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DDL-9000B

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4. 1 2 3 fas N O OO 10 5 C 35 C 35 85
5. The pedal is operated in the following four steps 1 2 The machine runs at low sewing speed when you lightly depress the front part of the pedal The machine runs at high sewing speed when you further depress the front part of the pedal If the automatic reverse feed stitehing has been preset the machine runs at high speed after it completes reverse feed stitching The machine stops with its needle up or down when you reset the pedal toits original position The machine trims threads when you fully depress the back part of the pedal When the auto lifer AK device is used one more operating switch is provided between the sewing machine stop switch and thread trimming switch The presser foot goes up when you lightly depress the back part of the pedal 0 and if you further depress the back part the thread trimmer is actuated When starting sewing from the state that the presser foot has been lifted with the Auto lifter and you depress the back part of the pedal the presser foo
6. 3 PML eel 3 3 oI WARES AHIT WERE xiii Se 5 6 1
7. 12 PRESSER FOOT PRESSURE WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 1 Loosen eo As you turn 1 W regulator clockwise in direction the ar aK 2 presser foot pressure will be increased ar 2 As you turn the presser spring regulator counter 2 Fmt 3
8. 85dB 90dB r 90dB XVI DDL 9000B
9. 1 Vvi 1
10. ZENDIEN TERRES OLEO ee Siei 0 1 5 amp N 1
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12. Go D HRT the thread in direction By so doing the thread 2 A will pass under the tension spring and come out from notch 3 Check that the bobbin rotates in the direction of the arrow when thread is pulled 6 MER 3 MAUD ETE TA phi DDL 9000B S 4 MA ADJUSTING THE AMOUNT OF OIL OIL SPLASHES IN THE HOOK DDL 9000B S 4 M DDL 9000B S A MA 1 How to confirm the amount of oil oil splashes Gh 2 Position to confirm the amount of oil oil splashes Amount of oil oil splashes confirmation paper Hook driving shaft front bushing Hook
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14. V 6 7 1 JUKI JUKI 2 3 CD A XV BEE TRIE 1 NO CO A O N OO 9
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16. N WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine By means of the thread tension release releasing mechanism sewing can be performed without slackening the needle thread tension even when the presser foot is lifted during sewing Even when the presser foot is slightly lifted at the thick overlapped section by the knee lifter this mechanism can prevent the thread tension from being changed 1 How to release 1 Remove the cap in the machine head and loosen thread tension release changeover screw 1 using a hexagon wrench 2 Fix screw 1 on the top of thread tension release changeover plate 2 The thread tension disk does not rise even when the presser foot is lifted and the needle thread tension is not loosened The thread tension disk rises only when thread trimming is performed Caution Do not use screw 1 at any position other than the top or bottom position of the thread tension release changeover plate The screw has been factory set to the bottom position at the time of delivery In case of the machine with wiper remove the wiper unit two setscrews to adjust
17. 10 03 Printed in China
18. DDL 9000B IN 55 mm 60 mm 38mm 43mm 1
19. 1 2 FRESC CE MEVERAFO OHIO ENEIT DIRET FREE Alk RKU 9 4 5 6 7 Insert the bobbin deep into the bobbin winder spindle 1 until it will go no further Pass the bobbin thread pulled out from the spool rested on the right side of the thread stand following the order as shown in the figure on the left Then wind clockwise the end of the bobbin thread on the bobbin several times In case of the aluminum bobbin after winding clockwise the end of the bobbin thread wind counterclockwise the thread coming from the bobbin thread tension several times to wind the bobbin thread with ease Press the bobbin winder trip latch 2 in the direction of A and start the sewing machine The bobbin rotates in the direction of C and the bobbin thread is wound up The bobbin winder spindle 1 automatically as s
20. S A M A RP 1 D 11079506 10 RO036080200 2 9 H 49 3 PR 9 THREADING THE MACHINE HEAD GE COME Note pass this thread through section A 5100 N A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt
21. 5C 35C 35 85 5 7 8 85dB 90dB 90dB
22. BRZO ABA O 1 2 9 CARE A 1 4 2 1 amp 2 yh 3 KN
23. 1 MM 9mm 40056622 Minute lifting device asm 40056622 Separately available 40056622 DDL 9000B A m 23611106 22908552 Hand lifter cam mounted on the machine head is used B1521555000 Hand lifter setscrew mounted on the m
24. SRE ABA Na EAR KH RAE AAI El POLAR APSARA 1 2 TL WARE AAAS MEAT Leia xvii eee Witte SM
25. 10 13 mm 3 1 ZAC 2 D AS MA ARAZI 09 SH RRAZ O 9 1 2 3 1 Adjusting the stroke of thread take up spring 1 1 Loosen setscrew 2 2 Turn tension post 3 clockwise in direction A the stroke of the thread take up spring will be in creased and turn the post 3 counterclockwise in direction B the stroke will be decreased Adjusting the pressure of thread take up spring 1 1 Loosen setscrew 2 and remove thread tension asm 5 2 Loosen tension post setscrew 4 3 Turn tension post 3 clockwise in direction the pressure will be increased and turn the post 3 counterclockwise in direction B the pres sure will be decreased Standard state of the thread take up spring The engraved marker line 6 on the machine arm is almost aligned w
26. 55mm 60mm ZRT AK 38mm 43mm
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28. 10 11 1 t
29. 5 288019 0 CHA ste M RP K318 1 11079506 0 ROOS6080200 SHS 89 0 PR appropriate amount of oil oil splashes It is necessary to finely adjust the amount of oil in accordance with the sewing processes However do not excessively increase decrease the amount of oil in the hook If the amount of oil is too small the hook will be seized the hook will be hot If the amount of oil is too much the sewing product may be stained with oil 2 Check the oil amount oil splashes three tim
30. tO D SET ADRAC MS TROUT EMRE 3 4 5 6 SETTING THE BOBBIN INTO THE BOBBIN CASE D ROBSAICAOKIICHEY HO CME 2 DEERE OD Vaio CRO 3 A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Use the specified needle for the machine Use the proper needle in accordance with the thickness of thread used and the kinds of the materials 1 Turn the handwheel until the needle bar reaches the highest point of its stroke 2 Loosen screw 2 an
31. 9000B A S 9000B MA 9000B SH G209 2 25 THREAD TENSION RELEASE RELEASING MECHANISM ET lt SDS OODRBRRBICKO 1 1 2 RUD
32. 5 V 6 7 fa 1 JUKI JUKI 2 3 1
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34. 05 RAT A B DDL 9000B DS E G
35. 2 1 2 1 2 2
36. ie VI TO ENSURE SAFE USE OF YOUR SEWING MACHINE For the sewing machine automatic machine and ancillary devices hereinafter collectively referred to as machine it is inevitable to conduct sewing work near moving parts of the machine This means that there is always a possibility of unintentionally coming in contact with the moving parts Operators who actually Operate the machine and maintenance personnel who are involved in maintenance and repair of the machine are strongly recommended to carefully read to fully understand the following before using maintaining the machine The content of the includes items which are not contained in the specifications of your product The risk indications are classified into the following three different categories to help understand the meaning of the labels Be sure to fully understand the following description and strictly observe the instructions I Explanation of risk levels DANGER This indication is given where there is an immediate danger of death or serous injury if the person in charge or any third party mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine WARNING Thi
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39. ZH NO 50 1 Bt aN ABE Ee eB 2 WI RRN O 3 HERF 2 4 2 3 itt DDL 9000B S 4 MA LUBRICATION DDL 9000B S A M DDL 9000B S A MA ICANT TIER 1 3 JUKI No 1 MDFRX1600CO JUKI MACHINE Oil 7 00 7600
