取扱説明書 - Oriental Motor
Contents
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3. 2 2 1 HHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHH IlHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHH BNR A oo HAN BYR HR FF au ua 2 OOo C0000000 HHHHHHHHH Pau aa Oo 22 00I HHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH 2RK6GN AM 2RK6A AM 2RK6GN CM 2RK6A CM 3RK15GN AM 3RK15A AM 3RK15GN CM 3RK15A CM 3IK15GN SM 3IK15A SM 4RK25GN AM 4RK25A AM 4RK25GN CM 4RK25A CM 4IK25GN SM 4IK25A SM 5RK40GN AM 5RK40A AM 5RK40GN CM 5RK40A CM 5IK40GN SM 5IK40A SM 5RK60GU AMF2 5RK60A AMF2 5RK60GU CMF2 5RK60A CMF gt 5IK60GU SMF2 5IK60A SMF2 5RK9O0GU AMF2 5RK90A AMF2 5SRK9OGU CMF2 5RK90A CMF2 5IK90GU SMF2 5IK90A SMF2 3 OOOO HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHH UD CIOCICICIL OOM O00 H 3 1 00 HHHHHH HHHHH HHHHHHHH HH NY 0o00 HHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHH HH507CHHHHHHHHH HHHHHHHHHHHHHH HHHHHHHHH HHHHHHHHH HHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHH HH HHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHH GX HHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHH HHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHH OO HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH
4. Ro Co yn Cae 0000 oll oll 000000 000000 HOODOO 0o00 HHHHH 001 HH 00 00V HH 200v HH HH 200v Og HH SW1 SW2 3A AC125V AC250V AC250V 1 540 00000 1 5A0 0 40W 90WH 00 HOODOO 0o00 HHHHH HH HH 100V O0 HH 200v OO HH 200v OO HH SW1 SW2 5A AC125V AC250V AC250V 5AH 0 HHHHH 0 5A0 D HHHHHHHH Ro 5 2000 HHHHHHHHHH HHHHHHH OOO Co 01 0 24 F IlHHHHHHH HHHHHHH PCR1201 2H 0 DD 60WH90WH IlHHH HH HHHHCRJHH Wt HHHHHHHHHHH 200WV 400WV HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH BOUOdUdO OO HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH NN AA 0000000000000000 0000000O0COO0O0O0C0000O0O000 00 HHHHHHHHHHHHHHHHHHHHHHHHHHH 5Omsec HHHHHHHHHHHHHHHHHHHH OO0 swap OFFHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH Somsec 0A 00000000000 HHHHHHHHHHHHHHHHHH 6W 40W 60W 90W ccwg Dew CCW 2CW Z a sw2 ccw oll CW n me e1 0000 un Ro Co oll o swron ol vera oll 000000 HHHHH 4 2 Og OOOOOODOOODODODDOOOOODOO9 q 0000000000000000 90 qlHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH SW1H SW2HHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHH
5. PTE LTD Tel 6745 7344 Fax 6745 9405 ORIENTAL MOTOR MALAYSIA SDN BHD Tel 03 22875778 Fax 03 22875528 ORIENTAL MOTOR THAILAND CO LTD Tel 66 2 254 6113 Fax 66 2 254 6114 INA ORIENTAL MOTOR CO LTD KOREA Tel 032 822 2042 3 Fax 032 819 8745 ORIENTAL MOTOR CO LTD Headquarters Tokyo Japan Tel 03 3835 0684 Fax 03 3835 1890 Printed on Recycled Paper
6. increase in overrun The reason for this is that an electromagnetic energy of motor electromagnetic brake so that the electromagnetic continues to operate for about 50msec even though the swich SW1 has been turned off The brake thus takes longer to engage 6W 40W type CCW DCW Swn o CW I Gray Motor Line Ro Co eBlack SW1_ON Yellow o o o A KA M tic R at o Yellow ds Capacitor 4 2 Operation 60W 90W type CCW DCW White sw2 ccw Cw o Yellow Line Ro Co Black SW oN Orange o oo ot AAA Magnetic Ro Co Orange Brake Capacitor Note Make sure that the motor case temperature does not exceed 90 C 194 F during motor operation Operating the motor above 90 C 194 F will shorten the life of the coil and the ball bearings Motor case temperature can be measured by fastening a thermometer to the motor s surface or with thermo tape Use the provided capacitor for single phase motors and always keep the capacitor connected after the motor is started O Timing Chart This Timing Chart is case of the basic connection Run ww Run ee I Starting and Stopping SW1 operates motor and electromagnetic brake action Motor will rotate when SW1 is switched simultaneously to ON short circuit When SW1 is swiched simultaneously to OFF open the motor stops immediately by electromagnetic br
