川崎大型電動油圧舵取機
Contents
1. Type RE21 032 RE21 036 RE21 045 RE21 051 RE21 063 RE21 070 RE21 086 RE21 104 RE21 122 RE21 144 RE21 175 Particulars RE22 032 RE22 036 RE22 045 RE22 051 RE22 063 RE22 070 RE22 086 RE22 104 RE22 122 RE22 144 RE22 175 Torque at ERE 314 353 441 500 618 687 844 1 020 1 200 1410 1 720 max working pressure tem 32 36 45 51 63 70 86 104 122 144 175 LYE SVERTE Rudder turning angle deg 70 Torque motor amp LVDT Rudder turning speed deg s 65 28 Normal radius of tiller arm Min 465 510 580 640 685 715 760 815 Max working pressure MPa 23 5 19 2 23 5 19 2 23 5 19 2 23 5 23 5 23 5 23 5 23 9 D kgf cm 240 196 240 196 240 196 240 240 240 240 240 29 4 24 0 29 4 24 0 29 4 24 0 29 4 29 4 29 4 29 4 29 4 Safety valve set pressure 300 245 300 245 300 245 300 300 300 300 300 Pump type x number LV 030 x 2 LV 060 x 2 LV 090 x 2 LV 120 x 2 Pump speed min 1 750 E Motor output x number kw 11x2 11x2 15x2 15x2 18 5 x 2 22x2 25x2 30x2 37x2 45x2 50x2 Motor speed min 1 750 Motor rating 2596 cont 10096 1h 20096 30s Pump type x number TOP 203 x 2 GN206 x 2 Pump speed min 1 750 Motor output x number kW 04x2 0 75 x2 Motor speed min 1 2750 Motor rating 10096 cont Pump type x number LV 030 x 2 LV 060 x 2 Pump speed mint 1 750 Motor output x number kw 55x2 7 5x2 752. Particulars 520 628 706 883 1 000 1 240 1 370 1 690 2 030 2 380 2 820 3 430 3 920 4 760 5 490 53 64 72 90 102 126 140 172 207 243 288 350 400 485 560 70 65 28 465 510 580 640 685 715 760 815 850 905 925 19 2 23 5 19 2 23 5 19 2 23 5 19 2 23 5 23 5 23 5 23 5 23 5 23 5 23 5 23 5 196 240 196 240 196 240 196 240 240 240 240 240 240 240 240 24 0 29 4 24 0 29 4 24 0 29 4 24 0 29 4 29 4 29 4 29 4 29 4 29 4 29 4 29 4 245 300 245 300 245 300 245 300 300 300 300 300 300 300 300 LV 060 x 2 LV 090 x 2 LV 120 x 2 LV 180 x 2 LV 260 x 2 LV 500 x 2 1 750 1 150 15x2 185x2 22x2 25x2 30x2 37x2 45x2 50x2 55x2 75x2 80x2 100x2 125x2 150x2 160x2 1 750 1 150 25 cont 100 1h 200 30s TOP 203 x 2 GN 206 x 2 GN 212 x 2 1 750 0 4 x 2 0 75 x2 1 5x2 1 750 100 cont LV 030 x 2 LV 060 x 2 LV 090 x 2 LV 120 x 2 LV 180 x 2 1 750 75x2 11x2 11x2 15x2 15x2 185x2 22x2 25x2 30x2 37x2 45x2 50x2 55x2 75x2 80x2 1 750 25 cont 100 1h 200 30s TOP 203 x 2 GN 206 x 2 1 750 0 4x2 0 75 x2 1 750 10096 cont 400 410 510 640 660 940 970 1 370 1 390 2 390 2 480 300 310 430 450 480 590 620 780 820 1 120 1 200 e 1 975 2 060 2 290 2 445 2 620 2 720 2 870 3 100 3 220 3 520 3 550 1 085 1 095 1 160 1 250 1 260 1 385 1 400 1 525 1 535 1 790 1 805 1
3. No 2 Main pump System test bar iow m Ero i to 3 Storage RR tank 5 4 1 No 2 Oil tank No 1 Main pump N No 1 Oil tank No 2 Oil Tank No 2 Main Pump B 1 No 1 Oil tank No 1 Main pump n Level Switch amp System Test Bar System test bar Low Low A Level switch PN Oil tank System test bar Low Servo pump AY EARYI 7811 0112 fi 3 ER ES BET F2 E 10 17 Tel 092 963 0452 Fax 092 963 2755 http www khi co jp kpm Bio H E AIRE JI ERA St R X A dt F101 0054 RREFERIET B 13 THRE Tel 03 6744 100048 Fax 03 6744 1100 X R x WH 7530 6127 Ahihi E3T H3 23 tZ amp 4 4 E JV Tel 06 6255 3151 4 Fax 06 6449 6150 18 F A tt F650 0024 HAT PRE BRASS HEIL Tel 078 392 1131 Fax 078 391 1520 JA BS Mm 730 0013 Ik Erb A T383 33 BEIRATE Tel 082 212 0250 amp FAX 082 211 5600 Ju NN m XS BP 812 0011 Mies RSs EA4 1 1828 RB 6 4E dS C JV Tel 092 483 7295 Fax 092 483 7299 i8 SM 7794 0028
4. Particulars FE22 063 FE22 077 FE22 089 FE22 109 FE22 122 FE22 150 FE22 177 FE22 212 FE22 251 FE22 310 FE22 356 FE22 430 FE22 507 622 760 873 1 070 1 200 1 470 1 2740 2 080 2 460 3 040 3 490 4 220 4 970 63 78 89 109 122 150 177 212 251 310 356 430 507 90 65 28 480 540 600 635 675 715 765 800 855 900 18 22 18 22 18 22 22 22 22 22 22 22 22 184 224 184 224 184 224 224 224 224 224 224 224 224 22 5 27 5 22 5 27 5 22 5 27 5 27 5 27 5 27 5 27 5 27 5 27 5 27 5 229 280 229 280 229 280 280 280 280 280 280 280 280 1V 060 x2 LV 090 x 2 LV 120 x 2 LV 180 x 2 LV 260 x 2 LV 500 x 2 1 750 1 150 18 5x2 22x2 25x2 37x2 37x2 45x2 55x2 75 x2 75x2 90 x2 100x2 125x2 150x2 1 750 1 150 25 cont 10096 1h 200 30s TOP 203 x 2 GN 206 x 2 GN212x2 1 2750 0 4x2 0 75 x2 15x2 1 750 100 cont LV 030 x 2 LV 060 x 2 LV 090 x 2 LV 120 x 2 LV 180 x 2 1 750 11x2 11x2 15x2 185x2 185x2 22x2 25x2 30x2 37x2 45x2 55x2 75x2 75x2 1 2750 25 cont 100 1h 200 30s TOP 203 x 2 GN 206 x 2 1 2750 0 4x2 075x2 1 2750 10096 cont 430 530 690 720 1 020 1 060 1 430 1 470 2 540 2 600 330 460 500 530 650 690 860 910 1 230 1 300 SSS SS 2 270 2 560 2 815 3 010 3 170 3 350 3 570 3 725 4 000 4 250 1 095 1 160 1 250 1 260 1 525 1 400 1 525 1 535 1 790 1 805 1 076 1 151 1 177 1 187 1 358 1 266 1 358 1 368 1 493 1 508 200 212 236 250 300 280 300 315 335 355 805 875 985 1 030 1 075 1 155 1 255 1 290 1 345 1 400 1 195 1 4
5. 5 EZ 454 08S ERE Torque motor amp LVDT cw D Y GE 1a OA dae ODS BUHSLOMEEBEC OR ESERUES 2 Ei id 45 EE RE ERA META ARTICULARS amp DIMENSIONS Type FE21 063 FE21 077 FE21 089 FE21 109 FE21 122 FE21 150 E 6OHZO RATT ZNIE BOUES I BRT BERTIER 3 MRK 3542D RAT OBA MRAR AE 1 2bL FIC RIP S a BEDHWET Note 1 Dimension A indicates max distance from center of rudder stock to end of electric motor and pipe line 2 The above list is for rudder turning angle of 45 deg and electric source of 60Hz Please consult with us on another condition 3 In the case of steering over 35 deg on both sides ship s speed shall be reduced under half of maximum servce speed FE21 177 FE21 212 FE21 251 FE21 310 FE21 356 FE21 430 FE21 507
