ヒンジスチールベルトコンベヤ(和英併記)
Contents
1. COs2. FeatureS FeatureS Hinged belt pitch 152 4 mm thickness 4 5 mm steel with side wings Hinged belt pitch 250 mm thickness 4 5 mm steel with side wings Dimpled or plain belt surface according to the material conveyed Dimpled or plain belt surface according to the material conveyed ldeal for high volume long distance hauling of chips from large scale machine tools as well as easily entangled chips and sharp edged metal scrap from equipment such as medium to large stamping presses Ideal for high volume mid distance hauling of chips from large scale machine tools as well as easily entangled chips and sharp edged metal scrap from equipment such as medium to large stamping presses Also well suited for hauling small products casting scrap plastic scrap trash and garbage and wasteDaper Also well suited for hauling small products casting scrap plastic scrap trash and garbage and wastepaper WT213 WT213 50 W54 50
3. System Emergency Stop Ea amp Inspection Ports Magloop Standard TIE Mayfran s Environmental Friendliness amp Ecology amp Economy
4. 4K 2 GO
5. IS014001 Tsubakimoto Mayfran Preserving Factory Enviroments Everywhere Environmental burden has been steadily increasing in recent years and nas reached critical levels worldwide Industry is no exception AS a citizen Of the world TSubakimoto Mayfran s mission is to recycle and proceSSs huge amounts of industrial waste in the safest most environmentally friendly way possible NN KN Mavfran Global Network Today numerouSs companies around the world are striving to expand into the global business market As a global enterprise with manufacturind bases in Japan as well as the U S Europe and Asia we the Mayfran Group supply Systems
6. 1 Shuffle COnVeVOTr Conveyance Examples A shuffle conveyor IS a unique conveyor system that utilizes repeated back and forth motion to move material or objects Features Can convey a wide range of materials and objects from powders to heavy items Differs from vibrating conveyor systems in that operation is quiet Can readily accommodate the need for abrasion resistance corrosion resistance and heat resistance compared to conventional conveyors by combining materials and specifications of the tray Simple construction facilitates maintenance Differs from belt co
7. CT1AR FeatureS Hinged belt pitch 125 mm thickness 3 2 mm steel with side wings FeatureS Hinged belt pitch 63 5 mm thickness 3 2 mm steel with side wings Dimpled or plain belt surface according to the material conveyed Dimpled belt surface to prevent conveyed material from stickind Well suited for removing chips and other metal scrap regardless of the material from equipment such as lathes machine tools and low powered stamping presses Ideal for mid distance hauling of chips and other metal scrap from low and medium Dowered eduipment such as lathes machine tools and stamping presses Compact profile and rugged construction makes the CHIP TOTE ideal for Also well suited for hauling small products casting scrap plastic scrap low powered stamping presses trash and garbage and wastepaper A CT1AR heavy duty model is also available to withstand wear on key components W 111 W 181 5 25 W 19 25 mg S i i s A fm 8 ua
8. RR Flange roller type CHIP TOTE are R rollers Features of Hinged Steel Belts 1 Hinged belt precision pressed to minimize Sharp edged scrap from becoming trapped and pinched 2 Securely welded side wings prevent side leakage and trapping pinching of scrap 3 Dimpled texture prevents thin scrap with adhering oil from becoming firmly fixed to the belt surface 4 Belt pipes ensure smooth rotation of the hinged belt Conveyor Frame Styles Flat Incline L shaped incline S shaped incline type A type B type C type D Scrap Conveyor Selection Chart Recommended conveyor type Type size amount of scrap Features applications See page 0 4mm 3mm CTI
9. W8 This catalog is current as of October 1 2015 Addresses Dhone numbers etc are Subject to change without DriornotlCe
