This system is widely applicable to various tests with excellent
Contents
1. DSA Digital Signal 1 HUDDUDUUDUUDUUUDUDUUUDUUDUDUDUUDUDUUDUUUUuDu HUUDUUUDUDUUUDUUulU SAGINOMIYA digital controller is a servo controller equipped with DSP Digital Signal Processor and its control loop is connected with a digital bus By integrating the latest technology this servo controller is characterized with remarkable controlled stability and an improved noise characteristic as compared with the analog system and hybrid system High speed processing has been realized by driving DSP High speed processing required for the test system has been real ized by driving DSP Digital Signal Processing technology An automatic range switching function being independent in all sensor channels All sensor channels provide an independent automatic range switch ing function automatic range function Sensor s2. By equipping Remote Control Box Opsion setting and removal of the specimen at the actuator side is enabled Hydraulic Operation Cycle Interface Option Software Power LE ET EE ET D L Built in Standerd Opsion Response to the Concentrating Hydraulic Unit GP IB Single Actuator Fatigue Test uult Breaking Test Software AC100V 50 60Hz 0 5 Um Dimension 420x 160x 450 MODEL MODEL 2 1 Special MODEL Without Hydraulic controler without Hydraulic panel type MODEL 2414 Without LCD Operated by outer computer type Easy amp Sure Operation Software Precise and speedy processing is possible according to test purposes lil GO 0 Software Standard i ee NE UUUUUUUU uuuauiuuuutulmulllutLutteutLt tte utLltLtLl OOOO T High cycle fatigue test This system is u
3. Sinusoidal Amplitude Displacement mm Sinusoidal Amplitude Displacement mm 10 b A 1 B C 0 1 0 1 0 1 1 10 100 1000 0 01 0 1 1 10 100 Frequency Hz Frequency Hz ST 0 ST series LST 0 LST series LST 30 50 LST 100 LST 200 23 000000000000000 D00000 000000000009 ou ES PS EAT BHH UU B i 00110 01100 TEL 03 3330 7313 FAX 03 3330 7314 E mail dynamic servo saginomiya co jp 0 O00 TEL 06 6385 8011 FAX 06 6384 0859 1 7 2 0000 0000 TEL 092 436 60010 FAX 092 436 6002 URL http www saginomiya co jp A NOTES FOR SAFETY Failure to read and follow all instruction carefully before installing or operating the product could cause personal injury and or property damage Specifications are subject to change without notice For more detail information contact SESAKUSHOING 55 5 Wakamiya 2chome Nakano ku Tokyo 165 8907 Tel 03 3330 7313 E mail d
4. 0000000 6 Windows LAN 0000000 This system can carry out the tension test compression test and tension compression repetitive test It is applicable to the tests of various materials ranging from various metals to wood rubber plastics ceramics and composite materials It can execute the tension compression repetitive test and other combined tests in addition to the tension test and compression test 2 A wide test space enough to mount an electric furnace a high frequency induction heating system a constant temperature chamber a cryogenic bath and others a This system can easily set up special environmental tests 3 Full digital system satisfying the demands of the times This system has realized speedy test processing by means of DSP technology to satisfy the demands of the times and it can execute highly reliable tests with its automatic switching of control ranges multi channel adaptive control and other functions Its AGC function dual loop has improved the amplitude stability 4 Control modes can be switched without any shock 5 A test piece is easily mountable due to the setting mode function The setting mode function ensures easy mounting of a test piece and very easy setting 6 Applicable to Windows and connec
5. x10 x20 4 x80 x 16 x320 x 649 x 1280 80 U D I Automatic range switching is avaiable for both control and measurement 8 ranges including x 1 x 2 x 4 x 8 x 16 x 32 and x 64 x 128 Range change Uu Limiter With each independent sensor channel the maximum and minimum can be set up with a precision of 16 bits uU l Calibration For each sennsor channel automatic calibration is avaiable using the calibration data Ug gin Generated waveform Sine wave triangular wave rectangular wave and ramp wave HOUUU Generation frequency 0 0011 100 0005 300 1 Ramp wave 0 001 100 000S 30 steps Waveform resolution 0 001 500Hz 32bit D U ull AGC AGC AMC MAXMIN IJ JI I D U D Automatic Gain Control AGC Standard equipment AGC AMC MAX MIN Fundamental wave Average value uuaututtlu 0 001 999 9995 Frequency sweep log linear 0 001 999 999S Time of one way CUD D Setting mode Displacement FB load limiiter Displacement FB load FB C range HOUUUOUUUUO Uu Overload prevension during test Standard equipment Manual operat
