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INSTALLATION AND OPERATION MANUAL

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4. nA UdIG yo pu UN suep Jade DIUNIAS INOg 8 S0 20 L D NOLLVSIYOLNV G OYAWNAN ZV NV NOLLVTIVISNIGO YNALNOW NA NO d4IgINOl1d NN dvd ATIVISNI 4414 LIOG 1100094 32 SLLASNHIVSSVW NG 1V1371 SNVd 31412345 3 131 THNNOISS3JOHd T3NNOS33d NG dvd ATIVLISNI 4414 LIOA D NOSSIND 30 13NNO1SS3404d LNAWAdINOA NO ANVLN4 ANDOIOWOH 414 V LINGOYd 45 IN4IN44n414411n d3lHOd38 AS HNOd H3AH3SNOO 31 13 TANNVW 4N4544d NG SNOLL23S 531 531 1 3 LNAWAdINOAA uauvdda 34 NO 411 15 1 0 LNVAV N411341N3 G 13 NOILVSITILN G NOLLVTIVLSNLG SNOILINYLSNI S31 LNAW AJSNANDIOS 44T1 1HOW V1 SANS S319 530 STalualvW SADVWINOG saa uasnv LNAANAd SLIV3 IYW N411341N4 NN NO SNOILVYVdIY 530 SNOILWDISIGOW 5304 35v 1938 534 NOLIVT VISNI INN 1N3W3SSI LH3AV 13444 FYLNV 1001 40 NO 1134uVdd4V 132 30 3LlWIXO3Sd V S318 VWIAV T3NI saainori no sunadvA SJYLNV A NO 32N3SS3 Q H4SITILR IN 4412015 SVd AN 1186023S 3810A YNOd Gm CO VSQH D 13 VSQH 5U 1V534 41445 30 SIOS 3q NOSWUVHD V 3dAL 5 NOILVTIVISNILG 14 NOLLVSTILLO Q TINNVW bupu sn
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8. U S Range Char Broiler should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program SERVICE AND PARTS Installation maintenance and repairs should be performed by your local authorized Garland U S Range service agency listed in your information manual pamphlet Page 10 Cleaning Stainless Steel All stainless steel body parts should be wiped regularly with hot soapy water during the day and with a liquid cleaner designed for this material at the end of each day Do not use steel wool abrasive cloths cleaners or powders If it is necessary to scrape stainless steel to remove encrusted materials soak the encrusted area with wet cloths to loosen the material then use a wood or nylon scraper Do not use a metal knife spatula or any other metal tools to scrape stainless steel Scratches are almost impossible to remove Garland U S Range products are not approved or authorized for home or residential use but are intended for commercial applications only Garland U S Range will not provide service warranty maintenance or support of any kind other than in commercial applications Part 1382693 05 28 09 60 8c S0 69Z8 1 oU 929ld Sso e1 4euJuJ02 anb seine suone ijdde sap inod 31105 exioduuru ep uennos no vu n nu enuejeb uoneredoJ SadIAJas sed eDuey ST DUEHED 3usuis nes suone i
9. nqo uonb 2921 ap saabind 14 105 sainpuoo s fl Anou s l anb a e nbsn s104 sin lsnid S Sn H A S J WNI E I ap aJlessa au n 1 0 VION nejejeda4 9 Zajadde Jna nuq sed z silmn u ap adednos e JUDWA 3 dWOd 20 sed euin e s au SD H A e IS sn lll A e ZejDau sind aunyye s ajja nb a e nbsnf asnajjiaa e ap said UWUIEIJU eu auJ eun no m uunil eun 13usuJe duuis zanbijddy snss p 1 gt aanbipul eunpa oJd no aJAINS Hess u 3s 3UI932 159 5 SD A ln s eun IS 60 8Z S0 269282 oU 923ld SIIO NE uonejedai S un no zeb ap lp ol uBedulo e 1932e3u02 HOP qedibulid J 1e p 3 ulqol ne aadnod n Wop zep ua uonejueauilje zeb ap eun UO IS IN3W3SSILH3AV nof enbeu ap uy e e puo e Z on u Ja IePAeJ1 ep eauunof ej 3uejnp anuajulew n Op abuey S N pue 1e5 siog uogJeu 810A uonde xe sed yez eu UOSSIND ep 1ueuigedinba eadoud nue1ureui NUA 94 US 1u8UJ8122410 159 LS sdwiayHuo snid eunp xn lul euuonouoj 1usujedinbo zno N3IL3H81IN3 13 ADVAOLLAN S SD A s mne s l inod g e 9 sadeja s l z d u 6 jeulqoi ZAWJa sind sn fil A e ap sed e auunjje s jnb zeyuaA 3e fedi ulid in lniq Np 3 ulqol Z JANO 8 seaeunos senbnsuo12eJe s l Jlua1qo Jnod as
10. to limit the appliance movement and the location s where the restraining means may be attached to the appliance shall be specified Further if the unit is to be installed on a non combustible surface that is equipped with casters means must be provided to limit the movement of the unit on this surface An addendum included with these instructions indicates the location s where the restraining means may be attached to meet the above standards Manual Pilot Valve Check all gas connections for leaks using a soapy solution before Lighting any pilots DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS Putting an open flame beside a new connection is not only dangerous but will often miss small leaks that a soapy solution would find Page 8 All Garland U S Range appliances are adjusted and tested before leaving the factory effectively matching them to sea level conditions Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions low gas pressure differences in altitude variations in gas characteristics to correct possible problems caused by rough handling or vibration during shipment and are to be performed only by qualified service personnel These adjustments are the responsibility of the customer installer and or dealer and are not covered by the Garland U S Range warranty All burners are equipped with constant burning pilots These should be manually lighted immedia
