マックスクリーンボー2の取扱説明書
Contents
1. Dust containing SDarkS Dust containing sparks generated by high speed cutters grinders welding machines etc Ar UMass tese feda Fire SOUrceS Cigarette oil liquid chemicals etc OtherSs Water oil chemical liquid etc e 5 KIE REE BRES E DZATE Do not use the product in places where flammable explosive Or corrosive mist smoke or gas is accumulated or located nearby CONTENTS 1 Cautions on Using Product 4 1 1 UN i 4 1 2 The condition of carry installation transportation and safekeeping 4 1 3 II 4 1 4 EE RE o LES A EE RE RECS 5 1 5 Repair disassembly and modification 5 1 6 Eccc NB eoi E E n 5 2 Confirmation and Preparation at Arrival 5 3 Name and Structure of Product 7 3 1 Name of main body 7 3 2 e2. Zeolite is charged initially in the primary filter To prevent clogging Remove the sticker before use 2 V ALIS 2 snap locks 2 p p 1 Release 2 snap locks of the filter case and remove it 18 6 4 0 2 Replacement of secondary filter CHF 2030 50 1 1 Open the primary filter case If the vibration arm is positioned at the center move the vibration arm to the end position before removing the guard or other parts 2 3 2 Remove 2 screws on both sides of the guard for Turn 2 screws at the stopper plate shaking and get the guard off remove the screws and then remove the plate 4 2 Remove the secondary fi
3. 1 Vibrations of main body Once day Are no abnormal vibrations or sounds generated Is the installation level correct 1 Filter installation status Once month Are the filters installed securely Does the suction hose end offer proper suction force Is the Insufficient airflow lamp extinguished Insufficient airflow lamp status During Operation Suction force check 21 8 Countermeasures against Abnormal Operation Failure Dhenomenon Cause Countermeasures The power is not turned ON Turn ON the power Motor seizing Replace the motor Ask for repair 1 BEIDE A TU CU VEU DM SRS Make sure whether the exhaust port are not clogged 2 Confirm the rated voltage Goniiim that star burst connection
4. cL CRT When the capacity level is changed the set level is stored in memory The set capacity level remains in memory even after the main power switch is turned off ONOFF AT ON OFF If the main power is turned ON OFF in short intervals the motor may malfunction Be sure to turn the main power ON OFF at the AT panel 16 6 Maintenance and Inspection 6 1 Cautions on maintenance and inspection Make sure to turn OFF the main power and disconnect the power plug from the electrical outlet to cut off the electricity before starting inspection Using a worn or damaged filter will release sucked dust to the atmosphere and damage electrical parts Make sure to inspect and maintain
5. 20 Hand operation shake off After stopping the operation put on the manual shake off button for 20 sec It has moved while put on the button 1 Less than 1 hours total up Not shake off with auto operation 17 6 4 Replacement of filter Make sure to turn OFF the power and disconnect the power plug from the electrical outlet before starting inspection Do not confuse the back and front of the filter The filter grid frame should be located on the exhaust side 6 4 1 1 Replacement of primary of filter HDF 3535 120 ZEO 1
6. Power cable standard accessory and Remote cable option Powercable 3m x1 X X he cable is different in each region MT 173 8 Remote cable option 3m x 1 100 115V Japan Power cord plugs for main unit side and power supply socket The remote cable is so designed as to be prevented from falling off Insert it securely with its dent facing downward 200V Japan Power cord plug for main unit side and without plug cut cable end for power supply socket 220 240V Other than Japan Power cord plugs for main unit side and power supply socket e _ Filter set in the machine 1 Primary filter HDF 3535 120 ZEO X Remove the sticker before use
7. 1 7 Capacity Level lamp Green Indicates capacity level Levels 1 to 7 Total up hours Indicator lamp 1 0 lt 1hour After automatic shaking Off Hand operation shaking 1 B 1hour After automatic shaking 24 Light up Automatic shaking Some estimate of the number of shaking times for 24 hours continuous driving Hard it Normal Dust property Adhesive power resin rubber silicon wood etc paper etc LE medium 0 3 1 3 6 1 shaking once 0 3hour once 3 12hour 4 3 Remote connector Easy metal glass etc few 6 12 1 once 6 12hour This connector is used to input an operation signal for remote operation or to output a signal 3M MT 173 8 male connection cord 3 meters in optio
