手動圧着工具 HT304 型 Manual crimping tools Type
Contents
1. Ed led EEN is AE EE EE i ii as Ee EN ENE A A HER ad Ee te E E EE ER OE DE N N de EE MOT N i SE GE GE ee O EO PA AA Op HERE aI laa Ms DA AAR Mle KA NE TR EI OE N ER Hard HR HE e o nss ee Se SEED AG EG EA GE A a rr 1 O OE oo ones eo ee ED Ee ED ass EER Ga le Bl OE GR TA EA GR EE OE ER EE le da OE Ee ee ee E A E E OE EE EE EE TeV UTA EER OE RR NE SE EE EN EE RR ak AA EE ER ERA PAV AK AA ad Ee OE NE ER ND ie n ERROR a mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmaHH ts aa EE ES Ge Ge ee Bun BARE ERA eT il AO Ee OO E OO ON Ed OE oe ER EG ta ce A EE EE at jus L L L D UA access moon 0 0 U U U U ab U U U U O U U O O U U U U U U U U O bhail CI CO CO CO CO E SERE ENGER A ER BEER EE EER n N o PO O EE OO OE ED BEDEL Oi Ses es o Ge ee RO OE EER OP a i eniin OOOO OO eaten OOOOOOOODDDLO iss Pas A ER ER ER EE Essen Ee ee CONTENTS 1 Precautions in handling the tool and maintenance sccccssscsssccsscccssccsssccssscesscee 2 Basic outline Of crimping OPeratlON cccccsccccscccsscccscccsscccssccsssccsssccssscsssccssscsssessse J 2 1 Configuration and function Of crimping CONTACT csccccsssccssscccsscccsssccssscccsssccsssccesssccssscoeeses 3 21 1 COMO tra tonvor crimpin COMA ici 3 2412 Panciuon ol cach part of Crm O iaa 3 2 2 Stripping OF wire outer insulation asses ves Ges gee GR ee ed ed dee OG OD Ge De Eg Ge ee ee ee gee Ng d BL EG oree2. OUDODUODUDODUOUDOODUDAUADOUAUHUOUO DOOD HUOUUUUUUUUUUUUUUU AAPP OUDUODOUDUOUODUDAOOUDUUDOAOOUDUOODOUIILU 000 a Wire barrel U shaped section of the contact which is compressed around the conductors with a mechanical force conductor Configuration and dimensions after the completion are critical for maintaining mechanical and crimp section electrical performance of the contact Insulation barrel U shaped section of the contact which is compressed around the outer insulation of the wire Its function is to act as a strain relief preventing transmission of any pull force on the wire to the conductor crimp section Sr NEE EE Retains the contact in the applicable insulator socket Any deformation of the lance may prevent contact retention or extraction of the terminated wire from the insulator body socket retention tab Note Some contacts may NOT have lance and be retained in their respective housings by other means Bellmouth flare Critical configuration of the crimp section of the contact whose function is to avoid breakage of the terminated conductor and assure strength of the crimp SerrationS Deformations or cross serrations of the material inside the wire barrel whose function is to break possible oxidation films on the contact and conductors during the crimping thus assuring stable electrical connection Contact section Configuration of the contact which
3. No the outer Conductor Outer N or more Outer insulation 0 2 0 8 Protrusionof the 0 10 0 7 insulation insulation position conductor OUDOLD OOOOLO a ARONA A as da dB ri DF33A 2022SC OOOO ae OUL o IMA reta OMA DOOD E EE O ORR i EE x DF33 2022SC DF33A 20225C0O 00 3000000000000 Dd g00 0000000000000 ELEY Ela 2502 9 DF33 2022SC and DF33A 2022SC have the 3rd barrel See the illustration given below Check also the width dimension of the 3rd barrel Width dimension 2 5 2 9 S sr CI CI CI O O OO LU rd barrel EA HE OOODOOOUOLO Stipping dimension of wire HT3OVHR3AB I DO O OO O U Standard applicable wire OOOO Crimping quality standard hamanna STYLE Ne AwG UUUU DOU OOOOAdOO 00000 UU OU OU Pee Structure of Outside NO O Item Dimension Item Dimension No L L contact product the diameter o oog DODO Pull force OOOO 00000 No conductor the outer Cong Outer N or more Outer insulation 0 20 0 5 Protrusionof the 0 20 0 8 l Conductor is insulation insulation position conductor 104 0 08 q 1 34 0 90 0 96 1 45 1 55 a 0 2 0 5 mins 5 MAX UL20276 60 0 08 1 02 0 80 0 86 1 35 1 45 po Of Rd 22MAX ee an NX ARSAB SCI TOU OO 25 40 0 08 0 88 0 76 0 82 1 30 1 40 30 0000060 OOO 0 Go 25 tomos pose fornos on ve 30 DOWN MAX O MAX JJ 1 1 I Ie el po Twast OUOUDUULULD DOOD poo oo UU 1OOODUODUDUODOODOUODUODAOD
