取扱説明書 Instruction Manual
Contents
1. UHUUUUOUUUUUUOUUUOUUUUUUUUUUUUU Use the product for sucking up dry non explosive dust U0UUUU0UU0UUUU Do not suck up the following substances QDOUOUOU WOO UUUWOUU UW UUU WU WU OOU Flammable substances Gasoline thinner benzene kerosene paint etc UOUUOU WEA UU UU WU UU OU Wo U WU Explosive dust Aluminum magnesium titanium zinc epoxy etc UOUUUUUUUUU UU UU WUUUUUW UU UUUUU UU HOUUUUUUU Dust containing sparks Dust containing sparks generated by high speed cutters grinders welding machines etc UO WU UO UL Go uU U Fire sources Cigarette oil liquid chemicals etc UO OU UE LW Lo UW UU Others Water oil chemical liquid etc eUUUMUUWUUUUUWWUUUUUUUUUUUU OO UUUUUUUUUUUO Do not use the product in places where flammable explosive or corrosive mist smoke or gas is accumulated or located nearby HOUUUUUDUUUUOO Copyright CHIKO AIRTEC CO LTD 2009 O O CONTENTS Ll POO OD POT Cautions on Using Product scoiccscisccxeocnccassweccacsumerracespnrcocdsatcewesseqnmoenensyiedeseci ucnvnts 4 1 1 VR at CEN E docsters cee oscee geen tees seg tence vce anise EE 4 1 2 OHO0b00b0000 The condition of installation and transportation and saf ekeeping 6 4 1 3 PL GS ORIG CG OMe ces ccderenetaectssnsecccas tecceausedeeeeaeecstesandecccsntoccedannkeceansGectasnresenacstaccasanneceeectad 4 1 4 D OST OM ers a A E eeneceue canta E eeeenequneseauentecvegouve uence 5 1 52. 10 HHUHUUHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 o DHUUUUUUUUUUO Countermeasures against Abnormal Operation WOOO Uo UO Wo Failure phenomenon Cause Countermeasures HOUUUOUUU ouou The power is not turned ON Turn ON the power 00O HOUUUWUUUUUUUUU Motor seizing Replace the motor Ask for repar 1 OUOO UUUUUUUUUUUUU Make sure that the exhaust port and suction port are not 0 OHOUUU0U0 UOUUUUUUUUU The motor is not started The motor stops suddenly during operation QUUUCU The suctionf orce is deteriorated QU0U00U Particles are not blown completely HUUUU0G HOO The blower is generating abnormal sounds or abnormal vibrations HOOUGOUO O OUUO O OOU The motor stops due to ov erload or abnomal temperature HOU UUW UO Filters are clogged HOU OO WOU 0 Filters are not installed correctly HOU OOOD UU 0 Filters are damaged or their life is expired HOU gouUo Filters are clogged HOUUOUUUUUY Foreign substances have entered the blower HOUUUUUUO The motor bearing is damaged clogged 2 DHUUUUUUUWUUUUUUUUUUUUUO Confirm the ratedv oktage Confirm that a star burst connection of sev eral plugs in one outlet is not adopted HOU OOOO UUW YUU OU UU UU UUUOUUUedad Confirm that the motor is not overheated by clogged filters OUO OU U HU OU UWUU UU UUS SUUU UUW L Replace filters Clogged filters lead to the failures 3 and 4 below HOU UUUUU
3. ccc cece eee e eee eeeeeeeees 11 7 QUO Electrical Circultt Diagram c ccc ccc cece eee ee ence riep nip iis Anert ease eat eeaeeeateeaseeaeenanees 11 8 000 Specifications of Main Body ccccc ccc cce cece eee e tence neces ence eee ee eens eeae eat eeeeeateateneeeaeeeeeeaees 12 9 1 A ie Cowmumable Fans LEl erretenen E E EEEa a 12 HOUUUUUDUUUUOO Copyright CHIKO AIRTEC CO LTD 2009 1 000 UU Cautions on Using Product 1 1 1 2 1 3 1 General gt DUUUUUUOUUUUUUUUDUUUUUUUUUUUUUUDUUUUUUUOUUUUUUUUUU HU UUUUODUUUUUU WU WUUUUU UUW Perform installation connection