et de maintenance Les r visions g n rales sortent du cadre de ce manuel et doivent tre renvoy es un service d entretien agr TRA MAC Les sp cifications de cet apparei
31. Grease Station Electric 6325 Clipper Switch Machine Electric Switch 154 Max Inline Fuse SSSSSNSSS Machine Power Supply 24 vol AE Ground Mount Greaser in Convienant Location INSTRUCTIONS Connect black power cord as follows red and blue wire to the NO inlet of the foot switch white wire connects to the battery Page G6
32. Joint torique Joint d tanch it PARTIE CYLINDRE Cylindre Axe lisse But e d emmanchement Joint l vres in gales Sans pressurization Bouchon filete GUIDE AVANT Si ge de bille Bille Guide ressort Ressort Jonc Goupille lastique V rrou Guide ressort Ressort Bouchon Goupille Guide avant Douille sup rieure Bouchon Axe Douille inf rieure Clavette de retenue ASSEMBLAGE Vis d assemblage Ecrou Page P6 TRAMAC 2 Excavator Side C t Pelle A 1 Remove Plug Lo i Enlever le Bouchon 4 Page P7 TRAMAC 2 Item Part Number Ref 10 86581238 20 86486958 30 86589298 40 36307493 50 36576428 60 36576394 70 36307493 80 86510005 90 86502762 100 86592508 800 86388014 960 86447968 10 20 250 300 290 60 150 120 190 160 360 470 480 520 86475100 10 36251832 20 86238466 30 86231651 40 36475050 N A 95044 N A 51743 97062 97061 51743 96574 96138 N A 83592 73859 73861 73860 73862 73864 94172 94474 19716 12817 7295 94469 Qty 24 12 14 14 N i AY O _ N Model 1200 Parts List DESCRIPTION DESCRIPTION CRADLE BERCEAU Standard cradle Cradle including Guiding slipper Guiding slipper Washer Two mounted at a time Screw UNF 1 Screw UNF 1 Washer Two mounted at a time Nut Shock absorber Bar Shock absorber TOOLS Moil point Chisel Long mo
33. M40 et retirez le piston du cylindre Fig S Vissez l outil de levage page M40 dans le support de montage Sortez le support de la fosse et posez le au sol D montez l outil de levage Retirez la goupille A Fig T Retirez le cylindre utilisez 2 vis 1 de fixa tion d accumulateur Retirez la goupille A Fig U Retirez le guide avant du support de mon tage glissez 2 barres dans les trous de boulons d assemblage pour retenir l lingue Fig V Retirez tous les joints et joints toriques des diff rentes pi ces Nettoyez toutes les pi ces Page M7 TRAMAC 0 Model 1200 Accumulator 2 REPAIRING 2 1 2 Part Accumulators Using a special socket item 80 page M37 loosen the inflation screw A to relieve nitrogen pressure Drill the safety nylon plugs B to loosen and remove the assembling screws C Clean the upper and lower accumulator flanges or the accumulator cover and the back head Clean diaphragm groove D Make sure that the bores are not plugged with rub ber Clean if necessary Check ring seat on upper flange Perfect seat only is acceptable Clean and check all bolt threads in the flange or the back head Clean and check all bolts Install new diaphragm E Lubricate the diaphragm upper face with silicon lubricant Rhodorsyl Install the upper flange Grease the fix ing bolt C threads with a NLGI 2 grade grease Do not
34. NG Remove the tool retainers Remove the tool A Mind the tool temperature Should the breaker be stored without the tool mounted remount the tool retainers MONTAGE DE L OUTIL Dans le cas d un brise roche neuf enlever le bou chon de protection Lever le brise roche et l amener l horizontal A l aide d un chasse goupille jecter les axes rep 1 par les orifices A Faire de m me par les orifices B pour sortir les obturateurs rep 2 ainsi que les clavettes rep 3 Graisser l emmanchement de l outil les douilles et les clavettes En utilisant un moyen de levage appropri au poids des outils lever l outil en le maintenant horizontal Engager l outil dans le guide avant Veillez l orien tation des plats de l outil par rapport au trou des claveftes A Ne pas v rifier l alignement avec le doigt Monter les 2 claveftes rep 3 Monter les 2 obturateurs rep 2 A Ne pas repousser la clavette avec le doigt Monter les 2 axes rep 1 Si n cessaire changer les joints toriques DEMONTAGE DE L OUTIL D monter les clavettes Extraire l outil A Attention la temp rature Si le marteau doit tre stocks sans outil remonter les clavettes Page O9 TRAMAC gt Model 1200 Operation Review the general safety instructions Before operating the breaker train yourself to check The position The rock breaker must be perpendicular to the material face at all times Down
35. TE ARRIERE 210 86418274 93416 1 Back head including Tete arri re comprenant 220 86256005 21910 8 Helicoil thread UNF 1 Filet h licoil UNF 1 230 86404290 87785 1 Liner Chemise de tiroir 240 86223872 10380 1 Rush Jonc 250 86447182 93988 9 O ring Joint torique 260 86447315 94164 2 Valve Clapet 2 0 86415239 90740 2 spring Ressort 280 86417169 91217 4 Spring guide Guide resort 290 86490687 82225 1 O ring Joint torique 300 86390879 84320 1 O ring Joint torique 310 86447216 93686 1 Distribution box Boite de distribution Lubrication Graissage 550 86231644 7294 1 Knee piece screw Axe de genouill re 560 86238466 12817 2 Lip seal Joint a levres 570 86355500 74256 1 Knee piece Genouill re 580 86352481 73008 1 Tight seal Joint d tanch it For hand greasing Pour graiasage manual 620 86355518 74257 1 Threaded plug Bouchon filete 630 86230059 6178 1 Oiler Graisseur 640 86261328 24850 1 Grease pump Pompe graisse 650 86476314 93650 1 Grease cartridge Cartouche de graisse Included in Seal Kit Page P4 Model 1200 Parts List Page P5 TRAMAC 2 Item 320 330 340 350 360 370 410 420 431 440 450 460 470 480 490 500 510 520 531 601 602 603 604 605 606 607 608 609 610 660 670 680 690 700 710 720 740 750 Included in Seal Kit Part Number Ref 36447240 36474657 36447257 36447224 36400413 36447232 3635001
36. Use a plastic sledge hammer to drive the piston to the end Mount the thrust piston Fig The thrust piston must be well centralized into the piston Mount and grease o ring and tight seal on the spacer Fig J Page M28 Placez le joint dans la gorge correspon dante du cylindre Fig D Attention au sens de montage Rel chez le joint en tournant les poign es en sens inverse l aide d un jet plastique reformer le joint Sile marteau ne doit pas tre pressuris montez le bouchon Fig E Montez le cylindre Fig F 4 Montez la goupille de positionnement sur le cylindre Fig G l aide de l outil de levage page M40 montez le piston dans le cylindre Retirez l outil de levage Fig H Utilisez un maillet plastique pour enfoncer le piston fond Montez le piston de pouss e Fig Le piston de pouss e doit tre parfaitement centr dans le piston Montez et graissez le joint torique 470 et le joint 480 sur l entretoise Fig J TRAMAC t gt Model 1200 Assembly Mount the spacer K Montez l entretoise Fig K Fig K Use a plastic sledge hammer to drive the Utilisez un maillet plastique pour enfoncer spacer to the end l entretoise fond Avant montage nettoyez soigneusement la surface d appui A de la culasse et la face eorrespondante de l entretoise Fig L Prior to assembling carefully clean the thrust priston guide seat A and
37. ation Page 4 Model 1200 Table of Contents Avant Propos Securite Dix Commandements Encombrement Caracteristiques Techniques Montage Montage de Outil Utilisation amp Reglage Entretien Sous Marine les Fonctionnements Guide Outil Pieces Detachees Accessoires Incidents Techniques D montage Accumulateur Exam des Pi ces Assembl e Outillage Support de Montage Kit d Adaptation Accessoire de Levage Stockage Longue Dur e Pressurisation du Brise Roche Centrale de Graissage S1 O1 O2 O3 O6 O8 O10 O13 O15 O16 P3 P8 M1 M4 M8 M12 M27 M35 M36 M38 M39 M40 M41 M43 G1 TRAMAC 4 Model 1200 Forward FORWORD The contents of this manual are considered to be proprietary and confidential to TRAMAC and should not be reproduced without the prior written permis sion from TRAMAC Nothing contained in this document is intended to extend any promise warranty or representation expressed or implied regarding the TRAMAC prod ucts described herein Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale of such products which are available upon request This manual contains instructions and technical data to cover all routine operations and scheduled maintenance tasks by operation and maintenance Staff Major overhauls are outside the scope of this manual and should be referred to an authorized TR
38. d be avoided A The hydraulic power available in the machine far exceeds the strength of a demolition tool if Caution it is used incorrectly and can snap the tool like a pencil Demolition tool fatigue failure Demolition tool fatigue failure will occur approximately 4 inches from either side of the chuck front face or through the retainer pin flat Another slightly less common failure area can fall approximate ly 8 inches from the working end subject to the nature of use The fracture face itself will normally exhibit semi circular polished area with the remainder being of rougher appearance The polished semi circular area is the fatigue area and generally starts from a damage mark or other stress initiated on the outside of the demolition tool and spreads inward The fatigue area slowly widens until the stresses being applied to the demolition tool cause sudden failure of the remaining section Generally the size of the fatigue area indicates the level of stress applied to the tool i e the smaller the fatigue area the higher the stress level However it must be borne in mind that once initiation of a fatigue crack has taken place it requires a lower stress level to cause it to grow Page 016 TRAMAC 4 Model 1200 Tool Guide Causes of increased fatigue stress in a demolition tool include A Free running or blank firing Free running occurs when the hammer piston strikes the top of the demolition tool when the work