7. shown in the wiring diagram of page 4 Are you looking at the motor from the wrong side Rotation is defined as viewed from the output shaftside ls the correct voltage being supplied to the motor Does the ambient temperature exceed the permissible range 50 C 122 F For a single phase motor is the provided capacitor connected as shown in the wiring diagram of page 4 Are the motor and gearhead correctly fastened Refer to the gearhead operation manual ls the coupled gearhead the same pinion type as the motor shaft Characteristics specifications and dimensions are subject to change without notice Orientalmotor is a trademark of Oriental Motor Co Ltd Please contact your nearest Oriental Motor office for further information ORIENTAL MOTOR U S A CORP Technical Support Tel 800 468 3982 8 30 A M to 5 00 P M P S T M F 7 30 AM to 5 00 P M C S T M F E mail techsupport orientalmotor com www orientalmotor com ORIENTAL MOTOR EUROPA GmbH Headauarters and Dusseldorf Office Tel 0211 52067 00 Fax 0211 52067 099 Munich Office Tel 089 3181225 00 Hamburg Office Tel 040 76910443 Fax 040 76910445 ORIENTAL MOTOR UK LTD Tel 01256 347090 Fax 01256 347099 ORIENTAL MOTOR FRANCE SARL Tel 01 47 86 97 50 Fax 01 47 82 45 16 ORIENTAL MOTOR ITALIA s r l Tel 02 93906346 Fax 02 93906348 Fax 089 3181225 25 TAIWAN ORIENTAL MOTOR CO LTD Tel 02 8228 0707 Fax 02 8228 0708 SINGAPORE ORIENTAL MOTOR
8. H HHHUHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHH HHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHH H HHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHUHHHHH HHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHH HHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHH nnnnnnnnnnnn 9UDDDUDODS GUDODDDDDOD HHHHHHHHHHH90 HHHHHHH BHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHH HHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHH HHHHH HHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH http7 www orientalmotor cO jD Orienlalmolor PHS 9 00 18 30 9 00 17 30 TEL0120 925 410 FAX 0120 925 601 TEL0120 925 420 FAX 0120 925 602 BR TELOI20 925 430 FAX 0120 925 603 Orientalmotor Thank you for purchasing
9. ORIENTAL MOTOR producis AC Standard Motors Please read this operating manual thoroughly before Electromagnetic Brake Motors installing and operating the motor and always keep the manual where it is readily accessible O P E RATI N G MA N U A L Copyright ORIENTAL MOTOR CO LTD 2009 lt Table of contents gt 1 PrecaUtlonS i oii aa is Page 1 4 Connection and Operation Page 4 2 Checking the package contents Page 1 5 Time Rating wiv uei wii wedy Gy YR GY Page 6 3 Installation sees i oL YY da Lin DY syndod Page 2 6 Troubleshooting a Page 6 1 Precautions 1 1 Precautions for Installation Do not use in a place where there is flammable gas and or corrosive gas When installing the motor into your equipment ensure that the motor lead wires are fixed and do not move In addition do not apply any pressure to these lead wires The motor housing must be mounted with a screw and spring washer to the ground point of the equipment Installation must be performed by a qualified installer 1 2 Precautions for Operation Do not touch the motor that has been constricted for a long period of time It will be hot and can burn you Always turn off the power to the motor before conducting checks or performing work on the motor 2 Checking the package contents 2 1 Checking the contents Make sure that you have received all of the items l
10. Orientalmotor IMC OOUR N HM 9094 4 HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH AcHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHDH ODD ODDO HHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHH Copyright ORIENTAL MOTOR CO LTD 2009 Fede FET SE nanDpnnnunnn n gt BIP VS EL Y 2 uuu D 4 HB DD DST t apa 2 uu Er uB GELE ET kn pa a a s u usa 6 RR h mr aaa E RF s 0 2 00 OOOODOOOODODOOODODOOODODODOD 0 6 1 HHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHhHH AUD HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHH Unn Apo Tnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn HHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHHH HHHHHHHHHHHHHH HHHHHHHHHHHH HHHHHHHHH 000000000 HHH HHH HHH HH HHHHHHHHHH HHHHHHHHHHHHHHHHHH TE Et y Pun pour 14 Pen E Fan ES DE 4 9 D T
