AP105-TM11P-66P
Contents
1. 0345 491 9886 Hirose Electric Co Ltd Phone 2805 5338 2102 Emperor Group Center 288 Hennessy Road Wanchai Tele Fas 2591 6560 Hong Kong Branch 08 11 Printed in J apan2. RIRE dei XXX SE TE Ste Tale d ho NK A Et Note Make sure that the front edge of the inner insulator contacts the bottom of the hole in the A plug Improper cable insertion can result in poor crimping quality e WE NECESAN NA NEN Insert to the end e a BAR E E E ED JUUU UUUDDUUDUDUUUNUUUUU ma ann DG O nn eau a L UI UU UDUDDDDUDUDUDUDDUDDUDUDUDDDDU DU UUUUUDUUUUDUUDUD 2 Using either TM11P 66P CCT CL902 2020 5 crimp the cable and bend the grounding plate prior to terminal crimping Note For details of this step refer to the instruction manual for the jigs you are using D D 2 O00 5 2 UU 000 Ll J Preparation for Crimping To prevent injury due to accidental machine operation be sure to turn off the crimping machine before starting any work UnIuuuuuuuenUDnuununennnunu UUUIUNnuuuuuUuuuUuuuunuenn IE IE EU BU AMADO TR DO af EE HEH HE 1 Turn the wire desk spacer desk and insulation Setting position crimping height adjustment dial to the positions A W and 1 as shown in the figure left LO UUDUULULUUUDULUUDULUUULUUUULLND UUUOUUUUUUU ONLUULLULL 000000000 JUIUUDUUDUUUUUDDUD UDUUUDUU Stopper end HD EI EI EE DO00OO0000000000000000001 UUOQUUU 00000000000000000000 Stopper JUUUUDUUDUUDUUUUULD EM TT PDF EFE EL BEE El U OO Plug fe Ba ELE EF EIEH ED EE EE EEE UOUUUUUU DNE SSE FN 2 Los ZI e ff ZAN 3 Insert the w red plug until it hits the stopper L
3. DO DEE RM EEE e a a E JU CONTENTS 1 MODEL essen 2 OPECIFICATIONS eege I CONFIGURA LION WE 4 MOUNTING REMOVING THE APPLICATOR rie 4 1 Mounting the applicator to the crimping Machine arri 4 2 Removing the applicator from the Crimping Machine rie SSCRIMPING PROCEDURE Sa curr eege RH 3 1 ECH ENEE Ee EE LD Tenau oina AU dT LC GO O ie se 8 ER er VIE 2 2 Preparal on for en CI nip Ine Proeedire Een e RO ROL i GC un aaa ad 2 Aus tie the Crimi hehe BEE RIEMEING QUADRO la Oo 6 1 Crimping Quality Standard cai OU TeMAINTE NANCE E O U SEN EubricatuHon EE ID T2 Dau main CM PCO aiar UU 7 3 Replac ns the consumables sisiane EE EE UU E Ee RAR RS ae ae III 8 TROUBLESHOOTING u een ENE e E 001 crimp in o UE nm ee q O OG NO OU 9 APPENDIX eege O U d E Pirla ID ll U U U MODEL O O O UL Product No UUUUUOULUO ll U U U SPECIFICATIONS HUOUUUUDUO HOHUUUUU euUununmu Crimping height adjustment Dial 8 step adjustment e NR OR nn a ian U0 000170 mmX I 170mm X 000 80 mm External dimensions 170 mm H x 170 mm W x 80 mm D with ram at the bottom dead center DOO Weight TH P P D D Applicable plug TM11P 66P 50 CL222 2149 9 50 Il I U U U U U CONFIGURATION O UU UU Shank UL U ED LIL Wire desk 10000000 OD Spacer desk UL U Ram I OO Safety cover II II II II Il I Stopper IL LI U Holder UUUUUU UL Base plate J II UU Ii
4. DDUUUUUDUDDDDDDDDDDDUDUDUDUDUDUUUUDUUUU UD Q000000dd000 do Td TITO TITO UO0C00000C0d000 TT TC TTT TITO C000DO UUUUUDHUUUUUUDUHDHUUUUUDUUHUUUUUUDUUUUU UD To prevent accidents due to inexperience repair and adjustment work should be done to the extent that this manual specifies by a maintenance engineer who has full Knowledge of the machine When a part needs replacement use our genuine parts only We bear no responsibility for property damage or personal injury caused by improper repair or maintenance or by the use of any parts not specified by the manufacturer Before starting the maintenance work be sure to remove the applicator from the crimping machine OOO00 JUIUD AUODUUDUUUDUULUUUUUULUN JUIUDUUUUUU