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AXP1440

1. 7 ATCA 7 ATCA FTM FTM Slots Slots SAM A SAM B 62 AXP1440 Installation and Use 6806800H23D Each of the PEMS are equipped with two rocker type circuit breakers three status LEDs hot AXP1440 Shelf Description swap ejector handle and a plastic cover that protects the dual stud terminal block The rear of the PEM has two output connectors that mate with the backplane Figure 2 9 PEM View with Detail O 48 VDC RTN O O 48 VDC RTN 48 VDC Table 2 8 PEM LED Status Indicators 48 VDC Power LED In Service Color Green State Condition Off no service Blink PEM activating Glow Steady service available Out of Service OOS Red Off service available Blink Deactivation requested Glow Steady no service Hot Swap HS Blue Off PEM is not ready to be removed Blink Deactivation requested Glow Steady PEM is ready to remove AXP1440 Installation and Use 6806800H23D 63 AXP1440 Shelf Description ee 2 10 Stationary Boards There are four stationary boards in the shelf which are completely passive and are not field replaceable e Backplane e Upper Fan Interconnect board provides power and signaling from the backplane to the FTM distribution board e FTM distribution board provides the signal and power connections to the
2. EMC The product has been tested and found to comply with the limits for a Class A digital device in this system pursuant to part 15 ofthe FCC Rules EN 55022 Class A respectively These limits are designed to provide reasonable protection against harmful interference when the product is operated in acommercial business or industrial environment The product generates and uses radio frequency energy and if not installed properly and used in accordance with this user s documentation may cause harmful interference to radio communications Operating the product in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense An AXP1440 thatis shipped as a spare replacement chassis or an unconfigured system will not have filler panels installed It is the responsibility of the customer to ensure that all open slots are filled with payload blades rear transition modules RTMs or approved filler panels in order to be compliant with the safety EMC regulatory markings Grounding To ensure the system is properly grounded each of the system s parts must contact the EMI gasket The system contains gaskets at the shelf and module level The shelf is also fitted with ESD contacts Please take care for proper ESD protection of the operator This is a Class A product based on the standard of the Voluntary Control Council for Interference by Information Technol
3. 1800 759 1107 1 602 438 5720 Munich Germany 49 89 9608 0 For literature training and technical assistance and support programs visit www emersonnetworkpowerembeddedcomputing com Emerson Network Power www emersonnetworkpowerembeddedcomputing com The global leader in enabling Business Critical Continuity J AC Power Systems Embedded Computing J Outside Plant I Services I Connectivity fj Embedded Power JJ Power Switching amp Control J Site Monitoring BI DC Power Systems Integrated Cabinet Solutions Precision Cooling I Surge amp Signal Protection Emerson Business Critical Continuity Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co All other product or service names are the property of their respective owners 2009 Emerson Electric Co
4. Electrical Code Abschnitt 12 a berstrom Schutzeinrichtung Eine leicht zug ngliche Trennvorrichtung muss in der Geb udeverkabelung eingebaut sein Einen angemessenen AWG American Wire Gauge amerikanische Norm f r Drahtquerschnitte Wert der berstrom Schutzeinrichtung k nnen Sie der NEC National Electrical Code Tabelle 310 16 oder anderen nationalen Regelwerken entnehmen Der Erdungsleiter ist abh ngig von der Spannungsverteilungstopologie innerhalb Ihrer Anlage Stellen Sie sicher dass Sie einen angemessenen Erdungsleiter gem der Auslegung des Zugangsleitungsschutzes verwenden Bauen Sie das System sicher ein Stellen Sie sicher dass Kabel und Leitungen nicht im Weg sind Stellen Sie sicher dass der Systemaufbau anwenderfreundlich ist AXP1440 Installation and Use 6806800H23D Sicherheitshinweise Besch digung des Systems Verschmutzungen k nnen das System besch digen Betreiben Sie das System an einem ersch tterungsfreien Ort an dem weder Staub Rauch noch elektrostatische Entladungen auftreten Stellen Sie au erdem sicher dass die klimatischen Bedingungen die in diesem Handbuch spezifiziert sind eingehalten werden und genug Raum f r die Luftzirkulation vorhanden ist Verletzungsgefahr und Besch digung des Systems Das System ist an eine TNV 2 Spannungsquelle angeschlossen Diese Spannung kann gef hrlich sein Stellen Sie sicher dass die externe Spannungsversorgung den entsprechenden Sicher
5. Lower Front Air Intake Lower FTMs The cooling subsystem is compliant to CP TA B 4 The cooling system provides for greater than 40 CFM for the front blade and 5 0 CFM for the RTM The actual cooling performance depends on the slot population and the heat sink design of installed blades and should be validated based on the used configuration ef N i The distance to other equipment must be sufficient to avoid an overheating of the system 78 AXP1440 Installation and Use 6806800H23D Site Preparation 3 2 7 3 3 The cooling subsystem is designed to provide 31 1 CFM in the front and presence of any single cooling failure Acoustic Noise Control The system can generate a lot of acoustic noise This system has a built in noise control due to the fan speed control H the system is installed in an environment where the noise may be harmful to personnel being exposed to the noise during extended time periods addititional protective measures should be considered Site Planning Checklists The following table lists the tasks which you have to perform as plan the installation ofthe system Figure3 3 Planning Checklist 1 Salqqalqj Vvhs Gr qh Ghvaup Iqh z khuh w Aqvvdaih y vvnp qg hqvxun ik dwk h ht xIlhg gqvwdanlur qw r v dag t xIsp hqvdthHydiden E row dich lydidlehh gvwWianur qvr aflgg ht xIsp hqw Hqvx h kdvhar xj kescht hHAvAlydidlehh Ghvaup Iqh h yhhghg sr z hut Saq kh dec dqdj hp hqw Havx h u shur r
6. Site Preparation 3 2 2 3 2 3 3 2 3 1 8 Tighten loose screws before proceeding 9 Remove the desiccant bags delivered together with the system and dispose of them according to your country s legislation The system is thoroughly inspected before shipment If any damage occurred during transportation or any items are missing please contact our customer s service immediately Site and Installation Planning Planning basic site and installation requirements you have to consider the following issues 1 Is adequate power for the AXP1440 system available Can the system be positioned in a way that 48 to 60V DC power source is easy to reach Are racks with sufficient space to install the system available Is suitable equipment available to lift the system into the rack KAN N Is there enough space to run a system console terminal Is the cable long enough to reach the system 6 Are the inlet and outlet of the fans and therefore the airflow not blocked Requirements Before and during system installation and operation you always have to ensure that the requirements listed in the following sections are met Environmental Requirements To ensure proper function of the system make sure that the environment in which the system is to be used fulfills the environmental requirements AXP1440 Installation and Use 6806800H23D 71 Site Preparation u The environmental values must be tested and proven in the
7. about 3 inches 7 With the PEM in place and before removing the terminal block lug cover screw a standoff lockout screw extension onto the retaining screws located on each side of the PEM Align the threaded end of the standoff lockout screw extension with the screw holes on each side of the shelf and securely tighten to lock the PEM approximately 2 inches out of the shelf AXP1440 Installation and Use 6806800H23D FRU Installation 8 Using the appropriate tool carefully remove the terminal block cover plastic covering over the terminal block The terminal block cover is attached to the terminal block by two tabs with slots in the cover that insert into embossments in the terminal block wall To remove the cover press the upper wall of the terminal block wall downward and slip a flat bladed screwdriver between the cover and the terminal block wall and pry the cover tab up to relieve it from the embossment in the terminal block wall Once the upper cover tab is free from the terminal block embossment the cover should rotate downward and free itself from the lower embossment If the multimeter indicates there is still power present and power cannot be removed from the terminals the entire shelf must be powered down to perform the PEM replacement 9 Confirm that there is no power to the PEM lug bolts Using a multimeter measure between the two lugs and then measure between the chassis ground and each lug If the DC potent
8. Front Air Intake Lower FTMs 5 3 3 Mounting Options and Stabilization The AXP1620 is designed to be mounted in an equipment rack while maintaining conformance to the NEBS 24 deep lineup and the ETSI 600mm deep lineup standards for telecommunication equipment For increased stability we recommend that the rack is securely mounted to the floor or if using stabilizing devices make sure they are installed and extended AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 3 4 Weight Distribution Within a Rack To avoid personal injury or damage to the equipment plan your installation so that within the limitations of equipment and cabling The weight of the equipment is evenly distributed in the rack The heaviest units are mounted nearer the bottom of the rack Uneven mechanical loading of the rack may cause toppling 5 3 5 Electrostatic Discharge ESD and Safety Procedures Xvh Hvg Emerson strongly recommends that you use an antistatic wrist strap and a conductive foam su Wf dr og padwheninstalling or upgrading a shelf Electronic components such as disk drives computer boards and memory modules can be extremely sensitive to electrostatic discharge ESD A After removing the component from its protective wrapper or from the shelf place the component flat on a grounded staticfree surface and in the case of a blade component side up Do not slide the component over any surface I
9. LEDs is provided in the following sections Also refer to Figure 7 2 on page 141 for SAM face plate LED locations and to Figure 2 1 on page 50 for the ADP teleco LED locations Table 7 3 SAM LEDs LED Type Location Teleco Critical alarm CRIT Alarm Display Panel Major alarm MAJ Minor alarm MIN Power Power indicator Alarm Display Panel In Service In Service IS SAM face plate Out of Service Out of Service OOS SAM face plate Hot Swap Hot swap ready HS SAM face plate Hot Swap LED The SAM provides a blue hot swap LED This LED indicates when it is safe to remove the SAM from a live shelf Table 7 4 Hot Swap LED States State Condition Off The SAM is not ready to be removed disconnected from the shelf Blue The SAM is ready to be removed disconnected from the shelf Long blink The SAM is activating itself Short blink Deactivation has been requested The software running on the shelf manager mezzanine is responsible for turning the LED on off using the GPIOs on the ShMC AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 4 5 2 SAMJ ADP Status LEDs Status is shown using an LED on the SAM face plate and ADP The illumination state ofthe LED is normally controlled by the GPIO on the SAM The following tables describe the LED states Table 7 5 SAM LED Status Indicators SAM Face Plate LED LED Color State State Condition IS In
