JGXV-502 HVLPスプレーガン取扱説明書 SB-J-401-C
Contents
1. 6 0 69MPa 1 2 AK 3 15 16 122. 1 2 3 4 5 6
3. 4 5 6 SSL 10 7 18 7 20 14 LF INLAY OBB
4. Be fF 1 0 39MPa 0 49MPa 0 69MPa 2 0 2MPa 3 180mm 4 2 1 2 3
5. KGP 4 400ml FUN 103 KR 470 2 700ml HAV 501 B KG 400 400ml HAF 507 KG 400T 400ml SSL 10 60ml KG 250 250ml 42884 214 K5 5 BA 236 0004 1 15 5 ft045 785 6434 Fax045 785 6517 Fax 0120 325270 DEVILBISS ated cuwwOperation Manual Important Read and follow all instructions and SAFETY PRECAUTIONS cB_JE JJ E C before using this equipment JJ Air Cap No Fluid Tip size Type of feed G Gravity S Suction P PRESSURE fll JJ 243 1 3 G No243 Air Cap Size1 3mm Gravity Maximum Working Air Pressure 9 bar Maximum Working F
6. R 14 A B AB W 6 t CD C D A B C D Tli 15 4 16 16 16 15 4 1 4 12 1 DO RIN 2 15 12 2 3 16 3 4 14 4
7. 1 14 13 12 11 17mm 10 9 8 22 9 10 11 ee ee OY 15 1 15 2 15 16 12
8. 3 4 8N m DEFOT 9 5 21 5 21 242 7 20 7 20 8 9 10 11 8 22 8 6 11 9
9. 1 3 1 1 4 3 1 3 5 FUN 35 1 ee IHSBYS NO Swiss 7 JJ 44 1 k SS 8 FUN 443 1 9 FUN 43 1 ie as 10 FUN 25 K5 1 a 11 FUN 12 1 8 FUN 443 22 FUN 34 12 3 1 13 FUN 14 K5 1 3 14 FUN 13 B 1 SE are 15 FUN 463 1 mm RRK 16 FUN 11 K3 1 0 8 JJ 4 0 8 JJ 41 0 8 17 FUN 46 K10 E 1 1 0 JJ 4 1 0 JJ 41 1 0 18 FUN 45 K5 1 1 3 JJ 4 1 3 JJ 41 1 3 19 FUN 108 1 1 5 JJ 4 1 5 JJ 41 1 5 20 JJ 42 1 1 8 JJ 4 1 8 JJ 41 1 8 21 JJ 30 1 0 8 JJ 440 0 8 22 FUN 34 1 1 0 JJ 440 1 0 1 3 JJ 440 1 3
10. 37 8 C 1 2 3 1 2 3 4 MA 5
11. 12 16 8 3 1 9 13 10 4 12 1 4 12 7 14 13 12 1
12. DEVILBISS J SB JE JJ C I ie JJ No G fill JJ 243 1 3 G No243 1 3mm BAX 9 bar 14 bar 1 No mm i 08 10 11 3 1 5 1 8 mm IN IN g JJ 3 203 O elie 100 0 1MPa ee O 1O1O1O G 220L min gt gl OlOlOl s 02MPa an 1 4 G1 4 330 JJ 3 205 olo 5 200L min 250 JJ 3 207 0 2MPa 300 LVMP AL ur oO aban JAR 2 1 JJ 6 1 2 JJ 50 K5
13. Valve Spring 10 andAir Valve 9 from the gun body Withdraw Valve Seal Kit 8 being careful not to damage where fitted to Insert each seat by using Valve Seal Inserting Tool 22 Insert Air Valve 9 to the bottom end being careful not to damage the seat and then insert Air Valve Spring 10 Install Air Valve Bushing 11 by using offset wrench ON ee 9 Needle Packing 15 1 Install Needle Packing 15 in the direction shown per drawing 2 Adjust Needle Packing 15 Tighten the Packing Nut 16 gradually and then to adjust the needle moving smoothly untighten a little where the Needle 12 is not well pulled back SERVICE CHECKS Normal spray pattern problem Cause Correction Will not spray No pressure to gun Check air and material lines Adjusting Screw 14 not properly adjusted Adjust Inproper spray pattern A B Material build up on the Air Cap or Fluid Tip A B Clean the Air Cap or Fluid Tip 6 t C D Incorrect fluid delivery or viscosity C D Adjust A B c D Jerky or fluttering spray Insufficient material in the cup or Loose connector Fill cup or tighten the Connector 21 21 uf Gun material passage plugged Clean Worn Needle Packing 15 Replace Loose or damaged Fluid Tip 4 Tighten or replace Fluid leaking from Loose Packing Gland 16 Adjust Packing Gland 16 needle packing nut 18 Worn or damaged Ne
14. al Inserting Tool 1 0 8 wuss 0 esl 1 0 JJ 4 1 0 JJ 41 1 0 1 3 JJ 4 1 3 JJ 41 1 3 1 5 JJ 4 1 5 JJ 41 1 5 1 8 JJ 4 1 8 JJ 41 1 8 0 8 pressure JJ 440 0 8 Lapped set 1 0 pressure JJ 440 1 0 Lapped set SAFETY PRECAUTIONS This manual contains information that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQIPMENT PROBLEMS Read and follow SAFETY PRECAUTIONS before using this equipment FIRE OR EXPLOSION HAZARD w N When spraying adequate exhaust must be provided to keep air free of accumulations of flammable vapors which may cause fire or explosion Smoking must never be allowed in the spray area Static electricity is generated and a static spark could be produced in the spray area To prevent the risk of fire or explosion ground without fail all conductive objects in the spray area Make it sure to use and ground hoses with static wire for spray gun operation If improperly grounded a static spark possibly produced may cause fire or explosion Fire extinguishing equipment must be provided in the spray area Solvents used for cleaning must have a flash point equal to or higher than that of the coating Those for general cleaning must have flash points above 37 8 C 100 F to prevent the risk of fire INHALING TOXIC SUBSTANCES 1 Toxic vapors and liquids are harmful to health When spraying adequate exhaust must be provided to keep the air fr
