ローラチェーンカップリング取扱説明書
Contents
1. BE Hs RARE MT RAI F EPRA TERRE 1 Ay TERREA TP mM A RA R E EEIT BE MEL i A FIN H TRAE ta Bc ORARIE HHH PEEK a TE DAKE EA NIRE Tr AN EVE TT AE EET o OAK PR AY a Td EARRA AS m RERE BY QHP GWE ASC ER Ak a 2s SCH Be ER ml ACA LAY ADAR HE EF AR APA B TE FF AY Ph A T o 12 HIERA ETT AAS o 4 BAAR A RN URE MASS as nde FTA a SIN i FTC RENARD o WER BCR EB oA ERREA IAEA A i naa 19 Be FB JKA Ble AE CARRERA he A He BF ES MT AC EH BY PRICE HP AK AE including installation of Goods to Buyer s equipment or machine whichever comes first Warranty coverage Should any damage or problem with the Goods arise within the warranty period given that the Goods were operated and maintained according to the instructions provided in the manual Seller will repair and replace at no charge once the Goods are returned to the Seller This warranty does not include the following 1 Any costs related to removal of Goods from the Buyer s equipment or machine to repair or replace parts 2 Cost to transport Buyer s equipment or machines to the Buyer2. 0 3sF r VAvY IVY SRA Far VAvTVY TIED LEBER KAaWL WHET LED AY TV R T ERA Ana E Fi A WN AR BEE RKA ait AY ER BOK ORE TN RK FH ait BY AE Installation of Tsubaki Roller Chain Coupling Tsubaki Roller Chain Couplings can operate even with a slight TOR BTCA LET CHAT ICA DRS e AROJ TELS mo PEFR AT ia ERASE EAHA A Se i E TEA A ab i554 misalignment However to obtain a maximum service life please URS E72 CONGR ST RAICMAVRECBEROB Be PRPARUAB BARN BAARPEHR install using the following procedures This installation procedure FICE CH EDCL TK HSV should be delivered to the end user gt fe R D amp lt gt Danger L ABHOR AICR UCI BEIT Ae FORARE 1 EHAAn ESF SE FRADE SKS DEMME 1 These instructions must be read and understood prior to product Hwee Cito TK RSW 2 RimOMY HTH WLR ARO BEI Vo 1 BAL v FUA 2 RFFORNODS ZEED PiclzA SRV 3 RBROW MRE MPR LIMES o 4 VESICULAR RHE GAT Ao IL FELICIE o TC RS 2 HIT mR TR RIE RAINY TARE PSE 1 br Hi 2 ABBA HT HE EAE AY Be BP 7 3 HERAKI MERAH 4 FRESE ATH RUA At B a lL RV hORAPT AOMIA Fa YOW cv 1 WSR BRR IERE HEARN RGR AL TE HR TEENS RIL T RES 2 7 FUTIAN Heirs HRD 1 3 NEOR R En TEHO ARRE WORE PB ORC Sa OARE PAF TS RSW 3 AITYVYTFORIR MON LOMIZ Ce AM ATER LT El xe hee 2 Are m H ae FP it AN BY Si es PR ee FABER AE UD TR FE PE tll AE Bee PT as BY RARE W FAUF 3 DETTE A T THES
3. s repair shop 3 Costs to reimburse any profit loss due to any repair or damage and consequential losses caused by the Buyer Warranty with charge Seller will charge any investigation and repair of Goods caused by 1 Improper installation by failing to follow the instruction manual 2 Insufficient maintenance or improper operation by the Buyer 3 Incorrect installation of Goods to other equipment or machine 4 Any modifications or alterations of Goods by the Buyer 5 Any repair by engineers other than the Seller or those designated by the Seller 6 Operation in an inappropriate environment not specified in the manual 7 Force Majeure or forces beyond the Seller s control such as natural disasters and injustices done by a third party 8 Secondary damage or problem incurred by the Buyer s equipment or machine 9 Defected parts supplied or specified by the Buyer 10 Incorrect wiring or parameter setting by the Buyer 11 The end of life cycle of the Goods under normal usage 12 Loss or damage not liable to the Seller 4 Dispatch service Service to dispatch a Seller s engineer to investigate adjust or trial test Seller s Goods is at the Buyer s expense 5 Disclaimer 1 In our constant efforts to improve Tsubaki Emerson may make changes to this document or the product described herein without notice 2 Considerable effort has been made to ensure that the contents of this document are free from technical inaccuracies and er
