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Contents
1.2. AFAR a A 70 C ape S Aa m ee 1 e SR 1 FA e HABE RS 1
3. e 1000 m 4IK25GN AW2TJ 4IK25GN AW2T CH80CFAUL2 4IK25GN AW2TU 4IK25GN AW2T CH65CFAUL2 4IK25GN CW2TJ 4IK25GN CW2T CH20BFAUL 4IK25GN CW2TE 4IK25GN CW2T CHTSBFAUL 5IK40CN AW2TJ 5IK40GN AW2T CH110CFAUL2 AAR 5IK40GN AW2TU 5IK40GN AW2T CH90CFAUL2 5IK40GN CW2TJ 5IK40GN CW2T CH30BFAUL 5IK40CN CW2TE 5IK40GN CW2T CH23BFAUL 5IK60GE AW2TJ 5IK60GE AW2T CH200CFAUL2 BE 5IK60CE AW2TU 5IK60GE AW2T CH180CFAUL2 Ie ge 5IK60CE CW2TJ 5IK60GE CW2T CH50BFAUL g 5IK60GE CW2TE 5IK60GE CW2T CH40BFAUL ane 5IK90CE AW2TJ 5IK90CE AW2T CH280CFAUL2 ZEEE 5IK90GE AW2TU 5IK90CE AW2T CH200CFAUL2 4 M5 25N m 5IK90GE CW2TJ 5IK90GE CW2T CH70BFAUL 5 M6 30 Nm 5IK90GE CW2TE 5IK90GE CW2T CH60BFAUL 4IK25GN SW2T AIK25GN SW2T DF ee
4. ELLE 3j 187 dat 1 1 ERA E Re i CO A E l o
5. a oe PE T ee eae COME a AE Ant i PET TLE UER E ORIRIC OVC TE BC OMe AA lt lake cis ae TAREA E CE a peau elie co ae A ee ee o REESE 1AGAAOSAR RREOBER
6. e s Orientalmotor Copyright ORIENTAL MOTOR CO LTD 2007 http www orientalmotor co jp
7. 130 S C 82 15 C Ay A o 90 CEE
8. axa SA Li z NE se Thermal Protector
9. E A Sey N B E I fs e 1 BR wan 4 1 mm
10. PHS 9 00 18 30 9 00 17 30 TEL0120 925 410 FAX 0120 925 601 TEL0120 925 420 FAX 0120 925 602 BR TEL0120 925 430 FAX 0120 925 603 Orientalmotor OPERATING MANUAL HM 9204 3 World K Series Terminal Box Type Induction Motors and Reversible Motors Als OCE E Before using the motor Only qualified personnel should work with the product Use the product correctly after thoroughly reading the section Safety precautions Should you require the inspection or repair of internal parts contact the Oriental Motor office where you purchased the product The product described in this manual has been designed and manufactured for use as an internal component for general industrial equipment and must not be used for any other purpose Oriental Motor Co Ltd is not responsible for any damage caused through failure to observe this warning E Standard and CE marking Motors are recognized by UL and certified by CQC Recogn
11. o 5RK60GE AW2TJ SRK60GE AW2T CH250CFAUL2 SRK60GE AW2TU SRK6OGE AW2T CH200CFAUL2 5RK60GE CW2TJ SRK60GE CW2T CH60BFAUL 5RK60GE CW2TE SRK60GE CW2T CHSOBFAUL 5RK90GE AW2TJ SRKYOGE AW2T CH350CFAUL2 5RK90GE AW2TU SRK9OGE AW2T CH300CFAUL2 5RK90GE CW2TJ 5RK90GE CW2T CH80BFAUL 5RK90GE CWSTE S5RK90GE CWS3T CH70BFAUL GN GE A 5IK150A TW2T ax IB E
12. 0 5 0 7 Nm 2 5 3 8 Nem 0 2 0 3N m 5 SN 0 5 0 8 N CW CCW 2 o B 90 C 90 C e
13. UL 1004 UL 2111 CSA C22 2 No 100 CSA C22 2 No 77 encores ean UL File No E64197 CQC e EN 60034 1 EN 60034 5 IEC 60664 1 EN 60950 1 90 W 200 x 200 mm 5 mm 1 mm mm 4 135 x 135 5 40 W 165 x 165 5 5 60 W 90 W
14. CCC UL 1004 UL 2111 CSA C22 2 No 100 CSA C22 2 No 77 GB 12350 UL File No E64197 CQC EN 60034 1 EN 60034 5 IEC 60664 1 EN 60950 1 Se Ee Ti H 90 W 200x200 mm JERE Smm mm mm 4 135x135 5 40 W 165x165 5 z 5 60 W 90 W 150 W 20
15. I 30 y J
16. 10mm 4 M4 e 1 Nm e 10 cm JES J 4 1 mm
17. gt aw Cow S Lo 2 Le UD UD Ns Ns PE PE CW CCW HY il jet AN jz 4 CCW_CW lt P 4 1 Je sls o i 4 AAT B WT CAN D 2 WEH Tyco Electronics AMP AMP FASTON Terminal 187
18. 1 30 e
19. 5IK90CE SW2T 5IK90CE SW2T IRB ALAR 5IK150A TW2T 5IK150A_TW2T 4 ye arh k e r pe oyt e p TE A a HAT ice ase mes sy A PTD ESIR 4RK25GN AW2TJ 4RK25GN AW2T CH100CFAUL2 4RK25GN AW2TU 4RK25GN AW2T CH80CFAUL2 lt gt 4RK25GN CW2TJ ARK25GN CW2T CH30BFAUL cE 4RK25GN CW2TE 4RK25GN CW2T CH25BFAUL FRE PS 5RK40GN AW2TJ 5RK40GN AW2T CH160CFAUL2 as 5RK40GN AW2TU 5RK40GN AW2T CH120CFAUL2 ee 5RK40GN CW2TJ 5RK40GN CW2T CH40BFAUL 5RK40GN CW2TE 5RK40GN CW2T CH35BFAUL 5RK60GE AW2TJ 5RK60GE AW2T CH250CFAUL2 5RK60GE AW2TU 5RK60GE AW2T CH200CFAUL2 5RK60GE CW2TJ 5RK60GE CW2T CH60BFAUL 5RK60GE CW2TE 5RK60GE CW2T CH50BFAUL 5RK90GE AW2TJ 5RK9OGE AW2T CH350CFAUL2 5RKIOGE AW2TU 5RK9OGE AW2T CH300CFAUL2 5RK90GE CW2TJ 5RK9OGE CW2T CH80BFAUL 5RK90GE CW3TE 5RK9OGE CW3T CH70BFAUL 2