6. The high durability and reliability are guaranteed as steering gear ra c MAM REC SHEDURCUTEKEICSVET Quality DURS S DE 1 Bk RAMLY U ARMY AY YIEE hR TORIC EY MEO SEES LUMA OAD RIBE cx WELK LOL Ae IER LE PEA TIVELY TICNRMULTOET OC KUMP EBRD RENET SS aa SEES CHE CE SLD FARREA Ahe l AZETE T BID HEEB EA TIVELY DEL CANE INT PUAILEMIS CEB VAT 7540 t8 SMS E HED UL 4 ELZBEEUCIBU IDNR ERLE OTUET SNA SEO BRS Ko CHER PERMA BRS ho CERO EAM 3 57 85 BRAMEN d 57 6 RRM Ly PATECY Ly PTATECY IB CREO RCS BR UC Bi C THA Us TOT HOA COR ANED ALE ERD Tal FH OE ILU gt 7 RE 5 LORE REY REECEO MYU AELRLCHKY TABI EB LET Dh VULEARENDEBRRMOED ERE IBRBS CICOU TEBE GRE CL KEHICOWTHAABLTH ES EEB SBS SX V E EER CORP ICAU TUET AFR MES RJV ZoE Slow EAR HES ERRAT Ya WER TRG DEF RRE TS DoFtGX ME R SC Cl LOCH Cel KOTHTE HDNET EDHET ERAS AA RE CTD EMMIS SUA ES ES TAHBUPR NE GN BIL E FRE d cci kocfi bns 5 5 The adoption of L series bent axis type axial piston pump of higher pressure and longer life has enabled the design of high Adoption of L series pump pressurized and durable steering gear Quiet operation is maintained since the hydraulic pump is installed in the oil tank Quiet operation Unloading start of The capacity of emergency generator can be reduced since electric motor is always started with the pump in unloaded electric motor condition Simple and compact constitutions are gained sinc
7. With No 1 power unit running and No 2 power unit stopped if loss of oil occurs the following sequence will take place 1 The oil level in No 1 oil tank goes down to LOW position and audible and visual alarms are given on the navigating bridge and in the machinery space 2 Automatic isolation valve V 1 is energized and the hydraulic system associated with No 2 power unit SYSTEM Il is automatically isolated Two systems are now separated and the defective system shall be detected w If the oil loss is in the hydraulic system associated with No 2 power unit SYSTEM ll steering is being carried out by No 1 power unit 4 On the other hand if the oil loss is in the hydraulic system assosiated with No 1 power unit SYSTEM I the oil level in No 1 oil tank will reach LOW LOW position Then automatic isolation valves V 1 and V2 will be automatically changed over and No 1 hydraulic system associated with No 1 pump unit SYSTEM I is isolated Also No 1 power unit will be automatically stopped and No 2 power unit is automatically started Steering is now being carried out by No 2 power unit If No 2 power unit running and No 1 power unit stopped No 1 and No 2 of power unit V 1 and IV 2 of automatic isolation valve are replaced in above sequence Failure Mode Operational Sequence Both power unit running If oil level in No 1 or No 2 oil tank reaches LOW LOW position the automatic isolation valves will be operated s
8. 3435 2023 Fax 047 379 8186 RM T100 gt FM T050 i No 2 No 1 ont IV Cyl Cyl a F n i Isolation Isolation P valve valve 2 iv 3 W2 Wi i 1 o oe r l Safa ar eS 1 1 i MHO 7 1 EM pba l0 AL Q MILL HS UN i System System l NET jl test b test bar t Y je lest bar est bar System eX test bar 4 f ame zs 5 lussm XL i o gi to El x fnnt iS Storage Y Storage gt tank Sao tank cies t iy N E e E a e ii i 9 L i i z No 2 Oil tank No 1 Oil tank No 2 Oil tank No 1 Oil tank No 2 Main pump No 1 Main pump 7 No 2 Main pump No 1 Main pump v RE T1 00 i 050 No 2 Cyl BNo 1 Cyl Dx i No 4 Cyl No 3 Cyl Isolation Isolation valve valve V2 Wi SIN r 1 1 eae k E i TA System 1 T System l System test bar d 1 test bar if test bar 1 m a eth Servite e UE Ti E lorage QI M A M 23t tank Eo E ai ae i i i I i 1 L JI A O AE dese i t i Eyes It Iesse i MXENI 1 SN Jr o i Eiter j Filler No 2 Servo pump No 2 Oil tank f No 2 Main pump No 2 Servo pump No 1 Oil tank No 1 Main pump RV T100 to Storage en i tani
9. SRR St OUS MMOLE OTL ESL SIEUT lt A MABLELEWC LESU TED 5S NIC MERE FEB CE Y BS CHMORAICWEST PLEB 328 MAEL ES 53a lt SP Mae NSSAD TICES Sig EXE AETIA ABM XE ERRARE BEE Bas EOC ESL Bint RHR BRAT SRS I L VIBOSHA E EUCYSuADEUE To Make it sure that plumbing and wiring are correct and all the connection is tightened correctly before you start operating especially if it is the first run Use the product under the specification mentioned in the drawings and specification sheet Keep your body off the product during the operations as it may become hot and burn your body Use the proper hydraulic oil and maintain the contamination in the recommended level otherwise it may not work or be damaged Cautions related to maintenance CAUTION 2 A CAUTION A CAUTION A CAUTION Never modify the product without approval of Kawasaki Do not disassemble and assemble without approval by Kawasaki It may cause troubles and failure or it may not work as specified If it is necessary by all means to disassemble and assemble it must be done by an authorized person Keep the product from dust and rust by paying attention to the surrounding temperature and humidity when you transport or store the product Replacing the seals may be required if you use the product after long time storage p S NA SES820 000 amp 01475 5 E i Bashy rh BRAT tO B SER FER BUDE Jl sS T SEES AR
10. SjB8TBAE ERAT H5 3 227 2v 26k S i8 E JV Tel 0898 22 6122 Fax 0890 33 2281 RASHITI Es tt T650 0024 HAP GS RR 3E H6 AEH E Jv Tel 078 391 3721 4 Fax 078 391 3927 Rm amp SM 7104 0031 RRA PRE R2 T B8 3 GRIYBEL Tel 03 6866 5900 Fax 03 6866 5901 S i8 S 3 Hr 7794 0028 SjBihdb EHI T B5 14 GE ET 737v f8 Tel 0898 22 7550 Fax 0898 23 1750 T BS WM 71750 0067 FRAME 1 TB 2 8 IER EE ES E JV Tel 0832 66 6177 9 Fax 0832 66 4861 Global Sales amp Service Network Kawasaki Heavy Industries Ltd Tokyo Head Office 1 14 5 Kaigan Minato ku Tokyo 105 8315 Japan Phone 81 3 3435 6862 Fax 81 3 3435 2023 Kobe Head Office Kobe Crystal Tower 1 3 Higashikawasaki cho 1 chome Chuo ku Kobe 650 8680 Japan Phone 81 78 360 8605 Fax 81 78 360 8609 Nishi kobe Works 234 Matsumoto Hasetani cho Nishi ku Kobe 651 2239 Japan Phone 81 78 991 1133 Fax 81 78 991 3186 http www khi co jp kpm OVERSEAS SUBSIDIARIES Kawasaki Precision Machinery UK Ltd Ernesettle Lane Ernesettle Plymouth Devon PL5 2SA United Kingdom Phone 44 1752 364394 Fax 44 1752 364816 http www kpm eu com Kawasaki Precision Machinery U S A Inc 3838 Broadmoor Avenue S E Grand Rapids Michigan 49512 U S A Phone 1 616 975 3100 Fax 1 616 975 3103 http www kpm usa com Kawasaki Precision Machinery Suzhou Ltd 668 JianLin Rd New District Suzhou 215151 China Phone 86 512 6616 0365