4. and follow all the instructions and other materials supplied with the tool before use Save this Instruction Manual and make it available when necessary 1 Be sure to use the tool as instructed so that your fingers nor part of clothing is caught in the tool during crimping operation 1 This tool shall only be used for its originally intended purpose while following the instructions specified in this Instruction Manual Hirose assumes no responsibility for any misuse of the tool other than the intended use 2 Modifications to this tool is prohibited We assume no responsibility for accidents resulting from modifications Maintenance 1 To prevent possible accidents caused by unfamiliarity with the operation of the tool repair and adjustment of the tool shall be conducted only by fully trained maintenance personnel Any repair and adjustment beyond the range covered by the instructions given in this Instruction Manual is prohibited We assume no responsibility for accidents caused by improper repair or adjustment or the use of non genuine part s 2 To protect against personal injury assure that screws and nuts are properly tightened after the completion of repair adjustment works or replacement of the parts 3 Periodical cleaning of the tool is recommended 4 In the event that your tool fails to perform satisfactory after repair or adjusting immediately stop the work and contact HRS for service jel AE HE EE N A Rae EER AP EN Ede
5. barrel The outer insulation is conect crimped in the insulation barrel The conductor has no loose strand which protrudes irom the wire barrel The contact section of the contact is not deformed The lance is not deformed The wire barrel has no noticeable burr The finished crimped section is free from any material crack or rough surface on the outside of the barrel a a O O O L On OE a epooo 200000 Bellmouth Contact section of contact Position of conductor 5 6 OO U Position of outer insulation Mia ENE N A l O Burr The bend angle in the contact is as specified in 8 Table of crimping conditions and crimping quality standard OOD Lance o aaa Contact conductor section of crimp height Outer insulation section of poodo000000 crimp height ouy Rough surface O 0O 0O 0 0000 Example of defective crimping 1O0000 00 G 0 None or excessive bellmouth HOOUUUUO HOUUUUO Excessive bell mouth No bell mouth U U Insulation bulge or protrusion UHOUUUUO Contact wire is invisible OOOO OO Partial insertion of the conductor UOUUUUO Contact wire is invisible Ta OUOOUOUDUDUDODODODUDODUUODOLDI OUOOUOUDODUDODODAODODUDODUUODOLDI OUOOUOUDUDODODAODODUDODUUODOLDI HE EEN EE Ter EAE ELE EIER Caused by incorrect positioning of the contact in the crimping section of the tool Can cause conductor break low pull out force or electrical c
6. sure that the contact that has been crimped using the tool satisfies the standerd described in 8 Table of crimping conditions and crimping quality standard with respect to the crimp height and the tensile strength 2 Check to be sure that the contact that has been crimped using the tool is within the standard of good product with respect to the shape Caution 1 To use a wire a covering diameter of which is different from that of the standard wire please contact our Business Division or the distributor in your area 2 The figure below is an example of the shape of contact Use the figure for reference of configuration OUUU Twist ERA EE i it ANA E Ek 4 mu Strip dimension of wire Position of top of conductor id Bellmouth a a a Covering position AE MA AA NEK Bent UP AS D D ae o a e c Y aaa Ed pd dd Rolling Bent Down Ep 02 c oO Q c 2 a O Ee O Crimping burr height Contact wire of crimp height HOUUOU ig HUUOUUUOU Ann HH EE Ad Outer insulation crimp height KOOOOOOOODOOOOOOUOODOOOOODOOOOUOOU OOOOOOODAOODAUADOUOUOUDUDULUL UW UUHUUUUUUUNUUU Table of crimping conditions and crimping quality standard OUUOUULUU OUOOUUIOOOLO Stripping dimension of wire HT304 DF33 20225 DO OOO O U Standard applicable wire OOOO Crimping quality standard DODODO Do Odo Do OO OO OO Applicable ELLEN aan UL contact product 3 diameter o ODO 0000 Pull force 0000 000000
