03-04HRC
Contents
1. MET ENR Qa2. RO045Q 10 ROS79A 10 0 6mm RO409B 10 0 7mm 11 1
3. Ome Ss OR 00 000 0000 d lt gt MO Yd d JIS etis AQ L 100L 100 SEW ASST mn Een D ALIIS A STD TQ2T n 892522 RB a 4 2 HRC HRC HRC
4. ro 8mm 8mm ja 8X45 8x37 1 15N m 1 5kgf m 2 5 30N m 3 1kgf m 4 B
5. EX 2 6 2 SS 1 SS 0 24mm
6. 1 CD ROM CD ROM HRC ECU 2 fem DS Windows98 OS 2000 3 2 ECU ENIM ON Fi EA 2
7. DTN 7 TTY No Open file ECU COM COM COM 1 3
8. 5 L 6X25mm 6 6X10mm 4 6X10 V duy EA A 6mm L 6X28 2 12 2 1 RH
9. 100 75 B0C GOC 10 1dB A 0OC amp dB A ITEM 1 CD ROM UNIT ASSY PGM FI IGN UNIT ASSY SERIAL 11 COUPLER DATA LOGGER USB STAY RELAY 12 COUPLER CHECK 4 5 BANK ANGLE SENSOR 13 COUPLER PB SENSOR HARNESS WIRE 6 SWITCH ASSV ENGINE STOP 15 COUPLER TA SENSOR 7 COUPLER DATA LOGGER 16 TYLAP 3 6X281 8 COMP DATA LOGGER COUPLER 17 BATTERY 9 TACHO METER ASSY 18 CABLE BATTERY EARTH 1 4 28 COUPLER THROTTLE SENSOR 29 STAY REGULATOR RECTIFIER RECTIFIER ASSY REGULATOR CABLE STARTER BATTERY 20 STARTER MOTOR 21 COUPLER DATAL OGGER RR SUSPENSION 22 BATTERY YTZ7S e3 TRAY COMP BATTERY BAND B2 BATTERY SWITCH ASSY STATER MAGNETIC 31 COUPLER A C GENERATOR COUPLER SUB HARNESS ENGINE 33 JCOUPLER CAM PULSER COUPLER FUEL PUMP 34 BOLT FLANGE 6X10
10. 2 13 2 ESCs 1 2 A RH 3 19502 MEE 000 A 55mm 22 163mm 90 f gt 163mm 3 19510NL3 750 19506 000 19502 NL3 750 5 mm 3 COMP 4 5 COMP
11. 4 emmy VL STD de y 0 8mm E 3 E 358 3 4mm 3 lt 4mm7 2 11 2 1 2 GE Y E 3 L 64513 MEE 000 H 8mm 4
12. oc 8 B e deer 7757 77 l 1 e T 1 1 L 2 10 2 Bi Bii 83 1 2
13. O3CBRGOOKIT 2 Select ah itera ta ows th 16 UERR ED 2 Zei Panel 3 My Piscis CPSY 53 Beck Vend 5 El Fees bytes Nid PR CD ROM CD ROM aam 3 16 Display adapters Homan Interface Devices EN IDE ATA ATAPL controllers Infrat d devices 7 Keyboards ice and other Pointing devices 22 Modems a 8 Monitors b PCMCIA adapters Parts COM Conmunications P Printe Sal 7 COMI IE x 3 17 2004 CBR600RR b z he 4 A C
14. TH TH 2 1 OO 3 10 30 3 3 IG offset Fi Map 3D graph MEET
15. Next 5 Next Seleci T aol Panasonic Portable CD Tocbiba internal Modem Toshiba Utes 3 6 severa EBREDBRITI pismenka Network ages computer 7 Finish ses enn 3 No4
16. Enter Key TTT Shift Timing Indicator or Enter Key 10000rpm 18000rpm 3 13 3 ON OK Enter T E PC ECU Data Write deed OFF 3 14 Vi AW A ECU PC Data Read ECU Data Write
17. 2 STD COMP STD COMP 2 15 2 8x45 8x37 8mm 4
18. Windows2000 1 AT 408 Windows 98 Me 2000 XP CPU Pentium200MHz 7 MEV GoMB 10584X768 256 CD ROM CD R ECU antem to view its description Zeches the files and folders Gn Pour comptiter 2 2 MUNIT ASSY SERIAL I F 38880 NL3 750 3 Next A Next n Windows
19. 50mm f 4 5 B i 6 B 50mm i 7 B A
20. EX I 2 40mm 3 27 2 i 1 i 1 2 i 2
21. MET A 90 2 14 6 3 COMP A L 7 8 AES