20. e E e e e e lt gt ore gt CCW 2 Lo UD
21. o N o e e e e 70 C A
22. 30 min E TP ee 130 5 82 15 C A Orientalmotor Copyright ORIENTAL MOTOR CO LTD 2007 Tel 021 6237 5440 Fax 021 6237 5433 Tel 852 2427
23. m 10 40 C e 4 100 V 200 V 10 50 C e s 85 e i HARE YOR 1 e 1 ERRE ODIDE Z lt e
24. AIK25GN AW2TJ 4IK25GN AW2T CH80CFAUL2 2 eh el 4IK25GN AW2TU 4IK25GN AW2T CH65CFAUL2 a EE e AIK25GN CW2TJ 4IK25GN CW2T CH20BFAUL 1000 m 4IK25GN CW2TE 4IK25GN CW2T CH15BFAUL A 5IK40GN AW2TJ 5IK40GN AW2T CH110CFAUL2 E 5IK40GN AW2TU 5IK40GN AW2T CH90CFAUL2 e 5IK40GN CW2T SIKAOGN CW2T CH30BFAUL 5IK40GN CW2TE 5IK40GN CW2T CH23BFAUL 5IK60GE AW2T 5IK60GE AW2T CH200CFAUL2 5IK60GE AW2TU 5IK60GE AW2T CH180CFAUL2 A 5IK60GE CW2TJ 5IK60GE CW2T CH50BFAUL wane A 5IK60GE CW2TE 5IK60GE CW2T CH40BFAUL 5IK9OGE AW2TJ 5IK90GE AW2T CH280CFAUL2 TIR JERE 5IK90GE AW2TU 5IK90GE AW2T CH200CFAUL2 5IK9OGE CW2TJ 5IK90GE CW2T CH70BFAUL 2 5IK90GE CW2TE 5IK90GE CW2T CH60BFAUL ye ey Riou 4IK25GN SW2T 4IK25GN SW2T 4 M5 2 5 Nm 5IK40GN SW2T 5IK40GN SW2T ie are 5IK60GE SW2T 5IK60GE SW2T
25. CW U V W 2 CCW SW lt gt a es z MM arenes 90 C MO ee T lee ca me 1 7 DT ro 30 30
26. M4 3 E 1 0 1 3 Nm E AWG18 0 75 mm 48 mm H 6 12 mm AWG24 12 0 2 3 5 mm 8 mm e e mr mr
27. 10 mm E M4 1 Nm 10 cm CW CCW B 90 C 90 C
28. 150 W 200 200 5 90 W 200 x 200 10 IL 2 3 I EN IEC 3 TP34 AA Fe UL File No E83671 CYWT2 VDE License No 112847 250 VAC 247 114747 450 VAC BAT UL File No E56078 YDTU2 E RoHS EU 2002 95 EC 27Jan 2003 iba eg ei ee
29. M4 1 0 1 3N m z mn AWG18 4 5 mm 0 75 mm 96 12 mm AWG24 12 0 2 3 5 mm MAKE 8 mm e F 0 5 0 7 Nm 2 5 3 8 N m 0 2 0 3 N m 0 5 0 8 N m m
30. Ne 8 PE CW lal CCW lt gt 4 ccw_cw z i S s E l lele i e 4 A B C D 2 Vi _ H 187 Tyco Electronics AMP 187 1 1 E
31. CW U V W 2 CCW SW lt gt L1 R Mg L2 S Co jae L3 T 1 38 o PE 1 rp J 4 NC 7 M4 e e 30 SCH 30 30 min E TP E
32. 5IK90GE SW2T 5IK90GE SW2T 5IK150A TW2T SIK150A TW2T ami e a NEDIET ARK25GN AW2TJ 4RK25GN AW2T CH100CFAUL2 e 4RK25GN AW2TU 4RK25GN AW2T CH80CFAUL2 4 4RK25GN CW2TJ 4RK25GN CW2T CH30BFAUL 4RK25GN CW2TE 4RK25GN CW2T CH25BFAUL 5RK40GN AW2TJ 5RK40GN AW2T CH160CFAUL2 5RK40GN AW2TU 5RK40GN AW2T CH120CFAUL2 5RK40GN CW2TJ 5RK40GN CW2T CH40BFAUL 5RK40GN CW2TE 5RK40GN CW2T CH35BFAUL e
33. 350 to 530 oz in Cable clamp 0 2 to 0 3 Nm 28 to 42 oz in Terminal block 0 5 to 0 8 Nm 71 to 113 oz in Note e To make shielding function fully effective use a cable of an appropriate diameter e Securely affix the cable exposed outside the motor so that it does not receive stress E Single phase motors Wiring diagram Connect the motor according to the figure Induction motors The connection method will vary depending on the direction lt Counterclockwise gt CW CCW n gt lt Clockwise gt Capacitor Capacitor b PE Reversible motors To rotate the motor in a clockwise CW direction flip switch to CW To rotate it in a counterclockwise CCW direction flip switch to CCW lt Layout of terminals gt CCW CW 4 terminals L CCW S s S CW Motor z 1 Capacitor Cable clamp Terminal block Capacitor connection only for single phase motors The capacitor internal wiring as follows Capacitor terminals are internally electrically connection in twos A B and C D for easy connection For easy to install terminals use 187 series AMP FASTON terminals Tyco Electronics AMP Use the supplied capacitor cap to insulate the capacitor terminal connection 187 series Note For lead wire connection use one lead wire for each individual ter
