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AP-109A アプリケーター取扱説明書

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Contents

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6. PIAH PII 18 7 Troubleshooting Before starting troubleshooting the following has to be checked 1 Are the correct crimpers and anvils attached 2 Is the applicable terminal used 3 Is the electric cable that falls within the applicable range used 1 Troubles with respect to functions of the applicator Caution N To carry out troubleshooting be sure to detach the applicator from the crimping machine in prior eate page P18 3 1 The terminal is 1 The feed finger is 1 Re adjsut the not fed smoothly mounted out of position mounting position The terminal is and is not aligned with of the feed finger not fed the center of the pilot hole Top of the feed finger has worn out Replace the feed finger with a new one Consult us for service Cam follower has worn out Replace the cam follower with a new one Consult us for service Terminal deforms 1 Scrap guard is attached to a wrong 1 Re adjust the
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8. O p 94127 8 3 H a OLB XOMO nl EJ mG 3 Installing removing the applicator CAUTION To protect against possible accidents due to abrupt start of the machine start your work after disconnecting the power to the main unit of the crimping machine Attach detach the applicator while referring to the Instruction Manual for the press mounted on the full automatic crimping machine 4 Crimping operation CAUTION To protect against possible accidents due to abrupt start of the machine start your work after disconnecting the power to the main unit of the crimping machine 4 1 Attaching detaching the reel terminal Install the reel terminal on the applicator so that the barrel opening faces straight up and that the insulation barrel faces toward you 1 Detaching the reel terminal from the main unit of the crimping machine 1 Detach th
9. BRE KEITH Bi MASS ANE 1 t 1 E 1 2 gt AH Sy 1 1
10. Setting Positions 1 2 3 9 GEE Q9 4 1 gs
11. 1 Specifications Adjustment of the wire crimp height Adjustable in 8 stages by turning dial Adjustment of the insulation crimp height Adjustable in 8 stages by turning dial Outside dimensions 170 mm length height x 170 mm width x 80 mm depth with the ram placed in its lower dead center Weight Approximately 5 ko Main unit of applicable crimping machine Applicable to the full automatic crimping machines manufactured by the respective manufacturers Common to the attachment of the applicator manufactured by Japan Automatic Machine Co Ltd 1 SHAB sss zx e EA HEA a BS PERI 2 Configuration 2 Feed lever Wire crimp height adjusting dial Insulation crimp height adjusting dial Wire stopper Carrier chute Base plate Adapter plate Terminal rail amp h Cam lever There are cases where the shape may vary in accordance with the models 3 EA FR
12. 2 3 BEDNAR PEEVE p lZ 1 2 H Wi 1 0 1 2 3 cr 1 2
13. 3 ff I VI i c r c 3 727U7 2 ORON BOOS a em A T UT ORION ONL DA 1 ee 4 2 I rl M GE Ln oS E an t MT 1 ZUZ ZA 0 BF Fm ed OO uU MIS L I ee ee eee eee en ee ee ee me ee Fa rg Me 1 1 3A 1 2 kk 2 i 3 CIT NOX ee 3 2 nN 4 kt 7 iii 1 2 OPE im PEA a TE E 4 5 TR 8 1 COT E E ee EE Vil CONTENTS Ds SOSCCINGCANONS A oo EE E 2 er
14. A JA 222 nm ZI IOS aep Ey Re Ew bo vos Aa d eset ye mec Ail Ua 0177 AB ec M N K Al 2 NM V E M D ME 1 IR y NN ae 1 CO O 2 OO 5 IOO N a O O O O O O O1 Ol IOI IOI Ol IO IO IO IO jo J amp R IR S IR IA KR A W W m N Ol A IO ID O Ol CO O N IO IO KR IO D IO N i CE X A x Ns 10s J PED MAI J Ja Ly E Y P 7j 73 7j zs E p dh A VA M Mq gg EE SAT SN va Oque E SINON S N NT 8 Appendix 1 Major component names 1 Fam 1 86 Dummy _ 37 Anvil holder 1 ss Anvil holder pin Shear plate Wire anvil 2 Base plate 3 Adapter plate 4 Mounting plate A 5 Mounting plate B Adjust block A
