取扱説明書
Contents
1. lt a b c d 24 s a2. 19 RFID D40Z D40Z 20 1 6 2 50N 21 22 D40Z G9SX NS202 G9SX NSA222 1 10mA 2
3. 2 Zin EOD ui 23 C 10 4 ET a ON OFF G 3 25ms SEN ORME BMS Om 2 2 85 100ms 65k OFF ON 3 5mn 4 e ae OELE RAMANE TIL KERAURRLIOZH o F aT i 15 M4 RAMI 25 BONRH m niuy
4. D40Z 5 D40Z 6 D40Z D40Z 6 8 9 D40Z DC AC 10 DC EC
5. ato ERO RE 0120 919 066 PHS 055 982 5015 EE 8 00 21 00 BE 8 3658 FA 055 977 6389 assinar 900 12 00 13 00 17 30 FAX FAX 055 982 5051 Original instructions omRON Sti Type D40Z Compact Non Contact Door Swi
6. 2 we 3 1 LED LED OFF
7. E E ae gtk ee v D40Z D40Z X mm Z mm is oF X gnm ka i HHI CR DIR 5 DA0Z OBR ES RHEO od ie wp ah xaz z Ls
8. mmERORCC 2 3 5 D40Z 1 D40Z OFF 5 2 23C 5 OF FARE D40Z v 2 5 D40Z _ RERAN emstk 7 Ato 3 5 D40Z
9. ON OFFI 2 842 cui 3 20m 3 J 7 as 16 COMEDOR RIS lOOm I CRIRL TIER TEL HEL 5 D40Z 200m G9SX NS D40Z 5 t D40Z 30 D40Z 1c ge POV 30 15 m pm z R i PLC x 5 e PLC H H COM G9SX NS202 G9SX NS202 G9SX NS202 G9SX NSA222 G9SX NSA222 G9SX NSA222 100m 18 A
10. Bake 7 z 8 Ses paai 3 II exit RE purer eae A Aes ai EN ISO13849 1 e 4 DC DC24V 10 15 T J 13 1 SWF _ LAU ANE ET TGR EMMY AT SR CHESE ES OT Siete gate nih Aa DC24V 10mA D40Z 1C ARO RB J eee _ OFF ON 5mm 1a FET AO SARA IEY OU LEA EET SecA 14 GREET 1 BURRPRAERET SABO SE fy FPEM ONTOFF 15mm Oe mae aera 1 2
11. D40Z D40Z 600W 10 1000 y s HEC61000 4 5 27 33V M z D40Z zl a SHEMET A197 A MONK CHSC ED A ON x m ON OFF R
12. 6 D40Z7 D40Z D40Z 8 D40Z 1 5mT 9 IP67 10 A
13. 2 O 2 JEM RAF G9SX NS D1 o TORM G9SX NS D1 ANT Hi D40Z 3 G9SX NS D2 KS ES Seer Tn 6G9Sx NSCIDD2I8F SHELTER J UATE REREN TOBRELUTS D D40Z 9 9 Ni
14. IEC EN61000 6 4 EN1088 UL508 CAN CSA C22 2 No 14 O2ERTORR a 1 2 3 4
15. OFF 1 EN IS013849 1 2 3 1 2 10 65 C 3 25 85 RH 4 5 6 7 8 4 D40Z 1000m O EDA AB MUSED Ad oF oie FERAL TA
16. 25 ms max 100 ms max Operating time OFF to ON Note 3 for a 5 mm distance between sensing surfaces of switch and actuator Performance Levels Safety Categories D40Z can achieve the corresponding performance levels and categories up to PL e and Category 4 per EN ISO 13849 1 by the combined use with the controller G9SX NSO Note that the performance levels and categories are based on the example circuits that we recommend This does NOT mean that the combination of D40Z and G9SX NS can always achieve the performance levels and categories under all the similar conditions and situations UL does not provide UL certification for any functional safety rating or aspects of the D40Z device Conformity to the performance levels and categories must be assessed as a whole system When using D40Z and G9SX NSDO for performance levels and safety categories perform the installation inspection and maintenance properly and be sure to confirm the conformity as a whole system Inspection Maintenance Daily inspection 1 Check every guard door to see that machine stops when guard door is opened 6 month inspection 1 Isolate all power 2 Check the switch and actuator for proper alignment 3 Check terminals for proper connections P 10 to 65 C n 4 Check wiring for signs of damage Ambie
17. Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China PHONE 86 21 5037 2222 FAX 86 21 5037 2200 Note Specifications subject to change without notice
18. omRon D40Z D40Z D40Z D40Z D40Z 2137840 7B EC D40Z EC 2006 42 EC EMC 2004 108 EC D40Z EN954 1 Cat 4 G9SX NS EN ISO13849 1 2008 Cat 4 PL e G9SX NS IEC EN61508 SIL3 G9SX NS IEC EN60947 5 3 PDF M G9SX NS
19. 1mm 11 1 cd 7 34 GE a 1 a i O U JED 40Z DBA ESIC 2 D40Z D40Z Boo ORE 3 4 E x Hemas T o 4 D D40Z
20. NS Two 4 2 dia hl UJn JH terati Two 7 2 dia 7 k16 e Wiring example of with G9SX NS Maximum 30 switches connectable in series auxiliary output Yellow mn com HEE ex a eyi S o s 3 S 8 S ef xl s S a a 5 a amp a 5 a Gla BERE Ear haa po2X03X04 i G9SX NS202 G9SX NSA222 Note 1 Maximum auxiliary output current is 10mA G9SX NS202 Incorrect wiring may damage the auxiliary output circuit G9SX NSA222 Note 2 Refer to the D40Z catalog for other types of wiring Internal connection Wiring 7 Color of inti i lt brown Signal Name A Description of Operation 1 i Bi blue a door switch rown Power supply for D40Z 3 white Blue o Non contact door switch E To set non contact door switch output in ON state 4 black signal input White non contact door switch signal input must be in ON state 5 yellow Non contact door switch Output status depends on statuses of actuator and lt Black i i z 4 a Output non contact door switch signal input A Auxiliary monitoring Yellow Output status depends on status of actuator Output Gray When a fault is detected turns into OFF state regardless of actuator status Troubleshooting LED indicator Causes and Corrective Actio
