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1. e GA3000PLUS Modbus PROFIBUS ATEX GA3000PLUS 24Vdc GA3000PLUS Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 13 GA3000 PLUS Gas Analyser Operating Manual Introduction2. 7 2 3 Set uD tubing equipment set up OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas AnalyserOperatingManual 74 Calibration Image2 Calibration equipment set up HAEA Gas analyser Inline coupling 7 3 Calibration Mixture Processes Best Practice 2 Note calibration valve
3. 50 ml min GF e O C 50 C SB ERAI OD f FHTZ UTI RDN ES 20 e 500 1500mbar e ATEX 180 pump assembly e e e
4. key 1 key 3 4 20mA Modbus Safe Value and Analogue Set up s Screen 12 Pause sampling screen 6 4 6 1 Safe Values es 4 20mA Modbus GA3000PLUS OMGA3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 60 General Operational Instructions s
5. e GA3000 PLUS e Diagram 5 GA3000 PLUS connection points G 6mm 6mm o d stainless steel tubing 6mm Bulkhead connector Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 49 GA3000 PLUS Gas Analyser Operating Manual Installation 10 50ml 5 10 5 Drain s e
6. Diagram 3 Enclosure wall mounting bracket dimensions OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 26 Installation M10 CLEARANCE HOLE Diagram 4 Enclosure wall mounting bracket dimensions 5 3 External Customer Connections 4 GA3000 PLUS Diagram 5 GA3000 PLUS connection points A E Landfill return Customer cable entry B Breather F Gas sample in C Air purge in G Vent atmosphere D Drain Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 27 GA3000 PLUS Gas Analyser Operating Manual 2 44 Installation Note cable gland
7. Safe Value and Analogue Set up 9 2 3 key 3 fixX 9 2 4 9 2 5 2 9 2 6 unit 2 Lemo DC voltage 232 communications 9 2 7 fit 9 2 8 Tests to Perform after Maintenance E first time set up wizard
8. Screen 16 Main menu Screen 16 Main menu e key 1 OMGA3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 62 General Operational Instructions e Note 30 6 5 1 Exit Menu and Resume Sampling key 1 6 5 2 Alarm Set up ws Note
9. 7 3 1 CH4 CO O Internal CH4 CO O Internal Sensor Calibration CH CO O 1 key 3 Screen 26 User calibration menu Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 75 GA3000 PLUS Gas Analyser Operating Manual Calibration Screen 26 User calibration menu 2 3 key 1 4 key 2 Screen 27 Internal calibration menu Screen 27 Internal calibration menu 5 Flow Chart 1 Internal sensor calibration OMGA3KPLUS 1 00 Copyright 2012 Geotechnical
10. factory settings Tel 03 3662 8100 technical support Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 97 GA3000 PLUS Gas Analyser Operating Manual oolving 10 2 Instrument Lock Up locks up On Off key On Off key 15 Tel 03 3662 8100 Geotech technical support team 10 3
11. Pause sampling J Gases K live 10 15 K Sample point e Live C 10 15 e 1 2 3 4 20mA Modbus 6 4 1 1 External Sensor s e GA3KPLUSC
12. Screen 14 Edit gas 4 20mA output channel Screen 14 Edit gas 4 20mA output channel 5 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 61 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions 6 key 7 Edit Safe Reading 7 VAR Lu a i E Up Ye ri f us Fa EXC I E Screen 15 Edit safe reading 8 4 20mA and Modbus enter 9 TULED key 7 6 5 Main Menu
13. e GA3KPLUSC Note 18 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 57 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions 6 4 2 Alarm Indications e e
14. 5 10 3 Landfill Return landfill return bulkhead connector e Diagram 5 GA3000 PLUS connection points E 6mm 6mm o d stainless steel tubing 6mm Bulkhead connector CF 300ml min Cia 5 10 4 Vent Atmosphere
15. OMGA3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 56 General Operational Instructions Reference Definition A Time and date B Sampling C This SP D Duration reference B lt GA3KPLUSC E Cycle GA3KPLUSC F Flow mlmin G H Menu key 1
16. Screen 12 Pause sampling screen e key 5 Key5 safe value and analogue setup 7 Safe Value and Analogue Set up Safe Value and Analogue Set up Screen 13 Safe value and analogue output set up 1 key 5 safe value and analogue set up 2 key 7 CH 3 scroll keys enter key 4 20mA Edit 4 20mA Output Channels 4
17. ful service and calibration de Service key 1 28 g 6 4 5 View Alarms e Alarm Indications GA3000 PLUS key 3 s Screen 11 View alarms e key 1 3 key 3 s key
18. performing power on self test Screen 1 Power on pi M Screen 1 Power on self test 6 2 Power On Self Test POST 60 POST Performing Power On Self Test CH COz O gt e PLC
19. Material data sheet Inlet Port Filter Particulate filter Under range codes lt lt lt V
20. Note Pme presi E ATEX 2 3 ATEX ATEX Certification ATEX 94 9 EC Reference European ATEX Directive 94 9 EC GA3000 Hazardous Area Classification ATEX C9 3G ExnAIAT1 Gc 20 C lt Ta lt 50 C Z Note GA3000PLUS TEL 03 3662 8100 FAX 03 3662 6050 Geotech ATEX
21. 3 e 4 20mA Modbus e 2 Samm Ea n External cell bypass salenold External Air solenoid Sensor A Outletsclenald Air in Air out 2 1 5 GA3KPLUSD e GA3KPLUSD 2 CHa CO O H2S e GA3KPLUSD e HS e 4 20mA Modbus
22. IP65 IP65 36kg 2 GA3000PLUS 4
23. GA3000PLUS Geotech 2 d Ur m EXIIT SEC roga ANANN GAARA PLUS freer time ETID MOOSE FLUS FIE51 ITE Sel ue ea uo Tr 5 m NC tn d X dom Aa cu to PLN a EN ji a Screen 2 First time set up introduction 3 Enter key 4 Set Instrument Time and Date Screen 3 Instrument time and date set up Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 53 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions 5 Sampling Option
24. 2 enter key 3 12345 enter key Screen 33 Passcode entry 4 6 Screen34 Service menu 5 key 4 PLC PLC diagnostics screen Screen 35 PLC diagnostics Screen 35 PLC diagnostics 6 Y PLC on off CT 7 PLC 8 enter key PLC off on on off 10 8 Event Log The GA3000 PLUS
25. rating Designation Circuit Rated Rated Type d Current A inii Hier iw n 20mm Time delay ains input and heater supply LBC T3 15AL250V 4 iss 250V 100mA 20mm Time delay AX mA Customer circuit fice LBC T100mAL250V PLC1 250V 1A Relay coils from PLC1 1 2 3 4 250V Solenoid 1 2 3 and 4 Supply GA3KPLUSD variant 3 FS9 Solenoid 3 on GA3KPLUSD variant is protected by a LBC T1AL250V 20mm Time delay LBC T1AL250V LBC T1AL250V 20mm Time delay LBC T1AL250V 1 2 idm Pump 1 250V 20mm Time delay 3 Solenoid 3 aketuspve s i eet LBC TIAL250V LBC T32mAL250V ATEX certification 4 20mA External cell and 4 20mA Me 1A 20mm Time delay LBC T1AL250V Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 99 GA3000 PLUS Gas Analyser Operating Manual oolving 10 6 Cold Start
