AMP* Double Action Crimping Hand Tool for AMP
Contents
1. 6 4mm 7 lmm 7 9mm 8 7 mm 411 5797 The locator assists to set terminal to replace on correct position for crimping and insulation crimp height adjustment pins make proper crimping which depends on the size of wire insulation to crimped The tool is provided with CERTI CRIMP Ratchet to regulate crimping pressure which is required to achieve optimum crimping of terminals Once it engages the handles cannot be opened unless the handles are closed to the bottom where the correct crimping is achieved The total wire section is important with the combination of terminals and dies You should not use wires and terminals which are bigger than dies When you use them they probably make the adjustment of crimp hard When you use the wires which are much less than terminal to crimp you should turn up the edge of wire or add up another wire before crimping The mixture of strand and single wires on crimping is available when they are within the specification Priority to crimp the insulation length of wire should be removed in accordance with Fig 4 Do not damage and cut any naked wires before crimping The damage or cutting the naked wire can affect REJECT crimp with small wire sizes SRE T HB PTT eT Wire barrel Parallel Splice lt i si ql PITT Parallel Splice 209 connectivity AA Arita Hit HO RTA ESNA Fi CRE Ms CPE HT ORE SRA BR ha OTE ROL MRR RA UE oe ee a 2 gt 3 1 Heen FA AN XORRBREM ESD ABAIAHI TS He2. TE Instruction Sheet 411 5797 i connectivity EX im BJU AAS 11 NOV 2013 Rev B AMP Double Action Crimping Hand Tool for AMP SOLISTRAND Terminals and Splices AMP YU ARKSUE Aint EGS IL 7oVaV Ee FLA TOOL P N 409777 1 Hra OME RAC T os PROPER USE GUIDELINES 0184ER EIR TAL AICS Cumulative Trauma Disorders can result from the E5ABTEMSONED TE FMIS prolonged use of manually powered hand tools TE PDR O ER ATICHBAL TOES TE i Hm hand tools are intended for occasional use and low CRER MBO MH TDIR HELTEN volume applications TE offers a wide selection of EG OC HFROFHIISH U THESIS CHA powered application equipment for extended use FEE production operations 1 Ute LINTRODUCTION Tc OMPMPABCHSAMPTY UA FY FHETROURRTO AMP Double Action Hand Tool P N 409777 1 5 HER 0 25 6 6mm AWG 22 10 O is designed to crimp AMP SOLISTRAND terminals DeEEBTASTUT IY 3s y FHCRAI7TL onto stranded wire and or single wire sizes No 22 DRRAROWCHAL TORT Fig 1BA8 through 10 AWG Ors Am ESEE Ea READ THIS INSTRUCTION SHEET EAN THOROUGHLY BEFORE USING THE HAND TOOL 2 L HESH TDIR Fig RT EGRIOORES HI REF 2 DESCRIPTION Fay FRAY PLA TO OR Fos ERZA RE Each hand tool features three crimping dies and a BFT ESLI MS o TNTNOZ4A Aid ratchet handle with a ratchet pawl This tool has three N VOFig 3c EED AT TATAA pairs of crimping dies in Fig 2 They are used in MORIA CHRET accordance with Fig 3 EZTIA Crimp dies Fig 22384 See Fig 2 0 25m