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12. PORTANT INFORMATION 2 DIMENSIONS AND SPECIFICATIONS 4 INTRODUCTION erer Seed 6 Rating EE 6 INSTALLATION BEE 6 ET ET EE 6 CICAPANCES gaere EE ENEE EEN e 6 Positioning and KO EE 7 Air Supply and VentildllOPE cass aa aa ah EE Ba ERR to AR 7 Gas shes 7 M nualshutCOlf VAlve RO aaa saba d rsa ES 7 Pressure e E TEE 7 LioidiCORnet os cose rose klass EE Halal AE e 8 Flexible Couplings amp Conllec EE 8 Manual Pilot Valve sis BS a VEGAR S A SBR V SR Ta R G RR KA R sn 8 Initial Pilot BEE 8 SHWE RE 9 Final Preparation oa e de Ee 9 CLEANING AND MAINTENANCE 9 Ee le 9 Daily RG HDSA Seres sensixe oves A Re EA A ae REP TRA a EAR 9 queo p TMEDREI saa 10 Cleaning Stainless EE ee SR Yas EXER SE RENE EMEN ANE 10 SERVICE AND PARTS 55 err Ruth VA Rr YR R TE hU E EUR RE res 10 Part 1382693 05 28 09 Page 3 DIMENSIONS AND SPECIFICATIONS ERE NEM KE EN MEUS Description ES m mon g n r men Depth In mm In mm 31 3 8 797 m r 20 508 All Models wemmes 2 a 3 a a a 5 6 5 m Gas 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 3 4 2 Gas Broiling Grid s W In mm D In mm 2 5 8 67mm 3 A N P T 19mm REARGASINLET LI Many local codes exist and it is the res
13. U S Range INSTALLATION AND OPERATION MANUAL REGAL SERIES CHAR BROILERS RG HDSA amp C HDSA amp FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER APPROVAL NUMBER G 1 07 05 28 For Your Safety Post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts Garland will have no obligation with respect to any product that has been improperly installed adjusted operated or not maintained in accordance with national and local codes or installation instructions provided with the product or any product that has its serial num
14. ber defaced obliterated or removed or which has been modified or repaired using unauthorized parts or by unauthorized service agents For a list of authorized service agents please refer to the Garland web site at http www garland group com The information contained herein including design and parts specifications may be superseded and is subject to change without notice GARLAND COMMERCIAL INDUSTRIES LLC 185 East South Street Freeland Pennsylvania 18224 Phone 570 636 1000 Fax 570 636 3903 Part 1382693 05 28 09 GARLAND COMMERCIAL RANGES LTD 1177 Kamato Road Mississauga Ontario LAW 1X4 CANADA Phone 905 624 0260 Fax 905 624 5669 2005 Garland Commercial Industries LLC IMPORTANT INFORMATION WARNING This product contains chemicals known to the state of California to cause cancer and or birth defects or other reproductive harm Installation and servicing of this product could expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of California to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the state of California to cause birth defects or other reproductive harm Keep appliance area free and clear of combustibles Page 2 Part 1382693 05 28 09 TABLE OF CONTENTS IM
15. cessary to re light the pilots several Final Preparation times until the new lines are purged of any trapped air and constant gas flow is attained New units are wiped clean with solvent at the factory to remove any visible signs of dirt oil grease etc remaining Shut Down from the manufacturing process They should be washed with hot soapy water to remove any solvent or oil residue or 1 Turn top burner valves clockwise to OFF position installation dust or debris before using for food preparation 2 When shutting down for periods longer than overnight turn the manual ON OFF valve on the incoming service line OFF Close all pilot adjusting screws right hand turn all the way in CLEANING AND MAINTENANCE Any piece of equipment works better and lasts longer when Daily RG HDSA Series maintained properly and kept clean Cooking equipment is no exception Your Garland U S Range Char Broiler must be 1 Remove the broiler grates Wire brush them clean of kept clean during the working day and thoroughly cleaned any encrusted materials and wash in hot soapy water A at the end of each day common cleaning practice is to turn grates upside down to burn off encrusted material Do not do this with the WARNING If gas odors are detected the gas supply must radian char broiler The flame from the burner is shielded be turned OFF at the main shut off valve and the local by a cast iron radiant with the result that heat not flame