10. MBytes of DDR SDRAM with Error Correcting Code ECC support 266 or 400 MHz PowerPC superscalar RISC core with MMU and caches 32K 32K with parity e 32 or 64 MBytes of Flash e Hardware support for a reliable upgrade of software images in Flash e Dual IPMB with IPMB buffer controls for hot insertion and removal onto a live backplane e Dual serial interface at RS232 or CMOS levels one port with modem control AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module o OMM e Dual 10 100Mbit Ethernet using the integrated 802 3 controllers buffered by external onboard PHY layer devices FPGA device on the PCI bus used to implement IPMB O the Shelf Manager oriented interfaces for hardware redundancy hot swap and carrier ID plus the ATCA Watchdog and a high speed serial interface for an alternate software redundancy interface between peer ShMM 1500Rs e Three general purpose IC interfaces one with limitations for access to on carrier devices such as hardware monitors and the Telco Alarm interface e RTC backed by on carrier battery e User SEEPROM e External interrupt inputs User GPIO e SPlinterface as an extension interface for on carrier devices e PClinterface as an extension interface for on carrier devices e On carrier PLD interface e JTAG interface for software debug and manufacturing AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 3 SAM Diagram and F
11. System NEC National Electric Code OEM Original Equipment Manufacturer OOB Out of band Os Operating System PCI Peripheral Component Interconnect PEM Power Entry Module PICMG PCI Industrial Computer Manufacturers Group PMC PCI Mezzanine Card RAM Random Access Memory RMCP Remote Management Control Protocol RoHS Restriction of Certain Hazardous Substances ROM Read Only Memory RTM Rear Transition Module SAF Service Availability Forum SCSI Small Computer System Interface SELV Safety Extra Low Voltage ShM Shelf Manager AXP1440 Installation and Use 6806800H23D 15 About this Manual Abbreviation Definition ShMC Shelf Management Controller SNMP Simple Network Management Protocol SSH Secure Shell SW Ethernet Switch TDM Time Division Multiplexing TNV 2 Telecom Network Voltages without overvoltage TPE Twisted Pair Ethernet UL Underwriters Laboratories USB Universal Serial Bus VCCI Voluntary Control Council for Interference VLAN Virtual Local Area Network WEEE Waste from Electrical and Electronic Equipment Conventions The following table describes the conventions used throughout this manual Notation Description 0x00000000 Typical notation for hexadecimal numbers digits are O through F for example used for addresses and offsets 0b0000 Same for binary numbers digits are 0 and 1 bold Used to emphasize a word Screen Used for on screen output
12. Xsshut WP Q z hut Ve Xsshuf VP VP WP VP IWP AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description 2 3 2 4 2 5 Enclosure The AXP1440 shelf consists of aformed 13U sheet metal card cage with structure and support for the backplane PEMs FTMs SAMs and 14 card slots Figure 2 1 on page 50 provides a front view of the shelf The enclosure mounts ina 600mm x 600mm ETSI frame relay rack or optional EIA 23 rack Mounting holes for bezel brackets are provided which allows the use of power supply or card cage customer designed bezels See Appendix A Specifications for details on the physical characteristics of the enclosure Power Consumption The following table shows the total power requirements for the shelf Power consumption breakdown is shown in the next table Table 2 1 AXP1440 Shelf Power Requirements Amps per Fan Maximum Total Watts AXP1440 Shelf without AdvancedTCA 850 Watts assumes the shelf is configured with 2 SAMs 2 Blades PEMs and all FTMs running at full speed Shelf Ground Configuration The AXP1440 shelf was tested in the default configuration of logic ground and shelf ground connected and does not connect 48VDC Return with Shelf Ground The AXP1440 platform has been tested in the default configuration and complies with safety and regulatory standards As acompliant AdvancedTCA shelf the AXP1440 allows system integrators at their own discretion
13. and code related elements or commands in body text Courier Bold Used to characterize user input and to separate it from system output Reference Used for references and for table and figure descriptions File gt Exit Notation for selecting a submenu 16 AXP1440 Installation and Use 6806800H23D About this Manual Notation Description lt text gt Notation for variables and keys text Notation for software buttons to click on the screen and parameter description Repeated item for example node 1 node 2 node 12 Omission of information from example command that is not necessary at the time being Ranges for example 0 4 means one of the integers 0 1 2 3 and 4 used in registers Logical OR ne Indicates a hazardous situation which ifnot avoided A could result in death or serious injury Pestreserestresi test test test test tetttestetst tested RK NENNEN EEN KEE EE ED OOOO GOODE AKKAXXKAAXKAAKKAAXKAAKKAAKKAAKKAAKKAAKKAAKK KKA Indicates a hazardous situation which if not avoided may result in minor or moderate injury NK KKK NN KEE NN EN IA KIN KN KEE IK KK JOO 0000000000000 000 UO OOO OOO IHK IK KAAAKKAAKAKAAKAKAXKAAXKAAKKAAKKAAKAKAXKAAKKAAKK AKK Indicates a property damage message XXXXAXAXAXX NNN NENNEN ENN NNN ENN NNN ENN NNN XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX XXXXXXXXXXXXXXXKKXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXKXXK AA
14. booting is not a configurable option at run time The following text shows sample output obtained by running imls at the Shelf Manager Linux prompt Note that the first three images listed reflect the currently active flash bank contents and the next set of three images is contained within the other flash bank imls dev mtdblock3 Image Name U Boot 1 1 4 for shmm1500 board Created Fri Jun 6 14 51 44 2008 Image Type PowerPC Linux Firmware uncompressed Data Size 212992 Bytes 208 00 kB 0 20 MB Load Address 0xF0000000 Entry Point 0x00000000 dev mtdblock2 Image Name Linux 2 4 25 Created Fri Jun 6 14 59 00 2008 Image Type PowerPC Linux Kernel Image gzip compressed Data Size 793193 Bytes 774 60 kB 0 76 MB Load Address 0x00000000 Entry Point 0x00000000 AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module dev mtdblock4 Image Name shelfman 4 0 0 build 21 Created Fri Jun 6 15 07 27 2008 Image Type PowerPC Linux RAMDisk Image gzip compressed Data Size 5398657 Bytes 5272 13 kB 5 15 MB Load Address 0x00000000 Entry Point 0x00000000 dev mtdblock8 Image Name U Boot 1 1 4 for shmm1500 board Created Thu Mar 27 21 27 47 2008 Image Type PowerPC Linux Firmware uncompressed Data Size 212992 Bytes 208 00 kB 0 20 MB Load Address 0xF0000000 Entry Point 0x00000000 dev mtdblock7 Image Name Linux 2 4 25 Created Thu Mar 27 21 33 51 20
15. e EES 69 3 2 Site Planning Considerations 0 cece cece nent nent been een een en eens 69 3 2 1 Receiving and Unpacking the System 69 3 2 2 Site and Installation Planning 71 3 2 3 Requirements ai 71 3 2 3 1 Environmental Requirements eee e cece e eee e eee nenn 71 3 2 3 2 Power Requirements u 00 0 4000 000000 nee 74 3 2 4 Dimensions and Weight 75 3 2 5 MOUNTING Options 20er nee ns 76 3 2 6 Airflow Requirements 0 cece cece cece e eee nee nent etn eee eneeeaes 77 3 2 7 Acoustic Noise Control 79 3 3 Site Planning Checker 79 AXPTAAO Operations ccd sacs cdcseues 20 Rai 81 SCH QVGWIEW ne han oes nennen e 81 4 2 Recommended Power On Procedures 81 4 3 Recommended Power Off Procedures 82 4 4 Emergency Power Off Procedures 82 4 5 Power Entry Module DEM 83 4 3 1 eserpgiop 2 ee Ee naeh 83 4 5 2 PMC e re re seen ee en See ESE 84 4 6 Fath TrayIMOdUl S e Sender dE ee ee 85 4 621 DESERIPtION u 3 222 ee a ee 85 4 6 2 CoolingBudgat ue nut a een Dunn sahen 86 46 3 PMC Cire ltty u een ee ee a EE 86 4 7 AirFilter Maintenance 87 4 8 Cleaning the Air Filter u u ea es ehe 87 4 8 1 Storing the ilte sos ccs cae nenne nen 88 AXP1440 Installation and Use 6806800H23D Contents 5 AXP1440 Shelf Installation ne a 89 5 1 OVENI W oerke een nee Renee 89 5 2 Shelf Physical Charactertstics esse nennen nennen 89 5 3 Installation Prereq
16. face plate but use the handles Removal Procedure The following procedure describes howto remove the blade from a system It assumes that the system is powered If the system is unpowered you can disregards the blue LED and thus skip the respective step In that case it is a purely mechanical procedure 1 Unlatch the lower handle by squeezing the lever and the latch together and turning the handle outward only enough to unlatch the handle from the face plate Do not rotate the handle fully outward The blue LED blinks indicating that the blade power down process is ongoing AXP1440 Installation and Use 6806800H23D FRU Installation 2 Wait until the blue LED is illuminated permanently then unlatch the upper handle and rotate both handles fully outward Ifthe LED continues to blink a possible reason may be that upper layer software rejects the ls ai blade extraction request Data Loss Removing the blade with the blue LED still blinking causes data loss Wait until the blue LED is permanently illuminated before removing the blade 3 Remove face plate cables if applicable 4 Unfasten the screws of face plate until the blade is detached from shelf 5 Remove the blade from the shelf 6 2 3 Installing and Removing the Shelf Management Alarm Module The following sections describe the installation and removal procedures for the shelf management alarm module SAM 1500R For a detailed description of
17. filters every week after you first install your system In a dusty environment a filter may need cleaning more often than a filter in a cleaner environment Check the filters frequently until you have a good idea of how often it needs cleaning Based on your findings establish a regular cleaning schedule and keep a log to record the date of each filter cleaning or replacement Air filters should also be checked occasionally to make sure they are not obstructed or damaged Visually inspect filters for tears or rips Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution To maintain safety certification use only Emerson approved fan filters You can order replacement fan filters part number RAF1440 by contacting your Emerson sales representative For replacement procedures refer to Replacing the Fan Filter on page 134 Cleaning the Air Filter To ensure the AXP1440 shelf operates properly routine filter maintenance is required as discussed in Air Filter Maintenance Maintenance includes cleaning replacing and properly storing the air filters Filter cleaning frequency depends on the environment the system is subjected to The shelf filter requires routine cleaning to ensure effective filtration and airflow To prevent air contamination from polluting the air filter and possibly obstructing the air intake of the system the air filter should be replaced according to the sche
18. kann dies zu R ckensch den f hren Heben Sie deshalb das System nur zu zweit und halten Sie beim Heben Ihren R cken gerade oder benutzen Sie zus tzliche Hilfsmittel Besch digung des Systems W hrend des Transportes und Zusammenbaus des Systems k nnen sich Teile wie zum Beispiel Schrauben Blenden Stecker oder L fter l sen oder besch digt werden Nehmen Sie das System nicht in Betrieb wenn Teile besch digt sind Dies k nnte zu Besch digungen an anderen Teilen f hren Hoher Ableitstrom Dieser Aufkleber befindet sich in der N he der Schuzleiter auf der R ckseite des Systems und warnt dass Sie vor der Inbetriebnahme eine Erdung durchf hren m ssen da hier ein hoher Ableitstrom vorhanden sein kann Hoher Ableitstrom kann zu Verletzungen f hren Stellen Sie deshalb vor Anschluss des Systems an ein Telekommunikationsnetz unbedingt eine Erdungsverbindung her Besch digung des Systems Falsche Jumper Einstellungen k nnen dazu f hren dass das System nicht mehr funktioniert ndern Sie deshalb nie die Einstellungen der Jumper AXP1440 Installation and Use 6806800H23D Sicherheitshinweise Board und RTM Installation Besch digung des Boards Ber hren Sie das Board oder elektrische Komponenten in einem nicht ESD gesch tzten Bereich kann dies zu einer Besch digung des Boards f hren Bevor Sie Boards oder elektronische Komponenten ber hren vergewissern Sie sich dass Sie in einem ESD gesch tzten Bereich arbeite