21. less than six times the cable outer diameter 2 Do not apply a tensile strength of 50N or greater to the cables 21 To determine safety distance to hazards take into account the delay of non contact door switch output caused the response time 22 If there is any machine that has a large surge current e g a motor near D40Z connect a surge absorber to D40Z between the blue and the other cables white black and brown respectively and between the yellow and the gray cables Suggested surge absorber s specification is as follows Peak pulse power 600W 10 1000 g s or more Per IEC61000 4 5 surge immunity Breakdown voltage 27 33V 1 petection Ranges lea data we w gue gu an ie amp oj zo g g biy E ke ER Sab a 3 Site lobe ER o o 35 30 25 20 15 10 5 0 5 10 1520 25 90 95 30 25 20 15 10 5 0 5 10 15 20 25 30 Distance from the target mark on the switch X mm Distance from the target mark on the switch Z mm 9 oe N pg ON w gs 5 a 3 X 0 20 32 f Te zo we Target mark Temperature Influence Note1 Operating distance means the distance of the sensing surfaces between the switch and actuator Note2 Above graph is only for reference temperature at 23 C Actual operating distance may vary depending on the surrounding metals or tempera
22. 50MQ DC500V MRE RRA ETA ACOA 10 55 10Hz 0 75mm nee 300m s S BRE 3 IEC EN 60947 5 3 ee IP67 PBT M4 mm Greg 1Nm RETE D a S x 175 1 D40Z 1C5 ze Steel Wre 0 22am ANG24 2 I Ee Rica ce a 3 2 tera
23. EN60950 EN50178 DC IEC EN61558 UL508 2 11 D40Z 12 50mm
24. hen not using auxiliary output cut off the unused conductors and protect by insulating taping to prevent contacting with other terminals 3 When you use an additional cable of 20m or longer use a multiconductor cable to group the white black brown and blue lines together 17 Use cables of a total length of 100m max to connect multiple D40Z switches However the total length of 200m max is possible depending on the number of D40Z switches connected The supply voltage to D40Z may decrease by the voltage drop depending on the cable or the wiring configuration Check the power supply voltage is in the rated range 30 or less D40Z connected 15 or less D40Z connet Total wiring length Total wiring length 100m max Note G9SX NS202 G9SX NS202 G9SX NSA222 G9SX NSA222 Note The wiring length between the products must be 100m max 18 D40Z is a class A product In residential areas D40Z may cause radio interference in which case the user may be required to take adequate measures to reduce interference 19 D40Z may not function properly in surrounding environment with strong electromagnetic equipment such as RFID system proximity sensor motor inverter and switching power supply If you use D40Z near such equipment be sure to verify effects of such equipment on D40Z before using 20 Handle cables with care 1 For bending cables it is recommended to bend them with a radius of bend no
25. his case check and correct ambient noise environment Note2 The case where the guard door is closed Switch detects actuator is indicated Note3 The case where the system stops though the guard door is closed Switch detects actuator is indicated Suitability for Use OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of the products in the customer s application or use of the product Take all necessary steps to determine the suitability of the product for the systems machines and equipment with which it will be used Know and observe all prohibitions of use applicable to this product NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM OmRON OMRON Corporation Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 JAPAN OMRON EUROPE B V Wegalaan 67 69 NL 2132 JD Hoofddorp THE NETHERLANDS PHONE 31 2356 81 300 FAX 31 2356 81 388 OMRON SCIENTIFIC TECHNOLOGIES INC 6550 Dumbarton Circle Fremont CA 94555 3605 U S A PHONE 1 510 608 3400 FAX 1 510 744 1442 OMRON ASIA PACIFIC FTE LTD 438A Alexandra Road 05 05 08 Alexandra Technopark Singapore 119967 SINGAPORE PHONE 65 6 835 3011 FAX 65 6 835 2711 OMRON CHINA CO LTD