11. ake and holds the load Note When operating the electromagnetic brake this may make a friction noise because this is the braking system by friction but this is not a problem H Direction of Rotation O Single phase Motor To rotate the motor in a clockwise CW direction swich SW2 to CW To rotate it in a counter clockwise CCW direction swich SW2 to CCW O Three phase Motor To change the direction of rotation change any two connections between U V and W E Other ways of operating Hastening the motor s starting time If the electromagnetic brake is left release the motor can be started much faster Optimum timing for release of the brake is at least 10msec before starting up the motor Releasing Electromagnetic brake If you wish to release the brake while the motor is stopped apply voltage between only two orange lead wires The electromagnetic brake is released and the motor shaft can be rotated easily by hand Note When driving a vertical load this method cannot be applied because this may cause the load to fall 5 Time Rating Induction and reaction synchronous motors can be operated continuously continuous rating Reversible motors can operate continuously for up to 30 minutes The 30 minute rating is indicated by 30min on the nameplate 6 Troubleshooting When the motor is not functioning normally perform an inspection covering the points listed in the table below If the inspection shows that
12. as the motor 3 Motor with cooling fan Equipment foi When mounting a motor with a cooling fan onto a device open a ventilation hole or leave 10 millimeters 0 4inches or more behind the fan cover so that the cooling inlet on the back of the motor cover is not blocked Dimentions in millimeters inches Outflow 10 510 _ 3 2 Mounting the capacitor For only single phase motors Before mounting the provided capacitor check that the capacitor s capacitance matches that stated on the motor s name plate Use the screws specified below to install capacitor screws not provided g Mounting feet equipped Use screws of 4 mm in diameter to install the capacitor Dimensions in millimeters inches 5 9 4 5 94 3 177DIA 169DIA Note When installing the capacitor with the plastic foot tighten the screw to a torque of 1 N m 10 kgfcm or less to prevent damage to the mounting foot Mount capacitor at least 10 cm 3 94inches away from the motor If it is located closer the life of the capacitor will be shortened 3 3 Changing Direction of the Cable Outlet In case of 60W and 90W type the direction of the cable outlet is the output shaft side of the motor when shipping The direction of outlet can be changed by 180 if desired Change the direction of the cable outlet according to following steps Remove screws and upper unit of cable clamp Put the cable toward t
13. everything is normal but the motor and control unit still are not functioning correctly contact the nearest ORIENTAL MOTOR office Problem The motor does not rotate or motor rotates at low speed The motor rotate correctly or properly The motor rotates in the wrong direction The motor becomes extraordinarily hot motor case temperature exceeds 90 C 194 F The motor makes a strange noise Things to check ls the correct voltage being supplied to the Motor Are lead wires properly and firmly connected ls the load too large lf lead wires have been extended by using a terminal strip or terminal block are the lead wires properly and firmly connected at all points For a single phase motor is the provided capacitor connected as shown in the wiring diagram of page 4 ls voltage applied to the brake lead wires Are lead wires properly and firmly connected lf lead wires have been extended by using a terminal strip or terminal block are the lead wires properly and firmly connected at all points For a single phase motor is the provided capacitor connected as shown in the wiring diagram of page 4 ls the connection as shown in the wiring diagram Check the wiring diagram of page 4 again The gearhead output shaft s rotation direction differs depending on the gearhead s deceleration ratio Refer to the gearhead operation manual For a single phase motor is the provided capacitor connected as
14. he opposite direction M3 hexagonal socket head screw Cable clamp Cable Turn the cable clamp to change the direction of cable outlet Refasten upper unit of cable clamp with screws Note Keep the tightening torque within the limits shown below to prevent the cable from coming loose or to damage caused by excessive tightening torque Screw tightening torque 0 5 N m 5 kgfcm 0 7 N m 7 kgfcm 4 Connection and Operation 4 1 Connection Connect the motor according to the wiring diagram shown below Insulate all the wire connections such as the connection between the motor and the capacitor connection Capacitor caps are available as an option to insulate capacitor connection E Wiring diagram The motor rotates in a clockwise CW and counterclockwise CCW direction viewing the motor from the side with the output shaft Motor type Single phase Motor Out put power 6WH 40W 60W 90W 6W 25W type ccw amp DCW eG ray Motor eBlack Yellow Magnetic Brake Yellow Capacitor CCW DCW Yellow Motor eBlack o range Orange Magnetic Capacitor Line Ro Co RoW PE Black Three phase Motor pow No