40. 3 2 1 2 3 4 1 2
41. start of the sewing machine 10 THREAD TENSION 1 0 Adjusting sl needle ie WP 1 4 SE aie urn thread tension No 1 nut clockwise P Ate pp Ce FAN day a in direction A to shorten the thread length HY Js Tal Fe SU D 0 remaining on the needle after thread trimming or ER in direction to lengthen the B AN y thread length HEAR IZ D 2 Turn thread tension nut clockwise in direction PAIN ECR EER to increase or counterclockwise in direction D 2 Fr nl Fe ah Zeck 7 2 to reduce the needle thread tension D 1 E FHA 2 Adjusting the bobbin thread tension 1 Turn tension adjusting screw clockwise in F direction E to increase or counterclockwise in 2
42. Me 1 55 mm 60 mm AK 38mm 43mm 8 9 0 3 5mm 2mm 302 93 5mm ORES 10 2 0 3 5mm
43. A B 1 000 sti min JUKI No 1 MDFRX1600C0 JUKI MACHINE Oil 7 MMLOO7600CA Do not co
44. 3 1 JUKI NEW DEFRIX MDFRX1600C0 O JUKI MACHINE OIL 7 MML007600CA 2 A B When you operate the sewing machine refill oil if 3 the top end of oil amount indicating rod 3 comes down to the lower engraved marker line of oil amount indicating window 2 Caution 1 When you use a new sewing machine or a sewing machine after an extended period of disuse use the sewing machine after performing break in at 2 000 sti min or less For the oil for hook lubrication purchase JUKI NEW DEFRIX OIL No 1 Part No MDFRX1600C0 JUKI MACHINE OIL 7 Part No MML007600CA Be sure to lubricate clean oil Do not operate the machine with the oil hole cap 1 removed
45. A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 r 4 1 2 HFI Perform the maintenance below every day for longer use of your machine 1 Confirmation of the amount of oil in the hook oil tank Confirm that the top of oil amount indicating rod 1 is between the upper engraved marker line and the lower engraved marker line of the oil amount indicating window For the details refer to 4 LUBRICATION 2 Cleaning 1 Remove needle 2 presser foot 3 and throat 1 plate 2 2 Remove dust adhered to feed dog 5 and thread trimmer unit 6 with a soft brush or cloth 3 Tilt the mac
46. 2mm 302 3 5mm 2 9 10 9 2 0 3 5mm 49 2 6 7 9 ADJUSTING THE HEIGHT OF THE KNEE LIFTER EE 10 mm Cs 15 mm 1 10 mm 3 2
47. sewing machine is in operation 3 Confirm that oil exists in the oil tank 4 Confirmation of the amount of oil should be completed in five seconds Check the period of time with a watch Sample showing the appropriate amount of oil Appropriate amount of oil small Splashes of oil from the hook DDL 9000B SS M A 0 5 1 mm DDL 9000B SH 1 3 mm Appropriate amount of oil large Splashes of oil from the hook 1 1 state given the figure above shows the Re amp 9 7 AA SSB lk SE 3 2 DDL 9000B S 4 MA ADJUSTING THE AMOUNT OF OIL IN THE HOOK DDL 9000B S 4 M A DDL 9000B S A M A CE
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49. 1 BOX BOX CO g1 2 u gt at Ei 4 0 4P The following functions can be performed by one touch operation using optional switch 23632656 1 Needle up down compensating stitching Every time the switch is pressed needle up down compensating stitching is performed 2 Back compensating stitching Every time the switch is pressed reverse feed stitching is performed at low speed lt is effective only when a constant dimension stitching pattern is selected on the panel 3 Function to cancel once reverse feed stitching at the end of sewin
50. 2 1 Jo amp lt 9 3 1 17 ADJUSTMENT OF THE PEDAL RIYA 1 1 2 1 2 ERI Upper side Mall Lower side A WARNING N Turn OFF the power before starting the work Sew so as to prevent accidents caused by abrupt start of the sewing machine 1 Adjusti
51. ata wo 4 ADJUSTING THE FEED TIMING N 1 2 2 9000B A S 9000B SH 20 2 A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Timing of the feed d
52. EW 3 FURS ADO FALE E E BE 8 4 2 A 2 Fa ab ee TA EF BC B 2 3 AIR MEA 5 WE ROLE AY 1 6 5 BRADMAN C 2 ORL 6 7 HEREILLE REILE KRA 8 9 49 MH Pe ht 9 43 1 2 55mm 60mm 227 AK 38mm 43mm 8 18 242 AY AL EB RAS ta AVL 2 0 3 5mm
53. 30mm 2 1 2 N 1 V 0 A 6
54. O OFF 1 AAUP O Bic Ad gt 98 Cc Re No E 3 0 RENS Fonn ELET 4 QH N L SS 1mm A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Adjust the position of the wiper 6 according to the thickness of the material sewn 1 Turn the handwheel in the normal direction of rotation to align white marker dot 1 on the handwheel with marker dot 2 on the machine arm Adjust so that a clearance of 1 mm is provided between the flat section of the wiper and the side face of the needle Tighten wiper adjust screw 3 so that t
55. INSTALLING THE THREAD STAND IRA ae ee 2 3 al TZAN WE 2 2 0 to 3 5 mm 10 A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine The standard height of the presser foot lifted using the knee lifter is 10 mm You can adjust the presser foot lift up to 15 mm using knee lifter adjust screw 1 Caution 1 Do not operate the sewing machine in the state that the preser foot 3 is lifted by 10 mm or more since the needle bar 2 comes in contact with the presser foot 3 2 Knee lifter initial position If the adjustment screw 2 is over tightened the sewing machine will operate in a state where the presser foot is lifted up causing defective sewing or noise 1 Assemble the thread stand unit and insert it in the hole in the machine table Tighten nut For ceiling wiring pass the power cord through spool rest rod 2 10mm 15mm 10mm
56. clockwise in direction the pressure will be 3 2 ecreasec MI e S ttt 31 5 29 mm The standard value of the addition of the height of 40 45 4 4 5kg presser spring regulator is as follows _ 31 5 mm S type 31 5 to 29 mm Approximately 40 to S 31 5 29 mm 50 BONIS 6ke ONO BN 40 45N 4 4 5kg Ht 31 5 to 28 A imately 501 A 22 mm 20NI2kg ka H 31 5 28 mm Atype 22 mm Approximately 20N 2ko 50 60N 5 6kg A 22 mm 20N 2ks 13 ADJUSTING THE STITCH LENGTH HEKER mm The dial calibration is in millimeters mm 1 1 Turn stitch length dial in the direction of the He Bes Q arrow and align the desired number to marker D K JI 119508 Hi Dal HABE th 2 KD TRAD Sle Ly dot the machine arm
57. Loosen adjust screw and adjust the length of 2 PETIT connecting rod 2 15 8 PEDAL OPERATION 4 1 2 3 x B o O AK
58. xvili XIX BE 1 16 NZLFEEZXFKO 13 2 17 S 13 2 ne 3 E d 14 TEET DNLO GF E E E E 3 19 a rae 15 DDL 9000B S A M A kk 4 20 ee 16 5 21 DDL 9000B AA WB 18 ON 5 22 UVC De 19 7 DDL 9000B S A M 6 23 aa ee 20 8 DDL 9000B S A M A 7 24 TRO OOS So li 1 8 OB lt 22 E hee Se Be 8 26 m p 23 TT DE 9 27 E 24 12 kk 10 28 DDL 9000B S A M A 24 13 kk 10 9 A 25 14 ee 1 15 12 CONTENTS SPECIFICATIONS ee 1 16 PEDAL PRESSURE AND PEDAL 13 1 INSTALLATION 2 17 ADJUSTMENT OF THE PEDAL ii 13 2 ADJUSTING THE HEIGHT OF THE KNEE LIFTER 3 18 PEDAL
59. NC 2 When you want to decrease the stitch length AR FA ie A SS SL 7 turn stitch length dial while pressing feed lever 2 19 Ai O 2 in the direction of the arrow in FP IS TAT 2 3 O 3 Ifthe stopper is turned in the arrow direction the stitch length dial will be fixed 3 EAE BH WIE BIA 4 4 Ifthe stitch length dial is not to be fixed turn TAEA O 4 AE ETA AH Al BE AY KO 27185016 50748 3 the stopper in the arrow direction and leave it in that state 10 14 ABAD ISAAC AHO ADJUSTING THE THREAD TAKE UP SPRING AND THE THREAD TAKE UP STROKE PEACH A 1 1 2 A kOe os
60. BOX SC 920 1 lt fara N WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine In automatic reverse stitching in case the forward and the reverse stitches do not match a rough correction can be made by adjusting the feed adjustment spring hook 1 make a fine correction the correction of timing of the reverse feed stitching solenoid is necessary by adjusting Function Setting Nos 51 52 and 53 Refer to the Instruction Manual for the control box SC 920 for details of adjustment procedure In case the stitch does not match the target as shown in 3 loosen feed adjustment spring hook fixing screw 2 make 1 slide direction and fix using the screws 2 In case the stitch does not match the target as shown loosen feed adjustment spring hook fixing screw 2 make 1 slide in dire
61. 2 1 2 2 2 3 Ol 2
62. DB DA OO G O 3 3 DB DA O 4 0 04 0 1 mm 3 DDL 9000B DS RP 2 FH 22890206 22890404 RP AA DDL 9000B MS DS 2 0 ONE TOUCH TYPE REVERSE FEED STITCHING MECHANISM