34. 9800 Fax 852 2427 9311 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 032 819 8745 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890
35. FA o 1 GN GE A 5IK150A TW2T ch dt TR e 10 40 C 100 200 V 10 50 85 o GH e
36. 0x200 5 90 W 200x200 10 2 3 EN IEC H I 3 IP54 ERAS UL File No E83671 CYWT2 VDE License No 112847 250 VAC 114747 450 VAC ERZE UL File No E56078 YDTU2 O RoHS EU 2002 95 EC 27Jan 2003
37. 90GE AW2T CH280CFAUL2 5IK90GE AW2TU 5IK90GE AW2T CH200CFAUL2 5IK90GE CW2TJ 5IK90GE CW2T CH70BFAUL 5IK90GE CW2TE 5IK90GE CW2T CH60BFAUL 4IK25GN SW2T 4IK25GN SW2T 5IK40GN SW2T 5IK40GN SW2T 5IK60GE SW2T 5IK60GE SW2T 5IK90GE SW2T 5IK90GE SW2T 5IK150A TW2T 5IK150A TW2T Reversible motors Model Motor model Capacitor model 4RK25GN AW2TJ 4RK25GN AW2T CH100CFAUL2 4RK25GN AW2TU 4RK25GN AW2T CH80CFAUL2 4RK25GN CW2TJ 4RK25GN CW2T CH30BFAUL 4RK25GN CW2TE 4RK25GN CW2T CH25BFAUL 5RK40GN AW2TJ 5RK40GN AW2T CH160CFAUL2 5RK40GN AW2TU 5RK40GN AW2T CH120CFAUL2 5RK40GN CW2TJ 5RK40GN CW2T CH40BFAUL 5RK40GN CW2TE 5RK40GN CW2T CH35BFAUL 5RK60GE AW2TJ SRK60GE AW2T CH250CFAUL2 5RK60GE AW2TU SRK60GE AW2T CH200CFAUL2 5RK60GE CW2TJ SRK60GE CW2T CH60BFAUL 5RK60GE CW2TE SRK60GE CW2T CHSOBFAUL Model Motor model Capacitor model 5RK90GE AW2TJ SRK90GE AW2T CH350CFAUL2 5RK90GE AW2TU SRK90GE AW2T CH300CFAUL2 5RK90GE CW2TJ SRK90GE CW2T CH80BFAUL 5RK90GE CW3TE SRK90GE CWS3T CH70BFAUL The list above shows pinion shaft motors For the round shaft motor GN and GE in the model and motor model are replaced by A 5IK150A TW2T is only available in the round shaft specification Installation E Location for installation The motor is designed and manufactured for installation in equipment Install it in a well ventilated location that provides easy access for inspection The location must also satisfy the fol
38. HM 9204 3 Orientalmotor K Ws CE mon ae English version follows Japanese version O
39. ORIENTAL MOTOR UK LTD Fax 01256 347099 ORIENTAL MOTOR ITALIA s r l Tel 01256 347090 Fax 0211 52067 099 Tel 089 3181225 00 Fax 089 3181225 25 Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR FRANCE SARL Tel 01 47 86 97 50 Fax 01 47 82 45 16 TAIWAN ORIENTAL MOTOR CO LTD Tel 02 93906346 Fax 02 93906348 SINGAPORE ORIENTAL MOTOR PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Tel 02 8228 0707 Fax 02 8228 0708 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 Printed on Recycled Paper Fax 032 819 8745 Orientalmotor K HM 9204 3 Wks CE mf Aa E CE
40. Pinion shaft type Drill holes on the mounting plate and fix the motor and gearhead on the plate using screws supplied with the gearhead Be careful there is no gap between the motor flange and the gearhead For details of installation see the operating manual provided with the gearhead which is sold separately Washers Nuts B Screws provided with gearhead Note motor Use the gearhead with pinion shaft which is identical with one of Motor with cooling fan When installing a motor with cooling fan onto a device leave 10 mm 0 39 in or more behind the fan cover or open a ventilation hole so that the cooling inlet on the back of the motor cover is not blocked E Mounting the capacitor only for single phase motors Before mounting the provided capacitor check that the capacitor s capacitance matches that stated on the motor s name plate Mount the capacitor securely by using M4 screws not provided Note e Do not let the screw fastening torque exceed 1 Nm 8 8 Ib in to prevent damage to the mounting foot e Mount capacitor at least 10 cm 3 94 in away from the motor If it is located closer the life of the capacitor will be shortened Connection and operation Insulate all the wire connections such as the connection between the motor and the capacitor connection Ground the motor using a protective earth terminal The direction of motor rotation is as viewed from the side