15. 1 O 3 3 Replacing the expendable parts 3 1 Replacing the crimper Things to be prepared Hexagonal wrench key for M8 bolt Hexagonal wrench key for M4 bolt 1 Remove crimper mounting bolt and detach each part of the crimper 2 Set the respective parts of the crimper in position following the correct order and secure them with crimper mounting bolt At this time be sure to check that the crimper is closely fitted against top surface 9 or the ram holder Caution 1 When setting the crimper carefully clean the crimper mounting section of the ram holder and the crimper so that there is no dust or stain there 2 Set each crimper that the side on which indications are given faces toward the operator 3 Be sure to remember to put insulation spacer in insulation crimper 1 If not the adjustment using insulation crimp height adjusting dial will
16. 4 2 PEE 1 MA O AJN 3 O BAA 5 1 9 2 9 9 A 9 B 3 17 3 Adjusting the position of the feed finger 1 Loosen feed finger mounting screw using a hexagonal wrench key for M4 direction A 2 Adjust feed finger
17. lf D ME MEN 4D 7 1 2 3 1 1 e S 1 GL Wars
18. 0 1mm 0 05mm 4 2 Preparing an electric cable 1 Processing the terminal 1 Be sure to strip the covering at the top of the electric cable in prior Refer to the Crimping quality standards issued by us 2 When stripping the covering carefully avoid the cable core from breaking being nicked loosening and bending 4 3 Making preparation for crimping operation CAUTION To protect against possible accidents due to abrupt start of the machine start your work after disconnecting the power to the main unit of the crimping machine 1 How to adjust the crimp height Caution To carry out crimping operation refer to the Instruction Manual for your full automatic crimping machine In addition be sure to ascertain that the crimp terminal is attached to the correct position Things to be prepared Crimping condition list Crimp height measuring instrument Point blade micrometer and the like 1 Check
19. 14 1 1 1 P1 1 JO 7 mUCROMITSNCLVEU 5 PII OA TS ED A 2 HJEDOEANA SER 1 P17 5 24 At O 3 1 FII 4
20. 1 5 2 Troubles with respect to crimping quality Caution N To carry out troubleshooting be sure to detach the applicator from the crimping machine in prior 1 Crimp shape is defective 1 Anvil and shear plate are 1 Re attach the anvil and shear Bent up and bend down improperly attached and fail to be plate properly closely fitted against the base plate 2 Crimper has worn out broken to 2 Replace the crimper with a cause the terminal to bite After new one At this time it is the completion of crimping the recommended to replace also terminal deforms when wiping off the anvil with a new one since the terminal with the wire stopper itis supposed that the anvil Bent down has also worn out 2 Crimp shape is defective 1 Terminal is attached to a position 1 Re adjust of the position of the Twist or rolling that is not aligned with the center terminal is necessary of the anvil 3 Crimp shape is defective 1 Crimper has extraordinarily worn 1 Replace the crimper with a Scratches and peel off of out breakage and scratches new one plating 4 Crimp shape is defective 1 Anvil has extraordinarily worn out 1 Replace the anvil with a new P12 Burrs breakage and scratches one Contact our Production Engineering Department for consultation for use or any unclear points 2
21. 4 3 b 2006 CAUTION 1 No part of this manual may be reproduced without the permission of Hirose Electric Co Ltd 2 Description in this manual is subject to change without notice 3 This Instruction Manual has been prepared for clarify Should you find any unclear portion error or omission please for the safety of other contact our Marketing Department 4 It should be understood that notwithstanding the aforementioned item 3 we assume no liability to any claim for loss or failure to earn profit resulting from the use of the machine b We assume no responsibility for any damage resulting from your improper use of the machine including your failure to follow the instructions given in this Instruction Manual
22. 7 No 2 2 1 1 1 98 2 ISO VG38 68 1 1ISO 32 68 32 32 2 D gt Q 2 3 6 Maintenance Caution 1 To prevent possible accidents caused by unfamiliarity with the operation of the ma
