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THE ITAYA ENGINEERING LTD. スプリング統計工程管理装置 Spring

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Contents

1.
2. 7 1 SCD 7 2 7
3. SCD 7 SCD 7 USB CCTV
4. Linux USB USB SCD 5 SCD7 inherits the Static Capacity Sensor and Statistical Process Control capability of the SCD5 By using the reliable Static Capacity Sensor SCD7 can measure the free length Of SDrin9S By using the Image Sensors option SCD7 can measure the free length diameter and shape of springs Various cameras and Lenses are available according to the measurement reduirementS The results of Static Capacity and Image Sensor measurements are displayed in Line Graph Histogram and Image windowSs It is eduipped with operating system of Pentium and Linux to achieve fast Image processing and graphic display The specification of measured compression spring
5. 3mm CCTV 3mm CCTV SCD 7 Image Sensor Features Easy Operation Imager sensor has basic efficiency function for measuring the spring and doesn t have excessive ones Thus complicated setting up procedure is not necessary Statistical graph displays the condition and tendency of spring Statistical displays histogram line graph that is poplar with static capacity sensor is also displayed measured by Image Sensor like free length diameter amp angle Maximum of seven kinds of measurement is available When install built in image sensor PCB on SCD 7 SCD 7 can control up to two camera and each camera can measure free length diameter and angle Then maximum of seven kinds of measurement is available when use all of measuring capable items When use several trigger start timing it 1s Dossible to start the measuring by difterent timnng Image Sensor can apply not only for compression spring but also another spring Diameter
6. 1 set 000UNRNOUUMMWUBDNN30N60NINSRN368000MBiN89889RSURE3953N8B5SRRRWBSR 1 MO A 1 set rna 1 Static Capacity Sensof oasesiianecsiacdiainiiian da ria 1 set ef MeehuutoatotttdkiaatsnMkteantsbpteph 1 SO ca 1 pc 0 eooe ei 1 Measurement Timing Detecting Sensor 1 set SE 1 SOMNG UU A i i i 1 set ORNS NDNA NRG DS izRS 2 1 Fasedback De oo 1 set ENNRNNNMM0BIMN0BSMaUD0S0ESHeioistileeeiiseisivbigieeehs 1 USB SN ISIIOIW ER 1pc Users Manual WhWbkbtbtbktbhP 1 Dc OptionalAccessores Various Sensor Tips amp Camera for Image Sensor Control PCB for Image Sensor Necessary when install one camera possible to control up to two cameraSs 1 2 Linux Linus Torvalds Linux IS a registered trademark of Linus Torvalds of U S A in U S A and other countries
7. free length number of good and bad springs total number of springs ratio of good springs line graph histogram statistic data calculated by histogram can be saved in USB flash memory Saved data in USB flash memory can be printed by personal computer SCD7 can be installed on various spring making machines same as SCD5 Static Capacity Sensor Sorting and Feedback Device are standard eduipment SDecificationSs Computer Specification 12inch TFT Color LC Display XGA size 12 TFT XGA USB Pentium Processor Current Consumed Rating 2A 309mm Height x 314mm Width x 406mm Depth 14kg SCD 7 Main body 3kg Sorting Chute 4kg 4kg Feedback Device a Static Capacity Sensor Specification 0 04mm Standard Accessories 0 45C AC100V 117V 220V 240V 1 gt 309mm x 314mm x 406mm 14kg 3kg SCD 7 0 oo 1 SCD 7 Main body Static Capacity Sensor Control built in
8. Bad Number Sum Number 100 0 105 0 105 Feedback Ratio FeedbackInterval Feedback Value Sorting Time Signal 0 050 1 a 0 00 0 00 TRIG PN Measure Execute 120 0 Good Percent Good Number Bad Number po Total Counter RTS A SE ME OO 0 105 IH 2 13 4 RISPIEs F 7200 Diameter SCD7 EE x 7 VResult List OO WW Me WW TN Measure Bxecue hn TR CO C1 C2 C3 C4 C5 AL 11 2 13 4 ARISPIEslF Angle ET Xbar 3s Cp 0 004 0 042 2 385 2 339 Good Percent Good Number Bad Number Sum Number 100 0 110 0 110 Feedback Ratio FeedbackInterval Feedback Value Sorting Time Signal 0 050 1 0 05 os 0 00 a TRIG 120 Good Percent Good Number Bad Number gi Total Counter 00 100 0 110 lx 5 V VResult List Cp Cpk 0 205 1 771 1 590 Good Percent Good Number Bad Number Sum Number 100 0 110 0 110 Feedback Ratio FeedbackInterval Feedback Value Sorting Time Signal 0 100 WM Measure Execute a MTT 1 2 3 4ARSPESF 1 0 00 5143 100 0 0 00 TRIG 85 Good Percent Good Number Bad Number Total Counter CLR sa 110