11. c 4 amp BK U CB EEZN ZAR 980 480 68412 UV RY TD P OREHUERD ZU VAISSEAU CHRRED TT DTE s SE ERG Bd IBGE Bas IC KO CHAE IA A FICIEGE Z4 FJ Z amp tv COMED 68 SHE ITE O ICOTUB ER T7 ik PAMER Ut Usb MLECEMDIELET ZOKI RSS 7 8 AC SUE C Vin WE Be BR SEU Gd S KORR TUCU SES The rudder angle deviation signal the difference between command signal and the feed back signal of actual rudder angle from steering stand controls the pump stroke through torque motor The delivered oil from the pump acts on the cylinders and the rudder can be moved When actual rudder angle closes to the command rudder angle the pump begins to return to its neutral position and the rudder stops where they are coincident Thus electrical pump control steering gear is so arranged that command rudder angle and actual rudder angle are directly compared and controlled Series TYPE RE for 35 deg T HYDRAULIC CIRCUIT No 2 Cyl No 1 Cyl a D 8 9 s A B e C H Hp to Ea Storage RE21 c ETE ER EN i Tor f i mei UM BE XH MESES ry ARTICULARS amp DIMENSIONS Servo pump Servo purp
12. 1 2725 2 100 2 100 2 315 2 385 2 100 2 100 2 285 2 355 iE BIER HYDRAULIC CIRCUIT No 2 Oyl d No 1 Cyl No 4 Cyl No 3 Oyl E Position i EET Isolation valve aoe V3 j E Position x zi F ie N Position N Position e E A Xa i i i iJ i 2 i to to Es to E Storage Storage Storage Ea HoKLO tank a r tank a tank a eH i Hd i 1 H i j i E i o a Ir FS 1 gr L E m m i er 1 i p i i EJ 1 E Torque Torque ad Torque Ga meter Wi motor Oz meter Wi i a E i T NE NINE SERS Tari L MEL VDT i a LVDT z zr IMIyDT zs posi a E f Bc gy XD MM 7X 7 T t Filter 7 UT Filter D T Filter M3 M M No 3 ide M No 2 t M M No 1 ain pump ji Servo pump ain pump Servo pump ainpump x Servo pump No 3 Oil tank No 2 Oil tank No 1 Oil tank D FE328 02 FE32 Type only JV Z7 2 35 4 UEBDZEFESR Torque motor amp
13. 239 105 Stop ring 254 Pipe flange 105 yf 106 Inner shim 2 260 O ring 103 Jm 109 Inner spacer 261 Back up ring 1 102 Ns 111 Tapered roller bearing 262 PO plug 101 122 Set ring 263 Back up ring 2 126 Set plate 264 O ring 127 Set screw 280 Suction valve cover 142 Pin 1 281 Poppet 143 Pin 2 283 Spring 251 151 Cylinder 284 Hexagon socket head bolt 321 161 Center rod 285 Hexagon socket head bolt 317 201 165 Cylinder spring 586 Hexagon socket head bolt im 171 Valve plate 287 O ring 126293 5 201 Bearing casing 290 Hexagon socket head bolt 202 Cylinder casing 292 Spring pin L 203 Copper packing 293 Spring pin 205 Needle roller bearing 317 O ring 208 Supporting axle 321 Hexagon head bolt 210 Thrust pad xX Model 32 4 63 4 84 3 124 174 260 507 34 3 350 39 2 400 5 000 4 000 3 640 3 200 2 860 2 200 2 000 3 600 2 880 2 620 2 300 2 060 1 800 1 440 41 73 100 133 182 247 468 GE ARIA HS GROTEBCRISUS SOBUAREOS00ttBdcNT 7 8 EB IESU USS Note This table shows the specification of pump The specification of steering gear itself is different from the specification of pump Ff ftsmd3d O LR Spare Parts amp Tools 1 Spare parts Percentage of spare sut to working quantity V packing for cylinder 10096 Packing for chain coupling 10096 Spring for safety valve 5096 Solenoid for unloading device 5096 O ring amp oil seal
14. 385 iE BIER HYDRAULIC CIRCUIT to 1 to Storage Storage tank tank lt i No 1 Oil tank a JI IV ZZy Valve unit LM GE 1 NR AT id AERP DOD 5 8 Sf KOM Bin BE CORAREERLET 2 rad Bld 35 FRAC GOHZzOS 8 C3 CMICRALEU BALL BERCHER Zee US Note 1 Dimension A indicates max distance from center of rudder stock to end of electric motor and pipe line 2 The above list is for rudder turning angle of 35 deg and electric source of 60Hz Please consult with us on another condition 16 17 Series TYPE RE for 45 deg ERE META ARTICULARS amp DIMENSIONS Particulars RE21 031 RE22 031 311 WL7 25S0 EME Torque motor amp LVDT RE21 038 RE22 038 380 RE21 044 RE21 054 RE22 044 RE22 054 436 535 G 1 54 TA hE DDS BORD d OTRO Eni s C DRARCERLET 2 bad X Bld 45 f 6OHZO BACH Chile REA UU MS A S WIC TRa 7e C 3 MAH 35 ER EB PR ATDA MIRE XBROT 2B XFICRU S BEPBVES Note 1 Dimension
15. DABUR ENE CORARAERLET Approx dimensions 212 236 250 265 280 300 315 335 355 2 ERZE 135 iE GOHZOBACT CHUCKHLAU GAIL HRCA C 78 Us 1 300 1 350 1 450 1 500 1 550 1 650 1 700 1 900 1 900 Note 1 Dimension A indicates max distance from center of rudder stock to end of electric motor and pipe line 1 400 1 450 1 550 1 600 1 650 1 750 1 800 1 900 1 900 2 The above list is for rudder turning angle of 35 deg and electric source of 60Hz Please consult with us on another condition 13 Series TYPE FE3 J 685 1000 for 35 deg EREA METS ARTICULARS amp DIMENSIONS Type FE32 685 FE32 775 FE32 825 FE32 1000 Particulars FE22 685 FE22 775 FE22 825 FE22 1000 6 720 7 600 8 090 9 810 685 775 825 1 000 70 65 28 1 015 1 015 1 080 1 150 23 5 240 29 4 300 LV 260 x 3 LV 500 x 3 1 750 1 150 100 x3 110x3 125x3 150x3 1 2750 1 150 2596 cont 10096 1h 20096 30s GN 206 x 3 GN 212 x3 1 750 0 75x3 1 5 x3 1 2750 10096 cont LV 260 x 2 LV 500 x 2 1 750 1 150 100 x 2 110x2 125x2 150x2 1 750 1 150 25 cont 100 1h 200 30s GN 206 x 2 GN 212 x 2 1 750 0 75 x2 1 5x2 1 750 100 cont 2 150 2 200 3 740 3 860 1 600 1 650 2 680 2 790 3 920 3 920 4 210 4 410 1 580 1 600 1 840 1 860 375 400 400 425 2 100 2 100 2 315 2 385 1 560 1 580 1 645