6. LAN connection for grading up its functions and utilizing past test data Various option hardware and soft Seroducts are prepared Evaluation of the strength other various tests are ew acquiring their reliability in the process of evi pii environments The accuracy and speed of downs of enterprises s dynam HI RELIABILITY GOOD WIDE L PERFORMANCE DOMAIN N iili CRIT proprieties of materials speedily zig p eei Meet the Am Purposes aand aims of tests be realized straight NMUUUUUUUUUUUUUUUUUUUUO 0000000000000 d DOO UOCE E E E EIC E 2 0 00000000000000000000000 UDOgugudgauuugudtiututuitutLt tL HUU 5 0 SHUOUOUOUOUUUUUUOUUUUUUUUUUUUUOUUUO
7. DYNAMIIC SERVO SAGInoMIYA aterial est 5ystem This system is widely applicable to various tests with excellent function and high reliability and it finds the proprieties of materials speedily 2 iGinoMilyA For the Solution This system is widely applicable to various tests with excellent WOUUUUUUUUUUUUUUUUUUUE E dO nn J 00000001 nua op on gp f m n 000000 np o o aaan ET Tia judging the properties of developed materials and materials so as to remain undefeated in severe competitive affect the development results to have an influence upon the ups and Mate ial test System has been developed as a general purpose material test system by concentrating our long years accu la ed technical data and know how on dynamic test systems It is applicable to the __ tests of various materials ranging from various letals to plastics composite materials concrete rocks and other versatile materials complies with various test materials with excellent functions high reliability and outstanding cost performance It is fully Mal to conform to the digital control needs which have been increasingly demanded in recent years This system can easily utilize Bernal computer
8. C 120 RTO 30 C W340x D460x H550mm 30 200V 8kVA 3 phase X 30 200V 3 phase 30L min at 30 C 45L min at 30 C 25 40 90 righ O00 3001 700 C 3001 1500 C 0 196 C 370 000 pty furnace l s 7 ics 450x H500mm p 335x H460mm Half split an Imace In 00000 0 1 HOUUUUU ict ire heate Violyodenum disilicide te quid nitrogen immersiol 260x 440mmL 200V 6kvA Single phase 200 00000000 20 O O 0 OU O Hydraulic Power Supply Small low noise and high power space saving type Test System HDD 2 This small low noise and high power hydraulic unit serves as the power feed source of the material test system Its hydraulic circuit is provided with an absolute high precision filter for protecting its servo valve In addition an oil cooler a pressure gauge an oil level gauge and an automatic water fe
9. 030 COD 10 050 HH EL E Working temperature range RT 60 mmi Gauge length 0 0 J LL mni Measuring range OO E 0 EE HZ working frequency MAX10 HUU Nondinearity 1 00 5 Diamater extenso meter DIM 10 005 OO0000 Working temperature range RT 60 L mni Gauge length 6 10 mmi Measuring range 0 5 OO E 0 EE Hz Working frequency MAX10 JOOD Weinen 18 D O 0 0 Environmental Device Option oggi An example of thermal fatigue test system results example of vacuum high temperature furnace test system results Temperature range 300 C 120076 uuu uauuuuiliutulttltLulutLultlu Heating system High frequency induction heating system Direct and indirect induction heating uuu Control system Heat cycle and temperature constant control by PID control JUD DU 1000921 O 70s Heating speed Approx 70s from room temperature to 1000 C uut 00 0 00 M PI00 0000000000000 Cooling system Air servo system Simultaneous control of heating and cooling by PID control OOOD 10009011 300 C 60s Cooling speed Approx 60s from 1000 C to 300 C EET EDEN 15 C GL15 at 900 C Temperature distribution Within 15 GL 15mm at 900 C uuu 10 Pa I 900 q 1L LU