39. de rods to 290 ft lbs to properly position all parts Fig AB Next loosen the 4 side rods Using a torque wrench pretighten in a crisscross pattern the 4 side rods to 145 ft lbs Correct the rod head position aligning the closest notch with the one on the back head Loosen the rod if the closest notch is further than the back head notch A Tighten the rod a little more if the clos est notch has not reach the back head notch B Fig AC Fig AA A l aide d une cl dynamom trique serrez en croix les 4 vis d assemblage 400 Nm pour mettre en place toutes les pi ces Fig AB Desserrez les 4 vis l aide d une cl dynamometrique pr ser rez chaque wis a 200 Nm serrage en croix Corrigez la position de la t te de vis en alig nant le rep re le plus proche avec le rep re de al t te arri re En desserrant la vis si le rep re le plus proche d pass le rep re de la t te arri re A En serrant la vis si le rep re le plus proche n a pas atteint le rep re de la t te arri re B Fig AC Page M31 Using a pneumatic or hydraulic wrench tighten the side rods for 5 6 of an addi tional turn Fig AD Proceed in 2 steps Tighten in a crisscross pattern the 4 rods for 3 flats 1 2 turn Next tighten in a crisscross pattern the 4 rods for the 2 remaining flats 1 4 in Then untighten the screw to realign the notches this allows to untwist the t
40. e grease to hold the valves and o rings in their housing Fig U Montez dans la t te arri re le joint torique m 290 les ensembles clapets les joints made toriques 250 Utilisez de la graisse pour tenir les clapets et les joints dans leurs loge ke ments Mount the back head Fig V Montez la t te arri re Fig V When mounting the back head be sure the 2 valves are in place l necessary hold them Fig W Lors du montage de la t te arri re assurez vous gue les 2 clapets sont en place Fig W Page M30 TRAMAC 0 Model 1200 Assembl Plug the back head to prevent particles X from entering Fig X Grease side rods seat with MOLYKOTE 1000 grease or equivalent Fig Y Grease side rod threads with MOLYKOTE 1000 grease or equivalent Fig Y Mount the 4 side rods on their original position Avoid any shock against nuts Fig AA Bouchez la t te arri re pour viter l intro duction de particules trang res Fig X Graissez les surfaces d appui des vis avec de la graisse MOLYKOTE 1000 ou quiva lent Fig Y Graissez le filetage des vis avec de la graisse MOLYKOTE 1000 ou quivalent Fig Z Montez les 4 vis d assemblage a leur pe emplacement d origine en prenant soin de les accompagner pour viter tout choc sur les crous Using a torque wrench tighten in a crisscross pattern the 4 si
41. e la but e The shank stop replacement can be Le remplacement de la butee d em done only when the breaker is stripped manchement ne peut se faire que marteu d mont A Extraction A Extraction Slide the threaded rod equipped with the Glissez la vis quip e de la bride d extraction extracting flange inside the cylinder a l int rieur du cylindre 86378916 86378908 81265 81264 Mu Page M22 TRAMAG Model 1200 _ Parts Inspection Mount the spacer and the cylinder A Montez l entretoise et le v rin A mont sur mounted on the nut B and proceed the l crou B et proc der de al m me fa on que same way as to extract the front end bush pour extraire la douille inf rieure ing B Mounting B Mounting 86378932 86598794 A 81267 N A Mount the new shank stop by hand Engagez la but e Mind the orientation Attention au sens Slide the threaded rod equipped with the Glissez la vis quip e de la bride de mon mounting flange tage Mount the cylinder centering ring and the Montez le centreur du v rin et le v rin A cylinder A mounted on the nut B and mont sur l crou B et proc der de al m me proceed the same way as to insert the fa on que pour emmancher la douille inf rieure front end bushing Page M23 CRADLE Welded beam repair If necessary widen the crack by grind ing deepen progressively to obtain a slope on each face of the ground area
42. e problem BEFORE calling your TRAMAC dealer collect the following information complete diagnosis cannot be done without it Flow rate in high pressure line running to the hammer at operating temperature and operating pressure Value of high pressure at hammer inlet when hammer is operating use a 0 3000 psi gauge Value of back pressure in return line use a 0 300 psi gauge Setting of relief valve in the system For more details please refer to page M3 Low Pressure Gauge 0 160 Psi Return and Supply Lines Same Size as Breaker Flow Meter Flow Scale Oil Temperature Gauge Pressure Gauge Needle Valve Page M2 TRAMAC gt Model 1200 Trouble Shooting How to check hydraulic circuit and installation Mount a flow meter in place of the hammer Also mount a low pressure 0 300 psi gauge on the outlet of the flow meter in order to test the back pressure in the return circuit With the flow meter in place activate the circuit and bring the machine up to operating temperature do not test the machine cold If the control valve is equipped with solenoid switch on the solenoid before starting the engine to avoid damage to the flow meter Do not switch on or off the solenoid when the engine is running Adjust the flow output to match the requirements of the breaker 36 to 45 gpm After the flow has been adjusted load the flow meter to the hammer operating pressure 2250 psi value plus 60
43. e sous l effet de la pouss e et coince entre les douilles de guidage Les frottements importants cr s entre outil et douilles provoquent des grippages conduisant la casse de l outil la destruction des douilles voir l extraction de la douille inf rieure L nergie dissip e dans les plaques lat rales ou le caisson du marleau provoque la rupture des soudures Ne pas faire frapper le brise roche au m me endrolt plus de 15 secondes Si la roche n a pas cass e pendant cette p riode repositionner le marteau un autre emplacement Faire fonctionner le marteau trop longtemps la m me place peut provoquer un chauffement important de l outil L extr mit peut tre refoul e champignonnage l emmanchement peut gripper Lors de la casse de blocs il est pr f rable de ne pas les aftaquer au centre Le rendement est bien meilleur en proc dant par degr et en attaquant d abord les faces les plus favorables Ne pas utillsor l outil comme levier Pour finir de casser le mat riau Pour d placer les blocs Les forces importantes appliqu es au marteau sont l origine De fissuration des soudures du berceau ou des plaques lat rales De la destruction de la douille inf rieure par crasement De la rupture de l outil Page 011 TRAMAC gt Model 1200 Operation Do not use the breaker under water For underwater operation even for a short time it is essential to pressurize the breaker front
44. e with the following dimensions 127 mm 82 mm 57 mm 57 mm STANDARD Shield welding procedure Plate preheating to 106 F Welding in semi automatic mode Gaz ATAL 20 CO Welding wire SAF NIC 70 A or equivalent DIN 8559 SG2 AWS SFA 518 E 70 S6 Wire diameter 0 630 0 394 in Intensity 350 Amp Voltage 24 Volts Welding rate 16 54 in min After mounting of wearing plates tighten the fixing screws to 470ft lbs use Loctite 270 TRAMAC Y Model 1200_Parts Inspection Proc dure de soudage du bouclier Pr chauffage des plaques 100 C Soudage demi automatique Gaz CO2 Fil SAF Dual 127 ou quivalent classe ER 70T2 ou ER 71T5 selon AWS A 5 20 Diam tre du fil 16 10 mm Intensit 360 tension 39 Volts Avance 42 cm mn B depuis sn 133048 Si necessaire rechargez le bouclier par soudage selon les cotes indiquees ciapres SOUNDPROOF INSONORISE Proc dure de soudage du bouclier Pr chauffage des plaques 50 C Soudage demi automatique Gaz ATAL 20 CO Fil SAF NIC 70 A ou equivalent DIN 8559 SG2 AWS SFA 518 E 70 S6 Diamtre du fil 16 10 mm Intensite 350 A tension 24 Volts Avance 42 cm mn Apr s montage des plaques dusure serrez les vis de fixation 650 Nm utilisez du Loctite 270 Page M25 TRAMAC Y Model 1200 Parts Inspection Mounting of wearing plates Montage des plaques d usure Put some Loctite 270 on th
45. ed all the way through no thin shell of hard steel which wears quickly When the tools lose their edge either at the tip or on the sides it is possible to sharpen them without repeating heat treatment using one of the following methods A With a milling or planning machine for chisels and spades or with a lathe for the moils and blunt tools These operations must be completed using the adequate type of hard metal tool B By sharpening This operation must be performed using a coolant to prevent the tool from overheating A As a general rule never let the tool cool quickly or suddenly even when it is used with the breaker Caution Dipping the tool into water when it has been heated in the course of work or leaving it in the snow in the winter will result in a drenching effect on the tip or cutting bit and increase the risk of breakage Tools are covered by TRAMAC against metal defects very uncommon It is not unusual that some operations working at angles or blank firing lead to tool breakage including inside the chuck housing The use of after market tools will void your warranty for any claim related to parts in contact with the tool including the main piston l 9 P Page O15 TRAMAC 4 Model 1200 Tool Guide How a demolition tool cracks rock and concrete When the hammer piston strikes the top of a demolition tool it sends a compressive stress wave down to the working end of the tool Provided that the demolition
