レーザ接合装置シリーズ
Contents
1. 99 999 s 1 ms step 4VYI DII A Interface O RS 232C max 57600 bps r CW EJ JULAHN 222JUJ UZ Ein ULA TODFADREHN RA 256 mW YE L Jee A ere CW output Pulse output Profile waveform output max 256 point setting LORH Bit L FHNHTYII RM 22 I 19 IRM LD drive current Laser power Digital display Graphic display 4Y9 OYILS IDOL IS ELITE IT LDS Lo FETS Lo 75 LBE Alarm Function Interlock error Control error Over current error Over power error LD high temperature error FET high temperature error SHAT Cooling Method m Air ESPA Power Source AC 100 V 10 50 60 Hz AC 100 240 V 10 50 60 Hz EZIK Monitor Display RA HASJ Max Power Consumption 800 W W200xD430xH280 mm OEB HERSE F W435xD430xH255 mm HER X REET NETH BS Dimension Weight excluding protrusion and optical system excluding protrusion and optical system 19 kg HF RSESF excluding optical system 30 kg H4RSES excluding optical system AYR Fay bARykKI yk BENRIEFYF Output Head Dual Spot Unit Auto Calibration Kit o PREMARIN SCelCKD EYF LW D30A CHL H7IOBUIES BA OIRL 2 AO RFS Anl LET ILITICEHTERT oEYVFEHNASINTRWETITDT CHR AYRE W66xD38xH60mm G raran LW D1OOFH ld BIE ZHE EE e EYF J0 45mm BIE By connecting to LW D30A the output Amyk 90 34mm WD 934mm can be calibrated automatically LW D30A BEA X5 TENY F By adding a standard output unit Head External Dimension Output Head wit2. UVstirle KOS OIL CMLL CUES eL U AERA d SRISRRHASS KUNDIR DOMUSMTAMEINILDPERBSEZATOCESL OL TstRICDLIT SHtOL URERISISA4L UCT L UiRBERD SEN LICL BERBICANTELIVGCERL HMAC RA LIC RAP MELE AACS BICASBUKSITERLT CEE eL PHe MARAT SE BRS ebic5 d OREM Ip 3 V VHDEES SHAD HOS REEL A TRESNA ELTETE eL 36 zErH cH8BJUARUYC lt IC SC MIR 2 KESBICU CCIE eS NEOMSEICD U ea LIELYCCIERL REORAICGOET 33EII UT eITYVV1TYTDORRPERN ZUDNT EEE BRED THSSHULEFITEDOSIFFAFITITS lt TEAUN lt EADI mr FHL C lt J lt lt UA L YEEEDIRLITOUT eL 24 ESTE ss J C lt J lt N UA pa HERRKHARITTEELT lt TEEULNG RENVESFERIITTOIELNT lt STETU ea LV VERKDEALELTIERDOHBESEFSELL ZEILFETDLIEHT lt TEEUN AAT MIS JIS C6802 I HRMOZERE JIS 06801 V P REA BS5OR AREF3IS LDPR KORE ONER COWESZHS XERKA CREAR YZ Caution Our laser welder products comply with the Safety of laser products of Japanese Industrial Standards and the Preventive measures against interference by laser beam a notice from the Ministry of Health Labour and Welfare When using a laser welder please make sure to follow the instruction manual and label or caution note displayed on or attached to the product Laser Beam Our laser welder products correspond to class 4 laser Make sure not to have the beam emitted from the laser welder get directly into your eyes Even the reflected light or the scattered light is very dangerous Be careful not to ha
3. Ble Time Bla Time RE Time LD YRZOL Z Method of Laser W lding a Metal Welding Imre JPII LT ER YAGU U BEE Applicable Model Fiber Laser Welder and YAG Laser Welder LD RFRA L t leat DH haat Initial Stage of Laser Irradiation During Laser Irradiation After Laser Irradiation L 6 BEANS Metal Sputter TERT Metal Vapor Laser Beam JIRI Plasma Generation TE A Metal A ARIER Melting Section BR ARC ESDD SEB MUN Reflection Heat Affected Metal Absorption Zone ZERH ARE Metal Surface Melting F H L EIVDFERK Key Hole Forming RE Solidification RATASEF N TE FHERADENKRHATCKDAHERIHUATFOND eRRELCRERACONDVA ZEIDERL UHONTI op SBR ECRBBRMRACKOMMBECONSYACKO DEAN ARREBD OIC HUA 7B 10 10 W cm LAE h LDR WARDE I ePower density of the laser beam e K L DO HimL CUO ANNHIFTTUDSL HEHE eThe balance between the vapor necessary for deep penetration key 1 EB CORUM RNZENRU KDZ UYEB SC S Cla A pressure and the surface tension is hole type metal melting is 105 106 SRE HE t lost and the melted section flows W cm2 or more LOAM RAE ES into the hole resulting in completion eMelted metal is pushed out by the strong force of the metal vapor of the welding e he key hole is maintained by the balance between the metal vapor pressure and the shrinkage pressure by the melting section surface tension eWhile the key hole is being maintained the laser beam being continuously irradiated is
