取扱説明書 Installation manual
Contents
1.2. 0o00 Keep this manual SL ae aT os ID CORE HOON Installation manual L EXEDY RACING CLUTCHO0 00000000 mm UU 00D HUHUOUUOUUUODUUUUUUUUU HOUUOUOUUUUUUUUUUUUUUUUUUUUUUUO Thank you very much for your purchase of EXEDY RACING CLUTCH Be sure to read this installation manual prior to use Please keep this manual carefully while the product is in use O00000 EXEDY EXEDY Corporation 0000 2005 03 18 Issued on March 18 2005 oo0000000000 SBC Issued by EXEDY Corporation Sports BC H320 Ae H320 oo CAUTION oo CAUTION QOOOOODOODDOODDOODODOODDOOD0ODDOODCDODOODOOoOdOOO QOOOOODOODDOUDDOODODOODODOODDOODDODDOOCOOOdUOO OoOoodgdogg Break in and quenching are required for this product since semi carbon featuring highly excellent wear resistance is hard to be provided with a good contact and its performance cannot be fully utilized unless the surface of the counterpart is coated with a film x OOOOU0000O Break in procedure 2000r minQOOOOOOOU0000000000D 300kmp 00000 O 50000000 QOOOODOODDOUDDOODODOODOOUODDOODO0DCDODOoOdOO OOoOoogdgdogg Normal city driving for minimum 300 km approximately 500 times normal 2000 rpm take offs is the goal Break in is only sufficient under city driving with freq
3. R Whe RORG ELAN PRA LAY ET DTN PULP DERORCLIN A GESLICLET 1 Remove the clutch disc 2 and place the 2 Tighten the bolts 4 diagonally not 3 When the bolt 4 is loosened spacers at the three positions equally with the at a time but for several times with while the bearing is supported position of the knock pin of the flywheel equal force until the flywheel comes with your hand the lever is regarded as a reference referring to the figure in contact with the clutch cover lowered and the bearing is shown below As the bolt is tightened up the lever fixed Temporarily insert the release bearing from the is raised up The lever tip should be inside of the clutch cover A PUNT RARE Bearing temporarily i inserted fit to the proper groove of the bearing Spacer DONTRALT FAW DIV HRELPORACEREY AN GER2 Ommee B26 5 7 Omm LIV FMOAER AS CRY NPD FEROWMECBACL YS FISRGII Vy BEERTTRE REL CRAL THN TOCCATA SUST Use a spacer with a diameter of approximately 20 mm As the lever is raised the inner diameter and thickness between 6 5 mm and 7 0 mm of the lever tip is increased and the It is acceptable that nuts or washers piled up to fit to bearing can be easily set to the proper the space are used as substitutes 4 00000000000000 nstallation of flywheel F W 1 NO position oo QOOOUDO0DC0D0COWMOO0 7000000cgo0c0od DOOOOOODOUOUOODODODOOOOOOOOOdddoOooo
4. C0000000000000000000000 QOOOOOGCO0DUODCOODODdUCdUoUodoOg It is recommended to re adjust the stroke after the break in period Due to the nature of clutch for racing purposes half engaged clutch operation will also be affected after break in period but this is a normal symptom 3 0O0000000000000000000000000000000000000000000 oo0 In the early stage it is not abnormal if subtle noise or chattering occurs depending on the operating conditions H320 4 od WARNING 5 od WARNING 6 og CAUTION Ooooodgg Advice opoooooonoooooooooooooooooo0oaooh opoooooonoooooooooonagaig Do not change any release control function of the vehicle The clutch is used under normal condition QOOOOODCOCOODODCOODOOCdDdoOOooddooddoooodG OOOO00CddOoOddooDdooddoog OOOOODGddooOdOoddooddoodO