手動圧着工具 Manual crimping tool
Contents
1. O amp eo 2 8 1 Precautions when tying the wire Make an allowance for the wire when tying the wire so that an extra load is not applied to the contact When tying both ends of the wire be careful that any load is not applied to the contact on which the wire is tied first 2 8 2 Continuity pressure resistance check When performing the electrical test for the tied wire perform the test in a state2. The crimp height is in the specified range The bell mouth has an is correct size The protrusion of the conductor is correct The covering is not inserted into the conductor barrel The covering is properly crimped onto the insulation barrel The conductor does not protrude from the wire barrel The contact section of the contact is not deformed The lance is not deformed The wire barrel has no noticeable burr The finished crimped section is free from any crack or rough barrel outside surface amp amp G G G
3. 2009 CAUTION No part of this manual may be reproduced without the permission of Hirose Electric Co Ltd Description in this manual is subject to change without notice This Instruction Manual has been prepared for clarify Should you find any unclear portion error or omission please for the safety of other contact our Marketing Department It should be understood that notwithstanding the aforementioned item 3 we assume no liability to any claim for loss or failure to earn profit resulting from the use of the machine We assume no responsibility for any damage resulting from your improper use of the machine including your failure to follow the instructions given in this Instruction Manual This includes repair or modification conducted by any third party other than Hirose Electric Co Ltd Please note that servicing of the machin
4. Edge of cable Cable stopper Contact wire crimper 4 Strip the covering of the cable by a given length Then make the cable come in contact with the cable stopper while taking care not to allow the contact wire to become loose Some tools are not provided with the cable stopper In this case perform the positioning of the cable by eye measurement mak ing the barrel of contact as a mark or perform the positioning marking the crimper of the tool as a reference For the dimensions of the finish of ends of cable refer to 7 Table of crimping conditions and crimping quality standard 5 Grab the handle by hand until ratchet is released and open the handle 6 Withdraw the crimped contact while holding the cable 7 Verify that the crimp is correct Refer to 7 Table of crimping conditions and crimping quality standard Caution When inserting the contact into the tool or taking it out from the tool be careful that the contact is not caught with the cable stopper anvil etc and is not deformed 6 Heer ebe Crimping conditions and crimping quality standard
5. Crimp height is an essential factor in determining the crimping quality of the crimped contact If the crimp height is out of the standard there is a danger of causing a serious accident In case of the manual crimping tool even when the wire is in the range of the applicable wire for the contact there is a case where the tool is not applicable to the wire used So be careful Use the micrometer for measuring the crimp height to measure the crimp height ARB Crimp height covering Micrometer Anvil CORR Crimp height contact wire Micrometer Spindle Measure nearly the center of the barrel 2 5 Tensile strength of crimped section and measuring method 2 5 1 Tensile strength of crim
6. 1 M Precautions in handling 2 Fine adjustment of the crimp height cannot be performed with the manual crimping tool In case the cable to be used is different from the specified one the cable is not applicable to the tool even when the cable is in the range of applicable cable for the contact 2 Never crimp any material other than applicable contacts and applicable cables given in this Instruction Manual 3 Never apply any physical impact to the tool by tapping or dropping from an elevated place 4 The handle cannot be opened before releasing the ratchet Forcibly opening the handle is strictly prohibited since doing so can cause the tool to break down 5 If applying an extra load to the handle continuously after the ratchet is released the handle may sometimes remain closed and fail to open In this event put a screwdriver or the like in the handle to open it as shown in Fig 1 6 Check to be sure that the crimp condit
