広域酪農地域向け農業機械 普及促進事業報告書
Contents
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90. CLAAS 15 4 11 18 HI ha 80PS 10ha
91. 1990 20 ee ee a eee The Kyrgyz Republic Farm mechanization and agricultural productivity FAO INVESTMENT CENTRE Dec 2009 100 90 80 70 60 50 40 30 20 10 0 Combines Wheel tractors Source 2003 Agricultural Census 3 1 80ps 500 Bin fA OD m e 2 cg a IHI
92. 1 c 60 500 30 100ha 75 2
93. 120 a MEZO 86 7 E 80 15 000USD P A N 400 500 200 270 650mi USD ee A THI FE Pac IHI 21 B 6 a 600 200
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95. IHI TIHI 32 6 4 6 4 1 IHL
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100. IHI Group Realize your dreams SER SST IHI STAR Machinery Corporation Material for training Ref 2 How to operate and maintain MDM1345 Nov 11 2014 IHI STAR Machinery Corporation http www ihi star com Copyright 2014 IHI Corporation All Rights Reserved IHI Group Realize your dreams 1 Before operation Before operating the tractor and the machine carefully read and ensure you understand the contents of the tractor and machine manual The failure to comply with these warning may result in serious injury or death Carefully read the manual Never operate the machine by inadequate person Wearing the proper clothes Don t modify the machine and using not our original attachment or replacement parts Inspection before operating When switching on the engine comply with the warning When attaching or detaching the machine comply with the warnings and cautions Attaching or detaching the PTO shaft indicates an imminently hazardous situation which if not avoided will result in death or serious injury Comply with the laws and regulations when transporting the machine Copyright 2014 IHI Corporation All Rights Reserved 2 Function of Each parts Lifting unit screw Suspension Lifting spring 3P frame Protector SS mp d N KR W XY Universal joint OWAM 60T YS F 1 1 i ta GS oS ns REGA Ca Cutter bar Outer s
101. ha M i 20 nos 80PS b b perii idis occi EN An o p inn 1 1 tote 14 4 1 9 200 HA 2234 V R BE 10075 5 CIS 20 b
102. BE 1 4 C02 HEH 100 6 70 hr 70 90PS US EPA Tier3 CO2
103. ODA JICA JICA JICA 3 ODA Jw ue FRE LAT FT AOSV 21 ODA JICA 20 JICA JICA ODA or op eee SEE ZI MIRI lt RREH
104. 1 1 6 Pa Pa S 11 14 000000000 1M JICA 2 1 la IHI IHL CY 3
105. 200 100 100 125 125 leveling min Lower link lifting height 600 820 890 950 1 016 1 016 min 860 Lower link lowered height 80 max 200 NES 230 m dent MEME dE fy nen nc ag uses seit IE TT Movable height of 420 s 560 559 680 lower link min Distance from lower link 100 100 76 2 100 to tractor tire min Distance from end of PTO shaft to horizontal lower link arm end 559 559 559 min max Spherical radius upper57 2 upper57 2 upper57 2 upper76 2 surrounding hitch point min Adjustable range of mast lower63 5 lower73 2 lower82 6 lower82 6 660 Minimum upper limit 200 200 230 Tractor engine power kW PS up to 15 20 up to 35 48 10 44 15 60 30 75 40 100 over 70 90 s Tractor pull power kW up to 35 up to 35 over 70 60 168 135 300 Copyright 2014 IHI Corporation All Rights Reserved 16 6 Fastening torque IHI Group Realize your dreams H Nm pet arn EE 2640 1040 9900 6240 13960 19630 2 Wheel nut Pte ae ae EAE ain 75 100 765 1020 M20 1 5 320 360 3270 3670 m P Sag esee oP 210 230 2140 2350 M22 410 460 4180 4690 1920 2 L 2 2 2940 1530 4070 5720 2040 5308 7755 Copyright 2014 IHI Corporation All Rights Reserved Thank you for your attention IH I Group Realize your dreams
106. 9 6 2 o e 6 nee eecenerecr c 95 5 6 3 nN ERK ee ee ee we re n ne nn 6e6e 7 kceee 6 4 ew ee ew l l we ee we we we coc 6 5 ZL G VI nT Rh lt lt sinn 1 c c ww ee ws 6 6 44 we eee we we ee 6 7 JICA T 2 SEER SE ts 8 2 8 ws S a hr RR bi ee a 8 3 4 X t n n 8 4 M Ge Ec VET S 18 er re ae ee SC et A a a a ee A 0 R 8 5 O D cO CO WO CWO NN NN oO O O OI Cl 01 10 10 10 11 11 12 12 13 14 14 14 15 16 16 17 17 17 18 18 19 19 19 19 20 20 Zl 21 zl 21 8 6 cpi A Sail ee ee ee Ves ee de cS ee D ml UA 8 1 444 tco 8 8 ee ee we ee es 8 9 8 10 JICA
107. All right Reserved 5 Inspection and Maintenance 1 Inspection list Inspected points One hour after new machine Loosen bolts and nuts is operated Clean the machine Worn or damaged tine Before and after each 1 Operation Tire inflation pressure Loosen bolts nuts or pins or missing Unusual noise from a drive part or unusual vibration Damage of universal joint or cover or chains Lubrication Damaged parts Consumable parts such as tine Clean the machine Scratch or chips of paint Worn out in drive parts pin etc Ending of the season copyright 2014IHI Corporation All right Reserved 5 Inspection and Maintenance laces requiring lubrication 2 List of Kind of Lubrication point ltubication Grease 2 3 1 1 rm support 3point frame re copyright 2014IHI Corporation All right Reserved IH I Group Realize your dreams Remed Oo Remedy O Check and tighten bolts and nuts Replacing the tine 275kPa 2 8kg cm2 Tighten or replacing when it is worn off Treat as refer to 6 troubleshooting of the instruction manual Exchange Refuel as refer to 2 3 list of places requiring lubrication of the instruction manual Repair or exchange Replace or reinstall as soon Paint or coat oil or grease Replacing the parts IH I Group Realize your dreams Practice at workshop Every 380 hours or 1 season Grease nipple amp
