取付説明書
Contents
1. PARTS LIST LNO mamm Jar me mu 1 LH 1 RH 3 LH CI A 5 e BR ken RI Ser WE yes RI beem DL O ee ern pe ARF eg dent E Wale Zeg AC 7 OUT LH E OUT2. 2010 TONER RR RR SS 2010 9 25 CORE E IMIIODWNT ZE LOSES bh cure RAR dir GR e teehee wy da a E dr AE RD ae 1 2 1 E RS as at sae ak se eae he ea RA a Palen eee A 2 aS 6 2 EE H 3 18 HKS R35 GT800 Turbine KIT
3. 1 BQ 2 11 1 2 11 2 70L70 x2 70L55 x2 8 x8 PT1 8 x2 10 x2 10 x 4 10 300mm x 2 O O 4 e tts 250mmx 2 MM me 17 2 1 0 1 0 FON 4 LHH RH 2 11 3 IR BE pee ne 2 11 3 E 2 12 X 34005 AN001 GT600 Package 34005 AN0OT 1 2 12 1
4. 2 2 7 RH 2 2 8 0 2 2 9 2 2 10 1 162 1N m 2 3 16 1N m 4 5 16 1N m 6 7 1N m 6 x 2 2 2 11 N LH RH 2 2 12 G K hal x 2
5. Bd 2 8 3 3 LH 2 8 4 648 L100 x 1 6 x 2 et 7 AN mn th NN iy Avi H A i 15 4 RH 2 8 5 2 8 6 448 L100 86 620 4610 t5 M8 L30 M8 M8 AS X X X X x a Na 20 610 t5 2 9 EV C E VC E V C 1 R 2 9 1 2 9 2 6 6 x 3 6 x 14 NIAMS 7 e No 16 2 10 1 2 10 1 2 10 2 2 10 2 2 11
6. 2 4 1 2 4 1 6 x 2 6L x2 PT1 8 x2 10 2 EI 2 4 2 a b Po P S WI bet x a er Zo aig Sf De oa D d Se 7 SS 3 2 4 3 G 90 8 x 2 2 5 2 5 1 2 5 4 1 2 5 1 2
7. 2 6 7 2 6 8 8 x 1 x 5 26 y 8 40mm 40mm 2 7 1 AF O 2 2 7 1 G K 9 by x 2 x 6 G 58 4 x 2 14 82 E bh Ju 2 2 7 2 M10 L25 x 2 M10 x 2 x 2 MO x 4 G K x 2 M10 L40 x 4 M10 MO x x 4 4 8 2 8 1 2 8 1 2 8 2 A s be ES 2 L
8. MB x 6 8 LH RH 2 2 13 M8 L20 x 2 M8 x 2 MB x 2 2 3 1 LH 2 3 3 M12 x 1 x 4 M12 x 1 2 RH 2 3 4 M12 x 1 x 4 M12 x 1 3 2 3 5 2 3 6 x2 M6 L12 x 4
9. 14 x 2 12 x 1 12 x 2 19 2 L OU 2 6 3 M6 L10 x 3 M6 x 3 M6 x 3 3 LHBIOU T 2 6 3 14 x 14 x 2 4 RHEI I N E 2 6 4 14 x 1 14 x 2 12 x 1 12 x 2 5 RH 2 6 5 14 x 14 M8 L20 M8 1 2 1 1 M8 1 x x x x 6 RH 2 6 6 M6 L10 x 3 M6 x 3 M6 x 3 13 7 2 6 7 8
10. LH RH 2 1 2 TEVY AKVIR ILEGYK x 2 x12 3 2 1 3 2 1 4 2 2 1 LH RD 2 2 1 2 2 2 G x 2 x2 M6 L12 x4 M8 x 6 Ri i i NT hg tg 1 git Bac TL a K WW m H Ak D a ID bei A j y Hi a th ly dl d ch Wp Le OTT Iw K D I An 29 Ma 2 2 2 3 2 3 5 M4 x 4 614 x4 35 2N m EE a 3 LH 6 2 2 6 6 x 1 4
11. 7 2 5 2 11 3 2 5 3 12 6 tIO x M6 L25 x M x M6 x zech wesch sch sesch AZ 4 8 1 3 8 2 5 4 2 6 PENTA 1 2 1 LH 1 N 2 6 2 14 x 1
12. 1 Install the Stud Bolts to the Exhaust Manifolds LH amp RH Diagram 2 1 1 Exhaust Manifold LH Exhaust Manifold RH Stud Bolts M8 x 6 2 Install the Exhaust Manifolds LH amp RH to the engine using the following provided parts Diagram 2 1 2 Exhaust Manifold Gasket x 2 Factory Nut x 12 3 Modify the portion s of the factory heat shields so the Exhaust Manifolds do not come in contact with the shields Diagram 2 1 3 2 1 4 Do not reinstall the factory heat shields at this point 2 2 Installing the Turbochargers 1 Install the provided Stud Bolts and Oil Outlet Adapter to the Turbochargers using the provided parts Diagram 2 2 1 2 2 2 Turbocharger LH Turbocharger RH Oil Outlet Gasket x 2 Oil Outlet Adapter x 2 Cap Bolt M6 L 12 x 4 Stud Bolt M8 x 6 wir ty deu Pr H dr ik a ui UU PRO E rr wt ul al bel 2 Install the provided Plugs to the circled locations Diagram 2 2 3 2 2 4 2 2 5 Plug M14 x 4 Copper Washer 14mm x 4 Torque Spec 35 2N m a o es D d i e e Lem 3 e 2 e E Es bh ra gt pa included with T C CT 3 Install the provided 6mm Hose Fitting to the Compressor Housing LH Diagram 2 2 6 Hose Fitting 6mm x 1 Wrap the threaded portion with Teflon tape 4 Temporarily install the Turbochargers on both Exhaust Manifolds adjust the angle of the center housing and com