23. 1 1 FRAY oe Na TA Pe RE 1 EID 2 2 P12 3 1 1 WRB P12 4 1 1 2 1 1 16 3 ji 4 i Ns 1 2 3 1 M4 BAM A
24. I Applicator AP109A Main unit of applicable crimping machine Applicable to the full automatic crimping machine INSTRUCTION MANUAL CAUTION Be sure to read this Instruction Manual carefully before using it to secure safety in operation In addition save this Instruction Manual so that it is available whenever necessary for review HIROSE ELECTRIC CO LTD T
25. GEE Ore eas LC CIEL 9 U s g id 7 6 5 1 0 1 0 025mm 1 2 3 8 1
26. 10 GH de 11 GL 12 13 14 SH 15 2 gem 6 t Se 616 6t 4 LEICA tra PE Ved A A FS 1 BUSH E ETH 24 10 17 18 19 20 21 22 23 1 6 7 9 25 26 27 28 fs KAJ xf REX E xf REX EH PITT tih PETTE F dn RE Te sla TE Be 35 B eo 21 2 Development APIOSAZ Applicator Model AP109A AP109A 20 MEMO 23 Instruction Manual Number TAD P0066 Ead July 2006 2006 7 2006 7 hx RUE Edition number First edition LR c aI 1 2 3
27. 2 3 OR FT 1 amp nlcd esie CEO EH TICs AA U TC DRE Ris DARE ES OO Ta SBEH C e 3 4 For safe operation Because of the machine s design there is always a possibility of contact with moving parts The operators of the mach
28. r for the crimping quality WEB J Cross section of crimped section TUS DL BL A Covered portion Top portion of cable core Bell mouth HODEN E Rolling Rance height Cut off tab Stripping length J Crimp burr height K C HE WF 335 I J K N BJ p zH 1 2 1 1 2418808p 1 1 9 RHO 7UL 5 07 NLGI 2 1 2 APE
29. 12 3 2 nt 12 7 o M H 12 doc 14 1 or He AIT Td C RN PRONTO 14 2 16 EIR SSES me E 18 4 18 5 MM s 18 Np m 21 CE 21 2 ces ccsasevcnadion anda wceraeonctase vette charvest hte bade ueidhsisontndutvdouanvdevtheodaetaessaiwtvetahduresanthbass eeaidhouaebehavs enanenetotn react 22 1 H ft Ek 8 8 Kt 170mm X 170 mm X 80 mm 8 9 2305 5kg 2
30. 3 Adjusting the position of the feed finger ee esses serere eere ree eene 18 4 Adjusting the mounting position of the scrap guard eere eere eene 18 5 How to adjust the position of the terminal ee 18 9 DIDGIIG Get 20 1 Major component SRI MEI E ET 20 2 Developm Ei RET ut 22 viii Dg PO 2 2 AID Fa I m 2 4 a EAE We eect 4 4 1 FREE AY LEE RED A oe eeecsesscssscscscesscesscssccesscssscnseesseesssesasesssenssesacssecsseesseesseesseessuesseessneeseeeseseseesseesseenseenseeen 4 1 AA RFE SE WFR ED BE a 4 2 eR ASL SS See BAM 4 3 Vos SE dp mM 4 4 2 ae 6 6 EIEEE EUD E 6 UES EEEE s c a AA ASAE E A EA AE E E AE 6 0 8 oc o 8 5 2 SERRE 8 10 10 E co eet 10 1 2 10 2 000000000 ntsc venciomnaecnestencenca ncisustesnsshionincssthnesuaedhcnenaviasictanetturtctectbenitiaviieactaiastinermneniauedanstea 10 3 crc ea e nC BD IRR eee en ee ee ee 12 i
31. Avoid wearing loosely fitted clothing The operator should fasten hair securely to avoid his her hair from being caught in the machine The operator should wear close toe rubber sole shoes Safety instructions in each category of work following the delivery of the machine Transportation 1 2 The machine shall be moved in such a way that secures safety avoid falling and dropping To protect against unexpected accidents or drop accidents the machine shall be repackaged if necessary to achieve the originally delivered state or better Prior to repackaging wipe off oil gathering on the machine 1 The machine is shipped in a corrugated cardboard box Be sure to take the machine out from the box while cautiously avoiding dropping the machine 1 2 Use oil of the kind designated by us or an equivalent for the machine In the event that oil should get in your eye or contact your skin immediately wash to remove it to protect against irritations and rashes In the event that you should swallow oil by mistake immediately consult a doctor to prevent diarrhea and emesis Maintenance 1 To prevent possible accidents caused by unfamiliarity with the operation of the machine repair and adjustment of the machine shall be conducted only by maintenance personnel who have a full knowledge of the machine Any repair and adjustment beyond the range covered by the instructions given in this Instruction Manual is prohibite