46. ed or deformed V rifiez la face de frappe P Si fissur e ou d for replace the piston and check the tool bushing wear M e changez le piston et v rifiez les douilles de operation pressure delivered flow and tool align guidage d outi la pression de frappe le d bit et ment in the front guide l alignement de l outil dans le guide avant V rifiez la longueur hors tout du piston Q Remplacez le piston lorsque la longueur est de neuf 896 mm Check the overall length of the piston Q Replace the piston when length is new 896 mm V rifiez les surfaces int rieures du cylindre R Si n cessaire supprimez les marques importantes avec une pierre ou du papier abrasif grains fins Si les marques sont trop profondes changez le cylindre Page M13 Check internal surface R in cylinder If necessary remove serious marks with fine hand stone or sand paper If marks are too deep replace the cylinder TRAMAC 0 Model 1200 Parts Inspection Make sure that the spacer seat S is not dam V rifiez que la surface d appui de l entretoise S aged If necessary remove the high spot with fine nest pas endommag e Si n cessaire supprimez les hand stone or sand paper marques imporrtantes avec une pierre o du papier abrasif grains fins Carefully clean all parts after polishing Nettoyez soigneusement les pi ces apr s polissage Check the cradle wearing plate area V rifiez la zo
47. elast screw Enduisez les derniers filets des vis de fixa threads tion de Loctite 270 Mount the lock washers the notched Montez les rondelles frein les faces cran washer faces must face each other t es des rondelles doivent tre en opposi tion After mounting of wearing plates tighten Apr s montage des plaques dusure serrez the fixing screws to 665ft lbs use Loctite les vis de fixation 650 Nm utilisez du 270 Loctite 270 Page M26 TRAMAC t gt Model 1200 Assembl ASSEMBLING MONTAGE All parts must be clean and oiled with Toutes les pi ces doivent tre propres hydraulic oil at the time they are et huil es avec de l huile hydraulique lors mounted du montage Place the front guide on the assembling Placez le guide avant sur le support de support placed on the floor montage pos au sol Mount the locating pin on the front guide A Montez la goupille de positionnement sur le Fig _ gt guide avant Oi Grease nut threads with MOLYKOTE 1000 grease or equivalent Mount the nuts at their original position hole 1 nut 1 hole 2 nut 2 etc Fig B Graissez le taraudage des crous avec de la graisse MOLYKOTE 1000 ou quivalent Montez les crous a leur emplacement d o rigine logement 1 crou 1 logement 2 crou 2 etc Fig B Wrap an adhesive tape around the front guide to prevent nuts from falling Entourez le guide avan
48. es dust mask and ear protector Ample loose clothing watches and bracelets can in some circumstances be dangerous The operator will not absorb any alcoholic drinks or medicine liable to generate sleepiness It is imperative to be informed and comply with all local laws and regulations concerning the breakers and their use MOUNTING ON CARRIER Each model of breaker is suited to a specific carrier The operator must be informed of the technical instructions given by the manufacturer such as car rier minimum weight working pressure flow rate hoses dimensions and connection to carrier s hydraulic circuit Failure to follow these instructions could result in permanent damage to the hydraulic hammer Page S3 INFORMATIONS GENERALES Un brise roche est un accessoire adaptable aux mini pelles tracto pelles ou pelles hydrauliques selon le mod le L op rateur doit avoir acquis les connaissances n cessaires et doit tre autoris conduire de tels engins porteurs Il doit s informer des consignes de s curit propres l engin porteur et les respecter En plus de l quipement de s curit habituel casque chaussures de s curit l op rateur devra si la nature des travaux l impose se munir d quipements tels que Lunettes et gants de protection masque anti poussi res casque anti bruit etc Les v tements amples flottants les bracelets mon tre et autres sont proscrire car dangereux
49. evitable rock chips produced by the contact of the tool with the ground are not dangerous for the operator or any bystanders Page S5 Nettoyer imm diatement la peau si de l huile entre en contact avec celle ci Les jets d huile hydraulique sous pression peuvent p n trer la peau et provoquer de graves blessures Ne jamais intervener sur un circuit hydraulique SOUS pression Ne jamais utiliser la main pour chercher une fuite Si de l hulle hydraulique p n tre sous la peau consulter imm diatement un m decin ACCUMULATEUR HYDRAULIQUE Les brises roches comprennent 1 ou 2 accumula teurs qui contiennent de l azote sous pression Ne jamais d monter les couvercies d accumula teurs Si une intervention est n cessaire sur un accumula teur consulter votre distributeur TRAMAC le plus proche UTILISATION S il y a un risque de chutes d objets ou de blocs dans la zone de travail la cabine de l engin porteur doit tre quip e d un syst me de protection homo logu FOPS Avant le d marrage de travaux l op rateur doir s in former de tous passages de conduites d lectricit gaz eau ou autres pr sentant un danger dans sa zone d intervention L op rateur doit prendre si n cessaire toutes pr cautions pour signaler ou clairer sa zone de tra vail et s assurer en permanence de la stabilit du terrain sur lequel l engin porteur doit voluer Le brise roche doit tre utilis sur une aire de tra
50. fisamment appuy provoquent la destruction rapide des clavettes de retenues et sont la cause de casses d outils Lorsque le brise roche frappe vide les coups ont un son aigu m tallique TRAMAC Model 1200 Operation When In use keep the breaker perpendicular If the breaker is not perpendicular the tool may slip off and get stuck between guiding bushings Severe friction created between tool and bushings leads to seizing which will result in tool breakages bushing breakages or the lower bushing sliding off Energy dissipated into the side plates or into the cradle of the breaker leads to welding breakage Never operate the breaker at the same place for more than 15 seconds If the material has not been broken at this time reposition the breaker in another spot Operating the breaker too long at the same place may heat up the tool This may cause the point to dull mushrooming and the shank to seize When breaking boulders do not start from the center Production is higher when breaking slices beginning at the most favorable faces Do not use the tool as a lever To finish splitting the rock To move boulders High forces applied onto the breaker may be the origin of Cracks in the cradle or side plate welds Destruction of lower bushing by crushing it Tool breakage Pendant le travail maintenir le brise roche perpendiculaire Si le brise roche n est pas perpendiculaire l outil gliss
51. g The pump must be mount ed vertically on an even surface by means of three bolts See Fig 1 on page 3 TO FILL RESERVOIR Fill the reservoir valor the grease fitting located at the base of the reservoir using a hand operated grease pump Refill reservoir when grease reaches MIN mark located on the reservoir Fill the reservoir up to the MAX mark located on the reservoir TO PRIME SYSTEM Pump amp Supply Line After reservoir has been filled with recommended lubricant loosen the SUPPL line fitting Operate the pump until lubri cant flows from gullet then tighten fitting Feed Lines Pre fill each feed line with lubricant before connecting to outlet of divider valve and bearing Page G2 Grease Station Parts List no v is Af e 2 ery we eee PE H ve 4 ch S 06 D I VO DRE ee t ww LA A y E V Fi N Female OPTIONAL ne AN N II e e e Ant Sd 10 10 5 j 11 12 O 25 22 Page G3 Item Part Number Ref O CO LO O1 R ND 82720L LCN247674 LCN247676 LCN247675 LCN247679 LCN246424 LCN246425 LCN246427 LCN246426 LCN246422 LCN246423 LCN5050 LCN246435 LCN246436 LCN246421 LCN249567 LCN242125 LCN5045 LCN246428 LCN247671 LCN247664 LCN247677 LCN247678 LCN219141382 TRAMAC Qty AA AAA A A NU NU NU NU do s