22. 2003 CBR600RR 2004 CBR600RR CYLINDER HEAD COVER R CRANKCASE COVER GE 2003 2004 55 ss 06170 NL3 750 AIR FUNNEL SET 06552 NL3 750 BREATHER CASE SET 68 000 15514 NL3 750 JOINT return o 4 500 17220 NL3 750 ELEMENT air cleaner BI 5 8 500 17220 NL3 760 ELEMENT air cleaner HR 13 17225 NL3 750 TONGUED WASHER 17251 NL3 750 FUNNEL uL LO 17252 NL3 750 FUNNEL air 2 15 200 17253 NL3 750 FUNNEL air 3 17254 NL3 750 FUNNEL air 4 17316 61 1 000 CLIP breather tube 17554 NL3 750 TUBE A breather 17555 NL3 750 TUBE B breather 17556 NL3 750 TUBE C breather 19505 KS6 700 CLAMP A water hose 55200 NL3 750 TANK catch 64512 NL3 750 STAY R middle cowl 95701 06016 07 BOLT flange 6X16 15611 NF4 900 filer aa Len BA aa 4 11 No F 4 2003 CBR600RR 2004 CBR600RR D 2003 2004 Ss sr ss sT 06537 NL3 750 DAMPER SET steering 55 000 53700 NL3 651 DAMPER ASSY steering 48 000 3705 NL3 750 STAY steering damper h
23. B i 5 R 6 C 6x16 A C R COVER n p 2 19 2 1 3 1 2 3
24. 3 ITEM TORQUE 5mm bolt and nut 6mm bolt and nut 8mm bolt and nut 10mm bolt and nut 12mm bolt and nut 5mm screw 6mm screw 6mm flange bolt and nut NSHF 6mm SH flange bolt 8mm flange bolt and nut 10mm flange bolt and nut U 6 U K3 A X5 6 307 TTY A ITEM lt CRANK CASE MAIN JOURNAL lt CRANK CASE TORQUE THREAD SIZE AND TYPE REMARKS N m kgf m 15 1 5 120 120 BOLT UBS 8 1 25 ake ld 1 refer to refer to p2 4 p2 4 BOLT FLANGE M10X1 25 39 4 0 ER ER xb 4 d CYLINDER BLOCK LOWER CASE 54 aA FLANGE 6 1 0 12 12 2 CYLINDER BLOCK BOLT SOCKET M10X1 25 12 1 2
25. 180 5 6 103N m 10 5kgf mi B 2 16 2 ESCs 1 2 8 10mm 3 15 15
26. 2003 CBR600RR bus gt 10 i Ba 8 2004 CBR600RR N 10 1 D e C MRIG 7 il 88 f Se We 2003 2004 p lt lt sr sg gr 06190 NL3 790 RADIATOR SET Sei 19040 NL3 790 RADIATOR COMP lower 19051 KA3 830 RUBBER radiator mount 19052 8 000 COLLAR radiator mount 19107 NL3 750 STAY radiator UNGER E 19502 NL3 750 HOSE radiator upper 19506 NL3 790 HOSE radiator lower 19510 NL3 690 JOINT hose 3 way 19510 NL3 750 JOINT hose 3 way 19515 003 CLAMP hose 30 37 19516 ML7 690 CLAMP hose 24 32 19602 NF4 810 TANK catch 250 90651 NC8 000 TY LAP 3 6X281 93404 06028 00 BOLT WASHER 6X28 93404 06045 00 BOLT WASHER 6X45 94050 06000 NUT flange 6mm 94103 06000 WASHER plain 6mm 95003 14080 10 VINYL TUBE 6X9X800 Ei HRC EmmX800mm 95701 06032 00 BOLT flange 6X32 NO F 2 2003 CBR600RR 2004 CBR600RR 55 sr ss st 1 06195 NL3 650 PLUG SET 2 650 1 500 2 19505 KS6 700 CLAMP A water hose m 340 e 3 96205 14012 PLUG cone type 14X12 4 10 No F 3
27. 13213 MEE 300 Y 3 amp 4 U 6 8 amp 2 3 15N m 1 5kgf m 60 60 60 60 120 Wen
28. 4 8 3N mm K 0 85 8 8N mm K 0 90 9 3N mm K 0 95 9 8N mm K 1 00 51407 NL3 750 51408 NL3 750 51409 NL3 750 51410 3 750 5 52401 MEE 003 108 0N mm K 11 E 52401 NL3 750 103 0N mm K 10 5 SS 52402 NL3 750 1 12 8N mm K 11 5 52403 NL3 750 98 1N mm K 10 52404 NL3 750 117 6N mm K 12 ST STD gt 5mm gt 9 3N mm 0 95 KIT RH 1 COMP IN 1 E FR Aline 7 85 9 8N mm 0 75 1 0 MAX 2 MAX 110mm RR STD 7 d T K 11 TEN 1 I COMP
29. 2 2 55 1 2 No 1 0UT E11 DAY v7 JAB FR 1 2 4 EX IN
30. IN 3 1 TOP 2 3 3 2 23431 000 M6K1 MAKT M5K 2003 2003 1st 2 533 38 15 2 666 32 12 2nd 1 938 31 16 8rd 1 611 29 18 e Ach 1 409 31 22 5th 1 261 29 23 6th 1 167 28 24 e STDM216T M2 STD 2nd 6th C2K1 28T 297 31T 29 SIT my Sth Mst C3K1 CAKT CBK1 XCIKI 38T 1
31. H 2 1 Fi Map number of percent TH or t Enter Key Cancel Key 09 309 0 W ld All area Data change Enter Key 3 Fi Map graph mode
32. STD 18 6 12 6 TDC 2 h h h lt 1 mm 0 65 hz 1mm d 3 h 1mm d d 0 STD 0 60mm d gt 0