8. Confirm that the suction hose is connected securely 5 Clogging the suction hose or discharge hose hinders air flow and may stops operation Use the hose length shorter than 5 meters Operation procedure Connect the power plug to the electrical outlet Set the suction hose hood to a proper position Ten Turn ON the MAIN POWER switch and confirm that the power indi Starts the dust collector AT ON 7 Press the ON switch to start the operation Capacity level 7 Choose operation ability in seven levels Push Lo switch or Hi switch in AT panel 13 5
9. 22 9 Indication of DANGER LabelS sae etu cts aeu teta ted a 23 10 Electrical Circuit Diagram Ge 23 11 Specifications of Main Body Ge 24 MEE ro EE Een Ile Pe 24 1 Cautions on Using Product 1 1 1 2 1 3 General gt Perform installation connection operation manipulation inspection and failure diagnosis work properly in accordance with the instruction manual Incorrect work may cause fire electrical shock and injury XE E DR ES c RD OD I TE The condition of carry installation transportation and safekeeping gt 10 60 80 For transport and storage keep in a safe place with a temperature range of 10 to 60C and humidity below 80 gt During c carrying in and installation enlist the help of others when carrying heavy obj
10. 496 a 2 3 4 5 6 7 When setting the voltage apply a mid point voltage value for each level since the error range is 3 496 FE DCV CO 15 5 3 Remote operation and operation from main body e ON OFF The wire 1 is short circuited ON The wire 1 is not short circuited OFF Short circuit the wires 4 and 8 each other when turning ON and OFF the dust collector by remote operation Refer to the table in Color and signal of each wire 5 ON OFF Short circuit pin and pins for ON OFF Keep pins and short circuited e ON OFF 5 2 Do not short circuit the wires 4 and 8 each othe
11. 2 Be sure to initialize the equipment after replacing the activated cassette After initialization is completed the Change Activated Carbon lamp turns off To initialize press this button with a pointed instrument for 2 seconds 10 Pressure down Alerts when an abnormalty occurs LED TLETT ihe red LED lamp lights when the suction power decreases due to a factor such as an open front door a clogged exhaust filter or a blocked exhaust duct The lamp turns off when the cause of the problem is corrected Volume down Alerts when airflow decreases LED Q he red LED lamp lights when airflow decreases 0OFF Stop equipment operation and activate the vibration function if the
12. 2 Secondary filter CHF 2030 50 Active Carbon Cassette gt ACC 3220 100 Exhaust filter HEP 3220 69 Remove the sticker before use 1 1 1 The sticker is pasted to the filter when shipping it To prevent the zeolite from scattering while transporting it Take out the filter of the main body before using and remove the sticker of the filter 3 Name and Structure of Product 3 1 Name of main body Suction port detachable Exhaust port AT2 AT2 Panel operation panel Front door a Remote connector l 4 BOX MAIN POWER switch Fuse Box Exhaust filter 1 Exhaust filter cover 5 Primary
13. Yellow Vibrates the filter The filter can also be shaken by hand after the equipment stops operating Shaking BEELI4ALZ button lamp Auto Vibration 1 ON OFF OFF 20 The lamp lights when operating time cumulative time exceeds 1 hour When the turning off the equipment after the lamp lights the Auto Vibration function will be activated automatically Vibration time Approx 20 seconds 9 el el ERES NPESE Manual Vibration manual operation 1 OFF 20 If the filter clog lamp lights or when you want to perform vibration manually after a short operating time cumulative time of less than 1 hour press the OFF button then press and hold the Manual Vibration button for 20 seconds Vibration continues while the button is held pressed Manual vibration cannot be conducted while the equipment is operating
14. Remote Cable Sold Separately IWE DC 50V 100mmA DC 0 5V zm X L 5 1 Electrical circuit diagram o Operation input signal o 0 Remote control operation o o switching signal l O Operation pressure signal us Air flow shortage signal 4 2 LOAD l Eir Operation output signal LOAD o uu 6 Insufficient pressure signal LOAD u m Ability level change input signal amp GND GND 14 Remote operation switch ON Shifting to remote mode Remote control is possible in the ON and the panel is impossible to control at this time Z4AJkQO Pressure analog output Output impedance 4 7kO Temperature correction is not provided 33 0 1 F Reference example
15. filter or with a clogged and damaged filter may cause trouble because foreign substances enter the blower Install the filter properly before operating the machine Repair disassembly and modification gt Do not disassemble or modify the machine Disassembly and modification may cause an electrical shock and injury Contact your dealer for internal inspection and repair 1 6 Disposal gt Dispose Of the product properly as industrial waste 2 Confirmation and Preparation at Arrival After unpacking make sure that all parts are provided Contact our company immediately if parts are damaged during transportation or not provided Main Body Confirm the nameplate back side