4. KIIF System Conf t s IP u S Scan Head Control Box Control PC PC Monitor Dedicated Software Ne ae ie Scan Area 150 mm X 150 mm RAAF s Edisi Max Scan Speed 2000 mm sec WEIT 7A AS 7 Work Distance 374 mm ET ER Control Method FDA Alltel aol Control Aity NARE FR hUARE K Y LBRE FK WiEE F Weld Mod ait re Spot Welding Mode CW Welding Mode Seam Welding Mode YVYIWE KTrFA JV U DEE Single Mode Fiber Laser Welder LW F1000 WALDO RE Applicable Laser Model wiv Design Wavelength 1080 nm Xiah Permission Laser Power Max CW 1000 W HAFT Cooling Method KD Water b2 Power Source AC100 240 V 10 50 60 Hz BAHEET Max Power Consumption 180 W or less FIR A FVYAYE Scan Head W150XD436XH241 mm 11 kg BS F D W ht IEPA A Sa JY FE1 JURu 22 Control Box W300XD310XH123 mm 7 kg RI IUX Var LA fOLY At EAET 3 2 hEPCR Not including control PC Including collimation lens and f lens YAGD H RE YAG Laser WeldCi a TA RAe CE I re IAAL WN lJlcecan in Iraricinn AAAS Ir Pass N It s Widel y used IN Frecision Metal Weld IQ YAG Lb Uis ee YAG Laser Welder LW Y8 LW Y20 LW Y50 LW Y150 LW Y300 il m f Avio f LW Y50 Avio P FE LW Y20 LW Y20 T Zee Me b j LW Y50 anm DORS an CE LA It is Useful for Wide Range of Applications from Ultra 5828992224 7 IACHE precision Components to Mechanical parts SELESREAEFER We are offering a line up consisting of five models
5. different models available including the small sized standard type suitable to be equipped on machines and a model with a CCD camera which enables welding while observing the welding position by a camera Furthermore focal length of the output head and lens diameter can be selected depending on the working distance or high repetition application 10 11 HE b D Sie Laser Diode Welder SEIEEATIT Bel For Many Different Types of Soldering and Plastic Welding FERL Vak Laser Diode Welder LW D30A LW D100 LW D30A mm 5 LW D100 SERIA MEHR Applicable to Various Shapes and Material SERDHHIT NEER GOI PA Bit J LA Three types of output mode are available Profile Continuous Pulse L FDEDRE oO HE Laser Output Waveform is Visualized BALE LICHT gt ERIN Preset numerical data is converted into waveform and displayed ARDEMDRIETHL ART Actual output waveform is trace displayed HERE Simple Operation Isa Cg DENE Laser can be output immediately after switch ON Ee FIED RUT 49 4 TIL Easy to operate jog dial is equipped L TAY iis tea BI PoC Guide light to confirm laser output position is provided BEJKO A Suitable to be Equipped on Automated Machine RS 282C VORR RS 232C I O equipped s E 7 G 7 R Various monitoring alarm functions L917 Desk Top Type i nZU I KA Cl CHU Compatible to Pb Free Solder E 5272222 Lineup HE Items LW D30A LW D100 RAER Max Rated
6. oh gt wes 7 ug DI AR abe P a R FE 0 JLZ BAIS COREA OMEO R L U 2 3 N 3 274JSN Welding of Metal difficult to work material such as aluminum faser pia Optical Fiber and copper or Micro Components p Ei we FEHB Oscillation Waveform Beam Profile ERRE J VZ EDA Arbitrary Waveform Pulse Waveform Continuous Waveform gt gt o fe o R R R H H E Time E Time Ee Time YAGU 1 ARBRE YAG Laser Welder Sf oboe Al CRIBISYAGL TARETCT This is a standard YAG laser welder which is most suitable for precision welding of electronic components Exciter Source Major Applications Laser Medium RR Ern ir NG wR a lt ee Stet Bak C II y y gt Nd YAG oO Y N etal Welding from ultra precise components to mechanica Flash Lamp Nd YAG Rod