3. He OFRER ORAN 4 EXER BIRO RP WEE BASE 5 2 F fM CHIH UCTS SMBORHHE ieUNBREBLGDUTCREENSERWTLE 5 TE QTRIIR EHG AW AERE LA MAECWETA AARO Sgi SRETOT TEZAORRTIIAT ELIKA d SREFINT Fry CPE EHRKORONE LTSO ETD C MHILMIELAUCH SU Rev B D Instruction Sheet TE HY ty sit HAS 411 5797 REJECT Crimped off end of splice or terminal Wire size being used does not match wire size stamped on terminal or splice and head of crimping tool Wire not inserted far enough in terminal or splice End of wire must be visible through inspection hole of butt splice and be flush with or extend end of terminal wire barrel or parallel splice Insulation does not enter wire barrel CHECK FOR INCORRECT STRIP LENGTH Excessive flash or extruded splice indicates wrong wire splice or tooling combination was used Nicked or missing conductor strands 5 MAINTENANCE INSPECTION PROCEDURE TE recommended that a maintenance inspection program be performed periodically to ensure dependable and uniform terminations Tool should be inspected at least once a month Frequency of inspection may be adjusted to suit your requirements through experience Frequency of inspection is depend upon 1 The care amount of use and handling of the tool 2 The type and size of the product crimped 3 The degree of operator skill 4 The presence of abnormal amounts of dusts and dirt 5 Your own established standard All the too
4. ze Mods Taso NO GO gage may enter partially but must not pass completely through die closure 8 of 9 D Instruction Sheet L E o i E HY ty sit HAS 411 5797 connectivity 6 ACER EB on Ke OES 6 REPLACEMENT AND REPAIR Fig IIR L Eimi FREI TXE To THY The parts listed in Fig 9 are customer replaceable A AD Biattin A RES HST Sw BHI THM complete inventory can be stocked and controlled to BRWVEULET prevent lost time when replacement of parts is TADE MH XRBRORAICNUCH RF necessary Parts other than those listed should be ODUMHOA SRNR EEL FS replaced by TE to ensure quality and reliability of br the tool Order replacement parts through your TE representative Tool may also be returned to your TE representative for evaluation and repair 2 2 Gg l pan LER Rass Item number Part number Seca o ty 720666 3 YF1 2Y7 Y7 Retaining Ring 4 ck 21045 6 UVF4 Yv7 Wuvs Retaining Ring o TERTS RR SHEN THY DRCECEESNET BAO Mal CBA CIF SHA RIBAS pt PSL This TE controlled document is subject to change For latest revision call local TE representative Rev B 9 of 9
5. A A MOA SAT MITRE E THART N 12 10 Customer Gage WEY Y Customer Gage HAbRVAY Y NO WA mm2 see Wire range 22 16 16 14 Instruction Sheet BY tent HAS 411 5797 5 4 DIE CLOSURE INSPECTION The tool should be inspected for correct die closure using the gage shown in Fig 7 below a The squeeze the handle until the edge of crimp jaw touch each other b Make sure that GO member must pass through the die closure shown below If GO member enters less than 2 thirds of die closure it is reject c Make sure that NO GO member must not pass through the die closure The end of gage may enter partially but must not pass through the doe closure If NO GO member enters more than thirds of die closure it is reject d If GO and NO GO gage on inspection are fully met with required conditions described above the performance of tool condition is considered as ACCEPT If you find that die closure does not confirm with the GO NO GO gage conditions contact your TE representative Old Customer Gage HAA kYSY Y NO 289906 021 289906 022 289906 023 937052 I 937053 1 937054 ABBA ABKAT IS F Y CMB SAG Inspection of wire barrel crimping dies Rev B XA RIIE CHAU through die closure TOSBBACMAT Levey Jaws bottomed but not under pressure Moe Y bet ACTA WMHRISIL GO gage must pass completely IES NK Y UIE GIA DTS CEFA
