"取扱説明書"
Contents
1. 2637Q 2638Q A 1 1 FPZROMCKADEO 11mm HOME EMED ICRA eA bDtrET 2 ROHE V D Lomm pS lt LATE HAREM LULET 3 FFZARMOBA O7eVVIOSAC 1mm OMY MLe TET AE 2 1 FPZRmOMCKADEO 9mm Loire GEEN E CHEVY A eA bDrET 2 KOH EY 1 5mm h lt L TA FHARMEMLULET 3 ZROH OZEVEHOSIAIC Imm OMY MELET 4 8612 RAE 3 0 5mm PREMELET AA 3 1 FPZRMOMCKAPD EY 6mm OWE EMEF Ch Ae ADE 2 ROHE V D 1 0mm h l LETRAZ HARMeEMLLET 3 FIZARMOZA OZeVVIOSIAIC 1mm ORY MELET 4 8612 RAE 3 05mm ORSIMLLEF Condition 1 1 Align the stitch with reference point D which is 11 mm above the center of the screw hole in the work clamp plate 2 Make the work clamp plate so that it is 1 5 mm smaller than the size of the seam 3 Make a 1 mm bevel all along the side of the work clamp plate that does not have a ridge line Condition 2 1 Align the stitch with reference point E which is 9 mm above the center of the screw hole in the work clamp plate 2 Make the work clamp plate so that it is 1 5 mm smaller than the size of the seam 3 Make a 1 mm bevel all along the side of the work clamp plate that does not have a ridge line2. 1 Air pressure should be 0 5 Mpa The air pressure can be adjusted by pulling up and turning the control knob 2 on the integrator 1 After adjustment is complete push the control knob 2 downward to lock it 2 Adjust the air pressure for the reversal cylinder to stay within such a range that the presser crank 4 rotates reversely when pressing the sewing material with the work clamp plate 3 Approx 0 3 Mpa For adjustment pull up and turn the control knob 6 on the air regulator 5 After adjustment is complete push the control knob 6 downward to lock it 3 If water stands in the bottle of the integrator 1 turn the drain cock 7 in the direction indicated by an arrow to drain the water 3 2 Adjustment of the positioning plates REVYA A BANU DICH LC EHDE DLAC MAAC QDS DTME DOAK RO CHE L ET RK AAA SHEVA B DPIC S kI KEA CA ZIDS D ChE DK LO CHE LET Loosen the screws 2 and adjust the position of the positioning plate R 3 so that the label 1 can be evenly laid out between the front and back seams A Next loosen the screws 4 and adjust the position of the positioning plate L 5 so that the presser plate can be evenly laid out between the left and right seams B 13 KE 435C 436C ADJUSTMENT Wo 3 3 PADDY IOKF ew
3. 2631 6 50 5 a 1 J 36 4G WA Ness LL a GA Label 65 5 S we a 2632Q KOH Stitch 6mm 6mm 6mm 2633Q 2 PEV KE 435C 436C 1 RYUIT SATE 1 Before installation 1 EO RODEO REV ADdDteEt RAE 1 RYE 2 a 77 RIE 3 a 74 EY 6mm K X lt LETEL VET 3 MERDO LQ RIOEN ET FS D HUDO P 4 bit 2 6 IZ BNADELKBRKOKE TEC KY M DeINLLET X DOES BOTEELYD EKKEWVGAIL 2 04 ECMLLET 1 Align the center of the top edge of the seam with the reference point C on the feed plate 1 Condition 1 amp 2 a 77 Condition 3 a 74 2 Make the dimensions 6 mm larger than the size of the stitch 3 Measure the size of positioning plate L 2 and positioning plate R 3 shaded section 4 Make the feed plate 1 so that the size overlaps the sizes in 2 and 3 above Ifthe size in step 2 is larger than the size in 3 then use the size in step 2 for processing 1 RUITSATIZ 1 Before installation 1 4 HZR YA 1 4 How to make the work clamp plate Ri 1 Rit 2 lt 3 26369 Condition 1 Condition 2 Condition 3 1 5 15 45 2634Q 2635Q oh pai Work clamp