26. ATEX OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 14 Introduction 2 4 Range of Environmental Conditions GA3000PLUS IP 65 Geotech ATEX 0C 50C Geotech ATEX 200C 50 C 110 240V 10 2 5 GA3000PLUS Safety Symbols Used on the GA3000 PLUS GA3000 PLUS Range 4 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 15 GA3000 PLUS Gas Analyser Operating Manual GA3000PLUS GA3000 PLUS Gas Analyser 3 GA3000PLUS
27. Factory settings Firmware H2S Incorrect user calibration OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 108 Terms LCD display Liquid Crystal Display Lemo Left Side View D E Main Gas Read Screen
28. amp Note 5 1 2 Storage of the Gas Analyser 5 1 3 Ventilation Requirements GA3000PLUS Diagram 5 GA3000 PLUS connection points B free circulation Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 25 GA3000 PLUS Gas Analyser Operating Manual 2 13 Installation 5 2 Mounting the Cabinet
29. Zero Span Zero Span 7 2 Required Calibration Equipment 7 2 1 Gas gas mixture canisters CF Channel CH CO O2 H S H S H S H S H S H S H2 Range 0 100 0 100 0 25 0 50ppm 0 200ppm 0 500ppm 0 1 000ppm 0 5 000ppm 0 10 000ppm 0 1 000ppm Copyright 2012 Geotechnical Instruments UK Limited Recommended Gas 60 40 21 50ppm 50ppm 250ppm 250ppm 3 000ppm 3 000ppm 750ppm
30. PLC PLC diagnostics screen PLc PLC Diagnostics e vent atmos Diagram 4 GA3000PLUS connection points G e 100mbar air purge Diagram 4 GA3000PLUS connection points C e 1 10mbar drop e e master PLC Y4 on e 100mbar gas sample in Diagram 4 GA3000PLUS connection points F e 1 10mbar drop e e sou
31. 1 Diagram 1 GA3KPLUS instrument components I 5 OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 30 Installation C Mains Connections p Earth Connection E aia n LI 3 gt Supply Diagram 6 Mains wiring diagram Note Terminal Conductor Size and Cable Insulation Requirements 35cN m ATEX 5 6 Alarm Fault and Sample Point Relays GA3000PLUS Diagram 1 GA3KPLUS instrument compone
32. 1 1 key 5 sampling options Screen20 Configure EE options Screen 20 Configure sampling options 2 key 1 3 key 7 SP1 duration 4 enter Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 65 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions 1 1 Note duratton air purge sample interval 1
33. 1 key 5 factory settings 2 enter key 3 key 1 7 3 2 External Sensor Calibration 1 key 3 Screen 26 User calibration menu 2 3 key 1 4 key 3 Screen 28 External calibration menu Screen 28 External calibration menu yg Note Date cell fitted new cell fitted Date of last cal
34. 5 10 2 Air Purge Inlet s OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 48 Installation e purge inlet Diagram 5 GA3000 PLUS connection points C se v BSP BSP female bulkhead Bulkhead Geotech part number 2008277 GA3000 PLUS GA3000 PLUS Consumable Products Note GA3KPLUSC
35. Clear factory setting Note Tel 03 3662 8100 Geotech technical support 1 Turn self test enter key 2 enter key 3 12345 enter key Screen 3326 Passcode entry awe SAREE eee m Uae eat EI TATAAA CERUTE mec i EF CIEL m P whe E A ra cei Ge b Screen 3326 Passcode entry 4 6
36. 4 20mA Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser operating Manual Information 11 Warranty Information 12 Geotechnical Instruments UK Limited Geotechnical Instruments UK Limited YET Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 GA3000 PLUS Gas Analyser Operating Manual Complianc
37. 10 1 2 Types of Faults GA3000 PLUS 2 1 Non critical f ult indication Screen 29 Non critical fault detection fault relay key 3 Screen 30 View non critical fault pos 11 13 58 SamPle Point LIVE Screen 29 Non critical fault detection Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 95 GA3000 PLUS Gas Analyser Operating Manual oolving Screen 30 View non critical fault 2 Critical fault screen Screen 31 Critical fault detection 4 20mA Modbus fault relay Screen 31 Critical fault detection 10 1 3 Fault Screens 10 1 3 1
38. 5 subnet status light 5 OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 46 nstallation CUSTOMER FROM EXISTING PROFIBUS GA3000 PLUS CUSTOMER TO SUPPLY CABLES 2 PAIR TWISTED CABLE SCREENED FURSE ESP SLO6 l D SUB PLUG X CONNECTS TO D SUB SOCKET Y AT BASE OF PROFIBUS MODULE J CONNECT ul TO CHASSIS GND INPUT CONNECT ESP SLO6 I TO CHASSIS GND CUSTOMER END FRONT OF PROFIBUS MODULE BASE OF PROFIBUS MODULE VIEW OF DETAIL A D SUB SOCKET Y CONNECTS TO D SUB PLUG X PROFIBUS NODE ADDRESS PICKER BENEATH CAP J 24V POWER SUPPLY SUPPLIED BY CUSTOMER SEE WARNING BELOW Profibus Module Pin Details DETAIL A Pi
39. Note GA3KPLUSC Note GA3KPLUSC 5 enter 6 key 7 Note 6 5 6 View Event Log 1 key 6 Screen 21 View Event Log Screen 211 View event log 2 key 1
40. 5 8 1 GA3000 PLUS Modbus Wiring the GA3000 PLUS Modbus Outputs Wiring Diagram 3 Wiring to Modbus inputs Note Terminal Conductor Size and Cable Insulation Requirements Terminal Colour Wiring Information GA3000 PLUS Modbus 7 to 12V OD SB BE dE ATEX 35cN m ATEX
41. e first time run set up OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 52 General Operational Instructions Note self test summary 3 5 first time set uD 3 user intervention 24 3 Note service overdue invalid time key 1 key 1 GA3000PLUS 30 6 3 First Time Run Set up 1
42. 2 1 Main Key 2 Set Gas Alarms Screen 5 Alarm set up 2 Key 7 Edit Settings Channel 1 3 a Key 3 alarm relay b Key 7 c Key 1 A enter Screen 17 Edit alarm channel Screen 17 Edit alarm channel 5 enter HzS 6 enter or or apop Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 63 GA3000 PLUS Gas Analyser Operating Manual Gene
43. GA3000PLUS TEL 03 3662 8100 FAX 03 3662 8050 e GA3KPLUSD 2 CH CO 0 HS o Note GA3KPLUSD 2 HS GA3000PULS TEL 03 3662 8100 FAX 03 3662 6050 OMGASKPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 10 Introduction 2 1 GA3000 PLUS 2 1 1 GA3KPLUS1 e GA3KPLUS1 CH CO O 2 1 1 e GA3KPLUS1 e 4 20mA Modbus
44. 24 3 ze Note key 5 diagnostics screen Diagnostics 1 PLC 1 stop mode 2 Low flow blockages 3 PLCs 10 1 3 3 Diagnostics key 5 diagnostics screen Screen 32 Diagnostics Geotech technical support Screen 32 Diagnostics 10 1 4 Under and Over Range Codes 0 lt lt gt gt
45. 74 7 3 2 External Sensor Calibration 77 74 Last Field Calibration kk 79 8 Maintenance 80 8 1 GA3000 PLUS GA3000 PLUS Consumable Products 81 82 Replacing the Coalescing Catchpot Filter 83 8 3 Replacing the Water Trap Filter 84 8 4 Replacing the External Sensor 84 8 5 Replacing the Inlet Port Filter 85 8 6 _ Tests to Perform after Maintenance 86 20 301 11 1 86 8 6 2 Required Equipment kik 86 8 6 3 Set Up ee 87 8 6 4 Pressure Tests eene 87 87 Cleaning and Decontamination 89 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 9 Serviee ee 91 9 1 GeneraD esee enne nne nnns 91 9 2 Replacement of Gas Analyser for SONCE OL WV ID E 91 9 3