6. acing it back in service 5 2 LUBRICATION Lubricate all pins pivot points and bearing surfaces with a good grade S A E No 20 motor oil as follows a Tool used in daily production Lubricate daily b Tool used daily occasional Lubricate weekly c Too used weekly Lubricate monthly Note Wipe excess oil from tool particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect electrical characteristics of an application 5 3 VISUAL INSPECTION a Close tool handles unti ratchet releases and then allow them to open freely If they do not open quickly and fully the spring is defective and must be replaced b Inspect crimping area for wom cracked or broker dies If you checked the crimp height by the gage these damages can affect the characteristics of crimping worse Refer to Fig 5 which is shown about examples of damages lo AYRIBLTWS Chipped edge Fig 7 Rev B 70f9 ES connectivity SAN 7 ARC TEBE KA AOMCTHIBO ILE OT VEAL T HELE a TBOsy FILEHET 74 ZDAMESD HET COL ERAONEMA TROYA b EBV es EEOEEPACTHW TESTI IA IOS VeHALet BOT VeERi Bbrd RLA An TEAL TLA BRET BOP Vits 4 AeA MORSE COR F4 FORO 34O 2U ES AM ASHLEE MAHI CT c XOKEBY a ETOEEBCOTHETESY A ACILZOS VARALET YEA FEHR ARBAA AAT EREL TEL AAF LZOF VISEACES4 RADOI LIFTI COM 24 AORO 3 DOLLE LENA AMASZLE TER TFT d 0 kbh r Snok Arni TR OPEHHISTE LIL Ra Let ARL
7. ai 1 Ginal 22 2 16 AWG 16 414 AWG 2 7m 6 6m 12 10 AWG BIRO Seto Lich 4 CP SH MELIO MASBeeEEN pard U7 PEN EEA CERTI CRIMP Ratchet The total cross section of wires which consist of single wires strand wires and the mixture of them adds up to be shown above Fig 2 A F d Fig l 2013 Tyco Electronics Japan G K Trademark RPAALVIA bA aZA YH KY GIA TE Connectivity Ltd 77 7 of 9 a TE Connectivity Ltd Company All Rights Reserved TE logo is a trademark Other products logos and company names might be trademarks of their respective owners LOC B fi connectivity BY tent HAS uy RIBS LERMFOERLIMBEREDH ety HAEDD tAE EY SHRRBORNA ECTAEZES ASI TARE EL TTRIET TOFHIRKR 4 74 AVY FF ay b FBRHRB Ate TREFOC Oota DZELDA L ROBERN AMA SHERRY AU 2y FAIR EtA HT BAL TH ALELWMARHECHSTCUM KCF TOMA AD Mle ARLES ZRII REGA EZAT SRT CERO WAI RA RERIN ELOEBORBtR Ot OTSRBtKKN TOT BMI LTA EA AFA NF to LCA ED L i Hee eH NELTS TSA RIIHhOBSTSKED DRE HAUL CEBMUCT EO MAKEM SHAH AOWD AZ LKT BARE DF k o CHMA ALTEFTI MEZL D0 EtA FEGIN3EE gt THRORMRREE TROK IHRE Tolita Rica ARMA REESE MAKGRALEROETOC EMLTHEU Fig LER AAT AARRE 25 APL BB Terminal Wire barrel SAR lesen Rev B Instruction Sheet Re Gptyat Butt Splice a m Fig 4 AWG ALE Sia RED tizitt Round Terminal Butt Splice 0 25 1 6 22 16 16 14 4 4mm 7 1mm 12 10