41. Standards for accessories Capacitor UL File No E83671 CYWT2 VDE License Nos 112847 capacitors with a rated voltage of 250 VAC 114747 capacitors with a rated voltage of 450 VAC Capacitor cap UL File No E56078 YDTU2 E Electrical appliance and material safety law The three phase round shaft motor type bears a mark E Hazardous substances RoHS Directive 2002 95 EC 27Jan 2003 compliant Thank you for purchasing an Oriental Motor product This Operating Manual describes product handling procedures and safety precautions Please read it thoroughly to ensure safe operation Always keep the manual where it is readily available Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe correct use of the product Use the product only after carefully reading and fully understanding these instructions Handling the product without observing the instructions that accompany a Warning symbol may result in serious injury or death Handling the product without observing the instructions that accompany a Caution symbol may result in injury or property damage The items under this heading contain important handling instructions that the user should observe to ensure safe use of the product NWarning e Do not use the product in explosive or corrosive environments in the presence of flammable gases locations subjected to s
42. ad wires Doing so may result in fire and electric shock e Be sure to insulate the connection terminal of the capacitor Failure to do so may result in electric shock e Turn off the power in the event of a power failure or the motor will suddenly start when the power is restored and may cause injury or damage to equipment e Do not touch the connection terminal of the capacitor immediately after the power is turned off for a period of 30 seconds The residual voltage may cause electric shock e Do not disassemble or modify the motor This may cause electric shock or injury Warning caution Note Caution e Do not use the motor beyond its specifications or electric shock injury or damage to equipment may result e Do not touch the motor during operation or immediately after stopping The surface is hot and may cause a burn e Do not hold the motor output shaft This may cause injury e Keep the area around the motor free of combustible materials in order to prevent fire or a burn e To prevent the risk of damage to equipment leave nothing around the motor that would obstruct ventilation e To prevent bodily injury do not touch the rotating parts output shaft cooling fan of the motor during operation e When an abnormality is noted turn off the power immediately or fire electric shock or injury may occur e The motor s surface temperature may exceed 70 C even und
43. d back on at 82 15 C 180 27 F Troubleshooting When the motor cannot be operated correctly refer to the contents provided in this section and take appropriate action If the problem persists contact your nearest office Phenomena Check items Motor does not rotate or rotates slowly Check the power supply voltage Connect the power supply and the motor correctly With a single phase motor connect the supplied capacitor correctly If terminal blocks or crimp terminals are used check them for poor connection Keep the load at or below the allowable value Motor sometimes rotates and stops Connect the power supply and the motor correctly With a single phase motor connect the supplied capacitor correctly If terminal blocks or crimp terminals are used check them for poor connection The motor rotates in the direction opposite to the specified direction Connect correctly by referring to Wiring diagram With a single phase motor connect the supplied capacitor correctly The rotating direction of the motor output shaft may be different from that of the gearhead output shaft depending on the gear ratio of the gearhead See the operating manual for the gearhead The rotating direction is indicated as viewed from the motor output shaft Check the reference direction Motor temperature abnormally high Motor case temperature exceeds 90 C 194 F Ch
