取扱説明書 - TOMEI
Contents
1. A 1g fe A 1 TOMEI TOMEI2. Ais 5 6 7 T 30N m 3 1kgf m 8 T 35N m 3 6kgf m 9 GDB ABOA 1 2 10mm 10mm 3
3. 2 Skgm 3 Okgm 245 29 4 N m Ax 2 GDB A BOA GDB AB 3 1 2 ASSY
4. 10 11 Mae 5 1 2 A x A zs f Kit Contents Please confirm that your outlet pipe kit is compl
5. 2 5 10cm A z 4 TOMEI T C M10x1 5 T 30N m 3 1kgf m 1
6. 2 4 T 5 8 6 8N m 0 6 0 7kef m 3 D 4 BORE
7. 11 4 Installation of TOMEI Exhaust Manifold The location and position of each bolt and gasket The components and hardware used is labeled below D Nut normal use T 35 N m 3 6 kgf m D z D The gasket between support pipe T C The gasket between the Mani support pipes The gasket between head Mani os Bolt M12x1 25 Copper washer Blind bolt Copper washer Oa Sy Spread bolt paste to prevent burning and clinging c N ES Nut normal use T 30 N m 3 1 kgf m 12 Installation procedure 1 Connect the temporary joint of the Support pipe to a turbocharger by using a gasket An attached gasket Previous page use 2 The Exhaust Manifold is matched to the cylinder head At this time when alignment isnt good adjust the exhaust manifold at the middle joint until alignment is best Loosen the manifold left figure bolt at four locations Slide a plug portion left figure and adjust the position Tighten the loosened bolt after adjustment torque T 5 8 gt 6 8N m 0 6 0 7kgf m 3 Measure the under cover if there is interference Cut the undercover at manifold area as shown in the above figure Secure with TY RAP so that under cover is not loose or in the way of other moving objects 13 4 Roll Attached bandage onto piping The new Exhaust Manifold and a Support pipe are again removed W
8. TOMEI 2015 1 M20K06 0 The Engine Specialist DO INSTRUCTIONS MANUAL PREMe EJ Equal Length Exhaust Manifold for EJ Single scroll turbin 193105 Part Number GC8 GDB AB EJ25 EJ20 Application 2p English emm rme mmm msOD TOMEI TOMEI SUS304 Installation of the production is to be carried out after the instructions are carefully read For further reference compare this instruction sheet with the authentic Fuji Heavy Industries workshop manual After installatio
9. there are any exhaust leaks A If Bandage material is wrapped around the manifold a short termed smoke will be seen A Warning Inhaling exhaust over a short period of time will cause injury Please make sure your working area is well ventilated 15 042 795 8411 9 00 18 00 If you have any questions in regards to the installation of this product please contact your local authorised Tomei Powered distributor OPEN Monday Friday National holidays and public holidays excluded 09 00 18 00 TOMEI POWERED nc ERRE 194 0004 1737 3 TEL 042 795 8411 FAX 042 799 7851 http www tomei p co jp 1737 3 Tsuruma Machida shi Tokyo 194 0004 JAPAN Tel 81 42 795 8411 main switchboard Fax 81 42 799 7851 EJ 2015 1 M20K06 0 16
10. aded stud Double nut installation side Support pipe side Length short Thread the stud bolt into the TOMEI support pipe flange The nut is tightened with a torque wrench Specified torque 2 5kgm 3 0kgm 24 5 29 4 N m The second double nut is removed Caution Be careful not to loosen the stud bolt when removing Never move the bolt when you detach the nut the double nut If the bolt still moves you will need to re do the d i XBe careful to make sure that the longer thre aded procedure again stud area is pointing away fomr the flange X Spread bolt paste to prevent burning and clinging 2 Removal of the sub frame Only GDB A and B When the vehicle is a GDB A and B remove the sub frame in advance Refer to the maintenance book 10 3 Removal of genuine Exhaust Manifold 1 Remove the negative battery terminal 2 Removal of the the genuine Exhaust Manifold assembly Refer to the maintenance book Reference It may not separate well with vehicles according to the clearance condition of a support pipe and a member A 5 at the time of su i m Ej 5 pport pipe removal Two mount attachment nuts refer to left figure of the engine lower part are removed And it can be removed by lifting engine for 5cm to 10cm from the lower part using a garage jack etc A Caution When you lift the engine using a hydralic jack be careful of the position
11. ete Each package is label showing the quantity of each package C Gasket With Mani support pipe 1 Gasket With Support pipeT C 1 No 3 O Gasket With Head mani 2 TOMEI Supreme Exhaust System PREME CY BOLT SMOOTH PASTE Washer 3 Sticker 2 Bolt smooth paste 1 Copper washer 2 am mm ss Stud bolt 5 Bolt M12 x 1 25 1 bandageband long 3 TO Cap bolt M10 x 1 5 3 Bandage 1 bandageband short 8 Blind bolt 1 Tools required for work The following tools are necessary for the installation Tool kit for maintenance Torque wrench Servicing instruction Banding TY RAP A Caution MThis product is only for vehicle use under a closed circuit and for public roads WThe technician for this installation must be a licensed mechanic which holds a thorough understanding for installations W Only install this product on the specific model as stated above If installed on a different model possible engine damage will occur W Only use the proper tools during installation If wrongful tools are used possible injury will occur A Warning Install this item when the engine is cold Install all kit components of a possible engine fire may result 1 Stud bolt installation The studs are to be installed in the support pipe of Tomei Exhaust Manifold with a double nut A double nut is threaded onto the longer side of the thre
12. ind Bandage of the attachment and fix with Bandage band clasps Reference Apply a small amount of water before wrapping it A Cuts excess lengths with cutters In that case of using sharp tools be careful of sharp edges 5 Insert a gasket into the cylinder head exhaust port An attached gasket Previous page use 6 Insert a gasket into a Exhaust manifold and a Support pipe and fix Exhaust manifold and a Support pipe An attached gasket Previous page and use 7 Fully tighten Exhaust Manifold Tightening torque T 30N m 3 1kgf m 8 Fully tighten Support pipe Tightening torque T 35N m 3 6kgf m 9 Fully tighten Support pipe Only GDB A and B 1 Joint the sub frame temporarily and confirm the clearance of the sub frame and the Exhaust Manifold left figure D part 2 When clearance is less than 10mm once remove the sub frame Cut so that clearance is set to about 10mm 3 Return the sub frame 10 When genuine Exhaust Manifold is removed re install as in the opposite manner of removal 11 Reattach a battery negative terminal A Caution Remove any dirt and grime when using it with oil etc check your exhaust manifold and the support pipe To remove any unwanted material after the installation 14 5 The confirmation after attachment 1 Check to see if any parts or electrical wiring have been damaged during installation 2 Start the engine and confirm whether
13. n keep this copy for future reference Be sure to give a copy of this instruction manual to the customer Thank you for purchasing another quality TOMEI product The TOMEI Exhaust Manifold has been developed to optimize high exhaust flow with minimal resistance The super light weight material is made from durable SUS304 stainless steel 1 T C 1 C 2 Sy O TOMEI supren Extat Sem EVIE C BOLT SMOOTH PASTE 3 gt 2 1 2 mm Im 5 M12 x 1 25 1 3 ss 1 8 1 M10 x 1 5 3 A
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