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17. ervice personnel with the proper test equipment Page 7 INSTALLATION Continued If a vent line from the gas appliance pressure regulator is used it should be installed to the outdoors in accordance with local codes or in the absence of local codes with the National Fuel code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable WARNING Failure to install a pressure regulator will void the equipment warranty Rigid Connections Double check any installer supplied intake pipes visually and clear any dirt particles threading chips or other foreign matter before installing in a service line Those particles will clog orifices when gas pressure is applied Flexible Couplings amp Connectors If the unit is to be installed with flexible couplings and or quick disconnect fittings for an appliance equipped with casters the installation shall be made with a heavy duty AGA design certified commercial flexible connector or at least 3 4 NPT with suitable strain relief s in compliance with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 CSA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21 41 CSA 6 9 and adequate means must be provided to limit the movement of the appliance without depending on the connector and the quick disconnect device or its associated piping
18. gas company or authorized service agency contacted for reaches the grate If is likely that cooked on matter will service cook in even deeper rather than burn off Daily C HDSA Series 2 Remove the radiants and wire brush them clean then wash in hot soapy water A rule of thumb is that if the 1 Remove the broiler grates Wire brush them clean of grates are becoming encrusted so are the radiants any encrusted materials and wash in hot soapy water A common cleaning practice is to turn grates upside down 3 The Garland U S Range Char Broiler uses a double drip to burn off encrusted material Do not do this with the tray The front grease trough at the top of the unit char broiler It is likely that cooked on matter will cook in downspouts to a 3 5 8 tray running the width of the even deeper rather than burn off body remaining grease which drips past the radiants is connected by a second pan covering the reminder of the 2 With the grates removed turn over all the briquettes on broiler bottom The front tray must be checked frequently the ceramic coal model during operation and drained as necessary the rear drip pan should also be checked occasionally Spills should be wiped as they occur and at the end of the day both pans should be washed in hot soapy water 3 Remove the perforated screen drip pan and grease can and clean thoroughly Part 1382693 05 28 09 Page 9 CLEANING AND MAINTENANCE Continued Periodic Your Garland
19. iling or to an exhaust hood Garland U S Range Char Broilers must be under a vent hood Filters and drip troughs should be part of any industrial hood but consult local codes before constructing and installing a hood Air movement should be checked during installation Strong exhaust fans in this hood or in the overall air conditioning system can product a slight vacuum in the room and or cause air drafts either of which can interfere with pilot or burner performance and be hard to diagnose If pilot burner outage problems persist make up air openings or baffles may have to be provided in the room Do not block and maintain adequate clearance for the appliance s designed air openings Part 1382693 05 28 09 Gas Connection NOTE The gas supply service line must be the same size or greater than the inlet line of the appliance Garland U S Range Char Broilers use a 34 NPT inlet Sealant on all pipe joints must be resistive to LP gas The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa Manual Shut Off Valve The Manual Shut Off Valve is supplied by the