4. 1 Check the condition of the bolts periodically and tighten them if necessary 2 7 AOWY BAMA FOI Eiio TC EE 2 RESETS OY CMI BUTI FSBO UE AT es i grease a shown aoe ais 3 T ABLOWSIL HOWE ED EMMI V ALBAIL TK BEB 3 TERA SPSERITEOL F ON TOT ILAEDS WERKE E S MOUE A COUP INE cases abby tease peredicany fo provenit FU ANESSHA ie fa AS PRAY BR Grease Change Interval NM B HW FE FR ABR 7 Change Interval oa Ae 4 E R DOME 2M DRONE Pete ge Ne RUNER 2K ER Operai Conditions First change thereafter EATON ED i A o l 1 2 or above maximum Every CHAT AL amp 10001 TF 2 000R Td DA Fes 8 1 201 APERE BEJ 1 000 Mby 2 000 MPf allowable rotation speed 1 000 hours 2 000 hours HR ey AT Hi BLO 1 2D FO lal Re A 3 i Less than 1 2 of maximum Every TEH BES 2 00016 FEI 4 000 EI UES FEL 2 DF H ERE 2 0007 FF 4 000 EF Allowablerotatiomepeed 2 000 hours 4 000 hours Rak RAE Warranty 1 SEER GEN E 1 SSR ESR 1 Warranty period without charge TYRA 18 7 ARE eB BOE O YB OMLILATE PD D AAS AY Se BABIN HJ 18S BRP HA wR Jeg CED RAS a AD AE E 18 months effective the date of shipment or 12 months effective the first use of Goods LS tea X L ET ELET 7 AHDNI E d o TSAO MRC 2 Peak R MERRTE kj P N CHT CEAT SIE LOSE EHIE RFE As bncnol IBC MER mE CE Leela MER amp 4 th ic HI WHE CEICEY geen ERY DEIR E NTH MEE CIT ET EL REREDNRR HE CHER BIMND Lr HRM OW COA TH n IVF OD BAS PRaERE DHE SETHE ET 1 ERD BiB D gt D HIE ith e A
5. CHR UHE 72 D SPOILS SRARO SNS 1 hy a La D BERORE amp BAO SHE TIGE ENAT 4 OCET DRN SERIE FE S 3 ERO EAA EE D ONC S ONO ILA EA 3 AARRE aged aan DFT ATOR HIRATA Rm Bd HETRE BH KY ET wo BARA PORAH a V MAR ZE L RAT SNR Poh 2 B AERO PEF SEERA FED Cd Y ELV RADA TORVBS 4th in WORE t OMIT AAAS V ih Lea ABERE COs INA BM EN SACL OH ILE EE SNI 4b F eld MARE LAMA CHS NRE Weak WISE VS KS IE LOER BRE IC AE tn CBU IC Ro RGB s WUJA YO MO TE OS WR ASE LE LZ KE EORI PHBH FORE AC k o CRIM LRA BEROREBOLAAAAA CC thm lo UY CABAL REA BERD DLI SUT CHAKAA RIM BARRO CHIC k VWE eA EDA CRE LEA aa ULE Oe Y DEZE A TEV 3 4 5 6 7 8 9 k yiL ERE IMEN RPR k o TER 2 BAe aT ELEA 1D fh HEOREM CHAE AE i LEDR 4 WELBON ATO IRIE SRO A WE AMIE ORM AIRES COOF EAB NAME HL SITES o WAE 12H RCE HE o 2 MEWH TE BR MES BRAY NAR AS ZS wi ji TE Hee A edna EH MREP ASAE CR WHER ZS a po mR BSR ANS Hie BE FT RM QKE P HRE SZIKRA ERT E RH OZP Ae Bis A EE R R RHE RMR 3 Afri RE TE SOME TERRA OPRA Fi AR te HHB EH BeBe AS ZS a miT o 2 PAV RARE BEA ICSD RITEM OAKA wa p gt m AL fe SE Be AS STI A E RNY o ORKAR ea SE MAERA T P i I PTET o OREKS Fl MASA AREL BH
6. E AA NEARS TFE operation 2 The following conditions must be fulfilled before and during installation removal or maintenance 1 Turn off any power switches 2 Do not go underneath any machines or parts of machines that might fall 3 Lock all movable parts of the equipment or the machine 4 Suitable protective clothing and gear must be worn Caution 1 A protective cover must be provided to prevent any damage that might be caused by loose bolts coupling case breakage or coupling chain breakage 2 When this product is used at more