16. SR EVATLERRN ICU BE dcCi amp o C75 0LZATBECHECSS4o CREBIUCU KT 25 Y ORE BREIL 17 AR 10096 NL 22 TZ SO NLT O15 S amp zRUCU ME T DX CONSTRUCTION KAYATA IRECS2ZAO DARE Coil SNS E HER CHER SALE TD RERET RO RIESE MT SCEDBECT 1 BDF 2 LOW SKU LOW LOW TERHAD mR hes 3 VAT LFTB ATA b N 4 Y T ARIAS SUB aS Gela PTRXPITSE 5 S Sg JV CEMPE 305 ZZEA A KUMANOGAWA 300 000 DWT VL CC KUMANOGAWA 38 HERE Normal steering In case of loss of hydraulic fluid in one power actuating system the detective device works and automatically isolates the defective system and other system takes it s place Hydraulic circuits show the cases of 1 ram type 10096 torque and 2 ram type 5096 torque This system shall comprise a standard steering gear controlled by one or two power units In addition to the steering gear it would be necessary to provide the following equipment 1 Automatic isolation valves 2 Oil level sensing switches with LOW and LOW LOW positions 3 Test bars to check the system operation 4 Electric control panel for sequential control to be provided by the shipbuilder 5 Alarm panel for alarm indicators to be provided by the shipbuilder LNG3Siitil ENERGY FRONTIER LNG Carrier ENERGY FRONTIER I5 3E Emergency steering JKeX Type LULZZS Oy hJ Z Torque YUYA Cyl KJY Torque 1 2 100 1 2 100 1 1 2 3 4 100 50 3 4 YATLTAk SYST
17. trained by Kawasaki s hydraulic school Clean the threads and mounting surface completely otherwise you may experience damages or oil leakage caused by insufficient tightening torque or broken seal Use the specified bolts and keep the specified tightening torque when you install the product Usage of unauthorized bolts lack of torque or excess of torque may create problems such as failure of work damage and oil leakage E Warnings and Cautions for operation DANGER 2A WARNING WARNING Never use the product not equipped with anti explosion protection in the circumstances of possible explosion or combustion Never remove the protection cover over the rotating part such as motor shaft and pump shaft to avoid injuries caused by being rolled fingers or cloths in Stop the operation immediately if you find something wrong such as unusual noise oil leakage or smoke and fix it properly If you continue operating you may encounter damage fire or injury AF A PE 7 Nous 7 Nea 4 CHSC EES 5155 IDAE E ABER D ELUOZ E HKU ABIES PAUZ EtL ECERULUT EAU Rint DSO BB RE ERR TUE TERRELIE CS EU BUCS TES UY arp RUBRO VLZ ZTFOdXE XsEICKUBRIEUESTOC FO TAD ARN GUE DITIEB UTC ES P UO n DAE ES HSER M e HAL 753 Eo TE FE CEILTE L ESAE EHRO J arpbuEtd 4 AF RE EOOGE EUR A A A 27 APE A CAUTION A CAUTION 9A CAUTION A CAUTION
18. 0 Fax 1 616 975 3103 http www kpm usa com Kawasaki Precision Machinery Suzhou Ltd 668 JianLin Rd New District Suzhou 215151 China Phone 86 512 6616 0365 Fax 86 512 6616 0366 Kawasaki Precision Machinery Trading Shanghai Co Ltd 17th Floor Room 1701 The Headquarters Building No168 XiZang Road M Huangpu District Shanghai 200001 China Phone 86 021 3366 3800 Fax 86 021 3366 3808 Kawasaki Chunhui Precision Machinery Zhejiang Ltd No 200 Yasha Road Shangyu Economic Development Zone Shansyu Zhejiang 312300 China Phone 86 575 8215 6999 Fax 86 575 8215 8699 Flutek Ltd 98 GIL 6 Gongdan Ro Seongsan Ku Changwon Si Kyungnam 641 370 Korea Phone 82 55 210 5900 Fax 82 55 286 5557 Wipro Kawasaki Precision Machinery Private Limited No 15 Sy No 35 amp 37 Kumbalgodu Industrial Area Kumbalgodu Village Kengeri Hobli Bangalore 560074 India C0725307cse S8 OPE ROTE Tk SIZE dob Usi Materials and specifications are subject to change without manufacturer s obligation Cat No 0A0000 May 149 Printed in Japan MRAZE EE ROUES Kawasaki Electro hydraulic Steering Gear B4 Kawasaki Powering your potential Ju S TR ARTS AT RE EOEEGRIB BB ARICOW COIS AA ITO Bite KECER ORD Pa Rn COW COE in OILS E Z TISMOL E AC B E BL DREN SEBS M3 RS O E XU RSW Safe Alo COE 1 RERU ORARAA ONES Blg EW IRI PETSCEP HS ETOT RWC CRES tGALT Iv a ROBE RA
19. 066 1 076 1 151 1 177 1 187 1 251 1 266 1 358 1 368 1 493 1 508 190 200 212 236 250 265 280 300 315 335 355 PERI 780 835 915 1 025 1 080 1 115 1 200 1 305 1 340 1 395 1 425 1 180 1 225 1 460 1 540 1 585 1 745 1 790 1 920 1 955 2 130 2 150 1 135 1 180 1 295 1 355 1 400 1 591 1 636 1 715 1 750 1 790 1 955 iH BIER HYDRAULIC CIRCUIT No 2 oy B No 1 Cyl No 3 Cyl N Position Isolation valve IV 1 Isolation valve N Position Wee E Position E Position R imi Q TEN LIF Irrk i 1 xih EDH to E Line 15 e 2 Storage zb Storage zb tank gi gt _ 1 i tank et it E ES Eu p s A if E La H s P EL ji E O o ecce ot 2 Se IH meu H ne NERA DONS ole EVA Eis NDI m ou ee l e No2 f No2 M Ta Not A Noa M A se Oil tank Main pump No 2 Oil tank Main pump No 1 Servo pump Servo pump PLIE 2 354 UTEBDZE FER Torque motor amp LVDT D esc GE 1 SKA ik HEROD DERRE ORO CO RCK ERA mU 2 ERZA 35 Hle GOHzOXS amp C3 CNICMSALAW BSL BIER CBS lt T
20. 10096 Xx EBBARSOMM Materials of Main Parts 2 Tools Pliers for stop ring 1 set Spare parts box 1 set Name of parts Material Tiller Carbon steel castings Key Carbon steel forgings Roller Carbon steel for machine structural use Ram pin Nickel chromium steels Ram Carbon steel for machine structural use Hydraulic cylinder Spheroidal graphite iron castings Bushing for hyd cylinder Bronze castings Hydraulic pipe Carbon steel pipes for high pressure service AUS BRE AH Applicable Standards Color Scheme Oil Used e fia Mik JG NKO I3 D Jh E MAG AB BV CCS CR DNV GL KR LR Ico BRB CSTERB ESE aT e FR EORBIL VY Iba 2 5G67 2CT e 55 FEE OO BREIL 8132 TE EE 8 288 E Ze Hc E RETE ER FEES c T5EZLV HP231S0 VG68 amp 7cIi VvG56 BATT EL RA He LO UC HE THR A FES DD Foreign standards AB BV CCS CR DNV GL KR LR as well as Japanese standards JG NK are applicable to our electro hydraulic steering gears The standard finishing color adopts Munsell code 2 5G 7 2 but this can be changed to customer s specification The standard use oil is mineral hydraulic fluid or anti wear type mineral hydraulic fluid and its oil viscosity grade is ISO VG68 or VG56 Please consult us for navigation in cold region 23 TAGTYED AY hmi Ri Steering Gear for Tanker Over 10 000GT ARRIE 00807 BX AT LD Som TD EE UT Wea BUS TUER IL RS I