32. 3 ISO VG32 68 1 ISO 32 68 32 32 2 2 AFA RR D O 2 3 10 3 4 HRS No NO 6 3 1 M8B M4 1 OO 2
33. 5 TH5325 9 TELEX J2468237 HRSELE TELE FAX 03 3493 2933 AKA iss iB ARA RE CABLE BESELECONHIROSE TOKYO PHONE 03 3491 9741 222 7 3 13 TEL 045 402 7725 FAX 045 402 7861 Hirose Electric U S A Inc 2688 Westhills Court Simi Valley Calif 93065 6235 Phone 805 5227958 Tele Fax 805 5223217 Hirose Electric GmbH Zeppelinstraze 42 73760 Ostfildern Kemnat Phone 0711 4560021 Tele Fax 0711 4560729 Hirose Electric UK Ltd Crownhill Business Centre 22 Vincent Avenue Phone 0908 260616 ee Crownhill Milton Keynes MK8 0AB Tele Fax 0908 563309 HIROSE KOREA Co Ltd 472 5 Mok Nae Dong Ansen City Seoul Phone 02 864 5075 Tele Fax 0345 491 9886 Hirose Electric Co Ltd Phone 2803 5338 2102 Emperor Group Center 288 Hennessy Road Wanchai Tele Fax 2591 6560 Hong Kong Branch 06 07 Printed in Japan
34. Adjust block B Adjust screw Adjust block pin 10 Terminal guide 41 Insulation anvil Cut off punch 43 Cut off punch spring Cut off die Cut off die pin 11 Terminal rail 46 Wire stopper Feed rod 13 Feed roller 14 Roller pin 15 Adjust rod 16 Pivot block 17 Retaining ring A 18 Guide plate 19 Spring anchor 1 54 Dialbott fixing screw 20 Feed lever 55 Insulation crimp height adjusting dial Feed cam Shoulder screw Pivot bush spacer ERN 47 Carrier chute 48 Ram 49 1 50 crimp height adiusting dial 51 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 52 Dial bolt 1 1 1 Shoulder spring Finger holder 59 Crimper spacer Feed finger 26 Feed finger pin 27 Feed finger spring 28 Feed spring Drug stock Cam boss 31 Cam lever Cam shaft Drag stock bolt 34 Drag stock spring 35 Retaining ring B l l l 2 aa mapa 3 C fs oan PIE 1 Wire crimper 1 61 insulation crimper 62 Insulation spacer Actuator 64 Actuator spring pin 65 Wire presser Actuator pin 67 Actuator spring Pin pn 69 Holder ooo Guss SSS 70 Guide 20 8 1 1 37 3 vm 4 WE A JE 5 Wim B 40 IIS SH 43 WINE TER Urt 45 50 KK r EVEA A 7 JTH B
35. EL RU S E D M4 A 2 ERE O 3 B 5 D 2 A B 3 O 18 8 1 OO CJ ICO CO IO WO EO MD DD TI IM lo po o IM no e ex p ec m IO1 A TO O IO IOO O IOI je ND IO IO IO N O 0 A 0 M JO N Ol 4 oO TO MO i A VF T A B IM 7
36. be rendered ineffective 3 2 Replacing the anvil 1 Remove two anvil mounting bolts 3 and detach each part of the anvil 2 Set the respective parts of the anvil in position following the correct order and secure them with two anvil mounting bolts 3 At this time be sure to check that the anvil is closely fitted against base plate 3 Caution 1 When setting the anvil carefully clean the inside of the anvil holder and the anvil so that there is no dust or stain there 2 Set each anvil that the side on which indications are given faces toward the operator 3 Extra caution is needed at the time of attaching the anvil since cut off punch 5 applies a lifting force by means of its spring 4 Expendable parts Parts 1 to 4 have inscribed marks Specify HRS code according to the Spare part mounting table supplied with the applicator when ordering Attach each part to the machine so that the inscribed number appearing on the part faces toward the operator Product name Insulation crimper Wire crimper Insulation anvil Wire anvil ANNE Rom Cut off die 3 3 1 M8 M4 D O HUS TEE AERE 2
37. gather in each sliding section The residue of plating is apt to adhere to the section Periodically at the end of the daily work at the time of replacement of the reel etc wipe there with waste soaked with alcohol Or the like 2 It is recommended to store the machine when not in use in a clean and dry place to avoid dust and dirt 3 To put the machine into service be sure to check in prior that proper expendable parts are installed on the machine 6 1 er Week eee 2 1 1 1 D e 1 NL GI 2 1 2 AP2 No 2 2 BREW EMI 1 2 1 1 2