This clutch system is specially designed for racing purposes therefore pedal effort is slightly heavier and start operation is more difficult than standard manual clutch products Avoid using if you are not completely confident with your driving technique and physical strength QOOOUOGDCOUDOODOUDUDOODOCOOUDOODOODOCdoOUodUodoOg OOO00d0gcg QOOOUODOCDODUDUCODOUDODOODOODOUCOO0dCODOoUoUoCoOO OOOUOGdgcdd0cog The life of a clutch may be adversely affected by driving technique and driving conditions Especially the friction material is worn prematurely in a racing which necessitates frequent abrupt start operation for example drag race Check it frequ
5. OOCOCOOOO0O0O0O0OOOOON Oooooogcgogdddd00 Apply grease specified by the vehicle manufacturer to the spline hub then insert the shaft and wipe away any grease which is forced out 6 ODOOCOOOODOOUODODOOOODOOCOOOCDODeHOnAnnAnnAoAooOdoodoO OOO O000000HAssyQG OOO00000000 QOOOOGDOGDOUDUDODOODOODOCOoUodododdo Set up the center bar to the pilot at engine side and center the clutch disc No 2 Tighten the clutch cover Assy No 1 The genuine main drive shaft is recommended for this process oo OOO NOOANNAANNAOOOOOOoOOOooCddoTMOOoodOO caution COO00000000000000000000 Failure in centering of the clutch disc No 2 will lead to difficulty in the assembly of the transmission and damage to the disc o0o0 0000000000 0 0 270 29Nm 2 8 3 0kgm Specified torque of bolt No 4 xgpgogogoogoooooooooooooooooooonooooooiog0tp 00000 Unequal bolt tightening will cause disengagement problems and judder shudder 7 OQOOOCODUDCOODOUDOUCOODUOODOODUCUCUododUoCO ooooooo0nooooooo svogugdogdoddod Confirm that lever height is equal after tightening If it is not equal then restart from item 3 8 amp TM000000000 QOOUODODODUODUOODODOCODCUCOODUODKCOOUDUOODODdUododUodUoOg od QOOOODODOUDCOODOODOUDOCOODUOODODODUoCOUoUoCog Replace the T M Purchase a new release bearing and apply grease to sliding surface Follow the maintenance manual issued by the vehicle manufacturer H320 11 TMOOOOODG
6. OOGGO00CCOOOOOOddddcoCoooooodG oO caution COO000000000000COOOCOO0OOOCOOOOO0O0OO0OOOOON OOO0ogdgcdg Do not hit the spline teeth with the edge of the main drive shaft It will cause disengagement problems or damage to the clutch disc 9 0000000 OOOOOOOOCUCOGUOOOOOCUOODOOOoOOUdoooodddddoOoooUdg OoOooogogocogdddddOO QOOOOOGDOU0DUODCOODOODdUCOUodUodog Stroking adjustment After installing of this kit the pedal position engagement or disengagement point may change Adjust the pedal according to the maintenance manual issued by the vehicle manufacturer oooogdggg Advice e 0000 If the in the e 0000 OOOo0ogogoodddddoooooo OOOOOODOUOGGOODDDOOOOOdUdDoOooooOddddoOoooooddg pedal position should be moved towards the floor adjust the push rod of the master cylinder manner the pedal height is down in free position QOOOOU0DO00UCOdO00UoCdoCOO OOOGdcdcdg If the pedal position should be moved away from the floor adjust the push rod in the opposite to the above OO000000 Caution during operation 1 oo OOOO0COGOOCODOOOCDOoOd P0000 0000 00g caution UOOOOCOOUO0OOO0OOO0OOO00OOdooooOCooOD oooogooooooooooooooo0agul After installation drive carefully and gently See page 2 If the clutch is used in a condition where the friction surface is not contacting fully with the mating surface it will cause slip burning judder shudder or short life 2 oo QOOOODUDUODCOUDODODOODOCOOUodCOodoUodoodog caution CO 0