components L12724 JU Beam Profile FRB Oscillation Waveform J ULNRH Pulse Waveform HJ Output E Time 3 ESB KU SEE Laser Diode Welder L DIAA FOXH CERI L CERT lkal SEIBBO AICI C d Material can be directly fabricated by the beam from the laser diode It is most suitable for soldering and plastic welding Laser Medium Exciter Source at Electric Current Major Applications KATI Bir Soldering and Plastic Welding Semiconductor ae ee FEHB Oscillation Waveform Beam Profile ERORE J ULVE EOE Arbitrary Waveform Pulse Waveform Continuous Waveform gt gt o o o R R R H H H
7. F ER Printed Wiring Board __ ZJU r JU IRISEY Through hole Connector Pin WE Insulation DAR Core wire Qy EIR Insulation Wire gt Bla Plastic Welding ER Fall ATYP B4R FJ ATR YP Straight Arc Spot Straight Arc Spot Line Line ERSRBHAT mE m Different Welded Rotation Cylinder Surface Height oe EE Cylinder h IA TV Solder Wire TUY REAR a Printed Wiring Board Pattern F r beE hb J Dual Beam x BFH Electronic Part ltAUIE Solder w See Se A sun Printed Wiring Board J 9 gt Pattern Ol Rotation IPFAND sa l Fiber Laser Walder S T 4 t I FQ N Zelt I S St D u ICO IC I Ul Al y Cl U a l U Vi IT ra D ICUC DIVi VV CIUIL h TF 4 INUV DiBERE Fiber Laser Welder LW F300 LW F1000 ZS 2 E F L gt A 2 8 se sr ya gt N ae r O C u SII q r IDe ri Naan Leen JOC LU m ii one mi e SRA DAET Ss us ALIr F BE Is T TE N LSE EB so TERE SB MILLAN OT AE LW F300 D FECOZMIC Kore ahi us F ERFEDER lt BEGARD OEE pions Z AR MEA bis PRE RORELCAE P DD T Jo j ji Ea HEBAMMER lt T CERA Fa lt jop 7 CL j ph AS j EIBEENDL HERE 4 Highly Reflective Material can be Welded as Well A 7 y High energy density high quality single mode laser E a 4 For Seam Welding High S
8. HAHICH ENTFIIT HRHERE LW F300 LW F1000 I HE ZEBLSUNE EZ FRENZEL RLE AA mESAM GETER BABES RA HHE FE S DERFMETHNU KT XA AAT AO BO ARR SMES NEO MD PBELICBEFATEMSVETF Evaluation Laboratory Nippon Avionics Co Ltd Shin Yokohama Plant Address 4206 Ikonobe cho Tsuzuki ku Yokohama 224 0053 JAPAN Direction 7 minutes on foot from JR Kamoi Station Access EBK Narita Airport PABA Haneda Airport rain JR Narita Express Approx 90 mins eYLILINZ 854 Bus Express Bus Approx 85 mins paren Narita Airport Bi JRASIRER JRRB EER JJH zS JR Yokohama St JR SESR 0J182 JR Kamoi St TA Yokohama Li Haneda Airport BR 254 okohama Line Train Keikyu Line Approx 18 mins Approx 25 mins eJ ASISA 93099 Bus Express Bus Approx 30 mins A CAUTION To operate a unit correctly read the operation manual carefully The unit should be situated away from the place filled with water moisture steam dust or soot which may cause a fire an electric shock troubles etc Our Fiber Laser Welder products LW F300 LW F1000 are subject to Japanese Export Control Law Depending on its destination prior assessment and authorization may be required When exporting from country of initial purchase destination please be sure to follow that country s export regulations as it may require an export permit beforehand The appearance and specifications are subject to change without not
9. Power 26W 100W eUF e GE JRE TEEN CHAIIOWDOEHN RAAMYNEET IL MIn 800uUM IIMA ATP3Y LVZ U al Av GE I BE Aity Mz Min 400um bAIRE 3 Zhu F gt IL O77 NAP RO400um RS EIA CHA MNAMYREET IL IP NAP ZO200 iSO AMDT lt IFRLIUFTOERPERREON EHER um bIotTYIy7 eH ANY REBAR eCompletely air cooled with high output of HR Features eSmall spot diameter and high power density maximum 100 W In addition to the standard spot diameter model Min 800 um small eSmall spot diameter and high power density spot diameter with optional lens Min 400 um is available too In addition to the standard spot diameter model eLight weight air cooled compact fiber core diameter 400 um small spot diameter Small foot print contributes in