16. of several plugs in one outlet is not adopted d ia The motor is not started The motor stops due to Confirm that the motor is not overheated by The motor stops overload or abnormal clogged filters suddenly during temperature 1 3 operation X 30 After checking 1 to 3 above remove the cause of error and press the RESET switch Or turn OFF and ON the MAIN POWER switch to reset the error status Start the operation 30 minutes later Replace fuses Refer to Fuse The suction force is Gd Shaking or Replace filters deteriorated Clogged filters lead to the fa
17. to prevent failures and accidents in the product and use the product for a long time 6 2 Filter replacement timing 1 1 2 When the Insufficient airflow lamp continues to light even after shake off and if the filter replacement indicator lamp does not turn OFF even after replacement of the primary filter filter bag replace the secondary main filter 6 3 1 Dust shake off work for primary filter e e _ x Lamp lights 4 2 AT panel shaking Auto operation x Lamp off gt Hand operation 1 20 Auto operation shake off total up 1 hours After stopping the operation Auto moving for 20sec gt
18. voltage range is 10 The power cable of 3 m with a grounding plug is included 4 2 AT2 AT2 panel Pressure down Initialize STIRPE MERRE Volume down Change active carbon CHANGE ACTIVE CARBON 5 rtu Operating Pressure D Shaking Indication kPa O Lo Capacity Level Lo button Hi MAIN POWER Hi button OFF OFF button e Ius D ON ON button Button name Lamp color Description ON ON button Press this button to start equipment operation The green lamp at the upper left corner of the button lights OFF OFF button Press this button to stop equipment operation 5B Hi Lo Lo 1 1 Hi Lo buttons Lo Each press of this button decreases the setting by 1 level Hi 1 1 Hi Each press of this button increases the setting by 1 level
19. 3 5 6 33 Q 0 1 F Attach a noise limiter Approximately 33 Q 4 0 1 u F to the output terminals Nos 1 2 and 3 When adding inductors such as relays 5 2 Color and signal of each wire PIN ue EM 7 pA ze TT E uu m D dan After short circuiting pins and short circuit pind Operation input signal to start operation Short circuits the wires 4 and 8 to start remote operation The AT panel is disabled while the wires 4 and 8 are Remote control operation Red white l l switching signal short circuited 0 lt 5V 5m Yellow Change capacity level The capacity level can be changed by applying a voltage of 0 to 5V between pinsC2ana 9 l Yellow white E BH Transfers the current operation output Black White Operation pressure signal Analog signal 1
20. 5V Impedance Z4 7k Outputs an insufficient airflow signal Insufficient airflow signal Remote signals NPN Open collector output ON Transfers the operation signal ON indicator lamp Operation output signal NPN Open collector output Transfers the Insufficient pressure signal Insufficient pressure signal Outputs an insufficient pressure signal NPN Open collector output B AJ INPUT Contact input no voltage contact gt Impedance 1 0kQ B OUTPUT lt Open collector gt M Voltage resistance 50V 100 mA 0 5V Input voltage range Voltage input of 0 to 5V 10 0kQ 5 0V Impedance 10 0k Do not apply voltage exceeding 5 0V Output signals Green White lt 7 3EEC O FJ S FE RR f gt DCV Capacity level Voltage VDC 5 3 1247 8 18 23 4 24 29 5 80 35 2 6 36 41
21. Auto Vibration lamp is lit turning off the equipment automatically activates the vibration function kPa Operating Indicates the current operating pressure level kPa Pressure 0 2kPa 0 2kPa Indication Q When the equipment is not operating the pressure indication varies from 0 2kPa to 0 2kPa due to changes in the atmospheric pressure and temperature External noise may also cause momentary changes of the indicated pressure level 5 0kPa autos bBefore starting the equipment for dust collection increase the capacity level to maximum and confirm that the operating pressure is 5 0 kPa or lower 5 0kPa Q9 the hose has a narrow tip the pressure level will rise lf the pressure exceeds 5 0 kPa use a hose with a different diameter fk
22. Caution 1 1 Excessive vibration operation may shorten the filter life 2 2 If the filter clog lamp does not turn off after several minutes of vibration replace the filter 3 P 38 4 The vibration arm may stop at the center of the filter depending on the activation timing This will not affect dust collecting operation However it is necessary to exercise caution when replacing the filter See page 38 ACC 3220 100 Change Activated When this lamp lights change the activated carbon cassette Model ACC 3220 100 Carbon lamp Initialize button