21. 20 1 500 1 535 1 870 1 745 1 870 1 955 2 080 2 100 1 150 1 255 1 315 1 350 1 551 1 591 1 665 1 700 1 740 1 930 18 19 E Series TYPE FE32 for 45 deg FE32 D amp FE32 Type only NWL7E S EELVERRRS Torque motor amp LVDT GE T SETA A Uc esrb D ES EDS JO ROS BE CORAREEMLET 2 Lace Bld 45 EE GOHZ IOS S C 3 TAUCRALAU BAL BIB CR IE US 3 AH OO REI A SEC ETTOM AIL MIRERAMRO 1 2 FE FTAA JET Note 1 Dimension A indicates max distance from center of rudder stock to end of electric motor and pipe line 2 The above list is for rudder turning angle of 45 deg and electric source of 60Hz Please consult with us on another condition 3 In the case of steering over 35 deg on both sides ship s speed shall be reduced under half of maximum servce speed ERA METI ARTICULARS amp DIMENSIONS V Series TYPE RV for 45 deg E G 1 53 A Ik Hes DDS ESO EEG DRARCERLET 2 bad Hid 45 He ilt 6OHZDO HECHT Zhi EA UR UM e S MIE INIVF Loy bk IREK Valve unit 3 MAKE SSAA SR RATS MRR KARO 1 2 FIC RIA BEPBBVES Note 1 Dimension A indicates max distance from center of rudder stock to end of electric motor and pipe line 2 The above list is for rudder turning angle of 45 deg and electric source of 60Hz Please consult with us o
22. A indicates max distance from center of rudder stock to end of electric motor and pipe line 2 The above list is for rudder turning angle of 45 deg and electric source of 60Hz Please consult with us on another condition 3 In the case of steering over 35 deg on both sides ship s speed shall be reduced under half of maximum servce speed RE21 061 RE21 075 RE22 061 RE22 075 600 735 32 39 44 5 54 6 61 2 75 90 65 28 480 540 600 18 22 18 22 18 22 184 224 184 224 184 224 22 5 27 5 22 5 27 5 22 5 27 5 229 280 229 280 229 280 LV 030 x 2 LV 060 x 2 1 750 11x2 11x2 15x2 18 5 x2 185 x2 22x2 1 750 2596 cont 10096 1h 20096 30s TOP 203 x 2 1 750 0 4x2 1 750 100 cont LV 030 x 2 1 750 5 5x2 75x2 7 5x2 11x2 11x2 11x2 1 750 25 cont 100 1h 200 30s TOP 203 x 2 1 750 0 4x2 1 750 10096 cont 280 400 420 280 300 320 2 350 2 560 2 815 1 025 1 160 1 250 1 076 1 075 1 101 200 212 236 350 355 390 1 125 1 420 1 500 1 150 1 210 1 270 E Series TYPE FE for 45 deg a
23. B Sold FER AW BEBO TOECEPHNETO T MERAEIAT DERBUTCK ES PA CHK Mot RELE AA EMALWULEWUCK EE EBD BR ARNEE TZEE EG PECETRMICRSEDEOVE ERAI RSICTPICEBUEECE HCA ROME ELLO EE ES e A SU GP PRICE Le ES lS CDS Mo C lt SU Amt AELE TA TUPEFSENPHWET Att VIVA IV ERE REAREN ETI TERE DEUCES 2 RS ORUJ TT ERU AU EE EE ERUR OA CR FAMILE SERED oP St BOCES BE TSENPEVET Q A BE FITTAR UU RIBOSISEU BHR TEV USM RILLEC ete LTES U EE HEA BAOED DLO JECHSCEOMRBLTC ESL A amp ANE A FRY tlt RUIL BUE BRR COTES I SPIRO 5 5752 TIIT lt K ESL SPATIO do 575 EREE 2 TRES Etot EZES Els MR USER AARRE UT lt ES RIKORDO TR YIRIK WA ANE eC TRNMSVET Ban ERU AI SEE GU RIED BIL 4 EAL REO WILT CH Dt CC FE SU REIRON SEU 3 5 CEA R RR Aane Terakt DCEBUTC ESU 3 ERROTARA 7 Vein At A SAFETY PRECAUTIONS Before you use the product you MUST read the operation or operators manual and MUST fully understand how to use the product To use the product safely you MUST carefully read all Warnings and Cautions in this manual You MUST also observe the related regulations and rules regarding safety lll Cautions related to operation Use the safety equipment to avoid the injury when you operate the product CAUTION Q A Pay enough attention on handling method to avoid pinching hands or back problems CAUTION that may be caused by heavy weight of the product or handlin
24. C29 ALS U AD BERY TEBAULTVET ARY Tid REDE EEC ABC BR EHMUR C GHERODOEAKY RY ZA TU VVERERE TA T EARL LPOBER BLAIT ERERCRZORSN AIC OISA Ic SERE EY VIVEARY AY T CP HE CORY Tid EROR A TIVELY TIC ABENT ETOT BPREBDRECNET Our steering gears are equipped with Kawasaki L series hydraulic pump as its oil pressure source This hydraulic pump has fulfilled the requirements for conventional piston pumps such as longer life lighter weight lower noise and larger capacity Kawasaki s superior hydraulic technology has developed the L series to achieve social themes saving energy economizing resources and minimizing noise pollution This pump is installed in the oil tank of the steering gears so as to ensure quiet operation ME Hiis 211 261 210 208 263 260 01 Piston sub 211 Shim 213 290 254 262 264 101 Driving shaft 213 Hexagon socked head bolt 292 102 Key 216 O ring 205 cB er 103 Oil seal 251 Front cover 111 v di ib A n 104 Roller bearing 253 Valve cover 109 106 104 P pen ape
25. E 1924F 88 AERC EUER OO ERE LCRU ABA CLL 3k BO EDL EOD fS EE AIO 92 d H9 SER OD RS E XS PIED CX CBRE C NE5O0G T 255 X 500 000D W T amp 20 000 amp BL E DEEM AHIA EAL TOET COR EPCS EARRAZSCIC ME t thao ARARE U Ad AORAICHIFSBTIC EMOZSCKE LAML TOET SEZDI EEAO ATRAL TLZ END EEL TWEE More than eighty years has passed since Kawasaki Heavy Industries Ltd began the manufacture of electro hydraulic steering gears in 1924 During this period our products have gained high reputation among shipbuilders not only in Japan but also in many countries of the world and we have supplied more than 20 000 units of steering gears to various types of ships ranging from 50 G T to 500 000 D W T building on along history and a rich experience of our products Kawasaki quickly takes in requirements of the market and makes a great contribution for labor saving and safety navigation of the ships We are sure that we can go on meeting your various needs with our steering gears Fresh line up of Kawasaki Electro Hydraulic Steering Gears Based on our rich experience with over 20 000 ship sets ever produced FARI Type Indication HERO Z7 U A RSPR Series Constitution of Steering Gears ACEI FadOKDICOYU AIDHENTHIET 2TOkN m 27 6t m LAR O AE BRHEICOUY TIE E he BARE RV21 075 H T100 45DC ZADZ amp c888 4 IES TEM LU ZAZRDS The electro hydraulic steering gears are classified into three S