10. cell capacity 0 20 Static displacement accuracy 0 2 of full stroke FSI 100 Control stability 1 0 of FS in each range General performance uui UU Road frame FTB O 500mm 11111 mm kN 0 0016 0 0012 0 00065 Rigidity at 500mm cross head table E EFH 100 EFH 200 uuu FLCC HL E U D D U Load detector FLC type Shearing strain type Displacement detector Differential transformer with built in actuator LH Ug Round bar grip Option Split type round bar grip Lu uu n supply U LU Servo valve oooooco capacity Accumulater gogga Test machine Detector 200 3 79 Hydraulic unit 2810 0 8 Full digital controller Computer control Manual control Measuring channels Max 8 channels 28111 8ch Controller Full digital controller Computer control Measuring channels Max 8 channels 24101 000000000 O 40 Full digital controller Computer control Manual control Measuring
11. obtained by executing A K test are plot ted and monitored Ei ee pat HEE x ST baa pwd ETERETE TERI re jt m m m u m z x wx SELLE oa mm EMI eri ee plan here H mm cm ELI A i TPE Fas palris sias mea adr D0000000000000000000000 Jc tes At i ET ote SES 1 The Jic value R curve etc are obtained by calculating the crack E eee ee increment and load energy from a test piece based on the load ie Hj 1 ing compliance method he I 31L 3 3 1 3 31 1 i E iss Hi E IF H uguuiumuuauiuuiulitiutiutiiutiulul util uil LL ELO DEI E Static bending test The bending test is done by applying a uniform static load to a bending test piece by means of a ramp wave w luu Thermal fatigue test t Thermal cycle test Constant temperature test mIUUUDUDUDUUDUUUDUDUDUDUDUGUDUDUDUDUDUGDGUuDUUJUDUDUUDU LAN Observation system Possible
12. 1 l Attainable vacuum 107 Pa order by constant heating at 900 C D D D 10 Pa 40min Pumping speed Approx 40min up to 10 3 Pa order uuu Vacuum pump Turbo molecular pump and oil rotary pump Vacuum gauge Pirani gauge and ionization gauge 0 Gg 30 200V 3kVA Power supply 3 phase 200V 3kVA Cooling water 25L min at 30 C uuu For heating ceramics For heating metals uuu o o o o 10009011 1600 800 C 1200 C uuu UUUOUUUUUUU U 000000000 0 Heating system Tungsten rod heater Molybdenum rod heater Control system PID control 10 D 2 7 o 50mmx 70 10 CP P 0 10mmx H20mm Temperature distribution 10 CP P Soaking zone g 50mmx H70mm 10 CP P Soaking zone 10mmx H20mm uuu 10 Pa 0 00 0 Attainable vacuum 10 Pa order at room temperature uuu uuuuumullttLutltl Vacuum pump Oil rotary pump and oil diffusion pump Vacuum gauge Pirani gauge and ionization gauge 0 30 200V 200v 21kVA 0 000 Power supply 3 phase 200V 3KVA vacuum pump Single phase 200V 21kVA electric furnace Cooling water 35L min at 30 C 19 Hardware 0 O0 O O Environmental Device Option 25 90 C Temperat 3 0 0 00 90min RTO 150
13. ar grips Flat plate grips d MGS 10 MGB 5 MGB 10 MGB 20 MGP 2 MGP 10 ype Type 00000 3 400 000000 1001200 UDDUUDIIKN oo m Maximum dynamic load Maximum dynamic load Maximum dynamic load D m g An SE D I o An D 20 00 j Mass kg pc Mass kg pc Mass kg pc d 10 MAX 50 MAX 50 MAX 70 L 180 Uu Ut mm Applicable test 0 piece size mm UUDUU R 40 mmi Applicable test piece size mm 35 16 DOBLE Hydraulic grips HG 5 HG 10 HG 20 HG 30 HG 50 HG 100 HG 200 00000A 50 100 200 300 500 1000 2000 Maximum dynamic load U ED UL AD B 25 45 120 160 320 500 1800 Mass kg pc Plate 50 70 95 100 100 150 250 20 20 20 20 100 30 201 40 can 201 40 201 40 300 50 400 60 Applicable test 601 80 piece size mm 15 25 350 50 25 35 500 65 65 80 17 Hardware Detector Option E E E E D Axial extenso meters ETM 06 003 ETM 10 010 ETM 10 020 ETM 20 030 ETM 25 030 ETM 50 030 Working temperature range RT 6 40 C 175 C O00 Gauge length 10 10 20 25 50 mmi Measuring range 1 2 3 3 3 MAX20 i C B Working frequency Non linearity 0 51 101 5 Craek opening displacement 05 020 05 030 COD 10
14. channels Max 4 channels oca Controller 1000 Q k Sinusoidal Amplitude Displacement mm 0 1 1 10 100 1000 Frequency Hz FT series 22 ST 1 ST series LST LST series ST 5 51 10 LST 50 LST 100 LST 200 116 50 or 100 O L L l L See under page See under page H D U Possible to 4 channels load displacement etc x10 1280 80000 Auto range 8 ranges from x1 to 128 o 0 2 of load cell capacity 0 20 0 2 of full stroke 0 OOOD FSU 1 00 1 0 of FS in each range ST 30S LT 300 5 30 0 00067 0 00067 0 00025 EFH 20 EFH 30 EFH 50 EFH 100 EFH 200 300 300 500 FLC L D D U D D U D FLC type Shearing strain type Differential transformer with built in actuator uuuulultLutLttl Split type round bar grip 1000 1000 e eo e e