26. ing on D40Z illegible and cause deterioration of parts 8 Do not use D40Z in the magnetic field of 1 5 mT or more otherwise D40Z may not function properly 9 Do not use D40Z in the water or continuous water exposure environment otherwise water may leak into D40Z An enclosure of IP67 rating which D40Z is rated protects against temporary immersion in water 10 Do not use D40Z switch or actuator as a stopper Use a stopper to protect the switch and the actuator Keep a distance of at least 1mm between the switch and the actuator 11 Be sure to install D40Z switch and actuator in such as appropriate distance that does not create a gap accessible to the hazard Stainless steel Approximately 85 of the original value It is recommended that the switch and actuator unit be separated at least 10 mm from any metal parts or metallic materials 15 Use M4 screws and washers to install the switch and actuator Tighten the screws with a specified torque After installing and commissioning coat the switch actuator fixing screws with tamper proof varnish or similar compound for locking Using anaerobic locking compounds can have a detrimental effect on the plastic switch case if the compounds contact with the switch case Actuator Switch 16 Wiring 1 Use conductors of the following sizes to wire D40Z Stranded wire 0 2 to 2 5mm AWG24 to AWG12 Solid wire 0 2 to 2 5mm AWG24 to AWG12 2 W
27. n Note 1 Power supply input may be improperly wired Check and correct wiring of brown and blue lines Refer to Section 5 Connection Examples Fault in power supply Power supply to D40Z may be insufficient Check the power supply voltage of D40Z fills ratings Refer to Section 3 Ratings and Specification OFF Input brown blue The wiring length or size of the wire may not be to the specification Check the wiring length and size of the wire Refer to Precautions for Correct Use Noise or There may be excessive noise Check and correct ambient noise environment D40Z failure There may be a failure in internal circuit Replace with a new D40Z Red continuously Fault in power supply Power supply to D40Z may be insufficient Check the power supply voltage of D40Z fills ratings Refer to Section 3 Ratings and Specification blinking Input brown blue The wiring length or size of the wire may not be to the specification Check the wiring length and size of the wire Refer to Precautions for Correct Use Faultin Nonstontact Black line may be shorted to other line Check and correct wiring of black line if the black line is door switch output i gi p Red blinks once for 2s black shorted to other lines Refer to Section 5 Connection Examples N w Sensing fault Red blinks twice for 2s Invalid actuator may be in a close range to switch Use the dedicated actuator Fault in No
28. n contact P pon Red blinks thrice for 2s 600 Switeh signal Faulty signal may be input to white line Check and correct wiring of white line Refer to Section 5 Connection Examples Red Solid ON Note 2 input white OFF state Another D40Z may be in OFF state DS of another D40Z Check status of another D40Z connected to the white line and the wiring Yellow Refer to Section 2 Switch and actuator operation and Section 5 Connection Examples Blinking Fault in Non contact White line may be disconnected door switch signal Check and correct wiring of white line input white Refer to Section 5 Connection Examples 9 Actuator fault There may be a failure in actuator Replace with a new D40Z Fault in Non contact door switch signal input white White line connected to D1 terminal of G9SX NSO may be shorted to other line Check and correct wiring of white line connected to D1 terminal of G9SX NSO if the white line is shorted to other lines Refer to Section 5 Connection Examples O Yellow Solid ON Note 3 Fault in Non contact door switch output black Black line connected to D2 terminal of G9SX NS may be disconnected Check and correct wiring of black line connected to D2 terminal of G9SX NS Refer to Section 5 Connection Examples Note1 Another possible cause is a failure in internal circuit In this case replace with a new D40Z Yet another possible cause is excessive noise In t