46. catchpot O Pause Sampling Oo Diagram 1 GA3KPLUS instrument components L o Diagram 1 GA3KPLUS instrument components L e o 4 BSP female bulkhead AN Warning catchpot 82ml e Note 5 11 Heater Option 100W
47. First Time Run Set up OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 92 Service 9 3 Sample Certificate of Calibration Page Gh ISSUED BY GEOTECH LABORATORY CALIBRATION No 4533 Page 1 of 2 Pages Geotech Date Of Calibration 5 September 2012 saat usmr Certificate Number GA14156 1 9595 UKAS GEOTECHNICAL INSTRUMENTS UK LTD een E Sovereign House Queensway Leamington Spa WarwickShire CV31 3JR United Kingdom Tel 44 0 1926 338111 Fax 44 0 1926 338110 E mail service ad geotech co uk www geotechuk com Dawn Hemings Laboratory Inspection Customer Description GA3000 PLUS Model GA3000 PLUS Serial Number GA14156 UKAS Accredited results Certified Gas 4 All concentrations are molar CH4 COZ2 readings recorded at 32 8 C O2 reading recorded at 23 5 C Barometric Pressure 1020mb Method of Test The analyser is calibrated in a temperature controlled chamber using reference gases The reported expanded uncertainty is based on a standard uncertainty multiplied by a coverage factor of k 2 providing a level of confidence of approximately 95 The uncertainty evaluation has been carried out in accordance with UKAS requirements Calibrations marked Non UKAS Accredited results on this Certi
48. 1 000 Applicable events event 0001 1001 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 101 GA3000 PLUS Gas Analyser Operating Manual oolving OMGASKPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 102 oolving start up sampling process Sampling paused Sampling 4 20mA set Sampling Event log deleted Primar
49. control thermostat Geotech 10 C Diagram1 GA3000PLUS instrument components H 5 12 Final Checks e Diagram 1 GA3KPLUS instrument components L es Diagram 1 GA3KPLUS instrument components L s calibration valve Diaqram1 GA3000PLUS instrument components N e 5 Power On Self Test OMG
50. screened twisted pair cable g Note PROFIBUS 24Vdc A Warning 24Vdc GA3000 PLUS system GA3000 PLUS ATEX GA3000 PLUS Modbus Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 43 GA3000 PLUS Gas Analyser Operating Manual Installation Orange Signal A RS485 Terminal Colour Wiring Information Pair one Note Terminal Conductor Size and Cable Insulation Requirements Tel 03 3662 8100 Geotech GA3000 PLUS Modbus input voltage MO sa Alt 7 12V ATEX
51. e OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 12 Introduction Gasin 1 OO High H S Gas In 2 e Q g Gas out ow H S Air in Air out Note P A R 2 2 Safety Instructions GA3000PLUS range
52. 10 1 Fault Detection 10 1 1 Error Warning and Fault Display 60 pre determined self test sequence working parameters settings operational parameters critical fault screen Screen 30 View non critical fault Scroll Up keys Scroll Down keys s factory settings
53. 6mm bulkhead connectors C 6mm Diagram 5 GA3000 PLUS connection points F s sample gas 1 sample gas 2 sample gas 3 Bulkhead connector 5 10 1 1 Sample Gas Conditioning GA3000 PLUS Range catch pot
54. key 6 on off key 2 Enter MET 1 2 3 4 5 6 7 8 9 0 Note Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 21 GA3000 PLUS Gas Analyser Operating Manual GA3000 PLUS GA3000 PLUS Instrument Features 4 2 2 Rear View L M N FG3KPLUS0 OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited
55. 3 EX e gland 4 A RURSUM non Ex e gland ATEX integrity ATEX 5 5 2 How to Wire the Mains Supply
56. 8 4 4 PCB 8 4 5 8 4 6 Tests to Perform after Maintenance e Note fitted External Sensor Calibration 8 5 Replacing the Inlet Port Filter Geotech particulate GA3000 PLUS OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA300
57. Note GA3000PLUS TEL 03 3662 8100 FAX 03 3662 8050 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 9 GA3000 PLUS Gas Analyser Operating Manual Manual Guidelines 2 Introduction GA3000 PLUS e GA3KPLUS1 1 CH CO O e GA3KPLUS2 2 CH CO O e GA3KPLUS3 3 CH CO O Note 2 GA3000PLUS TEL 03 3662 8100 FAX 03 3662 6050 e GA3KPLUSC 1 1 CH CO O Note GA3KPLUSC 1
58. Screen 4 Sampling options set up ez Note GA3KPLUSC GA3KPLUSC 6 Screen 5 Alarm set up Note 2 3 7 4 20mA F safe values 4 20mA Modbus Safe Value and Analogue Set up
59. A M20 M20 stopping plug M20 IP Note M20 C integrity EX e gland OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 28 Installation 5 4 Terminal Conductor Sizes and Cable Insulation Requirements 5 4 1
60. 2S Note first time set up wizard First Time Run Set up 8 6 Tests to Perform after Maintenance 8 6 1 General 8 pressure tested 8 6 2 Required Equipment Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 87 GA3000 PLUS Gas Analyser Operating Manual Maintenance e 10mbar 0 200mbar Pressure gauge e inline ball valves 2 2 e Pressure application device s system bulkheads Fittings tubing 8 6 3 Set UD
61. Analogue Outputs not Working 4 20mA 4 20mA Outputs Tel 03 3662 8100 Geotech technical support team 10 4 Low FloW 50ml min inline water trap filters catchpot filters Tel 03 3662 8100 Geotech technical support team OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 98 oolving 10 5 FuseS
62. single precision real floating point number 2 16 bit registers PLC Internal Type Modbus Modbus Parameter Name Hex 984 DF50 FLOAT 7062H 428771 Sample Point 1 CH4 reading DF51 FLOAT 7064H 428773 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 39 GA3000 PLUS Gas Analyser Operating Manual Installation DF52 FLOAT 7066H 428775 DF53 FLOAT 7068H 428777 a CELL 1 not currently supported DF54 FLOAT 706aH 428779 INT CELL 2 FLOAT 706cH 428781 INT CELL 3 not currently supported DF56 FLOAT 706eH 428783 EXT CELL 1 supported as per sample point 7 DF66 FLOAT 7082H ax sannu Point 3 Repeats as per sample point 1 Note Floating point numbers 2 2 16 bit words 2 32bit single precision floating point number 428771 bit 15 bits14 7 bits 6 0 428772 bits 15 0 OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 40 nstallat
63. OMGA3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 54 General Operational Instructions Screen 6 Analogue output and safe value set up 8 Administrator Passcode Screen 7 Administrator passcode set up 9 60 Warm up Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 55 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions 6 4 Instrument Main Read Screen 6 4 1 General main gas read screen screenshot Screen 8 Main read screen Note