UUUUUU UUDUUUDUUUU NLGIZU UUUUDUOUUUDLDUUULDUDUOND Ram slides 1 Once a week apply a small amount of grease to the side andback of the ram Specified grease Grease for central lubrication NLGI No 2 Note Do not use an excessive amount of grease O 2 Q0000000000 0 J Daily maintenance JUIUDUUDUUDUUUUUUUUUUDUUDUDUUUUUDUUL JUIUDUUDUUDDUUUUUUUUUUUUDUDUUDUDUUUUUUUUUuuno HR Dn ann na Un Wn a Ha ga gaga a aH 1 Remove carrier chips dust and other foreign objects from the slides 2 When the machine is not in use store it in a dust free dry place 3 Before starting operation be sure to check that the consumables attached on the machine are our specified parts II O 3 000000 U0 Replacing t
5. I Uu uu amp LU i Uu ri i Ui I LL MOUNTING REMOVING THE APPLICATOR To prevent injury due to accidental machine operation be sure to turn off the crimping machine before starting any work IUIUIDDUUUDDDU OFFOOUOUOUU Eg EI EU Ee ET FEL Bl Ed EE TE OD O0 CM Oo 0000000000000 HOOUUGUUODOOOUOU U0000D HOOOUUODOUUU O000000d0daddddgda 00000O HOOOUUOUUUOUOUUSUUUUUUOOD HOOUOUOUOUUUUOOOD 1 Turn off the crimping machine Pa 2 Before mounting the applicator perform the Lae see preparatory check described in the instruction E SAVE RI e manual for crimping machine CM 105 and make sure that the ram 1s at the top dead center D 3 Remove dust and foreign matter from the bottom surface of the applicator base and the top contacting surface of the bolster plate Q00000 000000000000oU UnnIunuUuuUuUuennuuunuunu 4 Pull up the shank do not pull out and align it to the groove on the machine body UOUUUUUULUUUUDUUDULUD L HOUUMUOUUUUUUU U0U0UU JUIUDUUDUUUUUU UOUUDUUDD ULUDUUUUDDUNLD UUUUUUUNO Unumununennnonunuuuuu NUUUUUUUULUD Tre 000000000000000000000 big 0000000000000000000 Z W 0000000 5 Place the applicator on the top surface of the bolster plate and slide the applicator down in the groove until it hits the stopper block 6 Tighten the clamp by turning the clamp lever GO clockwise direction of arrow A Make sure that the shank is mounted on the ram Note
6. L LL e mr Note When a gap is left between the plug and NITIIIIIIS stopper poor crimping quality can result 4 Step on the foot switch Plug in the cr mping machine and turn on the main switch Crimping operation is performed as the result of the applicator ram s vertical movement that takes place when the crimping machine ram makes one cycle of vertical movement DO DO DO DD GO DO D OD Adjusting the crimping height 0000000000000000000 CM 105 00000000000000000000 000000000000000000000 000000000000000 00000000000000000000000 UUOUUUGLU DOO Seng poso Tn EE TE nio tono oo 0000000000000000000000 i YD A Sm N o GUOUUUUO U 0000000 SUUUUUUUUE AWULUIIUUUUDUDUIUNUUUUUUUDDDUUL JU IIUNUIUDUUDDUUDUUDDUUUU UuDUUUUUUUUUUUUUUUuuUUuuuuuouuu U 0000000 SUDUUUUUUU SUUUUUUUUUUUUUUUUOUUUUUUUUUUUUUOoG 0O OL U OO0U0UO00 0A B C DUUU 10000 04mm JU I UU UU uu I Ii iu ui I U UDUUNUIUINnUDSnDnWwW Xx gt Y gt ZDIUU 10000 91mm UIUUUUDUDUDUN U IIUNUIUUUUDUDDUUDUOUDDUDUUDUUUU UUUUDUULUDUUUUULLULUUULLUUULULDLUDUUULULLLUUULLULUUULUUUULUUUUD JUDO Note When crimping a terminal refer to the operation procedures described in the instruction manual for crimping machine CM 105 Make sure that the terminal is set in the correct position 1 Confirm the tolerable crimping height for the plug to be crimped 2 In preparatory steps for this plug besides the crimping area on the core wires the core wires t