29. nt temperature No freezing or condensation 5 Before resuming normal machine operation Ambient humidity 25 to 85 RH check every guard door to see that machine stops z when the guard door is opened Getweon al conducive pats 50 Mohm min ionel an WR at 500 VDC megger 4 Dimensions Dielectric strength Switch Indicator Between all conductive parts 1000 VAC for 1min and switch case mm aa 2 Frequency 10 to 55 to 10Hz Cable ctameter Vibration resistance Amplitude 0 75mm half amplitude 14 2 dia Sensing surface Mechanical shock resistance 300m s Min Target marie 45 Pollution degree 3 2 Electromagnetic compatibility As per IEC EN 60947 5 3 co 20 Js o Degree of protection IP67 1 7 2 dia i Material Molded PBT R 55 Two 7 2 dia os Two 4 2 dia Mounting method M4 screws 108 48 165 Tightening torque 1N m Actuator P j Switch approx 175 g Welght D40Z 1C5 Actuator approx 20 g mm Note1 Power consumption of loads is not included Target mark Sensing surface Note2 This is the distance where the switch operates from OFF to ON when approaching and the distance where the switch operates from ON to OFF when separating when the switch and actuator target marks are on the same axis and the sensing surfaces coincide Note3 The value of Non contact door switch output is indicated 5 Connection Example Single switch connection Multiple switch connection with G9SX
30. re system It is recommended to consult a certification body regarding assessment of conformity to the required safety level Precautions for Correct Use 1 Always use D40Z with dedicated actuator and dedicated controller to comply with the requirements of EN ISO 13849 1 2 Handle with care Do not drop D40Z to the ground or expose to excessive vibration or mechanical shocks Doing so may damage D40Z and cause failure 3 Conditions of storage and usage Do not store or use D40Z under the following conditions Doing so may damage D40Z and cause failure 1 In direct sunlight 2 At ambient temperatures out of the range of 10 to 65 C 3 At relative humidities out of the range of 25 to 85 or under such temperature change that causes condensation 4 In corrosive or combustible gases 5 With vibration or mechanical shocks out of the rated values 6 Under splashing of oil or chemicals 7 In the atmosphere containing dust saline or metal powder 8 Where steel scrap or metal powder may fall directly to D40Z 4 Do not use D40Z at altitudes over 1 000 meters 5 Do not use to connect other switches or sensors to the wire conductors of D40Z 6 Disconnect D40Z and the controller connected to D40Z from power supply when replacing D40Z Failure to do so may cause unexpected operation of devices connected to D40Z 7 Keep D40Z from solvent such as alcohol thinner trichloroethane or gasoline Such solvents make the mark
31. tandards D40Z is designed and manufactured in accordance with the following standards EN954 1 Cat 4 with G9SX NSD EN ISO13849 1 2008 Cat 4 PL e with G9SX NSD IEC EN61508 SIL3 with G9SX NSD IEC EN60947 5 3 PDF M with G9SX NSD IEC EN61000 6 4 EN1088 UL508 CAN CSA C22 2 No 14 Precautions for Safe Use Meaning of Warning Sign The following warning sign is used in this manual Indicates a potentially hazardous situation which if not avoided will result in minor or moderate injury or may result in serious injury or death Additionally there may be significant property damage Meaning of Alert Symbol The following alert symbol is used in this manual N WARNING Q Indicates mandatory actions Alert Statements ZN WARNING Machine may start operating and may result serious injury or death Do not put the actuator close to the switch when the door is opened Precautions for Safe Use 1 Disconnect D40Z from power supply when wiring D40Z Failure to do so may cause unexpected operation of devices connected to D40Z 2 Do not operate D40Z with flammable or explosive gas 3 Incorrect wiring may lead to loss of safety function Wire conductors correctly and verify the operation of D40Z before using the system in which D40Z is incorporated 4 Auxiliary monitoring output is NOT safety output Do not use auxiliary monitoring output individually for any safety function S