operation manipulation inspection and failure diagnosis work properly in accordance with the instruction manual Incorrect work may cause fire electrical shock and injury OUMU The condition of installation and transportation and safekeeping gt 0O00 000000000 0 0000 10 q 60 C 0 0 80 0 00000000 ODOL For transpot and storage keep in a safe place with a temperature range of 10 to 60 C and humidity below 80 gt HHUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUO Rotary equipment is built into the product Install the product in a horizontal place without vibrations gt TOWUUUUWUOUUUUUUUUUUUUUUUUUUUOUUUUUUUUUUUUUOUUUU Do not use the product in places with explosive orflammable gas with corrosion risk with water splashes or near combustible substances gt HUUUUUUWU UUUUU UUWUOUUUUUUUUUUUUUUUU UUUUUUUUUUUUUUUUU HOUUOUUUUUUUUUUO0 Th
4. 00000 oO Repair disassembly and modification cc ccc ccc cece cence cece eeeeee eset eeaeeeeaeeees 5 1 6 UU MES OS a a cet x ede cetera wale anc E E E E etc ae eaten wee eee E 5 2 00000000 Conrfimation and Preparation at Arriv al cccccc cece cee ee cece eee eeeeeseeaeeneeneeeaeentenaeees 5 SOA eh iy NameandSiuciure d Produ sorceress ee peer AEO ETN Ea 6 3 1 HHOO Nareoman OO CY cect atets tee eeececee eee E RAE ace meceeee ceeee ae eats 6 3 2 FLED Standard ACCESS Ones iei ccntecccdansedccceckacciavnsdcasdantdccedanss ddednsecchdeusesenaesdaccedansbdisezeiad 6 4 Ss O 6 g ee ee a E A EAA ee oe ne enema ee 7 4 1 COOU Powe SUDON snes ck ec pees edtex a E a E EE E E 7 4 2 HOOUODOUOD Confirmation before Operation c ccc ccc cece eee ee cece eee e eee ee tees eae eeeeeaeeeeeaeeeeeneenaees 7 4 3 DCL TE AS a POCO US pase i occ cae ees S T E T 7 3 OULU Mantenance and Ie pecto cercen E 8 5 1 gogogo Cautions on maintenance and inspection cccc cece cece ee ee eee eeeeeeeeneeeaees 8 5 2 HO OOO Oooo Replacement of primaty filt rS 0 0 ccc cece cece cece cena eee eeeeeeeeeeeaeeeseeeeaeeseneeaes 8 5 3 HOODOO OOO Replacement of exhaust filter 0 cece ccc cc cece eee e eee eee tenet E E ETE i 9 5 4 GG GIN WAS DC VOM 6222 2 4c caceee cetera Precer een aye se4 eevee esa at area heave E etoccenserarePeeueruen are 10 6 QOUOQ000000 0000 Countermeasures against Abnormal Operation
5. to turn OFF the main power and disconnect the power plug from the electrical outlet to cut off the electricity before starting inspection WOOO U QU OUWOUUUUUUUUUUUOUOUUUUUOUUUUUUG HO UU OUUOUUUUUUUUU0 HOUOUUOUUUUUUU0UU UOWUUUUUUUUUUUUUUOUUUOUUUUWOO0 Using aworn or damaged filter will release sucked dust to the atmos phere and damage electrical parts Make sure to inspect and maintain to prevent failures and accidents in the product and to use the product for a long time HOU UUOUOUOUUUUU0U Ww HOUUWIOUOUUUOUUUUUWUOUUUUUUUWUOO Make sure to turn OFF the power and disconnect the power plug from the electrical outlet before starting inspection 52 FO OOUOUUUL Replacement of primary filters QU UUU UU U UU Udo O OUUUUUOUUUUUUUUOU OOU HUOUUU UU UUU U O dud HOU Remove the door of the primary filter chamber Because the door is attached only by attraction of magnet only pulling the door sidlingly allows it to be detached easily HOUUUOUUUUUU0 OOO O00 OO OOU LO Remove the wing screws 2for each of thef ilter upper part i a w ie ima O a OUO UU UUUU00 Filter holding wing bot i 0000000000 000 00000 000000 Pull down the filter holding plate toward you to pick up the filter HOHUUUUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 TeL ee mm Smig aa 7 ae 000 00000 Filter holding plate 5 3 H OODUOUUUO Replacement of exhaust filter 0000000000000 WO OO O 0 00000