38. the crimp height requirement for the electric cable to be crimped 2 The terminal has two crimping position i e cable core section and insulation section Set the related crimp heights to the required values following the steps of procedure described below 3 Set crimp height adjusting dial to 7 Turn the dial so that the setting position is brought to the top You can tum crimp height adjusting dial by pulling it toward you Caution Dial incorporates a spring If you release the dial it will automatically return to its home position It is necessary however to check that the dial has properly returned to the home position 4 Set insulation crimp height adjusting dial to 1 Turn the dial so that the predetermined setting position is brought to the top If you pull up insulation crimp height adjusting dial you can turn it Caution Dial Q incorporates a spring If you release the dial it will automatically return to its home position It is necessary however to check that the dial has properly returned to the home position D Adjusting the cable core crimp height Carry out crimping Measure the cable core crimp height using a point blade micrometer to check the difference between the required height and the measured height Referring to the values given below set the position of crimp height adjusting dial so that the wire conductor height falls within the range of required crimp heights For cri
39. E es RE WU 55 Je EE eg BE AS TE BL 25 7 6 gt 5e 0 1 0 025mm 2 OW 1 2 3 7 8 1 BE O Imn 1 HEE ACE AYE ICE 005mm E height is reduced in the order of 7 6 5 down 1 and 0 in increments of approximately 0 025 mm 2 Adjusting the insulation crimp height Carry out crimping Measure the insulation crimp height and check the difference between the required height and the measured height Set the position of insulation crimp height adjusting dial within the range of required crimp heights using the values given below as reference For insulation crimp height adjusting dial the crimp height is reduced in the
40. OMM x oxate po cci fm my TN 4 4 1 1 1 2 1 O ef ON DD A 2 9 3 AL
41. This includes repair or modification conducted by any third party other than Hirose Electric Co Ltd HIROSE ELECTRIC CO LTD 2006 1 2 3 4 5 4 3 5 2006 tt 141 5 5 23 222 7 J 3 13 TEL 045 402 7725 FAX 045 402 7861 HIROSE ELECTRIC CO LTD BAR 141 A ABA IA EBE 5 23 OSAKI 5 CHOME SHINAGAWA KU TOKYO 141 JAPAN XSF Usi LAG bi Mini
42. attaching position to take S shape position and comes in contact with the of the scrap guard during clamping reel terminal carrier Cut off punch has scratches and 2 Replace the cut off punch with a marks impairing smooth up and new one down movement of the terminal Contact our Production Engineering Department for consultation for use or any unclear points 7 1 KZA MAER ARENE 2 3 1 1 1 1 Ke BL VERT FLAS AUD 2 2 3 3 2 1 1 Er zc JS 5 de HJ EO BL P18 4 P12 S JE 2 2
43. chine repair 0 and adjustment of the machine shall be conducted only by maintenance personnel who has a full knowledge of the machine Any repair and adjustment beyond the range covered by the instructions given in this Instruction is prohibited We assume no responsibility for accidents caused by improper repair or adjustment or the use of non genuine part s 2 To conduct maintenance works be sure to detach the applicator from the crimping machine prior 1 Lubrication 1 1 Sliding section of the ram 1 Periodically once a week apply a light coating of grease to side face rear face and cam follower section of the frame Designated grease NLGI No 2 grease for centralized lubrication Caution 1 The value given above represents hardness 2 specified by the U S National Grease Association Grease that is equivalent to the above is for example Epinoc Grease AP2 Nisseki or Albania Grease No 2 Showa Shell 2 Avoid excessive oiling 1 2 Sliding section of the terminal feed mechanism 1 Periodically once a week apply a few drops of oil to feed rod and adjust rod Designated oil ISO VG32 to 68 Caution 1 The value given above represents viscosity 32 to 68 designated by ISO standard Oil that is equivalent to the above is for example Turbine Oil 32 Nisseki or Teras Oil 32 Showa Shell 2 Avoid excessive oiling 2 Routine maintenance and inspection 1 Check to be sure that no carrier chips and dust