securing work area and smaller size model fiber core diameter 200 um is available of the total machine too Output head is attached as standard E iR Oscillator Structure SAL HF VIER STILNF OREO SI z we Laser Diode Chip Cross sectional Diagram Example of double hetero structure TERRI LTT Active Area f Electrode ANET Aaa sot pede Active Area ran Insulation Layer Wall Interface Wall Interface aS P or NEUE IA Active Layer P type or N type miconductor Clad Layer N type Semiconductor f i es Pumping lt Bik NSA Substrate N type Semiconductor Y i Electrod IETtezUX Front Face Diagram Fan Elena BERIE Side Face Diagram XS AS OMS DECI CEP MASH SRLS SIC RET Regarding the semiconductor structur
10. TRJ JRK by HSE Stable High Quality Welding is Realized o g SERRAR It is equipped with an energy feedback control function t is Applicable to Multi point Simultaneous Welding Up to Four branched output is possible Welding Quality Control is Realized Without Fail Output eneroy J and average power W are monitored simultaneously B A422rriJJu BE oARmADHERREEXUM N HIIRJLF U EFT D WARERSICLEISUDVDRIRE HM gt 1 gt 7wT Lineup WA OD items LW Y8 LW Y20 LW Y50 LW Y150 LW Y300 BATEE Max Rated Power an 20W 300 W BTBRPERABREEDO E 2 3 4 VAROMRUE BEO BFAR RABRYSSHSBRE THUD AB ots 22441 HBRORBSCCST RRA BOM H Application Precision welding of Electronic component field such as It is useful in wide range of applications electronic components and termination of coil Cu wire for motors from electronic components and medical medical components tab welding for batteries and welding of components to automobile components optical components e LA LF CH ADS EnA RATB UTEE AS ZEULICHN WEOL VHSHRI S DARRE ARD ZE U cuase bn BE etd ZILI EREARHMENDNDIAUIT CECAIFIAPAK ZE eUniform weld penetration is maintained L F WELTBAMNVYNEREPEDRULHN eDeep weld penetration is and stable welding can be achieved PENYANI EIT EXN HE Features improved by oscillation in continuous output or simultaneous eHigh and stable output of higher brightness laser output as well elt is applicable to spot welding of highly beam
11. Waveform Control Display j Items LW F300 LW F1000 RR 1070 nm 1080 nm RAED Max Rated Power 300 W Class 4 1000 W Class 4 BAJERA Max Frequency 5000 Hz 5000 Hz ERRE VYJ U UC kF Y A CW IHO TODFALE KERRITE CW EERE E N E 2 1 If ZINDAE K E Ha77allz E Output Mode an waveform Single Repeat Seam CW eae mode on waveform CW Stylized Analog control waveform mode Rectangular pulse mode modulated ELIORM Monitor Display L DWwA W L YIR LF J FE W Laser power W Laser energy J Average power W P I Like Alarm Function L YHN BE Bit 774 Wi Laser power Temperature Electric current Fiber breakage HAAR ZZ Air K Water ER Power Source AC 200 240 V 10 1 50 60 Hz AC 200 V 10 3 50 60 Hz 30 A ROHE 2 6 kW or less 6 kW or less PI x x tel i x x AE AA pei G ee ee eee X1 PRFID DEC HEENMZTHELTU ET A chiller will be separately required We have a suggested model FWUINAA PFYATL Galvano Scanner System AGS F301 aR CRINA AITAI High speed and high precision welding can be achieved k ong IYFO ILDRYIA BHISE ANY F Output Head with Coaxial Camera RABeCCDAXST 1 LISD 5 mnn Z BREITET LW F300 For LW F300 High quality welding can be achieved while monitoring the welded section by a CCD camera LW F1000F For LW F1000 Control Box HE Items AGS F301 ee Atvpyvay RR DY RORY IA PC PCE 2 AYJ