7. LI UU LU LU U LI APPLICATOR AP105 TM11P 66P Ll EI Ll Ll El Ll Main unit of applicable crimping machine JO 105 UU UL 7 INSTRUCTION MANUAL CAUTION Be sure to read this Instruction Manual carefully before using it to secure safety in operation In addition save this Instruction Manual so that it is available whenever necessary for review HUUUUUUUO HIROSE ELECTRIC CO LTD UUNUNUONTDUOEOTETE JUIUDUUUUUUUUUDUUUDDUDDDUUUUUUDUUUUUUUUuUUuuUnuuwuno DERE EF EIER EU LEFEL EDDIE ER EIEH EE EL ER EE ED EE EF RE FE AED LU JUIUDUDDUUDUUNU OUDUUUUUUDUDU DDUDUDUIDUDDUDOUDOUUDUDUIDU UU JUIUDUUDUDDUUDUUUUUUDUUDUUDUDUDUUUUUUUUUuuno ANDO 1 UUUUUOULUUUDUUULLUDUUULDLUDUUUULDUDUULULDUUULULULDUUULULDUND UUUUOUUUOUUUUULUULUULUUUUND UUUUUUUUUUUUN UUUUUUUUUDUUUDUUUDUUUUUUDUUUUUUUUUUULN 1 UUUUUDULUUUDUDULUDUUULLUDUUUUULUUUULDLUUUULDLUUUULLLDL 1 UUUUUDULUUDUUULLUDUUULDLUUUUUULDUDUULULDUUULULULDUUULUDUND 1 UUUUUOULUUDUUUDLUUUUULDDUUULLULDUUULUULUUULD O OUUU UL UGUOGLU JUIUDUUUDUUNUUDDUUOL HIL ee ELI MEH LEE EL JUUDDONUUUDUUUUUDUOUUUDUUUDUUDUUUDULD Sg A a A eg A A df O oO ao A aG A aA A A A AO A ES ES A Ad A AA A AO ES A A A Ad A A A AO aAa ee A A Ad A A A A aAa A A A Ad i AA m N m NOOO OT APIOS TMII 66P 1 0000000000000000000000000000000000000000 UUUUUUDUUUUULULUUUUUULDLND BU VEE HB HB LL BE I EE Il EF ET MD JUIUDUUDUUDUDUUUUUUUUUDDUNUDUUDDUDUUDOL HOUUUUUO DU HOOUOUOUOUUO Inu
8. Now the applicator is mounted on the crimping machine Whenever you perform any crimping operation set a workpiece in position 4 2 9 0000000000 U0 U Removing the applicator from the crimping machine EU EE FEED OTC End MET TOD ged Te Me EN Te ge TET EN EIERE TED Ere CET ED TE SET RE 1 Loosen the clamp by turning the clamp lever counterclockwise direction of arrow B Pull out the applicator 0 00000 CRIMPING PROCEDURES IDIUDIUIUDUDDDUIUDDDDDUDIDDUDUDDUUIUDDDDDUHUDDDUWL To prevent injury due to accidental machine operation be sure to turn off the crimping machine before starting any work 5 1 U U U Cable Preparation 70000000 0 Termination JUIUDUDUUUDUUUUNUUUDUUDDDUUL JUIUDUUDUD JUIUDUUDUUUUUDUUDUUDUUDUuU 1 Before crimping the connector thread a cable through a cover while paying attention to the direction of the cover This step cannot be done once the connector has been crimped JT UUUUUUL Insert BEE EE ana gn na nan E quonn NUUOUUUUOUUUUULDULUULULUUUL An Shield UUOUUUUUND 0 UUUUUDULUULULUULUULUUUULUUUND UI UW DUOUDUDUDDUUUDUDDUUDUDDUUDUIDI HOU i U IUlUlunnunumunnnmuunnuuunwmnn pprox 30 mm HOUUUUO 2 Strip off the cable sheath about 30 mm from the end The stripped cable must meet the following conditions e Any part of the inner insulator does not have a flaw or breakage e There is no difference in the insulator length or the conditions of sheath cross sections e Non
9. ck the following 1 Are the punches used on the machine our specified parts in good condition 2 Are the plugs you are using applicable to the machine 3 Are the cables you are using applicable to the machine 8 1 00000000 D Poor crimping quality AND D ucuououoDDDDDDDDDDDDDDDDDDDDDDDDDDDC Aue e FI JI JuIUDDUUDUUDUUDUD JUS 0000000000 DO DDDUDUDUDUDUDUI JUUDUD JUUUDUUUUDUDUUDUUUDUD UUDDUDDUUDUuUDnuu IEEE EINER EE TEL CL a a EE EF CEE EBREO LEE EDEL EEF LEFI FT EE EPH THE EI JUIUDUUUDUUUWU JUUUUUUDUDUDUUDUDDD UUDUUUDUUDUDUDUDULD HUUOUUU JUDO UUUUUUUUUDUUDUUDULUUULUUULUULULULULLUULLUULUUULUULUND Trouble Cause Countermeasures 1 The applicator is adjusted 1 Adjust the applicator properly 1 Defective crimping improperly according to 5 2 2 Adjusting the crimping height on page 9 2 The punch is not mounted properly 2 Mount the punch properly to have a firm contact with the ram 3 The punch is worn or damaged 3 Replace the punch 2 Flawed or deformed plugs 1 The punch is extremely worn 1 Replace the punches damaged or flawed For more information on troubleshooting including countermeasures against other kinds of trouble contact our Production Engineering Department II 0 000 APPENDIX 9 1 J DI DT GT DU Part list oo oo tl WE JUDOUOO 0000000 00000 a a EE UGUGOdUO IEU TI EIEH EDD i i 1 pif wowing a 2 Bae pae LI Ca Mounting pate 2