15. edle Packing 15 Replace Dripping from fluid tip 1 Worn or damaged Fluid Tip 4 or Needle 12 1 Replace 2 Stuck Needle Packing 15 or Needle 12 2 Lubricate 3 Tight Packing Gland 16 3 Adjust 4 Loose Adjusting Screw 14 4 Tighten Part No Description Part No Description KGP 4 Plastic Gravity Cup with Stand 400ml FUN 103 Spanner KR 470 2 Suction Cup 700ml HAV 501 B Air Adjusting Valve with Gauge KG 400 Gravity Cup with Stand 400ml HAF 507 Disposable Air Filter KG 400T Gravity Cup with Stand 400mlI teflon SSL 10 Gun Lube 60m coating KG 250 Gravity Cup with Stand 250ml 42884 214 K5 Cleaning Brush kit of 5 BINKS DeVILBISS DIVISION RANSBURG INDUSTRIAL FINISHING KK 15 5 Fuku ura 1Chome Kanazawa ku Yokohama Japan 1236 0004 fEL045 785 6371 Fax045 785 6517
16. ee of accumulations of toxic materials and the use at all times of respiratory protective equipment must be set compulsory 2 Always wear eye protection when spraying or cleaning the equipment 3 Certain materials may be harmful if there is contact with the skin Read carefully all the labels and safety performance data of the materials and solvents to be used Appropriate clothes and gloves must be worn for spraying or cleaning the equipment MISUSE 1 Operators should be given adequate and appropriate training in the safe use and maintenance of this equipment 2 Pressured liquids may injure eyes Do not point the spray gun to any person 3 Gravity or suction feed gun must not be used for pressure feed gun 4 Parts with compressed air may damage the human body Connect air hoses tightly by using a spanner so that air never leaks If tightened loosely hoses can be removed which may result in damaging the human body objects to be coated and other equipment used together 5 Parts with compressed air or under spring pressure may injure the human body When replacing such parts clean the spray gun by discharging the materials discharge the air remove air hose and fluid cup and then replace such parts by placing the gun flat Eye protection must be worn when repairing the spray gun 6 Do not use the gun at no more than maximum working pressure 0 69MPa INSTALLATION The air supplied to spray gun must be cleaned air which a
17. lat surface Use only appropriate tools indicated for replacement of parts Fluid Tip 4 and Needle 12 1 It is recommended to replace Fluid Tip 4 and Needle 12 asa set Loosen completely Pattern Valve 7 by turning the knob counterclockwise Remove Adjusting Screw 14 and Needle Spring 13 and then withdraw Needle 12 from the gun body Remove Retaining Ring 1 and Air Cap 3 Remove Fluid Tip 4 by using socket wrench or offset wrench Recommended torque of Fluid tip 4 is 8N m DO OO Fluid Nipple 5 and Air Connector 21 Fluid Nipple 5 and Air Connector 21 are fixed together with fluid packing Use offset wrench for disassembling and reassembling When reassembling apply fluid packing to threads of gun body Pattern Valve 7 and Cheater Valve 20 When disassembling and reassembling Pattern Valve 7 and Cheater Valve 20 turn the knobs completely counterclockwise and then disassemble or reassemble them Valve Seal Kit 8 Air Valve 9 Valve Spring 10 and Air Valve Bushing 11 Valve Seal Inserting Tool 22 is required for replacing Valve Seal Kit 8 When replacing Valve Seal Kit 8 be careful not to damage the surface of seals of Gun Body 6 Air Valve Bushing 11 and Air Valve 9 to prevent air leakage 1 Remove Needle Adjust Screw 14 and Needle Spring 13 and then withdraw Needle 12 from the Gun Body 6 Remove Air Valve Bushing 11 by using 17mm offset wrench Withdraw