52. ge de joints For breaker delivery without Pour brise roche livr sans lubricating station centrale de graissage Hand grease pump Pompe graisse Grease cartridge Cartouche de graisse Page M37 All dimensions are millimeters 1 UNE 12 toutes les dimensions sont en millim tres n 2 g 85 02 30 2 sames plates 2 plats identiques 230 400 440 Il SAP gt N 7 300 4 tubes 100 x 100 thick 8 4 tubes 100 x 100 p 8 270 0 2 400 Same pit for all models of breaker Fosse identique pour tous les mod les de brise roche E piece 80 x 6 450 x 450 corni re 80 x 8 Anchoring into concrete depth 850 Ancrage dans b ton profondeur 850 Page M38 TRAMAC __ model 1200_Assembling Suppor TRAMAC t gt Model 1200 Adaptation Kit AH dimensions are millimeters toutes les dimensions sont en millim tres 120 20 hole for handling trou pour levage 30 I Page M39 TRAMAC gt Model 1200_ Lifting Accessory Handling strike piston assembling support Levage piston de frappe support de montage Lifting hook Anneau de levage welding 3 soudure N d 30 500 45 useful utile tt 23_02 1 UNF 12f Page M40 Wash the breaker Remove the tool Clean and dry the inside of the front guide Loosen the LP swivel plug and remove the plug the spring the pin and the adjusting
53. he disk upper face Mount the breaker in its cradle Mount the upper suspension Install and secure the fixing cap Mount the lock washers the notched washer faces must face each other TRAMAC gt Model 1200 Assembly Enlevez le ruban adh sif entourant le guide avant Graissez la face sup rieure du disque d ap pui Montez le marteau dans son caisson Montez la suspension sup rieure Montez et fixez la chapeau de fixation Montez les rondelles frein les faces cran t es des rondelles doivent tre en opposi tion Bolts tightening to 470 ft lbs Page M34 Serrage des vis a 650 Nm TRAMAC t gt Model 1200 At a Glance 650 Nm 480 fE b 36447182 8 86417169 650 Nm 480 ft 1b amp MO BP ES 8 SN 86349883 96228970 A 86400413 650 Nm s 480 ft ib 86349883 B86228970 P Si a P Loosen D serrez Tightening 150 fiib Reserrage 200 Nm 5 6 of an additional turn 5 6 de tour 86352481 to sn 132872 from sn 133048 Page M35 Model 1200 Tooling Page M36 TRAMAC gt Model 1200 Tooling Part Number Ref Item 10 20 30 40 90 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 36466570 36424090 36424108 36489481 36489580 36489572 36490364 86338928 8628 521 86299922 86330818 86266251 86380813 86266269 86257821 36490778 3
54. ie rods Never use a hammering wrench for tightening the side rods Mount the o ring on the distribution box Fig AE Mount the distribution box Fig AF Use a plastic sledge hammer to drive the distribution box to the end Fig AG Mount the distributor Fig AH Mount the nylon ring and the o ring Fig AI Page M32 k TRAMAC gt Model 1200 Assembly Al aide d une visseuse pneumatique ou hydraulique serrez les vis d assemblage de 9 6 de tour suppl mentaires Fig AD Proc dez en 2 temps Serrage en croix des 4 vis de 3 pans 1 2 tour Serrage en croix des 4 vis de 2 pans restants 15 Desserez les vis pour r align er les rep res ceci autorise le d vrillage des vis N utilisez pas de cle chocs pour serrer les vis d assemblage Montez le join torique sur la bo te de distri bution Fig AE Montez la bolte de distribution Fig AF Utilisez un maillet plastique pour enfoncer la bolte de distribution fond Fig AG Montez le distributeur Fig AH Montez la bague nylon et le joint torique Fig AI TRAMAC 2 Model 1200 Assembl Grease all the parts covered by the AJ Graissez toute la partie recouverte par l ac accumulator i Cumulateur Fig AJ Fig AJ Montez l accumulateur Fig AK Mount the accumulator Fig AK Grease the bolt threads with EM 8 Graissez le filetage des vis avec de la grease or
55. il point Long chiesel Blunt tool ACCESSORIES Seals package including Nylon ring O ring O ring O ring O ring O ring O ring Lip seal O ring O ring Tight seal Lip seal gt LS PP NZ NZ 2 L LL S NZ L Y S Pressurization kit Knee piece axle Equal lip seal Knee piece Adaptor Berceau standard Berceau comprenant Patin the guidage Patin the guidage Rondelle mont es par deux Vis UNF 1 Vis UNF 1 Rondelle mont es par deux Ecrou H Amortisseur Barrette Amortisseur OUTILS Broche pic Broche burin Broche pic long Broche buring long Broche pilon ACCESSOIRES Pochette recharge comp Bague nylon Joint torique Joint torique Joint torique Joint torique Joins torique Joint torique Joint de tige Joint torique Joint torique Joint d tanch it Joint l vres Kit de pressurisation Axe de genouill re Joint l vres gales Genouill re Adapteur Page P8 c p Item Part Number Ref 10 20 30 40 90 60 70 90 100 110 800 Page P9 86592185 86486958 86589298 36307493 36576428 36592466 865 6394 86307493 86510005 36502762 86592508 36388014 N A 95044 N A 51743 97062 N A 97061 51743 96574 96138 N A 33592 DESCRIPTION Soundproof cradle Cradle including Guiding slipper Guiding slipper Washer two mounted at a time Screw UNF 1 Sound proofing kit Screw UNF 1
56. imer au brise roche la bonne d usure pouss e toulours perpendiculaire ment la face du mat riau d molir Continuously check for loose nuts bolts and fittings and imme diately replace loose or broken Do not leave the breaker in the Items same spot for long periods of time Short bursts Production Long tool life Arr ter imm diatement le brise roche lorsqu un tirant d assemblage est desserr ou e cass Ne pas insister plus de 15 secon des sur le m me point lorsque le mat riau est particuli rement dur et tenace Stop the breaker immediately when the blows per minute decrease below normal operating parameters or the hoses vibrate excessively Never use the tool as a lever or to lift heavy loads Ne jamais se servir de l outil du brise roche comme s il s agissait d un levier ou d un crochet de levage Arr ter imm diatement le brise roche lorsque les flexibles vibrent de facon excessive Page O1 Model 1200 Dimensions Operating Weight 3417 Lbs Poids Total 1550 kg Dimensions in Millimeters Les Cotes Sont Donn es en Millim tres Page O2 TRAMAC 4 Model 1200 Technical TECHNICAL SPECIFICATIONS Carrier recommended weight Recommended oil flow Minimum pressure at excavator pressure relief valve Admissible counter pressure of the HP hose inside of the LP hose inside Weight without adaptation kit or tool Approximate weigh
57. indication about the cause Wear is dictated by the conditions of the material being broken In general however the following guidelines apply Blank tools worn more than 1 3 of their diameter or moils and chisels worn back more than 2 inches from the working end are classed as reasonable life Page 017 TRAMAC 4 Model 1200 Tool Guide TRAMAC demolition tool guide Ref Tool type Moil point Chisel In line chisel Blunt In line asphalt cutter Spade Frost T1 M O X gt Page 018 Application Low abrasive homogenous material Plastic or heterogeneous material Plastic or heterogeneous material Crumbly rock Asphalt cutter and trenching Asphalt and trenching TRAMAC 4 Model 1200 Tool Guide BREAKAGE CHART RS Fatigue breakage with typical fatigue wrinkles due to steel defect 100 WARRANTY AAA N CLR A LA La Failure due to blank firing or excessive wear of bushings and or chuck housing NO WARRANTY Failure due to operation with worn out retaining pins blank firing twisting tool NO WARRANTY Typical failure caused by misalignment between down pressure hammer and tool prying levering NO WARRANTY Breakage due to improper contact between the tool s tip and rock or concrete NO WARRANTY Mushrooming or fast wearing caused by operating too long on the same spot NO WARRANTY Page 019 Model 1200 Pa
58. ing end is not in proper contact with the rock or concrete to be broken This includes jobs where the tool slides off the work and also when breakthrough of thin concrete slabs or boulders occurs B Cold Low temperatures cause a demolition tool to be more susceptible to fatigue failure Tools should be warmed before use C Mechanical and thermal damage Any form of damage to the surface of a demolition tool renders it more liable to suffer fatigue fail ure Thus all care must be exercised to prevent scratches gouges or weld marks occurring due to accidental damage galling caused by contact between the tool and chuck bushing through the lack of lubrication or excessive bending D Lubrication Care must be taken to avoid metal to metal contact that as a result of galling could cause deep damage marks which in turn may lead to the formation of fatigue cracks and eventually failure of the demolition tool Make sure that the shank of the demolition tool is well lubricated before insert ing it into the hammer E Corrosion A rusty demolition tool is more likely to suffer fatigue failure Keep tools well greased and sheltered from the weather when not in use Typical failures TRAMAC demolition tools are manufactured from first class materials and then heat treated to pro duce a fatigue and wear resistant tool Thus when a tool has apparently failed to give a satisfactory service life a brief visual inspection can often give a quick
59. it absolument tre vit6 sous peine d endommager le brise roche Pour cola il faut Prendre les mesures n cessaires pour emp cher de commander le distributeur dans la mauvaise position Passage de P vers circuit retour du brise roche Montage dune but e sous la p dale de commande fig 1 par example ou bien montage d un clapet anti retour sur la ligne retour du brise roche entre marteau et distributeur fig 2 Page O5 Model 1200 Mountin Page O6 TRAMAC gt Model 1200 _ Mounting MOUNTING ON EXCAVATOR Review the general safety instructions Move the dipper stick end between the corre sponding sides of the fixing cap Insert the pin mark 1 and secure it Move the linkage between the corresponding sides of the fixing cap Insert the pin mark 2 and secure it Swing the breaker to each end position and make sure that there is no interference with any parts of the boom end Connect the breaker hoses mark 3 onto pipe line at boom mind the proper connection Swing the breaker to each end position Hoses must not be caught tight or rub against the carrier boom in any position A Do not use fingers to feel pin alignment MONTAGE SUR PELLE PREEOUIPEE Revoir les Instructions generales de socurite entre autres chapitre Montage sur porteur Descendre le balancier entre les flancs Engager l axe rep 1 et l immobiliser Descendre la biellette e