20. installer it must be installed in the gas service line ahead of the appliance and regulator in the gas stream and in a position where it can be reached quickly in the event of an emergency Pressure Regulator All heavy duty commercial cooking equipment must have a pressure regulator in the incoming service line for safe and efficient operation since service pressure may fluctuate with local demand The manual shut off valve is normally supplied by the installer but pressure regulators are shipped from Garland U S Range with every Char Broiler Regulators are pre set at the factory for 5 WC natural gas or 10 WC propane according to the customer s ordering instructions Prior to connecting the regulator check the incoming line pressure as these regulators can withstand a maximum pressure of 1 2 psi 14 WC If the line pressure is beyond this limit a step down regulator will be required Double check the arrow forged onto the bottom of the regulator body which shows gas flow directions it should point downstream to the appliance The red air vent cap is part of the regulator and should not be removed unless local codes require external venting Regulators can be adjusted in the field but it is recommended that they not be tampered with unless that part is known to be out of adjustment or serious pressure fluctuations are found to exist and can be solved no other way Any adjustments to regulators must be made by qualified s
21. lush on a counter do not have adjustable legs or feet and leveling is with shims and repeated fitting Inside the unit Char Broilers using tubular burners the Regal Series and either cast iron or stainless steel radiants will have the burners taped to the rear burner hanger to stop vibration and possible damage during shipment This tape must be removed prior to lighting the pilots Once free double check that the burners are positioned squarely in the notches of the back burner holder If they are out of position the burner will not work properly Ceramic coals are wrapped in a bundle and packed inside the broiler on top of the lower grates These are to be arranged one coal deep only over the grate surface but installation will be easier if they are placed after the pilots are lit and burners tested permitting the bottom to be removed to check burner operation Air Supply and Ventilation The area around the appliance must be kept clear to avoid any obstruction to the flow of combustion and ventilation air as well as for ease of maintenance and service Means must be provided for any commercial heavy duty cooking appliance to exhaust combustion waste products to the outside of the building This is doubly important for open grate broilers since the design promotes grease and fat dripping through onto hot radiants sending smoke back up onto the product as flavor enhancement This smoke then continues either up to the ce
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27. ponsibility of the owner and the installer to comply with these codes Garland U S Range reserves the right to change or improve our specifications without notification 27 These appliances are intended for commercial use by 686mm professionally trained personnel 111mm rds 178mm 4 508mm g 1 4 22 27 32mm 559mm 686mm Page 4 Part 1382693 05 28 09 DIMENSIONS AND SPECIFICATIONS Continued MODEL Natural Gas Flow Pressure 5 0 Water Column measured at manifold tap Propane Gas Flow Pressure 10 0 Water Column measured at manifold tap MODELS AVAILABLE Char Glo Ceramic Coals SHIPPING INFORMATION nm Cube Dimensions C HDSA 24 24 Wide Broiler 90 000 283 128 30 762 x 40 1016 x 27 656 C HDSA 30 30 Wide Broiler 90 000 338 153 36 914 x 40 1016 x 27 656 C HDSA 36 36 Wide Broiler 135 000 391 177 42 1067 x 40 1016 x 27 656 C HDSA 48 48 Wide Broiler 180 000 505 229 54 1372 x 40 1016 x 27 656 C HDSA 60 60 Wide Broiler 180 000 620 281 60 1524 x 40 1016 x 27 656 MODELS AVAILABLE Cast Iron Radiants SHIPPING INFORMATION e Cube Dimensions RG HDSA 24 24 Wide Broiler 30 762 x 40 1016 x 27 656 RG HDSA 30 36 914 x 40 1016 x 27 656 Part 1382693 05 28 09 Page 5 INTRODUCTION Garland U S Range manufactures the Regal Char Broilers with two different types of radiants with widths ranging from 24 to five feet While service and custome