108. IHI STAR Machinery Corporation Material for training Ref 1 General Nov 11 2014 IHI STAR Machinery Corporation http www ihi star com Copyright 2014 IHI Corporation All Rights Reserved 1 Kinds of Hay and Straw Hei LM Dried straw Copyright 2014 IHI Corporation All Rights Reserved IHI Group Realize your dreams 2 Moisture contents 80 w b 50 w b 20 w b Wm moisture Ws total weight Wd dry matter Copyright 2014 IHI Corporation All Rights Reserved 3 Hay making system THI croup Realize your dreams Turning i Tm _ Windrowing I Disk mower Rotary haymaker Hay baler Copyright 2014 IHI Corporation All Rights Reserved 4 Features and Selling points MDM1345 1 IHI Group Realize your dreams ene 4 Dimensions mm Oranan 2b working cm oem 5 net weigh e as Mme 3 erovel Sakse Tractor required kW PS 18 37 25 50 Copyright 2014 IHI Corporation All Rights Reserved 4 Features and Selling points MDM1345 2 THI croup Realize your dreams 1 Release bar for protection In case of an unexpected overload or impact from foreign objects on the field the release bar is equipped as standard to protect the cutting frame from damage In case the cutter bar catches a root on the ground the release bar works and then the cutting frame can be swayed backward Also it works effective on soil choking and grass clogging 2 Un
109. applying Grease nipple amp applying Applying Grease nipple amp applying Grease nipple Grease nipple Grease nipple Proper 5 Inspection and Maintenance IHI croup Realize your dreams Rotor gear case 2 Arm support 5 Universal joint Tine arm Grease nipple Grease nipple 8 Graese nipple Grease nipple Grease nipple Grease nipple copyright 2014IHI Corporation All right Reserved 6 Troubleshooting THI croup Realize your dreams 1 Rotor unit Strange noise 1 Insufficient grease in rotor gear case 1 Applying grease 2 Looseness of bolt for tine 2 Tightening 3 Breakage of tine 3 Replacement of tine Material is not picked up 1 Wrong working posture of machine Adjustment in accordance with 3 3 cleanly Adjustment for proper operation of the instruction manual Too fast traveling speed Reduce the traveling speed Breakage of tine Replacement tine with new one Unshapely windrow Traveling speed is too fast Reduce the traveling speed Rotor revolution 1s too fast Reduce the PTO rpm Windrow width is too narrow Widening windrow width Breakage of tine Replacement tine with new one Grass winds rotor Wheel height is too low Adjustment in accordance with 3 3 3 Adjustment of wheel height of the instruction manual 2 Traveling speed 1s too high Reduce the traveling speed 2 Universal joint Strange noise Grease run out Lubricate and supply oil to pi
110. dE TAY AE Auth Aci Loss Ed 4 RIHI n 4 4 IH 3 1 2 nM O i PR AEM FIA State Pasture Department
111. leakage from the cutter bar 6 Adjust as described in section 5 2 2 adjusting Tension of V belt the tension of V belt of the instruction manual Tighten or replace Oil leakage from hydraulic system 8 Adjust as described in section 5 2 1 Adjusting MDM1355 the release bar of the instruction manual The length of spring of release bar Tighten or replace Loosen bolts nuts or pins or missing Adjust as described in section 6 1 10 Unusual noise from a drive part or unusual Troubleshooting table of the instruction vibration manual 11 Damage of universal joint cover chain Replacement 12 Lubrication for rotating parts and moving Oil as refer to 2 3 list of places requiring parts lubrication of the instruction manual Ending of the season Oil for gearbox Lubricate as described in section 2 3 list of Oil for cutter bar places requiring lubrication of the instruction Damaged parts manual Consumable parts such as knife Repair or replace Clean the machine A Replace or reinstall as soon Scratch or chips of paint Worn out in drive parts pin etc A Paint or coat oil or grease Replacing the parts Copyright 2014 IHI Corporation All Rights Reserved 5 Inspection and Maintenance LHI croup Realize your dreams 2 Adjusting each part Practice at workshop Adjusting the release bar safe guard If the cutting disk hits some matter or senses unusual power the cutting frame is released to rear