13. 3 j AL e 49 7 Modify the factory hose as shown in Diagram 2 6 7 Install the modified hose to the factory water pipe Diagram 2 6 7 E ies Cut this pa rt to 1 5mm e WR EN e lt 8 Route the water lines as shown in Diagram 2 6 7 and 2 6 8 using the following the provided parts T Fitting 8mm x 1 Hose Clamp 8mm x 5 Hose 8mm Cut to 40mm in length 2 7 Installing the Front Pipes 1 Install the factory A F sensor and O2 sensor to each Front Pipe LH side and RH side then install the pipes to each Turbocharger using the following provided parts Diagram 2 7 1 Front Pipe LH Front Pipe RH T C Gasket Outlet x 2 Self Lock Nut x 6 G Cup Ring 58 4mm x 2 14 2 Install the front pipe bracket using the following provided parts Diagram 2 7 2 Bolt M10 L 25 x 2 Nut M10 x 2 Lock Washer M10 x 2 Washer M10 x 4 Install the bracket in the opposite direction of the factory catalytic converters using the following provided parts Front Pipe Gasket x 2 Bolt M10 L 40 x 4 Nut M10 x 4 Lock Washer M10 x 4 Washer M10 x 8 2 8 Reinstalling the Factory Chamber Pipes 1 Remove the factory bracket and make a cut along the dotted line on the bracket as shown in Diagram 2 8 1 and 2 8 2 SA AN Pr TR Drs EUTRE DT a gt B D GB lt Dj 2 Reinstall the factory chamber pipe LH side Align the center of the pipe as
14. Hose Fitting 10mm x 2 Hose Clamp 10mm x 4 Hose 10mm Cut to 300mm x 2 Thermal Tube Cut to 250mm x 2 47 lt 2 Connect the 10mm hose to the 10mm Hose Fitting Blow by on the valve cover Diagram 2 11 3 2 11 4 2 12 Installing the Emblem X The provided Emblem was designed for use with the HKS Superior Finisher P N 34005 AN001 If a GT600 Package was not previously installed on the vehicle an HKS Superior Finisher P N 34005 AN001 is required 1 Install the Emblem using the following provided parts Put the Emblem and Bracket on each side of the Superior Finisher and tighten the bolts Diagram 2 12 Emblem x 1 Bracket x 1 Bolt M4 L 12 x 2 Installation is complete Reinstall all removed factory parts 3 Confirmation after Installation 1 After the installation process is complete check all items listed in the Confirmation after Installation section of the Instruction Manual 18
15. RH E H LH 5 E RH G K 16 PARTS LIST EEE 21 G K Sal apes O pe 23 G DESS 25 g e 70 L55 Eos e BL em Cl PIO am eco ee 8 eer rm Om ee O prime oem See SCH ene Ieren neo a eee E PARTS LIST a fo a 41 cr Fee peso 6 L wm Pes em RG DEI c se lee ao pis eo se jm meo DEEG PARTS LIST 61 FE os 1 2 2 1 1 LH RH 2 1 1 gt mg i E Ss 6 MS x 6 2
16. shown in Diagram 2 8 3 boa Lem 3 Reinstall the factory chamber pipe LH side using CN Of the following provided parts Diagram 2 8 4 MC Silicone Hose 48mm L 100 x 1 Hose Clamp 36 x 2 Wb Le lm et 1 A ADs 4 Reinstall the factory chamber pipe RH side using the following provided parts Diagram 2 8 5 2 8 6 Silicone Hose 48mm L 100 x 1 Hose Clamp 36 x 2 Spacer 10mm 20mm t 5 x1 Bolt M8 L 30 x 1 Lock Washer M8 x 1 Washer M8 x 1 2 9 Connecting the Wastegates This section assumes that an HKS EVC will be installed on the vehicle Refer to the HKS EVC manual when connecting the EVC hoses 1 Connect