19. located within the same premises as this equipment e Switching or disconnecting devices shall not be in the earthed circuit conductor between the DC source and the point of connection of the earthing electrode conductor AXP 1440 Installation and Use 6806800H23D Safety Notes French translation Cet appareil est con u pour permettre le raccordement du conducteur reli a la terre du circuit d alimentation c c au conducteur de terre de l appareil Pour ce raccordement toutes les conditions suivantes doivent tre respect es e Ce mat riel doit tre raccord directement au conducteur de la prise de terre du circuit d alimentation c c ou a une tresse de mise a la masse reli e une barre omnibus de terre laquelle est raccord e a l electrode de terre du circuit d alimentation c c Les appareils dont les conducteurs de terre respectifs sont raccord s au conducteur de terre du m me circuit d alimentation c c doivent tre install s a proximit les uns des autres p ex dans des armoires adjacentes et a proximit de la prise de terre du circuit d alimentation c c Le circuit d alimentation c c ne doit comporter aucune autre prise de terre e Lasource d alimentation du circuit c c doit tre situ e dans la m me piece que le mat riel I ne doit y avoir aucun dispositif de commutation ou de sectionnement entre le point de raccordement au conducteur de la source d alimentation c c et le point de raccordement a la prise d
20. monitoring functions include digital inputs to detect circuit breaker trips voltage sensors to detect backplane voltages current sensors to detect current to the backplane and on board circuitry to detect failures on the PEM The PEMs are managed by the Sentry Shelf Management software Refer to the AXP1440 Subsystem IPMI Programmer s Reference guide listed in Appendix A Related Documentation for more information Table 4 1 PEM IPMB Addresses Description IPMB Address PEMA 0x66 PEM B 0x68 Figure 2 3 on page 54 provides a conceptual view of the connections between the PEMs backplane FTMs and SAMs AXP1440 Installation and Use 6806800H23D AXP1440 Operations 4 6 4 6 1 Fan Tray Modules This section discusses the operation of the Fan Tray Modules FTMs ofthe AXP1440 Description The FTMs are loaded with AdvancedTCA IPMC firmware The fans are controlled as a group through the IPMI based interfaces IPMB to the SAM The IPMI interface is used for reporting faults events and status The shelf manager software performs management of the FTM through the IPMB bus The IPMC circuit provides temperature sensors for monitoring the temperatures of the FTM board components and for monitoring the inlet and outlet air temperature of the shelf For further information refer to the AXP1440 Subsystem IPMI Programmer s Reference guide listed in Appendix A Related Documentation The upper FTM receives its
21. mounting flanges 21 51 inches 54 64 cm deep with cable trays Weight Approximately 87 5 lbs 31 5 kg base integrated platform Base platform 2 shelf managers 2 PEMs 1 upper FTM 1 lower FTM no payload blades AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation Table 5 1 AXP1440 14 Slot Shelf Physical Characteristics continued 5 3 5 3 1 Characteristics Specifications Rack Mounting Per ETSI 600mm x 600mm ETSI frame on integrated front frame mounting ears Frame mounting brackets are required for a 23 EIA frame Rear mounting brackets are recommended in both instances for Central Office Environment Each shelf requires 13U of space and effectively takes up 13U when mounted in a rack Three shelves can fit in a 40U telecom rack which leaves 1U remaining Cable management trays are available for the front and the rear of the shelf Installation Prerequisites This section describes the prerequisites required for installation Equipment You Will Need You will need the following to install the AXP1440 14 slot shelf into an approved EIA 23 or 600mm x 600mm ETSI frame Torque wrench Nut driver with 7 16mm socket Multimeter Phillips head screwdriver 1 Front mounting brackets for an EIA 23 frame shipped with your AXP1440 AdvancedTCA PEM Service Kit PN 6706808A01 shipped with your AXP1440 Right angle Cable Lug Kit PN 6706808A01 shipped with your AXP1
22. or shorten their life Before touching the RTM or electronic components make sure that you are working in an ESD safe environment Installing the RTM You can install the RTM into a system if the front blade is already installed or if it is not installed If the front blade is already installed its payload has to be powered down first Installation Procedure with Installed Front Blade The following procedure describes the installation of the RTM It assumes that your system is powered If your system is unpowered you can disregard the blue LED and thus skip the respective step In this case it is a purely mechanical installation 1 Locate the slot the RTM is to be installed into the shelf s rear which must be the same as that of the front blade 2 Open the lower handle of the front blade in order to power down its payload The blue LED on the front blade starts to flash This indicates that the front blade is informing the shelf manager about its desire to power down its payload 3 Wait until the blue LED on the front blade is ON This indicates that the front blade s payload is powered down AXP1440 Installation and Use 6806800H23D FRU Installation 4 Ensure thatthe top and the bottom handles of the RTM are in an outward position by squeezing the lever and the latch together 5 Insert the RTM into the shelf by placing the top and bottom edges in the card guides of the slot 6 Slide the RTM into the s
23. signal and power connections from the backplane through a FTM distribution board A fan interconnect board connects the backplane to the FTM distribution board The FTMs are powered from 48VDC from the backplane The lower FTM receives its signal and power connections from the AdvancedTCA backplane Only the lower FTM has an air filter frame and filter in the module The FTMs have variable speed fan control which is dependent on the temperature readings in the shelf Airflow rates can vary depending on the fan speed and payload Fan speed levels are controlled from the SAM through the IPM shelf management software The fan speed levels change automatically based on temperature sensors For more information refer to Fan Speed and Control on page 146 The FTM has an ejector handle that interfaces with a mechanical switch to signal the software for hot swap The handle and captive screws lock the FTM securely into the shelf Each FTM is equipped with three status LEDs on the face plate For removal and installation procedures for the FTMs refer to Chapter 6 FRU Installation In the event of a Fan Filter Out of Service alarm first check the fan filters only on the lower FTMs to make sure the airflow is not obstructed For information on the maintenance of air filters see Air Filter Maintenance on page 87 AXP1440 Installation and Use 6806800H23D AXP1440 Operations 4 6 2 4 6 3 Cooling Budget The shelf cooling is designed to oper
24. the front and RTM filler must be in place Filler blades are available from Emerson Installing Power Entry Modules The AXP1440 shelf supports two Power Entry Modules PEMs Since the shelf is equipped with a redundant power distribution system the removal of a single PEM does not interrupt system operation PEMs are accessible from the rear of the shelf Each PEM has EMI gaskets on all sides of the module that provide EMI shielding The following instructions describe how to replace a power entry module For further information on power entry modules refer to Power Entry Modules PEMs on page 61 AXP1440 Installation and Use 6806800H23D FRU Installation 6 4 1 Tools You Will Need Multimeter Standard 2 Phillips head screwdriver 7 16 Torque wrench Nut driver torque nut to 50 in lbs AXP1440 DC Power Installation Kit PN 6706822A01 shipped with AXP1440 6 4 2 Removing the PEM When replacing a PEM make sure you have a replacement PEM available Replacement can take place in under 30 minutes by a qualified service person PEMs are accessible from the rear of the shelf Replacing one PEM is done while the other PEM is in operation Having the PEM located in the shelf is critical to maintaining proper airflow and cooling of the shelf Steps in which a PEM is removed from a slot and reinserted should be completed within 3 minutes to maintain the shelf within safe operating temperatures Read all cautions and wa
25. the IPMCs for the Power Entry Module PEM and the two fan trays through the IPMB The SAMs use IPM Sentry Shelf Manager software for system management Refer to SAM Software on page 154 for further information The SAM also provides these operations for the AXP1440 shelf e Control for the activation deactivation of AdvancedTCA blades e Handles E Keying e Control of Power Management e Monitoring of overall system and blade level health e Logging for critical system events AXP 1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 2 e Support for the Command Line Interface CLI to access shelf information for Shelf blade population _ List of sensors and sensor values Sensor threshold settings System events Shelf health e Control of chassis cooling management fan levels For additional information on the above operations and the Command Line Interface refer to the AXP1440 AXP1620 Subsystem IPMI Programmer s Reference guide and the Pigeon Point Shelf Manager External Interface Reference Release 2 5 3 respectively Features The SAM is based on the Pigeon Point Systems ShMM 1500R and Freescale MPC8343 System On a Chip SOC The following lists the features of the SAM e High density small 92 mm x 50 8 mm form factor e Fully compliant with the Restriction of Hazardous Substances RoHS directive e O interfaces available on a Tyco 220 pin 0 5 mm Free Height receptacle e 64 or 128
26. the manufactured products and the technical documentation Erin J Lynch nd eene Issue date Dec 23 2008 C EMERSON Network Power AXP1440 Installation and Use 6806800H23D 67 AXP1440 Shelf Description 68 AXP1440 Installation and Use 6806800H23D Chapter 3 Site Preparation 3 1 Overview The following sections help you to prepare system installation Section Gives Information On Site Planning Considerations This section includes information on unpacking and inspecting the system requirements technical data and other information you need to know before you start system installation Site Planning Checklists This section provides checklists for site preparation 3 2 Site Planning Considerations This section provides information to prepare the site and the shelf for installation 3 2 1 Receiving and Unpacking the System Carefully inspect the system and all components delivered together with it Personal Injury or System Damage The system is heavy and if you carry it on your own you can hurt your back To prevent injury keep your back straight and have two people lift the system or use additional lifting equipment Personal or System Damage Unstable system installation in a rack can cause the rack to topple over Therefore if your system is the only one in the rack make sure to mount the system in the lowest part of the rack If other systems are installed i