44. e ap Gasket TE e To ensure safety ground the motor using the inside the terminal box On the three phase round shaft motor type refer to the following specifications Applicable crimp terminal Insulated round crimp terminal Terminal screw size M4 Tightening torque 1 0 to 1 3 N m 8 8 to 11 5 Ib in Applicable minimum lead wire size AWG18 0 75 mm or more Unit mm in 4 1 00 161 or more 4 5 0 177 or less 9 0 354 or less e Use a cable of the following specifications Applicable cable diameter 6 to 12 mm Applicable lead wire AWG24 to 12 0 2 to 3 5 mm Stripping length 8 mm 0 31 in e When sealing the terminal cover ensure that no scraps or particles get caught between the contact surfaces The terminal cover screws are specifically designed for mounting the terminal cover They are provided with a rubber seal and metal washer that keep the terminal box splashproof In order to maintain a tight seal around the terminal box use only the provided screws Also this terminal box is constructed to hold a gasket If this gasket comes out of the box please reseal it correctly on the box Also refer to the tightening torque table to determine the appropriate tightening torque to use when fastening the terminal cover and cable gland Terminal cover 0 5 to 0 7 Nm 71 to 99 oz in Cable gland 2 5 to 3 8 N m
45. eck the power supply voltage With a single phase motor connect the supplied capacitor correctly Review the ventilation condition Noisy operation Assemble the motor and gearhead correctly by referring to the operating manual for the gearhead Assemble a gearhead of the same pinion type as the motor e Unauthorized reproduction or copying of all or part of this manual is prohibited Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information circuit equipment or device provided or referenced in this manual e Characteristics specifications and dimensions are subject to change without notice e While we make every effort to offer accurate information in the manual we welcome your input Should you find unclear descriptions errors or omissions please contact the nearest office e Orientalmotor is a registered trademark or trademark of Oriental Motor Co Ltd in Japan and other countries Copyright ORIENTAL MOTOR CO LTD 2007 Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 a m to 5 00 P M P S T M F 7 30 AM to 5 00 PM C S T M F E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headquarters and D sseldorf Office Tel 0211 52067 00 Munich Office Hamburg Office
46. er normal operating conditions If a motor is accessible during operation post the warning label shown in the figure in a conspicuous position to prevent the risk of burns e To dispose of the motor disassemble it into parts and components as much as possible and dispose of individual parts components as industrial waste A Warning label E Checking the product Upon opening the package verify that the items listed below are included Report any missing or damaged items to the branch or sales office from which you purchased the product e Motor Capacitor 1 piece only for single phase motors Operating manual e Capacitor cap e 1 unit 1 piece only for single phase motors E Checking the model