23. HHHHHHHHHHH SUNCBA 1000AT2 HC DSA V1 HHHHHHHHHH RSD Co Ltd IIHHHHHHHHHIH This symbol indicates actions that should not be performed in any case Or actions that may lead to a serious accident caused by incorrect handling 1 WARNING m This symbol indicates cautions to assure safe use and actions that may lead to failure caused by incorrect handling CAUTION Original instructions CAUTION e Use the product for sucking up dry non explosive dust e Do not suck up the following substances AKEE Flammable substances Gasoline thinner benzene kerosene paint etc Explosive duSt Aluminum magnesium titanium zinc epoxy etc
24. e 1 ACC Move up the ACC plate and remove active carbon 2 Replace new exhaust filter amp active carbon 20 65 Fuse When the fuse is blown by excessive current generated by a trouble in the internal equipment replace it B The fuse is accommodated inside the black box provided on the right side of the MAIN POWER switch 2 Pull out the black box provided on the side of the MAIN POWER switch and replace the fuse There are two fuses Replace the fuse that is blown out 2 Applicable fuse CBA 1000AT2 HC DSA V1 100 115V 10Ax2 7 Daily inspect Inspection item Frequency Description 1
25. ects to prevent an accident There is danger of injury due to falling gt Rotary equipment is built into the product Install the product in a horizontal place without vibrations gt Do not use the product in places with explosive or flammable gas with corrosion risk with water splashes or near combustible substances gt EE The product is designed to be installed in an indoor clean room or highly cleaned factory Do not install it outdoors gt 0 40 C 80 pe Install the product in a place without dew condensation at room temperature ambient temperature 0 to 40 C humidity 8096 or less High temperature and dew condensation may cause electrical parts to fail and may cause an electrical shoc
26. filter Zeolite Cassette Filter E m D Z inns Active carbon cassette Shaking motor Exhaust HEPA filter Wwe m 3 2 Standard accessories Active carbon cassette Secondary filter Primary filter 1 Primary filter Collecting Adsorbing the fine dust and fume 2 Secondary filter Protecting the circuit and the blower Active carbon cassette Absorbing the odor HEPA Exhaust HEPA filter Exhaust treatment 3 3 Desorption flange Detachable flange If the flange diameter needs to be changed to match usage conditions the installed flange can be changed without having to use any tools Replacement flanges are sold separately gt 75 Remova
27. ilures 3 and 4 below Install filters correctly Filters are not installed correctly Particles are not blown completely Filters are damaged or l E Replace filters their life is expired 241 20 B sU Filters are clogged Replace filters TAnDRWRA ROMA Foreign substances have Ask for repair The blower is generating EUIS EN mE PALA mA abnormal sounds or The motor bearing is abnormal vibrations damaged Replace the motor Ask for repair 22 9 Indication of DANGER Labels Warning label High voltage Prohibition label Prohibition of disassembly N Nameplote 10 Electrical Circuit Diagram CHIKO CAB DSA E4CO07D03 OFSET MAX Power switch amp Fuse E k KMF1 1191 11 A A Fuse wls 4 10A for 100 110V 9 5A for 200 240V E AB e GISI fel Blower motor MODEL 150143 00 200 240V 450W Blower motor MODEL E 51085 100 110V 450W 23 11 S
28. k gt 100 mm Provide sufficient space around the exhaust port 100 mm or more Clogging the exhaust port disables the regular suction force and may cause motor burning and electrical part failure due to insufficient cooling inside the product 350 mm Install the product in a place where filter replacement and maintenance can be performed easily To replace filters a space of 350 mm or more is required from the main body front face 0 2 2m Install the product in a place 0 2 to 2 0 m from the walking surface 1 000m The installation height of the product is 1 000 m or less The installation classification is Contamination level II manufacturing plant Connectio
29. l method Turn the flange counterclockwise to remove it Turning it to clockwise tightens the flange Diameter of installed flange 75mm gt 65 50 38 lt Replacement flange diameters gt 65 50 38 4 Operation 4 1 Power supply Operating the product with a different power supply may cause a failure Never adopt star burst connection that may cause voltage drop If voltage drop occurs longer time is required for startup 3 DRACO ON OFF 30 3 ON OFF It causes the trouble if ON OFF is frequently operated within 3 minutes particularly thereunder 30 seconds Operate ON OFF after more than 3 minutes interval The power supply is single phase 3109663 3m The allowable supply