27. to remove the mechanism which connects Logic Ground to Shelf Ground and install the mechanism that connects 48VDC Return to Shelf Ground If the system integrator exercises the option of removing the connections from Logic Ground to Shelf Ground and or adds the connection between 48VDC Return and Shelf Ground the responsibility for maintaining compliance to CSA C US VDE safety requirements and EMI RFI emission limits rests entirely with the system integrator and installer AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description O OM ee 2 6 Backplane The shelf backplane supports 2 hub slots 12 node slots and two SAMs This AdvancedTCA backplane provides the IPMB and I C bus interface signals from the shelf manager to all AdvancedTCA blades and the other FRUs The backplane provides signal routing for fail over signals between active SAM and standby SAM The power connectors for the power entry modules are located on the backplane The backplane is not a Field Replaceable Unit FRU 2 6 1 Functional Layout The backplane provides dual star base interface and dual star fabric interface connections at each blade slot with segmented power two power segments provided by the dual Power Entry Modules PEMs AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description 2 6 2 The blade slots are numbered physically from 1 to 14 going left to right along the front of the shelf Numbers on slots 6 and 9 de
28. upgrades e Access IPMI event logs for performance monitoring e Access custom designed in functionality or event logs AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description Chapter 2 2 1 2 2 Overview The AXP1440 Shelf supports 14 AdvancedTCA blade slots of which 12 are I O node slots that can be populated with task CPU processor blades network processor blades or any other blade designed for a specific application and two slots for the system controller and switching blades There are slot locations below the AdvancedTCA slots in the rear of the shelf for the two SAMs shelf management alarm modules All slots comply with PICMG 3 0 for power distribution and form factor and use the PICMG 3 1 for Ethernet and Dual Star interface The shelf s other components include two Power Entry Modules PEMs one upper Fan Tray Module FTM one lower FTM and front and rear cable management trays Platform Features The AXP1440 includes the following features e 14 slot card cage with 14 rear transition module RTM slots e Two Shelf Management Alarm Modules SAMs e Upto two PICMG 3 0 compliant System Controller and Switching blades e Two DC hot swappable 2N 1 redundant Power Entry Modules PEMs e Fan Trays Modules FTMs one upper tray and one lower tray e Front access service and installation of blades and lower fan tray Rear access service and installation of RTMs SAMs upper FTM and PEMs e Cable man
29. 0 AdvancedTCA Base Specification Revision 1 0 PICMG 3 0R 1 0 December 30 2002 PICMG 3 0 AdvancedTCA Serial Interconnect Specification R2 0 PICMG 3 0 R2 0 PICMG 3 1 AdvancedTCA Ethernet Fibre Channel Revision 1 0 PICMG 3 1 R1 0 January 22 2003 PICMG 3 0 ECN 3 0 1 0 001 January 21 2004 ECN 3 0 1 0 001 158 AXP1440 Installation and Use 6806800H23D Index A Abbreviations 13 air filter maintenance 87 air filter storing 88 air filters 87 Airflow 127 airflow 85 application software upgrades 48 architecture SAM1500 140 B backplane connectivity 46 description 53 functional layout 53 458 mechanical layout 53 power connectors 53 slot connectors 55 slot numbering 53 58 backplane PCB 64 Basic Blade Services 47 baud rate SAM 102 442 Blade Filler 127 blade connectivity diagram 59 Blade installation Into powered shelves 120 Blade removal From powered shelves 123 block diagram SAM1500 140 Blower Speed 73 BlueLED 127 boards stationary 64 bonding point 61 bonding point ESD 93 bus segments 53 busses LUC 143 off board 143 C cables power feed sensing 97 chip temperature 146 AXP1440 Installation and Use 6806800H23D circuit breakers 63481 4001 cleaning air filters 87 clogged filter 86 Closed frame 79 command line interface 154 configuring the I2C bus 143 connectivity between zones 46 connectivity PEMs 62 connectors backplane 55 SAM1500 137 Control Noise 79 controller shelf ma
30. 08 Image Type PowerPC Linux Kernel Image gzip compressed Data Size 793096 Bytes 774 51 kB 0 76 MB Load Address 0x00000000 Entry Point 0x00000000 dev mtdblock9 Image Name sentry shmm1500 RFS Ramdisk Imag Created Thu Mar 27 21 41 21 2008 Image Type PowerPC Linux RAMDisk Image gzip compressed Data Size 5429028 Bytes 5301 79 kB 5 18 MB Load Address 0x00000000 Entry Point 0x00000000 From the sample output it is possible to see the compilation dates of the U Boot RFS and Kernel images for both the active and nonactive firmware banks Compilation times will never be identical for all three images but should be relatively close to each other AXP1440 Installation and Use 6806800H23D Appendix A Related Documentation A 1 Emerson Network Power Embedded Computing Documents The publications listed below are referenced in this manual You can obtain electronic copies of Emerson Network Power Embedded Computing publications by contacting your local Emerson Sales Office For released products you can also visit our Web site for the latest copies of our product documentation 1 Go tohttp www emersonnetworkpower com EmbeddedComputing 2 Under Resources click Technical Documentation 3 Enter the publication number or the complete name of the product in the Search box Table A 1 Emerson Network Power Embedded Computing Publications Document Title Publication Number A
31. 10000000000000000000000000000000000000000000000000 No danger encountered Pay attention to important i Q 200000000000000000000000000000000000000000000000X information AXP1440 Installation and Use 6806800H23D About this Manual Summary of Changes Order No Date Description 6806800H23A December 2008 Initial Release 6806300H23B May 2009 Added Figure Update Channel on page 46 Updated Figure Backplane Power Segments on page 54 Editorial changes New layout 6806800H23C October 2010 Changed all instances of Centrellis 4440 to AXP1440 Added Table Hot Swap Interface Pin Out on page 153 Editorial changes Updated Declaration of Conformity Product changed from Centrellis 4440 to AXP1440 AXP1440 Installation and Use 6806800H23D Safety Notes This section provides warnings that precede potentially dangerous procedures throughout this manual Instructions contained in the warnings must be followed during all phases of operation service and repair ofthis equipment You should also employ all other safety precautions necessary for the operation of the equipment in your operating environment Failure to comply with these precautions or with specific warnings elsewhere in this manual could result in personal injury or damage to the equipment Emerson intends to provide all necessary information to install and handle the product in this manual Because of the complexity of this product and
32. 1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 3 3 5 6 Grounding the Shelf Use a 2 AWG wire with a 2 hole copper lug and connect directly to the earth ground point located on the right side of the back of the shelf connect the other end of the wire to a reliable earth ground Use the torque setting required by the connector supplier The 2 hole lug prevents rotation of the lug and ensures a permanent bonding of ground to the shelf Figure 5 3 Placement of Grounding Lug Shelf Ground Configuration The AXP1440 shelf was tested in the default configuration of logic ground and shelf ground connected and does not connect 48VDC Return with Shelf Ground The system has been tested in the default configuration and complies with safety and regulatory standards As a compliant AdvancedTCA shelf the AXP1440 allows system integrator at their own discretion to remove the mechanism which connects Logic Ground to Shelf Ground and install the mechanism that connects 48VDC Return to Shelf Ground If the system integrator exercises the option of removing the connections from Logic Ground to Shelf Ground and or adds the connection between 48VDC Return and Shelf Ground the responsibility for maintaining compliance to CSA C US VDE safety requirements and EMI RFI emission limits rests entirely with the system integrator and installer AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 7 DCPo
33. 2 Physical Slot DI CES gt RIM Zone 3 lt vo Interface r Synch Clock Zone 2 lt Update Ont Fabric amp Base Interface Power Distribution amp Shelf Mangement Zone 1 lt N Slot ID lt Logical Gots Location of Zones 1 2 and 3 12 ATCA 14 Sot Backplane Front Board SAMA PEMA Shelf Management Power Entry Alarm Module Module SAM B Upper FTM Lower FTM PEMB Shelf Management Fan Tray Fan Tray Power Entry Alarm Module Module Module Module Operating Systems The AXP1440 comes installed with the following software e Wind River PNE LE 2 0 e Enhanced Basic Blade Services BBS ATCA RIM Board For more information contact your Emerson sales representative for other software products for your configuration Platform Architecture 1 7 Remote Management and Maintenance The AXP1440 supports remote critical management and maintenance procedures This eliminates the need for on site maintenance personnelto handle routine maintenance tasks A standard Telnet connection for remote access to networked functionality provides the ability to e Upgrade IPMI firmware flashed on the SAMs PEMs FTMs node and hub blades e Upgrade BIOS e Access in service application software
34. 2 7 2 8 IEEE802 3ap 10GBASE KR The AXP1440 backplane is designed to support 40Gb traffic through 10GBASE KR Currently the Centellis 4440 platform core switch does not support this Fan Tray Modules FTMs The AXP1440 supports 2 fan trays in a push pull configuration Each fan tray contains 6 dual counter rotating fans The lower fan tray is accessible from the front of the chassis and contains the replaceable air filter The upper fan tray is located in the rear of the chassis The FTM has a ejector handle which signals the IPM Sentry software for hot swap If your system is not running high availability software behavior of the LED may be indeterminate The face plate of the upper and lower FTMs has the following indicators Table 2 7 FTM LED Status Indicators FTM LED LED Color State Condition In Service IS Green Off no service Blink FTM activating Glow Steady service available Out of Service OOS and Failure Red default Off service available Blink Deactivation requested Glow Steady no service Hot Swap H S Blue Off FTM is not ready to be removed Blink Deactivation requested Glow Steady FTM is ready to remove AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description Figure2 6 Lower Fan Tray Module Front View 2 9 Power Entry Modules PEMs The PEM is a Field Replaceable Unit FRU and can be replaced while the system is on but the
35. 440 AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 3 2 Rack Cabinet Cooling Guidelines It is important to have sufficient open space at the front and rear of the shelf when installed in a rack or cabinet Depending on whether the enclosure has solid or vented doors will determine the recommended open space required Follow these guidelines for positioning the shelf to allow for the optimal open space for the shelf air inlet and shelf air exhaust Do not obstruct the ventilation openings at the top sides and back of the shelf Figure 5 1 Rack Mounting Dimensions Cabinet Door N 3 5mm Air Outlet toDoor at Back Side 25mm Thick of Rear Door Door 2x _ 13U Shelf Side View 3mm to Door I Air Inlet gt 75mm 42mm 550mm Inside Door to Door 600mm Deep Cabinet AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation Figure 5 2 Shelf Airflow Diagram Upper FTM Outlet Plenum m anna enen gt Chassis nn late gt Exhaust H Air Flow D a D D D U H t 1 H RTM H 1 H A d H H H H U 1 H i S 1 H 1 z Chassis oi H Chassis Front 4 Rear Io H 1 4 H 1 H i H 1 1 1 H 1 H I 1 17 H i H i H Room oeren gt kel d Ce Ambient Spe TT nn Gef Air Flow pat feces Exhaust Lower