10. e of the core wires has a protrusion or recess on the insulator edge HEL EL WER KOR EE HE E ED El JUIUDUUDUUDU au el Paper tape 3 Fold back the shield Cut off the paper tape and core isolator at the end of the sheath ELENA A ER Core isolator JUIUUUUDUUUDDUDDDDUUUDUDU Ba EEE ELE EL HEH EU E EE JUIUDUUDUUDUUUDUUDU BREE A Copper tape 4 Wrap a copper tape 3M s No 2245 or equivalent around the folded shield Cut off the excessive shield at the edge of the tape IX EHE gt SL Se ELLE 9 9 9 6 A b SS SS Y i v e J SOS KA Ce e Be v 4 4 Zi y vo ge B DOS UUUUUUU Guide plate BWER DH Approx 19 mm DI Protrusion DUDU Protrusion EL ED EUO EFE EEF EEF EFE 3 JUIUDUUDUUUUDUUUDUDUUu According to the wiring pattern thread the core wires through the guide plate that comes with the connector EA ED ER EUO EE ELE ERE CENE EF 6 JUIUDUDUU JUUUuuunuuunguuuuununu JIUUuuuunuuunguuuuunuwnu ee Cut the core wires at about 19 mm from the sheath edge The core wires should be cut parallel to the guide plate edge There should be no wire protrusion or recess on the insulator edge OO00000000 Crimping the cables HO UDUDUDDDUUUIUIUIUDUDUDUDDIU UUUWUUUUDDUUUUULDUULDUDULULD UUUUUDUUDUUUUUDUUDUDLDUDULD UUUUUDUDUUDUUDUUUUULDLN HOOUUUO 1 Insert the cable into the plug DODO Plug
11. gurations are given below the machine is made to specifications intended for Japanese home market and the safety device is mounted on and supplied with the machine The configurations may differ with destinations and specifications Applicator Main unit Warning label A rotating component is The cover prevents contact installed inside the cover between fingers and the press Danger of contact injury is present Warning label If touching you could get burns The cover prevents contact of hands head etc by the flywheel etc Warning label Electrical components are installed inside Danger of electric shocks is present Safety instruction in use The minimum safety instructions to be followed when operating the crimping machine are indicated gt Danger of cuts on fingers is SAF The cover protects feet resent Never place fingers r 2 E against hazards inside the safety cover vi LEPRE ANI NF I FN EF NR illa LEI FEET NR EN RR WY A R NE HR A RH YN ia TEE Ee ea Eno HEDD RER DA N Tr LILLO Ila E gt Y O E ND E DRM ET ET ne RR RR PRN ai ef eee ee A nT E BROS KD RE sila LL RR E BCT ND RAN Hp Ae E ORE SR ae E SE BOB E a hr ASS E nnDnDnnnnn ee A E SKSKR S RE US DE hee RR TN RF RR E se ni ST A ss JU FINI DO ite tall iS EI Uer UU ICT RE FN RF HF RR RH RR DO a IIIa ie DO Aia DO Fil DO DR HIEN SR SR ETC FF EIR FF HF FFF ONI UU Ber KEE Dr he Dee era ee
12. he consumables UUOUUUDUUUUULUUUUUDNI El EE EE ED ELE EF ET ED ELE OE ED EEDD ED ELE JUIUDUUDUUUUUU UUUUOUUUUUUULUUULUUUUUULUL UOUOUUDDDDUULDLUUU U2LUDLN UUUUUUUUULUDULUDUUUUULUUUND UUOUD DDUUDUUDUULDUDLND UU IDIDIDDDDDUDDUDUUDDUDUDUDDDUUD HOUOUUUUUUL Replacing the core punch and the blade punch 1 Remove the two fixing bolts to remove the core punch and the blade punch 2 When attaching set the punches in the correct order and fix them with the two fixing bolts When tightening the bolts ensure that the punches firmly contact the bottom