30. lter Stopper plate The guard for shaking 2 After replacing the secondary filter move the vibration arm to the right since its start position is at the right end If the vibration arm is not positioned at its start position the arm interferes with the stopper at the right end and produces noise This does not indicate a malfunction 19 6 4 3 Replacement of exhaust filter HEP 3220 69 1 4 Release 4 snap locks and remove exhaust filter cover Exhaust filter cover 6 4 4 Replacement of active carbon ACC 3220 100 Replace active carbon when odor is detected at the exhaust port ACC ACC plat
31. n Connect the product securely Do not bend or pull cables forcibly Forcible bending or pulling may cause a fire and electrical shock Use the correct power supply and connect the ground wire ITY The category of over voltage of the power supply is division III industrial device 4 1 4 1 5 Operation gt Do not move it during the operation gt Turn OFF the power when an instantaneous power interruption occurs Otherwise injury or product damage may be caused when the product recovers gt Operation without
32. n MT 173 8 REMOTE CONNECTOR OPTION 12 4 4 Confirmation before operation D 2 Confirm that the product is installed properly without any abnormality such as backlash Confirm that grounding is done correctly Confirm that the power cable and grounding plug are connected correctly insulation is provided properly and the rated voltage is realized Confirm items 1 to 3 n and then proceed to the item 4 AT Turn ON the MAIN POWER switch and confirm that the MAIN POWER indicator lamp of AT panel lights AT ON Press the ON switch to start operation Confirm that abnormal sounds such as metallic sounds are not generated
33. pecifications of Main Body Maximum Maximum e Voltage Current Frequency suction air suction static Model V A Hz volume pressure m min kPa CBA 1000AT2 iod MI 1m A gB 1 2 5 2 7 m min Note The Noise column indicates a value dB on the scale A at 1 m on the main body side when hose is connected to the suction port X1 Before the zeolite adheres to the Primary filter After 2 5 2 7 m min Machinery Directive EN ISO12100 1 2003 EN ISO 12100 2 2003 EN ISO14121 1 2007 EN60204 1 2006 others 2 Consumable Parts 1 2 Model Primary filter Secondary filter Exhaust filter Adsorption agent Life 3 6 3 to 6 months 6 lt 12 6 to 12 months Zeolite Cassette High performance High Active carbon Filter Filter performance filter cassette HDF 3535 120 ZEO CHF 2030 50 HEP 3220 69 ACC 3220 100 CBA 1000AT2 HC DSA V1 Note The life above varies depending on the use frequency and suction density ingredient and material
34. r when transferring signals by turning ON and OFF the dust collector from the main body Transfer required output signals in accordance with the explanation in 5 2 Color and signal of each wire e When the capacity level is changed the set level is stored in memory The set capacity level remains in memory even after the main power switch is turned off e AT ON Lo Hi To change the capacity level using the buttons on the main unit when switching to remote operation check that pin is not shorted circuited then press and hold the ON button on the AT panel of the main unit and press the Lo or Hi button If the capacity level pinC2 is being changed by remote control the buttons on the main unit cannot be used to change the capacity level
35. s Note The contents of this manual are subject to change without prior notice 24 Memo about purchase LERE Manufacturer s serial number Date of Durchase Start of operation Your name Address mmme Person in charge SD CO LTD 1502 0082 2 37 2 3 Nagarahigashi Gifu City Gifu Japan 502 0082 TEL 81 058 295 5755 FAX 81 058 294 0020 25
36. x RE Standard accessories kk 7 3 3 DSS6I0000O NRI 8 ON Ca 9 4 1 m OC UD a oi 9 4 2 ER oe CA DN 9 4 3 mRNA VC Remole Connec lOi sso inoran EN E N EARR 12 4 4 Confirmation before operation kk 13 4 5 Oberaliofi DroGedUe 13 5 Remote Cable Sold Separately ii 14 5 1 Electrical circuit diagram iii 14 5 2 Color and signal of each wire kk 15 5 3 Remote operation and operation from main body 16 6 Maintenance and Inspection nnne nennen nennen 17 6 1 Cautions on maintenance and inspection 17 6 2 Filter replacement timing 17 6 3 1 Dust shake off work for primary filter 17 6 4 wg RD Aamo ERR EO 18 6 5 uL WEIT MCT 21 E 0 5 Daily ins 0 e mRTOMRT m 21 8 Countermeasures against Abnormal Operation
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