112. o oo ooo ooo c9 c9 c9 ooo o o o oo o AV ZASVERBECJSUS ODUZTARBER 0 11 11 t t1 n n 5 1 c 5 9 WI 5 3 e o o o o o oo ooo c9 c9 9 c9 c 9 oo 5 o o o o o 6 ya 6 1 we we 8 n m n m n n n ng 6 2 tt tt es 63 Be AME EE ER 6 4 to DEUM de ne eue ped oce dE IR Ts lw lat cae OA OR can FON 2 en dics MET 6 4 1 WCO EE ee a RE a VR 6420 ASAE ee 9 RO HR ces R9 6 5 IV 1 1 1 1 2 1 3 1 4 gt CO N m CO2 30 30 36 1 5
113. of grass is much adjust the grass board to small angle Angle small 4 Adjustment of lower limit of grass board Lower limit is adjusted by bolt M10x40 Adjust it with referring to working condition After adjustment tighten it by lock nut surely Bolt M10 X40 Lock nut Copyright 2014 IHI Corporation All Rights Reserved 4 Method of operation THI croup Realize your dreams 4 Mowing When connecting the PTO keep low rpm of the engine in the tractor and connect the PTO by degrees The standard rpm of the PTO is 540 600rpm and operate the machine with in this standard rpm 2 If operating the tractor which has an interlocked clutch for running and PTO keep enough distance 3 5m as runway and start mowing when PTO speed reaches to 540 600rpm Operation speed is 6 12km h Set the speed depending on the conditions of grass field the quantity of grass HP of tractor skill of the driver so that the tractor can be operated smoothly or LISA In order to use this machine efficiently consider the way of operation lt Generally operation is done clockwise expect the most outside The SSC most outside should be done counterclockwise last There are the following ways as the corner work Be sure of taking proper way depends on the driving skills Copyright 2014 IHI Corporation All Rights Reserved 4 Method of operation THI croup Realize your dreams Lift up the
114. posture of machine is not proper 3 Handle as described in section 3 Method of The knife does not cut well operation of the instruction manual The knife is broken 4 7 Handle as described in section 5 2 3 Knife is worn out Replacement of the knife of the instruction Wrong knife is installed with the disk manual Mud and grass adheres between 8 Remove mud and grass guards Grass is not mowed cleanly V belt slips Adjust as described in section 5 2 2 Adjusting the tension of V belt of the The release bar is activated instruction manual Reset the release bar The PTO rpm is not proper 2 Adj ust 1t 1n 540 600 rpm vertically working position Copyright 2014 IHI Corporation All Rights Reserved Grass is not mowed cleanly pe cung Se ee ER 6 Troubleshooting THI croup Realize your dreams 2 Gearbox part Over heating Oil quantity is not proper Handle as described in section 2 3 list of places requiring lubrication of the instruction manual 2 Gear shaft or bearing is broken Replace the parts 3 V belt part Over heating The tension of the V belt is not proper 1 Handle as described in section 5 2 2 Adjusting the tension of the V belt of the instruction manual 2 The quantity of grass is too much Decrease the working speed 4 Release bar part The release bar is too sensitive The length of the spring on the Handle as described in section 5 2 1 relea
115. side of the tractor level the height between the left and right lower link If a tractor is equipped with the hydraulic system for controlling balance adjust the cylinder length by the switch or setting the dial of the tractor If the width between the left and the right lower link on the tractor is narrow seeing from the working direction the left lower link pin in the machine inserts into the lower link on the tractor from inside Connect the top link pin and then insert the tractor linchpin in it as stopper 3P frame should be lifted up vertically when it is lifted up Choose the inserting hole of top link properly as position is kept properly Adjust the height of both lower links same by adjusting screw located on the right side of the tractor Start up the engine and lift up the machine a little with hydraulic lever until it does not contact to ground and can be swung Be sure that machine is a level against the ground If it is not adjust with the length of the top link Set the check chain so that the axis of PIC position is corresponded with the center on the tractor to prevent the machine from swinging Slide the stand up and fix with delta pin Lower the machine with hydraulic lever 3 Connecting the universal joint Practice at workshop D Connect yoke with plain hole to the PIC shaft of the machine and insert the pin 8 to a hole of the yoke The stopper ring of the pin should be fitted in the slot of the outer yoke 2 Attach the chain