60. itions dangereuses sur lesquelles la soci t TRAMAC n a aucun contr le par cons quent la soci t TRAMAC ne peut tre tenue comme responsable des quipements sur lesquels il est mont des pi ces de r paration non homologu es Model 1200 Ten Commandments TRAMAC 4 Don t ever modify the hydraulic installation set by the dealer Avoid blank firing at all times Ne pas faire frapper le brise roche vide c est dire sans appul suffisant sur le mat riau d molir Ne jamais pousser l acc l rateur jusqu d passer la limite indiqu e au moment des essais de mise en route Lubricate the tool every two hours using only a molybdenum bisulphide grease l a lubricating station is available make sure it is full and check the proper oper ation of the pump before each shift Lubrifier l outil toutes les deux heures de travail environ en util isant une graisse au bisulfure de molybd ne S il y a une centrale de graissage veiller son rem plissage en d but de poste de travail et v rifier son bon fonc tionnement Avoid any violent movement when the breaker is operating Eviter toute manoeuvre brutale du bras alors que le brise roche est en phase de frappe Replace the tool bushing when Applied pressure is perpendicular the wear limits are reached to the material to be broken and always follows the tool Remplacer la douille d usure lorsque celle ci atteint la limite Impr
61. l ont t homo logu es comme tant conformes aux directives de la CEE Toute modification dune pi ce quelconque est absolument interdite et auralt pour cons quence l invalidation de l homologation CE La soci t TRAMAC se r serve le droit d apporter des modifications ou d ajouter des perfection nements aux produits sans pr avis et sans encourir en quoi que ce solt l obligation d apporter de telles modifications ni d ajouter de tels perfectionnements aux produits vendus ant rieurement Page 5 TRAMAC 4 Model 1200 Safet Page S1 WARNING ATTENTION WARNING Pressurized com ponent or system ATTENTION Composant ou syst me sous pression WARNING Pressurized vessel accumulator ATTENTION R cipient sous pression accumulateur Lifting point Point de levage A ce WARNING Consult the oper ation and maintenance manual before beginning any mainte nance ATTENTION Consulter le manuel d utilisation et d entre tien avant d entreprendre toute interventions WARNING For operating temperature below 0 C consult the operation and maintenance manual ATTENTION Pour l utilisation en dessous de 0 C consulter le manuel d utilisation et d entretien WARNING Risk of flying chips of rock Keep clear wear a helmet and safety glasses ATTENTION Risques de projections Rester distance porter un casque et des lunettes de s
62. ne d appui des patins d usure du T Replace the cylinder if wear limit berceau T Remplacez le cylindre lorsque la limite is reached d usure est atteinte If clearance OK If not replace Using gauge item 210 page M37 check the A l aide du gabarit repere 210 page M37 verifiez wear of the shank stop Replace if worn out l usure de la butee d emmanchement Remplacez la butee lorsque la limite d usure est atteinte Front guide Guide avant W maxi 125 mm X maxi 125 mm Ra za RE rame Dimension W and X correspond to the larger diameter of the ovalization Les dimensions W et X correspondent au grand diam tre de l ovalisation V rifiez que le guide avant nest pas fissur ou Make sure that the front guide is not cracked or endommag damaged V rifiez la zone d appui des patins d usure du berceau U Remplacez le guide avant lorsque la lim ite d usure est atteinte Check the cradle wearing plates area U Replace the front guide if wear limit is reached V rifiez que la surface d appui du cylindre V n est pas endommag e Si n cessaire supprimez les mar ques importantes avec une pierre ou du papier abrasif grains fins Make sure that the cylinder seat V is not dam aged If necessary remove the high spot with fine hand stone or sand paper Page M14 TRAMAC 2 Model 1200 Parts Inspection Check ovalization of the upper bushing W
63. ng the back head be sure the 2 valves mounted in the back head stay in place If necessary hold them Fig J Jo Lors du d montage de la t te arri re assurez vous que les 2 clapets mont s dans la t te arri re restent en position Les tenir si n cessaire Fig J Page M5 valves Fig K Turn the backhead over and remove the K Clapets Valves Use a plastic sledge hammer to extract the distribution box Fig L Using a syringe to drain oil contained in the breaker Remove the back head positioning pin A and the thrust piston guide posi tioning pin B using a M8 screw Fig M Remove the overpressure valve A the upper liner B the slide C and the liner D Fig N Use the extractor item 200 page M37 to extract the thrust piston guide Fig O Position and fix the flange 1 onto the thrust piston guide by means of screws 2 Place the tripod 3 and the ring 4 Using a 38 mm wrench tighten the nut 5 to extract the thrust piston guide Fig p Remove the thrust piston guide and the extractor Page M6 TRAMAC gt Model 1200 _Disassembly Retournez le t te arri re et retirez les clapets Fig K Chassez la bolte de distribution l aide d un maillet plastique Fig L l aide d une seringue videz l huile contenue dans le marteau Retirez la goupille de positionnement de la t te arri re A et la goupille de posi
64. ntre les flancs correspon dants Engager l axe rep 2 et l immobiliser V rifier le d baftement du marteau et l absence d intert rences en positions extr mes Brancher les flexibles de raccordement rep 3 du marteau veillez au raccordement V rifier le d baftement du marteau Les flexibles ne doivent pas tre tendus pine s ou frofter contre le bras dans n importe quelle position Ne pas v rifier l alignement des passages d axes avec les doigts Page O7 TRAMAC gt Model 1200 _ Too Mounting Page O8 TRAMAC gt Model 1200 _ Too Mounting TOOL MOUNTING On a brand new breaker remove the plastic protec tion cover at the bottom of the front guide Lift the breaker and position it horizontally Using a pin driver drive out the pin mark 1 through holes A Proceed the same with holes B and drive out pin shutters mark 2 and retainers mark 3 Hand grease the tool shank the bushings and the retainers Using a lifting device sized according to the weight of the tool lift the tool keeping it horizontal Insert the tool into the front guide Make sure that the flat edges are well positioned in order to insert the tool retainers A Do not use fingers to feel the alignment Insert the tool retainers mark 3 Insert the pin shutters mark 2 Do not use fingers to push the retainer to the end Insert the pins mark 1 If necessary change the o rings TOOL REMOVI
65. o OO A ld Grease Station Parts List DESCRIPTION DESCRIPTION Lubricating Station Heservoir Hose Stirring paddle Washer Bearing ring part of kit LCN246434 Bearing part of kit LCN246434 O ring Intermediate plate Shim part of kit LCN246434 Snap ring part of kit LCN246434 Inner ring part of kit LCN246434 Eccentric cam Screw part of kits LCN246435 amp LCN246436 Washer part of kits LCN246435 amp LCN246436 O ring part of kits LCN246435 amp LCN246436 amp LCN246437 Pump housing Closure plug Socket with cord part of kit LCN246429 Flat packing part of kits LCN246429 LCN246440 LCN246441 LCN246431 Screw part of kits LCN246440 amp LCN246441 Plug part of kit LCN246440 Sealing plug Grease fitting Woodruff key part of kits LCN246435 amp LCN246436 Radial seal part of kits LCN246435 amp LCN246436 12V DC motor kit 24V DC motor kit Housing cover Hose not sold Plug part of kit LCN246441 Socke part of kit LCN246431 Check valve part of kit LCN600268762 Pump element part of kit LCN600268762 Gasket part of kit LCN600268762 Pressure relief assy Plug for motor part of kits LCN246435 amp LCN246436 Grease cap Grease fitting Adapter for relief assy Lid Fixed paddle O ring Adapter Gasket part of kit LCN600268762 Page G4 TRAMAC 2 Part Number Qty 5045 5050 242125 246321 246420 246421 246422 246423 246424 246425 2
66. ow meter and connect the hoses to the hammer Mount a high pressure gauge 0 3000 psi on the hammer HP line and take the machine outside Run the hammer on a heavy 3 inch by 40 inch by 40 inch steel plate on hard ground and take note of the pressure reading Call your TRAMAC dealer if pressure adjustments are needed Page M3 DISMANTLING V1200 to SN 132872 Prior to removing the breaker from its cradle remove the oiler holder plug Loosen and remove the fixing cap bolts Remove the fixing cap and the upper suspension Remove the breaker from its cradle and place it on the mounting support page M38 placed in the pit after having being equipped with the adaptation kit page M39 Loosen the LP swivel plug and remove the plug the spring the spring thrust and the adjusting shims Fig A Loosen the HP swivel plug and remove the plug the slide and the swivel Fig B Loosen fixing screws and remove the disk Remove the accumulator Fig C Using a syringe drain oil contained in the breaker Fig D Page M4 TRAMAC gt Model 1200 _ Disassembly D MONTAGE V1200 jusqu a SN 132872 Avant de retirer le marteau de son cais son d montez le bouchon porte graisseur Desserrez les vis de fixation du chapeau _ D montez le chapeau de fixation et l amortisseur sup rieur Retirez le marteau de son caisson et placez le sur le support de montage page M38 plac dans la fosse a