7. This may occur when the stripping dimensions of wire or setting of the wire to the tool is improper There is a danger of wire break of the conductor by the deep indentation O Insufficient insertion of conductor Conductor is invisible Poor pressing Covering is invisible CE This may occur when the stripping dimensions of wire is improper There is a danger of the shortage of tensile strength or unsteady state of elec trical connection because of the insufficient insertion of the conductor This may occur when the stripping dimensions of the wire is improper The
8. This may occur by the wear of anvil or the like If the anvil indentation is uneven there may be an unsteady state of electrical contact 2 Damaged or nicked crimped face Damage or nick This may occur when there is a damage or wear on the crimper If there is a damage or nick on the crimped face deformation of the contact peeling of coatings etc may occur Too large or irregular crimping burr JNU Burr This may occur because of the adjustment condition of the tool or wear or damage on
9. Pe T 1 2 3 4 FOR SAFE OPERATION The operators of the tool and the maintenance personnel who are in charge of maintenance and repair work are required to read the following SAFETY INSTRUCTIONS Fully underst
10. 1 En 7 SR 2 7 3 Checking the assembly condition of the 2 Basic outline of crimping operation 2 housing 7 2 1 Configuration and function of crimping contact 2 2 7 4 Drawing out the contact 7 2 1 1 Configuration of crimping contact 2 2 7 5 Checking after assembly 7 2 1 2 Function of each part of crimping contact 2 2 8 Other precautions 8 2 2 Stripping of wire covering 3 2 8 1 Precautions when tying the wire 8 2 2 1 Correct stripping length 3 2 8 2 Continuity pressure resistance check 8 2 2 2 Wire stripped condition 3 2 8 3 Handling the contact 8 2 3 Bell moult in 3 2 4 Crimp heigpht 3 IT TI d 2 5 Tensile strength of crimped section and 4 Table of E 10 measuring method 4 5 Operating procedure 12 EE Ded EE 5 1 Replacing the crimper 12 um EO OF EE intro a 5 2 Operating procedure ee 12 2 6 Confirmation of the shape of contact after 2
11. Manual crimping tool INSTRUCTION MANUAL CAUTION Be sure to read this Instruction Manual carefully before using it to secure safety in operation In addition save this Instruction Manual so that it is available whenever necessary for review HIROSE ELECTRIC CO LTD 1 E 37 E
12. Bell mouth Bell mouth Rear bell mouth L JPY Check to be sure that the contact that has been crimped is provided with a bell mouth at the rear Size of the bell mouth varies according to different contacts If the bell mouth is no there is a danger of wire break of the con ductor at the end face of the wire barrel or shortage of the tensile strength at the crimped section If the bell mouth is excessive there is shortage of tensile strength at the crimped section or unsteady state of electrical connection 8 4 Crimp height Crimp height
13. O nasisisi Ol AAA IA 212 2 9 01 thx KC D Wire barrel This barrel has a shape of letter U and plays a role in caulking and holding the conductor by mechani cal force and connecting the conductor to the contact The range of applicable wire can be determined by the size of the wire barrel The required perfor mance cannot be obtained if the wire other than the applicable wire is crimped and as a result serious accident in quality may occur Contact wire crimping section 2 Insulation barrel This is a barrel to hold the outer cable insulation It has a function of strain relief preventing transmis sion of force to a conductor crimp area Lance e This plays a role of the locking device so that the contact cannot be withdrawn from the housing when the contact is i
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16. crimping 4 6 Crimping conditions and crimping quality 2 6 1 Standard of good products 4 Sada as 13 2 6 2 Example of defective crimping 5 7 Table of crimping conditions and crimping 2 7 Insertion of contact into housing 7 quality standard 14 1 Precautions in handling the tool and maintenance B O J a M Screwdriver l Fig 1