116. side with the release bar to prevent the machine from damage The proper length of spring H is 115mm 2 Adjusting the tension of V belt The V belt elongates through use Adjust the tension as the following procedure a Loosen 4pcs of bolts and lock nut b Remove the cap of sight hole and adjust with the tension by the tension bolt with watching the condition The proper V belt tension is sag of 13mm when 2 5kg load is applied in the center of the belt the location of sight hole After adjustment tighten each bolt and nut 4pcs of bolts Copyright 2014 IHI Corporation All Rights Reserved 5 Inspection and Maintenance I HI croup Realize your dreams Replacement of the knife 3pcs of knife are mounted in the disk If the knives are worn out it affects growth of grass due to poor sharpness Remove waste or adhered material first and then loosen nylon nuts Tighten the knife bolt and nylon nut by 50N m 500kgf cm torque Replace or grind them earlier if it worn out Caution for treatment Remove the nylon nut within 3 times only because it tends to loosen Replace the nylon nut if removing it more than 3times 69409 Replacement of disk When changing the disks place knife on the disk in the Disk cap center position and match spline between the disk and Nylon nut M16 ED the disk gear and install the disk Disk washer The disk washer should be put from the upper side put the highe
117. 0 10 3 500 4 000 150 000 2012 2014 3 6 600 15 7 82PS 70 90PS 1
118. 0mm Wie 18 6 5 JICA HI a 2009 9 2 100 b IH ISAT A Lees RISO CO SICA TT oe GPS GPS
119. 4 2 of pin 19 0084 oogaf 19 00 19 000 19 05 0 EOTS 25 40 25 40 Ee eae 31 75 31 75 45 0 Pe td S A ee oe fe eee ud NM MY pe Tet Ma pce Inside diameter 0 21 0 21 19 30 19 30 19 30 0 21 25 70 25 60 0 25 32 00 32 00 45 2 BEES 193 TTY o 1951 19 56 19A12 19A12 25 7 r 2591 2591 254A12 32 ro 3225 32 28 455 Width of ball 44 44 44 44 43 9 44 44 51 51 51 1 55 51 51 51 1 64 Distance from end 16 j 76 76 93 93 93 102 102 140 to cotter slot min Outside width 69 69 69 86 86 86 95 95 of Yoke MEM wate edd peus e Inside width 44 5 44 5 52 52 52 52 52 of Yoke r 0 Diameter 0 of pin 22h12 22h12 28 FOZ 28h12 02 36 6 Inside diameter of hole bees o T i 2 i 22 1A13 22 1A13 0 28 4A13 0 34 8 34 8 0 44 8 Upper top link Width of ball linch pin slot min 39 51 49 61 Inside diameter of linch 12 aimee PIN hole of upper link s EE CE 12 Inside diameter of linch 12 pin hole of lower link Hight of mast min 460 650 460 51 510 460 510 560 Distance of lower link 263 1 1s 400 1 5 683 15 683 1 5 9810 683 1 5 683 1 5 825 1 5 825 1 5p 9223 825 15 965 1 5 965 1 Horizontal distance from P l F F ar Pi b WE center of lower link 300 250 359 359 359 359 435 435 435 505 505 Horizontal movable length 50 100 100 140 125 125 125 125 125 of lower link min II Adjustable length of 75 100 102
120. H 10 a a i ea e mie NH 11
121. L 1 2 1
122. VER POSITION STORIE PIN POSITION set the lock pin to operation Position A PRENG IIR wA JD A Raking TRANSPORTATION ET 4 again copyright 20141HI Corporation All right Reserved 4 Method of operation THI croup Realize your dreams Adjustment of tine motion Shift the change lever 6 depending on kind of working D Raking 2 Tedding Spreading Transportation Coe S re copyright 2014IHI Corporation All right Reserved 4 Method of operation THI croup Realize your dreams Switching to the working state Adjust and choose working state to the each operation on flat field slope field transportation etc Non swing operation Transportation Working state p Main frame can be swung freel Main frame is fixed Oj Position of delta pin Y Transportation S y Non swing operation M VAuto swing operation PIN POSITION Set the lock pin to operation QW I Position A T sed SSF Raking Position of A b i rs 3 Transportation lock pin STOPPER Ace Tedding P ot Install the lock pin as axle tire faces backward when the change lever is set to each working states Wheel can be turned freely is not fixed Working on the flat field Working on the slope or transportation Frame can be swung smoothly at corner on the Use Operation field Tiny windrow can be made at the corner copyright 20141HI Corporation
123. heavy Low moisture Make speed high and PTO Low density 6 8 km hr 450 500 rpm rpm low when grass moisture becomes low Make speed slow when Raking 4 8 km hr 350 540 rpm quantity of raking grass is thick copyright 20141HI Corporation All right Reserved 4 Method of operation THI croup Realize your dreams 3 Installation of tine arm Detach 2 sets of tine arm 26S from the rotor and then attach them into arm holder and put the linchpin as stopper surely 4 Switching to the operation Position A nsportation Not use Lo Install delta pin to this hole Position B uto swing operation FR Holes for working position 5 Switching to the operation N Arm Install the delta pin in proper position to the operation Frame Hole for transportation copyright 2014IHI Corporation All right Reserved 4 Method of operation THI croup Realize your dreams Adjustment of wheel height Lift the machine by tractor 3 point linkage then remove delta pin and adjust the height of wheel by changing installation of pin position If the wheel height is changed also clearance between tine tip and ground is changed Adjust it with top link screw of tractor a Install the lock pin as axle tire faces backward when the change lever is set to each working states b Install the adjusting pin into hole of axle and bracket Height of wheel can be adjusted with combining of the holes CHANGE LE