67. placer aussi la vis diam tralement oppos e Remplacez les vis d assemblage et les crous apr s le troisi me d montage Suspension mini 55 mm Check wear on rubber parts Replace the suspension when wear limit is reached Check the disk for cracks Replace if necessary Contr lez l usure des l ments caoutchouc Remplacez la suspension lorsque la limite d usure est atteinte V rifiez que le disque d appui nest pas fis sur Remplacez si n cessaire Page M15 TRAMAC gt Model 1200 _ Parts Inspection Cradle Berceau Make sure that the cradle is not cracked V rifiez que le berceau nest pas fissur ou or damaged endommag A to sn 132872 A jusqu a sn 132872 Make sure that the shock absorbers AA V rifiez que les amortisseurs AA ne sont are not damaged Replace both if wear E pas endommag es Remplacez les 2 barrettes limit is reached si la limite d usure est atteinte AA mini 81 mm Make sure that the steel bars AB are V rifiez que les barettes AB ne sont pas not damaged Replace if wear limit is endommag es Les remplacer si la limite reached d usure est atteinte Make sure that the wearing plates AC V rifiez que les plaques d usures AC ne are not damaged Replace if wear limit is AB sont pas endommag es Les remplacer si la reached i limite d usure est atteinte AB mini 13 mm AC Check the cradle lower protections AD V
68. pompe au v rin Fermez la vis de purge C de la pompe Pompez pour emmancher la douille Quand le v rin arrive en fin de course faites chuter la pression en d vissant la vis de purge C le piston revient en position ferm e sous l action de ressorts de rappel Serrez l crou B pour le ramener en appui contre le piston Fermez la vis de purge C de la pompe et r p ter les derni res tapes jusqu a ce que la douille soit emmanch e Retirez l crou le v rin le centreur la bride de centrage puis la vis Retirez les 2 demies clavettes et la bride Montez l axe de retenue et 2 bouchons plas tiques neufs Upper bushing replacement The upper bushing replacement can only be done when the breaker is stripped A Extraction 86378924 81266 Slide the extraction flange through the bushing and swing it into position Mount at least 1 half retainer to hold the flange Screw the threaded rod into the extract ing flange Mount the spacer and the cylin der A mounted on the nut B and pro ceed the same way as the front end bush ing extraction Make sure that the grease hole in the front guide is not plugged Unplug it and clean the gorge if necessary B Mounting Slide the threaded rod equipped with the flange inside the front guide Mount the 2 half retainers odel 1200 Parts Inspection TRAMAC 0 Remplacement de la douille sup rieure Le remplacement de la douille
69. pr s avoir t quip du kit d adaptation page M39 S D vissez le bouchon de genouill re BP et retirez ensemble bouchon ressort but e de ressort cales de r glage tiroir et genouill re Fig A D vissez le bouchon de genouill re HP retirez le bouchon le tiroir et la genouill re Fig B Devissez les vis de fixation et retirez le disque Retirez la genouill re HP Fig C A l aide d une seringue videz l huile contenue dans le marteau Fig D TERMAS 4 gt Model 1200 Disassembly Remove the o ring and the nylon ring RET Retirez le joint torique et la bague nylon Fig E Fig E Retirez le distributeur Fig F Remove the distributor Fig F Plug the back head to prevent particles from entering Fig G Bouchez la t te arri re pour viter l intro duction de particules trang res Fig G Mark each side rod nut and their mount ing position Rep rez chaque ensemble vis crou et leurs emplacement de montage vis hole 1 rod 1 nut 1 1 crou 1 trou 1 hole 2 rod 2 nut 2 vis 2 crou 2 trou 2 JE Loosen and remove the 4 side rods Li Di D bloquez et retirez les vis d assemblage Fig H M Fig H N utilisez pas de cl chocs pour desser rer les vis d assemblage Never use a hammering wrench for side rods loosening Retirez la t te arri re Remove the back head w Fig Fig When removi
70. pressure To allow the breaker energy to be transmitted to the material and break it the tool must be firmly pressed against the materia while hammering Down pressure is adjusted by pulling down the carrier boom and if required correcting the break er position Keep the breaker perpendicular to the material face by operating dipper stick or bucket controls Down pressure must be correct If the down pressure is insufficient the breaker energy will be partly dissipated into the tool the breaker itself and into the carrier boom instead of being transmitted to the material This generates abnormal vibrations and induces blank strikes If on the other hand the down pressure is so high as to lift the carrier at the moment of the breakage of the material the carrier will drop suddenly This will create dangerous and destructive shocks for the tool tool retainers breaker thrusts carrier booms and other parts The carrier boom cylinders can be A damaged if they reach the end of their stroke Avoid blank strikes Prior to hammering the tool must be pressed against the material face Blank strikes tool not properly in contact with the material lead to fast wear of the tool retainer and is the origin of tool breakages When blank striking the breaker sounds high pitched and metallic Page 010 Revolr les Instructions g n rales de s curit princi palement chapitre utilisation Avant d utiliser le brise roche pou
71. r la premi re fois habituez vous contr ler La position Le brise roche doit toujours tre perpendiculaire la surface du mat riau casser La pouss e Pour que l nergie du marteau soit transmise au mat riau et provoque sa rupture il faut que l outil soit maintenu fermement en appui contre le mat riau pendant toute la dur e de frappe La pouss e se r gle en abaissant le bras du porteur et au besoin pour corriger la position du brise roche et le maintenir perpendiculaire la surface d molir en manoeuvrant les commandes de godet ou de balancier Il faut que la pouss o soit correcte Si la pouss e est insuffisante l nergie du brise roche au lieu d tre transmise au mat riau se dissipera en partie dans l outil dans le brise roche et dans le bras du porteur cr ant des vibrations anormales et provoquant des frappes vides Si par contre la pouss e est trop forte au point de soulever le porteur lors de la rupture du mat riau l excavateur retombera brusquement en avant Cela provoquera des chocs dangereux et destructeurs pour l outil les claveftes les but es du brise roche le bras et autres parties du porteur Les v rins de bras du porieur ne doivent pas A tre en but e avant ou arri re lis n y r sisteraient pas Ne pas faire frapper le marteau vide Avant de faire frapper le marteau l outil doit tre en appui contre la surface casser Les frappes vide outil insuf
72. raisseur Vis d assemblage Ecrou BERCEAU STANDARD Patin de guidage Patin de guidage Rondelle Vis UNF 1 Vis UNF 1 Rondelle Ecrou H Amortisseur Barrette Broche pic Broche burin Pochette recharge Membrane d accumulateur Vis de gonflage Bague BS TRAMAC t gt Model 1200 Quick Reference Quick Reference Torques Part Number Ref DESCRIPTION Assembly Side Rods 86447380 93592 4 Assembling bolt Pull the nuts to 150 ft lbs in a criss 86317435 57369 4 Nut cross pattern Align the notches Next pull five more flats Two flats two flats and one flat in a crisscross pattern Go 1 4 past notch and release to remove pretwist in rod Bracket Cap Bolts 86576394 97061 Fixing cap bolts 470 ft lbs Wear plate Bolts 86576428 97062 Guiding slipper bolts 660 ft lbs Accumulator 86363199 77088 H P accumulator 470 psi charge pressure 86410461 89496 Accumulator bolts 221 ft lbs 86265048 26428 Inflation screw 16 ft lbs 86363660 77230 Accumulator fixing bolts 470 ft lbs Page 3 TRAMAC t gt Forward Safety Ten Commandments Overall Dimensions Technical Specifications Mounting Tool Mounting Operation amp Adjustment Maintenance Underwater Operations Tool Guide Parts List Accessories Trouble Shooting Disassembly Accumulator Parts Inspection Assembly At a Glance Tooling Assembling Support Adaptation Kit Lifting Accessory Long Term Storage Breaker Pressurization Grease St