10. 2 1 Cleanliness and Safety Are the Cornerstones of Evervthing We Do Safety and greater operational efficiencies drive the desire to streamline the operations involved in handling scrap and industrial waste Performin9 these processeSs in a clean safe and efficient manner is a common reduest at sites where such products are handled Using the latest handling systems we can help you establish a clean and safe workplace Efficient Scrap Hauling To efficiently transport and process the broad range of scrap generated within stampind plants we have developed a line of stamping scrap conveyor systems by Iinking innovative new ideas with know how nurtured over many yearSs of experience These systems are economical feature Solid durability and will make a maj
11. Installation Examples This scrap collection and hauling system transports scrap ejected from a variety of press stamping machines inside the plant to a main conveyOr Via sub conveyors installed underneath the presses in pits ScraD is transported via a Iift up to a hopper unit installed outside the building 2 HC1000 78m 1 HC607 15m 1 20ms Products Used Sub conveyor seven CHIP TOTE Collecting conveyor main one HC1000 78 m Lift up conveyor one HC607 15 m Shuttle conveyor one CHIP TOTE Hopper two 20 m3 units Collecting and Hauling Stamping Scrap and Hoppers System to collect and haul large size scrap and with exterior a ed ha Na lt N
12. Contacting Us I TSUBAKIMOTO MAYFRAN INC mayfran Please provide the following information when contacting us Size Max AVg Min _ S Thickness Max AVg Min slP WNWETII5B Sg TT 8 Weight ton hr Volume m3 hr ip id ia _ Temperature of conveyed material Material and surrounding area i ton 1 Machine capacity Capacity of press es used Strokes Pieces produced per stroke Eee H h V o W 0 Indicate H h V o and W Ra catalog a A Conveyor dimensions H mm h mm V mm a W mm POwer source Supply V Hz Operating V _ A separate brochure Chip Conveyor ementa ls Control panel s electrical work installation work installation s
13. a W W W belt width Wbetwdth oo B B A A 109 H 244 BlalB A A_ 576 661 H co0 Discharge section h min250 Discharge section Skirt gt 500 7 h min1750 B A i 5 a a _ 3 Scrap box wr 8 a i Re ms er Sig 1 E B 4 _B Chain COre 2 Technical data a Technical data A Side chain type 2501 3 Side chain type RFO8125F N kgf Belt tension N kgf 11760H1 200j N kgf Belt tension N kgf 1960012 000 mm Pitch mm 63 5 mm Pitch mm 125 Belt typ
14. gt W001 H lean Tec Tom Tsubakimoto Mayfran Contrib a Clean Sate Work Environment Manufacturing facilities of every type ze arOI world are seeking a better environment Clean and safe approaches to recycling and handling high volume industrial waste are one aspect of these efforts As our corporate mission Tsubakimoto Pr naS ma PP f x c UIIIII ItSGIlT IOU Improved environment by Ining ISO 14001 certification as well as offering systems and equipment fo
15. mm Pitch diameter mm 250x250 Belt direction a Sprockets Belt direction a mm Pitch diameter mm 127x127 Consult for further information Consult for further information Hinged steel belt conveyors 152 4mm 4 5mm 850mm 4 5mm
16. 0 4 to 3 mm thick stamping scrap that places P 5 CT1 CHIP TOTE nolarge impact when loading onto the conveyor Short haul transport ldeal for short haul transport of stamping scrap ejected from low powered machine tools and presses Designed with a short hinged belt pitch to prevent scrap from getting caught between the belt plates or jamming 0 4mm 3mm CT 1 Mid size amounts of 0 4 to 3 mm thick stamping Mid length hauling P 6 Scrap that places no large impact when loading onto Well suited to medium distance hauling using a longer the conveyor belt pitch than the CT1 1 mm 6mm HC60 Mid to long distance hauling P Large amounts of 1 to 6 mm thick stamping scraDp Designed for excellent rudgedness and durability in medium to long distance hauling HC607 Long distance hauling
17. Ifihe scrap box is full of conveyed material the conveyor may move backwards even though the power switch has been turned OFF Stay alert and exercise Care when working on the conveyOr Do not open covers and touch any moving parts while the conveyor is in operation includindg chains and the Iike Getting the hand fingers or other body parts caught in moving parts may cause Severe injury During operation do not touch any rotating parts Severe injury may result When performing operational adjustments maintenance inspections and the like wear clothing and personal protective equipment appropriate for the work safety helmet safety belt safety glasses gloves sa