63. LE JUKI MACHINE OIL 7 JUKI MACHINE OIL 7 Noise SS MS MA a aie rie min BEL A TERK Equivalent continuous emission sound pressure level Lpa at the workstation ae 5000stymin ee lt 83dBA h 1 le 5 A weighted value of 77 dBA Includes 2 5 dBA according to D bi go 5 A 5 DS oe eet ie aa on fB IR Equivalent continuous emission sound pressure level Lpa at the workstation tal WE 4000sti min REUN lt 5 A weighted value of 77 dBA Includes Kpa 2 5 dBA according to 1 vs a ISO 10821 C 6 2 ISO 11204 GR2 at 4 000 sti min 69 4 000 sti DS min 0 420sti min Equivalent continuous emission sound pressure level Lpa at the workstation A weighted value of 79dBA Includes Kpa 2 5 dBA according to 1 4mm 4 000sti min ISO 10821 C 6 2 ISO 11204 GR2 at 4 000 sti min The sewing speed will vary depending on the sewing conditions The sewing speed preset at the time of shipping is 4 000sti min The 3 MA 4 000sti min d
64. 5 6 1 2327 1 yy BRILL SO 4P O HEMA 1 DDL 9000B AA WB OB ADJUSTING THE POSITION OF THE WIPER DDL 9000B AA WB 0B DDL 9000B AA WB 0B 1 2 1mm
65. direction to reduce the bobbin thread tension 1 E A Fe SASK FAR 11 BROBSED 1 2 3 4 5 6 7 WINDING THE BOBBIN THREAD RRENA ICAR CHLIAGET AIL CREOAAIORSSD 55 SHAME AVEMOE SIAL 152171749 PILEMKEVOBA 111976 C MEY CREY O A Fala B PEEL MEVOROC AF
66. 1 2 Tl Bak Hae 1 AREK AAAS AY EVER 30mm 2 ZATA K o 1 2 1 2
67. 10 13mm 3 1 C 2 D 8 AS 2 BL SH EAN ZZ Ay P GAAR a Al ZK 15 ADJUSTING THE NEEDLE STOP POSITION a N 1 1 CO 1 1 B
68. 2 EH SM
69. 2 O No E HP 3 F pn gt oF F 4 22 COUNTER KNIFE DDL 9000B SS 05 M 4 N 1 2 A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine If the knife does not cut thread sharply immediately re sharpen counter knife 1 as illustr
70. 2 3 N 3 4 1 2 3 1 2 XIV 21 JE T R 1
71. 3 Feed dog at the time of delivery Dentado de transporte al momento de la entrega HEIGHT AND TILT OF THE FEED DOG 23614506 AS 11403003 11062601 1613012100 AS MA D1613155W00 MA Position of engraved marker dot of feed bar rocker shaft Posicion de punto demarcador grabado del eje de balancin de la barra de transporte eee 9000B S 9000B MA 0 8mm 9000B SH 1 2mm N WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 1 Standard value of the height of the feed dog Standard feed dog height when it is lifted to the highest from the top surface of the throat plate 9000B AS and 9000B MA 0 8 mm 9000B SH 1 2 mm Adjust the feed dog height in accordance with processes and materials Caution Adjust the directions of the engraved marker dot of feed bar driving shaft and the engraved marker dot of feed bar rocker shaft 3 on the right side operator side 2 Adjusting the height and tilt of the feed dog 1 Loosen set
72. Pe i AL 91025075 19 NEEDLE TO HOOK RELATIONSHIP N 1 2 DB DA O lt 3 en CE L Cats DB DA CORE 152095 7 0 04 0 1 mm 3 GER
73. No 96 1 2 4 No No 121 No 122 5 15 15 F 0 C 6 OFF 7 OFF N 16 PEDAL PRESSURE AND PEDAL STROKE N 1 1
74. DDL 9000B DS RP 2 22890206 22890404 RP amp DDL 9000B MS DS OHE 2 3 4 A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Adjust the timing between the needle and the hook as follows 1 Adjusting the needle bar height Turn the handwheel to bright the needle bar down to the lowest point of its stroke and loosen setscrew 1 2 Adjusting the needle bar height Align marker line For a DB needle marker line For a DA needle marker line on needle bar 2 with the bottom end of needle bar lower bushing 3 then tighten setscrew 1 3 Position the needle and the hook Loosen the three hook setscrews turn the handwheel in normal rotation and align marker line For
75. Q Bed jn SE E uS 5 70 mm Approx 70 mm 5 z Closely fit the paper against the wall re is confirmation paper or x Use any paper available regardless of the material 3 10mm Place the amount of oil oil splashes confirmation paper under the hook and keep it from the hook by 3 to 10 mm to confirm the amount 10mm amp A ROAD SHH J N WARNING Be extremely careful about the operation of the machine since the amount of oil has to be checked by turning the hook at a high speed Ne 2 RA pee tt When carrying out th
76. O A EI A td 1 2 3 The moment switch lever 1 is pressed the machine performs reverse feed stitching The machine resumes normal feed stitching the moment the switch lever is released AWARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Adjusting the position of switch 1 Loosen setscrew 2 and move the switch itself up and down to adjust the height 2 Switch can be used in two positions by turning it 3 In addition when you desire to lower the position of switch 1 loosen setscrew 3 located in the back of t
77. 9000B A S 9000B MA 0 8mm 9000B SH 1 2mm pie ARM 2 1 SE Cres D O 2 3 O 4 O 1 2 O 3
78. q ww 11 15 ee 12 XX S Micro quantity lubrication D D L 9000 B A S Medium weight materials M Semi dry Heavy weight materials ER D Dry A Light weight materials ig SPECIFICATIONS DS SH MA DS SH MA3 5 000sti min 4 000 4 500 5 000 Max sewing 5 000 sti min 4 000 sti min 4 500 sti min 5 000 sti min sti min sti min sti min speed AURE 500 sti min 100 500sti min Thread trimming 500 sti min 100 to 500sti min 5mm 4mm speed 10mm 15mm Stitch length 5mm Presser foot lift by 10 mm standard 15 mm max 134 65 110 134 134 knee lifter DP x 5 65 110 60 2 Needle 134 65 to 110 134 134 125 160 60 75 125 to 160 60 to 75 DPx5 65 to 110 DPx5 DPx5 DB x 1 9 18 DB x DB x 125 to 160 60 to 75 MA Pa DBx1 9 to 18 DBx1 DBx1 DB x 1 9 18 DBx1 DBx1SF 20 29 16 TEN DBx1 9 to 18 DBx1 DBx1 SF JUKI JUKI PT 20 to 23 8 to 11 a a Lubricating oil JUKI NEW DEFRIX OIL No 1 or JUKI NEW DEFRIX OIL No 1 or
79. D Ai CJA ak FRR OSE TT BA EERTE 1 2189 2 2 i AR REEMA ZK DATE X PBC AISA 2 MICRO LIFTING MECHANISM OF THE PRESSER FOOT N O LED
80. ENE EE RE 25 14 THREAD TAKE UP SPRING AND ADJUSTING THE THREAD TAKE UP 5 11 15 ADJUSTING THE NEEDLE STOP POSITION 12 A RE 1 16 13 1 SES PLS Se oe eccrine EE 2 17 13 3 14 E 3 19 ie lt r 15 4 DDL 9000B S A oecccccssssssssssssssssssssssssssssssessesssssssssssssen 4 16 FTA 5 21 DDL 9000B AA WB 0 18 6 MERINA JI 5 ey asta se hottie ttc 19 7 DDL 9000B S M A Jesss 6 23 20 8 DDL 9000B S 7 ed iinet 21 gE R 8 25 hea dep 22 A0 8 26 23 A E 9 2 24 12 10 28 DDL 9000B S M A 24 10 20 25 14
81. DDL 9000B INSTRUCTION MANUAL Read safety instructions carefully and understand them before using Retain this Instruction Manual for future reference No 01 40089320
82. A WARNING 1 Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine 2 Do perform switch operations other than those described in the following explanations Be sure to re turn the power switch ON after second or more has passed If the power is turned ON immediately after turning it OFF the sewing machine may not work normally In this case turn ON the power again 1 Stop position after thread trimming 1 The standard needle stop position is obtained by aligning marker dot A on the pulley cover with white marker dot B on the handwheel For the details refer to the Instruction Manual for the control box together Adjusting procedure of the needle up down stop position When the panel other than CP 18 is used refer to the explanation of each panel 1 Turn OFF the power to the machine 2 Turn the power ON while pushing the switch 5 on the operation panel 3 screen display indicates the setting No 96 and F indicates the number of revolution When the screen display is not changed operate again steps 1 and 2 4 Update the setting No by switch 1 or switch 2 Setting No 121 Needle UP stop position Setting No 122 Needle DOWN stop position 5 Specify the setting contents F within the range of 15 to 15 with switch 3 or switch Standard is 0 The numeric of set value indicates the approximate r
83. te RACAL YF eR 1 3 BO 2 3 Sewing direction Condensed stitch 282 A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine It is possible to change the stitch length of the normal feed pitch by operating switch 1 or reverse feed control lever 2 during sewing 1 Tilt the machine head and loosen three fixing screws 4 of the reverse feed solenoid 3 2 Slide reverse feed solenoid 3 in the direction of the arrow to adjust so that the center of screw 4 is aligned with engraved marker line repre senting the condensation sti
84. BOX CP 18 OFF At YF ON E No0 96 F 1 D No No 121 No 122 ZENS 15 15 0 LAD MEZ C D OFF NEA 7 OFF ON 2 1 2 3 5 6