4. See oc H We AWE LUCK HAV After changing the memory switch settings press the power switch to turn the power off and then back on again OZZANO PROGRAM NO XSCALE MARES Y SCALE Z E F SPEED O O O O O SPLIT NO BIA vFRANET FAKAA YF 1 BF ATT LIBRA yF 8 2H D FRAIYI B T COUNTER AZ ybkNO mee Doni LAFVYT RYT AA YF 2 BF wae ES 5 FARAA YF 1 LET X WWORMICRVET VICI CU CRORE Turn on the power switch aRWN Press the TEST switch 1 The display will return to normal O 11 TARRE B T SET FRR B T CHANGE ZORINI STEP BACK Ll LT TUZI h No RIRA 4 8b LABSBA FY AA YF 5 ZEL TROET Make the following settings if necessary KE 435C 436C memo 3b 05 LIEB DAT ITA AA YF 2 SH CREE PAD ET ILADCET RIA 6 amp 05 CAD While pressing the TEST switch 1 press the STEP BACK switch 2 to switch to setting mode Press the program select switch 3 so that 3b appears in the PROGRAM No display 4 While pressing the STEP BACK switch 2 turn the dial 5 so that O05 appears in the display screen 6 2 WYTHE 2 INSTALLATION lt 1 2 ReRE F gt lt 1 2 reverse mode gt i Example Res Reverse lt 1 4 R RE F gt lt 1 4 reverse
5. 1 amp SXOLT Fa T ell CEL ERS FORMED COLE EK Fa PFRoSSIRV ESETI FAV 2 SV DA eR TTS ET VY DR DUB EZ FQ 1 Connect air tubes in accordance with the identified numbers in the figure and then bind them with some fastening bands Be sure not to crush the air tubes at that time 2 Install the belt cover Refer to the Instruction Manual for the sewing machine KE 435C 436C 8 2 2 RY HIT INSTALLATION 2 4 AEYV Af vFOWVBA KE 435B 435C 2 4 Setting the memory switch KE 435B 435C REVAL YFOUORARIA EEM JoT BEBMeANEBLTC RSV After changing the memory switch settings press the power switch to turn the power off and then back on again i wer 0 Va PROGRAM NO memo 07 ON X x O a X SCALE 0 ty Y SCALE 0 D SPEED 0 COUNTER memo 42 BOBBIN WIND SELECT Sep A 4 EMAI vy PF RANET FARKAA YF 1 HLA SARE AA YF 2 MLET x KPA 3 Z 00 BERNT ERREZI YF 4 ZHLT ERE 3 D M2 TE 07 C Abet RBEAT YF 2 ZULT RRB 3 OAM 2 Hr ON N RET RMRIEAT YF 4 LT RRA 38 OAM QHTe 42 CHBDRtET Ba FST aS BAA yF P2 pa 5 CG ETR 3 OAM 2 05 3 gt DET far FARA YF 1 LET X WNHORRICRVET WBE IS CU CRORE LITRES
6. 1 Turn on the power switch NOOB OW N ee While pressing the TEST switch 1 press the BOBBIN WIND switch 2 00 will appear in the display window 3 Press the DISPLAY SET switches 4 so that 07 appears in the two left columns of the window 3 Press the BOBBIN WIND switch 2 until the two right columns in the window 3 change from to ON Press the DISPLAY SET switches 4 so that 42 appears in the two left columns of the window 3 Press the user program switches P2 or P4 5 so that 05 appears in the two right columns of the window 3 Press the TEST switch 1 The display will return to normal Make the following settings if necessary KE 435C 436C 2 RYUItA 2 INSTALLATION lt 1 2 ReRE F gt lt 1 2 reverse mode gt Sil REV VERO 1 2 CHEE DS Example ELET The inner clamping device operates at the 1 2 way mark for the pattern being sewn memo 13 Rie z Reverse lt 1 4 R RE F gt lt 1 4 reverse mode gt i REV FEED 1 4 amp 3 4 CRABB ELE Example The inner clamping device operates at the 1 4 way and 3 4 way marks for the pattern being sewn Ra f Start memo 13 Ri ON Reverse Ras Reverse KE 435C 436C 10 2 RYT 2 INSTALLATION 2 5 AEV Af vFOWVBA KE 436B 436C 2 5 Setting the memory switch KE 436B 436C REVAL VF OMY RAEI