18. 1 oc Belt type 6187 8 ddd88 Belt tyDe 10187 Ne od o SS 1 SILI 7 YS a a W mm Belt width mm 152 305 457 610 762 915 1 067 1 219 1 372 1 524 OO LO Ls QO W mm Belt width mm 305 457 610 762 915 1 06 1219 1372 1 584 ISSS89821 M8dBS888 inches 6 12 18 24 30 36 42 48 64 60 H SE inches 12 18 24 30 36 42 48 54 60 LR zg 3 S8 883888 8 1 mm Belt thickness mm 4 5 m 8 gt mm Belt thickness mm 4 5 hi ii mm Side wing height mm 101 6 o mm Side wing height mm 101 6 LM OQ Ei TH 1 mm Standard cleat height mm 100 mm Standard cleat height mm 100 2 Standard angles of incline o 15 30 45 60 Standard angles of incline 15 30 45 60 SN m min Standard conveyor speeds m min 1 12 4 F roller m min Standard conveyor speeds m min T 12
19. P 8 Has a Ionger belt pitch than the HC607 Designed for cost efficient long distance haulind HC1000 1mm 6mm Large amounts of 1 to 6 mm thick stamping scrap Hinged steel belt conveyors 1 25mm 3 6mm 693 5mm 3 2mrm CHIP TOTE
20. 0 13 SS400 1t4 5 t6 0 7 5 2m D 81mm 7 Standard Rolled steel plate for general structural use SS400 3 2 mm thick Can also be fabricated from SS400 4 5 or 6 0 mm thick stainless steel plate and abrasion resistant steel plate 0 7 to 5 2 meters minute will vary depending on material conveyed and its weight 81 mm 70 strokes minute Drive section 0 2kW 22 5kW 0 2 to 22 5 kW can be installed in any desired location Ei Noise level during operation 70db 80db Empty 70 dB Loaded Around 80 dB will vary depending on the conveyed objects Bolts Stamping Scrap on shuffle conveyor Options Pivoting Chuters NN rm LI 1 a Inspection Catwalks amp Safety Nets Controls Hoppers
21. HH W 8 W belt width LO W w W W beltwidth B B A A 576 746 370 B B A A 876 1046 a a H i L h mn1800 h min2700 Discharge section ii 0 jscharge section SA 1 1 a H min200 min200 1 FF 0 EF Technical data Technical datga ain core h Side chain type 607 3 3 1 Side chain type 1007 3 IE 1 IN N tkgfj Belt tension N kgf 4410014 500 8 N tkgfj Belt tension N kgf 4410014 500 OOOOOOOOOOO od mm Pitch mm 152 4 DOOOOOOOGOO mm Pitch mm 250
22. N SN Collecting conveyor Inside Outside Lift up conveyor 2 l 0 Shuttle conveyor Sub conveyor Carried out by scrap truck Installation example showing layout of scrap chutes and conveyors underneath presses Conveyor Conveyor Others Mayfran has a proven track record of deliveries to a wide range of locations around the world to processing lines for difficult to handle conveyable Droducts such as large SiZe ScraD material and end of life junked vehicles We also provide highly durable and reliable automated transport systems
23. NN ING mm Standard skirt heights mm 100 150 200 250 300 350 400 500 mm Standard skirt heights mm 100 150 200 250 300 350 400 500 22 elt cleat SIde WIng 0 No of teeth 6TxGT i No of teeth 6TxGT 5 a Sprockets a Sprockets mm Pitch diameter mm 304 8x304 8 mm Pitch diameter mm 500x500 Consult for further information Consult for further information Shuffle Conveyor
24. e NN UE Na s Belt type 1853 3 9 W mm Belt width mm 152 829 305 981 457 533 610 762 915 1067 1219 a EW lt lt W mm Belt width mm 300 450 600 750 900 1 050 1 200 inches 9 2 05 18 61 24 GO 36 42 48 ys 0 8 mm a mm Belt thickness mm 28 mm Side wing height mm 63 5 mm Side wing height mm 38 mm Standard cleat height mm 55 gt mm Standard cleat height mm 35 J o Standard angles of inclne a 15 30 45 07 FN Standard angles of incline a lt m min Standard conveyor speeds m min 1 12 _ ZD EF m min Standard conveyor speeds m min 3 8 4 5 6 2 7 6 mm Standard skirt heights mm 100 150 8200 850 300 350 400 500 Belt cleat Sidewing mm Standard skirt heights mm 85 300 hs No of teeth 6Tx6T No of teeth 6Tx6T Belt cleat