64. Normally Energised Connection 11 Connection 12 Diagram 7 Relay wiring diagram in non energised state 5 6 3 Sample Point Relays GA3KPLUSC GA3KPLUSC GA3000PLUS 240V energised de energised 4 20mA Modbus Diagram 7 Relay wiring diagram in non energised state OMGA3KPLUS1 00 Copyrig
65. Set Instrument Time and Date 63 655 Sampling Options ee 64 65 6 View Event Log 65 6 5 7 Display Contrast ll 66 6 5 8 System Information kk 66 65 9 Administrator Passcode 67 6 6 GA3000PLUS GA3000 PLUS Sampling miS esas cei nce ccna mm 69 sno MEE CISICIESI ccc 69 06 022 QGASKPLUS2 and GASKPLEUSD i i fi 69 O53 A GASNPLEUSS visnsesvessnimtidumatute Use DR cotum 2s a eae t dca cane pa OU E Sbx odd ope is 70 OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited ODA NP 0h 0 bo ce 71 67 Switching the Gas Analyser Off 71 T SEIEGCAlIBFaUON ouai drca ree een nr MUI NUN I EU 72 7 14 Calibration Introduction e 72 7 2 Required Calibration Equipment 72 EEE 72 7 2 2 Flow Regulator kk 73 L23 MEE CIA ITI dc A i 73 7 3 Calibration Mixture Processes Best mile e ar A A i i 74 7 3 1 CH4 CO2 O2 Internal CH4 CO2 02 Internal Sensor Calibration
66. TEL 03 3662 8100 Geotech 8 6 4 4 GA3KPLUSC without an external sensor e Iandfill return Diagram 4 GA3000PLUS connection points E Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 89 GA3000 PLUS Gas Analyser Operating Manual Maintenance e 100mbar air purge Diagram 4 GA3000PLUS connection points C es 1 10mbar drop e source jm source 8 6 4 5GA3KPLUSC with an external sensor
67. ATEX 35cN m ATEX Note Current Source inputs loop powered isolators Tel 03 3662 8100 Geotech Note Terminal Conductor Size and Cable Insulation Requirements 5 7 1 4 20mA 4 20mA Scaling 4 20mA 4mA 20mA CH 0 096 100 096 CO 0 096 100 096 O gt 0 0 25 0 H S 0 50ppm Oppm 50ppm H S 0 200ppm Oppm 200ppm H S 0 500pm Oppm 500pp
68. M N Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 20 GA3000 PLUS GA3000 PLUS Instrument Features 4 2 Gas Analyser Definitions 4 2 1 Bil Front View A B Key2 C Key 4 D Key 8 E KeyO F Key 6 G On off H J K key 2 key 4 key 8 Key 0 Note
69. GA3000PLUS Modbus BY DRA v FI EE Modbus 3 metal Ex e cable gland Diagram4 GA3000PLUS connection points A LG Logic Ground 0V Modbus Diagram1 GA3000PLUS instrument components GA3000 PLUS Modbus Modbus ATEX ze Note PROFIBUS post sale accessory 5 9 1 GA3000 PLUS PROFIBUS Configuration of the GA3000 PLUS
70. Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 33 GA3000 PLUS Gas Analyser Operating Manual Installation Note Terminal Conductor Size and Cable Insulation Requirements 5 7 2 GA3000PLUS Wiring the GA3000 PLUS to Current Sink Inputs GA3000 HA outputs Current Sink inputs Loop Powered Isolators Wiring Diagram 2 Wiring to current sink inputs Ex 2 Loop Powered Isolators 1 Lutze WPAA 7 0526 2 SEM1000 Loop Powered Isolators
71. 5 Flow Chart 2 Note factory service and calibration Geotech record of calibration Tel 03 3662 8100 Geotech self certificate OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited Key 1 menu Key 3 user calibration GA3000 PLUS Gas Analyser Operating Manual Calibration Sampling is NO Press enter key for no Clean air purge automatically begins Wait 5 mins Y Press key 3 to zero Span calibrate NO i Press key 1 for no Live reading shown Press enter key to continue 78 Press key 3 paused New sensor fitted Press key 3 to begin calibration YES Press key 5 for yes Clean air purge automatically begins Wait 5 mins Press key 3 to zero Press enter key p Key in cer
72. Zero Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 lt ij Sankyo International Corporation T 103 0003 9 14 TEL 03 3662 8100 FAX 03 3662 8050 URL http www sankyointernational cojp e mail direct line sankyointernational co jp 7531 0072 2 10 17 TEL 06 6372 5843 FAX 06 6371 7180 e mail osaka sankyointernational coJp T465 0093 1 148 TEL 052 709 1781 FAX 052 709 1782 e mail nagoya sankyointernational coJp
73. Maintenance 8 2 Replacing the Coalescing Catchpot Filter Geotech GA3000 PLUS f X y a Step 8 2 6 L Step 8 2 4 j Step 8 2 5 8 2 1 8 2 2 8 2 3 8 2 4 8 2 5 filter stopper 8 2 6 8 2 7 8 2 8
74. 35cN m ATEX 5 9 3 GA3000 PLUS PROFIBUS Readable Parameters of the GA3000 PLUS PROFIBUS Module Profibus 21 16 bit words CF amp word 2 16 HEY hex address locations Module Internal Name OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 44 Installation 0x000C Sample Point 1 CH4 Reading x 10 e g 0x0259 601 dec is 60 196 OxOOOE CO2 x 10 0x0010 O2 x 10 0x0012 INT CELL 2 e g 0x1075 4213 dec is 4213ppm 0x0014 EXT CELL 1 0x0016 Sample Point 2 CH4 Reading x 10 0x0018 CO2 x 10 0x001A O2 x 10 0x001C INT CELL 2 OxOO1E EXT CELL 1 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 45 GA3000 PLUS Gas Analyser Operating Manual 2 44 Installation ROFIBUS GA3000 PLUS 2 5 Modbus PROFIBUS
75. e GA3KPLUS3 e 4 20mA Modbus e Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 11 GA3000 PLUS Gas Analyser Operating Manual Introduction Inlet solenolds Gasin1 C e Gas out External a Gas In 2 e Q ERE Outlet solenold Gzs in 3 OQ Air out 2 1 4 GA3KPLUSC e GA3KPLUSC 1 CH CO O RA 1 e GA3KPLUSC CH4 CO O e
76. first run detected set up alarm condition latched alarm live alarm condition disabled fault button presses comms problem active alarm
77. 5 8 2 GA3000 PLUS Modbus Configuration of the GA3000 PLUS Modbus Port GA3000 PLUS Modbus Node Address 38400 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 37 GA3000 PLUS Gas Analyser Operating Manual Installation Parity Odd Note 2000 termination resistance GA3000PLUS bus bus device termination resistor OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 38 Installation 5 8 3 GA3000 PLUS PLC Readable Parameters of the GA3000 PLUS PLC GA3000 PLUS PLC addresses 16bit Single 16 bit Registers PLC Internal Type Modbus Modbus Parameter Name Hex 984 LO d 400111 Eo oo po oo o LLL DS115 INT 72H 400115 Sample Point 2 CH4 Reading x 10 Repeats as per sample point 1 DS123 INT aH 400123 Sample Point 3 CH4 Reading x 10 Repeats as per sample point 1
78. Dr Roger Riley NPI Director and authorised person Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 107 GA3000 PLUS Gas Analyser Operating Manual Terms 14 Glossary of Terms Barometric pressure CH4 Chemical cells Clean air purge Cold start Contrast Current sink GA3000 PLUS 4 20mA