26. EM TEST WUBRIF LY 7 FIC ASD BERI ORE e 11 ele LOW4S4 amp OLOW LOWO YATATA Mi Se EUSS Z MUCK VATLO HEBD BAI CEES The system test bars with Low and Low Low position would be operated at pre sailing check in order to check the operation of automatic isolation system This would make easy to check the system operation FEN OPERATION TO50 AES FOIS 1 500 807 iE EE ERR No 1 85773838885 No 2 807 EB s LE RH LCS TUO RELL BA ROI CELE 1 No RV 70 HD LOW fie CK BL HELO Basar Co io RD FE SNS 2 BESPOBERIV 12 fi amp e Tu No 28 7 B RIGER FEET ATA SYSTEM I 2ES RSI U JUBE TUO CORB CARO TAA FLAC BEEN CU BBD AT LDR ENS 3 BLNO 2H ARE AED ATA SYSTEM I baw tld No 139732 amp i amp G4 O BEER 9 248 D Z7 UY AC CERE T 113 9 4 B 6UNo 1 HARB MHEY 7 SYSTEM D obs NBENIE No 17585077 053818175 LOW LOW fie CE F Silt ESO REA IV 167 IV 273 BCH BDU No 18 73 Re RUBIEZ ATL SYSTEM DZ29JUBES TUS KE No 1 87 EZ ESSI ERIEU No 28 7 2 iB 3E S S COR BE CNo 2857 iB 54 C BOR 9 5248 0 27U 7 2 CHM IT TD No 2 7 REE No 1 857 IE LES CHI D FEAL Ze Ine ld Ege at 3 8n 7e NO 1 CNo 2BKO RMD RES IV 1 7 IV 2 amp ANDA TE TE RIB CUES BEES ES FORE 25 00 807 iE E ERR No 1 amp l amp No 27 50 7 MAE LOW LOW firi iE UE BR BED ROTDSETEMESLL No 137 2N0 28 77 iB 25 AM CES IEUSES PRTERHPH OPERATING INSTRUCTION Failure Mode Operational Sequence One power unit running
27. ES Note 1 Dimension A indicates max distance from center of rudder stock to end of electric motor and pipe line 2 The above list is for rudder turning angle of 35 deg and electric source of 60Hz Please consult with us on another condition 10 E Series TYPE FE3 2 1027 560 for 35 deg HEER HYDRAULIC CIRCUIT No 2 Cyl d B No 1 Oyl No 4 Cyl No 3 Oyl i B i E e REIXT ES REX Es i ee ecole mE oF 9 0 Qe HKD i i x al T E i H l IF ER l to XD to eel ue Storage En n DKO Storage En i DKO tank T LE tank 4 z pus EE 1 wr Eis HI ecu Ga PRU i 4 motor AT e o MEAS AIM ypr i LAmACIMiypT E Mr Jp a mou 4x Ee CNET 1 m gt Filter E Filter Filter D j vd No 3 M M No 3 No 2 M M No 2 Ned M M No 1 Main pump Servo pump Main pump Servo pump Main pump Servo pump No 3 Oil tank No 2 Oil tank No 1 Oil tank FE32810 24 FE32 Type only ERE MATE ARTICULARS amp DIMENSION
28. Fax 86 512 6616 0366 Kawasaki Precision Machinery Trading Shanghai Co Ltd 17th Floor Room 1701 The Headquarters Building No168 XiZang Road M Huangpu District Shanghai 200001 China Phone 86 021 3366 3800 Fax 86 021 3366 3808 Kawasaki Chunhui Precision Machinery Zhejiang Ltd No 200 Yasha Road Shangyu Economic Development Zone Shansyu Zhejiang 312300 China Phone 86 575 8215 6999 Fax 86 575 8215 8699 Flutek Ltd 98 GIL 6 Gongdan Ro Seongsan Ku Changwon Si Kyungnam 641 370 Korea Phone 82 55 210 5900 Fax 82 55 286 5557 Wipro Kawasaki Precision Machinery Private Limited No 15 Sy No 35 amp 37 Kumbalgodu Industrial Area Kumbalgodu Village Kengeri Hobli Bangalore 560074 India SERVICE AGENTS Authorized Service Agents IHI Marine B V IMBV 2905 Ax Capelleaan Den ljssel The Netherlands Phone 31 10 411 6406 Fax 31 10 411 6412 Dalian Wanfang Marine Technology Co Ltd No 40 Aixian Street Qixianling Dalian High tech Industrial Zone China P C 116085 Phone 86 411 84790000 Fax 86 411 84799910 IHI Marine Engineering s Pte Ltd IMES 27 Tanjong Kling Road Soad Singapore 628052 Phone 65 6268 7360 Fax 65 6266 5302 IHI Marine Co Ltd Nico International Dubai P O Box 12068 Dubai United Arab Emirates Phone 971 4 309 0100 IHI Marine Co Ltd Metalock Brasil Rua Visconde do Rio Branco 20 26 11013 030 Santos SP Brazil Phone 55 13 3556 4686 Technic
29. LVDT 1 t eres ES o poy a ar oed pedea esseri GE 1 GR A id fii ru 528 SIME S JO BOE d CORAREERLET 2 Lace Bld 35 Hle GOHzOXS amp C3 CC REA LAU M S d BIER CBS lt TES Note 1 Dimension A indicates max distance from center of rudder stock to end of electric motor and pipe line 2 The above list is for rudder turning angle of 35 deg and electric source of 60Hz Please consult with us on another condition 14 V Series TYPE RV for 35 deg ERA META ARTICULARS amp DIMENSIONS WPA ROEY RV21 036 RV21 045 RV21 051 RV21 063 RV21 070 RV21 086 Panicle RV22 032 RV22 036 RV22 045 RV22 051 RV22 063 RV22 070 RV22 086 314 353 441 500 618 687 844 32 36 45 51 63 70 86 70 65 28 465 510 580 640 23 5 192 23 5 192 23 5 192 23 5 240 196 240 196 240 196 240 294 24 0 294 24 0 29 4 24 0 29 4 300 245 300 245 300 245 300 LV 030 x 2 LV 060 x 2 1 750 11x2 11x2 15x2 15x2 185x2 22x2 25x2 1 750 50 cont 100 1h 200 30s LV 030 x 2 1 750 55x2 75x2 75x2 75x2 11x2 11x2 15x2 1 750 50 cont 100 1h 200 30s 260 270 380 390 260 270 280 290 2 000 2 100 2 300 2 450 1 066 1 076 1 151 1 177 1 066 1 076 1 075 1 101 190 200 212 236 305 290 325 360 1 210 1 255 1 335 1 395 1 210 1 255 1 325 1
30. Muse TSR ATS At FERRI Ratt 7105 8315 USbOBFF1 E14 5 Tel 03 3435 6862 Fax 03 3435 2023 RAL 7650 8680 Pr PARR IMB 1T 1 3 AR FUAZIILITD Tel 078 360 8605 Fax 078 360 8609 RPL 7651 2239 HPA HA 23 4281 Tel 078 991 1133 Fax 078 991 3186 fal SSP 7812 0011 MBS RSS 1 B4 1 SRM B EMLILT 1 TOF Tel 092 432 9561 Fax 092 432 9566 WRmU UAUtZS 7272 0015 FRAD tS4 B9 2 Tel 047 379 8181 Fax 047 379 8186 SuU EAEb s 7794 0028 EiEESOjSBl ckHI1TE5 3 272 b59 EREN EAEN Tel 0898 22 2531 Fax 0898 22 2183 falujU tCAt75 7811 0112 fae RBar SE F2 T EL 10 17 Tel 092 963 0452 Fax 092 963 2755 http www khi co jp kpm Kawasaki Heavy Industries Ltd Precision Machinery Company http www khi co jp kpm Tokyo Head Office 1 14 5 Kaigan Minato ku Tokyo 105 8315 Japan Phone 81 3 3435 6862 Fax 81 3 3435 2023 Kobe Head Office Kobe Crystal Tower 1 3 Higashikawasaki cho 1 chome Chuo ku Kobe 650 8680 Japan Phone 81 78 360 8607 Fax 81 78 360 8609 Nishi kobe Works 234 Matsumoto Hasetani cho Nishi ku Kobe 651 2239 Japan Phone 81 78 991 1160 Fax 81 78 991 3186 OVERSEAS SUBSIDIARIES Kawasaki Precision Machinery UK Ltd Ernesettle Lane Ernesettle Plymouth Devon PL5 2SA United Kingdom Phone 44 1752 364394 Fax 44 1752 364816 http www kpm eu com Kawasaki Precision Machinery U S A Inc 3838 Broadmoor Avenue S E Grand Rapids Michigan 49512 U S A Phone 1 616 975 310