15. isted below If an accessory is missing or damaged contact the nearest ORIENTAL MOTOR office L MOI0r ssc nd 1 Capacitor 1 for only single phase motors This operating manual 1 2 2 Checking the product name This operation manual covers the following products Make sure that the product is the one you ordered Make sure the motor s model name voltage output and capacitor capacitance which are listed on the nameplate 2RK6GN AM 2RK6A AM 2RK6GN CM 2RK6A CM 3RK15GN AM 3RK15A AM 3RK15GN CM 3RK15A CM 3IK15GN SM 3IK15A SM 4RK25GN AM 4RK25A AM 4RK25GN CM 4RK25A CM 4IK25GN SM 4IK25A SM 5RK40GN AM 5RK40A AM 5RK40GN CM 5RK40A CM 5IK40GN SM 5IK40A SM 5RK60GU AMF2 5RK60A AMF2 5RK60GU CMF2 5RK60A CMF2 5IK60GU SMF2 5IK60A SMF2 5RK90GU AMF gt 5RK90A AMF2 5RK90GU CMF2 5RK90A CMF2 5IK90GU SMF2 5IK90A SMF2 3 Installation Installation conditions Install the motor and capacitor in a location that meets the following conditions Using the motor and capacitor in a location that does not satisfy these conditions could damage it Indoors this product is designed and manufactured to be installed within another device Ambient temperature 10 C 14 F 50 C 122 F avoid freezing Ambient humidity 85 max avoid condensation Not exposed to explosive flammable or corrosive gas Not exposed to direct sunlight Not exposed to dust Not exposed to water or oil A place where heat can e
16. of Specification Switch Single phase Single phase Three phase Note 100V 200V 200V SW1 AC125V AC250V AC250V 1 5A or more Switched Simultaneously SW2 3A or more 1 5A or more 40W 90W type No of Specification Switch Single phase Single phase Three phase Note 100V 200V 200V SW1 AC125V AC250V AC250V 5A or more Switched Simultaneously SW2 5A or more 5A or more SW1 emits sparks when turned on and off In order to protect the relay contacts CR circuit VW 0 must be connected Ro 5 200Q Co 0 19 0 2u F 200WV Option of the ORIENTAL MOTOR s surge absorber is available Optional product name EPCR1201 2 sold separately s V i Gray W HH Motor Te Ro Go e White e Yellow u a SW1 agnetic A 1 e Yellow Brake Ro Co pcw 1 o Black euog Yellow Motor e White i Orange SW1 O Magnetic o o ange Brake Ro Co Note In case of 60W and 90W type When removing the sheath of the cable be careful not to damage the inside lead wire E Simplified Connection Only single phase motors Note Wiring cannot be simplified for vertical drive applications or three phase motors Connection can be simplified by using the connecting diagrams shown below when changing the swich RUN STOP of the motor and the electromagnetic brake by one swich Using the connection shown below however results in a 50msec increase in braking time over that of the basic connection with a corresponding
17. scape easily Not exposed to continuous vibration or excessive impact 3 1 Mounting the motor Installation varies with the shape of the motor s output shaft 1 Round shaft motor Drill holes in the mounting plate that match the screws and the motor s dimensions Use screws washers and nuts listed below to fasten the motor to the mounting plate Make sure that no gaps are left between the motor and the surface of the mounting plate Mounting Screws Use screws of an appropriate length not provided Mounting screws First number in motor name Tightening torque a HEH _ 2 2 0 N m 20 kgfcm Note Do not insert the motor into t mounting hole 2 5 Nm 25 kolom at an angle or force it in as this could scratch P BS Nines Kalen the flange and damage the motor 9 5 M6 3 0 Nm 30 kgfcm 2 Pinion shaft motor Drill holes in the mounting plate that match the screws and the motor s dimensions Attach the motor and gearhead using the screws supplied with the gearhead SN riled gearhead sold separately f f 2 with gearhead Fasten the screws supplied with the gearhead to the mounting plate Attach so that no gaps are left between the motor flange surface and the gearhead pilot section end surface Gearhead p Mounting S Plate 5 Refer to the gearhead operation manual for further details concerning mounting gearhead sold separately Note Use the gearhead of the same type of pinion shaft
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