7. 3 BMT 348 4 R22 2 YF 5 17 777 2 fm 6 ZRVI L ET 4 Bilis ER SU RL 7 CRVI LE BBN TZ 4 RZA 2 ATZ 5 EHO VT 3 6 ZRVI MIET 5 RABY T FO FE EF IPRICRO AED SPV ORRMAES IR 2 Push down the part A of the six connectors 2 and pull out the six air tubes 3 3 Remove the three solenoid valves 4 the six connectors 2 the integrator 5 and the two air mufflers 6 4 Install the three solenoid valves 4 the six connectors 2 the integrator 5 and the two air mufflers 6 to the reversal solenoid valve assembly 7 5 Install the reversal solenoid valve assembly 7 to the underside of the work table or beam Refer to the Instruction Manual for the sewing machine 7 KE 435C 436C 2 RYU ITA 2 INSTALLATION 6 AY kA RY 7 AOE 212 VERA AR TINT IN KA 12P QZR ET 8 KEMERES 10 DEVASI BEY 4BEY ESATA RAOIR FILA 4 BITELIAZET SBOE SV VORmmALZSR 6 Open the control box cover main P C board mounting plate Refer to the Instruction Manual for the sewing machine 7 Disconnect the valve harness 12P 9 8 Insert the pin terminals 11 4 of the reversal solenoid valve 10 into connectors 11 and 4 on the valve harness 9 2 3 KE 2 3 Piping YY VFL Cylinder L HRY Ue YY YAR Cylinder R REY UF Reversal cylinder
8. 3 3 Adjustment of the work clamp crank horizontal position 2624Q 3 3 1 HEH KE 436B 436C 3 3 1 Verification KE 436B 436C ZFOISANO TARE FRR PROGRAM NO B T SET B T CHANGE EA IEA see O Y SCALE RE K O SPEED yx FRngyg JEO AN B T COUNTER AZYybNO O SPLIT NO ATYTNID STEP BACK RHRY UY FOPA bY ay KODRERWOIZMHL KES MAT AYIQMAKEICRS LIZ Fy h DeEPdSo KRVEODEMLANL THELET Loosen the nut 3 and push in or pull out the adjusting bolt 4 so that the work clamp crank 2 can be horizontal when the reversal cylinder piston rod 1 is moved to the left extreme RSS A4 VF 1 SAG PRA ee Ho VT 2 BAIT SET TARA VF 8 SHLD 5B EAT yF 4 LLET X ERDE un LAVET ZZA YF 5 RERET HAA YF 5 eB Ckic HAZAYZ 6 DBEAIC MRE lt VELET X HAT7YZ 6 WB HAR 7 ERR KER 8 IDK OCW RWIS LE EHER OTS E SV TZA PZI VF 8 AHT ARENT Press the MENU switch 1 until the B T COUNTER indicator 2 illuminates While pressing the TEST switch 3 press the R W switch 4 on The indicator shows un Depress the work clamp switch 5 Verify that whenever the work clamp switch
9. 4 Then make a step of 0 5 mm as shown in the illustration Condition 3 1 Align the stitch with reference point F which is 6 mm above the center of the screw hole in the work clamp plate 2 Make the work clamp plate so that it is 1 0 mm smaller than the size of the seam 3 Make a 1 mm bevel all along the side of the work clamp plate that does not have a ridge line 4 Then make a step of 0 5 mm as shown in the illustration 3 KE 435C 436C 1 RYU IT SATE 1 Before installation 1 5 HA EORY HL 1 5 Removing the presser foot ALC 1 OOO HAR 2 SALE G A ILE CX EtA Loosen the screw 1 and then remove the presser foot 2 KE 435C 436C 4 2 RY AIT 2 INSTALLATION 2 MY HITA 2 INSTALLATION AV hA WRYDAODAN EMITSRISDS BRAT YF EMV BRADTERUC TOR 5 DO TH OAN ERMITTCESU BBERRICSNSE KITMETSECEMBVETF A Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet before opening the face plate of the control box Touching areas where high voltages are present can result in severe injury A CAUTION HANIA T TSEC AMTIA LENT ESL MOTIVYKAT YF RMBGE PY UAEMLTIMORAERVET L7 HKRROLP AYIEACL FLA YAyZEYLP eRE EJO 0 CLT LESM Do not connect the power cord until installation is complete otherwise the machine may operate if the foot switch is depressed by mistake whi