than 1 3 of the maximum revolutions specified in the catalog the parallel alignment and the angle alignment values must be kept below 1 2 of the specified value in this procedure 3 Removal or maintenance of couplings must be performed under Va Ze VARKER CIT 2 T RSV 80 fT unloaded conditions Mt 2 Installation ATIVY IL 3 J wy gt p Ee iit RANMA METIS SOO AA 4 WATUTy KOM S4HICLES 6 cane 2 ole ACFA EERO T m i LDTR ET WOHE FSE ERE al Ie A bat RI b TRDI ET BX FA VY WERT Be E COW ADTA VY rW V EW T 4 Seems 3 i Bi APFUTy bONTIMO TIT 3 N HSAA MY WELD F AOD DAT IAES a HEB BERG Z SRH FM 2 AT Wry RON BEEBE IS 4 KASRAT Ap 4 Dee BIR HI CBEST 2 HORT AOD HE gars AN WPA Nyse EEEN Apes a a a Install the oil seal that comes with the Tsubaki Roller Chain Coupling Case on one of th
7. ER OX1 AF X URE HE13 EA RERE HT Check the parallel misalignment by measuring the gap between the bottom teeth of the two sprockets with a thickness gage or any proper measuring tools The allowable parallel misalignment is 2 of the coupling chain pitch X Less than 1 X When it is operated more than 1 3 of Max speed of rotation r min 5 RTUY Yy ORCZY Z DD F z YKFY AeRBY MATUF F CoN RFE CED ESF MEL vlad FA MY WHE DBE LIUA RF RAWY TFAL eH KY BRALG Cty kL MEIC Hits WCWA D gt HER LET F 2A DERGE iy grease te TES GE ZB SF AT TERE ER KAR SESE eRe LF AE Rea E we SAAS MUG AE BEA FETE AY A Ne ELT AGA WAU GE SEER Fill the gap between the two sprockets with a high quality ball bearing grease of soft or medium consistency Also apply grease to the coupling chain Wrap the chain around the sprockets Insert the joint pin from the oil seal side Fasten the joint pin with the clip or the split cotter pin that comes with the Tsubaki Roller Chain Coupling 7 4 CR16018 WEIS 6 A ORVE WKS RUIBEIC AO ROM ITHI DS AP UT Yy FONT SRAECHOCAET I FCT AOMAEODA PLAAIHLUTAPFUTY FLONTER AAAI D723 CHAT SEIT AEATDA k AR HAL WIET L ANKFTARI beMONMITET COR WEA 7 ADN VEY AIASISEMT ZEA L BANF CRS MPOWLAET BEE ti IRB DO dH ARRETA BWV BICRAILDAl BA LCD 5 ith TK RSV RAY RELY Se eA AH CCR16018 E6 WIE HEITER E ce OH PT EN BEE AFC HH 2 PF D
8. IVME SP SE A Sh EB FH tt Ze Tie Pe FE he E A POH LEPC AIH BB iS be E Je Be fk FALBRFAR SMR EIT A TUES ABA bse HY ES Be SS Fa BALA AAT AT eee AEA TRON OL TE TERRE LIRR Baws Jer FETT K E Set 4 bolts 6 bolts for CR16018 and up and tighten equally until the fixed side of the casing just touches the hub Turn and slide the casing by hand to fit the fixed side of the casing to the step on the hub Then tighten the bolts until the gaskets are compressed equally If the unit will be operated under high speed conditions as shown in our catalog it is recommended that a thread locking paste liquid be applied to the bolts il 78 LEREZ D 7 UT ORME CH SK 3 REREAD 0 ET 2 RARE HI COIL FY ABA CH TERCAN ETA FY ACRIBLC OMAR SZ CLEB EARR FOIL FAE k V REM T TTOLEFT Z 71 AKTE se xs PatD EBD CT 3 7 YU ZAREE EEO ENR TY A CAC RSV HE ae 7 VY Deca ae 0 CT FU AsS if it 1 HERA MIT m H RAI AE IEF aN AS PER ABIES 2 TEAR PER TU BML E R EDR PATI A OE EF FA EKESTI A 3 Tes FA ae E EON SR Ap a St fe HFA HS AY REM LSE ALU FBR my TEPER EP ENR Pras Lubrication 1 There are three types of lubrication methods indicated in our catalog 2 Applying grease to the chain without the coupling case at low revolutions is acceptable However it is recommended to use the coupling case with grease to