85. O OE OFF 3 4 5 7 1 Carry the sewing machine with two persons as shown in the figure above Caution Do not hold the handwheel 2 not put protruding articles such as the screwdriver and the like at the location where the sewing machine is placed 3 The under cover should rest on the four corners of the machine table groove Mount rubber hinge seat 8 on the table and fix it on the table with a nail 4 Fix two rubber seats on side A operator s side using nails 2 as illustrated above Fix two cushion seats 3 on side B hinged side using a rubber based adhesive Then place under cover 4 on the fixed seats 5 Remove air vent cap 5 attached to the machine bed Caution 1 If the sewing machine is operated without removing air vent cap 5 oil leakage from gear box portion C may occur 2 Be sure to attach cap 5 when transporting the machine head in the state that the machine head is removed from the machine table 6 Fit knee lifter pressing rod 6 Fit hinge into the Opening in the machine bed and fit the machine head to table rubber hinge 8 before placing the machine head on cushions 9 on the four corners 7 Securely attach head support rod 0 to the table until it goes no further Regarding the control panel remove two side pla
86. OPERATION 14 3 INSTALLING THE THREAD STAND 3 19 NEEDLE TO HOOK 15 4 LUBRICATION DDL 9000B SA MA 4 20 ONE TOUCH TYPE REVERSE FEED STITCHING CHANISM 16 5 ATTACHING THE NEEDLE 5 21 ADJUSTING THE POSITION OF THE WIPER 6 SETTING THE BOBBIN INTO THE BOBBIN CASE 5 DDL 9000B AA WB OB 18 7 ADJUSTING THE AMOUNT OF OIL OIL SPLASHES 22 COUNTER 19 IN THE HOOK DDL 9000B SA 6 23 HEIGHT AND TILT OF THE FEED DOG 20 8 ADJUSTING THE AMOUNT OF OIL IN THE HOOK 24 ADJUSTING THE FEED TIMING 21 DDL 9000B SAG MA R 7 25 THREAD TENSION RELEASE RELEASING MECHANISM 22 9 THREADING THE MACHINE HEAD 8 26 MICRO LIFTING MECHANISM OF THE PRESSER FOOT 23 10 THREAD TENSION 8 27 SEWING CONDENSED STITCHES 24 11 WINDING THE BOBBIN THREAD 9 28 FEED CONVERSION SPRING MECHANISM 12 PRESSER FOOT PRESSURE lt 10 5090008 SM 24 13 ADJUSTING THE STITCH LENGTH 10 29
87. into the moving sections of the machine in order to prevent accident that can result in personal injury or death In addition check to be sure that the direction of rotation of the pulley agrees with the arrow shown on pulley If the table stand with casters is used be sure to secure the table stand by locking the casters or with adjusters if provided in order to protect against accident caused by abrupt start of the machine During operation 1 Be sure not to put your fingers hair or clothing close to the moving sections such as the handwheel hand pulley and motor or place something near those sections while the machine is in operation in order to prevent accident caused by entanglement that can result in personal injury or death Be sure not to place your fingers near the surround area of the needle or inside the thread take up lever cover when turning the power on or while the machine is in operation in order to prevent accident that can result in personal injury or death The machine runs at a high speed Never bring your hands near the moving sections such as looper spreader needle bar hook and cloth trimming knife during operation in order to protect your hands against injury In addition be sure to turn the power off and check to be sure that the machine completely stops before changing the thread Be careful not to allow your fingers or any other parts of your body to be caught between the machine and table when re
88. machine is in operation To prevent possible injury to hands be sure to keep your hands away from the vicinity of the hook during operation In addition be sure to turn OFF the power to the machine when replacing the bobbin The motor does not produce noise while the machine is at rest To avoid possible accidents due to abrupt start of the machine be sure to turn OFF the power to the machine Be careful of handling this product so as not to pour water or oil shock by dropping and the like since this product is a precision instrument When tilting or returning the sewing machine to the home position hold the upper side of the machine head with both hands and perform the work quietly so that fingers or the like are not caught in the machine Never lower the needle bar when the picker is brought close to the bobbin The picker may be damaged by the needle causing a stitching failure When the sewing machine is used for the first time after delivery or after an extended time of disuse remove rubber plug from the frame cover and apply a few drops of oil to the needle bar If the sewing machine is used with no oil added to the needle bar the needle bar may be seized due to abrasion of the needle bar or intrusion of dust N XI CAUTION BEFORE OPERATION WARNING To avoid malfunction and damage of the machine confirm the following Remove the air vent cap red color attached to the sewing machine bed C
89. to prevent electrical shock earth leakage or fire accident In addition if it is necessary to cable near the operating section such as the V belt be sure to provide a space of 30 mm or more between the operating section and the cable Be sure to avoid starburst connection in order to prevent electrical shock earth leakage or fire accident Be sure to securely connect the connectors in order to prevent electrical shock earth leakage or fire accident In addition be sure to remove the connector while holding its connector section Grounding 1 2 Be sure to have an electrical expert install an appropriate power plug in order to prevent accident caused by earth leakage or dielectric strength voltage fault In addition be sure to connect the power plug to the grounded outlet without exceptions Be sure to ground the earth cable in order to prevent accident caused by earth leakage Motor 1 2 Be sure to use the specified rated motor JUKI genuine product in order to prevent accident caused by burnout If a commercially available clutch motor is used with the machine be sure to select one with an entanglement preventive pulley cover in order to protect against being entangled by the V belt 1 2 3 Be sure to make sure that the connectors and cables are free from damage dropout and looseness before turning the power on in order to prevent accident resulting in personal injury or death Never put your hand
90. Accident means to cause personal injury or death or damage to property A DANGER 1 When it is necessary to open the control box containing electrical parts be sure to turn the power off and wait for five minutes or more before opening the cover in order to prevent accident leading to electrical shock caution Be sure to read the instruction manual and other explanatory documents supplied with accessories of the machine before using the machine Carefully keep the instruction manual and the explanatory documents at hand for quick reference 2 The content of this section includes items which are not contained in the specifications of your product Be sure to wear safety goggles to protect against accident caused by needle breakage Those who use a heart pacer have to use the machine after consultation with a medical specialist Safe devices and warning labels Be sure to operate the machine after verifying that safety device s is correctly installed in place and works normally in order to prevent accident caused by lack of the device s 2 If any of the safety devices is removed be sure to replace it and verify that it works normally in order to prevent accident that can result in personal injury or death 3 Be sure to keep the warning labels adhered on the machine clearly visible in order to prevent accident that can result in personal injury or death If any of the labels has stained or come unstuck be
91. FAL 9mm 9 mm Approx 9 mm 25 9mm A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine When sewing velvet or the like which is fluffy slippage of material or damage of material is reduced by using screw 1 for presser foot micro lifting Lower the presser foot and set the state that the feed dog is lower than the throat plate Gradually tighten screw 1 for presser foot micro lifting in the state that nut is loosened finely adjust the position of the presser foot until it matches the material and fix it with nut 2 Caution When the presser foot micro lifting mechanism is not used adjust the height of screw 1 so that it is higher by approximately 9 mm than the sewing machine If the sewing machine is operated in the state that the micro lifting mechanism is working sufficient feed force cannot be obtained