31. S Dips FE32 102 FE32 126 FE32 140 FE32 172 FE32 207 FE32 243 FE32 288 FE32 350 FE32 400 FE32 485 FE32 560 LIJE 2 354 UEBDZEFESR Torque motor amp LVDT Particulars Torque at Js 1 000 1 240 1 370 1 690 2 030 2 380 2 820 3 430 3 920 4 760 5 490 max working pressure ZEN 0 126 140 172 207 243 288 350 400 485 560 Rudder turning angle deg 70 Rudder turning speed deg s 65 28 Normal radius of tillerarm mm 580 640 685 715 760 815 850 905 925 F MPa 19 2 23 5 19 2 23 5 23 5 23 5 23 5 23 5 23 5 23 5 23 5 Max working pressure e 196 240 196 240 240 240 240 240 240 240 240 MPa 24 294 24 294 294 294 294 294 294 294 294 Safety valve set pressure ST MM 245 300 245 300 300 300 300 300 300 300 300 Pump type x number LV 060 x 3 LV 090 x 3 LV 120 x 3 LV 180 x 3 Pump speed min 1 750 OEA 15x3 18 5x3 22x3 25x3 30x3 37x3 45 x3 50x3 55x3 75x3 80x3 Motor speed 1 750 Motor rating l 25 cont 100 1h 200 30s Pump type x number l TOP203 x 3 GN206 x 3 Pump speed min 1 750 Rabe Motor output x number kW 0 4x3 0 75 x3 Motor speed min 1 750 Motor rating 100 cont Required oil quantity 600 630 660 800 830 1 060 1 090 1 530 1 570 T 2 300 2 470 2 655 2 755 2 910 3 120 3 235 3 480 3 530 1151 1 130 1140 1205 1220 1305 1315 1440 1453 GE 1 A A d AROPE
32. al Assistance amp Advice to KPM Far East Marine Service 10209 Market Street Houston TEXAS 77029 Phone 1 713 6762340 Fax 1 713 6762461 Taknas Marine Engineering G m b H Oberhaten Str 1 20097 Hamburg Germany Phone 49 40 321305 Fax 49 40 330608 26
33. der deviation l l l l Iy hO WRY IA IY aS SE 274 AC100V 60Hz O Control box Control box D emm ES t Sees hILZE 4 A A LJ E A Motor starting Torque transformer transformer Torque signal motor RY By 9 Vipp motor AC440V 60Hz epee pus Er E JE EA No 2 ik No 2 ERUT RATHEE RATE No 1 ERY 7 No 1 F No 2 Source No 2 Main pump ee Ed No 1 Main pump fl No 1 Source No 2 Y RRIT No 1 43GRL27 No 2 Servo pump No 1 Servo pump No 2 2 No 1 E 3 No 2 Motor No 1 Motor No 2 2A2423 4 No 2 t 4 No 1 E 4 No 1 2A423 4 No 2 Motor starter No 2 Main motor No 1 Main motor No 1 Motor starter h7vA PE d Eas PEE EET hZ2A Transformer Rudder repeat Rudder repeat Transformer back unit back unit cA wil Bae fe A miles Rudder angle limiter Rudder angle limiter dosha RAS Supplied by shipbuilder 7 Oy hx hR Supplied by pilot maker Ide BU X A PES Supplied by steering gear maker Steering stand Control box I l I ee E I 1 I i I I I i i i i Rudder repeat GN i back unit BC 8 Torque i 4 dh OS motor A W Ui 7 Regulator ioe rte 5 X Limit switch a ae Differential z transformer LVDT LLZZZZLECLAZZAP RA ax NN IZZZA Y77272 VZ7ZZZZZ 2772771 l a B 00 Servo pump HS Nd Oiltank UJ hy freA OPERATION FRE AL KD S SASH Bez as IC KOTHILT
34. e external pipings are minimized and oil thank and electric motor are installed on the hydraulic cylinder SEE EEU The power unit of remote control system The power unit of remote control system is not required since the hydraulic pump is not required since the solenoid valve is controlled by electric signal is controlled by electric signal Steering gear is constructed with actual pipings in the factory requiring only a simple installation work on the ship Installation The pump unit can be placed in convenient position in the steering gear compartment compared with M series since there is no mechanical linkage nor buffer spring for controlling the hydraulic pump Follow up mechanisms as well as main parts of ram hydraulic cylinder etc are especially of sturdy construction and full consideration is given to safety Each joint portion is provided with oil less metal to facilitate maintenance Maintenance The local steering can be performed by pushing manually the push rod of solenoid valve The local steering can be performed by pump control knob on torque motor trick wheel Applicable Please consult with us on this matter Skeie e Can be installed on the vessels classified in most classification societies The local steering can be performed by Series RACV ATL OY ZB STEERING SYSTEM BLOCK DIAGRAM REZAL F Steering stand Source AC100V 60Hz No 2 YAFL No 1 VATS Seas Actual rudder angle l l l l l AmE l Rud
35. er A X d 4 774 sets For 45deg 031 038 044 054 061 075 R series 063 077 089 109 122 150 177 212 251 310 356 430 507 600 725 F series j REBLAZALME Number of pump units for normal use d E epe Features EZU AX VZU A PALA Sons E Series V Series M Series BMA Z ll EA NIL fit GLE RS Sb X AR Z 80 HELE LAE Electrical Pump Control S G Valve Control S G Mechanical Pump Control S G d tAA4LRPSOStf jE eL RHEAZRUKPSSASHER RR HRHNEABTILEDAONSSCEUSE SOCMUIE SERHL ASR BSS Lo CEBU RETI RERE V7 h OER RUUGRLZONBtf5tuiB895f U mBDEAEIZCGRLZVISOnum 7 EE BRRR 7 LULD 355x641 TRU ACHCSS75x C4 AREER DEEL UL Z 38 MET UCHER SVR O BEA CRRA CHES SAN C3 The rudder angle deviation signal the The rudder angle deviation signal the The rudder command signal from the difference between command signal difference between command signal steering stand operates the power unit and the feed back signal of actual and the feed back signal of actual comprising hydraulic pump electric Description rudder angle from steering stand rudder angle from steering stand motor solenoid valve power cylinder controls electrically the stroke of operates the solenoid valve and pipes etc of remote control system variable displacement type pump controls the direction of oil from fixed and controls mechanically the stroke of through torque motor displacement pump variable displacement type pump through link mechanism