79. Tests to Perform after Maintenance OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 80 Maintenance 8 3 Replacing the Water Trap Filter Geotech GA3000 PLUS AU Step 8 3 1b X u Step 8 3 3 Step 8 3 4a Step 8 3 4b 8 3 1 2 a b 8 82 8 3 3 8 3 4 a
80. 1 key 9 Screen 24 Administrator passcode set up ee aD sb c Screen 24 Administrator passcode set up 2 key 1 3 key 5 BOX 4 enter ws Note 1 6 7 5 enter key Screen25 Administrator Passcode required OMGA3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 68 General Operational Instructions Screen 25 Administrator passcode required enter key Copyright 2012
81. Inline coupling G N Calibration valve OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 18 GA3000PLUS GA3000 PLUS Gas Analyser to WE GP E Ss amp E GUB a oa ar i Diagram 2 GA3KPLUS3 inside of door O p Q Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 19 GA3000 PLUS Gas Analyser Operating Manual GA3000 PLUS GA3000 PLUS Instrument Features 4 GA3000 PLUS GA3000 PLUS Instrument Features 4 1 Physical Characteristics of the Gas Analyser OMGA3KPLUS1 00 HG aise y A B Key 2 C Key 4 D Key 8 E Key 0 F Key 6 G On off H J K HG aise y L
82. Non Critical Fault Screen non critical fault screen Screen 30 View non critical fault key3 ze Note key 5 diagnostics screen Diagnostics 1 CH 2 OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas AnalyserOperating Manual 96 oolving 10 1 3 2 Critical Fault Screen Screen 31 Critical fault detection 5 3 3
83. 3 key 3 4 key 5 5 key 7 Geotech technical support key 7 key 4 6 O OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 66 General Operational Instructions eo Event Log 6 5 7 Display Contrast GA3000 PLUS 1 key 7 Screen 22 Adjust display contrast ALLE ES Screen 22 Adjust display contrast 2 key 1 3 keys 4
84. b 8 3 5 Tests to Perform after Maintenance 8 4 Replacing the External Sensor Geotech 18 GA3000 PLUS Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 85 GA3000 PLUS Gas Analyser Operating Manual Maintenance 3M goo malo SOE E De 4 MN Step 8 4 3b Step amp 44 Step 8 4 5 8 4 1 8 4 2 flat bladed screwdriver 8 4 3 a PCB b
85. Screen 274 Service menu 5 key 1 cold start OMGA3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 100 oolving 6 key 9 7 cold start self test 10 7 PLC PLC Diagnostics The GA3000 PLUS PLC event technical support 1 enter key
86. Modbus Digital Output eee 36 5 8 1 GA3000 PLUS Modbus Wiring the GA3000 PEUS MODUS QUIDUITS vri hu a ee erae PES Chit dita 36 5 8 2 GA3000 PLUS Modbus Configuration of the 3A9000 PLUS MOGODUS P OFT Lions ics ccn rev ah Rt 36 5 8 38 GA3000 PLUS PLC Readable Parameters of the GA3000 PLUS PLC 2 38 59 PROFIBUS Digital Output 41 5 9 1 GA3000 PLUS PROFIBUS Configuration of the GA3000 PLUS PROFIBUS Module eese 41 5 9 2 GA3000 PLUS PROFIBUS Wiring the GA3000 PLUS PROFIBUS Module kk 42 5 9 3 GA3000 PLUS PROFIBUS Readable Parameters of the GA3000 PLUS PROFIBUS Menit 43 5 10 GA3000PLUS Connecting the Gas Lines to the GA3000 PLUS ttti 47 5 10 1 Sample Lines 47 5 10 2 Air Purge Inlet i 47 5 10 3 Landfill Return 48 5 10 4 Vent Atmosphere 48 MOS vq mE 49 5 111 Heater Option eene 49 5 12 m
87. s Gas in e 41 e Gas out Inlet solenold a Outlet solenold iJ ExLerrial sensor Air in Air out 2 1 2 GA3KPLUS2 e GA3KPLUS2 2 CH CO O 2 1 1 e GA3KPLUS2 e 4 20mA Modbus e Inlet solanolds Gas in 1 e Q Gas out External Gas In 2 e Q ae iA Outlet salenold Air out 2 1 3 GA3KPLUS3 e GA3KPLUS3 3 CH CO O 2 1 1
88. Sample Certificate of Calibration Page 1 92 9 4 Sample Certificate of Calibration Page 2 93 10 Problem Solving eere nnnnnnennn 94 10 4 Fault Detection 94 10 1 1 Error Warning and Fault Display 94 10 1 2 Types of Faults 94 10 1 3 Fault Screens 95 10 1 4 Under and Over Range Codes 96 10 2 Instrument LOCK UP 97 10 3 Analogue Outputs not Working 97 10 4 Low Flow tnnt 97 105 EA FUSS 98 10 6 Cold Start cece esses 99 10 7 PLC PLC Diagnostics 100 10 8 Event Log eene nnns 100 11 Warranty Information eren 104 12 WEEE WEEE Compliance eene 105 13 Declaration of Conformity English Language 106 13 1 ATEX Directive 94 9 EC References 0 106 13 2 EMC Directive 89 336 EEC R
89. 6 4 enter 6 5 8 System Information 1 key 8 Screen 23 System information i m E um e oe ee SHAG PLUS SVSTEN INFORMATION iet LIE IUE i 1 Screen 23 System information 2 key 1 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 67 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions 6 5 9 Administrator Passcode Fo e e e s 4 20mA e
90. static bell symbol recovery value trigger value e L latch LET s D e view alarms key 3 Screen 9 Alarm indication Screen 9 Alarm indication 6 4 3 Fault Indication Fault Detection 6 4 4 Service Overdue Indication OMGA3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 58 General Operational Instructions pas ER 93 B8 al Samp le Point EIE Screen 10 Service overdue message
91. GA3000 PLUS Gas Analyser 3 1 GA3000 PLUS GA3000 PLUS Range 3 1 1 Features e CH CO Os s HS H2 CO 2 o 3 e HS LYS 0 50ppm 0 10 000ppm e s Continuous monitoring option s Clean air purge o AZT e 4 4 20mA e Modbus Modbus communication e PROFIBUS s Gas return to process as standard IP65 e Zone2 ATEX OMGA3KPLUS1 00 iA Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 16 GA3000PLUS GA3000 PLUS Gas Analyser 3 1 2 Benefits e es
92. OMGA3KPLUS1 00 73 GA3000 PLUS Gas Analyser Operating Manual Calibration CO 0 1 000ppm 500ppm 60 CH 40 CO A Warning 7 2 2 Flow Regulator Geotech GA3000PLUS ConsumableProducts 300ml min Note Geotech 300mlmin over pressurisation 3 5psi 200 350mbar over pressurisation 1 16
93. OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited 7 Calibration 7 1 Calibration Introduction GA3000 PLUS range GA3000 PLUS Gas AnalyserOperating Manual 72 Calibration e Note Geotech service and calibration CH CO O GA3000 PLUS range analysers 3
94. 28 541 Terminal Conductor Sizes 28 5 4 2 Cable Insulation Requirements 28 5 5 Mains Wiring esee entere tentent 28 55 Protective Earthing oen ert ehtad vet Ete 28 5 5 2 How to Wire the Mains Supply 29 56 _ Alarm Fault and Sample Point Relays 30 5 6 1 Alarm Relays 31 5 6 2 Fault Relay 31 5 6 3 Sample Point Relays oo ccc eee 31 5 7 4 20mA 4 20mA Outputs nennen 32 OMGASKPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited 5 7 1 GA3000PLUS Wiring the GAS3000 PLUS to Current Source Inputs 32 5 7 2 GA3000PLUS Wiring the GA3000 PLUS to Current Sink Inputs lt 33 5 7 1 4 20mA 4 20mA Scaling 33 5 8 Modbus