92. MACHINE Oil 7 SS MS MA Lpa A 77 dBA Kpa 2 5 dBA 4 000 sti min 89 ISO 10821 C 6 2 ISO 11204 GR2 SH LA A 77 dBA KA 2 5 dBA 4 000 sti min 48 ISO 10821 C 6 2 ISO 11204 GR2 DS Loa A 79 KA 2 5 dBA 4 000 sti min ISO 10821 C 6 2 ISO 11204 4 000 sti min A20sti min 4mm 4 000sti min MA 4 000sti min SH ON 1 INSTALLATION ae NLA ze 1 ele 2
93. Never remove cap 1 from the oil inlet in any case other than oiling In addition take care not to lose it 1 2 000sti min 2 JUKI NEW DEFRIX OIL No 1 MDFRX1600C0 JUKI MACHINE OIL 7 MML007600CA 3 4 EUR MHS 1 5 ATTACHING THE NEEDLE 1
94. OFF the power switch when you tilt the machine head To prevent possible personal injury caused by being caught in the machine keep your fingers head and clothes away from the handwheel and the thread take up while the sewing machine is in operation In addition place nothing around it To avoid personal injury never operate the sewing machine with the finger guard removed To avoid personal injury be careful not to allow your fingers in the machine when tilting the machine head Be sure to mount the machine head support bar on the machine table so that its height from the table surface becomes 55 to 60 mm For the sewing machine provided with the AK device be sure to mount the support bar on the table so that its height from the table surface becomes 38 to 43 mm For the safety never operate the sewing machine with the ground wire for the power supply removed Be sure to turn OFF the power switch in prior when connecting disconnecting the power plug When thunders occurs stop the work for the safety and disconnect the power plug When the sewing machine is suddenly moved from a cold place to a warm place there is a case where dew condensation may occur Turn ON the power after there is no worry of the drop of water To prevent fires periodically draw out the power plug from the plug socket and clean the root of the pins and the space between pins The hook rotates at a high speed while the
95. a DB needle marker line 6 For a DA needle marker line on ascending needle bar 2 with the bottom end of needle bar lower bushing 3 4 In this state align hook blade point with the center of needle 4 Provide a clearance of 0 04 mm to 0 1 mm reference value between the needle and the hook then securely tighten the three hook setscrews Caution If the clearance between the blade point of hook and the needle is smaller than the specified value the blade point of hook will be damaged If the clearance is larger stitch skipping will result RP hook dry hook is used for the hook of DDL 9000B DS type When replacing use the part No described below There are two kinds of Part Nos of the hooks classified by the regions 22890206 22890404 For Europe Caution Periodically clean RP hook dry hook since the hook rolls up thread waste or cloth waste and failure of the machine or defective sewing may be caused Caution Because the needle bar of DDL 9000B MS and DS is black colored sometimes it is hard to see the engraved lines Make the working area bright by bringing a light or by other method 19 N 1 1
96. achine head is used For DDL 9000B the presser foot micro lifting mechanism is provided as standard When it is frequently used however it is convenient to use the micro lifting device separately available which can be adjusted without using tools DDL 9000B 211 8 A Hs Hal Ge Fh Presser foot micro lifter components 236 10504 23610652 D5119206KOK 23610702 2 O O1 SL6053592TN 23 No 2 23610504 Stopper base 1 3 123610652 1 ow 1 6 SL6053592TN 1 6 SL6053592TN Setscrew 1 27 SEWING CONDENSED STITCHES
97. ated in Fig and re install it properly 1 If the mounting position of the counter knife is moved in direction from the standard mounting position the thread length after thread trimming will be increased accordingly 2 If the mounting position is moved in direction the thread length will be decreased accordingly Caution When sharpening again knife blade extra special care must be taken on the handling of the knife 19 a Moving knife Center of needle DD D 2 2 3 1 YY E 1 9000B A S 9000B MA 0 8mm 9000B SH 1 2mm
98. be entangled in the handwheel Be careful of the direction of the wind 1 2 Go 7 C 2 A B O 2719 1700822 va SAKA dit D D 1
99. cident that can result in personal injury or death If the fuse has blown be sure to turn the power off and eliminate the cause of blowing of the fuse and replace the blown fuse with a new one in order to prevent accident that can result in personal injury or death Be sure to periodically clean up the air vent of the fan and inspect the area around the wiring in order to prevent fire accident of the motor Operating environment 1 Be sure to use the machine under the environment which is not affected by strong noise source electromagnetic waves such as a high frequency welder in order to prevent accident caused by malfunction of the machine Never operate the machine in any place where the voltage fluctuates by more than rated voltage 10 in order to prevent accident caused by malfunction of the machine Be sure to verify that the air driven device such as an air cylinder operates at the specified air pressure before using it in order to prevent accident caused by malfunction of the machine To use the machine with safety be sure to use it under the environment which satisfies the following conditions Ambient temperature during operation 5 to 35 C Relative humidity during operation 35 85 Dew condensation can occur if bringing the machine suddenly from a cold environment to a warm one So be sure to turn the power on after having waited for a sufficient period of time until there is no sign of water drop
100. ction and fix using the screws 2 1 2 24 N FE SE HIP D 1 WAE IA 3 MALIA 3 O 3 D tee SBT FRE 3 22 BO 2 3 L J O No 51 52 53 SC 920 2 8 D
101. d hold needle 1 with its indented part A facing exactly to the right in direction 3 Insert the needle fully into the hole in the needle bar in the direction of the arrow until the end of hole is reached 4 Securely tighten screw 5 Check that long groove of the needle is facing exactly to the left in direction Caution When polyester filament thread is used if the indented part of the needle is tilted toward operator s side the loop of thread becomes unstable As a result hangnail of thread or thread breakage may occur For the thread that such phenomenon is likely to occur it is effective to attach the needle with its indented part slightly slanting on the rear side 1 Install the bobbin the bobbin case so that the thread wound direction is clockwise 2 Pass the thread through thread slit and pull 2 FSV IE VLE e TH Fe Bl 4 O 5
102. e procedure described below in 2 confirm the state that the needle thread from the thread take up lever to the needle and the bobbin thread are removed the presser foot is lifted and the slide plate is removed At this time take extreme caution ey 1 3 not to allow your fingers to come in contact 1 3 with the hook 9 1 Ifthe machine has not been sufficiently warmed ef phe Jp Stn orb EL or ae am up for operation make the machine run idle 2 ea minutes Moderate HAMA 3 2 Place the amount of oil oil splashes ne DEKA 4 5 confirmation paper under the hook while the 4 5
103. eel ripe WN ne nge r thread trimming speed preset at the time of shipping is sti min A o Sen cea 5 1 When stitch length exceeds 4 mm or more set the max sewing speed i Sa 4 000 sti min less for use mm 2 Needle used depends on the destination 5 3 MA type is for light weight materials In the case the sewing machine 300mm is used with its speed of stitch set at 4 000 sti min or higher the presser regulating spring and thread tension spring should be changed with AS type ones MS DS SH MA 5 000 sti min 4 000 sti min 4 500 sti min 5 000 sti min 500 sti min 100 500sti min 10mm 15mm lt 134 65 110 134 134 125 160 60 75 DP x5 65 110 DP x5 DP x5 125 160 60 75 DBx1 9 18 DBx 1 DB x 1 SAN10 20 23 8 11 DB x1 SF DB x 1 9 18 DB x 1 8 11 20 23 JUKI NEW DEFRIX OIL No 1 JUKI NEW DEFRIX OIL No 1 JUKI MACHINE Oil 7 JUKI