6. 0000 OU OUD O Turn the slide cam lock 4sections to remov e the door of the exhaust filter chamber JOO U0 000000000 00O O00000 O O00000 Remove the 4 nuts of thef ilter upper part to remove the filter holding plate HHUHUUHUUUUUUUOY Copyright CHIKO AIRTEC CO LTD 2009 1 O0 0 Installation O OOUUUU Plain washer OULU Nut OULU Nut O OOUUUU Plain washer HOUDUOUOUUUUU Spring washer OULU Nut OULU Nut IWeHOUOUWUUUUO OOUUUUU UU U UUUU DOU OU UU OU UU Uo OOUUUUUUUUUU HOUUUUWUUUUUUUUUUUUUUUU HOU UUUUUUUU UU UU UUUUU O UU Woo Attach the parts in the order of 1 through 6 Tighten the 4 nutsfimly by unif om tighteningf orce Failure not to do so will cause particles to be leaked from the exhaust side Make sure that the spring washer is closed 5 4 OO O Daily inspection WOOO UO WOOO Inspection tem Frequency Description HOU OOU HOU 0000000 Filter case Bef ore operation Whether the case is closed completely HOOUUU HO UU HOOUUUUUUUUUOU Exhaust status Once day Is the exhaust port unclogged HOUUDUUUUUOU UOUUUUDUUUUU Are no abnormalv ibrations or sounds generated Is the installation level correct HOU OOO Woo L HOUU HOU UU WU UOUUUUUUO Filter installation status Once month Are the filters installed securely HOU UO UUW oO MUU UU0UO OO HOOUOUUUU Filter clogged status During operation Is the suction force proper Suction force check UOUUUUO OO UU Vibrations of main body Once day
7. Installfilters correctly HOU UU L Replace filters HOU UU L Replace filters HOUUOQUUUO Ask for repar HUOUUUUWUUUUUUUO Replace the motor Ask for repari 7 OUUU Electrical Circuit Diagram CKD1 104B 201N12RBA AEN IANN O REZ A lN Y REO RN SA 11 HHUHUUHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 8 U0 Specifications of Main Body ai oo ooo ooo 2888 ooo oo a FS van a Frequency Sucton ar Noise Mass Hz meo moo 1000 110V 00 600 00 110 single phase 50 60 54 60 O HOOUUOUUUU 10 OOOO daB O0 0OOOOO L Note The Noise column indicates a value dB on the scale A at 1m onthe main body side 9 0 0 U0 Consumable Parts List 100000 000000 HOOU0 Life 10 year UHUUUHUUOUUUUUUUUQUUOUUUUUREUUUWos Note The life above varies depending on the usefrequency and suction density 10 Note OOUOUUUU OU CUOUUUUUUUUWUO0 The contents of this manual are subject to change without prior notice og L og 7 Memo about purchase OOOO 7 h Manufacturer s serial nu mber 0000 L 0000 L Date of purchase Start of operation TLERESTNENE Your name UU Address Phone Person in charge UU UU O00 UUUUUWUUUUY HOMO UMOUU UU LTD O 562 0012 TQ 00000 1 1 33 l 1 33 Hakushina Minoh City Osaka Japan 562 0012 TEL 81 072 720 5151 FAX 810 072 720 5133