the Wastegates using the following provided parts Diagram 2 9 1 2 9 2 Hose 6mm T Fitting 6mm x 3 Hose Clamp 6mm x 14 16 men ds 2 10 Installing the Thermo Insulation Sheet 1 Cut the provided Thermal Insulation Sheet to the appropriate sizes and affix to the vehicle s body as shown in Diagram 2 10 1 and 2 10 2 Thermo Insulation Sheet 2 11 Installing the Suction Pipes Install the Suction Pipes after the engine is reinstalled to the vehicle If not the Suction Pipes may come in contact with the vehicle s body 1 Install the Suction Pipes and factory air cleaner cases using the following provided parts Diagram 2 11 1 2 11 2 Suction Pipe LH Suction Pipe RH Silicone Hose 70mm L 70 x 2 Silicone Hose 70mm L 55 x 2 Hose Clamp 48 x 8 Elbow PT1 8 x 2
17. R30 GT R GI800 FULL TURBINE KIT HKS R35 GT R GT800 FULL TURBINE KIT 11003 ANO11 EO4211 N49010 00 E 2007 12 22 F CON EVC 480kw 650PS 90 95kPa CT
18. dust and or debris inside the pipe with an air gun Make sure no foreign objects enter the Turbocharger Assembly through the pipe e Ox 2 Install the Oil Inlet Pipe RH using the following the provided parts Diagram 2 3 4 Oil Inlet Pipe RH Banjo Bolt 12mm x 1 Copper Washer M12 x 4 Factory Banjo Bolt M12 x 1 Reuse Before installation blow off any dust and or debris inside the pipe with an air gun Make sure no foreign objects enter the Turbocharger Assembly through the pipe 3 Reinstall the factory oil outlet pipe using the following parts Diagram 2 3 5 2 3 6 Oil Outlet Gasket x 2 Factory Bolt M6 L 12 x 4 Reuse Before installation blow off any dust and or debris inside the pipe with an air gun Make sure no foreign objects enter the Turbocharger Assembly through the pipe 2 4 Installing the Wastegates 1 Install the provided 6mm Hose Fittings and Plugs to the Wastegates using the following provided parts Diagram 2 4 1 Wastegate x 2 Hose Fitting 6mm x 2 Hose Fitting 6mm L Shaped x 2 Plug PT1 8 x 2 Wrap the threaded portion with Teflon tape Plug PT1 8 Dia 2 4 1 ee 2 Adjust the positions of the Wastegate s upper case Diagram 2 4 2 CAUTION When adjusting the upper case use the SST or proper tools Ifthe proper tools are not used the spring may come out and cause an injury Make sure the Wastegates function properly after installation 3 Install the Waste
19. gates to the Exhaust Manifolds using the following provided pars Diagram 2 4 3 G Cup Ring 90 8mm x 2 Temporarily install the Front Pipes to adjust the angle of the pipes 2 5 Modifying the Factory Water Pipe E 4 Em D walt Ace Ce AA dd ec Ne gt wont 3 eae ty e ON LH Approx 45 E RH Approx 30 1 Modify the factory water pipe so it does not come in contact with the Wastegate Diagram 2 5 1 to 2 5 4 1 Cut the factory water pipe as shown in Diagram 2 5 1 2 Drill a 7mm hole in the bracket as shown in Diagram 2 5 2 11 3 Insert the provided Spacer between the modified DM a bracket and the engine Weld the factory water Weld here y pipe previously cut in 2 5 1 and install the pipe K using the following provided paris Make sure the pipe does not come in contact with the Wastegate Diagram 2 5 3 Spacer 6mm 12mm t 10 x 1 Bolt M6 L 25 x1 Lock Washer M6 x 1 em be a Eis Washer M6 x 1 pid N Need adequate clearance Ne NOTE lf the cut pipes are connected with a joint hose make sure the pipes are secure to avoid leaks 4 Bend the 8mm pipe so it does not come in contact with the 13mm pipe Diagram 2 5 4 2 6 Installing the Turbocharger Water Lines Reuse the factory 12mm banjo bolts on the engine side Make sure to use the correct bolts on each water line Before installation blow off any dust and or debris inside the pi