7. OOOOUdddoOoooooooUddddooooo ooooogocddg This installation manual includes useful information to prevent problems from occurring during installation 1 pooooooooooooooooooooooooooooooooaa ease read through this manual before installation U L OOOOOODOCOOCGOOWOOODOOdoOoooooodUddddooooooodg eI EF 5 stallation work has to be done by a professional installer who will use the product safely 3 DOOOOUDO0MOOO00D00COOOdMoOoOodddddoooooooUddddOO OOOOdgdd000oooodg Please do not use the product wrongfully nor modify the parts In such case we will not take any responsibility 4 DOOOOUUODDODOOOOCOOCOCOOOODOOOOOOMoOoOooooUddddoOoooo oooo0000 We will not accept any claim nor return as this product is used predominately for racing and specification may change without prior notice 5 HOOOO000000000000 Please keep this manual following installation OOOO For safety QOOOOO0DOODDOODUOODDOODDOODCOOO0DO00D0dg Please note the following as these are important warnings and cautions for our customers og WARNING od CAUTION oo OOOoogogodddddooooooddg eono 3 ano 3 onog gt og Soo S a 5 Q 3 w lt fe ogo ogo ause death or extreme injury OOOOU00000OoOoOOddddoOooooo 0 OOOOddd0000oooddg this caution may cause injury or damage 1CO 1CO cy ry ea a a Ly Cy E E mo ar
8. UODCOODODOCOUDUOUOODODOodoUoCoOg og Do not machine any part of this product otherwise the strength of each part will be reduced and may fail prematurely QOOOODGCOCOUODODCOODODUOOODOUOodDdooddoodoUddUOO OOOOO00CddOOddoodUooddUoOO QOOOOODCCOUODODODOCODOOoCddoodooddooddodG OOOg0cgddooddoodoOO The bolts have to be tightened at the specified torque The mating surfaces should be cleaned wiped with a clean towel to remove any foreign waste They may affect the performance of the clutch QOOOOOUDOUDDOODUDOODODOODODOODOODODOODCDODDOdDdoOOg Ooooogdgdog QOOOOODOUDOODDOODODOODOOUODOODODOODDOODDODdoOdg Oooooggcdog QOOO0OD00DDOODDOODDOODDOOD0DOO0O0dUOO The bolts are the very important parts Use either genuine parts or the bolts included as auxiliary parts in the box Do not reuse the old bolts after un tightening Ooooogdggg For further information ooo00o0o00 0000 Be EXEDY Corporation Sports BC 0 572 0822 QOOO0U000000 1 1 1 1 1 1 Kidamotomiya Neyagawa shi Osaka 572 0822 Japan TEL 072 822 1246 FAX 072 821 6541 E mail soc exedy co jp Exedy USA 8601 Haggerty Road South Belleville MI 48111 TEL 800 346 6091 FAX 734 397 7300 E mail amsales dcc us com EXEDY AUSTRALIA PTY LTD 21 Five ways Boulevard Keys borough Victoria 3173 AUSTRALIA TEL 61 3 9701 5556 FAX 61 3 9701 5684 EXEDY Clutch Europe Ltd Unit 2 Rokeby Court Manor Park Runcom Cheshire WA7 1RW UK TEL 44 1928 571850 FAX 44 1928 571852 H320 15
9. adr orin oy 3 H320 3 000000000 Caution during handling 1 oo CAUTION 2 od CAUTION 3 oo CAUTION 4 od CAUTION OOOOO0OUddddoOoDoooooddddooooooddg As this product is heavy handle carefully when removing it from the box OoOooooo0gdcdd0O OoooogogogogdgddddoO Do not place the product on the floor directly as this may cause rust to appear on the product OOOOO0OOGdOOOOOoOoCOOddddoooooodUdddOO oo Do not throw or drop the product as it is a precision part QOOOOOGDODUCODCOODOODODODUOUOdDODdoUodUodUog QOOOOGUDO0DUDODdCOODOOUoCUoCoOg If you touch carbon you may have an