8. SEE PSE TED ETAT ed 1g CVN 016 004 UUUUU Instruction Manual chiko UO OU OU UU OOU High Speed Circulation Cleaning Box 00 MODELS j B 600 HC 100V m j B 600 HC 110V H 1 000 Note To Users HOUUOU QUUUU UOUUUUUUOU UUU UU UU 00000000D HOU UUUUUUUUWU UU UWWOUUUOU DO GUUUUUUU OU UU UU OUUU UUUUU 0 0000 0 OU UW OOO OU UO OUUOU UU U UUUUUUUOU UU UU OUUU UU0 UuuUu0d0 0 HOOUUUUWUUUUUUUUWUUUUUUU UU UUUUWUUUUUUUUUUUUUUUUUUUUUUUUo HOUUOUUUUUOUUUUUO We greatly appreciate that y ou have purchased our I Series CHIKO AIRTEC CO LTD is working to achieve clean air with compact equipment while utilizing air technology effectively The DO Series is an energy sa ing ty pe clean box that realizes air technology in a compact body Please read this instruction manual thoroughly and handle this Series machine correctly so that y ou can use it safely fora long time and enjoy its full performance UHOUUUUUUUUO Symbols used in this manual pga A A a a a UU ooooo This symbol indicates actions that should not be performed in any case or actions that WARNING may lead to a serious accident caused by incorrect handling BO i a Gt E e E a E E EE e a a e E uu HOUOUUUUUDOUYO CAUTION This symbol indicates cautions to assure safe use and actions that may lead tofailure caused by incorrect handling Original instructions HHUHUUHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 Z CAUTION
9. UUUUUUUUUUUUUUU OOOD ODO OUL After unpacking make sure that all parts are prov ided Contact our company immediately f parts are damaged during transportation or not prov ided Main Body HOUOGUUUUWUUUOUOUUUUUUUUUUUUU UU Confirm the nameplate HOU OOU O UUW UU Ud Filter Jset in the machine 100000 Primary fiten 1 00 3030 50 x 2 2 000 O Seconday filter JLJ J 6161 65 HHOUUUUUUUUUUO Copyright CHIKO AIRTEC CO LTD 2009 3 D0O000O000OD0OO Name and Structure of Product 3 1 0 0 Name of main body O 0 OUO Exhaust filter box HU OOO OD Primary filter box UOUU Suction port 0 UOUOUUUU MAIN POWER switch if 4 ij 7 z HU OU U 0O OOU L Prirrary filter Exhaust filter e OOU WU O UUUUUUUU DUDO DULD Primary filter 1Collecting Adsorbing fine dust and fumes e 00000 WU O OOOO OO OUO O Exhaust filter QExhaust treatment HOUHUUHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 4 Operation 4 1 UO UUUU Power supply HOUUOUUUUUOUUUU OOO DOODO D000 LU Operating the product with a different power supply may cause a failure UW UUUUUUUUUU UU Uthe power supply is single phase HOOUOUUUUUUUU 10g 00 0 OO OU UW0 OOO 3mp DUO OW U PU The allowable supply voltage range is 10 The power cable of 3m witha grounding plug is included 4 2 100000 Confirmation before operation HOUUOUUUUUUUUUUUUUUOUUUUUUWUO0 Confirm that the product is installed proper
10. e product is designed to be installed in an indoor clean room or highly cleaned factory Do not install it outdoors gt D00000 100 40 C 0 0 800 OU WOU UUUUUUOUUOUUUOUOUOWUOUUUUoOUUOO HOU UUUOUUUUUUO Install the product in a place without dew condensation at room temperature ambient temperature 10 to 40 C humidity 80 or less High temperature and dew condensation may cause electrical parts to fail and may cause an electrical shock gt DHOUUUUUUUUUUWUUUU 100 DUUWUUUUUUUUOUUUUUUUUUUUUUUUUUUU UOUUUUUUUUUUUUUUUUUUOUUUUUUWUUOOUUUUUUUUEUOUUUUU Prov ide sufficient soace around the exhaust port 100 mm or more Clogging the exhaust port disables the regular suction force and may cause motor burning and electrical part f ailure due to insufficient cooling inside the product gt UOUUUUUU UUUUUUUUUUUUUUUUUUUUUUU HULU UUOUODU OU UU UU SOU UOUUUUUUUUUUUUU Install the product ina place where filter replacement and maintenance can be perf ormed easily To replace filters a space of 350 mm or more is required from the main body front face gt 0000000 0 202000 00000000000 Install the product ina place of 0 2 to 2 0 m from the walking plane gt TUUUUUUE 1 00000 0000 The installation height of the product is 1 000 m or less gt DO0000000N 000 0 UD L The installation classification is Contamination level Il manufacturing plant 0 O0 Connection gt 0000000000000 00000 000000000000 00 00 m0000g0g HOMUOUUOUWOOD Connect th