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18. Kickback This may occur by the adjustment condition of the tool wear of blade edge setting condition of the contact in the tool or handling of the contact If the rolling is excessive insertion of the contact into the housing may not be performed Deformed insulation barrel Kickback This may occur when the wire that is not applicable to the tool is used If the kickback is excessive there may be a problem of pressure resistance since the contact is exposed from the housing after the contact has been in serted into the housing Uneven anvil indentation Deformed anvil indentation SR Good I product Even anvil indentation
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23. diameter applicable contact of covering 1 RPIS TC 1 1 150 0024 3 RP13PC 112 113 0178 7 UL1007 18 22 0 865 0 343 1 9MAX 2 RP13 TC 12 150 0025 6 RP13 PC 121 113 0361 3 UL1007 24 28 0 221 0 089 1 4MAX RP13 PC 122 113 0179 0 DF1 PD24285CB 541 0661 9 DF1B 2428PC 541 0665 0 3 RP13A TC 11 150 0026 9 RP13A SC 112 1113 0180 9 UL1007 18 22 0 865 0 342 q 1 9MAX 4 RP13A T1C 12 150 0027 1 RP13A SC 121 1113 0363 9 UL1007 24 28 0 221 0 089 q 1 4MAX RP13 SC 122 113 0181 1 5 RP17 TC 11 150 0043 8 RP17 PC 112 113 0503 6 UL1007 18 22 0 865 0 324 1 7MAX HP17 SC 112 113 0505 1 6IRP1 7 TC 1 150 0044 0 RP 1 7 PC 1 113 0504 9 UL1007 24 30 0 221 0 055 1 2MAX HP17 SC 182 113 0506 4 7 RP19 TC 11 150 0048 1 RP19 PC 112 113 0267 5 UL1007 18 22 0 865 0 324 1 79MAX HP19 SC 112 113 0269 0 8 RP19 TC 12 150 0049 4 RP19 PC 122 113 0268 8 UL1007 24 30 0 221 0 055 lo 1 15MAX RP19 S5C 122 113 0270 0 9 HrR22 TA2428HC 150 0200 4 HR PC 122 0017 9UL1061 24 28 0 221 0 089 1 15MAX HR SC 1 122 0016 6 10 HT104 HR24 1 150 0211 0 HR24 PC 21 1 124 5012 5 UL1007 18 24 0 865 0 221 2 1 1 5 11 HR25 TA3032HC 150 0207 3 HR25 PC 11 1 125 0419 1 ULI1571 30 0 055 O 7MAX HR25 SC 1 11 125 0421 3 12 HT102 HR30 1 150 0229 6 HR30 PC 11 1 130 0022 3 1UL1571 26 30 0 141 0 055 IMAX HR30 S5C 11 1 130 0023 6 13 RP34 1 CR HT 150 0202 0 RP34 SC 112 113 5076 A4 UL10071 18
24. the style size of the wire to be used The style size of the applicable cable is marked on the side of the crimper WX mun Operating procedure HRS HRS Marking of e KE 2 HRS mark 3 Hold the tool with HRS mark and product name facing up Contact stopper i Contact dP 2 Grasp the handle far enough until the ratchet becomes dis engaged and then fully 2 rae i Covering anvil 3 Place the contact on the anvil and insert it into the contact holder until it comes in contact with the stopper in the con Contact holder Contact wire anvil tact holder m Caution There are some models of which the contact stopper Contact moves
25. 0 0164 5 DF3 2428SC 543 0002 5 UL10OO7 24 28 0 221 0 089 po 1 5 9 1 2 DF3 24285CC 1543 0047 3 29 DF3 TA22HC 550 0257 4 DF3 22SC 543 0236 6 UL1061 0 342 0 141 lp 1 3 3O DF3EP TA2428HC 1550 0 1 84 2 DF3 EP2428PC 543 0063 O UL10OO7 24 28 0 221 0 089 po 1 5 9 1 2 DF3 EP2428PCA 543 0150 2 31 DF4 TA2428HC 550 0173 6 DF4 2428PC 544 002 1 6 UL1007 24 28 0 221 0 089 po 1 5 9 1 2 32 DF5 1822 CR HT 550 0264 0 DF5 1822SC 676 0002 A UL1OO7 18 22 0 865 0 342 2 1 1 6 33 DF5A 1822 CR HT 550 0265 2 DF5A 1822SC 676 0004 0 ULI015 18 22 0 865 0 343 29 09 2 4 3A DF6 TA1822HC 550 0174 9 DF6 1822PC 546 0010 2 UL1007 18 22 0 865 0 342 p2 1 0 1 6 35IDF6A TA1822PHC 550 0222 0 DF6A 1822PC 546 0014 3UL1015 18 22 0 865 0 342 p 29 09 2 4 36 HT104 DF7 1618 550 0268 0 DF7 1618SC 680 0002 3 UL1007 16 18 1 817 0 865 g 3 2 9 2 1 DF7 1618PC 680 0006 4 UL1015 DF7 16185CA 680 0138 5 DF7 1618PCA 680 0142 2 3 HTIOA DF7 2022 550 0269 3 DF7 20228C 680 0004 9 UL1OO7 20 22 0 534 0 342 2 6 9 1 6 DF7 2022PC 680 0008 0IUL1015 DF7 20225CA 680 0140 7 DF7 2022PCA 680 0 144 8 No TA Standa
26. 1 7 Heads OBZ HEL 2 1 2 1 Check to be sure that the contact that has been crimped using the tool satisfies the standard described in 7 Table of crimping conditions and crimping quality standard with respect to the crimp height and the tensile strength 2 Check to be sure that the contact that has been crimped using the tool is within the standard of good product with respect to the shape Caution 1 When using a wire of which the diameter of covering is different from that of the standard applicable wire bend the wire up and down to the left and right at the crimping zone of covering after crimping Then check to be sure that caulking strength is to such an extent that the covering position is not slipped and that the in