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29. r operation may vary from model to model installation is similar throughout the line All units are shipped completely assembled with the loose parts secured in place with masking tape or tie cords and the pressure regulators and ceramic coals if applicable packed inside the unit All units are adjusted tested and inspected at the factory prior to shipment IMPORTANT After uncrating immediately check the equipment for visible signs of shipping damage If such damage has occurred do not refuse shipment but contact the shipper and file the appropriate freight claims INSTALLATION General Installation IMPORTANT Safe and satisfactory operation of your equipment depends to a great extent on its proper installation Installation must conform to local codes or in the absence of local codes with the National Fuel Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable 1 Installation of the equipment should be made by a licensed plumber 2 Amanual gas shut off valve must be installed in the gas supply line ahead of the appliance for safety and for ease of future service 3 Agas pressure regulator must be installed at the appliance prior to connecting the equipment to the gas line Failure to install a regulator will void the equipment warranty Page 6 Rating Plate The rating plate is attached to the Char broiler s body on the right hand
30. side Information on this plate includes the model and serial numbers when communicating with the factory about a unit or requesting special parts or information this data is essential for proper identification Other information on this plate is the BTU hr input to the burners outlet gas pressure in inches WC and whether orificed for natural or propane gas In the event you have any questions concerning the installation use care or service of the product write or call our Product Service Department WARNING All Garland U S Range Char Broilers must be connected only to the type of gas identified on the rating plate Clearances Regal RG HDSA and C HDSA Series The appliance area must be kept free and clear of all combustibles Adequate clearance must be provided for air openings into the combustion chamber and for proper air supply These units are design certified for the following installations 1 Intended for other than household use 2 For use in non combustible locations only COMBUSTIBLE NONCOMBUSTIBLE CONSTRUCTION CONSTRUCTION engel me 9 sasam Sides 9 Part 41382693 05 28 09 INSTALLATION Continued Positioning and Setup Some form of mechanical assistance will be required to position these broilers as the smallest weights almost 75 seventy five pounds with the larger sizes near 600 A pallet or lift jack will also make leveling easier as these units are designed to sit f
31. tely after the gas is turned on and the system is checked for leaks An adjustment screw for each pilot is located on the gas manifold and can be accessed through openings in the valve panel between the valve knobs WARNING All connections must be sealed with a joint compound suitable for LP gas and all connections must be tested with a soapy solution before lighting any pilots Initial Pilot Light Initial pilot light is in the following sequence 1 Turn the manual shut off valve on the incoming service line OFF 2 Turnall burner valves OFF 3 Close all pilot adjusting screws clockwise turn all the way in 4 Wait for any accumulated gas to disperse 5 Open the manual shut off valve 6 Apply alighted match or taper to a pilot burner and open that pilot s adjustment screw gradually until the pilot lights 7 Adjust the pilot flame for the desired characteristics 8 Turn ON that main burner and watch to make sure it lights from the pilot then turn the burner OFF 9 Repeat steps 6 through 8to light all remaining pilots If only one pilot has gone out it is not necessary to follow the entire procedure outlined above Merely apply a lighted match or taper to the pilot until it lights then adjust the pilot valve If the pilot will not light close the adjustment valve completely do not use that burner and call for service Part 41382693 05 28 09 INSTALLATION Continued NOTE It may be ne
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