36. 440 Installation and Use 6806800H23D FRU Installation The blue LEDs on both the front blade and the RTM start flashing This indicates that the front blade is informing the shelf manager about its desire to power up the payload of both the front blade and the RTM 11 Tighten the two face plate screws on the front blade 12 Wait until the blue LEDs on both the front blade and the RTM are OFF Switched off blue LEDs indicate that the payload of the respective blade or RTM has become active 13 Plug interface cable into face plate connectors if applicable 6 2 1 2 Removing the RTM Removal Procedure The following procedure describes the removal of the RTM It assumes that your system is powered If your system is unpowered you can disregard the blue LED and thus skip the respective step In this case it is a purely mechanical procedure Damage of RTM and Front Blade Removing the RTM from the system while the payload of the front blade is powered up may damage the front blade and RTM Whenever removing the RTM from the system you have to power down the payload of the front blade first AXP1440 Installation and Use 6806800H23D FRU Installation 1 Unlatch the lower handle outward by squeezing the lever and the latch together and turning the handle outward only enough to unlatch the handle from the face plate that means until you feel a resistance Do not rotate the handle fully outwards The blue LED blin
37. 56 and 0x58 Different upgrade image variants are generated as part of the release but only one file is required for the normal field upgrade process This file is ftm14x0_hpm1fw img As upgrades are released Emerson will supply the current version of this file The upgrade process described here uses a script named upgradeftm which is supplied on shelf managers starting with build 4 1 0 3 AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 12 1 1 Upgrade Process Steps Follow these steps to upgrade the FTM firmware 1 Copy the tm14x0_hpm1fw img file to the tmp directory on the active Shelf Manager The tmp directory on the shelf manager is mounted to ram this copy of the file will be deleted on the next reset of the shelf manager If you want to save the file to flash copy it to the var nvdata directories on both shelf managers Execute the following command to upgrade the upper FTM upgradeftm upper tmp ftm14x0_hpmifw img Repeatthe command to upgrade the lower FTM upgradeftm lower tmp ftm14x0_hpmlfw img After a successful upgrade the upgradeftm script displays the current firmware level reported by the device as shown in FTM Upgrade Sample Output on page 103 If necessary it is possible to revert to the previous firmware version using a command of the form upgradeftm upper lower rollback FTM Upgrade Sample Output The sample output for these commands fo
38. 8VDC nominal to 60VDC Return 48VDC RETURN AXP1440 Installation and Use 6806800H23D 97 AXP1440 Shelf Installation Figure 5 4 DC Power Connection Detail nd Use 6806800H23D AXP1440 Installation a AXP1440 Shelf Installation 5 8 5 9 Power Cable Termination Custom lugs are used with large gauge wires for up to 80 AMPs DC 4 AWG when connecting to the PEM These are shipped with the product The lugs are angled to allow the cables to be dressed below the cable management tray thus protecting the circuit breakers from accidental tripping Terminating this lug is identical to terminating standard lugs To minimize shorting of the terminals the lugs must be insulated according to the following illustration Heat shrink should be placed as close to the hole as possible 0 15 apart The heat shrink tube should be cut approximately at a 30 angle Connecting the Cables to the PEM In a redundant configuration each PEM must be connected to a separate DC power source Power is introduced to each PEM s terminal block on the front of the module power input cable and return cable The lugs provide secure contact for the cable and prevent the power cables from rotating A plastic housing covers the power feeds and returns and is attached with one screw Refer to Figure DC Power Connection Detail on page 98 for detail To cable a dual breaker DC system read all cautions and w
39. AM also manages non IPMI devices for the shelf and performs environmental monitoring of the temperature and voltage Using the PICMG 3 0 standard the SAM is able to power off and reset slots for hot swap capability AXP1440 Installation and Use 6806800H23D Platform Architecture 1 4 4 1 5 Update Channel Interface The update channel interface consists of 10 differential pairs on the P20 connector The physical layer and protocol used on this interface is application specific Figure 1 1 Update Channel Update Channels Physical Slots Logical Slots Backplane and Component Connectivity The blade connectivity on the AXP1440backplane is divided among three zones each with the following characteristics e Zone 1 provides redundant radial IPMI to all blade slots and redundant 48 VDC to all blade slots e Zone 2 the data transport interface provides the dual star configuration for the base interface dual star configuration for the fabric interface update channel routing for all blade slots and three redundant bussed telecom clock signals to all blade slots AXP1440 Installation and Use 6806800H23D Platform Architecture e Zone 3 provides the PICMG 3 0 defined open area that is application specific 1 6 AXP1440 Installation and Use 6806800H23D Rear Transition Modules connect directly with the connectors on the front side blade and do not make the connection through the backplane Figure 1
40. E 31 1 Platform Architediure su0 uu2 00 nee 43 1 1 D amp scripti n sure ee 43 1 2 PICMG Compliance u ee reale me a 43 1 3 Shelf Topology ed NEEN 0 ee a en anne 43 1 4 Network Descriptions rec aensnses big Nd RTE ENNEN be SNE NEIEN EEN be bone wens SEN 44 1 4 1 Baselnterface na nee en a en d EE 44 1 4 2 Fabrielnterface mann une 44 1 4 3 PMI NetWork ee Eege en ae ke ae et 45 1 4 4 Update Channel Interface 46 1 5 Backplane and Component Connectivity 0 cece cece eee eee eee e ne nn 46 1 6 Operating systems res ten E EE ek aaa Reise eos 47 1 7 Remote Management and Maintenance 48 2 AXP1440 Shelf Description EE 49 2 1 OVEIVIEW ae eek 49 22 Platform Features rss en ge ea nen er aan 49 2 3 Fncdleeppe E ln ehe aa na ee bio een 52 2 4 Power CONSUMPLION unerkannt 52 2 5 Shelf Ground Confouratton seen eneeeen nenn 52 2 6 Backplane sis 4 ansehe 53 2 6 1 Functional Layout 53 2 6 2 EKCVING EE 54 2 6 3 Shelf FRU Information ne en 55 2 6 4 Backplane Slot Connectors seen seen rennen 55 2 6 5 Zone Locations ona Blade seen nennen nenn 58 2 7 IEEE802 3ap TOGBASE KR eee cece re kike E aieea e ene EA EE E 60 2 8 Fan Tray Modules FTM aussen nenn a od EAEEREN 60 2 9 Power Entry Modules IDEMS 61 AXP1440 Installation and Use 6806800H23D 3 Contents 4 2 10 Stationary Board 64 2 11 Standard Compliances 65 2 12 WEEE Oplage send een ee has 66 Site EE EE EE 69 3 1
41. E Embedded Computing for Business Critical Continuity AXP1440 Installation and Use P N 6806800H23D April 2011 N EMERSON Network Power 2009 Emerson All rights reserved Trademarks Emerson Business Critical Continuity Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co 2008 Emerson Electric Co All other product or service names are the property of their respective owners Intel is a trademark or registered trademark of Intel Corporation or its subsidiaries in the United States and other countries Java and all other Java based marks are trademarks or registered trademarks of Sun Microsystems Inc in the U S and other countries Microsoft Windows and Windows Me are registered trademarks of Microsoft Corporation and Windows XP is a trademark of Microsoft Corporation PICMG CompactPCI AdvancedTCA and the PICMG CompactPCI and AdvancedTCA logos are registered trademarks of the PCI Industrial Computer Manufacturers Group UNIX is a registered trademark of The Open Group in the United States and other countries Notice While reasonable efforts have been made to assure the accuracy of this document Emerson assumes no liability resulting from any omissions in this document or from the use of the information obtained therein Emerson reserves the right to revise this document and to make changes from time to time in the conten
42. Hot swap circuitry ensures correct operation when a SAM is inserted into or removed from a live system SAM Software The software that runs on the shelf manager is described in detail in the Pigeon Point Systems IPM Sentry Shelf Manager User Guide which provides an introduction to shelf management the shelf manager and the shelf management mezzanine Also available is the Pigeon Point Systems IPM Sentry Shelf External Interface Reference which describes the command line web SNMP Simple Network Management Protocol and RMCP Remote Management Control Protocol interfaces Refer to Appendix A Related Documentation for more information on these publications AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 79 1 imls Utility A utility called imls is available on the SAM It can be used to list all firmware images present in flash Note that the Shelf Manager flash is divided into two banks Each bank contains a set of three separate firmware images e U Boot e RFS e Kernel images When the rupgrade_tool utility is used to perform a reliable firmware upgrade operation on the Shelf Manager the flash bank that is currently not active is programmed with the new images the processor is reset and the newly programmed flash bank is selected If the new firmware fails to load or execute properly the Shelf Manager automatically resets and reverts to the previous flash bank Selection of the bank to be used for
43. I gasket The system contains gaskets at the shelf and module level The shelf is also fitted with ESD contacts Please take care for proper ESD protection of the operator 76 AXP 1440 Installation and Use 6806800H23D Site Preparation You have to keep in mind the following conditions when installing the system into a 600 mm 23 62 inch deep rack The physical dimensions in the figure below are in millimeters Figure3 1 Rack Mounting Dimensions Cabinet Door N 3 5mm Air Outlet toDoor at Back Side 25mm Thick of Rear Door Door x 13U Shelf Side View 3mm to Door je 4 Air inet gt El EH 42mm 550mm Inside Door to Door e 600mm Deep Cabinet 3 2 6 Airflow Requirements The AXP1440 provides fault tolerant cooling to front mounted AdvancedTCA blades and to rear transition modules based on one front and one rear maintainable intelligent fan trays with six fans per tray AXP1440 Installation and Use 6806800H23D UI Site Preparation Fan trays are mounted in the shelf top and bottom The figure below shows the general airflow for the system Figure 3 2 Shelf Airflow Upper FTM Chassis Exhaust gt Air Flow Outlet Plenum Chassis Chassis Front Rear ee Tu ROOM weree Keck Ambient gt Air Flow gt r EN