10. 436C sisses 11 2 6 FI ITRI YF OW RZ 2 6 Setting the DIP switch KE 436B 4360 nssssssssssssssssssssssssssresees 12 KE 436B 4360 sssiiiseseiiiiseerireeereree 12 Ie E ee ee 13 3 ADJUSTMENT 13 JT ARE OI E ir A BOEEN 13 3 1 Adjustment of air preSSUre sscsseeeseeee 13 3 2 TTR DAD PAE rcce 13 3 2 Adjustment of the positioning plates 13 3 3 FRAT FY 7 OO PATA oe 14 3 3 Adjustment of the work clamp crank 3 4 TAA LLU IES ORE erre 15 horizontal position cccceeeeteeeeeeeees 14 4 2 TD iie 16 3 4 Adjustment of the work clamp plate lifting speed ccceeeeceeeeeteeeeeeeees 15 4 NOTES TO SEWING OPERATIONS 16 1 RU TITSATIT 1 Before installation 1 RYT Sac 1 Before installation 1 1 PERSEA 1 1 Sewing area FEORMHAA Ce LT lt TES Use within the range given below oh X 0001Q X Y 28 18mm LLE 20mm AVHOWS FLOAT a HERV ET X mm x Y mm FX Max 100 x 60 h Min 20 x 13 Sok aban KUATI ETE WERL PIRO H If Y is within the range of 13 mm up to less than 20 mm the following optional parts will be necessary In addition the method of creating the sewing pattem and the feed plate and work clamp plate will also be different ZA 1 Condition 1 Ze 2 Condition 2 Ze 3 Condition 3 Y 28 20mm MLE 60mm LAF Y 20 mm to 60 m
11. 1 2002 12 B 1
12. 5 is depressed the work clamp crank 6 flips left or right Make sure that the work clamp crank 6 does not hit the work clamp plate 7 and the positioning plate R 8 Press the TEST switch 3 again to end the test mode KE 435C 436C 14 3 A 3 ADJUSTMENT 3 4 H3 LIFES OHE 3 4 Adjustment of the work clamp plate lifting speed 2 E lt Faster H lt GS Slower 1 2976Q 15 o8 ffia Bull PERE NLT DHRU FOF yy KDeEOS H CQeELTITIVEF LAU OPER O FRITH ZDEBALKXOMSE FA DHEER FILFIADS FBS LE OMS SHRLET ERESI T3 eee Hz AR PBN T 4s eee es MER amp AKA Loosen the nut 1 on the exhaust air throttle valve for the solenoid valve and turn the adjusting screw 2 to adjust the work clamp plate lifting speed The upper exhaust air throttle valve adjusts the work clamp plate ascending speed while the lower exhaust air throttle valve adjusts the descending speed e Solenoid valve 3 for the work clamp plate e Solenoid valve 4 for the positioning plates KE 435C 436C 4 BRO TE 4 NOTES TO SEWING OPERATIONS 4 ERRORE 4 NOTES TO SEWING OPERATIONS oos2q 1 E LEOD RENA AMER LO AAC 4 5mm CH ETT za EEL ELM OWA DV amp TENORA T Sees I L
13. EV OWEDH ISIE lt 720 ETO COVERS HEV 4 5mm 4 5mm 1 Reverse stitching is possible within 4 5 mm left and right from the reference point However note that if a non standard work clamp crank is being used the reverse stitching area will become smaller 2 REV KY RITA FU I DARHT SHR fte SOW E STH ESET OETA fe WY DSTEV amp FRE LZR Th KV GARBSVET ZDI memo 15 ON ITT SH amp REL ZR lt 729 tA AVEA ARER RET HELI OMICS KEBLE TATE CHAT FYI RMD ZT k WCF CHDULET HEME SRW EL AMEL Tl EO 2 When the work clamp crank 1 reverses after sewing Thickness of material is completed the work clamps