18. luid Pressure 14 bar Chart 1 Air Cap No Tip size mm Air consumption Pattern width me Fluid ad Weight Part Number 0 8 1 0 1 3 1 5 18 ee mm nop ealion imet Air inlet JJ 3 203 O G ee 100 Low Volume Spot Touch up olololo G Mid high Volume fine JJ 3 243 Zs a 250 atomization auto refinishing OJOJO S wood amp metal finishing G1 4 G1 4 330 JJ 3 205 250 LVMP Low high volume fine OlIOIO P r pees atomization wood amp metal JJ 3 207 300 finishing auto refinishing Chart 2 Ref No Part Number Description Qty 1 JJ 6 Retaining Ring 1 2 JJ 50 K5 Seat Kit of 5 1 3 See Chart 1 Air Cap 1 41See Chart 3 Fluid Tip 1 5 FUN 35 Fluid Inlet 1 6 JJ BODY G JJ BODY S Gun Body 1 7 JJ 44 Pattern Valve 1 8 FUN 443 Valve Seal Kit 1 1 9 FUN 43 Air Valve 1 10 FUN 25 K5 Valve Spring Kit of 5 1 11 FUN 12 Air Valve Bushing 1 12 See Chart 3 Needle 1 15 Direction Needle Packing 13 FUN 14 K5 Needle Spring Kit of 5 1 a 14 FUN 13 B Adjusting Screw brass 1 pe oe 2 NT 3 Ngece packing LI Note Ref No 22 FUN 34 is needed for Ref 8 FUN 443 EUN K IC K a Ito installation When removing it be careful not to damage the 17 46 K10 E ring Kit of 10 1 surface of seat where inserted A damaged seat can lead air 18 FUN 45 K5 Bearing Stud Kit of 5 1 leakage Chart 3 19 FUN 108 Trigger 1 Descnption 20 JJ 42 Cheater Valve 1 Size mm Fluid Tip Needle 21 JJ 30 Air connector 1 e 22 FUN 34 Valve Se
19. nt in fluid cup Clean the spray gun after used with clean solvent and empty the cup To clean the fluid cup after removing extra paint through the appropriate solvent and flush down the residual paint 4 The Air Cap can be immersed in solvent and brushed down for cleaning lf orifices are clogged use a toothpick to remove obstruction Never use a steel wire or hard instrument This will damage air cap and result in a distorted spray pattern 5 Do not immerse any plastic parts in solvent for long time 6 Certain portions of gun should be lubricated Do not lubricate to any portion where not instructed For lubrication SSL 10 Gun Lube is recommended sold separately vegetable not repelling materials 7 The following portions should be lubricated regularly Trigger Bearing Stud 18 Pattern Valve 7 threads of cheater Valve 20 and Adjusting Screw 14 Air Valve 9 stem portion of Packing Gland 16 where Needle 12 comes in and out 8 When installing Air Cap 3 make sure no foreign materials adhered on Retaining Ring 1 and thread of Baffle and then oil one drop of Gun Lube SSL 10 9 Apply non silicone grease lightly on Needle Spring 13 and Air Valve Spring 10 Do not apply too much grease as it may clog the air passage REPLACEMENT OF PARTS Before replacing gun parts remove materials from the gun for cleaning Then release the air pressure in the gun and disconnect air hoses All repairs should be made on a clean f
20. ny water oil and solid material removed To set up the Mist Separator and Air Transformer near the gun is recommended The use of air not cleaned may cause coating troubles Connect fluid cup and air hoses tightly If tightened loosely hoses can be removed which may result in damaging the human body objects to be coated and other equipment used together Adjust Needle Packing 15 before start using new gun Tighten the Packing Nut 16 gradually and then to adjust the needle moving smoothly untighten a little where the Needle 12 is not well pulled back OPERATION The recommended pressure of air supplied to gun is in a range of 0 839MPa 0 49MPa Do not supply to gun the air pressure in excess of the gun s maximum working pressure 0 69MPa Try with the pressure starting from 0 2MPa or around as the spraying pressure varies depending upon the inner diameter of gun triggering distance materials etc The recommended spray distance is 180mm If the spray distance is too far good result does not appear In order to get uniform finishing the spray gun should be hold vertically toward the painting surface PREVENTIVE MAINTENANCE 1 Daily lubrication and cleaning is necessary to maintain the best condition of the gun 2 To clean the gun body wipe exterior with solvent dampened cloth Do not submerge the gun body in solvent as any solids may get into the air passage and cause troubles 3 Do not leave the gun with solve
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