7. ATAD P0109 2 Second edition III LL HT304 0 Manual crimping tools Type HT304 Has OOO INSTRUCTION MANUAL CAUTION Be sure to read this Instruction Manual carefully before using it to secure safety in operation In addition save this Instruction Manual so that it is available whenever necessary for review UHOUUUUUUUL HIROSE ELECTRIC CO LTD UOHUUHUUUUUUUUUUO HE HER HA AAN ANA AAN AAA ENE BEG ENID OOUODODUODODUODDOODUODDUDDODUDODUDODODUODODUOODUIODOLU DOUODODUDODODUODODOUODDOODDUODDUODUODODUODODUODUADUADUII ADO 1 OOOOUOOUODOUAOOUODOOAUUDOOODODUDOUODUUODOOODUODOOOD OOU LUL E ETEB E E E ODO ODO ODO EE EE ESE E E EE E E ABU BOB DO DO Dd Do Doo DOUOODUODUODODUODUODDOAODUADOODOODDOABUODODUIOLOLU F L DODOOODUUODDUADUOODUOODDOAUOUUOOUODUODLU OOUODUI OOOOOODUDDUDODDUDDUDDUODUODLU O Oa A A A A AA AA danai aa A A EN d a a A a A A EI HE EA A A A A AA o a a Aa a A A 7 m N mM sf PREFACE Thank you for purchase of our manual crimping tool For safe operation read understand and follow this Instruction Manual FOR SAFE OPERATION The operators of the tool and the maintenance personnel who are in charge of maintenance and repair work are required to read the following SAFETY INSTRUCTIONS Fully understand and follow the descriptions given in this Instruction Manual and the warning symbols attached to the tool SAFETY INSTRUCTIONS CAUTION 1 Be sure to read understand
8. NUDULDI UU DOUOODOUODUODUBDUOODUOODOUOUODOAOUI PO El EIE AN Elder EI Bk O BEL ER El Caused by the use of incorrect wire or contact Excessive protrusion may expose part of the contact after insertion in the corresponding insulator housing and may cause electrical shorts eae yg 0000000000000 Uneven anvil indentation OOODODUDOUDODOODOUODODUOULUULU HOUUUUUUUUUUUUUUUUUUUO HOUUUUUUUOUU 000000000 Caused by the wear of the anvil side of the tool Ee DE ED Can cause degradation of the electrical connection OEE Good product Qe Ed dd EEEven anvil indentation OOOOODOODOODDAODUAODUOODUODUOD B DOOODODOODOUODOOLDUODUOODOUOUODOAOUI WUE EE ER N EE Hd EEE El Caused by damage or wear of the crimp sections of the tool E Can cause deformation of the contact cracks or peels of the O OUOU Damage or nick EE Y OOOOOOOOO Lg Too large or irregular crimping burr DOODUODDUODDODUODUODDAODADODDAODDOODODOOOD OOUODUODDUODDUODUODDAODAODDAODDOODODOOOD OOODUODDUODDODUODUODDAODADODDAODDUOODODOOOD ENE 1 O Burr Caused by damage or wear of the crimp sections of the tool Can cause deformation of the contact cracks or peels of the material degradation of the electrical connection or loss of the wire retention Ad 0U0UU0UU0UUUUUUUULU Insertion of contact into housing Ol OOQO00000 0 Checking the lance height EE ol EL Al cdo HOUUUUUUUUUO Lance height H must be as specified on applicable d
9. ODUOOOUHOOOOUUOD Do not handle the wires more than is necessary When touching the contacts wear appropriate gloves to avoid corrosion causing contamination 3 Do not place any object on the contacts or drop it Avoid tangling of the terminated wires Should the wires become tangled handle the contacts with extreme care to avoid any deformation 6 Do not handle contacts in the lance or contact areas Any deformation in these areas will affect performance Do not entangle the contacts with each other Store the terminated wires in a non corrosive environment H OO0G0000 0000 0 Configuration of the tool TREE ENDETE TUR ANB da HRS dy EE Date of manufacture 000000 00000 EE AN 00000 Serial number Country of origin Ratchet O O O O Crimper O00 OU Anvil Ce ah Cal E AU Moving handle OREM ERO aN Ble Release pin EED EED El Contact holder if applicable 0 00 Table of tools 0000 HRS 0000 Maa Ed Applicable contact No Applicable HRS contact No OO HRSODO OUD HRS Tool No HUUUUO Tool number HT304 550 0300 1 DF33 2022SC 676 1032 0 DF33 2022S DF33A 2022SC 676 1093 5 HT304 150 0107 9 HR34B SC1 111 134 0051 7 HR34B 1 STYLE No UL1007 UL20276 OOOOD OU OOOOOOOO gt Bi Sectional area mm of covering O0 O O EL Operating procedures 00000 1 BOB apo ono og a o0o00000 HRSOOOOG HRS tool number HOUUUVUUOO HRS logo 3 2 OOUOOOOOOAOUOOUOAU