11. e product securely Do not bend or pull cables forcibly Forcible bending or pulling may cause a fire and electrical shock gt HOUUUUOUUUUUDUUUU UUUUUUUUOUUUUUUUUUUUUdd Use the correct power supply and connect the ground wire gt DUUOUOUOUOUUUWUUUWOOOWUUUUUUO The category of over voltage of the power supply is division Ill industrial dev ice HHUHUHUHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 1 4 Operation 1 5 gt HOUUUUUUUUUUUUUY Do not move t during the operation gt DHUUUOUUUUUOUUUUUUUUUUUUUUDUUWUUUUUUUUUUUU Turn OFF the power when an instantaneous power interruption occurs Otherwise injury or product damage may be caused when the product recov ers gt HOU UUU UU UUUUUUUUUUUUUUUUUUUUUO HOUOUUUUUUUUUUUUUUUUUUUUU UUWUOUUUUUOUUUUUWUUO Operation without filter or with a clogged and damaged filter may cause trouble because foreign substances enter the blower Install thefilter properly before operating the machine HOODOO Repair disassembly and modification gt PVOUUUUWUUUDUUUUUUUUWUUUUUUUWU UU UUUUUUUUUUUUUUUUUUUUO OO UUUUUU Do not disassemble or modify the machine Disassembly and modification may cause an electrical shock and injury Contact your dealerf or internal inspection and repar 1 6 IO Disposal 20 gt HOUUUUUDUUOUUUUUUUUUUUU Dispose of the product properly as industrial waste 1100000 Y Confirmation and Preparation at Arrival UO UU UUUUUUUUUUUUUUUUUUUUUUU HOUUUUUUUUUWU
12. ly without any abnomality such as backlash UO UUUUUUUUUU U UOUN Confirm that grounding is done correctly HOU QUU UUUUUUUUUUUUUUUUUUUUUU UUW Confirm that the power cable and grounding plug are connected correctly insulation is provided properly and the ratedv oltage is realized OH U0U0U0U U0UU0UUUUU Confirm items 1 to 3 above and then proceed to the item 4 HOUUUUUUUUUUUUUUUUUUUUUUUUWUO0 Turn ON the MAIN POWER switch and conf im that the MAIN POWER indicator lamp lights HUOUUGMUOUUWUUUUUUUWUUO Confirm that abnomal sounds such as metallic sounds are not generated HOUUQUOUUOUUUUUUUUO OOUUOUOUUUU QUOD If the suction port is clogged the pressure will increase resulting in burnout of the motor 4 3 1000 Operation procedure HOOUOUUUUUUUOUUUUUWUUUWUO0 Connect the power plug to the electrical outlet HOOUUUOUUUUUUUUOUUUUUUUUWUOo Turn ON the MAIN POWER switch and conf im that the power indicator lamp lights HOOUUUUUUUUU OU UU WW OO OO OU O UU UU Udo HOU UUOUUUUUOUUUUUUUUUUWOO Turn clockwise the air volume adjusting knob and set it to an arbitrary position stop low medium or high Note The airvolume is adjustable in the nonstop method from the low speed to the high speed HHUHUUHUUUUUUUY Copyright CHIKO AIRTEC CO LTD 2009 gt U OLU Maintenance and Inspection 51 00000000 0 Cautions on maintenance and inspection OHOUUUUUOUOU WWUUUUWUUOUUUUUUUUUUOG OOUWUUO Make sure
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