8. align the center of dies When brazed seam on splice is visible i position toward indenter i RATRAT OAS AE amp FA AHORMICaDTSTL Marry L AE OGHLA a reenter mmanmereran enn reverence be BORtS4 IOR fli HCSTE PAT ERT PARALLEL SPLICE ee ee i am A ee Se le j Dies must be centered on wire barrel of splice i RT OD TNE St AG Aw 4 AO ADIZ AHteTk AB Bee ee h ee a kl ee EF r Ee a Mba le ee ee ee ee Fe ee I 5 Iz L Rev B 4of9 i Fi connectivity BY tent HAS 3 2 wT Oem Al 3 COLTRI YR ESY FTF BETIS TS KFITBHSHTIET YUA RIY PRET B STFOBRGUTAAA hiy aT f MFOEBOBAROF RTA 46447 LTP Si 4 48D FZ TE Tiin yY g Fig OARE o TESEN mT EILEMTBRKERAL CP At ae MENTO ZRESBE UL COSHFOBRINA ME FAL TRA BIBI ANTOAZAFMTLEORR FERR BAL PAER NAT OSEI BOGS REJER To TOAL TA O Way CRT EETAZ Eligh tth BAS ACCEPT STRAP TYPE y T247 BUTT SPLICE Instruction Sheet 411 5797 3 2 TERMINAL SELECTION AND ITS APPLICATION This tool is designed to apply for SOLISTRAND terminals and splices Use the Hand Tool Part Number 46447 for STRATO THERMO high temperature terminals and splices which are the similar style to SOLISTRAND terminal and splices 4 CRIMP I ECTION Inspect crimped terminals and splices by checking the features described in Fig 6 Use only terminals and splices that meet the condition shown in the ACCEPT column REJECT terminals an
9. and crimping jaws are open See Fig 1 Note that once ratchet is engaged handle cannot be opened until they are first fully closed c Select the wire the terminal and crimping dies according to Fig 1 Place terminal or splice in crimping dies as shown in Fig 4 For best results when brazed seam on splice is visible position seam toward indenter Refer to Fig 5 NOTE Be certain terminal or splice is placed in correct clasure for the wire size being used d Close handles until terminal or splice is held firmly in place Do not deform terminal or splice wire barrel e Insert stripping wire into terminal or splice wire barrel To complete crimp close handles until CERTI CRIMP Ratchet releases Handles will open automatically and crimped item may be removed e To complete other half of butt splice remove it and reposition uncrimped half in tool and follow the same procedure from c to f used to crimp first half of splice If splice cannot be returned turn tool around h Refer to paragraph 3 and Fig 4 for terminal or splice crimp inspection procedure 3 0f 9 D Instruction Sheet D EVENE HAS 411 5797 connectivity At ROUND TERMINAL Insert wire barrel in the center of dies so that the tongue portion of wire barre is against indenter as shown 24 VNU VEEBR PDA L MFR RAMA ES ae Ee CAVE Si Aa TO Ret B cA Tk RA tee BUTT SPLICE et A Crimp area of splice barrel must Indentor en
10. d splices can be avoided through carefully use of instruction in Section 3 and by performing regular tool maintenance as instructed in Section 4 RGAE REJECT AW SIGHT HOLE READERS HA hidl Fig 6 Sta ACCEPT COREE FEB PO CHG SALTS RDSE P WCT DITO GA ERE STI BO Had 5 te x ETUE DHA 1 FAT ROBO KERL TN Bo OeMAUENTFORAR UYSAZLS WUSU Wii HSDEAID LAE TASB RBMNIIVNLILO PIZA STORA OFF RT AL HAAS LHI S SHE ti SURES Rev B Crimp centered Crimps may be off center BUT NOT OFF END OF WIRE BARREL Wire size being used matches wire size stamped on terminal splice and tool Q Wire is visible through inspection hole of butt splice and extends beyond end of terminal wire barrel Insulation does not enter wire barrel On parallel splice bare wire ends must be flush with or extend sightly beyond end of barrel 5 of 9 connectivity REIS CHEERED CES ATOE OMG 4 AAT HTH AFH b ZIE SI CIFZBROT ZLSAALTE Qa AURATA RIERA o Tee Sa OHA ER ARABS sk IL AAG AA WAL LEE IHSDPERITDLEXME TIA G4 vAvVy a YRRTRORRTORIRCAD Te 4 Hayy ESA LUDPRELTF AL DARD Y AT PREITICRELTOHSEWIT Hike Ukr BTC FMT ROMASHH DIELS HWAILERETVIEF ORHAN HONEY UTS 5 Be ae DXL a TE T2 F AM TRORT AREE HARE DCH UTR EES KGEHBOLTEH HEF hI Neth RA D ROEM SHbSPT KELETI LOZ L THREES EDIE RBA E CT ISRA LEEARE L TROPA ET SR k DR tk N CMEC TRET S KE5ILET COBRELT NTAOCHIAR 1HOFVEBRX BE DER L iint OEI amp