10. OODUDUOUODODUDLU 100040010 AA AARAEE AA E 1OOOODUODUDUODOODOODUODUODAODODUDUODAODOODUDUOUDLULI DOUODUDUUODODODUDULI 1OOOODUODUDUUDOAODOODUODUODAODOUDUDUODADODUDUOUDOLULI DOUODUDUUDOAODODUODUDDOODODODUDUUDUADODUDUDUDOLUL AR EG EK EE AA AA AAR ES AR ARK AN AL AS EE AG RAAK AD EE GE RAAR 1OOUODOODOUDUDUODAODODODUDUODDUADOODUDUOUODOD HOUUUUUUU 2009 CAUTION 1 No part of this manual may be reproduced without the written permission of Hirose Electric Co Ltd 2 Descriptions in this manual are subject to change without notice 3 We assume no liability to any claim for loss or failure to earn profit resulting from the use of the machine 4 We assume no responsibility for any damage resulting from the improper use of the tools including failure to follow the instructions given in this Instruction Manual This includes repair or modification conducted by any third party other than Hirose Electric Co Ltd 5 The specifications of the product are subject to change without notice NN HIROSE ELECTRIC CO LTD 2009 Rend ho F ek HRG vd ps 11141 8587 OOOOOOOO 5 5 23 A a Deir papado 0222 8566 000000 O 7 3 13 TELO 0450 414 1406 FAX 0450 4020 7861 http www hirose co jp OUOUUDDOOODUODUOOUULUOOUUDUOOUULD HIROSE ELECTRIC CO LTD 5 23 OSAKI 5 CHOME SHINAGAWA KU TOKYO 141 8587 JAPAN TELEX J2468237 HRSELE TELE FAX 03 3493 2933 CABLE BESELECONHIROSE TOKYO PHONE 03 3491 9741 http ww
11. OOUOO ME AF DUDODUDODOOODOUOUL ee OVA 3 000000000000000000000 MS cE HE A TED TET AAA UN NA HOU 00 000 00000 0000000000000 DOODODODOOOODUODULODAODUO DOOODUODUOODODOODAODDOODOODO 1 Hold the tool with HRS logo and HRS tool number facing up 2 Compress the handle until the moving handle LAS L releases and is fully open AVA SEL 3 Insert the contact on the anvil until is resting against EE FE RR SS the stop OS Y Iannig Caution Some tools may have contact stops held in NS lt A N ER EER place with the back spring Insert the contact against it but do not deflect the spring HUUOUUUU HOO UO U Contact holder Contact wire side anvil OOODODODODOODUDOODUDODUOUDODUIILU EE EL DA od El EL EL i OOOOOUOOUSOOOOOOUOOOUOD 44400000 ci SNE DOODODODODOODUDOODUODUUUDODUIILU OOUDODUDODDUDODOLU Hd HHA EEN ER di Ed DELI E DEE OUD pad ag gg 000000000000 8 ODO ODO DD O DUO DUO DDD OL OOOOAOAOAOOAAAUOAUOOO d d dd HE BEd PA Ed HT Ad DOODODODOODODODODODODODOD DODOO 4 Visually position the wire using the location of the barrel of contact as a guide Refer to the paragraph 8 Table of crimping conditions and crimping quality standard 5 Compress both handled firmly until will release 6 Withdraw the terminated wire from the tool holding it by the wire Excersise caution not to catch the contact in any part of the tool while doing it 7 Verify the crimp correct dimensions refer to paragraph 7 Table of crimping cond
12. Tensile strength of crimped section AA fk YY NAAA ED DE Hd ME BE Retention strength of the crimped wire when the pull force N is applied to it The pull force is defined for each style of the contact D O0 0DOD0O0D0000000O0 Testing method of tensile strength OUDODUODUODODADUDOUAUDUUUODUOUDUODUOUODODAUADODUAUBUDUILUD OOUOAUOOOOODOUUUOOOOOMOUOOAOUUOOLUU20 mm 80 MmmUODOOUUODUUUI Secure the crimped contact on applicable fixture assuring that the wire can be freely pulled and the force can be measured Apply pull at the rate of 20 to 80 mm per minute until the failure of the crimp section wire pulled out The value of the pull out force must be higher than the minimum specified DO O OOO0O0000 0000 Confirmation of the shape of contact after crimping 1 1 Q0000 Standards for acceptable crimp UUUDUOOUDIOOUDDUOUUDDOODUDDUOUUUDDOIIUL See 8 Table of crimping conditions and crimping quality standard for the specified OOUDODUOOODOODUODOOOUO OODODOUOUODUODOOUODUO OOUDUDOODODODOOOOOOLU 0 OOUODDOUOUODUODOODODOOOOOUODOUUOUOL 6 OOODODOUOUODUDODODODUODUODOODODDOODUOOLUO POABO DO BO DO OD ODO DO 0D 000000 0 OODODOUOUODUODOOUODUO OOUODOUOUOUDO OOODODOUOUDODUODODOUODUOOO 9 OOOOAAOAEDLOOAAAAAAAAAA OUODOOOUSOOOODOODOODOUODODUOUOUDODOODOOULOO The crimp height is in the specified range The bell mouth has an is correct size The jutting amount of the conductor is correct The outer insulation is inserted in the conductor