33. 0 65 STD 0 05mm R5 C 1 8cc 0 35cc ROO45Q 10 NGK RO379A 10 RO409B 10 NGK RO045Q 10 1000km 79 10 HOME NE RO409B 10 J NEE
34. GR HM 2003 12 20 2003 CBR600RR 2004 CBR600RR 00X30 NL3 790 00X30 NL3 880 06130 NL3 750 12251 MEE 003 12251 NL3 750 14110 NL3 750 14210 NL3 750 14405 NL3 750 14751 NL3 750 14752 NL3 750 14761 NL3 750 14762 NL3 750 22401 MBG D00 31910 NL3 620 31910 NL3 651 31910 NL3 871 13213 MEE 300 SET UP MANUAL PARTS LIST SET UP MANUAL PARTS LIST ENGINE POWER UP KIT GASKET cylinder head 0 60 GASKET cylinder head 0 65 CAM SHAFT COMP inlet CAM SHAFT COMP exhaust ROTOR cam pulse SPRING inlet valve outer SPRING inlet valve inner SPRING exhaust valve outer SPRING exhaust valve inner SPRING clutch SPARK PLUG RO0450 10 SPARK PLUG RO379A 10 SPARK PLUG RO409B 10 BOLT CONNECTING ROD 2003 2004 SS ST SS ST 115 000 3 240 3 500 30 000 30 000 3 000 500 1 200 500 1 200 190 5 900 6 500 2 600 300 R B 03 R B 204 R B HM
35. COM 1 UNIT ASSY SERIAL I F 38880 NL3 750 CommPort OM 721 16 2 4 da Hain Interface Davices 5 IDE rirollers 2 infrared devices Communications Part COM ECP Printer Port BE d Z COM x GM DTN MEET 3 5 3 Save File P Open File OK
36. L t mU ee aree oa P Go oO KE TEE e OUI ST 2 18 ST 2 18 2 19 ST 2 19 ST 2 20 e AN Cu Buen ctis ST 2 20 ROR D fF ee unaseeatenee 11201 3 1 Wo Kee POX Ies ate SE 3 1 aco 3 4 3 5 FPA IRE kL 6 7 15
37. k lt k cc ii lt 4 4 4 F 1 F 1 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8 F 8 1 ma 4 10 dial 4 11 E 4 13 L 4 21
38. 2004 CBR6OORR CBR600RR ST600 FIM SS600 SS 1 2 enm F Iv DERE EE DE Te ss Cs s 5 EB
39. POINT C LH POINT B RH POINT B RH POINT B LH M18 POINT A LH POINT A RH POINT C RH POINT A RH POINT D LH POINT IDI LH RH oooSNi mARom BOLT SWINGARM PIVOT NUT LOCK 20mm BOLT ADJ 20X48 5 Pe BOLT FLANGE OQ 8X85 POINT A j BOLT SOCKET 12X262 ES 1 97 FLANGE 4 12mm NUT SWINGARM BOLT SOCKET 12X61 NUT FLANGE A 12mm BOLT FLANGE 8X45 BOLT SOCKET 8X40 BOLT FLANGE 8X35 NUT FLANGE 12mm BOLT FLANGE 12X60
40. 1 0 20 3 11 3 4 RU MAP All area Data change Enter Key HU MAP 1G RU MAP 1 15 15 OPPONA TOO A 3 12 3 TT TTT M All area Data change
41. Rear 2 5 6mm U 6mm 12N m 1 2kef m FRAME BODY SWINGARM TORQUE THREAD SIZE AND TVPE BOLT FLANGE 12X60 M12X1 25 Nem kgf m REMARKS POINT 3 LH BOLT SOCKET 8X40 M8X1 25 BOLT SOCKET 12X61 M12X1 25 54 54 POINTIAI NUT FLANGE 12mm M12X1 25 RH BOLT SPL 12X301 M12X1 25 59 60 POINT BI NUT FLANGE 12mm M12X1 25 BOLT SOCKET 12X262 M12X1 25 POINT NUT FLANGE 12mm M12X1 25 di ae OINTI I BOLT FLANGE 8X35 M8X1 25 26 2 6 RH POINT C BOLT FLANGE 8X45 M8X1 25 BOLT FLANGE 8X85 M8X1 25 BOLT ADJ 20 1 5 48 5 20 1 5 NUT LOCK 20mm M20X1 5 NUT SWINGARM PIVOT 18 1 5 93 POINT D POINTIDI POINT POINT POINTIDI 2
42. No E 2 A C 2003 CBR600RR 2004 CBR600RR 11321 NL3 750 11333 MEE 000 31100 NL3 751 96001 06016 00 96001 06028 00 COVER 4 CLAMP ACG code A C GENERATOR ASSY BOLT flange SH 6X16 BOLT flange SH 6X28 39 500 180 139 500 2003 2004 SS ST SS ST No E 3 2003 CBR600RR 2004 CBR600RR 2003 2004 st ss ST 50252 GC4 830 BAND sub tank 1 1 1 1 90081 NX4 000 BOLT drain isses Giga cer 1 RB 2003 CBR600RR 2004 CBR600RR 06230 NL3 750 23211 NL3 750 23421 NL3 750 23441 NL3 750 2345 1 NL3 750 23461 NL3 750 23481 NL3 750 23491 NL3 750 23501 NL3 750 23511 NL3 750 23521 NL3 750 90004 492 010 TRANSMISSION SET SHAFT main GEAR 1 K1 GEAR C 2 K1 GEAR M 3 M 4 K1 GEAR C 4 K1 GEAR M 5 K1 GEAR C 5 K1 GEAR M 6 K1 GEAR C 6 K1 BOLT special 10 22 4 2 94 000 10 000 8 000 2003 2004 55 5 SS ST C1K1 C2K1 M4K1 CSK1 C4K1 M5K1