20. ications of this product are subject to change without notice The instructions are subject to change without notice Make sure to refer to the most recent instructions PARTS LIST NO DESCRIPTION QT IMAGE Exhaust Manifold LH DT e en gt E eee E em O DT A em BR mmm 4 een 1 eeee ue 50mm 12 13 Turbocharger Water Inlet Pipe LH p 14 Turbocharger Water Inlet Pipe RH 1 O1 Turbocharger Water Outlet Pipe LH 16 Turbocharger Water Outlet Pipe RH Turbocharger Bracket LH CO Turbocharger Bracket RH 9 Exhaust Manifold Gasket i jes 20 Turbocharger Gasket Inlet O N a LIST e O RR a DES ue O pu Oil Outlet Gasket Gg Thermal Tube Co 17mm L 500 31 Banjo Bolt 2 om J 1 2mm Orifice mo M14 Y saa Na Cup Ring DEM DIE fem a fre Insulation Sheet 300x300 PARIS LIST DESCRIPTION QT IMAGE REMARKS met e y oe e spe fe eme e CE ete ppan Ce 7 6mm L shaped PARTS LIST NO DESCRIPTION QT IMAGE REMARKS DR em en ep e Ss see Removal of Factory Parts Refer to this instruction manual and the manufacturer s service manual to remove the exhaust system engine and turbochargers Lentz Make sure to keep the removed parts for later use ing 2 Installation of Kit Parts 2 1 Installing the Exhaust Manifolds
21. pes with an air gun Make sure no foreign objects enter the Turbocharger Assembly through the pipes 1 Install the Turbocharger Water Inlet Pipe LH side using the following provided parts Diagram 2 6 2 T C Water Inlet Pipe LH x 1 Banjo Bolt 14mm x 1 Copper Washer 14mm x 2 Factory Banjo Bolt 12mm x 1 Reuse Copper Washer 12mm x 2 12 2 Modify the factory heat shield so it does not come in contact with the Turbocharger Water Outlet Pipe LH side Install the modified heat shield using the following parts Diagram2 6 3 Bolt M6 L 10 x 3 Washer M6 x 3 Lock Washer M6 x 3 3 Install the Turbocharger Water Outlet Pipe LH a side using the following provided paris Modification required E Diagram 2 6 3 NS IR T C Water Outlet Pipe LH x 1 Banjo Bolt 14mm x 1 Copper Washer 14mm x 2 4 Install the Turbocharger Water Inlet Pipe RH side using the following provided parts Diagram 2 6 4 T C Water Inlet Pipe RH x 1 Banjo Bolt 14mm x 1 Copper Washer 14mm x 2 Factory Banjo Bolt 12mm x 1 Reuse Copper Washer 12mm x 2 5 Install the Turbocharger Water Outlet Pipe RH side using the following provided parts Diagram 2 6 5 T C Water Outlet Pipe RH x 1 Banjo Bolt 14mm x 1 Copper Washer 14mm x 2 Bolt M8 L 20 x 1 Washer M8 x 1 Lock Washer M8 x 1 6 Install the right side heat shield using the following provided parts Diagram 2 6 6 Bolt M6 L 10 x 3 Washer M6 x 3 Lock Washer M6 x