25. fety shoes etc The surface temperature of motors and speed changers reducers may become hot as a result of overloading and the like Avoid inadvertently coming into contact with these deviceS A ZN Modifying the product making additions etc may interfere with the normal functioning of the equipment Be sure to contact Tsubakimoto Mayfran before making any modifications or additions to the equipment mayfran 528 0235 5001 For further information please contact TEL 0748 67 1129 FAX 0748 67 1320 5 TAD OAR Dealer 525 0037 4 32 2F TEL 077 567 8110 FAX 077 567 8088 3 101 0054 2 4 7F lam the representative for this TEL 03 5281 5551 FAX 03 5281 5552 area For
26. for conveyind a wide variety of scrap and industrial waste Drimarily for automotive related industries and for handling chip and metal scrap from machine tools The Mayfran Group is able to meet a wide range of local needs all over the world And if customers are inexDerienced in doing business abroad Our full services are available from arranging meetings overseas to delivery installation and maintenance Please try our trustworthy products which can be used not only in Japan but also anywhere in the world Global Network i BV Mayfrgan International BV lt U K Mayfran U K Ltd Mayfran GmbH Mayfran France S A R L a Tsubakimoto Mayfran Inc Tsubakimoto Mayfran Conveyor Shanghai Ltd Miven Mayfran Mayfrgan International Mayfran Canada Ltd 2015 10 1
27. further information or if you have any duestions please do TSUBAKIMOTO MAYFRAN INC a Head Office Plant 5001 0hno Tsuchiyama cho Koka Shiga 528 0235 Japan Tel 81 748 67 1129 Fax 81 748 67 1320 Design and specifications are Subject to change without prior notice Kansai Sales Office 2FEstopia Plaza 4 32 Nishioji cho Kusatu shi Shiga 525 0037 Japan Tokyo Sales Office 7F Da Vinci 0gawa cho Bldg 2 4 Kanda Nishiki cho Chiyoda ku J s Tokyo 101 0054 Japan 9001 Note Logos brand names or product names in this catalog are trademarks or Tel 81 3 5281 5551 _ Fax 81 3 5281 5552 HH registered trandmarks of Mayfran Group and Tsubakimoto Chain Co in Japan 1400 1 and other countries nlp Wwwmoyrron coip Emoli intinlo grtsubakimofo co jp 2015 10 1 Catalog No 1315D JE Printed in Japan A member of EE lt
28. nveyors in that there is no buildup of material carryover Slitter Scrap chopper scrap trimmer scrap Stamping Scrap Differs from vibrating conveyor systems in that operation can be restarted under a heavy load Shuffle drive Torsion element drive head Tray Tray flange Rod end Casting Scrap Wastepaper Vertical torsion element assemblies Technical Information Length Tray dimensions can be customized to meet your specific handlin9 Width needs We will create the optimal design to meet your reduired lt Oo specifications J 5m gt 1m Reference values for large size 75 m in length by 1 m in width Shape pa a Plate thickness Material Conveyor speed Shuffle stroke Shufle strokes per minute GS40
29. or contribution to improving the productivity of stampind OperationS Reliahle Transport and Processing of All Kinds of Scrap Tsubakimoto Mayfran equipment is available to transport and process the full range of scrap including metal chips wastepaper and industrial and factory waste using a total system approach from processing plants to hoppers used to temporarily store the transportable material generated by various machines Our precision hinged steel belts offer reliable durability enabling our systems to handle the broadest range of scrap and waste eg lea of thickness or shape Environmental Friendliness As part of our efforts toward onment Tsubakimoto si NL i FC 3 5 1 IN ET 1 a i I 1 4
30. upervision guidance overload detection safety devices Coolant Filtration Systemss available from LT a 4 Tsubakimoto Mayfran Be sure to ask for a copy i FR Layout Please include a diagrarm Of how you intend to COnfigure your equipment Requested delivery date za Other n Safety Precautions Operating adjustments maintenance inspections and the like must be g AL performed in accordance with the operation manuals provided by our company ing ma Be sure to turn the power switch OFF before performing maintenance and a sv D D 9 inspection procedures Take appropriate steps to ensure that the power Switch is locked out and cannot be turned on while inspections are being performed
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