surface of the ram Note Attach the punches with the marked side facing the operator 1 4 0 DD GI HD ED o List of consumables an UD0U0DUUUUDUDUDUDDUDUOUUUUIUIUDUDUD ARSUUULDUDDUDDND EE A Og AG RE HER On On one side of parts through a particular number is marked for part identification and correct assembly To order specify the part by its HRS code number Attach the punches with the marked side facing the operator No 000 Part name O 0000 0N Core punch no0 0000 0 00000000 Blade punch 000 0000 0 UUUUHRSNOJUUUUUUDLDUUUUULUL OU UI DUUDUDUDDDU dd UUDUDUDDUDUDIU HOUUUUUO Note To order a part without an HRS No see 9 Appendix 9 1 Part list on page 14 and specify the part by its name II O OOOO il TROUBLESHOOTING JUIUDUUDUUUUUUDUUUDL JUIUDUUDUUUUUUUUUUUUUUUUDUuu CEE EEE EE EFEDEL BEN EU JUIUDUUDUUUUUUUUUUUUUUUD First che
13. hemselves are crimped Set the plug by taking the following steps Adjusting the crimping height e Turn the wire desk and spacer desk until the A and W marks on the respective desks come to the setting position on the front of the applicator e After crimping measure the crimping height with a digital indicator to determine the difference from the tolerable crimping height e Using the following information turn the wire desk and spacer desk so that the resultant crimping height falls within the tolerable crimping height range e Each time the wire desk is turned from the A position to the B C and D positions the crimping height 1s reduced stepwise by about 0 4 mm Each time the spacer desk is turned from the W position to the X Y and Z positions the crimping height is reduced stepwise by about 0 1 mm e Make sure that the core wires are crimped Note After completing all the adjustment steps perform another crimping operation to absolutely make sure that the crimping height meets the requirement O UU U U U CRIMPING QUALITY 6 1 1 0000 0 Crimping Quality Standard HOYUOUOUUUDUUOUUUUODUUUOUUUUUUUUUUOUUO Check that the crimped terminal satisfies all the requirements of the crimping quality standard shown in the figure below HOUUUUUU No breakage allowed ERRE CR RHO HR Core crimping conditions RH Mel eto a 0 5mm or less ali l DI Es II O U U U D U LU MAINTENANCE LUDUDUDDDD
14. nt possible accidents caused by unfamiliarity with the operation of the machine repair and adjustment of the machine shall be conducted only by maintenance personnel who have a full knowledge of the machine Any repair and adjustment beyond the range covered by the instructions given in this Instruction Manual is prohibited We assume no responsibility for accidents caused by improper repair or adjustment or the use of non genuine part s 2 To protect against personal injury check to be sure that screws and nuts are not loosened after the completion of repair adjusting works and replacement of parts 3 Periodically clean the machine as long as it is commissioned To prevent possible accidents caused by abrupt start of the machine during cleaning be sure disconnect the machine prior to cleaning 4 In the event that your machine fails to perform normally after repair or adjusting immediately stop operation and contact us for service so as to protect against personal injury SAFETY INSTRUCTIONS TO BE FOLLOWED WHEN USING THE APPLICATOR MODEL AP105 1 To avoid possible accidents resulting in personal injury caused by being caught in the moving parts of the machine extreme caution has to be taken to keep your hands head and fingers away from the moving parts and the area surrounding them Also do not place any matter that is not necessary in the use of the machine near by Safety device For the machine and the safety device of which confi