43. STD COMP 2 H 3 COMP 4 5 3 6 7
44. TH 609 M 10096 8 or 1 Enter Key Cancel Key 3 TH 8000rpm 0 18000rpm 14 or Enter Key BL TH Fi
45. Faw firs 1j wow aw H Lap MARKER Ko FI GRN KS BANK ANOLE SENSOR 6 229 BLACK f MAT DATALOGGER gesam STARTER SW BROWN ORANGE SKY BLUE LIGHT GREEN COLOR COMB GROUHDMARKING opu Lf Mos Ma Ma 2 ED ED IN COMP 141 10 MEE 700 gt 141 10 MEE 000 EX COM
46. OK OK 8 03cbr600 E2P Spe e2p Med TH TH 8
47. 24 77 EE Qn i i 1 9 05 9 25mm 2 6mm SPH65OR 6x20 2 21 1 CD ROM CD ROM PO ECU
48. 3 15 3 CD ROM 3 Control Pand CD ROM CD HOM Control Panel estis setas itt Control Panel tis personalize voir computer Fera Select sty Mew ks Metzert and Phone P serOgtons aver Daag Moden Scanners and Options Cares Tonks e 8 o ees ag Waless tink Foissvrords CD HROM CD HOM
49. C5K1 M6K1 CG6K1 No E 5 2003 CBR600RR 2004 CBR600RR 55 ss st 04193 NL3 650 WATER HOSE PLUG SE 6 000 19505 KS6 700 CLAMP A water hose wed 340 19511 NL3 650 PLUG fast idle T 1 200 19512 NL3 620 PLUG hose B Nig 1 500 90454 ZV1 000 WASHER thrust 2003 CBR600RR 2004 CBR600RR pa 2008 2004 gs sr ss sT 06190 NL3 850 RADIATOR 000 19040 NL3 850 RADIATOR COMP lower K e m 38 000 1905 1 KA3 830 RUBBER radiator mount 19052 MN8 000 COLLAR radiator mount 19107 NL3 750 STAY radiator under 19502 NL3 850 HOSE radiator upper seen 19506 NL3 850 HOSE radiator lower 19516 GAG 003 CLAMP hose 30 37 19602 NF4 810 TANK catch 250 90651 8 000 TY LAP 3 6X281 93404 06028 00 BOLT WASHER 6X28 93404 06045 00 BOLT WASHER 6X45 94050 06000 NUT flange 6mm 94103 06000 WASHER plain 6mm As 95003 14080 10 VINYL TUBE 6X9X800 us HRC GmmXB00mm 95701 06032 00 BOLT flange 6X32 F 1 1
50. T T 2003 45105 NLS 760 COMP 614 003 004 45105 NL3 850 COMP S20A LTS 45105 NL3 860 COMP S20A LT6 43105 NL3 750 COMP MNX9 43106 NL3 750 COMP MNXQ STD 43105 NL3 760 COMP A NKX16 43106 NL3 760 COMP B NKX16 MNX9 2 20 2 PO 2 MIRBKURIIJU
51. 26 RUBBER SHOCK 27 SUB HARNESS IGNITION 1 E o ne es 1 CD ROM UNIT ASSY PGM FI IGN 19 CABLE STARTER BATTERY 28 COUPLER SUB HARNESS ENGINE 2 UNIT ASSY SERIAL I F 11 COUPLER DATA LOGGER USB 20 STARTER MOTOR 29jCOUPLER CAM PULSER COUPLER FUEL PUMP STAY RELAY 12 COUPLER CHECK 21 JCOUPLER DATAL OGGER RR SUSPENSIONISOJBOLT FLANGE 6X10 4 STAY BANK ANGLE SENSOR 13 COUPLER PB SENSOR 22 SWITCH ASSY STATER MAGNETIC 23 SUB HARNESS IGNITION 24 COUPLER THROTTLE SENSOR 25 STAY REGULATOR RECTIFIER 26 RECTIFIER ASSY REGULATOR 27 COUPLER A C GENERATOR 5 SENSOR ASSY STOP 14IHARNESS WIRE 6 SWITCH ASSY ENGINE STOP 15 COUPLER TA SENSOR 7 COUPLER DATA LOGGER 6 TY LAP 3 6X281 COMP DATA LOGGER COUPLER 17 PROTECTOR BATTERY 9 TACHO METER ASSY 18 CABLE BATTERY EARTH 1 METER STARTERENO STOP sw START m ag 5993 56 PGM FI UNIT 1 EPSMEIUNT 2 pee 2 Vip um GRAT TERRARRZARRAZZE TA ESER o D un SEKR Ex H gt Do e i pen Es AE TES Few