13. UUDUDODUDDODLU AA AAA O BED DIE EP EE EL DEL Hi OOOOUODDUDDUODUODUUDUDODUDDOLU OOOOUODDUDDUODUODUUDUDODUDDOLU 00060 Bellmouth must be present at the rear of the conductor crimped section and must be within the specified dimensions 000000 LU Bellmouth Size of 1t varies with each contact style Absence of the bellmouth may cause conductor breakage and will affect the tensile strength of the crimp Excessive bellmouth may indicate insufficient tensile strength of the crimped section of the contact and affect the electric connection 0 0 0000006U0 Crimp height AAA O ANA ORO OOOUDDDODUUUDDODOUUDOOUDDOOUDDDODOUUDOOUUDDODOUUDD AA NANA EI GR E OPE ER AAR Eier El EE BIERE BEP EI El O ART E A EL AMS OOOUDDDODULUL OOOUDDDUUUDDODOUUDUOOUDDOOUDDDODOUUDOOUUDDOUOUL Crimp height is critical factor in determining the correct crimp condition and must be as specified Specified wire size construction and style must be used The crimp height requirement may not be applicable with some wires although they may be within the specified dimensions Use the micrometer for measuring the crimp height to measure the crimp height OOOUO000 00 OOOOOOODUO Crimp height Crimp height outer insulation conductor OHOOOOOU0MO0O0 Micrometer anvil HOOOOUOUG000D HUUUUUUUUUU Micrometer spindle Measure near the center of the barrel 0 0 QO0U00G0Q000Q00000U00 Tensile strength of crimped section and measuring method OOO O000000000
14. ire retention in the crimp sections of the contact FOOURd0U000 00 OOOO Deformed contact Bent UP DOWN O O O UP O O O Down oO000000 0 0 Deformed contact Twist 0000 Twist DOODDUODLUOD 0000 Micrometer spindle OUOODODLUDUL 0000 Micrometer anvil HUOUUUUUUUUUUUUUUUUUUUUUUUUO HUUUUUUUUUUUUUUUUUUUUUUUUUO OOUODDODUOOUODDODAULUDUOUUDOOUUDUULU UU Can be caused by the wear of the tool positioning of the contacts in the crimping sections of the tool or handling of the contact Excessive angle will prevent insertion of the contact in the corresponding insulator housing HEEL ER AAA E EL EI ELE DE HR E OIE Ad NL EI OUDUDUDUDODUODOODODUAUODUODUUIIUI HUOUUUUUUUUUUUUUUUUUO Can be caused by the wear of the tool positioning of the contacts in the crimping sections of the tool or handling of the contact Excessive deformation of the contact will prevent insertion in the corresponding insulator housing OOOODODUUODUODOODDOODDOODDAODUOOLULU DOOODODOODOODOODDODODDUAODDUODOADOUI DOOOODOODODODODDODODDADODUAODUAODUODOLU Can be caused by the adjusted condition of the tool wear of the tool teeth positioning of the contact in the tool or handling of the contact Excessive deformation of the contact will prevent insertion in the corresponding insulator housing ODODOOODOODOO ODO oO oOo oO oO DO LU LU Deformed insulation barrel Kickback HOUUUU Kickback Eg DUODUODODUDODODOUDODOUDODAUO
15. itions and crimping quality standard Caution When inserting the contact into the tool or taking it out from the tool be careful that the contact is not caught with the cable stopper anvil etc and is not deformed H OUUUUUUULU Replacing the crimper OODUDDUUODUODUUODUODDUUOUUODUUUDUODUAODUODUOODUUDDUOUUODUUD Crimp side of the tool can rotated as shown on the illustration below to fit the wire gage used Anvil side is stationary and can not be removed ld EEE AE GE EES EEG ae ae 0 OO OO LU Release pin ms 2 OOOOOOOODOOOOOOOOOOOO 3 180OOOUMOOOOOODOOOUUODOO OUDODODODUUAUODOUIDODOOUOI OUDOUODUDUL OO ULIOOOAAAAOAAOOOOOOAAO DOOODUOOODOODODUODODLDI 1 Withdraw the releasing pin 2 Withdraw the crimper in the direction shown by the e ABCO 000000000 Ee Di a aaa da 3 Rotate the crimper 180 and re insert in the tool 4 O A B C D Marking of showing the marking of the applicable wire gage used Re insert the releasing pin et applicablecable size No X 0o00 00000 Turn the crimper by 180 Caution In some cases a different crimper should be used according to the UL style So be careful H UUUUUUUUU UULU Crimping conditions and crimping quality standard 1 O 0 BBD OOO BD DO DO DDD ODO DDD 000000 DO DDD OOO DDD 00000000 GANA EEE EE EEE AURA Na 20 OOOOOOODOOOOUOAAOOOOODOOOAAAOOUODOOOI OO DOOODDODOODODOOOODOOOADBDUUOODBDUOADODUAADUUODODDUDODO d OODOODODDOOODDDOOODODDOODODODODUOODLUI 1 Check to be