124. hoe One way clutch Release bar Disk Main frame Knife Guard Trunnion Inner shoe Lift handle Connecting head Lower link pin V belt Pulley cover Copyright 2014 IHI Corporation All Rights Reserved 3 Attaching to a tractor 1 Applicable tractor HP 18 37kW 25 50PS IHI Group Realize your dreams 1 3P frame It is used to connect a tractor with the disc mower 2 Release bar Safeguard When performing if the disc touches some matter or feels unusual power the frame is released backward to prevent from damage 3 Universal joint OWAM 60T Universal joint is equipped with the one way clutch It blocks the rotating power by the disk 4 Lifting unit screw The cutter bar is raised or lowered with turning the lift handle 5 Lifting suspension suspension The lifting spring suspension reduces touching force to the ground so that the cutter bar performs properly on an inclined surface or on unstable ground 6 Lock pin It is used to change the suspension when performing or transporting 7 Grass board The grass board gathers mowed grass and forms a row 8 Protector Protector canvas The protector protector canvas prevents from spattering stones or mud by the disk or the knife 9 Plate It fixes the cutter bar which is folded at transportation IHI Group Realize your dreams 2 Connecting to 3 point linkage Practice at workshop D Start up the tractor engine and move the trac
125. iversal joint with one way clutch Universal joint is equipped with a one way clutch inside It cuts off the drive force of inertia when the tractor PTO stops suddenly Copyright 2014 IHI Corporation All Rights Reserved 4 Features and Selling points MDM1345 3 THI croup Realize your dreams 3 Corresponding to the slope operation Copyright 2014 IHI Corporation All Rights Reserved On slopes such a bank or causeway the cutting frame can be set as illustrated with a simple adjustment Cutting frame can be inclined to a maximum 40 degrees below the horizontal The slope operation is performable In mowing operation cutting level must be kept evenly in the range of cutting width 2 suspension springs work as the top and bottom edges keep the same level and follow the ground 4 Features and Selling points MDM1345 4 THI croup Realize your dreams 5 Quick folding When moving on the road machine width must be minimum with cutting frame folded MDM 1345 adopts a manual folding system Copyright 2014 IHI Corporation All Rights Reserved 4 Features and Selling points MGR2630 1 I HI croup Copyright 2014 IHI Corporation All Rights Reserved Realize your dreams oma 20 Dimensions wenn 20 cm owe 95 eeeetg S Mmenfes 50 Working speed amin 48 1323 5 180 4 Features and Selling points MGR2630 2 I HI croup Realize your d
126. machine with raising the 3P link before when turning at the end of the grass field or corner When mowing at the edge of the grass field be careful of performing on an uneven filed and obstacles When unusual noise and vibration are coming during operation a Stop performing immediately and cut the PTO and stop the engine b After making sure to stop the rotating and moving parts check and remove the cause of the problem and then restart the operation When the release bar is performed a Stop running immediately and moving back the tractor slowly until the release bar moves to the original position And then cut the PTO and stop the engine b After making sure to stop the rotating and moving parts check and remove the cause of the problem and then restart the operation Copyright 2014 IHI Corporation All Rights Reserved 5 Inspection and Maintenance I HI croup Realize your dreams 1 Inspection list Remed 1 oo E after initial use Loosen on MEN and nuts Check and tighten bolts and nuts tension of V belt of the instruction manual 30ha use 2 Oil for cutter bar requiring lubrication of the instruction manual Before and after eachl1 Clean the machine operation Worn or damaged of knife 2 Replacing the knife as refer to 5 2 3 replacing the knife of the instruction manual Loosen knife bolt and nuts 3 4 Tighten or replacing when it is worn off Loosen the nylon nut for disk 5 Replace the seal part Oil