15. city test of structures other large samples and test pieces specified in ST type frame Its standard type is applicable to the capacity of 2MN mm FTB L L DYNAMIC SERVO L r 2500 65 30 C 410 1210 300 1100 375 1275 D 50 50 128 630 w 780 820 370 25001 2775 150 155 2661 1266 8251 1825 28 28 46 48 48 20 20 Parenthesized sizes show the 0 100 00 00000000 sizes in 100mm stroke 2972 3540 39500 6516 225 240 500 800 550 1550 6000 2100 650 2650 9001 3900 283 1001 296 1001 351 1001 490 100 3000 3000 3200 5000 l L ALI 14 LL F Parenthesized sizes show the 0 100 00 00000000 gizesin 100mm stroke 15 O Grips Option uut Screw type Split type Flat plate MSD L L 140 1300 87 6700 000000 300 26010 Flat test piece a Flat test piece Flat plate test I L TT d P I b Hourglass type test piece b Hourglass type test piece uaubuiuttutL uubiuiuillulul uuu Screw type round bar grips Split type round b
16. ed valve are mounted as standard equipment This hydraulic unit is also equipped with an oil temperature rise preventive device set to 50 C an oil level drop alarm circuit and a filter stuffing preventive alarm circuit as safety devices A very low noise pump is used and two hydraulic discharge ports are provided for multi drive o HPF 3 HPF 11 pogo Hydraulic Power Supply 30 HPT 37 Reated Oil Pressure 20 5 20 5 UOO Reated Flow 1 106 104 136 129 Electric Motor Input Required Water Flow Cooling Tower 2 Dimensions 1304 1401 G Inches 1 2 1 1 1 4 1 1 4 Rc Inches 1 2 1 2 3 4 3 4 1 11 4 11 2 L 48 60 130 Reservoir Capacity Mass approx 3 kg 200 210 1 5092 6092 80000 1 50Hz 60Hz 20 0000000000000 2 itis manufacturing an aerial cooling system too 30 0000000000 3 itis the Mass which included Hydraulic oil 21 Standerd Specification FT 0 0 0 FT series o000000 DD Type Test machine system Max dynamic load OUUU Max static load Max stroke eee O UU U See under page Possible 4 channels load displacement etc x10 1280 80 D CL L Range selection Automatic range 8 ranges from x1 to 128 Static load accuracy 0 2 of load
17. ignals are convert ed by the automatic range function into 32 bit digital data values for control Applicable to 8 ranges x 128 Versatile control and measuring channels are selectable Model 2810 seriesis applicable from 1 servo to multi servo and ver satile channels are selectable from 1 servox 4 sensors in model 2812 to 4 servox 4 sensors in model 2811 32 bit internal function generator The internal function generator has the resolution of 32 bit length The system can be operated by internal function generator signals signals from standard test program software or external input ana log signals Function waveforms sine triangle square haversine and ramp wave are internally assembled as standard waveforms Remote controller By mounting the option remote controller the actuator can be operat ed finely on the tester main unit side to ensure easy sample setting MODEL 2810 MAIN CPU Card PC 4MB Servo valve Displacement Load NS _ _ Voltage and _ other Variables operation according to the test processes Main controller Specification Model 2810 HOUUUUO Set of test conditions Inputting to the CRT using key board and rerrote controller HOUUUUUUUO 8 Control measurement channel displacement load strain and other
18. ion of the actuator Movable up and down by remote controller HOUUUUOUUUO Windows Computer Compag similar Windows is available HOUUUOUUO 10045 1 5 Data time Maxmum 100 4 s Simulataneity between channels within s function 10V F S 100000 10V F S External inputz 10V F S Data Output 10V F S Model 2410 Standard Specifications Und Concept All in one type which includes all necessary functions One panel LH ULL Control type HOUUU Control mode Quantity of control Ch Full digital control HOUOUUUUUUUU Displacement Load Standard 4ch Max 4ch AGC AGC Mode SPAN MEAN MAXI MIN Span Mean Max Min LU UD Indirect mode Display Waveform 6 50 6 5 inch O O O O 0 0010 200 0Hz 00000000000 Frequency 0 001 200 0Hz Sine Tnangular R ectangular 0 11 100 000s Ramp 0 01 999 999s Sweep Limit function HOUUUU Monitor output 4 amp Over limit 4 point limit function for all control mode 10V 4ch BNCII 10V 4ch BNC terminal 0 UD D Box Remote Control Box OOOO
19. ions and option speci fications which satisfy various test needs T 16117 Grips Standard Option 18 Detector Option HHHUHIHHH B E E 19 20 Environmental Device Option 140 15 Frames FTtype STtype LTtype UOUUUU 21 Hydraulic Power Supply HPT HPT 11 HPT 15 HPT 74TW UOUUOUUUU U 8110 Main Controller 0000000000 110 13 CPU amp Software Digital Controller Model 2410 Battery Main Controller A Digital servo controller Model 2812 digital servo controller 2810 series enables the intuitive Full Digital Processing umagumutuitL 2310 11 10 LI LI UD BI uu Ut DSP T Digital Signal Processing 0 0 00000000000 HOUUUOUUUUUOUUUUO HUHH BUT CTA 321 amp 1 1281 000000000 Model 2810 0 0 0 000000 1 servo 0000 sevo 2141 0 1servox 4 L 2811 4servox 4 32bit