16. le OLMOOLS da dd Lo s Operatims procedure siese ke ge EE Ge ee de Ge de Oe UR rates LA O Replacino the Crimi Der si ERNS e EE ER EN ee ee RE ee se se Gee sees sees LO 7 Crimping conditions and crimping quality standard scccssccsssccsssccssscssscesssoes LO 8 Table of crimping conditions and crimping quality standard ccccccccsssccsssccoee L7 OOOO O UO UUU LI Precautions in handling the tool and maintenance MOOD O 4 a Oe a EN E E E a gO a ES OOOODOOODODAODDODDODUUDUODUDDODUODULUDOLU EER EE EN O HEL EED EE Ed Ef N ELEK ET EN ED ENE El ODO ODO ODO DD OD DO DO ODO DUO DDD DUDO DO OOUDOOUODDOODDOODUADUOADUADUODODUOUUOUDHUODODUODUAODUOOULOLULU OOODODOAOODDOAODDODUODUODUUDUUDUDDODDOODUOODUOODUDDODUDODDODODLDOI 0000060 ODO BDO DD ODO ODO ODO BDO DDD ODO DDD ODO DD ODO ODO ODO DDODO DOBO BDO DO DO DO 100 000000000000 000000000000 OOOODODUOODDAOODUAODUAODUAODUODODUDDUDDUAUODUODODUDDUDDUDOUODOLU HUOUUUUUUUUUO EED EEE EE E i Tt ELE DE BT E E EEN END HOEK ED EL m Handling precautions O a The tools can not be adjusted for crimp height or configuration Only specified wire size construction and type must be used with the applicable contact and tool Do not crimp other than the specified contact or wire Do not subject the tool to physical impact or drop Do not attempt to release the moveable handle before completing full compression as this may damage the tool Handle will release af
17. o evaluate condition and performance of the tool Request this service from the place of purchase or the nearest HRS representative Repair of the tools Contact the place of purchase or nearest HRS representative Describe exact nature of the problem Do not diss assembly the tool If instructed ship the tool in a secure package with a written description of the problem HRS does not sell individual components for the tools Depending on it s condition in some cases the tool may NOT be repairable d OG0000000 Basic outline of crimp operation ETE fet A Pa AO AEARE AE General describes of the crimp process OH O OG000000000000 Configuration and function of crimp contact Oo 000000 0000000 Contact section Serration 010 0000 000 opaddd 00 00000 Configuration of crimp contact BUGS GU Ha Ne Bellmouth Conductor Outer insulation 000000 OU Wire barrel A a Ed Ede O OO Lance Insulation barrel OU Function of each part of crimping contact OOUDDOUUDOUUDOUUDOUDDOODUDOOUDOUOUDDIIL OUUDUDUDODUDODUDODDODOUDODODOODUDOUOUUODOL OUDUDUDUDUDODUODUDODODODOUDOODUDOOUDOUL OOUDDOUUDOODUDDOUDDUUDODUOUDUOUUDOODUDUUDD OOUDUOUUDUUDOUDOOUDOUDOUDOLI Sa o o AAA EE EDE AA AAA A ANA AA AA YN AA ANN AAA OUDODUODUDODOOUDOODUOUL OUDOUODOUDUOUODUDAOOUDUUDOAOOUDUOODOLUIILU OUDODUODUODOODUDOODOODAUADOUADUUDUOOOULOUUD APP ADO BO DO DO DO DDD OO DO DDD BO DODODDO0DO0L 0000 SAP OUDUODOUDUOUODUDAOOUDUUUOAODOUDUOUDOLUIILU HOUUUUU
18. onnection failure OUOODDODOUOOUOUDOLUDOUOUOILU OUOODDODOUOOUOUDULUD OUDODDDODUOUDODUODOUUODUOUUDULUD Caused by incorrect stripping of the wire or it s positioning in the crimping section of the tool Conductor can be broken ELE ENED MEV TEL EK EL E Tel TET BEL Te AA ET Aaa O L EPEE EE E E E E E E E EEEE E e E A E IR Caused by incorrect wire stripping Can cause conductor break low pull out force or electrical connection failure O O U Insufficient compression of the crimp sections 0040000 Outer insulation is not visible HOUUUUUUUUUUUUUUUUUUUUUUUUUO HUUUUUUUUUUUUUUUUUO OOUDODDODOOUODDODAULUDUOUUDOOUUDUOULU HOUUUUUUUUUUO Caused by incorrect wire stripping Can cause conductor break low pull out force or electrical connection failure 0000000000 Too long protrusion of the conductor 00000060 Too long UIUIUIUU U Loose strand of the conductor OOOUDDOUUDDOUUDDUOOUUDOOUDDO OOOUDDOUUDDOUUUDDUUOUUDOOUDDO AAA AA AA AAN AAN AA ME EE EE Rara AARD H Caused by incorrect stripping of the wire or it s positioning in the crimping section of the tool Can cause failure of the connection or interfere with the insertion of the terminated contact in the corresponding insulator socket EE O OOU UNL Loose OOOOUUUDDDODOOUUDDDDOOOUUDO Ed EER Ad ed ETE Ed sd yd a A AE OO OOOOUDDOUUDDODOUUDOOUUDDD Caused by the loose conductor in the wire Can cause erratic electrical connection and loss of w