127. nd regulations when transporting the machine copyright 2014IHI Corporation All right Reserved 2 Function of Each parts THI croup Realize your dreams 1 3 point frame This is used to connect a tractor with gyro rake Spanii ae 2 Windrow guard b e v Working width can be adjusted at three stages i T a depending on quantity of material by changing position P onse of windrow guard Width of machine can be shortened by turning windrow guard upward and sliding it inside 3 Rotor Working position is changed such as raking tedding spreading and transportation by pulling lock pin and turning change lever on rotor 4 Wheel Tine am N Tine The height of ground clearance is adjusted by changing of pin position depending on working N Windrow guard conditions 5 Tine arm Hold the tine and revolute itself by rotor s cam action copyright 2014IHI Corporation All right Reserved IHI Group Realize your dreams 3 Attaching to a tractor 1 Applicable tractor HP 13 29 5kW 18 40PS 2 Connecting to 3 point linkage Practice at workshop D Start up the tractor engine and move the tractor backward until the end of tractor s link lines up with the left and right lower link pins on the frame Stop the engine and apply the parking brake 2 Connect the left lower link pin first and then the right lower link pin Insert tractor linchpin in the lower link pin as stopper With the adjustment screw located on the right
128. nging Slide the stand up and fix with delta pin Lower the machine with hydraulic lever 3 Connecting the universal joint Practice at workshop While pushing in the clamp pin of the yoke with pin connect the wide angle side yoke with the PIC shaft of work equipment while the other side yoke with the PTO shaft of tractor and push the yokes in till their clamp pins come out again Attach the chain to the safety cover to prevent the cover from turning Give enough slack in the chain so that it can respond to motion of the 3 point link However make sure there is not so much slack that it catches on other parts Copyright O 2014 IHI Corporation All Rights Reserved 4 Method of operation THI croup Realize your dreams 1 Transportation Folding Practice at workshop Lift up the machine with raising the 3P link and insert the lock pin of the suspension into the lower hole for the position on transportation 2 Fold the front half of the protector backward 3 Fold the cutter bar by turning the lift handle clockwise Suspension f Lock pin Transportation 9 Insert lower hole 4 Change the plate position to the transporting state to avoid extending the cutter bar Unfold the cutter bar a little lock with the plate surely 5 Prevent the 3P link from descending and start transportation Copyright 2014 IHI Corporation All Rights Reserved 4 Method of operation THI cr
129. oper quantity of oil is 10 or 11mm on leveling the 10 11mm cutt er b ar Cutter bar should be leveled Copyright 2014 IHI Corporation All Rights Reserved 5 Inspection and Maintenance IHI croup Realize your dreams 3 Release bar 4 Trunnion 5b Pivot Grease nipple Grease nipple Grease nipple 6 Connecting head Lift arm B for MDM1345 Universal joint Grease when the cutter bar is folded Grease nipple Grease nipple Grease nipple D WU key USE S 2 CASS i Tun ON 7 63 at Grease nipple m l i 7 il s cose Z d ut Copyright 2014 IHI Corporation All Rights Reserved 6 Troubleshooting THI croup Realize your dreams 1 Cutter bar part Knife bolt is loosened 1 2 Tighten Over heating Disk installation nut is loosened 3 Handle as described in section 2 3 list of Oil quantity is not proper places requiring lubrication of the instruction manual Gear or bearing is broken Replace The machine does not Lock pin of the suspension is inserted Insert it into working position correspond to the field properly into transporting position Handle as described in section 3 4 1 The height of the lower link pin from Adjustment of the height of the lower link the ground is not proper pin of the instruction manual PTO rpm is too slow Adjust PTO speed to 540 600rpm Working speed is too first 2 Decrease the tractor speed The