22. pressor housing Diagram 2 2 7 When adjusting the angle position the oil and water lines accordingly Make sure the right side of the oil outlet pipe does not come in contact with the compressor housing Diagram 2 2 8 5 Remove the Turbochargers and tighten the factory coupling as follows Diagram 2 2 9 2 2 10 1 Tighten to 1 16 1N m 2 Lightly tap both sides of the coupling with a brass bar 3 Tighten to 3 16 1N m 4 Lightly tap both sides of the coupling with a brass bar 5 Tighten to 16 1N m ay E 9 6 Tighten the Compressor Housing bolts to 7 1N m 2 bolts x 6 positions 7 Install the Exhaust Manifolds to the Turbocharger LH and RH using the following provided paris Diagram 2 2 12 Turbocharger Gasket Inlet x 2 Self lock Nut M8 x 6 8 Install the Turbocharger Brackets LH and RH using the following provided parts Diagram 2 2 13 Turbocharger Bracket LH Turbocharger Bracket RH Bolt M8 L 20 x 2 Washer M8 x 2 Lock Washer M8 x 2 a 2 3 Installing the Oil Lines NOTE Reuse the factory banjo bolts on the engine block side Make sure use the correct bolts The bolt for the oil line has the smaller center hole 1 Install the Oil Inlet Pipe LH using the following provided parts Diagram 2 3 3 Oil Inlet Pipe LH Banjo Bolt 12mm x 1 Copper Washer M12 x 4 Factory Banjo Bolt M12 x 1 Reuse Before installation blow off any
23. t X This kit must be used without the catalytic converters Because of this the vehicle cannot be driven on any public roads or highways since it may not meet pollution laws and or safety regulations X Any vehicle with this kit installed may void the factory manufacturer s warranty REVISION OF MANUAL Manual Number 3 3 01 2010 9 E04211 N49010 00 1 Edition Published in September 2010 by HKS Co Ltd Unauthorized reproduction is strictly prohibited NOTICE This manual assumes that you have and know how to use the tools and equipment necessary to safely perform service operations on your vehicle This manual assumes that you are familiar with typical automotive systems and basic service and repair procedures Do not attempt to carry out the operations shown in this manual unless these assumptions are correct Always have access to a factory service manual To avoid injury follow the safety precautions contained in the factory service manual ATTENTION This manual indicates items you need to pay attention to in order to install this product safely and lists precautions to avoid any possible damage and or accidents This product is an automobile part Do not use for any other purposes HKS will not be responsible for any damage caused by incorrect installation and or use or use after modification and or dismantling of this product This product was designed for installation on specific factory vehicles The specif
24. x 1 x 1 M4 L12 x2 3 1 1 18 418 0192 7181 http www hks power co jp 19 R35 GT R GT800 FULL TURBINE KIT INSTALLATION MANUAL HKS R35 GT R GT800 FULL TURBINE KIT 11003 AN011 NISSAN GT R R35 REMARKS NOTE The engine must be removed in order to install this kit This kit does not include the following parts Fuel Pumps Injectors EVC and Engine Management such as the HKS F Con Upgrading the engine internals is necessary when using this kit at high engine outputs approximately more than 480kw 650ps The boost pressure setting for the provided Wastegates is approximately 90 to 95 kPa 13 to 13 8 PSI X This kit was developed exclusively for off road race use only HKS will not be responsible for engine and or transmission damage caused by the use of this ki
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