19. rawing ae o i 9 O g EIS 0O 0 0 0 0 0 ULUL Assembling procedure example HUU0190 mIJIUOOOUOOOUUOO OOOUDDDUULUD OUDOOUOUOUODUDODUOUODOOO OOOUDDDODLULUL OODOODOUOUODUDODOUOUODOOO AA LE HA Ad ELE H OOOUDDDODULUUOOUUDDUDUU OOOUDDDODULUL 1 Hold the terminated wire within 10 cm of the end of the crimped contact 2 Orient the contact lance as shown on illustration on the left and align it with the housing 3 Insert it until the lance is fully engaged confirmed with an audible sound OOO OQO0O0000000000 Checking the assembly condition of the housing Hd a Ara HE Dr HH ED EEND BENE ED EE El The lance is properly engaged in the rectangular opening in the housing The contact is moving in direction of the arrow float as illustrated PILED DLL IRL LE si PP M 0000 0000000000000 i E Partial insertion Lance is not engaged in the rectangular we A sv 73 LP PS GE opening MR Wi ere pad OOUOOOOOOOOAAAUULO OH The lance was deformed and did not engage in the aa uaill rectangular opening ME Gr OT OUOUUUUUUIUI Contact extraction OUOOOOOOOOAOOUDOUUODUUDODODUUDAUODOUODAUDAUDODOOUUUDIOL Ed El TE TEN TER EO ed Dar TE Teg ETE TET UE SET TaD dd Deed Ed Dl elk ed ET TANG TET GN CED Contact extraction procedure varies with a specific connector insulator housing Specific extraction tools are listed in applicable catalogs 0 0 0 U0UUUUULU Verifica
20. ter completion of the full compression The handle can not be opened before automatic release of the ratchet Do not apply excessive compression on the handles after full compression Occasionally the moveable handle may remain closed after the full compression Insert a flat blade screwdriver or similar tool as shown on illustration above to release it In addition applying an excessive compression can produce a play in the hand tool With the hand tool with a play the normal pressure cannot be obtained So be careful Assure that the crimp condition after the termination with the wire 1s within specification GEE Fly Flat blade screwdriver MUUUUOL HOUUUUUUUUUUO OOOOUOODOOOOOOOUOODOODOAOOOOODOODUAODUNAOAOUAOAAONAUOI HUOUUUUUUUUUUUUUUUUUO ao OOOODOUOOUODOUUOOAUUOAODOAOUOUAUOOD DOOODUODODOOD ADA DD OD DO BOBO DO DO DO DO DO DO DDD CODO DO DO DO DO DO D0o0o000 ADA DO O OOOO DDD BO DO DO DOC DO DO0Do0doo0 DOo0o0d 000006 OUDUDUDODUODOODAUUDUDOUUODUDOOUDAOAUAUUUAODAOOUADODUAOIODI HOUUUUUUUUUUUUUUUUO IAN EE E Ek EL DE Eed Ph El OA de bk Ed de de ed AA HM Maintenance and inspection Routine maintenance Upon completion of work wipe the tool with a soft cloth to remove any stains or foreign particles specially in the crimper and anvil areas Close the handles making sure that the crimper and anvil slide smooth without any interference Store in the dry place Routine maintenance HRS offers maintenance service t
21. tion of the complete contact insertion 1 OOUOOOODOOAOOOUOOOOOLOO Mt BEL EL H 2 OOOUOOOOOOOUOODOOOOUO HOUUUUUUO 1 Verify visually that the lance is fully engaged in the OO 0 L Pull direction rectangular opening 2 Apply slight pull force on the wire in the direction shown on the illustration and verify that the contact can not be pulled out DO 0ODODO0O0O0O0OO Other precautions O l l Q0Q0000000 0 Precautions when tying the wire HOUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUo AAA E CREE E E gt ELE HE dd EED BA OE BEK Ed Tie at sufficient distance from the connector to assure that there are no forces applied to the inserted contacts OT UUUUIUIUIUUUI Connector continuity check HOUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUUoUUo DTG AN a ER E FRK EE ad Hd N EIE E When performing this test