15. oder o a Hr a 6 Receiving 11 7 Core pun 71 Ts Blade punch EN 1 ul Safety coer Ji Safety cover bolt me me DI 11 Safety coverbo Ram 3 Spri i i 14 Post ram 6 S Spring ire desk 2 19 Adjsting did 1 20 Shoulder screw 1 p21 Spring shoulder p N II 0000000 DOG D 00 OG Applicator Model AP105 14 II UUUUUUU Instruction Manual Number 0000 ETAD P0093 Nov 2008 Date of revision Edition number First edition UU JUuHUUUDDUOUOUUUUUDUUUUUUUUDUDUUUUUDUD uan gn nn RR adaga e man el SR paga A a nn y An E JUuUUUDUUDDUUUUUUUUUUDUDUUUUUUUDUUDOUUUUUUUUUUOL JUIUDUNUUDUUUUUUUDUUDUDUUUUUDDULD sl al 1 EP EI REI BIO EE ERR DEES adega EL EFE EFE EEF EFE EEF SEITEN TEE ee nnau ean na hnnan a ann re JU OO GU GU GO IT TUT TT TOT TT TT TT TO TO UT TTT TITOLO Eee EEE RE Eee EEE EEE eee Eee JUIUDUNUIUUUUUUUUDDOUOUUDUUUUUDUNUDUUUU Bo EF EL EDD ERE e a aa YG a ATA BER EEE CAUTION 1 No part of this manual may be reproduced without the permission of Hirose Electric Co Ltd 2 Description in this manual is subject to change without notice 3 This Instruction Manual has been prepared for clarify Should you find any unclear portion error or omission please for the safety of other contact our Marketing Department 4 It should be understood that notwithstanding the aforementioned item 3 we assume no liability to any claim for loss
16. or failure to earn profit resulting from the use of the machine 5 We assume no responsibility for any damage resulting from your improper use of the machine including your failure to follow the instructions given in this Instruction Manual This includes repair or modification conducted by any third party other than Hirose Electric Co Ltd 6 Please note that servicing of the machine is not available in any country other than Japan UUUUUUUUY 2008 HIROSE ELECTRIC CO LTD 2008 WUUUUUUUO 0141 8587 70000000 5 5 23 EE EEE EN ana nennen CHET BEER EAR DUDU 0222 0033 UUUUUUDU 3 8 11 KDXO00 38100 9F TEL 0450 3060 6872 FAX 0459 4739 1355 DUDU 0222 0011 QOUOUUUY 7 3 13 TEL 045 4140 1406 FAX 0450 4020 7861 HIROSE ELECTRIC CO LTD 5 23 OSAKI 5 CHOME SHINAGAWA KU TOKYO 141 8587 JAPAN TELEX J2468237 HRSELE TELE FAX 03 3493 2933 CABLE BESELECONHIROSE TOKYO PHONE 03 3491 9741 i i Phone 805 5227958 Hirose Electric U S A Inc 2688 Westhills Court Simi Valley Calif 93065 6235 SE UE s Phone 0711 4560021 Hirose Electric GmbH Zeppelinstraze 42 73760 Ostfildern Kemnat WEN NEF FD EDEN RY TOE Eat OUT A Crownhill Business Centre 22 Vincent Avenue Phone 0908 260616 Hirose Electric UK Ltd ili iL Crownhill Milton Keynes MK80AB BEE 0908 563309 _ Phone 02 864 5075 HIRO SE KOREA Co Ltd 472 5 Mok Nae Dong Ansen City Seoul Ca Su SI OA SYNIO LS SAS OO cu NOU Ew LS cd FNAN ne et A AA Oe eT RS re Tele Fax
17. ry Minor injury Wounds burns electric shocks etc requiring medical treatment Damage to property Damage to the machinery and or the surrounding area SAFETY INSTRUCTIONS CAUTION Basic safety instructions 1 Be sure to read this Instruction Manual and all the instructions and other materials supplied with the unit as accessories Save this Instruction Manual and make it available for review whenever necessar y afety device and warning labels 1 To avoid possible accidents due to lack of the safety device be sure to operate the machine after ascertaining that the safety device is properly installed at the predetermined position Refer to page vi for detailed description of the safety device 2 Once the safety device is detached from the