itch or eczema Wear protective gloves or clothes 000000000 Caution during installation 1 oo WARNING 2 og WARNING 3 oo WARNING 4 oo WARNING 5 og WARNING H320 OOOOOO0OOCUGUdUOOddOoooooOoddddooooooodg Oooooogogdddd00 Use a licensed installer as the transmission unit is to be taken out of the vehicle OOOOOODO0DCUOOODOOoCOOddddooooooddddOg OOOoo0ogo0o00ddddooooo Install the product according to the maintenance manual of the vehicle and this installation manual opooogoooooooonooooooooooonagahg Do not apply this product to vehicles other than those specified by EXEDY OHOOOO0ODOdddOoOoooOooodddddooooooodg Do not modify this product unless instructed to in this manual QOOOUOODOUUDCUOODOOOODOCOOOdOOOOdoodUodoO QOOOUOOU0DO0DUOdO0OUoCdoOO If a failure such as abnormal noise vibration o
10. an genuine parts oo oooo0ggddg oooddd NISSAN 13 SR ODET Agee Release bearing Genuine parts ooo0000d00 O00 0 30501 B6000 Clutch sleeve Nissan genuine parts OOOoo00gd0g000 ooodgdd ood Pilot bearing Genuine parts TOYOTA SXE10 3S GE THO3SDMC Oogcgcocno 000000 Release bearing Genuine parts oooooooog 00000 N322 11 52X J Counterweight MAZDA genuine parts SE3P 13B MSP ZHO2SDMC qododoogcn 000000 Release bearing Genuine parts 0o00 OOOOd0000 oooddd MAZDA Release bearing Genuine parts OOOOOOO0O000O OO000 Fe201 11 511 A ESS BP eee Flywheel mounting bolt MAZDA genuine parts OOoo00ggdg000 ooodgddg Pilot bearing Genuine parts OOOOdd0o000 ooogddd Release bearing Genuine parts ARI F200 BHOISDMC Jo ggoooooodod 0000 0 90011 PCX B01 ood Flywheel mounting bolt HONDA genuine parts HONDA OOOdd0o00 ooodgdd Release bearing Genuine parts NA1 2 2B HHO4SDM EU eus e4SPMC OOOOO00000000 000 00 90011 PR7 000 Flywheel mounting bolt HONDA genuine parts OOOUOG0cCdgO Parts to be prepared other than the above ones 1 QHOOOODUOGUOUODODODUCUOUOODODOUoCdoOO We recommend you replace the release bearing for all vehicle models with a new one 2 DOOOOOOODOCODOUODUOCODOCOUCUododooOoO OOOOODODUCODODOODODOCOUOUDOODODOoCdodUodoOg We recommend you replace the flywheel mounting bolts for all vehicle models with new ones For the vehicle models not shown in the table above use bolts enclosed with the product s ODO0000000000000000000000000000C0000000000000 ooooooonoooooooooonoo
11. dor or disengagement problem occurs during driving stop the vehicle immediately and have a licensed garage inspect the vehicle 0000000000 Applicable vehicle and model ooddg Applicable vehicle model oodd ooddg oooi og oooi Manufacturer Part No Clutch size Vehicle model Engine model Od NISSAN NHO2SDMC 225 S15 SR20DET ood TOYOTA THO3SDMC 225 SXE10 3S GE ood ZHO2SDMC 200 SE3P 13B MSP MAZDA ZHO3SDMC 200 NA NB8C BP ood HH01SDMC 200 AP1 F200 HONDA HH04SDMC 225 NA1 2 C32B H320 ae 000000000 Components and structural drawing OOD No 0000 Oo No Description Number of pieces D 0000000 Assy CCA 1 Clutch cover Assy CCA 00000000 Assy CDA 1 Clutch disc Assy CDA OOOO00dd FM 1 Flywheel F W OO0 Bolt 7 OOo0d0d Washer s OHOOOO000D0OD0DO0D0DODUOdDO0OdO 7O0O000 Flywheel mounting bolt Crank bolt See page 7 H320 6 0000000000 Parts required additionally cooo go o00000 0000 000000 Manufacturer model Engine model Parts No Parts required to be prepared oooo0ggddg O00 0 32202 B9500 Pilot bush Niss