95. GA3000 PLUS Gas Analyser Operating Manual 22 GA3000 PLUS GA3000 PLUS Instrument Features 4 3 Instrument Connection Points A B m y BG C D D E E Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 23 GA3000 PLUS Gas Analyser Operating Manual GA3000 PLUS GA3000 PLUS Instrument Features 4 3 1 Right Side View A B GA3000 PLUS 4 3 2 Left Side View C _ D D E E OMGA3KPLUS1 00 PLC 9V Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas An
96. Image 3 Pressure test equipment set up GA3000 PLUS Inlet and outlet points Tubi Inline _ 9 ball valve Image 3 Pressure test equipment set up 8 6 4 EJ T AF Pressure Tests 8 6 4 1GA3KPLUS1 e ent atmos Diagram 4 GA3000PLUS connection points G e 100mbar air purge Diagram 4 GA3000PLUS connection points C es 1 10mbar drop e e source source OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser
97. TEL 03 3662 8100 Geotech 8 6 4 3GA3KPLUS3 PLC PLC diagnostics screen PLC PLC Diagnostics e ent atmos Diagram 4 GA3000PLUS connection points G e master PLC Y4 on e 100mbar air purge Diagram 4 GA3000PLUS connection points C e 1 10mbar drop e e source source Note
98. Terminal Conductor Sizes 4 20mA Modbus mm Flexible HO7V K and AEH with plastic 0 5 2 5 insulation collar mm ATEX 5 4 2 Cable Insulation Requirements 4 20mA Modbus BAT n mm V Mains wiring 0 5mm 1000V BS6231 Type CK 22AWG BS EN 60228 2005 4 20mA 0 5mm 1000V BS6231 Type CK Modbus Relays 22AWG BS EN 60228 2005 5 5 Mains Wiring 5 5 1 Protective Earthing Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 29 GA3000 PLUS Gas Analyser Operating Manual Installation 100 250VAC 50 60Hz 3 15A
99. 3 4 4 20mA Diagram 1 GA3KPLUS instrument components K Current Sink Current Source 2 5 7 1 GA3000PLUS Wiring the GA3000 PLUS to Current Source Inputs Wiring Diagram 1 Wiring to current sink inputs GA3000 30V ATEX 35cN m ATEX
100. 5 Alarm Set up e latched alarms key 7 Note view fault view alarms Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 59 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions Screen 11 View alarms ak Note view alarm 6 4 6 Pause Sampling e main read screen key 5 s 4 20mA Modbus
101. Applications ne 16 3 2 Instrument Components 17 4 GA3000 PLUS GA3000 PLUS Instrument Features 19 4 1 Physical Characteristics of the Gas Analyser 19 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 42 Gas Analyser Definitions kk 20 423 Front View Mui 20 422 ea Reale IARE TT UT 21 4 3 Instrument Connection Points uuu 22 4 3 1 Right Side View ki 23 492 AMER Left Side WU NNNNONNNUW0O060o 23 D EE unstallatlGli Se oe 24 5 1 Pre Installation Requirements 24 Dil SA Gener i i A 24 5 1 2 Storage of the Gas Analyser 24 5 1 3 Ventilation Requirements 24 5 2 Mounting the Cabinet uaa uuu 25 5 3 External Customer Connections i 26 5 4 Terminal Conductor Sizes and Cable Insulation Requirements
102. Calibration System Information CH CO O OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 80 Maintenance 8 Maintenance GA3000PLUS TEL 03 3662 8100 FAX 03 3662 6050 Geotech ATEX ATEX Co
103. PROFIBUS Module PROFIBUS 02 Diagram 8 PROFIBUS Module switch location 0 A 2 B Diagram 9 PROFIBUS rotary switch identification z Note PROFIBUS PROFIBUS GSD GSD General Station Description File CD OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 42 nstallation Diagram 8 PROFIBUS Module switch location Diagram 9 PROFIBUS rotary switch identification 5 9 2 GA3000 PLUS PROFIBUS Wiring the GA3000 PLUS PROFIBUS Module Wiring Diagram 4 Wiring the Modbus to PROFIBUS converter module Wiring Diagram 3 Wiring to Modbus inputs GA3000 PLUS Modbus
104. e ISO 17025 CH4 CO O gt s e e e e s 3 1 3 Main Applications o Waste water treatment o Food processing plants o Food and animal waste e Clean development mechanism CDM Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 17 GA3000 PLUS Gas Analyser Operating Manual GA3000PLUS GA3000 PLUS Gas Analyser 3 2 Instrument Components Diagram 1 GA3KPLUS instrument components A Heater thermostat B Mains input C mv Modbus D K 4 20mA E in out F Catchpot M
105. team OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser operating Manual Language 13 Declaration of Conformity English Language GA3000 PLUS range Geotech item s standards 13 1 ATEX Directive 94 9 EC References BS EN 60079 15 2010 Explosive atmospheres part 15 Equipment protection by type of protection n Part15 n BS EN 60079 0 2011 Explosive atmospheres part 0 Equipment General requirements Part0 13 2 EMC Directive 89 336 EEC References BS EN 61326 1 2006 Electrical equipment for measurement control and laboratory use EMC requirements General requirements 13 3 Low Voltage Directive References BS EN 61010 1 2010 Safety requirements for electrical equipment for measurement control and laboratory use
106. 0 PLUS Gas Analyser Operating Manual 80 Maintenance Step 8 5 1 Step 8 5 2 Step 8 5 3 Step 8 5 4 Step 8 5 5 Step 8 5 6 8 5 1 8 5 2 2 8 5 3 unit 2 Lemo DC voltage 232 communications 8 5 4 8 5 5 8 5 0 2 2 secure 8 5 7 Tests to Perform after Maintenance
107. 4 Set Instrument Time and Date 1 main menu key 4 set time and date Screen 3 Instrument time and date set up 2 key 1 3 key 3 dd MM yy MM dd yy 4 enter key time and date box Screen19 Time and date edit OMGA3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas AnalyserOperating Manual 64 General Operational Instructions Screen 19 Time and date edit 5 enter key Note 6 5 5 Sampling Options
108. AS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas AnalyserOperating Manual 50 Installation e first time run set up wizard First Time Run Set up e Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 51 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions 6 General Operational Instructions 6 1 Switching the Gas Analyser On 1 5 On Off GA3000PLUS 2 Power On Self Test
109. CHANNEL ISQLATOR ANALOGUE INPUTS D4 20mA 2 mA lt 3 4 2Dm Nee 4 20m A i GND DV CUSTOMER EXISTING LOGGING SYSTEM Wiring Diagram 2 Wiring to current sink inputs OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 36 Installation 5 8 Modbus Modbus Digital Output Modbus 3 EX e gland Diagram 5 GA3000 PLUS connection points A LG Modbus Diagram 1 GA3KPLUS instrument components J GA3000 PLUS Modbus terminals Modbus Modbus communications ATEX