12. e more layers are added as necessary making the structure more complicated ATHHE Wall Interface Mirror Hit OE LFAZIK Vertically Long Beam Shape Ek bH R Laser Diode Welder E Avio AOIOI 4 ILJ Avio Unique Profile Output EET I IDER BSDR k BHO TER I zz The output can adapt itself instantaneously to the changes in P shape and thickness of the work RPR IE Items LW D30A LW D100 RR Wave Length 980 nm RAEE Max Rated Power 26 W Class 4 100 W Class 4 EIAN YR Output Head A Attached alae Sold Separately HIPAA INAV Optical Fiber Core Diameter 400 um Two types 0400 um 200 um Bsc wy NEAR RE 2H OBA Raa ay Me FB When separately sold output head is used When standard output head is used imaging magnification switchable between x1 and x2 127 800 um WD 80 mm Ir41 I7 0400 um242 Fiber core diameter 400 um type gt zu N Ed 2 al 2 of x2 0800 um 1 x1 400 um When additional option lens is used IP41 NAVE 0200 umY47 Fiber core diameter 0200 um type 0400 um WD 35 mm 2 x2 0400 um 1 x1 0200 um 2falf Whenx2 WD 185 mm 1f l When x1 WD 83 mm Hi B36 Guide Beam 635 nm MSR Output Condition 15 4 15 Data Sasa ESEN aN snes ps Bin Current 3 0 56 4 A 0 1 A step sin Current 0 10 10 30 A 0 01 A step HH7JESCERD Output Setting Range IXI Power 0 0 26 0 W 0 1 W step JO Power 0 0 100 0 W 0 1 W step SaLe Su Time Setting Range 0 000
13. even at the same reflective material such as Cu Al or Au where energy level high energy level is required and to seam welding where repetitive output is required 00 ve Beats Oscillator Structure Bz JVA 56 U 12 Nd YAGO u F WHA 5 Fiber Incidence Coupling Lens LH Nd YAG Rod Output Mirror Laser Beam SRNE HIP AN oe C L Total Reflection Mirror Optical Fiber l F Beam Travel Welding Bead Eiche Collector 22923312972 Flash Lamp any F Output Head Oscillator Mak Alles Pure Water Cooler JIE Pressure J Work YAGL DJE YAG Laser Weld x LW Y150 LW Y300 RER Wave Length 1064 nm BRATEN Max Rated Power 8 W Class 4 20 W Class 4 50 W Class 4 150 W Class 4 300 W Class 4 HBS Guide Beam 650 nm RALA L Max Pulse Energy 8 J P 20 J P 50 J P 70 J P mA LAE Max Pulse Width 20 0 ms 30 0 ms 420 IRL Pulse Repetition Rate 0 1 20 Hz 0 1 99 Hz 0 1 200 Hz 526 2 Power Sharing Max 4 HAIE Cooling Method zus Air WS Water ER Power Source AC200 220 V 1 8A AC200 220 V 30 18 A AC200 220 V 3 0 25 A AC200 220 V 3 48 A HETTE SS Dimension Weight W41 ne mm mm Sn 030 mm a 045 mm E litik Branched Version Kima OHA LEL F SANK UC EMOTES COFICHNUTED SMO CIRBICHHT SOCEM CERT THUG ALARA CEIR CY o The laser beam output from the oscillator can be branched and output simultaneously through multiple l
14. h Coaxial Camera for LW D30A simultaneous joining of two points with W66 x D38 x H60 mm KLW DIOALCKHBSEHH HA yk ERDAL narrow pitch is enabled Please consult us for LW D100 separately WAHaNTL ET As the pitch can be customized please As for LW D30A output head without coaxial ou with us camera is attached as standard Pitch Approx 0 45 mm fixed Spot Approx 0 34 mm WD Approx 34 mm LW D100FRWAIAYR Output Head for LW D100 e 12 L ZZ Laser System BISET L HEBREYTTL Laser System for Plastic Welding KYO y 2126737 INEEST Pressure Gauge Block Cover with a Door Lock Z TE Z Movable Axis Bu Hat y F Output Head pg PEBE A Ty F X Y Beh Emergency X Y Movable Axis Stop Switch aK IY FIR L 81k Touch Panel LW D30A Laser Diode Welder LW D30A LW S100 FEAR OAR LW D30A EF Equipped with Laser Diode Welder LW D30A DOME dA JUL ZH BREHNTZB EHRE Because continuous output pulse output and waveform output LAA BRACHTE mAT ZEN EHNKIT FIE A TT are avallable as the laser output format welding optimum for Z C D RNEHEZFOSOOUMAS5PAOOUuUMNGY D the material and shape can be realized Furthermore by using AZ DAE C O lens minimum light condensing diameter can be ZIRE switched from 800 um to 400 um BET SEMIS YF AID COMMEER AN AHEATR Easy Operation Tt Chl ARLE DSEMS OT 4 FYUPTANOTPAIC Generation of travel data can be made accurately a