name Check the model number against the number indicated on the product Induction motors Model Motor model Capacitor model 4IK25GN AW2TJ 4IK25GN AW2T CH80CFAUL2 4IK25GN AW2TU 4IK25GN AW2T CH65CFAUL2 4IK25GN CW2TJ 4IK25GN CW2T CH20BFAUL 4IK25GN CW2TE 4IK25GN CW2T CH15BFAUL 5IK40GN AW2TJ 5IK40GN AW2T CH110CFAUL2 5IK40GN AW2TU 5IK40GN AW2T CH90CFAUL2 5IK40GN CW2TJ 5IK40GN CW2T CH30BFAUL 5IK40GN CW2TE 5IK40GN CW2T CH23BFAUL 5IK60GE AW2TJ 5IK60GE AW2T CH200CFAUL2 5IK60GE AW2TU 5IK60GE AW2T CH180CFAUL2 5IK60GE CW2TJ 5IK60GE CW2T CH50BFAUL 5IK60GE CW2TE 5IK60GE CW2T CH40BFAUL 5IK90GE AW2TJ 5IK
47. ized name and certified name are motor model name Voluntary display of the CE mark conforming to the Low Voltage Directives Standards UL 1004 UL 2111 CSA C22 2 No 100 CSA C22 2 No 77 GB 12350 Standards File No UL File No E64197 CQC Applications for standard EN 60034 1 EN 60034 5 IEC 60664 1 EN 60950 1 A Running Heating Test and a Locked Rotor Test has been conducted with a aluminum radiation plate of size indicated below For the motor with a gearhead tests has been conducted with a gearhead instead of the radiation plate For the 90 W reversible motor with a gearhead tests have been conducted with a gearhead and a radiation plate a radiation plate size 200x200 mm 7 87x7 87 in thickness 5 mm 0 20 in material aluminum First number in Size Thickness i i 9 Material motor name mm in mm in 4 135x135 5 31x5 31 5 165x165 5 40 W 6 50x6 50 0 20 5 60 W 90 W Induction 200x200 MM motors 150 W 7 87x7 87 5 90 W Reversible motors nee we Installation conditions Overvoltage category II Pollution degree 2 induction motor pollution degree 3 except for the motor mounting surfase Class I equipment For EN IEC standards When the machinery to which the motor is mounted requires overvoltage category III and pollution degree 3 specifications install the motor in a cabinet that comply with IP54 and connect to power supply via an isolation transformer
48. lowing conditions e Inside an enclosure that is installed indoors provide vent holes Operating ambient temperature 10 to 40 C 14 to 104 F non freezing 10 to 50 C 14 to 122 F for 100 200 V e Operating ambient humidity 85 maximum non condensing e Area that is free from an explosive atmosphere or toxic gas such as sulfuric gas or liquid e Area not exposed to direct sun e Area free of excessive amount dust iron particles or the like e Area not subject to splashing water storms water droplets oil oil droplets or other liquids e Area free of excessive salt e Area not subject to continuous vibration or excessive shocks e Area free of excessive electromagnetic noise from welders power machinery etc e Area free of radioactive materials magnetic fields or vacuum e 1000 m or less above sea level E How to install the motor Round shaft type Drill holes on the mounting plate and fix the motor on the plate using screws nuts and washers Washers not supplied Be careful there is Nuts no gap between the motor Mounting installation surface and the D SCEWS bracket Mounting plate First number of Nominal diameter of Tightening torque motor model screw Nm lb in 4 M5 2 5 22 5 M6 3 0 26 Note motor Do not insert the motor into the mounting hole at an angle or force it in as this may scratch the flange pilot section and damage the