12. e flywheel No 3 to the Eccentric shaft in accordance with the maintenance manual issued by the vehicle manufacturer O Hr fo a 3 ooogoogoo0nooo0up Crank bolt tightening torque list 0o00 OOugdg oougdg Manufacturer Engine model Tightening torque NISSAN SR20DET 830 93 Nm 8 50 9 5 kgm ood TOYOTA 3S GE 83 Nm 8 5 kgm ood MAZDA 13B MSP 549 74 Nm 5 50 7 5 kgm ood F20C 127 Nm 13 0 kgm HONDA C30 32B 103 Nm 10 5 kgm 5 0000000 Assembly of parts COOOU6000000000000000000000O 000 N o g00000007 e 0 000000 Assy OOOOOC 00000000000000000000000N0 000000000 Assembly order Assemble the parts in accordance with the structural drawing in page 6 Structural drawing No 2 Clutch disc 1 Clutch cover Assy At the time of assembly be sure to match the painted blue marks on the outer diameter for positioning of the 1 and 3 H320 10 oo OOOOOODOCOOCdOOOoDooOooOOddddoOooooooddddOO caution UUUO 0 EXEDY QOOOOOGDOUDOUD0DOD0DOOD0C0O0O00DOO Be careful of the direction location of the clutch disc EXEDY It should be assembled in such the direction that the identification mark above can be seen from the cover side oo QOOOOODCODUODOCOODODOOOODOOoOdDOooddoodoUoddUoOO caution CO 0O000000000 If the marking is not met it will cause unbalance noise and vibration problems oo OOOOOODOODGGOOODOoOooOOddddoOooooooddddOO caution CO0000O000O0O000O0COOOCOOO
13. ently ooooooooooooooooo000OOOOOCOOCOCOOCOOCOOCOOCOCOOCOOOODO oooooooooooooooooo000000OOOOOOOOOOOD Record the new release fork position and confirm its variation Facing wear amount can then be foreseeable Preventative maintenance before the discs are worn out is a key factor to maintain steady performance Ooooogogocoddddd000 Maximum facing wear Facing thickness 7 od WARNING H320 PUSHD OO 45mmp 000 5 5mmg PUSH series 4 5 mm At new 5 5 mm PULLO DOO 4 0mmp 000 5 5mm PULL series 4 0 mm At new 5 5 mm QOOOODODOUDCOODODODOCOUDUOdDOODODdodoCoOO QOOOOGDUDUODCOODODdCOUodUodog QOOODOGDODUODODOODOODUCUododoUdCdoOgO If the clutch is used in the half engaged position for extended periods of time the clutch set will generate high temperatures This high heat creates expansion or deformation which causes disengagement problems temporarily or permanently Stop driving and allow the clutch to cool down 8 og WARNING OOOOO0OOCdUOOODOOoOddddoOooodddoOoooodG OOOOOODOUddddoOoooOooOodddddooooooddg Do not over use the clutch beyond the following limits oooo0o00g Operation limit list ooodg Limit 62250000 2000000 225 series 200 series r mim ue 350 Nm 35 kgm Max frictio ace temperature ooo Max release stroke 9 od WARNING 10 og WARNING 11 od WARNING H320 0 OOddd0 QOOOOOGDODUDUCODODODOOODOCUDUOdCOdDUDdodooO QOOUOUGDOD
14. ooodddddooooo OOOOdd0000000dg Install the flywheel No 3 to the crank Be sure to use the crank bolt flywheel mounting bolt specified in page 7 for installation and install it to the crank shaft in accordance with the maintenance manual issued by the vehicle manufacturer OHOOOO0Gdd0000D Oooooo0gogoccgddg OOOOOOOOOGGddO0ooOooOoOddddoOooooo Tighten the crank bolt diagonally not at a time but for several times with equal force Finally tighten up it with the specified torque OOO00000000000 od OOOO00Cd0Co0doCO Be sure to apply Adhesive 1 H320 OOOOOOMOOCOd t8240000000000000 OOOO00CddOoOddooDdooodoog 324 to the thread ridges of the crank bolt for the Toyota vehicle before tightening it Otherwise engine oil will ooze from the bolt hole ZHO2SDMC 0000 