52. 220 31520 NL3 760 PROTECTOR battery 20 000 31605 NL3 751 STAY regulator rectifier 3 500 32100 NL3 750 HARNESS wire 29 000 R B 32100 NL3 751 HARNESS wire 29 000 R B 32152 NL3 750 CAP COMP data logger coupler 3 000 R B 35130 NL3 750 SWITCH ASSY engine stop 3 500 35160 MBW Y02 SENSOR ASSY stop 5 100 35160 NKC 000 37100 NL3 750 TACHO METER ASSY 27 000 CET 38770 NL3 760 UNIT ASSY PGM FI IGN 29 000 R B 38770 NL3 761 UNIT ASSY PGM FI IGN R B 11 38771 NL3 750 CD ROM PGM FI IGN 12 38880 13 750 UNIT ASSY serial l F 13 50328 HA7 670 RUBBER A BATTERY HOLDER 14 64503 NL3 750 STAY relay 15 64504 NL3 750 STAY bank angle sensor 16 90651 NC8 000 TY LAP 3 6 281 17 91501 ZJ7 871 COLLAR DIAPH lever 4 19 No F 8 1 ST 2003 CBR600RR 2004 CBR600RR 2003 2004 ss ss ST 93500 04032 0G SCREW 4X32 93500 04045 0G SCREW pan 4X45 93893 04022 08 Screw washer 4X22 94050 04000 NUT flange 4mm 94050 06000 NUT flange 6mm 94101 06000 WASHER plain 6mm 94103 06000 WASHER plain 6mm 96001 06010 00 BOLT flange SH 6X10 96300 06025 00 BOLT flange DR 6X25 4 20 Part No 00X30 NL3 790 00X30 NL3 880 04193 NL3 650 06130 NL3 750 06170 NL3 750 06180 NL3 750 06180 N
53. 2 BOLT SEALING 20 1 0 29 3 0 3 LOWER CASE BOSS OIL FILTER 18 18 3 lt CRANK CASE CYLINDER HEAD CYLINDER BLOCK CAM SHAFT HOLDER DRAIN PLUG BOLT WASH 9X90 M9X1 25 47 BOLT FLANGE SH M6X1 0 BOLT SEALING M14X1 0 BOLT FLANGE M6X1 0 BOLT FLANGE M6X1 0 BOLT DRAIN PLUG M12 BOLT FLANGE NSHF 6 1 0 CAP 45MM 45 1 5 BOLT FLANGE NSHF 6 1 0 48 2 10 2 CORD CLAMP BOLT FLANGE M6X1 0 CT200 14 STATOR COMP BOLT SOCKET M6X1 0 12 12 BOLT HEAD COVER 6 1 0 10 10 2 4 HEAD BREATHER PLATE BOLT FLANGE M6X1 0 CT200 13 1 3 5 3 REED VALVE COVER BOLT FLANGE 6 1 0 CT200 13 1 3 14 1 4 BOLT CONN ROD M7X0 75 90 90 x5 with new bolts refer to refer to p2 4 p2 4 ACG FLYWHEEL BOLT FLANGE M10X1 25 105 10 5 2 CRANK SHAFT STARTING CLUTH BOLT SPECIAL M10X1 25 74 75 2 2 THERMO STAT E NEUTRAL SW BOLT FLANGE M6X1 0 THERMO STAT CASE BOLT FLANGE M6X1 0 CT200 TORQUE ITEM THREAD SIZE AND TYPE REMARKS kaf m SPROCKET F KNOCK M7X1 0 20 20 PULSE ROTOR BOLT KNOCK M6X1 0 12 12 TENSIONER A PIVOT TENS M6X1 0 10 10 CAM CHAIN
54. 98P Oo A ST B 2 18 2 1 i 2 A B C BOX Se pst X i 4 H P d 27 A
55. LWR SIDE 10 1 25 44 4 4 CONN ROD FRAME PIVOT M10X1 25 44 4 4 CUSHION ARM CONN ROD M10X1 25 44 4 4 CUSHION ARM SWINGARM M10X1 25 44 4 4 RR CUSHION BRACKET M10X1 25 FORK BOLT 42 1 0 FR FORK CENTER BOLT M10X1 25 2 1 amp U 14N m 1 4kgf m 45 45 45 45 90 2 amp HRC
56. 880 EXHAUST SET ST 150 000 1 18151 NL3 750 PIPE SET R exhaust 3 4 21 000 1 18152 NL3 750 PIPE SET L exhaust 1 2 21 000 1 18155 NL3 750 JOINT R exhaust pipe 13 000 1 18156 NL3 750 JOINT L exhaust pipe 13 000 1 18157 NL3 750 JOINT REAR exhaust 26 000 18158 NL3 750 TAIL PIPE exhaust 10 000 18158 NL3 760 TAIL PIPE exhaust 10 000 18231 NL3 750 FLANGE exhaust 40 4 l 600 18232 NL3 750 COLLAR exhaust 1 200 18310 NL3 750 SILENCER COMP 40 000 18310 NL3 880 SILENCER COMP 18334 NL3 750 SPRING exhaust pipe Sage 500 14 14 14 14 18334 NL6 000 SPRING exhaust pipe 14 14 14 14 18370 NL3 750 BAND muffler 15 000 1 1 1 1 4 15 2003 CBR600RR 2004 CBR600RR 2003 2004 gs