9. e sprocket hubs When it is mounted vertically install oil seal side up 2 ATAF y b Oli Has St f RE RIBIE LES at az 1 X05 DE Ae REDIU EOE SABA fEREFC AY UT AAS BEARRA AiPiR z 1 X0 5 WE Dx DA tie REIU ERRE A Align the shafts with the sprocket sides facing each other The allowable angle misalignment must be less than 1 for Tsubaki Roller Chain Couplings Less than 0 5 When it is operated more than 1 3 of Max speed of rotation r min Adjust the sprockets for the proper gap S as shown below 4012 5014 6018 8018 10020 12018 16018 20018 Coupling No 3812 4016 5018 6022 8022 12022 16022 20022 inch 0 19 0 29 0 38 0 45 0 60 0 74 0 89 1 19 1 48 ou mm 4 9 7 4 9 7 11 5 15 2 18 8 22 7 30 1 37 5 FER TART OCA EER AEI FRR RETA aE UCI Be BE Bee FE BEF AS FE EBT i A bn tS VIE A ORE bY E E HEKERE AT FE EBT LES IT AY bE Fill each half of the casing with high quality grease Set each half of the casing on the sprockets The groove on the casing face should be lined up with the oil seal that was installed on the hub The other side fixed side of the casing should be fit properly with the step on the hub 3 TALE BA BA ERIC CAV MDB IELET Ke FRANE HAF cr yEy O2 X1 DF Ty HEED 3 Ek EAT ABE EUR UAEDHE AB ETE AD RRA AREA T
10. obtain longer service life 3 Grease that is very chemically stable with good lubrication qualities is recommended Grease Filling Amount ae FEL kg ater FELL kg i EBS OTE Ake i ES HRED Coupling No Mean Coupling No o CR3812 0 04 CR8018 0 60 CR3812 0 04 CR8018 0 60 CR3812 0 04 CR8018 0 60 CR4012 0 07 CR8022 0 80 CR4012 0 07 CR8022 0 80 CR4012 0 07 CR8022 0 80 CR4014 0 08 CR10020 1 40 CR4014 0 08 CR10020 1 40 CR4014 0 08 CR10020 1 40 CR4016 0 10 CR12018 2 60 CR4016 0 10 CR12018 2 60 CR4016 0 10 CR12018 2 60 CR5014 0 12 CR12022 3 40 CR5014 0 12 CR12022 3 40 CR5014 0 12 CR12022 3 40 CR5016 0 14 CR16018 6 60 CR5016 0 14 CR16018 6 60 CR5016 0 14 CR16018 6 60 CR5018 0 20 CR16022 8 00 CR5018 0 20 CR16022 8 00 CR5018 0 20 CR16022 8 00 CR6018 0 32 CR20018 10 10 CR6018 0 32 CR20018 10 10 CR6018 0 32 CR20018 10 10 CR6022 0 40 CR20022 12 20 CR6022 0 40 CR20022 12 20 CR6022 0 40 CR20022 12 20 HEU Z HEE Recommended Grease E 3G E W F7S TRAY AR EP EKA 2 Exxon Mobil Mobilux EP 1 or 2 Exxon Mobil Mobilux EP 1 or 2 LZ JE EVA E EIYZ7AEPI EX Shell Alvania EP 1 or 2 Shell Alvania EP 1 or 2 yw AAR G wh DEV Y 7TFY ZAPI ERI E eN I x 1 1 Fan SAREE A Ais Ee Operating Ambient Temperature 10C 60C 10 C 60 C 10C 60C AST ARR RIE Maintenance L ZEARI bh OM DA ITI O REE LTE PRY L FEMME EBAN ZAM
11. rors However any such inaccuracies or errors reported will be gladly examined and amended as necessary bo w VY Z TSUBAKI MSU YINEERM S oes eummmanwman VIHAR ST SBM ACIL BREE At BOS CAKES BERBARO TEL 0120 251 862 FAX 0120 251 863 Wee ROT HERAT OEM BLO GE A SIC OSEL TILK AN IETEN CGR AN S PKU QUAI SA RET RANA AAT OZ yb 1 3 Kannabidai 1 Chome Kyotanabe Kyoto 610 0380 Japan Phone 81 774 64 5023 4 Facsimile 81 774 64 5212 Internet http tsubakimoto com TSUBAKIMOTO CHAIN CO Global Associated Partners U S Tsubaki Power Transmission LLC http Awww ustsubaki com Tsubakimoto Singapore Pte Ltd http tsubaki sg Taiwan Tsubakimoto Co http tsubakimoto com tw Tsubakimoto Europe B V http tsubaki eu Tsubakimoto U K Ltd http tsubaki eu Tsubaki of Canada Limited http tsubaki ca Tsubaki Australia Pty Limited http tsubaki com au Tsubakimoto Chain Shanghai Co Ltd http tsubaki cn Manufacturer TSUBAKIMOTO SPROCKET CO
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