73. retract by itself Tighten the nut B until it comes in con tact with the piston Tighten the drain screw A of the pump and repeat the last steps until the bushing becomes free Remove the extractor Remove the half retainer Make sure that the grease hole in the front guide is not plugged Unplug it and clean the gorge if necessary B Mounting Slide the threaded rod equipped with the flange inside the front guide Mount the 2 half retainers Vissez la tige filet e dans la bride d extrac tion Montez la bride de centrage l entretoise et le v rin A mont sur l crou B Vissez l crou pour amener le v rin en appui contre l entretoise Raccordez le flexible de pompe au v rin Fermez la vis de purge C de la pompe Pompez pour extraire la douille Quand le v rin arrive en fin de course faites chuter la pression en d vissant la vis de purge C le piston revient en position ferm e sous l action de ressorts de rappel Serrez l crou B pour le ramener en appui contre le piston Fermez la vis de purge C de la pompe et r p ter les derni res tapes jusqu a ce que la douille soit libre Retirez l ensemble Retirez la demie clavette V rifiez que le trou de graissage ne soit pas bouch Le d boucher et nettoyer la gorge si n cessaire B Montage Glissez la vis quip e de la bride d extraction dans le guide avant Montez les 2 demies clavettes Page M19
74. rifiez l usure des protections inf rieures for wear Replace before the casing starts AC mini 23mm AD Les remplacer avant que le caisson ne to wear out commence s user Page M16 TRAMAG Model 1200 _ Parts Inspection B from sn 133048 B depuis sn 133048 Make sure that the shock absorbers AE are not damaged Replace both if wear AE limit is reached V rifiez que les amortisseurs AA ne sont pas endommag es Remplacez les 2 barrettes si la limite d usure est atteinte AE mini 81 mm Make sure that the steel bars AF are V rifiez que les barettes AB ne sont pas not damaged Replace if wear limit is AF _ endommag es Les remplacer si la limite reached A d usure est atteinte Make sure that the wearing plates AG V rifiez que les plaques d usures AC ne are not damaged Check the distance AH sont pas endommag es Les remplacer si la between the plates Replace if wear limit is limite d usure est atteinte reached V rifiez que les plaques d usures Al ne sont Make sure that the wearing plates Al Al pas endommegees Les remplacer si la limite are not damaged Replace if wear limit is d usure est atteinte reached Al mini 28 5 mm Page M17 TRAMAG Model 1200 _ Parts Inspection FRONT GUIDE GUIDE AVANT Front bushing replacement Remplacement de la douille inf rieure V1200 before sn 133048 only The front end bushing replacement can V1200 avant sn 13
75. rts This Page Left Blank Intentionally Cette Page est Laiss e Blanche Intentionnellement Page P1 TRAMAC gt MODEL 1200 PARTS MANUAL Form No M1007 P Revision 5 November 2001 Page P2 Model 1200 Parts List 690 Page P3 TRAMAC 0 Model 1200 Parts List Item Part Number Ref Qty DESCRIPTION DESCRIPTION ACCUMULATOR ACCUMULATEUR 1 86363199 77088 1 Accumulator Accumulateur 10 86447356 93724 1 Nylon ring Bague nylon 20 86268786 29203 1 O ring Joint torique 30 86363652 77227 1 Support disk Disque d appui 40 86363660 77230 8 Screw CHc UNF 1 Vis CHc UNF 1 SWIVEL LP GENOUILLERE BP 50 86419280 92704 1 Threaded plug Bouchon filet 60 86349883 71817 1 O ring Joint torique 70 86223542 67293 14 Shim Rondelle de calage 80 86419298 92705 1 Spring stop But e de ressort 90 86419272 92703 1 Spring Ressort 100 86404308 87786 1 Slide Tiroir 110 86314952 56047 1 Knee piece 1 1 4 NPTF Genouill re 1 1 4 NPTF 120 86228970 5346 2 O ring Joint torique 130 86419603 18406 1 Threaded plug Bouchon filet HP HP 140 86404324 87795 1 Threaded plug Bouchon filet 150 86349883 71817 1 O ring Joint torique 160 86375193 80250 1 Up seal Joint de tige 170 86404332 87796 1 Slide Tiroir 180 86314952 56047 1 Kneepiece 1 1 4 NPTF Genouill re 1 1 4 NPTF 190 86228970 5346 2 O ring Joint torique 200 86419605 18406 1 Threaded plug Bouchon filet BACK HEAD TE
76. s d information PRECAUTION POUR LA SECURITE Tous les appareils m caniques peuvent tre dan gereux s ils sont utilis s sans pr cautions ou s ils sont en mauvais tat d entretien V rifier que l op rateur lise et comprenne les ti quettes consulte les manuels avant toute op ration et maintenance Assurer vous que le manuel d exploitation et de maintenance reste la disposition de l utilisateur Assurer vous que les personnels sont form s dune mani re ad quate qu ils sont comp tents et qu ils ont lu les manuels de maintenance La s curit n tant pas uniquement une affaire d in structions chaque fois que l op rateur travaille avec un brise roche il doit penser aux risques qui peu vent survenir en cours de travail et pr voir les moyens de les viter Ne jamals commencer un travail ou une op ration de maintenance sans tre certain que vous et les personnes alentours resteront en s curit Page S2 TRAMAC gt Model 1200 Safety GENERAL INFORMATION A rock breaker is an accessory for mini excavators backhoes or other excavators according to the model The operator must have the necessary knowledge and must be allowed to operate such carriers The operator must know the safety instructions con cerning the carrier and comply with them In addition to the usual safety equipment such as helmet safety shoes the operator will if need be have available Safety glasses industrial glov
77. shims Remove the slide Fig A Using the tool retainers mount the pis ton pushing tool tem 190 page M28 in the front guide Tighten the screw A to push the piston back in the cylinder Fig B Take all necessary steps to recuparate leaking oil when removeing the plug and pushing the piston back Mount the LP slide the adJusting shims the spring thrust the spring and the plug Tighten the plug to 480 ft lbs Fig C Remove the piston pushing tool Place the breaker on a crate The breaker front end must be slightly raised A 9 o TRAMAG model 1200 Long Term Storage Lavez le marteau D montez l outil Nettoyez et s cher l int rieur du guidage avant D vissez le bouchon de genouill re BP et retirez ensemble bouchon ressort axe et cales de r glage Retirez le tiroir Fig A A l aide des clavettes fixez le repoussoir de piston rep re 190 page M28 dans le guide avant Serrez la vis A pour repousser le piston dans le cylindre Fig B Prenez toutes les mesures n cessaires pour r cup rer l huile lors du d montage du bouchon et de la rentr e du piston Montez le tiroir BP les rondelles de calage la but e de ressort le ressort et le bouchon Serrez le bouchon 650 Nm Fig C D montez le repoussoir Posez le brise roche sur une palette Lextr mit avant du brise roche doit tre l g rement sur lev e Page M41 TRAMAG 4
78. t de ruban adh sif pour emp cher les crous de tomber Screw the lifting tool page M40 in the assembling suport Lift the complete Vissez l outil de levage page M40 dans le assembly from the floor and place it in the support de montage Levez le support et pit Remove the lifting tool posez le dans la fosse D montez l outil de C levage Use the special tool item 220 page LINATE Ya Utilisez l outil sp cial rep re 220 page P E M37 pour monter les 2 joints levres dans le cylindre Montez le joint sur l appareil lev outside depending of the seal position res tourn es vers les poign es ou vers l ex when mounted Rotate the handles to t rieur selon position finale du joint Tournez deform the seal i 4 les poign es pour mettre le joint en forme Fig C _ Fig C M37 to mount the two lip seals in the cylinder Mount the seal on the tool lips oriented towards the tool or towards the Page M27 TRAMAC 0 Model 1200 Assembl Mount the seal in the proper gorge of the cylinder Fig D Mind the orientation Release the seal by rotating the handles in the reverse direction Using a plastic rod reshape the seal If the breaker is not to be pressurized mount the plug Fig E Mount the cylinder Fig F Mount the locating pin on the cylinder Fig G Using the piston lifting tool page M40 mount the piston in the cylinder Remove the lifting tool Fig H
79. t in working order Height with standard moil point Overall width Striking rate Adjusted pressure on breaker Protection against idle running Tool diameter IMPORTANT The maximum authorized oil temperature is 176 F at breaker and 1582 F in the excavator tank Rock breakers are designed to function with mineral oil with a viscosity of 32 cst at 104 F For use with other fluids such as engine oil or synthetic fluids consult your TRAMAC distributor CARACTERISTIQUES TECHNIQUES TRAMAC Adaptation sur pelles de poids 19 to 33 Tons conseill D bit d huile recommand 36 to 45gpm 140 170 Ipm Pression minimale de d clenchement 2900 psi 200 bar du clapet de s curit de la pelle Contre pression admissible 175 psi 12 bar de la tuyauterie haute pression 1 in 25 mm int rieur de la tuyauterie basse pression lin 25 mm int rieur Poids sans kit m canique ni outil 2833 lbs 1285 kg Poids moyen en ordre de marche 3417 lbs 1550 kg Hauteur avec outil pic standard 98 1 2 in 2500 mm Largeur hors tout 21 1 4 in 540 mm Cadence de frappe 370 to 770 Pression r gl e sur le marteau 2250 psi 155 bar Protection contre marche vide Yes Oui corps d outil 4 8 in 122 mm IMPORTANT La temp rature d huile maximale autoris e esi 80 C au marteau et 70 C au r servoir de la pelle Les brises roches sont tudi s pour tonctionner avec de l huile min rale dune viscosit de 32 cst 40 C Po