110. GA3000 PLUS Gas Analyser Manual LS MITT X Re v Geotechnical Instruments UK Ltd Sovereign House Queensway Leamington Spa Warwickshire CV31 3JR England Tel 44 0 1926 338111 Fax 44 0 1926 3381110 Email sales geotech co uk Website www geotechuk com Table of Contents Iur eEScifee Tt 2 1 Manual Guidelines eere 8 1 1 FEO FER Document History MMi 8 1 2 Safety Symbol kk 8 1 3 Hyperlinks kk 8 dude A RANO Lo egest uH me D ME EET 8 2 IntrodUCtO E aU EIE II R 9 ZA A3000 PLUS DE 7 JD ANI DE BE caute et stt betur in 10 De NMEEEG S d RUE 10 PX EAMEEC C SRdoo p 10 DNs AGA LISSE eR 10 EACG ASKP LU SS S 11 UNR MEECOC QA OPEM ERN 11 2 2 Safety Instructions kk 12 20 ATEX Seale ATEX Certification ossia E rede 13 2 4 Eos bs SE 4 0 BU BA Range of Environmental Conditions 14 2 5 GA3000PLUS Safety Symbols Used on the GA3000 PLUS 14 3 GA3000PLUS GA3000 PLUS Gas Analyser 15 3 1 GASOQOO PLUS sicacixtbd tus Coceuec He phus ra casted aee phe EE EROR Ru Y ewe Vu ava Rud veo vaa en 15 CM MEME Lc NR IA 15 3 1 2 Wiza Benefits uuu 16 313 Main
111. Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 69 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions 6 6 GA3000PLUS GA3000 PLUS Sampling Process 6 6 1 GA3KPLUS1 6 6 2 GA3KPLUS2 and GA3KPLUSD Start 6 Start i Complete first time run set up Complete first time run set up Sample point 1 monitored Sample point p gt 1 monitored 4 20mA and Modbus Sample point outputs 1 air purged updated 4 20mA and Sample point Modbus 1 air purged outputs updated Sample point 2 monitored Wait interval duration 4 20mA and Modbus outputs updated l Sample point 2 air purged Wait interval duration OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 70 General Operational Instructions 6 6 3 GA3KPLUS3 Start Complete first time run set up Sample point 1 monitored 4 20mA and Modbus outputs updated Sample point 1air purged Sample point 2 monitored 4 20mA and Modbus outputs updated Sample point 2 air purged Sample point 3 monitored 4 20mA and Mo
112. Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual Key 1 menu Start gt Key 3 user calibration Press key 2 zero with air and span Internal calibration menu Sampling is 76 Calibration Press key 2 internal calibration Press enter key to acknowledge safety warning y Press key 4 skip this step Edit mode and certified columns for required calibration Press key 3 to begin Set calibration valve to span Connect calibration gas to inline coupling Start flowing gas Press enter key to continue Wait 3 minutes Press enter key to calibrate Y indicates a pass x indicates a fail Pass y Press enter key to continue Set calibration valve to off Stop flowing gas Disconnect calibration gas and connect inline coupling Press enter key to continue Exit screens to return to monitoring BUE Press key 3 zero 02 with N2 Press enter key to p b continue Set calibration valve to Clean air purge span automatically Conne
113. Operating Manual 80 Maintenance 8 6 4 2GA3KPLUS2 GA3KPLUSD PLC PLC diagnostics screen PLC PLC Diagnostics OBS B e ent atmos Diagram 4 GA3000PLUS connection points G e master PLC Y4 on e 100mbar air purge Diagram 4 GA3000PLUS connection points C e 1 10mbar drop e e source source Note
114. alyser Operating Manual 24 Installation 5 Installation Geotech GA3000PLUS BS EN 60079 14 5 1 Pre Installation Requirements 5 1 1 General GA3000PLUS gas lines GA3000PLUS inlet pressure 0 35bar GA3000PLUS RAL e 420mA Modbus
115. at dd MM yy MM dd yy changed GA changed Agent svc date set agent service date Geotech service date Service date set factory service settings Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 103 GA3000 PLUS Gas Analyser Operating Manual Internal cells set up Contrast changed First run detected Alarm set Latched alarm cleared User disabled alarm Ext cell safety msg Ext cell cal aborted Ext cell cal rest factory Ext cell cal timed out 4 20mA outputs Fault when sampling Invalid command FAU comms checksum Alarm re enabled Factory cal span Factory cal zero Alarm triggered Safe values set New ext cell cell Fitted h Q x lt O Q OMGA3KPLUS1 00 Solving configuration
116. ct calibration gas baig to inline coupling Set calibration valve to off YES UL flowing gas Stop flowing gas Wait 3 minutes Press enter to continue Disconnect calibration gas and connect inline coupling Press enter key to zero Wait 3 minutes Press enter key to continue CH4 amp internal sensor Y and span O2 20 876 Press enter key to zero all channels Press enter key to A continue Y indicates a indicates a pass Boss i x indicates a fail indicates a fail PASS Proceed YES Investigate rectify problem FAIL FAIL v Press key T to exit Set calibration valve to off Press key 1 to exit QB flowing pos Disconnect calibration gas and connect inline coupling Press enter key to continue Set calibration valve to off Stop flowing gas Disconnect calibration gas and connect inline coupling Press enter key to continue Press key T to exit Fail Investigate rectify problem NO Investigate rectify problem Proceed Press key 3 to begin YES Proceed NO Flow Chart 1 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 77 GA3000 PLUS Gas Analyser Operating Manual Calibration 7 3 1 1CH4 CO2 O2 CH4 CO2 O2 Factory Settings reseD
117. dbus outputs updated Sample point 3 air purged Wait interval duration Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 71 GA3000 PLUS Gas Analyser Operating Manual General Operational Instructions 6 6 4 GA3KPLUSC Complete first time run set up CH4 CO2 O2 y Sample point External Wait External e 1 monitored interval gt sensor i Sensor continuously duration monitored 4 20mA and Modbus outputs updated Wait External interval sensor air d duration purged 4 20mA and Modbus outputs updated 6 7 Switching the Gas Analyser Off On Off key 5
118. e 12 WEEE WEEE Compliance WEEE COMPLI ANT Geotechnical Instruments UK Limited 2007 7 1 Waste Electrical and Electronic Equipment directive WEEE Geotech UK Limited WEE GB0052TQ CT Geotech UK Limited Sales
119. e AIA Final Checks osiinsa EE ANRI 49 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 6 General Operational Instructions 51 6 1 Switching the Gas Analyser On 51 62 _ Power On Self Test POST 51 63 First Time Run Set up i 52 6 4 Instrument Main Read Screen 55 6 4 1 General atte eesn Uo Rt omae Uta te EE edet Eee mor Pesh on QURE 55 6 4 2 Alarm Indications i 57 64 3 Fault Indication 57 6 4 4 Service Overdue Indication 57 6 4 5 View Alarms ki 58 64 6 Pause Sampling kk 59 65 Je VSI Men uses tutor petrae eaq eot a Ee Deom DR OR pco did 61 65 1 Exit Menu and Resume ID p MR TC 62 6 5 2 Alarm Set Up 62 6 5 3 User Calibration 63 6 5 4
120. eferences 106 13 3 Low Voltage Directive References 106 14 Glossary of Terms ee 107 OMGASKPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited 8 GA3000 PLUS Range Gas Analyser Operating Manual Manual Guidelines 1 Manual Guidelines 1 1 zem aon mW History C M 09 10 2013 CR708 CR809 Modbus diagram 1 2 Safety Symbol A Warning 1 3 Hyperlinks E www geotechuk com 1 4 NoteS