ZH02SDMC 000 NO ANNONANANHOOOOOODOODOODOD000O000000000000 0o00 Fix the Mazda genuine counterweight to the flywheel No 3 with the supplied bolt OOOO00000DO0D0DOd0OOOO Mazda genuine parts number for counterweight N3Z2 11 52X OOOOOUODCODOOCODOODOUDOOODOUOOdoooddooddooddoodG OOO0Gddo0dog the flywheel mounting bolt diagonally not at a time but for several times with equal force ally tighten up it with the specified torque Moo 547 74 Nm 5 50 7 5 kgm rao0o00 BQ gt 2 O Soa Specified torque From 54 to 74 N m from 5 5 to 7 5 kgm oon NO eNNOOANNOHNOOOOODODOO0DDOO00DOO0dOoOoOdOO OOOO000000o0dg Then install th
15. ooooooooagahg As for the vehicle model that no description is provided for the pilot bearing and a bearing is incorporated into the crank we recommend you replace the pilot bearing with a new one at the time of replacement of the clutch H320 7 00000 Installation procedure 1 000000 Disassembly of kit OOO HONAnOOOOODdOdoOoodOO Loosen the bolt No 4 and disassemble the kit 2 QOOOOOGdogogooodgo stallation of pilot bearing QOOUODODODUDDOCOODOODUODODOOUDUDODOODOODOCOOUOdoOdUoCdoOgO OOOUOGdcdoCoOg O700000000g0000000 As for the vehicle model that the pilot bearing is required for the flywheel prepare the new and genuine parts and install them Refer to the list in page 7 0050 3 OOOOOUOO000000000000 Installation of release bearing to pull type Honda vehicle 0oo00000000000e000000N Assynoooooooooooooooooo0o 0o00 Install the release bearing to the clutch cover Assy No 1 Be sure to work on a stable bench H320 8 QOOOOUOGODOO000O000O00O00000000000ddo Release bearing installation procedure To install the bearing easily follow the instructions below 1 Q 239F7 4324k Ra FRESBUT AR Y RTITARA MOS IC WES BEC37MOFCEWT AV DIIFAN ABLY LYRA A PU RBALET 2 Q_ K MAOMOTTEHACRECAUT 3 A Puyo eECRAA EHS BEI a 4h WEITIFAIN R QK WEEBOSELAN RA RAT SSTHORUTC RAW APUYTIRAEENET
16. uent engagement disengagement of the clutch highway drive do not count 1 1 for break in distance OOOO0000d 5000rv mingoooo000000000 QOOOO00DOUDO0DDOD0CO0D0Og After the break in described above in Step 1 is complete perform several 4 5 aggressive launches of the car at approximately 5000 rpm Perform this step in a safe and controlled environment such as a race track or drag strip QOOOOODCOUODOCOOODOOOODOOdDdooOddoodooddoog ooog Immediately after installing the clutch the contact friction face is not efficient you accelerate with full throttle before break in slippage may occur OOOOOODOOCUOOODOOODdOdddOooodddddoOoooo OOOoogogocodddgddooooog OOOOOODOOCUOODDOOODOUOddddooodddddoOoooo OOOOOOOOCOCUGODOODOOdOOddddooooddddoOooO The friction coefficient of semi carbon is low at low temperatures such as normal city driving however the coefficient is very high at high temperatures such as drag or road racing Thus if driving style is suddenly increased during city driving or on the first lap of a road course slippage may occur Warm up the clutch before a sports driving PROPER WARM UP PROCEDURE FOR CARBON CLUTCH SPORT DRIVING Exedy recommends three five second slips of the clutch within 30 seconds to obtain maximum torque holding capacity This should be done before hard driving to ensure slippage does not occur OOOQGQ0Q0g0000 17 Installation manual introduction OOOOOOCOUCUOOODOOOODODOO
Download Pdf Manuals
Related Search