44. d We assume no responsibility for accidents caused by improper repair or adjustment or the use of non genuine part s To protect against personal injury check to be sure that screws and nuts are not loosened after the completion of repair adjusting works and replacement of parts Periodically clean the machine as long as it is commissioned To prevent possible accidents caused by abrupt start of the machine during cleaning be sure disconnect the machine prior to cleaning In the event that your machine fails to perform normally after repair or adjusting immediately stop operation and contact us for service so as to protect against personal injury 1 RERA MA RA
45. e reel terminal following the same procedure as that taken to attach it 2 Attaching the terminal to the applicator 1 Turning cam lever in the direction of arrow insert terminal amp along terminal guide Caution Take care to avoid paper tape from entangling around the terminal 2 Furthermore lift screw in the direction of arrow 3 and insert the terminal into the applicator until it goes slightly beyond just above anvil G in terms of the rightward direction 3 Lower screw in the direction of arrow 9 Check to be sure that the top of gathering pallet fits in pilot hole in the terminal carrier Draw the reel terminal slightly in the direction of arrow and turn cam lever in the direction of arrow 3 This completes the installation of the terminal 3 Detaching the terminal from the applicator Turn cam lever in the direction of arrow and lift gathering pallet in the direction of arrow Then draw out the terminal in the direction of arrow until it comes off 3 PSA EAR REAA 2 4 D e mrs ef AHF 2
46. ine and the maintenance personnel who are in charge of maintenance and repair work are required to read the following so as to avoid injury To fully understand the descriptions given in this Instruction Manual and the warning labels attached on the machine the warning messages are used in accordance with the below stated classification Please be sure to thoroughly understand the messages and follow the instructions D Description of warning messages Used in the case where it is assumed that misuse of the machine will expose the operator to immediate danger of major injury or death Used in the case where it is assumed that misuse of the machine can expose the operator to danger of major injury or death Used in the case where it is assumed that misuse of the machine can expose the operator to danger of injury and can cause damage to property Determine the degree of impairment referring to the below stated classification Major injury Indicates the loss of eyesight wounds burns hyperthermal and hypothermal burns electric shocks fracture of a bone poisoning etc requiring emergency of extended medical care Injury Minor injury Indicates wounds burns electric shocks etc requiring medical treatment Damage to property Indicates damage to the machinery and or the surrounding area Safety instructions AN CAUTION 1 Be sure to read this Instruction Manual and all the instructions and other materials supplied
47. mp height adjusting dial the crimp 4 2 Zim Jn T D 1 2 4 3 ae Ni IE IR E INJUIESISSARSAZ 1 2 2 3 7 PE Hest 4 nH ek Ki RII 1 9 Pe o uhi CD DRX Z EM EITE Hn E tM oes x Je