44. IPMI network 45 K kits mounting brackets 94 85 L LED Blue 127 LEDs behavior 144 face plate SAM 144 face plate SAM1500 141 FTM 85 power status 63 logical slot numbers 53 58 logical slots and physical slots 44 M M100 124 maintenance air filters 87 maintenance remote 48 Manual organization 13 MontaVista CGE 47 mounting bracket part numbers 94 85 mounting options 92 mounting the shelf 89 N network designs 44 network topologies 43 networks 45 AXP1440 Installation and Use 6806800H23D Index Noise 79 Control 79 nonstandard rack 92 O obstruction of air intake 87 on board circuitry 84 Options System installation 76 Organization 13 Overheating 78 Overview Manual 13 P PEM connectivity 84 IPMC circuitry 84 PEM connectivity diagram 62 PEM cooling 61 PEM see power entry module physical slot numbers 53458 physical slots and logical slots 44 PICMG compliance 43 Platform 43 power cable 97 power conversion 83 power entry module description 61 53 power input segmentation 83 power off slots 45 Power requirements 74 power source 81 power supplies output 81 status indicators 63 485 power supply voltage 146 power to FTM 85 power off emergency 82 power on 81 Preparing the site 69 R rack cabinet equipment 92 remote access 48 remote management 48 161 replacing air filters 87 PEMs 129 Requirements Environmental 71 Power 74 reset slots 45 Revision history 18 S safe
45. MC Firmware Upgrade There is a single IPMC firmware image common to the two PEMs in the AXP1440 The PEM IPMCs are assigned IPMB addresses 0x66 and 0x68 AXP1440 Installation and Use 6806800H23D 5 12 2 1 AXP1440 Shelf Installation The file containing the firmware image is pem1620 img As upgrades are released Emerson will supply the current version of this file The upgrade process described here uses a script named upgradepem which is supplied on shelf managers starting with build 4 1 0 3 Upgrade Process Steps Follow these steps to upgrade the PEM firmware 1 Copy the pem1620 img file to the tmp directory on the active Shelf Manager The tmp directory on the shelf manager is mounted to ram this copy of the file will be deleted on the next reset of the shelf manager If you want to save the file to flash copy it to the var nvdata directories on both shelf managers 2 Execute the following command to upgrade one PEM upgradepem pem1 tmp pem1620 img 3 After asuccessful upgrade the upgradepen script displays the current firmware level reported by the device as shown in PEM Upgrade Sample Output on page 105 4 Repeatthis command to upgrade the other PEM upgradepem pem2 tmp pem1620 img PEM Upgrade Sample Output The sample output for this command for one PEM is shown below upgradepem peml tmp pem1620 img Upgrading upgradefw I dev i2c5 0x66 tmp pem1620 img BMR AVR firmware up
46. MM 1500Rs monitor each other and either can trigger a switchover if necessary The ShMM 1500R provides a number of hardware redundancy signals on the CN1 connector The HRI is implemented using the FPGA device Hardware Redundancy Interface The hardware redundancy signals of the ShMM 1500R are implemented as follows Cross connected ShMM 1500R present input PRES_R and output PRES_L e Cross connected ShMM 1500R status 0 input SHMM_STATUSO_R and output SHMM_STATUSO_L e Cross connected redundant ShMM 1500R status 1 input SHMM_STATUS1_R and output SHMM_STATUS1_L e Active output ACTIVE that can be used on the ShMM 1500R carrier to enable interfaces that must be exclusively driven by the active ShMM 1500R e Bi color status LED Note that the ACTIVE signal is intended for use ona carrier and is not connected directly to the peer ShMM through the backplane The cross connected ShMM 1500R status signals are asynchronous serial bit streams that are transmitted to the peer ShMM by the FPGA and communicate the following information Health status Switchover Requests PRES_R state Active state watchdog timer status parity and other TBD data An identical copy of the bit stream is also sent on the redundant ShMM 1500R status signal This information is used by the FPGA to ensure that only one of the two connected ShMM 1500Rs goes into active mode at a time Figure 7 3 on page 150 shows the HRI of the ShMM 1500R As shown in th
47. Notes Describes the safety information which has to be regarded Sicherheitshinweise Translation of the chapter Safety Notes to German Platform Architecture Describes the system architecture AXP1440 Shelf Description Provides an overview of the features of the system and lists the standard compliances Site Preparation Provides site planning considerations and checklists describes the requirements and conditions AXP1440 Operations Describes basic operating procedures AXP1440 Shelf Installation Describes mounting and installation options FRU Installation Describes how to install and replace blades modules power components fans and air filter Shelf Management Alarm Module Describes the shelf management alarm module Related Documentation Lists related documentation and specifications Abbreviations This document uses the following abbreviations Abbreviation Definition 10GBASE BX4 The common name of the standard that defines 10 gigabit per second Ethernet data link over eight pairs of copper Four pairs for transmit and four pairs for received AdvancedTCA Advanced Telecom Computing Architecture AMC AdvancedTCA Mezzanine Card ANSI American National Standards Institute ARP Address Resolution Protocol AXP1440 Installation and Use 6806800H23D 13 About this Manual Abbreviation Definition ARTM AdvancedTCA Rear Transition Module A
48. SAM from a non powered shelf proceed as follows 1 2 5 Put on an ESD wrist strap Connect the strap to the shelf by attaching the front or rear ESD jack Unfasten the captive screw at the upper left hand corner of the face plate until the board is detached from the shelf Unlock ejector handle by pressing the handle and pull down The SAM should start to move out of the chassis Do not force it If the SAM does not move it means the captive screw is not fully unscrewed Unscrew until loose and rotate the ejector handle down Remove the module from the shelf Powered System This section describes the installation and removal procedures for a SAM in powered systems AXP1440 Installation and Use 6806800H23D FRU Installation Installation Procedure To install a SAM in a powered shelf proceed as follows 1 2 Put on an ESD wrist strap Connect the strap to the shelf by attaching the front or rear ESD jack Insert the module into the shelf by placing the top and bottom edges of the board in the card guides of the shelf Ensure that the guiding module of shelf and board are aligned properly The alignment pin facilitates the insertion and prevents bent pins Slide the module into the shelf and rotate the ejector handle upward until it snaps into place Wait until the blue LED is illuminated Screw in the captive screw hand tight The blue LED blinks Wait until the blue LED is swi
49. SPR 22 EMC requirements legal on system level CISPR 24 predefined Emerson system EN 55022 EN 55024 EN 300386 FCC Part 15 NEBS Standard GR 63 CORE NEBS Standard GR 1089 CORE ETSI EN 300 019 series ETSI ETS 300 753 Environmental Requirements ETSI EN 300 132 2 Power requirements Directive 2002 95 EC The product has been designed to meet the directive on the Restriction of the use of certain Hazardous Substances in electrical and electronic equipment RoHS AXP1440 Installation and Use 6806800H23D 65 AXP1440 Shelf Description 2 12 WEEE Compliance To satisfy the requirements for marking electrical and electronic equipment in accordance with article 11 2 of Directive 2002 96 EC Waste from Electrical and Electronic Equipment WEEE Emerson includes a crossed out bin symbol e on all standard and noncustom chassis product This marking fulfills the Im quirement set out by WEEE that a producer of an electrical or electronic appliance that bears their trade name and is put on the European Union market after 13 August 2005 places a clearly identifiable mark on the equipment and that this mark signifies that equipment is to be reprocessed or recycled using authorized recyclers and processes This minimizes the disposal of unsorted municipal waste achieves a high level of separate collection of WEEE and ensures the environmentally sound disposal of electrical and electronic equipment p
50. Service Green On Active power good OOS Out of Service Red On Failed HS How Swap Blue On Remove OK Table 7 6 ADP LED Status Indicators Alarm Display Panel LED LED Color State State Condition Critical alarm CRT Red On Active Major alarm MAJ Red On Active Minor Alarm MIN Yellow On Active Power PWR Green On Power Present 7 5 Management and Control This section gives a general description of the role of the on board I C devices and how management control and redundancy is handled by the SAM Detailed information on sensors can be found in the AXP1440 AXP1620 Subsystem IPMI Programmer s Reference 7 5 1 Hardware Monitoring and Control The hardware monitoring and control functions implemented by the AXP1620 are provided by the on board I C based devices AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 5 1 1 7 5 1 2 7 5 1 3 Voltage Sensors On board sensors provide the following power supply voltages All voltage sensors are implemented using the ADM1024 device on the master only I C bus System management software running on the SAM is responsible for reacting to an event when an interrupt is triggered by the ADM1024 device Temperature Monitoring An on board temperature sensor is available on the SAM This sensor is implemented through the ADM1024 Fan Speed and Control All fan speed and fan voltage sensors are exposed on the
51. TCA Advanced Telecommunications Computing Architecture AWG American Wire Gauge BBS Basic Blade Services CGL Carrier Grade Linux CGM Clock Generator Module CISPR Comit International Sp cial des Perturbations Radio lectriques co Central Office CPU Central Processing Unit DC Direct Current DHCP Dynamic Host Configuration Protocol EMC Electromagnetic Compatibility EMI Electromagnetic Interference EMV Elektromagnetische Vertraeglichkeit EN European Norm ESD Electrostatic Discharge ETSI European Telecommunication Standards Institute FAE Field Application Engineers FCC Federal Communications Comission FCU Firmware Upgrade Utility FRU Field Replaceable Unit FUMI Firmware Update Management Instrument GmbH Gesellschaft mit beschraenkter Haftung HA High Availability HPI Hardware Platform Interface HS Hot Swap ID Identifier IEC International Electric Code 14 AXP1440 Installation and Use 6806800H23D About this Manual Abbreviation Definition IEEE Institute of Electrical and Electronics Engineers I O Input Output IP Internet Protocol IPM Intelligent Platform Management IPMB Intelligent Platform Management Bus IPMC Intelligent Platform Management Controller IPMI Intelligent Platform Management Interface LED Light Emitting Diode MMC Mezzanine Management Controller NAE National Academy of Engineering NEBS Network Equipment Building
52. XP1440 Release 1 0 Document Collection 6806800H24 AXP1440 AXP1620 Subsystem IPMI Programmer s Reference 6806800G38 AXP1440 Release Notes 6806800H23 ATCA F120 Installation and Use 6806800D06 ATCA F120 Control through IPMI Programmer s Reference 6806800D18 System Management Interface Based on HPI B AXP1620 1440 User s Guide 6806800D85 Pigeon Point Shelf Manager User Guide Release 2 5 3 6806800G49 Pigeon Point Shelf Manager External Interface Reference Release 2 5 3 6806800G50 AXP1440 Installation and Use 6806800H23D Related Documentation A 2 Related Specifications For additional information refer to the following table for related specifications As an additional help a source for the listed document is provided Please note that while these sources have been verified the information is subject to change without notice Table A 2 Related Specifications Document Title and Source Publication Number IEEE http standards ieee org catalog IEEE Standard for Local Area Networks Carrier Sense Multiple Access with IEEE 802 3 Collision Detection CSMA CD Access Method and Physical Layer March 2002 Specifications Institute of Electrical and Electronics Engineers Inc IEEE Amendment 1 Media Access Control parameters Physical Layers IEEE 802 3ae and Management Parameters for 10Gb s Operation August 2002 PCI Industrial Manufacturers Group PICMG http www picmg com PICMG 3