27. 1 2 DF 1 B 2428SCA 541 068 1 6 48 DF1B TA2428PHC 550 0224 5 DF1B 2428PC 541 0665 0IUL1007 24 28 0 221 0 089 9 1 5 9 1 2 DF1 PD24285CB 541 0661 9 49DF1B TA30SHC 550 021 1 3 DF1B 30SC 541 0683 1 UL 1007 30 0 055 1 1 DF1B 30SCA 541 0685 50IDF1B TAGUPHC 550 0210 1 DF 1 B 30PC 541 0683 2 UL1007 30 0 055 1 1 DF 1B 30PCB 541 0689 8 51 HT102 DF1E 20225 550 0277 1 DFIE 20225C p41 1000 2 UL1007 20 22 0 534 0 342 1 8 1 6 5b2 HT102 DF1BE 550 0278 4 JDFIB 2022PC 541 0260 8 UL1007 20 22 0 534 0 342 1 8 1 6 2022P DFI1B 2022PCB 541 0691 0 DF1E 2022PC 541 0938 0 53HTIO2 DFIBE 550 0279 7 DF1B 2428PC 541 0665 0 UL10O7 24 28 0 221 0 089 lo 1 5 9 1 2 2428P DF1 PD2428SCB 41 066 1 9 DF1E 2428PC 54 1 0940 2 5AHTIO2 DFIBE 550 0280 6 DF18 30PC 541 0687 2 UL 1007 30 0 055 1 1 SOP DF 1 E 30PCB 541 0689 8 DF 1E 30PC 541 0942 8 55 MDF6 TA1618HC 550 0203 5 MDF6 1618SC 547 0071 3 UL1007 16 18 1 317 0 865 p 2 4 9 2 1 56 MDF6 TA2022HC 550 0204 8 MDF6 20225C p47 0073 9 UL1007 20 22 0 534 0 342 lp 1 8 1 6 57 MDF12 1A1416HC 550 0236 4 MDF12 1416PC 547 0223 0 ULI007 14 16 2 078 1 317 93009 2 4 58 MDF 1 24 TA1416HC 550 0237 7 MDF12A 1416PC 547 0224 2 UL1015 14 16 2 078 1 317 3 7 3 2 59 MDF12 1A1822HC 550 0238 0 MDF 12 1822PC 547 022 1 4 UL1007 18 22 0 865 0 342 lp 2 1 1 6 60 MDF12A TA1822HC 550 0239 2 MDF 12A 1822PC 547 0222 7 UL1015 18 22 0 865 0 342 p 89 2 4 61 HT10
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29. 22 0 865 0 342 1 8MAX 1A HT102 RP34L 5C1 212 150 02 1 O 8 RP34L 5C1 212 113 5151 8 UL1007 18 22 0 865 0 342 q 1 8MAX 15 DN5O TA2628HC 250 0101 0 DN50 2628PC1 225 0007 2 UL1007 26 28 0 141 0 089 1 3 1 2 16IHT104 PX50 3 250 0229 4 PX50 SC 131 2e36 0008 9 ULIOO7 16 18 1 817 0 865 24 2 1 17 HIFS TA2022HC 550 0124 0 HIF3 2022SC 562 0492 4 UL1OO7 20 22 0 534 0 342 q 1 8 9 1 6 18 HIFG TA2A28HC 550 0100 2 HIF3 2428SC 562 0124 0 UL1007 24 28 0 221 0 089 1 5 1 2 HIF3 2428SCA 562 0246 8 19 HIF3 TB2226HC 550 0154 1 HIF3 22265CC 613 0004 7 UL1OO7 22 26 0 342 0 141 1 6 1 3 A1 22265CC 619 0214 8 20 HIF3 1B2630HC 550 0155 4 HIF3 26305CC 613 0003 4 UL1007 26 30 0 141 0 055 1 30 1 1 A1 2630SCC 619 0215 0 1jAGB TAP6G0HC 550 0200 7 ASB 2630SCC 6281 0302 O UL10OO7 26 30 0 141 0 055 0 1 2 1 1 22 A3B TA32HC 550 02 13 9 A3B 325CC 621 0304 5 UL1571 32 0035 0 54 23 EC1 TA2226HC 550 0101 5 EC1 22265C 535 0101 2 UL1007 22 26 0 342 0 141 1 6 1 3 2e4 PCNIO TA2226HC 550 02 18 2 PEN 10 22265C 583 0216 8 UL1OO7 22 26 0 342 0 141 9 16 09 1 3 25 PCN10 TA26380HC 550 0163 2 PCN10 2630SC 583 0102 9 UL1007 26 30 0 141 0 055 9 1 3 1 1 26 DF1 12428S 550 0102 8 DF1 24285SC 541 0135 6 UL1007 24 28 0 221 0 089 po 1 5 9 1 2 2 7 DF2 T1A2428HC 550 0172 3 DF2 2428PC 542 002 1 3 UL1007 24 28 0 221 0 089 9 15 00 9 UL1061 e8a DFS TA2Ae8HC 55
30. 4 GT3 2024 780 0012 5 GT3 2024SCF 753 0006 0 JIS AVS 0 5 0 3 p20 09 1 8 Nominal sectional area 0 5 to 0 3 62 A3 TA2630HC CLO550 0160 4 A3 26308CC 621 0153 1 UL1007 26 30 0 141 0 055 o 1 MAX 63 HT102 DF1B CLO902 4599 9 DF1B 2022PCB 541 0691 0 UL1007 20 22 0 534 0 342 1 8 1 6 2022PCB 64 HT102 HIF3 CLO902 4029 0 HIF3 22265C 562 0079 8 UL1007 22 26 0 342 0 141 1 6 1 3 22265 HIF3 2226SCA 562 0245 5 65 HT102 HIF3 CLO902 4030 0 HIF3 24285CA 562 0246 8 UL 1007 24 28 0 221 0 089 lp 15 9 1 2 428SCA 66 HT104 DF7 2426 CLO550 0294 O DF7 2426PC 680 0182 7 UL1OO7 24 26 0 221 0 141 9 1 3 9 1 2 DF7 24265C 680 0180 1 UL1015 67 HT104 CLO550 0291 2 DF7E 1618SC 680 0205 0 UL1007 16 18 1 317 0 865 p 2 4 9 2 1 DF7E 1618 68 HT104 CLO550 029e2 5 DF7E 2022SC 680 0207 6 UL1007 20 22 0 534 0 342 lo 1 8 1 6 DF7E 2022 69 HT102 GT8 2428 CLO780 0019 4 GT8 2428S5C 758 0002 0 UL1007 24 28 0 221 0 089 lo 1 5 9 1 2 44 5 Operating procedure 5 1 Replacing the crimper Use the manual crimping tool by replacing the crimpers in accordance with the cable size to be used The anvil is shared
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34. Hennessy Road Wanchai Hong Kong Branch Phone Tele Fax 2803 5338 2591 6560 09 02 Printed in Japan