130. oup Realize your dreams 2 Before operation Practice at workshop When arriving at the field lifting up the 3Point frame a little and change the plate position to working state and then turn the lift handle counterclockwise and extend the cutter bar Insert the lock pin of the suspension into the upper hole Connecting head working state 4 Unfold the protector Lock Din mowing Insert lowering hole Suspension Copyright 2014 IHI Corporation All Rights Reserved 4 Method of operation THI croup Realize your dreams 3 Adjustment for operation Practice at workshop Adjustment of the height of the lower link pin Adjust the 3P link to set the height of the lower link pin The height of the lower link pin from the ground H is as follows H 400 420mm 2 Adjustment of the height of cutting grass Adjust the height of the cutting grass by the top link When retracting the top link the height of the cutting grass gets lower Extending the top link the height of the cutting grass gets taller The standard forward tilting angle of the cutter bar is 3 degrees front side down in the normal operation Copyright 2014 IHI Corporation All Rights Reserved 4 Method of operation THI croup Realize your dreams 3 Adjustment of the grass board The angle of grass board installation can be adjusted in 2 levels to condition of grass Adjust it with referring to working condition In case quantity
131. pe inner outer overlapping place spider and connecting place of safety cover 2 The angle of joint 1s too big Limit the lifting height of 3p linkage copyright 20141HI Corporation All right Reserved Thank you for your attention IHI Group Realize your dreams
132. reams 1 Multiple operation Tedding amp Rakin Copyright 2014 IHI Corporation All Rights Reserved Our Rotary hay maker is very good at efficient raking and tedding especially in small fields Furthermore thin and flexible steel tines make gentle treatment of grass and high performance Tedding and raking mode can be easily changed by using the change lever with the tires location change The stable operation is possible because of wide tread Operation and transportation mode can be changed by the change lever position as well as change of Raking Tedding and Spreading mode 4 Features and Selling points MGR2630 3 I HI croup Realize your dreams 2 Adjustment of wheel height Wheel height can be adjusted easily with pin insertion depending on field condition or kind of work Auto swing swivel hitch makes the machine follow a tractor track flexibly at a corner As a result raking quality is uniform even around corners 4 Detachable tine arms b o CN Detachable tine arms are stored at front frame make width narrow 135cm and which is useful on transportation Copyright 2014 IHI Corporation All Rights Reserved 4 Features and Selling points THB2071 1 THI croup Realize your dreams 42x32 30 100 Dimensions cm Tractor required kW 11330549 Copyright 2014 IHI Corporation All Rights Reserved 4 Features and Selling points THB2071 2 I HI croup Realize
133. se bar is not proper adjusting the release bar of the instruction The field condition is too much manual inclined and rough Decrease the working speed 5 Grass board part Cut grass chokes Working speed is too slow Increase the working speed Copyright 2014 IHI Corporation All Rights Reserved Thank you for your attention IHI Group Realize your dreams IHI Group Realize your dreams SER SST IHI STAR Machinery Corporation Material for training Ref 3 How to operate and maintain MGR2630 Nov 11 2014 IHI STAR Machinery Corporation http www ihi star com copyright 2014IHI Corporation All right Reserved IHI Group Realize your dreams 1 Before operation Before operating the tractor and the machine carefully read and ensure you understand the contents of the tractor and machine manual The failure to comply with these warning may result in serious injury or death Carefully read the manual Never operate the machine by inadequate person Wearing the proper clothes Don t modify the machine and using not our original attachment or replacement parts Inspection before operating When switching on the engine comply with the warning When attaching or detaching the machine comply with the warnings and cautions Attaching or detaching the PTO shaft indicates an imminently hazardous situation which if not avoided will result in death or serious injury Comply with the laws a
134. st side upwards Put square lumber between two disks preventing from moving accidentally when the nylon nut is assembled or disassembled Tighten the nylon nut by 160 N m 21600kg cm torque pressure Copyright 2014 IHI Corporation All Rights Reserved 5 Inspection and Maintenance LHI croup Realize your dreams 3 List of places requiring lubrication Practice at workshop 1 Gearbox 1 at es ie Every 300 hours replacement Oil supply 2 Cutter bar 1 at replacement eta Grease nipple eee Connecting head Fi Grease 7 Lift arm B Grease 2 Every using nipple MDM 1345 Grease nipple Universal joint Applying to pipe slide Copyright 2014 IHI Corporation All Rights Reserved 5 Inspection and Maintenance IHI croup Realize your dreams Oil supply D Gearbox Change the oil in 50 hours or 30 ha hectare on the first time operation Inspect the gearbox every 50hours From the 2nd lubrication change the oil every 300 hours or each 1 season Fold the cutter bar when changing the oil ener 2 Cutter bar e Change the oil in 50 hours or 30 ha on the first time operation From the 2nd lubrication change the oil every 300 hours or each 1 season There is oil supply at the upper side of the cutter bar and the oil drainage at the lower side of inner shoe Measure the quantity of oil by the oil jug and lubricate as Oil supply described quantity insertion hole Inspect the gearbox every 50hours The pr