32. tch fing INSTRUCTION MANUAL Thank you for purchasing D40Z Compact Non contact Door Switch Please read and understand this manual before using the products Keep this manual ready to use whenever needed Only qualified person trained in professional electrical technique should handle D40Z Please consult your OMRON representative if you have any questions or comments OMRON Corporation 2137840 7B 12 When installing two or more adjacent switches keep a distance of at least 50 mm from one another 13 Be sure that the machine is stopped whenever the guard door is open 14 Installing the switch and actuator on a metallic material may affect the operating distance In addition any instruments nearby that generate strong radio waves or magnetic fields may affect the operating distance via the metal Do not install the switch and actuator directly on a metallic material If installation on a metallic material is necessary be sure to check the effect on the operating distance before use Reference values for the effects of installation on a metallic material Metallic material Operating distance EC Declaration of Conformity tron Approximately 75 of the original value Aluminum Approximately 85 of the original value OMRON declares that D40Z is in conformity with the requirements of the following EC Directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC S
33. ture Note3 Surfaces other than the sensing surfaces of the switch and actuator may activate the detection Be sure to install the switch and actuator so that the sensing surfaces oppose one another according to the following 2 Switch and Actuator Operation 2 Switch and actuator operation Switch and Actuator Mounting Directions a 5g Switch ii Actuator Switch and Actuator Operating Directions Note When using the operating direction along the sensing surface be sure to install the switch and actuator so as not to be affected by the side lobe LED Display LED color Status ON Switch does NOT detect actuator RED blinking Switch detects a fault ON Switch detects actuator YELLOW Blinking Switch detects actuator and non contact door switch signal input is in OFF state 3 Ratings and Specifications Ratings Item D40Z 1C Supply voltage 24 VDC 10 15 Power consumption Note 1 0 5 W max Photocoupler output 24VDC Load current 10 mA Specification and Performance Auxiliary output Item D40Z 1C OFF to ON 5 mm min Operating ON to OFF 15 mm max distance Note 2 Differential travel See 1 Detection ranges Temperature influence See 1 Detection ranges Repeat accuracy maxj 10 of operating distance at 23 C Response time ON to OFF Note 3
34. uch incorrect use causes loss of safety functions of D40Z and its relevant systems 5 After installation of D40Z qualified personnel should verify to see that the installation inspection and maintenance are properly performed The qualified personnel should be qualified and authorized to secure the safety on each phases of design installation running maintenance and disposal of system 6 Qualified personnel who are familiar to the machine in which D40Z is to be installed should conduct and verify the installation 7 Be sure to inspect D40Z daily and every 6 months Otherwise serious injury may possibly occur due to a system malfunction 8 Do not dismantle repair or modify D40Z Doing so may lead to loss of its safety functions 9 Do not apply DC voltages exceeding the rated voltages nor any AC voltages to D40Z 10 Use a DC supply satisfying the requirements given below to prevent electric shock A DC power supply with double or reinforced insulation for example according to IEC EN 60950 or EN 50178 or a transformer according to IEC EN 61558 A DC supply satisfying the requirements for class 2 circuits or limited voltage current circuits stated in UL 508 11 Use only appropriate components or devices complying with relevant safety standards corresponding to the required performance level and safety category Conformity to requirements of the performance level and safety category must be determined as an enti
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