make sure that the tied wires do not interfere with the mating with the corresponding part Do not insert any test probes or other pins into the socket contact as it may damage it causing electric discontinuities D 0 0 00 00000 Handling of the terminated wires OOODOOUOOOOUODUUUOOUUO ao OOODOOUOOOUODUUOOAOUOUAOOODONUODOAUOOD OOODOOUOOOOUODUUOOOOUOUAOOONUODUOUOODOOOADUOUOOOOOOU ER EL EL Ek TET Ed Lt EDEN Elk TE ET Edom ed ET ed ELE ED VE El TED TEN TED Ek ed Ed ET da 6 OOODOOUOOOUODUUOAODOOODUOOUAUUOAUOUOOUOUODUOUODOODUOUOUOUO OOODOOUOOOUODUODAUODOAUODOUOAUODOUAOUOUNOOOOUOUOUOAUUUDI OUDODUODUOOOIILU OOOOOUOOUOOUU
22. tsteipping len ot sd RE loas 4 22222 SUI Ded wite On dit EE cee ena EG GE a 4 2 3 Bell mouth Hire EE EE ENE ee Ge UR GE a ER De GE Ge Ed GE GO EE GE ED GE 5 2 4 Crimp hee hi iss ee Ge NE EG GE GE EE ee Ee ee N DE Ge DE GE Ge ee Ge RE GE 5 2 5 Tensile strength of crimped section and measuring Method cccccsccccssccssssccsssccssssccssscoseses 5 22921 Tensile Stren oth of crimped SELLO ER N A ai CEI Said Ea gai SN ee cas 5 2 5 2 Testing method of tensile Sten Stl eie A A GER 6 2 6 Confirmation of the shape of contact after CriMpING ccccsccccsscccsssccssscccsssccssscccsssccssscoeeses 6 2 621 Standards tor accep ADe CHIN kia Ee N EE ee Made di ek DE De ED EE Se EE Re EE 6 2202 Example detec ve EI DIN Si Es Sea N ee ts 7 2 7 Insertion of contact into housing ccccsccccssscccsscccsscccsssccsssccnsssccsscccssscccesscsssccessccesssccssscoseess 9 2 Tel Checking of lance Heloise A A GE Ee ee DE DE A A Ee 9 22 22 Assemble Procedure example RR ER EE EE N EG EE ed GE n EE ee 10 2 7 5 Checkins diesssembliy condition of tie NOUSINS EE dd 10 De iy COMMA CE CHAT ACTON IE N RE EG nia O 10 2 25 Verifi ation Of die COMmplele Contactinsertion a ee ed oe En ee SE RA EG ee ee ee 11 2 8 Other PRECIOS es eN EE dee OG OE GE Ge Se Ge ER Re GE ede 11 22821 e when tie ie WEC sins EER SG A II 11 2282 Conmtector Eon caca locos 11 Deas FlandH s aci OO eds abies eee ees 11 J CONMGUPAUON OF TOONS qna irnos de tab
23. w hirose connectors com Phone 805 5227958 Hirose Electric oe S Bhia Inc 2688 Westhills Court Simi Valley Calif 93065 6235 Phone 0711 4560021 Hirose Electric GmbH Zeppelinstraze 42 73760 Ostfildern Kemnat Crownhill Business Centre 22 Vincent Avenue Phone 0908 260616 Hirose Electric UK Ltd __Crownhill Milton Keynes MK80AB 0 ele Fax 0908 563309 __ Phone 02 864 5075 HIROSE KOREA Co Ltd 472 5 Mok Nae Dong Ansen City Seoul Hi rose Electric Co Ltd Phone 2803 5338 2102 Emperor Group Center 288 Hennessy Road Wanchai EE PT 2591 6560 Hong Kong Branch 09 04 Printed in J apan
24. will make electrical and mechanical connection with the corresponding mating contact O O g000000000 Stripping of wire outer insulation HOO O000000000 Correct stripping length OOOUDDDUUUDDUOUDDUOOUDDODDODUDDDUUUDDODOUUDDDOUUDUOOUUDDOULUL OOOUDDDUUUDDUOUL Stripping length of the wire is specified for each contact Correct crimping depends on accurate stripping of the wire OOUUDDODDUUUUDOUUUDDOUOUDDIUL 000000 Conductor juts out E ESET EER ET ER PA APA BA AA LE AI E OODDUUUOOODUUUUODDUUUODLU HE LA EER EA AA EE RI Correct stripping length After crimping the conductors should protrude from the top end of the Wire barrel and the Insulation barrel should be around the Outer insulation as shown on the illustration on the left Before crimping do not pull on the outer insulation or attempt to insert it in the Wire barrel OOO O00000000 Stripped wire condition Yes 000000000 Do not damage any individual stands ee ds L Incorrect stripping 0o000 as AAR Length of the a Storipping length strand PO BBD ODO OB DO O DO DDD 000 DDD 0000000 ao PO BOEDO ODO DO BO DD OD OOO 0 DO DB DDD 0000000 Conductor should be free from any damage or partially broken or missing strands The conductor and outer insulation cut off s must be straight The outer insulation can not be loose l G0000 Bellmouth flare OOOOUODODUDODUDODUODUOUDUDODUDDLU AE dd Ed 000 OOOOUODODUDODUODUODUUDUDODUDDODLU OOOOUODDODUDODUODUOD
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