135. to the safety cover to prevent the cover from turning Give enough slack in the chain so that it can respond to motion of the 3 point link However make sure there is not too much slack that it catches on other parts copyright 2014IHI Corporation All right Reserved 4 Method of operation THI croup Realize your dreams 1 Transportation Practice at workshop Windrow guard should be turned upward and slide inside for shorten machine width 2 Shorten machine width by removing 2 tine arm cp 26S and store them on the machine At the time store the 2 tine arms as the edge of them catch tine arm refer to the illustration So it prevent rotor to turns by vibration while transporting Set delta pin in position A as described 4 Lift up the machine by tractor three point 5 Lock the tractor three point the machine not to come down and then start the transportation Position A ansportation Position B Auto swing operation copyright 2014IHI Corporation All right Reserved 4 Method of operation THI croup Realize your dreams 2 Adjustment for operation Practice at workshop Working speed and PTO rpm Working speed and PTO rpm should be changed according to type or working moisture and density of grass and etc Following table shows working speed and PTO rpm depending on kind of working Kind of working High moisture Spreading or Long material 5 6 km hr 500 540 rpm Tedding and
136. tor backward until the end of tractor s link lines up with the left and right lower link pins on the frame Stop the engine and apply the parking brake 2 Connect the left lower link pin first and then the right lower link pin Insert tractor linchpin in the lower link pin as stopper With the adjustment screw located on the right side of the tractor level the height between the left and right lower link If a tractor is equipped with the hydraulic system for controlling balance adjust the cylinder length by the switch or setting the dial of the tractor If the width between the left and the right lower link on the tractor is narrow seeing from the working direction the left lower link pin in the machine inserts into the lower link on the tractor from inside Connect the top link pin and then insert the tractor linchpin in it as stopper 3P frame should be lifted up vertically when it is lifted up Choose the inserting hole of top link properly as position is kept properly Adjust the height of both lower links same by adjusting screw located on the right side of the tractor Start up the engine and lift up the machine a little with hydraulic lever until it does not contact to ground and can be swung Be sure that machine is a level against the ground If it is not adjust with the length of the top link Set the check chain so that the axis of PIC position is corresponded with the center on the tractor to prevent the machine from swi
137. your dreams 1 Lightweight Easy operation Compact body is suited for compact tractors and operation on soft and declined field with small traction STAR original knotter is durable and reliable and can make knots both sisal or synthetic twines efficiently and tightly Copyright 2014 IHI Corporation All Rights Reserved 4 Features and Selling points THB2071 3 THI croup Realize your dreams 3 Safety devices Several safety devices protect the machine and key components from interruption such as overloads When an overload does occur two friction clutches and shear bolt with the flywheel are functioned Shear bolts are also prevented key components from damage 4 2P swivel hitch Turn angle of 2P swivel hitch is 40 50 wider than standard hitch This is very sufficient in narrow field You can choose either double twine binding device or net binding device Copyright 2014 IHI Corporation All Rights Reserved 5 Category for 3 points linkage 1 IHI croup Realize your dreams Farm work Can travel 3 point frame drawbar PTO shaft PIC shaft Copyright 2014 IHI Corporation All Rights Reserved 5 Category for 3 points linkage 2 IHI croup Realize your dreams D ipti Category 0 Category IN Category 1 C1 control Category 2 C2 control Category 3 Category 4 ARUM JIS JIS ISO ISO SAE DIN DIN JIS ISO SAE DIN JIS ISO SAE SAE Diameter o 0 18 92 T 18 916 18 80 0 2527 25 15 0 31 50 31 50 4
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