53. a sn 138 7 3 SAM Diagram and Face Plate Layout 2 cece cece eee ene een e eee neeaee 140 7 4 Functional Description 142 PAN PMB Conneetividy o sser eek 142 7 4 2 RS 232 Serial Interface 0 cece cee eee ee eee nennen e ene nennen 142 7 4 3 Master Only I2CBuS 0 ccc cece nee ence een nent aa 143 7 4 4 Shelf FRUSEEPROM cece ccc cece e cence bennt a tence eee nenn nenne 143 d SAM LEDS erte geb NEEN dE ee 144 FAD HOESWADILED u net Sous E eae 144 7 4 5 2 SAM ADP Status LEDs 0 cece cece eee enn eee eeenenes 145 7 5 Management and Control 145 7 5 1 Hardware Monitoring and Control 145 75 1 1 VoltageSens rs seiner cn bene d dE des 146 7 5 1 2 Temperature Monitoring 146 7 5 1 3 FanSpeedand Control 0 cece eee cence eee nee een eneees 146 7 5 2 Redundancy Control 149 6 AXP 1440 Installation and Use 6806800H23D Contents ee Cm 7 5 2 1 Hardware Redundancy Interface 0 c cece cece eee eee ee eees 149 1 3 2 2 JARUPPOUOCOl u eek 150 7 3 23 Ethernet Signals uses ne een 151 7 5 3 ebe Te E EE 152 7 6 Telco Alarm Functionality 2 222cceeseeeseeeeseneeensneneneneeeesenenen en nen 152 7 6 1 Telco Alarm Cutoff Push Button 153 7 6 2 TelcoAlarm LEDS sense nenn nenne 153 7 6 3 Telco Alarm Interface nennen see nennen 153 7 2 Hot Swapiiiterface unse sine Han ae 154 4 8 POWER a ae 154 TO SAM Re ee een 154 7 91 imls Utility a
54. able gatewayip the route is set automatically at reboot setenv gatewayip W X Y X If the local subnet is not a class C subnet you may need to also execute the command ifconfig ethl netmask toalter the netmask used by the ethernet interface If you use the Uboot environment variable netmask1 this subnet mask is set automatically at bootup setenv netmask1 netmask Ping the file server containing the Emerson files You should get a response if the Ethernet cable is connected Set the environment variable that keeps the front panel Ethernet interface enabled following a reboot setenv enable_front_panel_ethernet y Update ShM Firmware on the SAM This step involves programming of the U boot Linux kernel and root file system into flash on the ShMM1500 on the SAM le Copy the three required firmware image files listed below to the tmp directory on the ShM e sentry shmm1500 u boot bin e sentry shmm1500 kernel e sentry shmm1500 rts AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation One way of doing this is scp acctname fileserver_ip dirname sentry shmm1500 tmp where acctname is the login account for the user on the linux file server fileserver_ip is the IP address of the file server dirname is the relative directory name from the login home for the location of the images Verify that the files were copied to tmp 2 Execute the command to program these images int
55. ace Plate Layout Figure 7 1 shows a block diagram of the overall SAM architecture and Figure 7 2 on page 141 shows the face plate layout Figure 7 1 12VA 12VB Base 1 Base 2 Inter SAM Link Redundancy Interface Cross SAM IPMB Link Fan Full Speed IPMB 0 Critical LED Major LED Minor LED ACO Block Diagram of SAM Dual Hotswap Controllers Power Supplies Voltage amp Temperature Samer iD Monitoring Handle Switch So 12C 3 12C 2 Console Port Four port RJ45 XFMR Ethernet XFMR ShMM 1500R Switch Ethernet Ethernet XFMR XFMRI Dias PCI High Speed Serial i i Telco Telco High Speed Serial GPIOs Alarm Alarm Relays amp 15 way Resets Micro D IS OOS LEDs AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module The SAM has these interfaces Four 10 100Base T Ethernet links One link to each system controller and switching blade 2 One link to the redundant SAM One link to the face plate e One Ethernet link failover management status signals and one IPMB branch or segment to the other SAM e Radial IPMB links for up to 20 modules 16 blades 2 fan trays and 2 PEMs e Fa
56. active SAM The FTMs have 110 fan speed settings The SAM uses a proprietary cooling algorithm to automatically adjust the fan speed to cool the chassis based on sensor data from the blades as well as inlet and outlet sensors on the FTMs The minimum fan speed is 1 In normal operating conditions the cooling algorithm adjusts the fan speed based on the ambient air temperature as measured at the inlet fans to maintain a deltaT value calculated to be the rise in air temperature measured at the inlet and outlet fan sensors based on the inlet air temperature value The lower the ambient temperature the higher the rise in temperature allowed AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module The deltaT set point is calculated as follows Set Point A S1 S2 es T1 T2 inlet Air Temperature For ambient air temperatures at or below 25 C default T1 the deltaT set point is set to 20 C default 1 For ambient air temperatures at or above 55 C default T2 the deltaT set point is set to 10 C default S2 For ambient air temperatures between T1 and T2 the deltaT set point is calculated using the following algorithm S1 Tea nm T1 Tinlet AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module Using the above algorithm at 40 C ambient the cooling algorithm adjusts the fan speeds to maintain a deltaT rise in temperature at 15 C Table 7 7 Cooling Bud
57. agement front and rear e Alarm Display Panel ADP for telco alarms located on the front of the chassis e Filler panels for front and rear slots AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description The following figure shows the location of each of the components in the AXP1440 Figure 2 1 Front Shelf View Alarm Display Panel e o DS SC 3 2 ez J 9 o 0000 ACTB COMM ACTB PWR MIN MAJ CRT ACO KEES on 222 Ch wf TT TTP AE jeee Je Je Je je je Je Je Je je pe Jg le lle lle ile lle lle lle lle lle lle lle lle lle FanTray A AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description Figure 2 2 Rear Shelf View FanTray G O O Backplane _ _ O O EX O O Cable Management Tray oo L PEM 1 Circuit Breakers ircuit Breakers PEM2 SAM TI SAM2 Earth Ground HHGHE5247 HHGEE4E6 HHG 527 Sk Wo w Sk o w Sk Wo w ae Q z hut WP
58. ailable on all zone 1 power pins Operation System Overheating Cooling vents Inproper cooling can lead to blade and system damage To ensure proper cooling and undisturbed airflow through the system always operate the system in a horizontal position and keep clear at least 60 mm at the back of the system Do not obstruct the ventilation openings at the top and back of the system Keep the fresh air intake at the bottom front side of the chassis completely clear and ensure that fresh air supply is not mixed with hot exhaust from other devices To ensure proper air flow within the system make sure that all slots are populated with either filler blades blades or dummy blades Product Damage High humidity and condensation on blade surfaces causes short circuits Do not operate the system outside the specified environmental limits Make sure the system is completely dry and there is no moisture on any surface before applying power Do not start the system below 0 C AXP1440 Installation and Use 6806800H23D Safety Notes Injury Caution this unit has four 48V to 60V DC feeds All must be disconnected to de energize the system To reduce the risk of injury disconnect the feeds when removing power from the system System Damage Air Filter Air contamination can pollute the air filter and obstruct the air intake of the system which may cause system overheating and component damage To guarantee proper airflow through the sys
59. allation and Use 6806800H23D Sicherheitshinweise werden als in einer sauberen Umgebung Pr fen Sie den Filter regelm ig bis Sie eine Vorstellung davon haben wie oft der Filter gereinigt werden muss Erstellen Sie aufgrund Ihrer Beobachtungen einen Reinigungsplan und protokollieren Sie jede Reinigung oder jeden Austausch des Filters berhitzung des Systems Wenn Sie die Geschwindigkeit der L fter reduzieren steigt die Systemtemperatur an Kontrollieren Sie deshalb st ndig die Temperatur im System wenn Sie die Geschwindigkeit der L fter reduziert haben Stellen Sie w hrend des Betriebs sicher dass die Bedingungen die im Handbuch beschrieben sind eingehalten werden Verletzungen oder Kurzschl sse Blade oder Stromversorgung Falls die ORing Dioden des Blades durchbrennen kann das Blade einen Kurzschluss zwischen den Eingangsleitungen A und B verursachen In diesem Fall ist Leitung A immer noch unter Spannung auch wenn sie vom Versorgungskreislauf getrennt ist und umgekehrt Pr fen Sie deshalb immer ob die Leitung spannungsfrei ist bevor Sie Ihre Arbeit fortsetzen um Sch den oder Verletzungen zu vermeiden Ausbau Erweiterung System berlastung Verhindern Sie eine System berlastung indem Sie die gesamte aufgenomme Leistung aller eingebauten Komponenten also z B der installierten Blades und Laufwerke siehe die technischen Daten der entsprechenden Komponente berpr fen Stellen Sie sicher dass der Ausgangsstro
60. an tray module from the shelf 1 Loosen the retention screw to the chassis before loosening the ejector handle screw Figure 6 2 Upper Rear FTM Ejector Handles and LEDs LEDs 2 Pull the ejector handle outward to a slightly open position to disengage the hot swap switch Watch for the Blue LED to blink When the blinking stops and the LED remains a solid blue the FTM is ready to be removed 3 Open the ejector handle to a full open position 4 Using the handle on the front of the FTM slowly pull the FTM out of the shelf while supporting the bottom of the module with the palm of your hand The module is heavy hold it securely AXP1440 Installation and Use 6806800H23D FRU Installation 6 5 2 Installing the Upper FTM Installation Procedure Have the correct FTM available and follow these steps to install the upper fan tray module 1 While supporting the FTM align the FTM carefully into the fan slot in the shelf and slowly slide the FTM until the ejector handles engage fully close the handles The FTM is connected when the assembly is firmly seated in the upper backplane connector and the hot swap handle moves to the closed position 2 Tighten the chassis retention screw to secure the FTM The recommended torque settings is 5 inch pounds When the blue LED turns off the fan is operating 6 5 3 Removing the Lower FTM Removal Procedure Follow these steps and refer to the figure to rem
61. arnings properly ground the equipment by following the procedure in Grounding the Shelf on page 96 and follow these steps This procedure assumes that the PEMs are preinstalled in the shelf AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation Procedure Have the following tools on hand before you begin these steps standard Phillips screwdriver nut driver torque wrench multimeter and lug kit 1 Locate the target power input cable s terminals at the branch circuit or power distribution unit Open the external circuit breakers that provide DC feed power to the PEM 2 Lock and tagout the circuit breakers on the branch circuit or power distribution unit Cables may or may not be preinstalled at the branch circuit or power distribution unit Ifthe DC power cables are not connected to the branch circuit or power distribution unit connect the power cables to the PEMs before connecting the DC power cables to the external power source Ifthe DC power cables are connected to the branch circuit or power distribution unit a qualified service person must confirm that the power to the cables is terminated off before continuing the steps to attach the cables to the PEMs In either case use a multimeter to check the PEM end of the terminals to confirm there is no power present 3 Using the appropriate tool carefully remove the plastic covering over the terminal blocks 4 Confirm that there is