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37. The bend in the contact satisfies the specification given in 7 Table of crimping conditions and crimping quality standard OO Position of covering Bell mouth O Length of conductor protrusion Contact section of contact Covering section of crimp height N 857 Lance O D Contact wire section of crimp height Burr Rough surface 2 6 2 Example of defective crimping O No or excessive bell mouth Deep indentation Conductor is invisible This may occur because of adjustment condition of the tool or setting of the contact to the tool There is a danger of wire break of the conductor shortage of tensile strength or unsteady state of electrical connection since there is no bell mouth or an excessive bell mouth
38. and and follow the descriptions given in this Instruction Manual and the warning symbols attached to the tool I Description of warning symbols Misuse of the tool will expose the operator to immediate danger of major injury or death Misuse of the tool may expose the operator to danger of major injury or death Misuse of the tool may expose the operator to danger of injury and may cause damage to property Major injury Loss of eyesight wounds burns hyperthermal and hypothermal burns electric shocks fracture of a bone poisoning etc requiring emergency treatment or extended medical care Injury Minor injury Wounds burns electric shocks etc requiring medical treatment Damage to property Damage to the machinery and or the surrounding area SAFETY INSTRUCTIONS ZN CAUTION Basic safety instructions 1 Be sure to read understand and follow all the instructions and other materials supplied with the unit as before using the tool Save this Instruction Manual and make it available for review whenever necessary Safe operation 1 Be sure to use the tool as instructed so that your fingers or are not part of clothing caught in the tool during crimping operation Application 1 This tool shall only be used for its originally intended purpose while following the instructions specified in this Instruction Manual Hirose assumes no responsibility for any misuse of the tool other than the intended u
39. by both crimpers A Releasing pin 1 2 A 3 180 o HT104 DF7 1618 HT104 DF7E 1618 HT104 DF7 2022 HT104 DF7E 2022 HT104 DF7 2426 1 Draw out the releasing pin located at the crimping tool head section A B C D Marking of applicable cable size No 180 Turn the crimper by 180 x A B C D N 2 Draw out the crimper in the direction of the arrow mark A 3 Turn the crimper by 180 and attach it on the head so that the inscription mark showing the size of the cable used can be observed and insert the releasing pin Caution The tools HT104 DF7 1618 HT104 DF7E 1618 HT104 DF7 2022 HT104 DF7E 2022 and HT104 DF7 2426 have to replace the crimpers themselves in accordance with
40. conductor Deformed contact Bent UP DOWN UP DOWN This may occur by the adjustment condition or wear of the tool setting condi tion of the contact in the tool or handling of the contact If the bent UP DOWN is excessive insertion of the contact into the housing may not be performed 5 Deformed contact Twist Twist This may occur by the adjustment condition of the tool setting condition of the contact in the tool or handling of the contact If the twist is excessive insertion of the contact into the housing may not be performed O Deformed contact Rolling Rolling d
41. e is not available in any country other than Japan The specifications of the product are subject to change for improvement without notice in the future HIROSE ELECTRIC CO LTD 2009 T 141 8587 5 5 23 T 222 8566 7 3 13 TEL 045 414 1406 FAX 045 402 7861 http www hirose co jp HIROSE ELECTRIC CO LTD 5 23 OSAKI 5 CHOME SHINAGAWA KU TOKYO 141 8587 JAPAN TELEX J2468237 HRSILE TELE FAX 03 3193 2933 CABLE BESELECONHIROSE TOKYO PHONE 03 3491 9741 http www hirose connectors com This manual can be downloaded from our homepage on Phone 805 5227958 2688 thill rt Vall lif 93065 6235 Hirose Electric U S A Inc Westhills Court Simi Valley Calif 9 Tele Fax 805 5223217 R Phone 0711 4560021 Hirose Electric GmbH Zeppelinstraze 42 73760 Ostfildern Kemnat Tele Fax 0711 4560729 Crownhill Business Centre 22 Vincent Avenue Phone 0908 260616 Hirose Electric UK Ltd Crownhill Milton Keynes MK8 0AB Tele Fax 0908 563309 Phone Tele Fax 02 864 5075 0345 491 9886 Hirose Electric Co Ltd 2102 Emperor Group Center 288