20. sed for analyzing the behaviors of materials in a uH high cycle range and measuring the S N characteristic A circu lar flat plate test piece is normally used sine wave i enm load is applied to the test piece by the load or elongation strain control to record the peak load and strain values and the hystere sis loop in the specified cycle number during the test w T Hu uuum Lut Low cycle fatigue test This system is used for analyzing the S N fatigue characteristic in a low cycle range of materials By applying a triangle wave load or a ramp wave load to each material a change of repetitive hysteresis a change of plastic strain creep characteristic and other characteristics can be analyzed a bea kllk ilis UWMUMUUUUUUUUUUUUUUUUUO UUOUUUUUUUUUUUO uult O27 0 02 T Static test A static characteristic value of each material is obtained by applying a load to a material at a constant speed by the elongation strain control Analytical methods Maxim
21. table to LAN This system is applicable to flexible and general purpose use Windows By connecting this system to LAN it can transfer external data between computers OUUU 0 0000000 Bill MUUUUUUU EOOD L EOD L Test fields Purposes of tests Tension compression repetitive test Tension test Compression test Bending test High temperature strength test Cryogenic fatigue test Corrosion fatigue test Fracture toughness test UBI LIEU Lut milli OOOO 0000000 HOOUUUU HAHH UU UU Bill OOOO 0000 HOU DD Test fields Test objects Test pieces Various metals Plastics Wood Concrete Cement Rock etc Structural members Welded members Connected members Joints etc Windows is the brands US Microsoft Corporation in USA and other countries mfo rtable System Very flexible system configuration realizing its purposes JgugdgaggdagudulgulutuliulltututtLuutli 0 O O O O Material Test System 0 0 l uiuiuuututiutututu sailu B EEO Saginomiya s Material Test System is composed mainly of three major units main frame controller and hydraulic unit In addi tion this system conforms to various test purposes with its hardware and software based on the standard specificat
22. to grasp state of each test system without moving from the controller room Option Controller room Test laboratory LAN circuit unpaid Always monitor Start up when the monitoring is desired The either way is possible uuu Test system A x m Uu Test system B m ret i Ll 7 m uuu Test system C a E is LI Wam ma 13 Ce atl nction Hardware Precise response and reliable functions BUUUUWUUU0O LW Main Frame D0 0 0 E 00000000000000000000000000 type frame This is the most standard main frame suitable for testing test pieces Its standard type is applicable to the capacity of 200kN actuator can also be mounted to the upper cross head of this frame UUUUUUU uuauauiuitulultrLiutitutLututtutuutut t ST type frame This is suitable for structures and other large samples in addition to the test of test pieces Its standard type is applicable to the capacity of 300kN LT type frame This is suitable for a high capa
23. um values of load and strain Maximum stress and maximum strain Rupture stress load Young s modulus 0 2 0 02 yield strength Upper and lower yield points Strain hardening exponent 11 E 00000 LOLLL LU Software Options 12 D test is obtained by breaking CT test piece or a three point bend ing test piece by means of uniform COD control with ramp wave inputs test rupture toughness of a three point bending test piece is obtained by uniform COD or displacement control after intro ducing previous fatigue crack to the test piece uguabiupiuttuttuttiututulitlil ilL LH ELO D EI Delta K test Delta K is obtained by automatically tracking the crack length of a CT test piece or a three point bending test piece by means of the compliance method The da dN A K relation is obtained by the A K constant and A K gradual increase gradual decrease test AKU OOOGUGUUU00 Delta K analysis Raw data of da dN A K
24. ynamic servo saginomiya co jp OSAKA BRANCH OFFICE Tel 06 6385 8011 FUKUOKA SALES OFFICE Tel 092 436 6001 URL http www saginomiya co jp 1999 4 z 2006 7
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