49. minal E Three phase motors Connect the motor according to the figure When connected according to the connection diagram the motor will operate in the clockwise direction CW as viewed from the motor s output shaft To change the direction of rotation change any two connections between U V and W aa lt Layout of terminals gt e Pinion shaft type L1 R 7 5 4 terminals L2 S Motor L3 T PE Cable clamp Terminal block e Round shaft type 4 terminals NC is not used Terminal block Cable clamp Protective earth terminal M4 Induction motors Induction motors have a continuous rating Reversible motors Reversible motors have a 30 minutes rating 30 min is indicated on the nameplate Locked rotor burnout protection This motor is equipped with the feature listed below to prevent the motor from burning out as a result of abnormal heating which may be caused by misapplication E Thermal protection TP is stamped on the motor nameplate The motor has an auto reset type thermal protector built into its motor coil When the motor reaches a predetermined temperature the internal thermal protector is activated and the motor is stopped Always turn the power off before performing inspections Thermal protector activation range Power is turned off at 13045 C 266 9 F Power is turne
50. of the motor s output shaft The motor rotates in a clockwise CW and counterclockwise CCW direction Note e Insulation class of this motor is B Make sure that the motor case temperature does not exceed 90 C 194 F during operation of the motor Operation exceeding case temperature 90 C 194 F may significantly deteriorate the coils and ball bearings of the motor and shorten the motor s life span Motor case temperature can be measured by fixing a thermometer on the motor surface It can also be measured using thermo tape or a thermocouple e To change rotation direction of the single phase induction motor wait until the motor completely stops Otherwise its direction may not change or may take much time to change e Single phase motors use a capacitor and keep it connected even after rotation of the motor has started E Rotating direction of the gearhead output shaft The rotating direction of the gearhead output shaft may be opposite that of the motor shaft depending on the gear ratio For the rotating direction of the output shaft of a specific gearhead used refer to the operating manual for the gearhead E Connection method to a terminal box Terminal cover installation screw With rubber seal and metal washer A Terminal cover Cable gland Motor connecting terminal Cable clamp Terminal block Cable gland Rubber packing Cabl
51. plashing water or near combustibles Doing so may result in fire electric shock or injury e Assign qualified personnel the task of installing wiring operating controlling inspecting and troubleshooting the product Failure to do so may result in fire electric shock or injury e Do not transport install the product perform connections or inspections when the power is on Always turn the power off before carrying out these operations Failure to do so may result in electric shock e Turn off the power in the event the overheat protection device thermal protector is triggered Failure to do so may result in injury or damage to equipment since the motor will start abruptly when the overheat protection device thermal protector is automatically reset e To prevent the risk of electric shock use the motor for class I equipment only Motore zur Verwendung in Gerdten der Schutzklasse I e Install the motor in an enclosure in order to prevent electric shock or injury e Install the motor so as to avoid contact with hands or ground it to prevent the risk of electric shock Die Geh use der Motore sind mit einer Schraube und Zahnscheibe sicher mit dem geerdeten Geh use des Ger tes zu verbinden e Keep the input power voltage within the specification to avoid fire and electric shock e Connect the cables securely according to the wiring diagram in order to prevent fire and electric shock e Do not forcibly bend pull or pinch the le
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