42. forward or backward having spring The position where the contact comes in close con Stage difference Covering side anvil it is the set position tact with the contact stopper and there is no load on IGE NY S BIER Contact stopper Contact dn Contact wire side anvil 4 gi Cable 17 5 Spring 6 ZE 7
43. he manual crimping tool For safe operation read understand and follow this Instruction Manual 1 TERI LORA UOS 1 2 7 WF ONI ZZ A ODEA 7 2 7 1 29 ABC ORE 7 M a E S T 2 sa ee 7 2 1 27 3 m WEEN 2 1 1 2 4 LL LL gt 2 1 2 POE cc 2 BE Ee 1 PPLFLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLL 3 2 8 8 e 3 2 8 1 8 2 2 2 lt 3 2 8 2 MEMEFI Y Doo 8 EP Y Aaa 3 2 8 3 iOH G05 1 8 24 E 3 1 3 9 2 5 4 EE 2 5 1 ES 2 3 E ees A metet 10 2 5 2 DB MEN E 12 2 6 eese 4 5 1 2U IND SERIE A 12 1 4 5 2 cc acaacauuuuurnnananenaneanraneatanean 12 2 6 2 DB BI 5 6 ML 13 7 Eeer RO EE eo BERR 14 CONTENTS 1 Precautions in handling the tool and 2 7 1 Checking of lance height 7 maintenance
44. ion of the crimped contact falls within the standard of good products before starting work B O O M Maintenance and inspection Routine maintenance D Upon completio
45. ishing of the stripping length So be careful Proper stripping length When crimping is performed the con ductor should protrude from the top end of the wire barrel and the covering should not be pulled in the insulation barrel or not Top end protrusion be entered inside the wire barrel 2 2 2 Wire stripped condition anyindividual stands a Stripping length O Do not damage P H Incorrect stripping Conductor should be free from any dam age or partially broken or missing wires o e Length of th duct t off end a ength of the Ge uctor or cu g en Length of the face of the covering should not be irregu conductor lar nor loosened 8 3
46. n of works wipe the tool to remove stains and foreign materials with a piece of soft cloth and close the handle to avoid any foreign material from entering the crimper and the anvil Then store the tool in a dry place 2 When opening closing the handle check to be sure that the anvil smoothly slides without galling Periodical maintenance Hirose performs maintenance service to judge whether the tools used are in the proper state Please ask our sales office or agents when you desire to receive such maintenance service Repair of tools When the trouble of tool has occurred and you desire to repair the tool please ask our sales office or agents by clearly describing the contents of trouble while keeping the state as it is without disassembling the tool Please note that the tool may not be able to be repaired in accordance with the contents of trouble 1 2 Basic outline of crimping operation This section describes basic general matters on the crimping operation 2 1 Configuration and function of crimping contact 2 1 1 Configuration of crimping contact WI Wire WI barrel IN Insulation IN barrel m DAR Bell mouth SE EE Wire conduc
47. nserted into the housing insulation case If the lance is deformed the locking device does not function after the contact is inserted into the hous ing As a result the contact may be withdrawn from the housing or a given fixed force may not be ob tained 4 Bell mouth This is set in order to prevent the wire break at the end face of the barrel and to stabilize the tensile force at the crimping part 5 Saerration There is a case that a dimple of parallel or cross knurl is set on the inside of the wire barrel This is called Serration Serration promotes the destruction of the oxide film on the barrel face and the conductor at the time of crimping and aims for more electrically stabilizing the connection 6 Contact section A section to allow electrical connection with a mating contact when the female and male of the connec tors are engaged with each other 2 2 2 Stripping of wire covering 1 Correct stripping length Stripping length of the wire is specified for each contact The quality of working property of crimping depends on the accuracy of fin