15. ice HAPET ZIARA Hth LAANET waaweeercues URL http www avio co jp kogu 7224 0053 ESRAR AIE4206 mom ug HEPETZIZRRA MORRE P TEL 045 930 3595 FAX 045 930 3597 h a gt E T460 0002 SBEEHARADNI 17 6 FAKUAOAE L TEL 052 951 2926 RR FAX 052 971 1327 BAAS IE 1532 0011 ART IRAE 1 11 16 FERRED TEL 06 6304 7361 R FAX 06 6304 7363 N FSG ZDASOI OAH ABS 201551 ABZEOSONCT wile NIPPON AVIONICS CO LTD Welding Products Division Sales Department 4206 Ikonobe cho Tsuzuki ku Yokohama 224 0053 Japan TEL 81 45 930 3596 FAX 81 45 930 3597 URL http www avio co jp MIX Paper le m responsible sources FARRPERAL CH FSc 022777 VEGETABLE GIL INK Printed in Japan CAT NO 410 272 JE 1501 50 COrvs
16. ight paths or output sequentially from multiple light paths Branched version can be selected at the time of order placement E Fl Single Branch DOABNSL VeMALET eae LICEOL VennLEs eThe laser beam is output from one light path eThe laser beam of preset value is output ERD 2 4 FIR Simultaneous Branching 2 4 Branches e DIR LIE TID SRC E HALKI eDIK ADCOO MA TAIL IK EEA IRAN CSA LICBC iba eThe laser beam is output simultaneously from the branched light path eThe output energy per branch equals the value obtained by dividing the preset value by the number of branches BER 2 4 Fp IR Time Branching 2 4 Branches e 24 OO 26 ES Px SEET L U gt HAUT HHR CT RELIED L U tHJJUS 9 eThe laser beam is output in sequence from multiple light paths eThe laser beam of preset value is output by switching the light paths fea Bes 2 BF fea 2 ST Ue Simultaneous 2 and Times 2 Branches e236 FOREL aH L aT TR ASEDDHNITIF IK SE LIEDER CIROET eThe laser beam is output in sequence for 2 light paths at a time eThe output energy per branch equals half of the preset value HIANY ER Output Head KTPI ND SHHLICD THEBHLTI IEMLF SAYRCS CRB OBLICREY 1 TE MLB eID ChEMLED S BRAT RERCCDA XS IT TREDBSHET D FYVITF AAIVAP BIRR LSO MARCO C DHAY ORAP PVY EDELE This is a head to fabricate the work by focusing the laser beam output from the optical fiber We have
17. lc V TESEKDODLEDFSISICHELTOCHRS KODAD FT Ccatca NTS ODCIZIL REDA ROR C d ABI DL CTA RICROCEICKDO aL NE aO ECE LURE CA COIRE ZAAL CERAR PRANI BH ATS kk OE EITRI L LASER c ARAORS Eka OE Light Amplification by Stimulated Emission of Radiation 1960 KEk a FAAROORAA kI YH TR TL L AE L 36 F li L J 3ejkas z ju C A LACES NS Fr fu 48 HED Ho FE E What is Laser Welder Non contact Joining of Micro Components and Object Hard to Apply Force is Realized Joining of Material with High Electrical Conductivity is Enabled As the laser beam is emitted in the same direction in parallel without being scattered like a light from a lamp bulb it is characterized by its high energy density Furthermore high energy can be obtained by focusing the parallel light into one point Using such energy the laser welding equipment is useful in metal welding soldering and plastic welding What is laser Light Amplification by Stimulated Emission of Radiation The first laser oscillation was demonstrated in 1960 by Theodore Harold Maiman of Hughes Research Laboratories What is laser beam It is a light with uniform direction phase and wavelength artificially created using a laser oscillator E L YRESZEDENIER L HESHESIYPYT Basic Configuration of Laser Welder Lineup of Laser Welder L HR bL t 656224 IN CREP ICE FELL LITT F AILEHLULTNMLIEITU ET L VEEOLE Method of Laser Welding The laser beam o