121. ficate have been included for completeness This certificate is issued in accordance with the laboratory accreditation requirements of the United Kingdom Accreditation Service It provides traceability of measurement to recognised national standards and to units of measurement realised at the National Physical Laboratory or other recognised national standards laboratories Certification only applies to results shown This certificate may not be reproduced other than in full except with the prior written approval of the issuing laboratory 93 GA3000 PLUS Gas Analyser Operating Manual Service 9 4 Sample Certificate of Calibration Page 2 CERTIFICATION OF CALIBRATION Certificate Number GA14156 1 9595 UKAS ACCREDITED CALIBRATION LABORATORY NO 4533 Page 2 of 2 Pages Non UK AS Accredited results 1021mb End of Certificate OMGA3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 94 oolving 10 Problem Solving warning Tel 03 3662 8100 Geotech
122. ht 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 32 nstallation Al A 12 11 14 Diagram 7 Relay wiring diagram in non energised state Note Terminal Conductor Size and Cable Insulation Requirements 35cN m ATEX 5 7 4 20mA 4 20mA Outputs 3 EX e gland Diagram 1 GA3KPLUS instrument components A GA3000 1 2
123. ion P P PLCZ 1 x 2 PAIR TWISTED 24V CABLES ALARM RELAYS 2 21212 O IRIRIGIG Ooolololo 8 HL le N a emer P555 sm gero BEER 3 Palaz ell P C i a A2 2 42 142 q POOO Iolololololol CUSTOMER TO CET ANA sedes SUPPLY CABLES TN 2 PAIR TWISTED CABLE SCREENED kf rM CONNECT SCREEN TO EARTH GA3000 PLUS END CUSTOMER EXISTING MODBUS Wiring Diagram 3 Wiring to Modbus inputs Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 41 GA3000 PLUS Gas Analyser Operating Manual 2 44 Installation 5 9 PROFIBUS Digital Output GA3000 PLUS PROFIBUS PROFIBUS Modbus PROFIBUS GA3000 PLUS Modbus Hi PROFIBUS A3000 PLUS PROFIBUS Modbus ATEX
124. m H5S 0 1000ppm Oppm 1000ppm H S 0 5000ppm Oppm 5000ppm OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 34 Installation H5S 0 10000ppm Oppm 10000ppm H 0 1000ppm Oppm 1000ppm CO 0 1000ppm Oppm 1000ppm D A CONVERTER 1 1 J R E a 24V 2 x 2 PAIR TWISTED CABLES nE RELAYS eee nel olofofo agg BEN ic i S aes Hes III SES LI 555 miu AdE aja m ala leis mS d CUSTOMER TO x x 2 oix Baa p SUPPLY CABLES EAS 4 PAIR TWISTED Ololo O lelalmao OQ ON OR ON CABLE SCREENED zm Ld a EL L CONNECT SCREEN TO EARTH GA3000 PLUS END d ZA MONITORING CIRCUIT CUSTOMER EXISTING LOGGING SYSTEM Wiring Diagram 1 Wiring to current sink inputs Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 35 GA3000 PLUS Gas Analyser Operating Manual Installation D A CONVERTER 2x 2 PAIR TWISTED CABLES ALARM k m gt Dodd No z a FO SO NO HO SO NO FO XO NO FO RO NO s s a e QUTPUT 2 OUTPUT 3 OV EARTH CFS2 100mA CUSTOMER TO SUPPLY CABLES 4 PAIR TWISTED CABLE SCREENED EARTH J SOL1_ ALARM 1 ALARM 2 FAULT 1 OUTPUT 1 oo CONNECT SCREEN TQ EARTH GA3000 PLUS END SEM1000 SINGLE
125. n No Input Output CUSTOMER CONNECTION TO EXISTING PROFIBUS NETWORK AN WARNING The 24Vdc supply must not be from the GA3000 PLUS system Taking this supply voltage from the GA3000 PLUS will invalidate the ATEX certification B Line Rx Tx Pees msoma sawewe a Wiring Diagram 4 Wiring the Modbus to PROFIBUS converter module Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 47 GA3000 PLUS Gas Analyser Operating Manual 2 44 Installation 5 10GA3000PLUS Connecting the Gas Lines to the GA3000 PLUS 5 10 1 Sample Lines e Image 1 Inline ball valve on sam le pipe v a m N Y SA 4 5 M Pam 4 we GY y 1 3 m Y S J i AT EA i ri Image 1 Inline ball valve on sample pipe e
126. nts G GA3KPLUS1 Sample 1 Alarm 1 Alarm 2 Fault GA3KPLUS2 Sample 1 Sample 2 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 31 GA3000 PLUS Gas Analyser Operating Manual Installation GA3KPLUS3 Sample 1 Sample 2 Sample 3 Air Fault GA3KPLUSC Alarm 1 Alarm 2 Fault GA3KPLUSD GA3KPLUS2 5 6 1 Alarm Relays 240V TF fail safe mode Normally Energised Connection 11 Connection 12 Diagram 7 Relay wiring diagram in non energised state 5 6 2 Fault Relay 240V fail safe mode
127. perating Manual Service 9 Service 9 1 General GA3000 PLUS range Geotech 6 9 2 Replacement of Gas Analyser for Service Hot Swap GA3000 PLUS GA3000 PLUS inlet valves Step 9 2 5 Step 9 2 6 9 2 1 key 5 9 2 2 operation
128. pyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 81 GA3000 PLUS Gas Analyser Operating Manual Maintenance 8 1 GA3000 PLUS GA3000 PLUS Consumable Products GA3000 PLUS range Geotech Tel 03 3662 8100 OMGAS3KPLUS 1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 80 Maintenance GA3K S2 B 5 GA3K S1 C Tel 03 3662 8100 Tel 03 3662 8100 10 GA4 1 30 GA4 1 30 GA3K S6 10 GA4 2 30 GA4 2 30 Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS1 00 83 GA3000 PLUS Gas Analyser Operating Manual
129. ral Operational Instructions e 7 Edit mode key 3 X CAESA ae Lu Screen 18 Alarm channel disabled Screen 18 Alarm channel disabled g Note 6 5 3 User Calibration service and calibration 1 main menu key 3 user calibration e Note user calibration Calibration 6 5
130. rce source Note 8 7 Cleaning and Decontamination mild soapy water non abrasive cloth Geotech OMGA3KPLUS1 00 Copyright 2012 Geotechnical Instruments UK Limited GA3000 PLUS Gas Analyser Operating Manual 80 Maintenance Copyright 2012 Geotechnical Instruments UK Limited OMGA3KPLUS 1 00 91 GA3000 PLUS Gas Analyser O
131. tified concentration followed by the enter key external calibration Press enter key to acknowledge safety warning External cell menu Set calibration valve to span Connect calibration gas to inline coupling Start flowing gas Press enter to continue Wait 5 mins Press enter key to calibrate Press enter key to continue Set calibration valve to off Stop flowing gas Disconnect calibration gas and connect inline coupling Press enter to continue Clean air purge automatically begins Wait 1 min v Flow Chart 2 Copyright 2012 Geotechnical Instruments UK Limited monitoring em screens to return to OMGA3KPLUS 1 00 79 GA3000 PLUS Gas Analyser Operating Manual Calibration 7 3 2 1 External Sensor Factory Settings reset 1 key 2 factory settings 2 enter key 3 key 1 7 4 Last Field
132. y sensor PLC Config error gt 2 Over pressurised over pressurised non external cell channel 155 non external cell channel known Factory cal restored Date form
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