machine replace it to its original position and check to be sure that it properly functions L Application 1 This machine shall only be used for its originally intended purpose while following the instructions specified in this Instruction Manual 2 Modifications to this machine is prohibited We assume no responsibility for accidents resulting from modifications raining 1 To prevent possible accidents caused by unfamiliarity with the operation of the machine the machine shall only be allowed to be used by the operators who have been trained for proper operation and provided with sufficient knowledge of safe operation by the employee For this purpose the employer shall establish a
18. training plan and implement it for the operators beforehand or king wear 1 To protect against possible accidents resulting in personal injury by your cloths being caught in the machine be sure wear a work uniform and securely fasten buttons on the sleeve cuffs and close the zipper on the top center plait of the uniform if any Avoid wearing loosely fitted clothing The operator should fasten hair securely to avoid his her hair from being caught in the machine The operator should wear close toe rubber sole shoes Safety instructions in each category of work following he delivery of the machine 1 The machine shall be moved in such a way that secures safety avoid falling and dropping 2 To protect against unexpected accidents or drop accidents the machine shall be repackaged if necessary to achieve the Oo N originally delivered state or better Prior to repackaging wipe off oil gathering on the machine npacking 1 The machine is shipped in a corrugated cardboard box Be sure to take the machine out from the box while cautiously avoiding dropping the machine ubrication 1 Use oil of the kind designated by us or an equivalent for the machine 2 In the event that oil should get in your eye or contact your skin immediately wash to remove it to protect against irritations and rashes 3 In the event that you should swallow oil by mistake immediately consult a doctor to prevent diarrhea and emesis aintenance 1 To preve
19. uunununuunn HOOUOUU0OO HOOOUOUUOUUOO HOOOOUUOUUOO opoo 0000 Hess 0000000000 and 000 vs E 5 pda Ll EI DI DI LL HOOOUOUUOUUOO HOOUOUUUO HOUUUUO s UOUUUUOUOUDLOO UUUUUOUDDULDON Set pt r TV gt V is UUUUUOUDDULDON HOOOOUUOUUOO HOOUUUO FOR SAFE OPERATION Because of the machine s design there is always a possibility of contact with moving parts The operators of the machine and the maintenance personnel who are in charge of maintenance and repair work are required to read the following so as to avoid injury To fully understand the descriptions given in this Instruction Manual and the warning labels attached on the machine the warning messages are used in accordance with the below stated classification Please be sure to thoroughly understand the messages and follow the instructions I Description of warning messages Misuse of the tool will expose the operator to immediate danger of major injury or death Misuse of the tool may expose the operator to danger of major injury or death WARNING Misuse of the tool may expose the operator to danger of injury and may cause damage to property Determine the degree of impairment referring to the below stated classification Major injury Loss of eyesight wounds burns hyperthermal and hypothermal burns electric shocks fracture of a bone poisoning etc requiring emergency treatment or extended medical care Inju
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AP105 TM11P 66P