18. mn ssssi ef Avio Laser Welder Series L URAREIU R NIPPON AVIONICS CO LTD Laser Welder Series AvioL YEARBEOHEZE ZIRE I Os re la iMAC UAC NOAKAIIC EFTRED N BREI BRRtEILKN CN betes Sa Ik RO MH CE BE SSC RSE CTAD CE CUED COICO KULDRAI DA CAN Risa YA MNORFUTIZ ADARITUET ATE RBH PEro DIRECDIRF AEAMISUNTIE I IDS HO LIK CHA ICENOmA ec SoA ICES OCCDROSNCWET St Cla IFR SL DA ePID Oo REAL OR Rie SARL BEROCESICNUT WIRY Va Yar ete e bi s a F s u Outline of Avio Laser Welder As shown in the case of diversifying mobile information terminals the components used are getting smaller higher density and more complicated structure as those terminals become smaller lighter and highly functional Under such circumstance there is a higher requirement for joining the structure size and material which are difficult to join according to the conventional contact type joining method Furthermore in the case of energy related components such as the secondary batteries and capacitors high quality joining of material superior in heat dissipation and electrical conductivity such as copper and aluminum is required We are providing solutions appropriate for each customer s requirement by offering various models of laser welding equipment which enables non contact high energy and local joining E L jz r gt l HS PINERETITRKMOIERHRATFRI BxDSOalWHAORAHAlgeE
19. nd easily KOT DOAARICaAZH HS by combination of direct numerical input on touch panel and tapes teaching method where the data is generated while recognizing ee ar the position L U EB m En DDS BER OX Y Z s LICR EDT Sed Compact This is a desk top type with a built in laser power supply and 3 moving axes X Y Z HE Items LW S100 MEI Servo motor drive X Y Z B eye Drive Shaft BRA SER Maximum moving speed 100 mm sec RABA Maximum moving area X200 mm Y200 mm Z100 mm DOA Pressure Method TY ERS Air drive 20 200 N Z LAH Number of Condition 16977 16Type U 2 1 Z22322 Working Distance 80 mm LU gt ZXO0O 369W8DAD from top of lens Vey By Input Air 0 7 MPa SR Power Source AC 100 V 10 50 60 Hz lt 15 A MEE B Dimension Weight W500 D600XH900 mm 98 kg 13 L ZZ Laser System IA CIT CT L pe Applic able To Solc Jerit 1g LD PISARAIFYATL Laser System for Soldering E AJJI X El Conceptual Drawing of Soldering ILA Tet Z ADAGE Solder Feeding Nozzle Standb KIATE EHLI y N LHII ETRE L YRE KATE 2 Laser soldering can be Laser Irradiation a performed while feeding Solder Feeding u the solder wire lU fis r Completion of Soldering E CARTALL BEMECVAT LOCERD ORE CS o SRBC CHARTER We can Propose an Automated System Satisfying Your Requirement Please Feel Free to Consult with Us JEJE SHtOL UBERICEHALERBOlL URROZSEE SLVUSEXOABBEOlL
20. peed Welding LW F1000 a Continuous output of preset waveform is available Minimize Influence from Work Height Change Long depth of focus enables vertical incidence i MME LARyYNAICKOMCARLVAITIAY Stable Welding Even during Ambient Temperature Change Thin and Deep Melt in by Micro Beam Spot Diameter or Immediately after Start up Steady output is achieved by optical power digital feedback control Low Power Consumption Contributes to Energy Saving Laser oscillator of low power consumption structure using a long life single emitter laser diode WE X Y Welding Image SUS X SUS L Y LH Laser Beam Laser Beam PER E LE ee ae E LRE F Beam Travel y F Beam Travel Welding Bead a Welding Bead En B E AIOIF1 b Beam Profile t PIE Pressure t H Pressure J VUZA HBO EI Emn OAA In the Case of Pulse Irradiation In the Case of Continuous Irradiation OC See El a I PIFADIPAN SCiilator gt tucture Active Fiber DP NMEBE Fiber Integrated Structure APINLD VH Fiber Laser Beam hhkcLDEF Exciter LD Group IPIND Visikt Fiber Laser Welder ELA o TA A Various Laser Output Waveform Control eE V0 1msecZ gt YIATIRE Minimum 0 1 msec step setting U 8 E FIS Equipped with seam welding mode RAEIREN5 000HZDARHRDIRULHN High speed repetitive output with maximum 5 000 Hz frequency oB EBEA EEI I7 Y IRT Color graphic display of preset and output value RERE