are retracted so that they do not touch the needle However sometimes it is not necessary to retract the work clamps if the material is thin In such cases if memory switch memo 15 is set to on the work clamps will not be retracted so that the cycle time can be shortened However if making this change to the setting move the work clamp crank to the sewing end position release the air and move the work clamp crank by hand to check that the work clamps do not touch the needle 2630Q KE 435C 436C 16 Eiken HAS INSTRUCTION MANUAL FFD LHRRASt 7467 8561 SHEm mR Sth 15815 TEL 052 824 2392 BROTHER INDUSTRIES LTD 15 1 Naeshiro cho Mizuho ku Nagoya 467 8561 Japan Phone 81 52 824 2177 Printed in Japan 118 P34 S91P34 02
14. For Condition 2 and Condition 3 the work clamp crank and work clamp plate holder must be replaced 2639Q 1 J f 1 Fig 1 6 2640Q 1 FRAC MAALT HAF IVIRNVAQDMSOHZAZIVIBeRMVIALET 2 TAU AEA L CHA AL 5 2H LFEPA A CRONIES 3 FIAT FVA OZIZ AIYIRNVAQCHLIAA REY UY FORA bY ay FMRI AENEAN 1 DEXICHAYVAIYIOZMOMSICL CT LR QORe ADE Tihita CD CRY AIT ET Remove the screw 1 and remove the work clamp crank 3 from the work clamp crank holder 2 2 Remove the screw 4 to replace the work clamp plate holder 5 with the optional one and install it with the screw 4 3 Insert the work clamp crank 6 into the work clamp crank holder 2 Then while pulling out the reversal cylinder piston rod 7 Fig 1 set the work clamp crank 6 so that it faces as shown in the illustration align its groove with the washer 8 and then tighten the screw 1 to secure it KE 435C 436C 6 2 RYT 2 INSTALLATION 2 2 17 H 2 2 Pneumatic system 1 n hy 1 RVI L3 2 YY Ota BS ie Tt o 1 Remove the belt cover 1 Refer to the Instruction Manual for the sewing machine ti lt Pull out U t r J A2 fay Push down l Q 2 2 6 2 D A MEHL EW 17 F a 7 CA 3 EHEKEES
15. KE 435B 435C eh KE 436B 436C PARR LY tiHtt lt OBMBERA THOS WRECHMC HEL TORIES BERLE SIT CMY ME SBA BELTS EEV INNER CLAMPING DEVICE FOR PNEUMATIC Please read this manual before using the machine Please keep this manual within easy reach for quick reference KE 435C 436C R CONTENTS 1 RY IF SAMS t 1 1 Before installation 1 Dis pe PA Sa ees elon aie ae 1 1 1 SEWING AFCA cece cccctccecsctetecseseeeeteeseeeeees 1 1 2 RLS HOON OD acts ated ects eocaehotagenckt 1 1 2 How to make a sewing pattern 00 1 E3 AO O J sore iureadetavatinetmenic 2 1 3 How to make the feed plate 0 0ccce 2 TAr MZIO US anara a aani 3 1 4 How to make the work clamp plate 3 DBs JPA EOR OO seinieni irois 4 1 5 Removing the presser foot ccccccee 4 2 WY FE oiiire 5 2 INSTALLATION 0 5 Q 1 FH BAR E 5 2 1 Work Clamp Unit eee cece cece cesses 5 pay le aa E er eee ae ee 7 2 2 Pneumatic system cccccceccseetecnteeees 7 23 TE Asa wy eisebs vdpseoep E a E dies 8 2 3 Pipinen in a 8 2 4 REIZA VF OMY EA 2 4 Setting the memory switch KE 435B 4350 vessessssetsssssessseesesesees 9 KE 435B 4350 siisii 9 2 5 FEY HAAS POU OE 2 5 Setting the memory switch KE 436B 4360 vsseesssessssssessescnssien 11 KE 436B