11. ls are inspected before packaging Since there is a possibility of tool damage in shipment new tools should be inspected in accordance with Paragraph 4 3 when received in your plant Due to the precision design it is important that no parts of these tools be interchanged 6 of 9 TE connectivity BY tent HAS 5 1 jade EAR LAR OMO Rh TNK RE azik VY FIRES TLR ORBH Che mygr CORAM NIL Tt ORSIBU KD BORUUT FEW BRUMBERG SG THAER XRD SS QIAN EAE CEL Ta SHAT SRMICRULET 5 e TADE AD H2USROMMRBRST Le A 4 SABES 4O LEDRI EEL TR EO YEA SHEE tS 2 BAERCERLCOSHS 6 Aydin b gt BA RTHRERICGRLTOSI84A Fete c EK BERRAT SHS FE Tgi Hurk oE ELL CHRIS EtA FUES 1 AZARAOMAEBSLERL TAAT OM f Ank HELT O Wrk oiT Hfi MUU C ARRECA CET RONA MEMo TF EL 5 3 Aa a LAO YOY FAI v SRA L re TAS AnPHRLTE ARL T EADY PLS BEAU TA TAF UYISDORVARBERN TAR Fo b TRESS 4 AOFM AIBIEL To OM FAPOUMATCOAOMAPRRHLET ES BOF Fay SPitSHBLTS TOES 7 VEAL ICES LB BRE ES LET Ao EAZA ADHBORMIg Ses UTE ZA NAYMAECNTrS Broken corner ST BI NC 9 Instruction Sheet 411 5797 5 1 CLEANING The tool should be immersed in a reliable commercial decreasing compound to remove accumulated dirt grease and foreign matter Remove remaining decreasing compound with a lint free cloth When decreasing compounds are not available too may be wiped clean with a lint free cloth Relubricate tool as instructed in Paragraph 3 2 before pl
12. s EAA RAE SRORRASHK EZ Mo CP ro MEP Ic TPR Ko CT BROS Ye CRSA Ee 5 TP ELA a Fig 30 t2H TER HA AEAEE ROBOT P EU BELEDBEEL TERE Feo ENO SmmEE TEVORE CT b ay FLERE HFa PUY T EDRME SPE ZS oy FIL S ICEAU TP Xn COMBI RMOMSL avy FILA MH Bis eR O BORE EAA c Fig lIOHASbetOBE HT EBSA AS FERRO LU Fig 4Omge 5 ci ORR Pde tTiELOUARKES ZA 2 ICO ERENT Fig 5 BH EC gt EST ORT ATETA VIL Tm PFW LRECBEL TPA d syy FISHES ROT TEOMA R KET HLIMDLZIHEAHTYCHTEE xe THO EEA 0 THESARE ME UARRA EMA LET f Cee TOMBICM LEER vy FILA MORI CHB LHRH 4A FIV T TFx y RABY PERRO CT GL 7tya FRMOREKT e R Sbt TRAA ARA ERE A BEAL QO FRR DEL TERNEK EGET RAAMCECOMAT IRER WABCO CFA o TERLAB EY Hemant h EFL TERE Figa O kS ADET HE LTE UO RABRe HOTT Rev B D Instruction Sheet B TE HY ty sit HAS 411 5797 Dies are coated with oil However wipe excess oil from particularly from crimping area Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application 3 PROCEDURES 3 1 WIRE STRIPPING AND ING PROCEDURES Dies are coated with preservative to prevent rust and corrosion Wipe this preservative from dies particularly from crimping area a Strip wire to dimensions listed Fig 4 It is recommended that stripping length is longer than the edge of crimp area by approximately 0 8mm b Close handles until CERTI CRIMP ratchet releases
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