21. repeatedly absorbed and reflected on the key hole wall and intrudes deep inside the hole causing melting and vaporing FATETTTF Soldering WEE HEALD ER Applicable Model Laser Diode Welder Ald ATE Wire Solder IJ REJ a NS N gt 7 ZUM SIR oe Ne ae wi s an L Rat PA I ttt ATA IARRU VHF Standby Laser Irradiation Preheat Solder Feed Main Heat Solder Feed Stop Laser Stop Pulling Back of Solder Feed Pin HISA Plastic Welding RES EBS AL U BEE Applicable Model Laser Diode Welder Seele L ts Laser Beam DOE Transparent DOE Pressure Plastic Pressure WUC a T UNA OFF FER RIH READER HADE R D AAH DAR Absorption Plastic Interfacial Heating of Melting of the Absorption Melting of Transmitting Material Absorption Material Material Surface by Heat Conduction L ORRAELE 53 A DOERR Laser Irradiation Stop Cooling Welding Pressure Release D JAR Examples of Laser Welding Applications Metal Welding PRUVAIT IAG Deep Melt in SAAR _ Welding of All Circumference Li ion Battery Case Al Capian Cu Foil t 10 um X 100 Sheets IZ Cu t 1 0 mm Al t 2 0 mm Cu Plate Cu Terminal Cu t 1 0 mm X t 0 6 mm SUS t 1 0 mm X t 1 0 mm NAF N47 Pipe Pipe STB Tab Welding Al Foil t 15 um X 100 Sheets SUS t 0 1 mm X t 0 1 mm Resistor INIDAE Pulse Welding E Ai CW P S ATETTTF Soldering Ika EP Solder Wire JU gt
22. scillated by the laser oscillator is guided to a distant location by an optical fiber and focused into one fine spot using a lens for fabrication of material L tris iss 5 6 Examples of Laser Welding Applications V H FIRA Laser Oscillator JPI V H BR 7 8 Fiber Laser Welder HIFI YAGL HiaErE Optical Fiber YAG Laser Welder HA R FEAL Hase Output Head Laser Diode Welder E L HR Structure of Laser Oscillator PEE Excitation Source ERII aba heats I Total Reflection Mirror Partial Reflection Mirror D H Laser Beam L T Laser Medium He FREI F RHMUERT HP NEREDAUSNETI L URA MERDOOLAILA ICKYO Hh AN HeEMHLET LD DRAICISSUA BIA CCRC ESRAD DOORS RHSD LD TRED Maio elated tt RoR 5SL UAeMALES Excitation Source It supplies energy to the laser media Light or electric discharge is used Laser Medium It is excited by the energy from the exciter source and the light is emitted Laser medium includes various materials such as gas or solid substance Reflection Mirror It amplifies the light emitted by the laser medium and the laser beam is output from the partial reflection mirror LD YESREISITFPYD Lineup Of kaser Welder FIFANL HERE Fiber Laser Welder musik bLAmYDVDFI LEI FAN L T ERRET NT RER TRUE IT This is a single mode fiber laser welder with high quality beam spot It realizes fine laser welding Exciter Source Laser Medium Major Applications FJL
23. ve the light get into your eyes In case the laser beam is irradiated on human body there is a possibility for a serious interference to be caused Be sure to wear a laser protection gear within an area where the laser beam may reach you Do not irradiate laser beam into the air Be sure to terminate Do not irradiate laser toward an inflammable object A fire may be caused High Voltage When replacing a flash bulb or removing the power supply cover turn the power OFF and wait for 5 minutes before doing so Be sure to ground the ground terminal of the chassis Handling of Laser Welder Appoint a laser safety administrator Establish a laser controlled zone for safety control Never modify the equipment 14 0 VE TOTEN Sample Test ERER PCEIHFORESENTITD AERORETEITHIITWRRATAORREIZCHAULTUEG IE DY TIVEBIAD OL CHT CREAT RAT OCCBARETS o We will be pleased to test your sample with our proposed joining method and return it with a report ORE ME T 224 0053 A FRR TH AB INS HIB 4 206 HAPEALIARUA ADRE OIZ JAwRir BSEERK D ETD AAPEAZLIAZ Shin Yokohama Plant 55 F chaik Shopping Center TRA i LaLaport Sport Gym ness 3 ce 0 QDO ARE SS EES SIAhy7 Convinience Store Ministop Br Ru SSR RE WATE JRR R AABHRERLOCER TELS RAIDER ESED CHAO BI Hat H SH e ES RACES TK ESA VaR TEES OD BV SG IP RIEU EY CSE SU KK RE BEE 2 O RTA ERAZENSNKT A
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