104. es on the three sheets of paper and adjust so that it should not change A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Tighten turn clockwise oil amount adjustment screw to increase the amount of oil in the hook or loosen turn counterclockwise to decrease it Caution When using RP hook hook for dry head for S or MA type 1 Remove hook driving shaft oil wick setscrew 2 and attach hook driving shaft stopper screw 3 Part No 11079506 and rubber ring Part No R0036080200 2 Loosen oil amount adjustment screw 1 up to the minimum so as to reduce the oil amount in the hook However do not completely stop the oil and be careful not to allow oil adjustment screw 1 to come off 3 Never drain the oil in the oil tank even when RP hook hook for dry head is used AO DDL 9000B SS M A 1 1 5 mm DDL 9000B SH 2 4 mm 1 RA WENS 2 3 3 O Decrease Increase
105. g When the switch is pressed the next automatic reverse feed stitching at the end of sewing only can be canceled once 4 Thread trimming function When the switch is pressed thread trimming is performed 5 Presser lifting function When the switch is pressed automatic presser lifting can be executed 6 One stitch compensating stitching Every time the switch is pressed one stitch compensating stitching is performed When using the optional switch it is necessary to set the function with the control box For the details see the Instruction Manual for the control box A WARNING Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine Connection of the optional switch Insert the cord of the optional switch into 2 and 3 of 4P connector 1 coming from the machine head There is no polarity The pin is provided with the inserting direction Insert it with protruding portion upward 247 23632656 1 2 AEM E REHITA RA 3 1 4
106. he machine head and lower switch base 4 Gu SEAL BW AE Bz DEAT BSE FAH D Pia BE 2 GD 2 3 GST MASE 3 REO Optional switch separately available 23632656 1 2 Do 1 6
107. he wiper 6 is pressed and fixed by wiper collar 2 When there is no need to use the wiper set the wiper operation OFF according to the following procedure This setting can be made while the power is being turned ON One touch setting function Keep pushing switch 5 for 2 seconds The display will change to the function setting mode Change the setting No E to H using switch 7 or switch 8 Change the setting of F from mr to nFF using switch 9 or switch 10 In order to return to normal sewing state push switch 5 Caution When switch is pushed the setting made will be confirmed 18 E F T ra JUKI 18 pFcd PPRP P 9 0 D gt beg JE ZA B 1 2 1mm O 4 OFF D 2
108. hine head and wipe out the dirt of 3 bobbin case and the like with soft cloth and confirm that there is no scratch Wipe out with the cloth dust and hook oil drained in the under cover near the hook 25 ak 435 LC JUKI 206 8551 2 1 1 1 TEL 042 357 2371 FAX 042 357 2274 http www juki co jp JUKI CORPORATION INDUSTRIAL SEWING MACHINE DIVISION 2 11 1 TSURUMAKI TAMA SHI TOKYO 206 8551 JAPAN PHONE 81 42 357 2371 FAX 81 42 357 2274 ae _ ae o http Www juki com Copyright ee Please do not hesitate to contact our distributors or agents in your area for further information when necessary The description covered in this instruction manual is subject to change for improvement of the commodity without notice All rights reserved throughout the world
109. ith the top of thread take up spring It is necessary to adjust in accordance with materi als and processes Caution For the Model DDL 9000B DS the fully dry hook is adopted Comparing with the sewing machine using the existing hook the sewing machine tends to be affected by the adjustment of the thread take up spring If the thread take up spring does not work sufficient ly thread running increases As a result thread breakage balloon stitching etc may occur To judge the work of the thread take up spring confirm whether or not the thread take up spring works up to the last before needle thread is pulled out from E when pulling out needle thread in the direction of F after the pressure of the thread take up spring has been performed State of G When it does not work up to the last decrease the pressure of the thread take up spring State of H In addition the stroke of the thread take up spring is excessively small the spring does not work properly For the general fabrics a stroke of 10 to 13 mm is proper 3 Adjusting The Thread Take up Stroke 1 When sewing heavy weight materials move thread guide 8 to the left in direction C to increase the length of thread pulled out by the thread take up 2 When sewing light weight materials move thread guide 8 to the right in direction D to decrease the length of thread pulled out by the thread take up Standard state of the thread guide AS MA Marke
110. lean the sewing machine thoroughly before using it for the first time Remove all dust collected on the sewing machine during the transportation Confirm that the voltage and phase are correct Confirm that the power plug is properly connected e Never use the sewing machine in the state where the voltage type is different from the designated one The direction of rotation of the sewing machine is counterclockwise as observed from the handwheel side Be careful not to rotate it in reverse direction Do not tilt the machine head toward this side since oil leakage or parts breakage occurs A safety switch is installed so that the sewing machine cannot be operated with the machine head tilted When operating the sewing machine turn ON the power switch after properly setting the head on the table Before starting a test run remove the bobbin case and the needle thread from the machine Operate the handwheel after the sewing machine has totally stopped XI
111. let in order to prevent accident caused by breakage or malfunction of the electrical components Be sure to stop operation when lightning flashes for the sake of safety and remove the power plug in order to prevent accident caused by breakage or malfunction of the electrical components Depending on the radio wave signal condition the machine may generate noise in the TV or radio If this occurs use the TV or radio with kept well away from the machine For the worker who is involved in the work to be done in the environment relevant to noise value in the working environment is 85 dB or more and less than 90 dB be sure to take appropriate measures as required such as the use of ear protection or the like to protect against health hazard In addition for the worker who is involved in the work to be done in the environment relevant to noise level in the working environment is 90 dB or more be sure to instruct him her to wear ear protection without exceptions in order to protect against health hazard and display a sign explaining how to use the ear protection at an easily viewable location for the worker 10 11 FOR SAFE OPERATION To avoid personal injury never put your fingers under the needle when you turn ON the power switch or operate the sewing machine To avoid personal injury never put your fingers into the thread take up cover while the sewing machine is in operation To avoid personal injury turn
112. moving the machine from or replacing it on the table in order to prevent accident that can result in personal injury or death Be sure to turn the power off and check to be sure that the machine and motor completely stop before removing the belt cover and V belt in order to prevent accident caused by abrupt start of the machine or motor If a servomotor is used with the machine the motor does not produce noise while the machine is at rest Be sure not to forget to turn the power off in order to prevent accident caused by abrupt start of the motor Never use the machine with the cooling opening of the motor power box shielded in order to prevent fire accident by overheat 1 2 3 Be sure to use JUKI genuine oil and JUKI genuine grease to the parts to be lubricated If the oil adheres on your eye or body be sure to immediately wash it off in order to prevent inflammation or irritation If the oil is swallowed unintentionally be sure to immediately consult a medical doctor in order to prevent diarrhea or vomiting Maintenance 1 8 9 In prevention of accident caused by unfamiliarity with the machine repair and adjustment has to be carried out by a service technician who is thoroughly familiar with the machine within the scope defined in the instruction manual Be sure to use JUKI genuine parts when replacing any of the machine parts JUKI assumes no responsibility for any accident caused by improper repair or adjustmen