9. Please note the contents of this leaflet are subject to change without prior notice THE ITAYA ENGINEERING LTD 124 0012 3 31 3 Main Office 3 31 3 Tateishi Katsushika Ku Tokyo 124 0012 Japan TEL 03 3691 8891 FAX 03 3694 7171 Telephone 81 3 3691 8891 FAX 81 3 3694 7 17 1 3 124 0012 3 1 6 Factory 3 1 6 Tateishi Katsushika Ku Tokyo 124 0012 Japan TEL 03 5670 6730 FAX 03 5670 6735 Telephone 81 3 5670 6730 FAX 81 3 5670 6735 http www itaya coJp homepadge http www itaya coJp THE ITAYA ENGINEERING LTD SC D 7 Image Sensor SCD 7 Image Sensor is added to SCD 7 It can meaSure free length diameter and angle of the spring at the same time By using the Telecentric Lens it can meaSure the ultra fine springs Free Length Re EE xl VResult List EN Xbar 3s Cp Cpk 0 004 0 155 1 290 1 276 Good Percent Good Number
10. the distance between CCTV lens and Camera by close up ring SDecification Number of pixels 640 480 This is Telencentric lens 4 power It varies according to the lens Accessories Standard Accessories Capture board Camera cable Optional Accessories CCTV 3 0mm 640 Xx 480 4 Camera lens CCTV measurindg object bigger than 3 0mm Close up ring 5 10 15 20mm 5 10 15 20mm 2 3 0mm Camera lens Telencentric 2 power measuring Object smaller than 3 0mm 4 1 5mm 3 Three dimensional slide Camera lens Telencentric 4 power measuring Object smaller than 1 5mm Camera stand Lighting unit Lighting stand 124 0012 3 31 3 TEL 03 3691 8891 FAX 03 3694 7171 x THE ITAYA ENGINEERING LTD OO 81 3 3694 7171 Telephone 3 31 3 Tateishi Katusika ku Tokyo 124 0012 Japan FAX
11. THE ITAYA ENGINEERING LTD Spring Statistical Process Controller D SCD 7 SCD7 is world s first and only Statistical Process Controller that IS edUIDDed with Static Capacity Sensor and Image Sensors to measure the free length diameter and shape of springs tt 1 1 Rn 7 0955 1257 5 8 PH ENGINERING Te CD 7 mA SC opring Statistical Process Controller SCD 7 SCD 5
12. and angle can be measured that are not possible to measure by previous length checking unit Image sensor can measure tors1on spring and or wire forming by proper setup of measurement way Image sensor is the best solution to prevent mixture of defect spring Image sensor check and confirm the spring by camera and as a result mixture of defected springs comes to Zero Thus checking task by hand is not necessary Easy signal communication with the machine standard feature for SCD 7 It is easy to connect to various ITAYA machines and sort out defect spring by sorting chute SCD 7 can send the signal to the machine to make visible defect spring Direct feedback by servo axis is possible without using accompanied Feedback motor by utilizing modification input signal Easy saving and printing for measured data standard feature for SCD 7 Measured data can be saved in USB memory Those saved data can be saved in personal computer also and can print by printer connected wth computer Statistical data including graph setup data record of bad spring alarm history etc are able to print CCTV lens focus changeable and Telecentric lens focus fixed are available that are corresponding to measuring spring CCTV lens is suitable for measuring the spring object larger than 3mm in its size Telecentric lens is sutable for measuring the spring object smaller than 3mm in its size Image sensor can display different size of springs by adjusting

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