sr ss ST 06412 NL3 650 FINAL SET sprocket 520 80 000 23801 NL3 620 SPROCKET drive 14T 520 5 500 23802 NL3 620 SPROCKET drive 15T 520 k 5 500 23803 NL3 620 SPROCKET drive 16T 520 aie 5 500 40530 NL6 003 CHAIN drive GB520HRVZ2 120LJ F 15 000 40535 NL6 003 JOINT drive chain fas 350 41201 NL3 651 SPROCKET final driven 41T ha 9 500 41202 NL3 651 SPROCKET final driven 42T eas 9 500 41203 NL3 651 SPROCKET final driven 43T i 9 500 41204 NL3 651 SPROCKET final driven 44T 9 500 41205 NL3 651 SPROCKET final
57. TRAIN Las TENSIONER 8 SHAFT TENS M10X1 25 20 20 TENSIONER LIFTER SOCKET M6X1 0 10 10 CAM CHAIN GUIDE BOLT WASH M6X1 0 12 12 BOLT FLANGE M6X1 0 12 12 OIL PUMP PUMP ASSY BOLT FLANGE M6X1 0 200 DRIVEN SPROCKET BOLT WASH Mee 1 1 BOLT WASH Mext o ts is MAIN SHAFT BRG SET PLATE BOLT FLANGE M6X1 0 12 12 CENTER NUT LOCK M22X1 0 130 130 CLUTCH SPG BOLT WASH M6X1 0 42 12 OIL FILTER CARTRIDGE M20X1 5 27 27 BOLT WASH M6X1 0 CENTER BOLT SOCKET M8X20 SHIFT DRUM RETURN SPG PIN BOLT SPECIAL 1 25 23 STOPPER ARM PIVOT PIVOT M6X1 0 BOLT FLANGE M6X1 0 STARTER MOTOR NUT WASH 6MM BOLT FLANGE SH M6X1 0 WATER PUMP PUMP ASSY BOLT FLANGE M6X1 0 CT200 IMPELLER BOLT SPECIAL M6X1 0 TW SENSOR ASSY M12X1 5 M10X1 25 OIL PRESSURE SW les PT 1 8 BOLT WASH 4X8 SPARK PLUG INSULATOR BAND 10 1 0 BOLT RECESSED 5 28 DRIVE SPROCKET BOLT SPECIAL 10 1 25 THREAD SIZE AND TYPE TORQUE REMARKS FR AXLE BOLT M14X1 5 FR FORK PINCH BOLT M8X1 25 WHEEL FR DISK BOLT M6X1 0 20 2 0 RR AXLE NUT 22 1 50 113 11 3 RR DISK BOLT M8X1 25 42 42 K DRIVEN SPROCKET M10X1 25 64 6 4 REAR CUSHION UP SIDE M10X1 25 4 4 REAR CUSHION
58. driven 45T e 9 500 41206 NL3 651 SPROCKET final driven 46T 9 500 41207 NL3 651 SPROCKET final driven 47T 9 500 ch ch ch eh ech ch h ch cb ech ch vc v i 52157 NL3 650 PROTECTOR sprocket dk a ovr 1 900 R B 90004 492 010 BOLT special 10X22 950 90505 1 16 670 WASHER 13X20 93404 0601 2 08 BOLT WASHER 6X12 R B 93404 06020 08 BOLT WASHER 6X20 4 16 No F 8 55 2003 CBR600RR 2004 CBR600RR a 2003 2004 ss sr ss sr 06304 NL3 751 ELECTRIC SET SS s 130 000 06304 NL3 752 ELECTRIC SET SS 130 000 18357 KA4 710 COLLAR silencer 31500 GEE 007 BATTERY YTZ7S 31510 NL3 750 TRAY battery 26 000 31520 NL3 750 PROTECTOR battery 31605 NL3 751 STAY regulator 3 500 32100 NL3 750 HARNESS wire 29 000 32100 NL3 751 HARNESS wire 29 000 32152 NL3 750 CAP data logger coupler 3 000 32601 NL3 750 CABLE battery earth 1 600 35130 NL3 750 SWITCH ASSY engine stop 35160 MBW Y02 SENSOR ASSY EES EE 5 100 35160 NKC 000 35856 KAZ 003
59. 1 2 1 CBRGOORR ED 2004 2004 ST 2004 88 47 4 DOHC16 AAS 4 E 67 0x42 5mm CHAE 599cm Ces 120 1 126 DOHC IN 22 23 BTDC 43 ABDC 2 52 ABDC EXH 40 BBDC 45 BBDC ET R0045Q 10 RO379A 10 RO409B 10