113. ng the machine in order to protect against accident that can result in personal injury or death 3 Once the machine has been unpacked never re pack it for transportation to protect the machine against 1 2 breakage resulting from unexpected accident or dropping Be sure to unpack the machine in the prescribed order in order to prevent accident that can result in personal injury or death In the case the machine is crated in particular be sure to carefully check nails The nails have to be removed Be sure to check the machine for the position of its center of gravity and take it out from the package carefully in order to prevent accident that can result in personal injury or death Installation 1 Table and table stand 1 Be sure to use JUKI genuine table and table stand in order to prevent accident that can result in personal injury or death If it is inevitable to use a table and table stand which are not JUKI genuine ones select the table and table stand which are able to support the machine weight and reaction force during operation If casters are fitted to the table stand be sure to use the casters with a locking mechanism and lock them to secure the machine during the operation maintenance inspection and repair in order to prevent accident that can result in personal injury or death Cable and wiring 1 2 Be sure to prevent an extra force from being applied to the cable during the use in order
114. ng the pressure required to depress the 1 front part of the pedal When the pedal pressure spring is hooked to 1 FER A A J the lower side the pedal pressure will decrease and when hooked to the upper side the pedal pressure will increase 2 Adjusting the pressure required to depress the 1 ay E FFE A eG aS back part of the pedal The pressure increases as you turn reverse E WARF We depressing regulator screw 2 in and decreases 4TA hE as you turn the screw out 3 baie Adjusting the pedal stroke 1 The pedal stroke decreases when you insert connecting rod 3 into the left hole N WARNING N Turn OFF the power before starting the work AT ikea Sew so as to prevent accidents caused by abrupt start of the sewing machine 1 1 2 1 Installing the connecting rod 1 eh SB A connecting rod 2 are straightened 1 2 yh ie by changing 2 B 1
115. nnect the power plug until the lubrication has been completed so as to prevent accidents due to abrupt start of the sewing machine To prevent the occurrence of an inflammation or rash immediately wash the related portions if oil adheres to your eyes or other parts of your body If oil is mistakenly swallowed diarrhea or vomitting may occur Put oil in a place where children cannot reach Fill the oil tank with oil for hook lubrication before operating the sewing machine 1 Remove oil hole cap 1 and fill the oil tank with JUKI NEW DEFRIX OIL No 1 Part No MDFRX1600C0 or JUKI MACHINE OIL 7 Part No MML007600CA using the oiler supplied with the machine Fill the oil tank with the oil until the top end of oil amount indicating rod 3 comes between the upper engraved marker line A and the lower engraved marker B line of oil amount indicating window 2 If the oil is filled excessively it will leak from the air vent hole in the oil tank or proper lubrication will be not performed In addition when the oil is vigorously filled it may overflow from the oil hole So be careful A Upper engraved marker line Lower engraved marker line N ith 1 2
116. og can be adjusted by changing the stop position of vertical feed cam 1 Adjusting procedure is as described below 1 Tilt the sewing machine head and loosen two setscrews 2 in vertical feed cam 1 Turn vertical feed cam 7 to change the timing of the feed dog Align graduation 3 on the feed bar driving arm with engraved marker line on the feed driving shaft e Turn vertical feed cam 1 the direction of The feed timing goes late against the needle motion e Turn vertical feed cam 1 the direction of The feed timing goes early against the needle motion Standard value of the engraved marker line on the feed eccentric cam The position of graduation 3 in the standard state 9000B A S 9000B MA Engraved marker line 9000B SH Engraved marker line 5 20 1 DDL 9000B S DDL 9000B SH DDL 9000B MA 1 FTA EPA AH 2 2 HE 3 O gt al gt fal
117. oon as the winding is finished Remove the bobbin and cut the bobbin thread with the thread cut retainer 3 When adjusting the winding amount of the bobbin thread loosen setscrew 4 and move bobbin winding lever 2 to the direction of A or B Then tighten setscrew 4 To the direction of A Decrease To the direction of B Increase In case that the bobbin thread is not wound evenly on the bobbin remove the handwheel loosen screw 5 and adjust the height of bobbin thread tension 8 Itis the standard that the center of the bobbin is as high as the center of thread tension disk 6 Adjust the position of thread tension disk 6 to the direction of D when the winding amount of the bobbin thread on the lower part of the bobbin is excessive and to the direction E when the winding amount of the bobbin thread on the upper part of the bobbin is excessive After the adjustment tighten screw 5 To adjust the tension of the bobbin winder turn the thread tension nut 7 Caution 1 When winding the bobbin thread start the winding in the state that the thread between the bobbin and thread tension disk 6 is tense When winding the bobbin thread in the state that sewing is not performed remove the needle thread from the thread path of thread take up and remove the bobbin from the hook There is the possibility that the thread pulled out from the thread stand is loosened due to the influence direction of the wind and may
118. otating angle When the numeric is set to the direction the needle UP stop position is lowered Direction C When the numeric is set to direction the needle UP stop position is raised Direction D 6 After completion of the setting press switch 1 or switch 2 to determine the updated value When turning OFF the power to the machine before performing this work the contents are not updated 7 After completion of the operation turn OFF the power to the machine The normal operation can be performed by turning ON the power to the machine again ee 1 2 3 1 1 1 A B X 2 1 OFF 2 ON 3 E
119. r line on the thread guide aligns with the center of the setscrew SH Marker line 9 on the thread guide aligns with the center of the marker line on the machine arm 1i DDL 9000B AS MA DDL 9000B SH 1 RSPAS D 2 2 HWE 3 2 PAS D 2 O 3 A H DDL 9000B DS F E ZA MAAS Saw wel G
120. rder to protect against accident that can result in personal injury or death 2 To protect against accident resulting from abrupt start of the machine be sure to carry out the following operations after turning the power off For the machine incorporating a clutch motor in particular be sure to carry out the following operations after turning the power off and verifying that the machine stops completely 2 1 For example threading the parts such as the needle looper spreader etc which have to be threaded or changing the bobbin 2 2 For example changing or adjusting all component parts of the machine 2 3 For example when inspecting repairing or cleaning the machine or leaving the machine 3 Be sure to remove the power plug by holding the plug section instead of the cord section in order to prevent electrical shock earth leakage or fire accident 4 Be sure to turn the power off whenever the machine is left unattended between works 5 Be sure to turn the power off in the case of power failure in order to prevent accident resulting of breakage of electrical components PRECAUTIONS TO BE TAKEN IN VARIOUS OPERATION STAGES Transportation Transportation 1 Be sure to lift and move the machine in a safe manner taking the machine weight in consideration Refer to the text of the instruction manual for the mass of the machine viii 2 Be sure to take sufficient safety measures to prevent falling or dropping before lifting or movi