48. out the contact from the housing varies in accordance with the connectors Exclusive jigs for pulling out the contact are prepared for some tools For details check the catalogue for connectors 2 7 5 Checking after assembly 1 ac Se 2 Pull horizontally 1 2 EE pm Check to be sure that the contact is correctly assembled into the housing Slightly pull the wire by hand and check to be sure that the contact cannot be pulled out 2 8 Other precautions 8 1 2 8 2 8 3
49. ped section This is the strength that can be endured when the wire conductor that has been crimped wire barrel section is pulled Tolerance value is set to each contact and each wire 2 5 2 Testing method of tensile strength G0 mm 80 mm Crimp a wire having a little larger stripping length so that the insulation barrel does not function and install it on the tension tester to measure the value at which the wire is broken Set the pulling speed of the wire at 20mm to 80mm min 2 6 Confirmation of the shape of contact after crimping 2 6 1 Standard of good products See 7 Table of crimping conditions and crimping quality standard for the specification values
50. rd applicable wire for tool Product No of tool HRS Product No of ap IHRS S T Y L E AWG No mm3 HRS No of tool Plicable contact HRS No of No Sectional area mm Outside diameter applicable contact of covering 38 DF 1 1 TA22HC 550 0228 6 DF11 2eSC 543 0602 2 ULI1061 22 0 342 0 141 9 1 3 DF11 22SCA 543 0604 8 39 DF11 TA2428HC 550 0197 4 DF11 2428SC p43 0501 5 UL1007 24 28 0 221 0 089 9 1 5 0 9 DF11 24288CA 543 0551 3 UL 1061 DF11A 2428SC 543 0635 A4O HT1O2 550 0275 6 DF11 24288C 543 0501 5 26 28 0 141 0 089 0 8 DF11 26288 S DF11 2428S8CA b43 0551 3 0 58 DF1 1A 24285C 543 0635 1 41 DF1 1 TASOHC 550 0230 8 DF11 30SC 543 0606 3 ULI1061 30 0 055 0 8 DF11 30SCA 543 0608 9 42 DF1 1EP TA2428HC 550 0227 3 DF11 EP2428PC 543 0616 7 UL10O07 24 28 0 221 0 089 o 1 5 1 2 431HT104 550 0285 0 DF22 1416PC 680 1080 2 UL1430 16 1 373 2 6 DF22 1416 DF22 1416SC 680 1001 6 44 HTTOA 550 0286 2 DF22A4 1416PC 680 1081 5 ULI015 14 16 2 078 1 317 3 7 3 2 DF22A 1416 DF22A 1416SC 680 1003 1 45 DF1B TA2022SHC 550 0182 7 DFIB 202288C 541 0224 A UL1007 20 22 0 534 0 342 1 8 1 6 DF1B 2022SCA 54 1 0663 4 46 DF1B TA2022PHC 550 0 183 0 DF1B 2022PC 541 0260 8 UL1007 20 22 0 534 0 342 1 8 1 6 DF1B 2022PCB 541 0691 0 47 DF1B TA2428SHC 550 0209 1 DF1B 24285C 541 0679 4 UL1007 24 28 0 221 0 089 lp 1 5 9
51. re is a danger of wire break since the load applied to the wire is directly transmitted to the crimped section of the conductor by the poor pressing Protrusion of the conductor is too long Too long This may occur when the stripping dimensions of the wire or setting of the wire to the tool is improper There is a danger of contact trouble of the contact or insufficient insertion into the housing since the protrusion of the conductor is too long 6 Protruded conductor Protruded he jJ This may occur when the wire the conductor of which is loosened is used There is a danger of the unsteady state of electrical connection or shortage of tensile strength because of the protruded
52. rimper Anvil T AS EN zt SS SCH b Handle gt i gt SS Releasing pin E e s 22 5 Contact holder HRS Serial number Marking of HRS Mark Marking of product name Ratchet Crimper Anvil CH Releasing pin Contact holder 283 Serial number HRS Marking of HRS Mark Crimper Anvil Marking of product name MY Releasing pin Ratchet Handle 13 Contact holder 9 4 Table of tools No Standard applicable wire for tool Product No of tool HRS Product No of HRS STYLE AWG No mm HRS No of tool applicable contact HRS No of No Sectional area mm Outside
53. rming the insertion and completely perform the insertion until the lance is engaged There are a sound of snap and response when the lance is properly engaged 2 7 3 Checking the assembly condition of the housing E The lance is properly engaged with the square window of the housing The contact has a slight looseness in the direction of arrow and is providing a capability dcm E Good example LN SS of floating E AR A Bad example AA T e gr z HA Insufficient insertion The entire lance is invisible from the square window Bad example The lance is deformed The lance is not caught in the square window 2 7 4 Pulling out the contact Pulling