36. eries symbol _ Ree 74 7 12522075 RAMASSER FORA series as listed For steering gears of 270 kN m 27 6 tm and Fork type 1 Ram 2 Cylinders Additional indication of max rudder angle 45deg below small type steering gear catalogue is referred to Fe JAIR 22b472U 8 45DC ACHAS Fork type 2 Rams 4 Cylinders max rudder angle 45deg SUA AAT TAGTELEO 4 7 3 538 DIES Control system Additional indication for tanker over 10 000GT RE Type T 2 d Fork type Ram pin Hydraulic cylinder Eee FARRO THEVA T050 FERS ILIE RJV 7 50 FEAR E Series Fork type tiller Roller Electrical pump control system Emergency torque rated torque For F series on Min T100 FERRE KIL 7 2838 HV 7 10096 R Continuous control system Emergency torque rated torque For R series FE Type Ve INIZIA T 3 Valve control system VREO FOO IPI RIT S38 IR V RZU ZXOA Additional indication of hyd lock alarm for V series Series RV Type R series only Hosen Seer ORR Meee JR 7 58480 ATL With hyd lock detector of sol hyd valve Mechanical pump control system FORUM ANIL RM Type BEER TLZ bh Torque ton m M H Number of equipped pump units For 35deg Series Euddsidibdk Min siii 4 52 21 961 032 036 045 051 063 070 086 104 122 144 175 R series FM T peal HOO SIOR iLer 2 42 sets 053 064 072 090 102 126 140 172 207 243 ype SUE 8 syi Y 23 3 8 sets 288 350 400 485 560 685 775 825 1000 F series Fork type till
37. g posture A Do not step on the product hit it drop it or give strong outside force to it as one of CAUTION these actions may cause the failure of work damage or oil leakage If it is necessary by all means to step on the product pay enough attention to your safety and be careful not to damage the product A Wipe the oil on the product or floor off completely as the oil creates slippery CAUTION conditions that may result in dropping the product or injuring amp Never operate the product after you have alcoholic drink or drug CAUTION E Warnings and Cautions related to installation and removal of the product Turn off the power before starting wiring or other works related to the electric DANGER power otherwise you may be stuck by an electric shock A Make it sure that the power of the hydraulic power unit is turned off and that WARNING the electric motor or engine has completely stopped before starting installation or removal You must also check the system pressure has dropped to zero A CAUTION A CAUTION 9 A CAUTION J3E SRT fe EO do 5 25 Bo Oh C XE SR ERU T RU DL MS HT RALAT SU KRUTRE AZEECOMRAO REA NDGA EEE CL FORBES DASIAAEMIELTCK ESL Be GRE min eC PEELE Bats Beet Sill PREM iU CS ESV RIB KE PEED aux Installation removal plumbing and wiring must be done by the certified person CERTIFIED PERSON a person who has enough knowledge like a person who is
38. n another condition 3 In the case of steering over 35 deg on both sides ship s speed shall be reduced under half of maximum servce speed ERE MATE ARTICULARS amp DIMENSIONS pee FE32 600 FE32 725 Particulars 5 880 7 110 600 725 90 65 28 955 1 015 22 22 224 224 275 275 280 280 LV 260 x 3 1 750 90x 3 110x3 1 750 25 cont 100 1h 200 30s GN206 x 3 1 750 075x3 1 750 100 cont 2 400 2 400 4 575 4 910 1 580 1 840 375 400 2 040 2 185 2 040 2215 Type RV21 031 RV21 038 RV21 044 RV21 054 RV21 061 RV21 075 ERES RV22 031 RV22 038 RV22 044 RV22 054 RV22 061 RV22 075 311 380 436 535 600 735 32 39 44 5 54 6 61 2 75 90 65 28 480 540 600 18 22 18 22 18 22 184 224 184 224 184 224 22 5 27 5 22 5 27 5 22 5 27 5 229 280 229 280 229 280 LV 030 x 2 LV 060 x 2 1 750 11x2 11x2 15x2 15x2 185 x2 22x2 1 750 5096 cont 10096 1h 20096 30s LV 030 x 2 1 750 55x2 75x2 75x2 11x2 11x2 11x2 1 750 5096 cont 10096 1h 20096 30s 280 400 420 280 300 320 2 350 2 600 2 855 1 025 1 110 1 130 1 025 1 075 1 101 200 212 236 350 355 390 1 225 1 295 1 355 1 250 1 285 1 345 20 Kawasaki Bent Axis Type Axial Piston Pump L Series SAEI ERU IR 7 ORE U
39. uitably and No 1 or No 2 power unit will be automatically stopped RM RE RV 22 TYPE E Stop valve Isolating valve SOL Condition Working pump Working cylinder D IV 1 IV 2 IV 3 IV 4 No 1 amp No 2 All Open Off No 1 All Open Off No 2 No 1 Off On All Open No 2 On Off No 1 O Shut All Off No 2 Shut Open FM FE 21TYPE q Solenoid of isolating valve Condition Working pump Working cylinder IV 1 IV 2 No 0 1 All Off Off No 2 Off Off No 1 amp No 2 All Off Off No 1 No 1 amp No 2 On Off No 2 No 3 amp No 4 Off On 24 D HYDRAULIC CIRCUIT 15 GTELEO SV A Mie Bub Steering Gear for Tanker Over 10 000GT HARE Ug EA B JM e TS ARTS AT Rm A tt TROP Od P tP It 1g B EP Mh RRU CAt74 418 Ux6 4 7T 105 6116 Raa we 1T 14 5 Tel 03 3435 6862 T 650 8680 HP PRE RIGA T B1 3 87UA20v27 Tel 078 360 8605 Fax 078 360 8609 7651 2239 48 Pa GETIAZR2343 amp Hh Tel 078 991 1133 Fax 078 991 3186 7812 0011 fai eS RBS Ran T A441 Seat IT 4 7 79F Tel 092 432 9561 Fax 092 432 9566 272 0015 TErIIllmiggTEO 2 Tel 047 379 8181 7T 794 0028 SERI S AACE RAT B5 3 222 V 4k E JV EAFA Tel 0898 22 2531 Fax 0898 22 2183 Fax 03
40. x2 Z5x 2 11x2 11x2 15x2 15x2 18 5 x 2 22x2 25x2 Motor speed min 1 750 Motor rating 25 cont 100 1h 200 30s Pump type x number TOP 203 x 2 Pump speed min 1 750 Motor output x number kW 04x2 Motor speed l 1 750 Motor rating 100 cont reao z RE21 260 270 380 390 410 500 510 660 eaved oauan REZ 260 270 280 290 310 320 330 360 A 2 000 2 100 2 300 2 450 2 615 2 700 2 850 3 050 RE21 1 066 1 076 1 151 1 177 1 140 1 205 1 220 1 305 RE22 1 066 1 076 1 075 1 101 1 070 1 155 1 170 1 232 Approx dimensions 190 200 212 236 250 265 280 300 GE 1 WSK A Id Hee DD DERRER JO BOE ED SE CORARASRLET l 305 290 325 360 428 445 470 500 2 FZE 35 he GOHZODBACS CHICKHLAUVB AL ARCH Je US p RE21 1 035 1 180 1 295 1 355 1 370 1 450 1 500 1 630 Note 1 Dimension indicates max distance from center of rudder stock to end of electric motor and pipe line JE 1 035 1 180 1 250 1 310 1 330 1 450 1 490 1 540 2 The above list is for rudder turning angle of 35 deg and electric source of 60Hz Please consult with us on another condition E Series TYPE FE for 35 deg FE21 ERE METI ARTICULARS amp DIMENSIONS FE21 053 FE21 064 FE21 072 FE21 090 FE21 102 FE21 126 FE21 140 FE21 172 FE21 207 FE21 243 FE21 288 FE21 350 FE21 400 FE21 485 FE21 560 FE22 053 FE22 064 FE22 072 FE22 090 FE22 102 FE22 126 FE22 140 FE22 172 FE22 207 FE22 243 FE22 288 FE22 350 FE22 400 FE22 485 FE22 560
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