48. oi elige E I 2 3 Installing removing the applicator esee eere eere rennen 4 A CAMPI OPEIN eR 4 4 1 Attaching detaching the reel terminal ee 4 1 Detaching the reel terminal from the main unit of the crimping machine 4 2 Attaching the terminal to the applicator eeeesseeee sees eere eene eene enne nnn 4 3 Detaching the terminal from the applicator Ln 4 4 2 Preparing an electric cable ee 6 1 Processing the terminal me anaana aa aaa aa aAa niaaa inaa aaia 6 4 3 Making preparation for crimping operation ee 6 1 How to adjust the crimp height si 6 SCAMPIA ora 8 5 1 Crimping conditions sm REEERE 8 5 2 Crimping quality standards nn 8 SM Encre ea a A RE EN 10 KDDICSTIO ER 10 Tl eI section OF the Tam sm isin EAEN AR AAE set esbeanueneovenctesecpeds 10 1 2 Sliding section of the terminal feed mechanism pp 10 2 Routine maintenance and inspection II 10 3 Replacing the expendable parts nn 12 991 Replacing the OO KK T 5 5 5 12 M Replacing the anvil tm 12 dEXbendaDlel Dae sne A 12 NOUIDIGSIIOOMN eo eA 14 1 Troubles with respect to functions of the applicator esses 14 2 Troubles with respect to crimping quality eeesseeeee eese eere eene nennen nns 16
49. order of 1 2 3 to 7 and 8 in increments of approximately 0 1 mm for white numerals or approximately 0 05 mm for blue numerals Caution Once you have completed the adjustment of the positions of the all disks and dials carry out crimping again to be sure that each crimp height satisfies the requirements At this moment be sure to crimp the electric cable and check the crimp height ee ison 5 1 3 a O Y Y Z Z 5 2 5 Crimping quality 5 mE u 5 1 9 1 Crimping conditions Refer to the Crimping condition list issued by us for F 4 the crimp height and tensile strength Cable core crimp height Covering crimp height HERRER ai OA Cross section YY Cross section ZZ YY ZZ 5 2 Crimping quality standards 5 2 Refer to the Crimping quality standards issued by us
50. to the center of the pilot hole of the carrier 3 Tighten feed finger mounting screw with a hexagonal wrench key direction B Caution After tightening the screw check again the position of the feed finger 4 Adjusting the mounting position of the carrier chute 1 Loosen carrier chute mounting screw using a hexagonal wrench key for M4 direction A 2 Adjust the height so that carrier chute does not come in contact with carrier coming out from the cut off punch Adjust the longitudinal position so that crimper does not come in contact with carrier chute 3 Tighten carrier chute mounting screw 9 with a hexagonal wrench key direction B 5 How to adjust the position of the terminal Caution Adjustment of this terminal position is of up feed type of the terminal feed 1 Loosen pivot block fixing screw with the terminal set in position 2 If terminal is situated on the left of anvil turn the feed adjusting shaft in the direction of arrow A If the terminal is situated on the right turn it in the direction of arrow B 3 Once the terminal is brought to just above the anvil tighten fixing screw 3 1 M4 e A 2 XE IA a ER VELA P D 3 FAN SARE A BY RR ZZ B 4 EXE BUE SS See f
51. with the unit as accessories Save this Instruction Manual and make it available for review whenever necessary Safety device 1 This Applicator is intended for the full automatic crimping machine and safety devices such as the safety cover etc are not installed unit Do not perform therefore the crimping operation by the semi automatic machine In addition read carefully the Instruction Manual for the full automatic crimping machine and pay attention to the safety before using this machine when performing the crimping operation Application 1 2 This machine shall only be used for its originally intended purpose while following the instructions specified in this Instruction Manual Modifications to this machine is prohibited We assume no responsibility for accidents resulting from modifications 1 To prevent possible accidents caused by unfamiliarity with the operation of the machine the machine shall only be allowed to be used by the operators who have been trained for proper operation and provided with sufficient knowledge of safe operation by the employee For this purpose the employer shall establish a training plan and implement it for the operators beforehand 1 To protect against possible accidents resulting in personal injury by your cloths being caught in the machine be sure wear a work uniform and securely fasten buttons on the sleeve cuffs and close the zipper on the top center plait of the uniform if any

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