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55. se 2 Modifications to this tool is prohibited We assume no responsibility for accidents resulting from modifications Maintenance 1 To prevent possible accidents caused by unfamiliarity with the operation of the tool repair and adjustment of the tool shall be conducted only by maintenance personnel who have a full knowledge of the tool Any repair and adjustment beyond the range covered by the instructions given in this Instruction Manual is prohibited We assume no responsibility for accidents caused by improper repair or adjustment or the use of non genuine part s To protect against personal injury check to be sure that screws and nuts are properly tightened after the completion of repair adjustment works or replacement of the parts Periodically cleaning of the tool is recommended 4 In the event that your tool fails to perform normally after repair or adjusting immediately stop the work and contact us for service so as to protect against personal injury Forward Thank you for purchase of our manual crimping tool This is the Instruction Manual for t
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57. ternal conductor is not damaged 2 The figure below is an example of the shape of contact Use the figure for reference of configuration Position of top of contact wire Bell mouth Covering position Lance height Bent UP Bent DOWN RD O Y TINA dE RS F Contact wire side Covering side crimp Geht x one i crimp height height Rolling Crimping burr height Stripping dimension of wire uoisuounq qs STI9 uey SS9T NG 1 9 Lol 0 91 0 Z 310411 SILA popuens ZS L901 11 ccl 09 ccuH oo l Od ccudH H8cVcV l CCHH uoisuounq XC SL 9 uey ssoT ASILO 1 0 Lol 0 4 810 8L 0 lI IIM popuens SE Z001L1n oc l OS 6ldd co l Od 6ldu cl Ol 6ldu uoisuounq KE uoisuounq KE uoisuounq St 6 T9 uey Seat 6 19 19 ucu ssoT ol 9 uey ssoT HIYT 19 91 0 l 910 95 810 6 LO Z Lol 0 91 0 SI U LI 91 O Z 1 91 0 9c 81 0 7E M pspuenS ZS Z001 Ir SILA popuens ZS ZOOLIN SILA popuens ona ZOOL IN ol 1 9S 61dd ol L Od 6ldu co l OS Zldu col Od Zldu c L 1 OS Ldd clLl od dd L 1 91 6 ld Cl 0 1 dd
58. that the wire is fit for the connector on the receiv ing side If foreign material 1s inserted into the contact section of the contact the contact section is deformed As a result there is a danger of defective continuity 2 8 3 Handling the contact Do not touch the contact more frequently than minimum required opportunity When touching the contact wear the gloves or the like to prevent the contact from corrosion Do not roughly handle the contact The contact is deformed if any thing is placed on the contact or the contact is dropped Do not forcibly pull the contact when it is entangled Disentangle it with care to prevent it from possible deformation Lightly pick up the contact when picking it up Do not pick up the lance contact section etc which are easily deformed Be careful so that the respective contacts of the wires that have been crimped should not be entangled with each other In case tying or overlapping the crimped wires be careful that external force should not be applied to the contacts OQ eeoeeo Keep the contact in a polyvinyl bag or the like to prevent it from corrosion 3 Configuration of tools 230 223 E Ratchet Marking of product name Date of manufacture AI La O Er WEJ WE TH gt Serial number 1 NS gt mE C
59. the crimper or anvil There is a danger of crack on the contact at the burr section unsteady state of electrical connection shortage of tensile strength or deformation of the contact since the burr is excessive or right and left hand sides of the contact are not even 6 7 Insertion of contact into housing 2 7 1 Checking of lance height H Check to be sure that the lance height of the crimped contact is in the range of the specified dimensions 2 7 2 Assembling procedure example 2 3 p 1 S i 10 cm Hold a part of the wire which is located within 10 cm from the contact and insert it into the housing Insert the contact into the housing so that the contact should be levelled to the housing Do not interrupt inserting the contact when perfo
60. tor bri H Contact section Wire covering Lance Serration 2 1 2 Function of each part of crimping contact D U po A TE
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