16. ch could result in injury Close the air cock of the air supply source and then open the drain cock to bleed the air until the needle of the pressure gauge points to 0 2 1 FRA BAH 2 1 Work clamp unit 1 FR EPA ARO ORL HE 434E 17 2 FH2Z 3 SRYOHKALEF 2 38 OMAR O HEC INTE LEE YO AERO AIF ET 1 Remove the work clamp guide plates 1 and detach the work clamp 434E air 2 together with the work clamp 3 2 Replace the feed plate 4 with the feed plate that was made in accordance with How to make the feed plate 2959Q 3 FEZ ARS eH ZARA FOTO IFES 4 SRF T EFT FU 7 HA 434E 8 2 2 Wilo Z PRZEZ AR CRYO MITES 3 Attach the work clamp plate 5 to the work clamp plate holder 6 4 Attach the outer work clamp 7 and the work clamp crank assy 434E 8 to the work clamp arm 9 and fix these components with work clamp guide plates 1 2960Q 5 KE 435C 436C 2 RYU ITA 2 INSTALLATION 5 MERD R00 E WME DAK LOL eI ZED ICO PIFET 5 Attach the positioning plate R 10 and the positioning plate L 11 to the outer work clamp 7 2 1 1 PADDY HAMRILVAO RIB 2 1 1 Replacing the work clamp crank and work clamp plate holder RAF 2 REI OWE FIAT IVT LMKL A ERY RAEAN ET
17. m Y 28 16mm LLE 20mm Ajit Y 16 mm to less than 20 mm Y 28 18mm DLE 16mm Fiji Y 13 mm to less than 16 mm 1 2 HEBLVNS UVOVEY m4 Name of Parts Code nal Name of Parts Code ima Name of Parts Code AVYLIDFYT LA tan AVIUIFYIS AVLIDY SS z Work clamp crank LA Accessory Work clamp crank S Lee OT Work clamp crank SS neo AYU ARE L Aan AYA ARLES AYU ARLES Work clamp plate holder L Accessory Work clamp plate holder S eo Work clamp plate holder S poo 1 2 How to make a sewing pattern AE 1 LAF 2 KERT I T OEmMOPUAANZ REBUN YO HRO ZEDETEV EF ZI 3 KRY TO EmMOP ADD 8mm FA o MEMBNE PERLA A UVD ELEDE CE Y EF hERT 7 Sewing area i R aY Sewing pattem 2715Q IK LR ORAICOVY CI T4 RORE BAR Condition 1 and Condition 2 Align the center point for the top edge of the sewing pattern with the center point A at the top edge of the sewing area Condition 3 Align the center point for the top edge of the sewing pattern at point B 3 mm below the center point A at the top edge of the sewing area Refer to 4 Note to sewing operations for details of the reverse stitching area KE 435C 436C 1 3 BYROTEVYA 1 3 How to make the feed plate
18. mode gt i Example AB bk Start Ras Reverse Ras Reverse EV ERD 1 2 CRAB AEE LET The inner clamping device operates at the 1 2 way mark for the pattern being sewn memo 08 REV FRED 1 4 amp 3 4 CREE OELET The inner clamping device operates at the 1 4 way and 3 4 way marks for the pattern being sewn memo 08 ON 2 6 FT4 YTRI YF OWYBA KE 436B 436C 2 6 Setting the DIP switch KE 436B 436C CHE FAVYTAA VF OREO WP BREW gt CATE SV FAVYTAA YF AD NOG amp ON CLEF X MECRBRSHAL RE SIL F4vTFATYFA D No 6 OFF ZLTE Note Be sure to turn off the power before changing any of the DIP switch settings Turn the selector No 6 on the DIP switch A to ON When the inner clamping device is not used turn the selector No 6 on the DIP switch to OFF KE 435C 436C 12 ADJUSTMENT Woe 3 ia 3 ADJUSTMENT PRED Adjustment of air pressure 2972Q EX ZS Increase pressure BX ZS Increase pressure j 2622Q 3 2 MBRORO AE 1 2UEIS 0 5Mpa CHA LUT lt KEV FZV DDS FMJ Z5 EFT E IZLET HEKTA BVQ amp FAUT ay ZY LET JV Y VE OBE FRO CHER eZ KERICHAT TY IMSS SMAANIC LET 0 3Mpa FE EY V Fab ZODA FUMO Z5 S EI TA bla CHAE LET MK PRD PVO e FSP UC By 7 LET 8 ALTZA DORI PAER oD RV YayvI NERAOAMICE LU TKE ET
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