121. s indication is given where there is a potentiality for death or serious injury if the person in charge or any third party mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine CAUTION This indication is given where there is a danger of medium to minor injury if the person in charge or any third party mishandles the machine or does not avoid the dangerous situation when operating or maintaining the machine N Items requiring special attention Explanation of pictorial warning indications and warning labels There is a risk of injury There is a risk of if contacting a moving entanglement in the belt section resulting in injury There is a risk of The correct direction is electrical shock if indicated contacting a high voltage section Indication There is a risk of a burn label Connection of a earth if contacting a high cable is indicated temperature section Pictorial warning indication e There is the possibility that slight to serious injury or death may be caused e There is the possibility that injury may be caused by touching moving part To perform sewing work with safety guard e To perform sewing work with safety cover To perform sewing work with safety protection device Be sure to turn the power OFF before carrying out machine head threading needle changing bobbin changing or oiling and cleaning Vil SAFETY PRECAUTIONS
122. screw in feed bar driving shaft and setscrew 4 in feed bar rocker shaft 3 Height and tilt of the feed dog will change by turning both shafts 1 and 2 with a screwdriver For the relation between the rotating direction of each shaft and tilt of feed bar 6 refer to the figure above Standard delivery state The engraved marker dot of feed bar rocker shaft 3 is adjusted to engraved marker lines 8 and 9 of the feed dog of each type and the height of feed dog is adjusted with feed bar driving shaft After the adjustment securely tighten the setscrews Tighten setscrews 2 and in the state that shafts and are pushed against the handwheel side Caution 1 If the tilt of the feed dog is adjusted with one shaft only the height of the feed dog changes Be sure to adjust it with both shafts 2 Movement position of the feed dog may be shifted depending on the adjusting position of the shaft At this time loosen setscrew 5 in feed rocker shaft arm 7 and adjust the movement position 3 The feed dog may interfere with the thread trimmer unit due to the adjustment of height or tilt of the feed dog So be careful 2 3 20 A N 1
123. sure to change it with a new one Appiication and modification Never use the machine for any application other than its intended one and in any manner other than that prescribed in the instruction manual in order to prevent accident that can result in personal injury or death JUKI assumes no responsibility for damages or personal injury or death resulting from the use of the machine for any application other than the intended one 2 Never modify and alter the machine in order to prevent accident that can result in personal injury or death JUKI assumes no responsibility for damages or personal injury or death resulting from the machine which has been modified or altered Education and training 1 In order to prevent accident resulting from unfamiliarity with the machine the machine has to be used only by the operator who has been trained educated by the employer with respect to the machine operation and how to operate the machine with safety to acquire adequate knowledge and operation skill To ensure the above the employer has to establish an education training plan for the operators and educate train them beforehand Items for which the power to the machine has to be turned off Turning the power off Turning the power switch off then removing the power plug from the outlet This applies to the following 1 Be sure to immediately turn the power off if any abnormality or failure is found or in the case of power failure in o
124. t only comes down If you reset the pedal to its neutral position during the automatic reverse feed stitching at seam start the machine stops after it cornpletes the reverse feed stitching The machine will perform normal thread trimming even if you depress the back part of the pedal immediately following high or low speed sewing The machine will completely perforrn thread trimming even if you reset the pedal to its neutral position immediately after the machine started thread trimming action 4 1 2 3 4 HS ERS i A GR AEFI FLARES EE HIRE AN A LEE 2 BE RZ AL rR EZ FER EI BELA IE FT AES IEP A IE AK w USED BE FIE 2 AREE 2E TP I RES A LEY 11 P FERE
125. t or the use of any part other than JUKI genuine one In prevention of accident caused by unfamiliarity with the machine or electrical shock accident be sure to ask an electrical technician of your company or JUKI or distributor in your area for repair and maintenance including wiring of electrical components When carrying out repair or maintenance of the machine which uses air driven parts such as an air cylinder be sure to remove the air supply pipe to expel air remaining in the machine beforehand in order to prevent accident caused by abrupt start of the air driven parts Be sure to check that screws and nuts are free from looseness after completion of repair adjustment and part replacement Be sure to periodically clean up the machine during its duration of use Be sure to turn the power off and verify that the machine and motor stop completely before cleaning the machine in order to prevent accident caused by abrupt start of the machine or motor Be sure to turn the power off and verify that the machine and motor stop completely before carrying out maintenance inspection or repair of the machine For the machine with a clutch motor the motor will keep running for a while by inertia even after turning the power off So be careful If the machine cannot be normally operated after repair or adjustment immediately stop operation and contact JUKI or the distributor in your area for repair in order to prevent ac
126. tch length Then fix the solenoid with setscrews 4 3 To return the stitch length back to the initial set ting to reset slide reverse feed solenoid 3 in the direction of arrow until it comes in contact with the end face of slit in bed strut B 6 Then fix the solenoid at that position with setscrews 4 28 DDL 9000B S A MA FEED CONVERSION SPRING MECHANISM DDL 9000B SA MA Ej a5 pith DDL 9000B S M Direction of reverse feed stitching Direction of reverse feed stitching _ Shorter Shorter DR Sewing direction 42 till 77 6 175 18 5 FE L 28 No 51 53
127. te fixing screws 12 place the rubber packing 13 which is one of the accessories of the control panel between the head section and control panel then fix them together Caution 1 Do not use the screws supplied as accessories of control panel 17 2 Be sure to mount the machine head support bar on the machine table so that its height from the table surface becomes 55 to 60 mm For the sewing machine provided with the AK device be sure to mount the support bar on the table so that its height from the table surface becomes 38 to 43 mm 8 Bundle cable clip band 14 supplied as accessories the machine head at the root of the cable 9 Check to be sure that the table and the safety switch arm are engaged with each other by 2 0 mm to 3 5 mm with the sewing machine slightly tilted Caution If the engagement between the table and the safety switch arm is 2 mm or less Error 302 may occur at the time of startup Or if the aforementioned engagement is 3 5 mm or more safety switch arm 5 may break 10 If the engagement between the table and safety switch arm 9 is outside the range of 2 0 mm and 3 5 mm loosen safety switch mounting screw 6 and tilt safety switch 17 in the direction of the arrow to adjust the engagement of safety switch arm 15 with the table 1 2 SEAL 2

DDL-9000B

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