60. 3 750 31520 NL3 750 31520 NL3 760 31605 NL3 751 31910 NL3 620 31910 NL3 651 31910 NL3 871 32100 NL3 750 32100 NL3 751 32152 NL3 750 32601 NL3 750 4 22 2004 CBR600RR PART NO INDEX Part No 35130 NL3 750 35160 MBW Y02 35856 KAZ 003 37100 NL3 750 38770 NL3 750 38770 NL3 751 38770 NL3 760 38770 NL3 761 38771 NL3 750 38880 NL3 750 40530 NL6 003 40535 NL6 003 41201 NL3 651 Part No 41202 NL3 651 41203 NL3 651 41204 NL3 651 41205 NL3 651 41206 NL3 651 41207 NL3 651 43105 NL3 750 43105 NL3 760 43106 NL3 750 43106 NL3 760 45105 NL3 760 45105 NL3 850 45105 NL3 860 45120 NL3 750 45125 NL3 850 45220 NL3 750 50252 GC4 830 50328 HA7 670 51407 NL3 750 Block F 7 F 7 F 7 F 7 F 7 F 7 Part No 51408 NL3 750 51409 NL3 750 51410 NL3 750 52157 NL3 650 52401 MEE 003 52401 NL3 750 52402 NL3 750 52403 NL3 750 52404 NL3 750 53141 MT7 000 53167 KV3 700 53168 KV3 701 53700 NL3 651 53705 NL3 750 53706 NL3 650 53710 NL3 750 53713 NC8 000 55200 NL3 750 64503 NL3 750 Part No 64504 NL3 750 64512 NL3 750 90004 492 010 90081 NX4 000 90110 NL3 750 90111 NL3 750 90303 NL3 750 90309 KF0 003 90454 ZV1 000 90505 116 670 90651 NC8 000 90651 NC8 000 91060 10 003 91501 ZJ7 871 93404 06012 08 93404 06020 08 93404 06028 00 2004 CBR600RR PART NO INDEX Part No 93404 06045 00 93500 04032 0G 93500 04045 0G 93500 05020 0G 9
61. 3893 04022 08 94050 04000 94050 06000 94101 06000 94102 08000 94103 06000 94601 17000 95003 14080 10 95012 13001 Block 1 1 1 8 8 1 F 8 F 8 1 F 5 F 8 F 8 1 Part No 95701 06016 07 95701 06032 00 96001 06010 00 96001 06016 00 96001 06028 00 96205 14012 96300 06025 00 96300 08020 00 96700 08028 10 Block F 3 F 1 F 1 1 axa 7351 0024 3 15 1 TEL 048 461 9511 NS TEL 048 461 8781 FAX 048 469 0306 RRR Honda Racing Honda Motor Co Ltd 2004 Honda Racing Corporation 2004 Published by Honda Racing Corporation FF Printed in JAPAN 00X30 NL3 8800 A SN A300 04 02
62. BBB DS 7 2U v 2 ERU 2 17 2 KMA 2 i A B A B 7
63. L3 880 06190 NL3 790 06190 NL3 850 06195 NL3 650 06230 NL3 750 06304 NL3 751 06304 NL3 752 06304 NL3 791 06304 NL3 792 06412 NL3 650 06531 NL3 750 06537 NL3 750 06552 NL3 750 11321 NL3 750 11333 MEE 000 2004 CBR600RR PART NO INDEX Part No 12251 MEE 003 12251 NL3 750 13213 MEE 300 14110 NL3 750 14210 NL3 750 14405 NL3 750 14751 NL3 750 14752 NL3 750 14761 NL3 750 14762 NL3 750 15514 NL3 750 15611 NF4 900 17220 NL3 750 17220 NL3 760 17225 NL3 750 17251 NL3 750 17252 NL3 750 17253 NL3 750 17254 NL3 750 Block Part No 17316 611 000 17554 NL3 750 17555 NL3 750 17556 NL3 750 17910 NL3 750 17920 NL3 750 18151 NL3 750 18152 NL3 750 18155 NL3 750 18156 NL3 750 18157 NL3 750 18158 NL3 750 18158 NL3 760 18231 NL3 750 18232 NL3 750 18310 NL3 750 18310 NL3 880 18334 NL3 750 18334 NL6 000 18357 KA4 710 18370 NL3 750 19040 NL3 790 19040 NL3 850 19051 KA3 830 Block F 3 F 3 F 3 F 3 F 5 F 5 Part No 19052 MN8 000 19107 NL3 750 19502 NL3 750 19502 NL3 850 19505 KS6 700 19506 NL3 790 19506 NL3 850 19510 NL3 690 19510 NL3 750 19511 NL3 650 19512 NL3 620 19516 GAG 003 19516 ML7 690 19602 NF4 810 22401 MBG D00 23211 NL3 750 23421 NL3 750 23441 NL3 750 23451 NL3 750 23461 NL3 750 4 21 Part No 23481 NL3 750 23491 NL3 750 23501 NL3 750 23511 NL3 750 23521 NL3 750 23801 NL3 620 23802 NL3 620 23803 NL3 620 31100 NL3 751 31500 GEE 007 31510 NL
64. P 142 10 MEE 700 gt 14210 MEE 000 COMP 16210 700 16210 MEE 620 1621 1 MEE O000 i SS ST 1 IN EX Valve 3000 Km 3000 Km IN EX Valve Spring 1 Piston t t Piston Pin t t Piston Ring 1 1 Connecting Hod 1 Bolt Connecting Rad 3000 Km 3000 Km Cam Chain 3000 Cam Sproket t Pulse Gen Assy t t Bearing Connecting Rod t t Bearing Crankshaft 1 1 t Crankcase t Cylinder Head t 1 t