80. tion Check the inner diameters of the distribution box V rifiez l int rieur de la bo te de distribution I La I Replace if scratched remplacer si elle pr sente des rayures importantes Check the overpressure valve seat J and the V rifiez le si ge du clapet J et la port e sur la corresponding seat on the thrust piston guide K culasse K Roder si n cessaire Polish If necessary Make sure that the slide L is not damaged V rifiez que le tiroir L n est pas endommag Le Replace if the slide shows erosion marks remplacer s il pr sente des traces d rosion Make sure that the stroke spool M moves freely Verifiez gue le tiroir r gulateur de course M coulisse librement In case of a problem replace the complete En cas de probl me remplacez la culasse com thrust piston guide pl te Piston and cylinder Piston et cylindre T mini 221 mm Q mini 894 mm R Check the outside diameters of the thrust piston V rifiez les diam tres ext rieurs du piston de N Check the outside diameters of the piston O pouss e N V rifiez les diam tres ext rieurs du pis If necessary remove serious marks with fine hand ton O Si n cessaire supprimez les marques impor stone or sand paper If marks are too deep replace tantes avec une pierre ou du papier abrasif a grains the piston fins Si les marques sont trop profondes changez le piston Check striking area P If crack
81. tion nement de la culasse B l aide d une vis M8 Fig M Retirez le clapet de surpression A la chemise haute B le tiroir C et la chemise D Fig N Utilisez l extracteur rep re 200 page M37 pour extraire la culasse Fig O Fixer la bride 1 sur la culasse l aide des vis 2 Mettez en place le tr pied 3 et la bague 4 A l aide d une cl de 38 plats serrez l crou 5 jusqu extraction de la Culasse Fig P Remove the spacer use 2 x 1 accumu lator fixing screw Fig Q Remove the thrust piston with an M10 screw Fig R Mount the piston lifting tool page M40 and remove the piston from the cylinder Fig S Screw the lifting tool page M40 into the assembling support Lift the complete assembly from the pit and place it on the floor Remove the lifting tool Remove the ping A Fig T Remove the cylinder use 2 x 1 accu mulator fixing screw Remove the locat ing pin A Fig U Remove the front guide from the assem bling support place 2 steel rods in the tie rod housing to secure the sling Fig V Remove all seals and o rings from the different parts Clean all parts Q TRAMAC t gt Model 1200 _ Disassembly Retirez l entretoise utilisez 2 vis 1 de fixati ion d accumulateur t Fig Q Retirez le piston de pouss e l aide d une vis M10 Fig R Montez l outil de levage du piston page
82. tool is in contact with the rock or concrete which requires breaking it is this compressive stress wave which fractures the rock Then immediately following the compressive wave a tensile stress wave is formed due to the hammer piston lifting from the top of the demolition tool The cycle of compressive and tensile stresses flowing down the tool is repeated for each hammer blow Obviously anything that interferes with the strength of the compressive stress wave during service for example blank firing or bending of the demolition tool due to leverage will result in loss of breaker efficiency of up to 80 and possible failure of the tool itself Correct operating conditions The continuous cycle of compressive and tensile stresses in the demolition tool even under correct operating conditions creates fatigue stress in the tool which can lead to the fatigue failure of the tool before it is worn out Anything which interferes with the cycle of compressive and tensile stresses will also increase the level of fatigue stress being applied to the demolition tool and thus increases the risk of early fatigue failure of the tool The main cause of increased fatigue stress in a demolition tool is any form of side pressure during service which creates bending Thus utilizing the tool as a lever using an incorrect driving angle or attempting to break ground using the pull of the excavator are all detrimental to the life of a demoli tion tool and shoul
83. tributeur TRAMAC le plus proche C Le marteau fonctionne normalement puis la cadence ralentit et le marteau s arr ite Quelque temps apr s le marteau red marre puis s arr te L huile hydraulique est trop chaude Le porteur doit tre v rifi pour trouver l origine de l chauffement Si n cessaire r duire la pression de frappe du marteau D Un tirant d assemblage est cass Arrdter le travail imm diatement Consultez votre distributeur TRAMAC le plus proche E Apr s adaptation au porteur le marteau tape quelques coups puis s arr te Le flexible retour est bouch v rifier le coupleur si mont e Recommandation Le brise roche ayant une puis sance globale lev e veiller au bon refroidissement de l huile Un mauvais r glage du clapet de sur pression du porteur peut tre la cause d un chauf fement important de l huile entrainant un mauvais fonctionnement du brise roche Page M1 TRAMAC gt Model 1200 Trouble Shooting TECHNICAL PROBLEMS Before looking for a hammer problem look for a problem in the installation like bad quick couplers or a plugged filter see page M3 for how to check the installation Make sure that the hammer has not been hooked up backwards Make sure that the hammer has the proper tool Make sure that the down pressure has been applied Make sure that no valve s are closed For any other problem refer to the Trouble Shooting page M1 If you cannot identify th
84. ur utilisation avec d autres fluides huiles moteur ou synth tiques consulter votre distributeur TRAMAC Page O3 TRAMAC 4 IMPORTANT Prior to any mounting the operator must make sure that the carrier characteristics correspond to the required specifications mainly Weight flow and setting of relief valve s mounted on breaker line refer to technical specifications sheet Prior to any mounting a flow and pressure test of the breaker circuit is imperative The operator will make sure the hydraulic installation is acceptable as given and it cannot allow the inverse feeding of the breaker by the return line Note The breaker pressure line HP line is located on the right side of the breaker Some carriers might have inverted piping pressure line on the left side of the carrier boom Clearly identify HP pressure and return lines on carrier boom If necessary cross over the breaker hoses to allow proper connection Page O4 Model 1200 Technical IMPORTANT Avant tout montage l op rateur dolt s assurer que le porteur devant tre quip correspond aux sp cifications donn es principalement Poids d bit et pression de tarage du des clapet s de d charge situ s sur la ligne brise roche Voir feuille sp cifications techniques Un contr le du d bit et de la pression du circuit brise roche est indispensable Il doit v rifier que l installation hydraulique est con forme au
85. vail d gag e avec une orientation telle que les in vita bles clats de roche produits par le contact de l outil avec le terrain soient sans danger pour le voisinage et l op rateur TRAMAC gt Model 1200 Safety Stand clear from a breaker in operation It is highly recommended to have a protection grid in front of the excavator and in all places where special care and safety are necessary Depending on the job done with the breaker a large quantity of dust could be produced Avoid inhalation Use water spraying to drop dust Do not use the breaker for any other application than what it is intended for Splitting blocks digging trenches demolition and excavations Never use the breaker as a lever Never use the breaker to lift loads Using a rock breaker without tool retaining pins is forbidden Do not use any other tools than those recommended by the manufacturer After a certain working time the rock breaker temperature could be high therefore avoid all contact with any parts until it has completely cooled down and the pressure relieved in the hydraulic circuit Should the tool be changed wait for cooling and use proper gloves to protect your hands CAUTION The vibrations of the breaker exceed 8 2 ft sec Do not touch the rock breaker while it is in opera tion Do not leave any object on the breaker Ne pas rester proximit du brise roche en fonctionnoment Il est vivement recommand de pr
86. valer mettre en contact avec la peau ni Inhaler les manations Les fiches de param tres de s curit pour les huiles et lubriflants doivent tre obtenues aupr s du fournisseur Si de l huile hydraulique entre en contact avec les yeux rincer les abondamment et consulter un m decin Page S4 TRAMAC gt Model 1200 Safety Should hydraulic oil come into contact with skin wash it off immediately Fine jets of hydraulic fluids at high pressure can penetrate the skin causing serious injury Be sure the circuit is not under pressure prior to any intervention Do not use your hand to check for hydraulic fluid leakages If hydraulic fluid penetrates the skin get medical help immediately HYDRAULIC ACCUMULATOR Rock breakers incorporate one or two hydraulic accumulators containing nitrogen under pressure Never attempt to open the accumulator covers lf an accumulator needs to be repaired contact your TRAMAC distributor OPERATION If the carrier is in a work area where there is a risk of falling objects or rocks the cabin must be equipped with an approved FOPS protection Prior to starting work the operator will make sure that there are no buried electricity gas or water pipes or lines The operator must take every step to illuminate or light up his working area and permanently take care of ground stability The rock breaker will be used on a clear working area orientated in such a way that in

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