65. RUBBER shock 320 37100 NL3 750 TACHO METER ASSY 5C RB 38770 NL3 750 UNIT ASSY PGM FIAGN 29 000 38770 NL3 751 UNIT ASSY PGM FI IGN 29 000 38771 NL3 750 CD ROM PGM FIAGN 1 500 38880 NL3 750 UNIT ASSY serial I F 36 500 50328 7 670 RUBBER A BATTERY HOLDER I 145 4 17 No F 8 SS 2003 CBR600RR 2004 CBR600RR 2003 2004 55 sr ss ST 64503 NL3 750 STAY relay 12000 1 1 64504 NL3 750 STAY bank angle sensor es 1 200 1 1 90651 NC8 000 36028 iid eae iren e ien uaa er per gee Sa a 110 2 2 91501 ZJ7 871 COLLAR DIAPH lever 93500 04032 0G SCREW pan 4X32 93500 04045 0G SCREW pan 4X45 93893 04022 08 Screw washer 4X22 94050 04000 NUT flange 4mm 94050 06000 NUT flange 6mm 94101 06000 WASHER plain 6mm 94103 06000 WASHER plain 6mm 95012 13001 BAND Bz2 battery 96001 06010 00 BOLT flange SH 6X70 96300 06025 00 BOLT flange DR 6X25 96300 08020 00 BOLT flange DR 8X20 4 18 No F 8 1 ST 2003 CBR600RR 2004 CBR600RR I LZ X Y 2003 2004 Ss sr ss ST 06304 NL3 791 ELECTRIC SET ST 104 000 06304 NL3 792 ELECTRIC SETIST 104 000 18357 KA4 710 COLLAR silencer
66. T Ya Honda Racing 2004 CBREDORR GR CBRGQORR 04 2 6 2 1
67. ake wee 20 500 51407 NL3 750 SPRING front cushion 0 85 6 900 51408 NL3 750 SPRING front cushion 0 90 51409 NL3 750 SPRING front cushion 0 95 51410 NL3 750 SPRING front cushion 1 00 lr 0 853741 0 907791 0 95171 1 00372 NNNN gt gt 2 P bb NNN N P 4 13 No F 5 2003 CBR600RR 2004 CBR600RR 2003 2004 ss sr ss ST gt 52401 NL3 750 SPRING rear cushion 10 5 52402 NL3 750 SPRING rear cushion 11 5 SPRING rear cushion 11 3 52403 NL3 750 SPRING rear cushion 10 16 000 52404 NL3 750 SPRING rear cushion 12 16 000 52401 MEE 003 SPRING rear cushion 11 10000 53141 7 000 PIPE throttle grip 1 300 53167 KV3 700 HOUSING UP throttle 53168 KV3 701 HOUSING UND throttle 93500 05020 0G SCREW pan 5X20 22 gt a R B 11 3 B ED H Kn ee ae boo ee oo oe a x 4 14 F 6 2003 CBR600RR 2004 CBR600RR 2003 2004 ss st ss st 06180 NL3 750 EXHAUST SET SS 150 000 1 06180 NL3
68. older Ver 1 700 53706 NL3 650 HOLDER ASSY steering damper Ke 8 000 53710 NL3 750 STAY E E EE 6 500 53713 NC8 000 SPACER steering damper 540 90110 NL3 750 BOLT flange DR 8X45 950 90111 NL3 750 BOLT flange 8X37 90303 NL3 750 NUT steering damper stay 90309 KF0 003 NUT flange 8mm 91060 NLO 003 BEARING sphelical 8mm 94102 08000 WASHER plain 8mm 94601 17000 CLIP piston pin 17mm 96001 06028 00 BOLT flange SH 6X28 96700 08028 10 SOCKET BOLT 8X28 4 12 No F 5 2003 CBR600RR 2004 CBR600RR cca 2003 2004 ss ss 06531 13 750 HOUSING SET throttle 3 000 17910 NL3 750 CABLE COMP A throttle 1 500 17920 NL3 750 CABLE COMP B throttle 1 500 43105 NL3 750 PAD A rear MNX9 8 000 43105 NL3 760 PAD COMP A rear 16 8 000 43106 NL3 750 PAD rear 9 8 000 43106 NL3 760 PAD COMP B rear 16 8 000 45105 NL3 760 PAD COMP front 614 shad 8 000 45105 NL3 850 PAD COMP front S20A LT5 i 8 000 45105 NL3 860 PAD front S20A LT6 4 8 000 45120 NL3 750 DISK COMP R front brake 20 500 45125 NL3 850 HOSE front brake 15 000 45220 NL3 750 DISK COMP L front br
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