62. ate with the following temperature rises across the shelf This allows cards with these dissipations to operate with commercial grade components 70 C ambient temperature typical Table 4 2 Cooling Budget Ambient Temperature Temperature Rise 25 C Delta T 20 C 40 C Delta T 15 C 55 C Delta T 10 C The following guidelines can assist in determining the cause of the cooling failure Also refer to Environmental Requirements on page 71 for important information regarding ambient temperature requirements during servicing If a cooling failure occurs the failure may be caused by a failed fan or possibly a clogged filter Check the filter first before replacing the FTM see Air Filter Maintenance on page 87 For further information of nonrecoverable temperature events refer to the FRU Information chapter in the AXP1440 Subsystem IPMI Programmer s Reference IPMC Circuitry Preprogrammed FRU and SDR information reside on the FTMs and is accessible from the SAM through the I C bus FRU information can be found in the AXP7440 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation AXP1440 Installation and Use 6806800H23D AXP1440 Operations 4 7 4 8 Air Filter Maintenance Air filters should be cleaned every 90 days or sooner depending on the conditions ofthe Central Office Environment Because Central Offices vary in physical location and cleanliness check your air
63. ated voltage Input current 40VDC to 60VDC SELV 60VDC to 72VDC TNV 2 125A Operating voltage range 40 0 to 72VDC 74 AXP1440 Installation and Use 6806800H23D Site Preparation tz When installing additional blades or modules make sure that the power consumption of all VN installed modules does not exceed the system s maximum power dissipation 3 2 4 Dimensions and Weight The table below lists the dimenstions and weight of the shelf and system components J N i The maximum weight of the system must not exceed 208 Ibs Table 3 4 Dimensions and Weight of System and Components Dimensions Component wxhxdin mm Weight Shelf including two fans two PEMs air filter 497 x 573 x 544 87 5 Ibs PEM 164x73x155 3 7 Ibs Upper Fan Tray Module 491 x 87 x227 8 8 Ibs Lower Fan Tray Module 491x119x331 13 4 Ibs ATCA F120 30x351x312 6 16 Ibs ATCA F120 RTM 322 25x70 1 54 Ibs AXP1440 Installation and Use 6806800H23D 175 Site Preparation 3 2 5 Mounting Options You can simply operate the system on your desk or you can install it in a standard 23 rack NOTICE During the course of handling shipping and assembly pins shrouds and mounting screws fans and other items can become loose or damaged Do not operate a damaged shelf this can cause damage to devices that interfere with it Grounding To ensure the system is properly grounded each of the system s parts contact the EM
64. atzhaltern belegt sind Besch digung des Systems Durch hohe Luftfeuchtigkeit k nnen Kurzschl sse entstehen Betreiben Sie das System nur innerhalb der angegebenen Grenzwerte f r die relative Luftfeuchtigkeit und Temperatur Stellen Sie vor dem Einschalten des Stroms sicher dass sich auf dem System und auf den Boards kein Kondensat befindet und starten Sie das System nicht unter 0 C Stromschlaggefahr Das System besitzt vier 48V bis 60V DC Anschl sse Alle Anschl sse m ssen vom System entfernt werden um das System spannungsfrei zu schalten Um eine Verletzungsgefahr zu minimieren entfernen Sie die Anschl sse wenn Sie das System ausschalten Besch digung des Systems Luftfilter Verunreinigungen in der Luft k nnen den Luftfilter verschmutzen und so die Luftzufuhr des Systems beeintr chtigen Das kann zur berhitzung des Systems und zu Sch den an Systemteilen f hren Um einen reibungslosen Luftstrom durch das System zu gew hrleisten sollten Sie den Luftfilter sp testens alle sechs Monate austauschen Emerson empfiehlt die L fter alle 90 Tage auszutauschen Wie h ufig Sie die Filter austauschen m ssen h ngt von der Umgebung ab in der das System betrieben wird Da die Verh ltnisse in Vermittlungsstellen sehr unterschiedlich sein k nnen sollten Sie die Luftfilter nach der Erstinstallation des Systems jede Woche kontrollieren In einer staubigen Umgebung muss ein Filter gegebenenfalls fter gereinigt AXP1440 Inst
65. aud rate is 9600 8 N 1 Pin assignments for this connector are Table 7 1 RJ 45 Serial Port Connector Pin Signal Direction 1 DSR Input 2 DCD Input 3 DTR Output 4 GND 5 RXD Input 6 TXD Output 7 CTS Input 8 RTS Output AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module Table 7 2 Alarm Display Panel ADP Serial Port Connector Pin Signal Direction _ No Connect RXD Input TXD Output No Connect SigGnd No Connect No Connect No Connect olol NI DoJ wm AJ UJN No Connect 7 4 3 _Master Only HC Bus The SAM provides a number of HC devices using the master only I C bus of the shelf manager mezzanine The master only I C bus is used internally on the mezzanine for the real time clock and EEPROM devices Additional I C devices connected to the bus on the SAM are used for the following functions e System hardware monitoring and control e GPIO extension for various purposes 7 4 4 Shelf FRU SEEPROM The SAM provides access to the SEEPROMS on the Alarm Display Panel ADP through the master only I C Information stored on the ADP contains Emerson OEM records that enable the SAM to self configure for the AXP1440 shelf AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 4 5 7 4 5 1 SAMLEDs The SAM provides the LEDs listed in the following table More detail on the
66. ce plate interfaces that include 10 100Base T Ethernet RS232 serial console and Telco alarm interface with connector e Interface to ADP panel for Telco Alarm indicators and serial console port The SAM provides the face plate LEDs listed in the following table More detail on the LEDs is provided in the following sections Figure 7 2 SAM Face Plate o o O o H O o O e H O O CONSLOE AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 4 7 4 1 7 4 2 Functional Description The SAM has a high density 220 pin socket for the shelf management mezzanine ShMM device and front panel connectors for the serial console Ethernet and Telco alarm signals of the mezzanine The dual IPMB interface from the mezzanine is connected to the dual IPMBs in the backplane The SAM includes several on board devices that enable different aspects of shelf management based on the shelf management mezzanine These facilities include I C based hardware monitoring control and GPIO expander devices IPMB Connectivity The IPMB is a dual radial topology Eac IPMC in the shelf connects to both SAMs for a redundant IPMB RS 232 Serial Interface The SAM provides an RS 232 interface on the face plate connector using an RJ 45 connector The connector is routed to the serial port of the shelf manager mezzanine The default b
67. chen Steckplatz des Systems eingebaut werden stets zueinander passen Datenverlust Das Entfernen eines RTMs w hrend des Systembetriebs und blinkender blauer LED des Front Boards f hrt zu Datenverlust Vor dem Entfernen des RTMs im laufenden Systembetrieb schalten Sie das entsprechende Board ab indem Sie die Griffe des Boards ffnen Warten Sie bis die blaue LED dauerhaft leuchtet Fehlfunktion Unsachgem er Ein und Ausbau von Boards kann zu einer Fehlfunktion des Boards f hren Vergewissern Sie sich dass das Board ber alle Stecker an die AdvancedTCA Backplane angeschlossen und die Stromversorgung gew hrleistet ist Betrieb berhitzung des Systems L ftungsschlitze Unzureichende L ftung kann Sch den an Boards und am System verursachen AXP1440 Installation and Use 6806800H23D Sicherheitshinweise O CMM e Um eine ausreichende L ftung zu gew hrleisten stellen Sie sicher dass das System w hrend des Betriebs stets waagerecht steht und dass ein Freiraum von mindestens 60 mm an der R ckseite des Systems vorhanden ist Halten Sie die L ftungsschlitze an der Oberseite und der R ckseite des Systems frei Halten Sie die Frischluftzufuhr ffnung an der unteren Vorderseite des Systems v llig frei und stellen Sie sicher dass sich die Frischluft nicht mit der Abluft von anderen Systemen mischt Um eine ungest rte Luftzirkulation zu gew hrleisten stellen Sie sicher dass alle Steckpl tze mit Boards oder Pl
68. do Vf khgxdn ich Hulydat i ikh y vvnp see E Fr qvighuf r qvxalqj i Hp hwr q huylf hv AXP1440 Installation and Use 6806800H23D l Site Preparation Figure3 4 Planning Checklist 2 lvvxh How J hqhud wiva hylhz Rughugxp ehu Vf khgxdvivkissiqj ch lavar q ydvia Vivadlggthvv Fr p sdq dp h Vshf Idd qvwxf vir qv Rshudvr qd d v Fr qwf wdw Fr qwf w dp h Skr qhi gxp ehu d xp ehu HOP did amp iggthvv Viva r qvwxf vir qv Z kdwWor B Saw Hr Hkh qvwar qlhd dnd B hlj kvhchydw WlydialehB Krz dq khyhv p xvueh qvwahgB Hor xj k sdf h ydidehB GEZ uDF lydlaled Detht xlung dehv lydielethB W eh r quqxhg AXP1440 Installation and Use 6806800H23D Chapter 4 AXP1440 Operations 4 1 Overview This chapter provides the basic operating procedures for the AXP1440 For software specific information or information regarding the operation of third party or add on components please refer to the software or hardware product s vendor documentation You can refer to Appendix A Related Documentation for a collection of supporting manuals This chapter covers the following topics Recommended Power On Procedures Recommended Power Off Procedures Emergency Power Off Procedures Power Entry Module PEM Fan Tray Modules Air Filter Ma
69. dule you have established based on your Central Office Environment as discussed in Air Filter Maintenance Remove and inspect the filter for tears or damage before cleaning it If the filter is torn or damaged discard the filter and replace it with a new one Refer to Replacing the Fan Filter on page 134 ifyou need help If the filter is undamaged proceed to clean it There are several methods for cleaning the air filter 1 Vacuum clean A few passes of a vacuum cleaner can remove accumulated dust and dirt AXP1440 Installation and Use 6806800H23D AXP1440 Operations 2 Oil free compressor air Point the compressed air nozzle in the opposite direction of the filter s operating airflow blow from the filter s exhaust side toward the intake side 3 Cold water rinse Collected dirt is washed away using a standard hose nozzle with plain water Ensure the filter is completely dry before returning to service 4 Immersion in warm soapy water Dip the filter in a solution of warm water and mild detergent Then rinse the filter in clear water and let stand until completely dry before returning to service Before returning a filter to service visually inspect it for tears or rips that may have occurred during cleaning Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution You may order replacement fan filters part number RAF 1440 by contacting your Emerso
70. e to be loaded into the SAM1500 FPGA The SAM1500 FPGA will be programmed automatically if necessary by the process As upgrades are released Emerson will supply the current version of these files AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation Shelf Manager Upgrade Steps The upgrade process involves the following steps 1 Preserving and restoring configuration settings Normally any configuration settings you have saved in etc shelfman conf and etc shelfman conf sam1500 are preserved during the upgrade procedure if you are starting with a version of shelfman that is at revision PPS 2 5 2 or higher so you do not need to save and restore unique settings saved in these files Occasionally however a firmware upgrade presents a change in the options presented in these configuration files If this is the case you are asked to note any changes to settings you have made to these files and to perform the upgrade in a way that overwrites these configuration files You then need to edit these text files reapplying your changes If you are starting from an earlier version of shelfman prior to PPS 2 5 2 your configuration files will not be preserved across an upgrade and you will need to restore any special configuration settings by editing the conf files after the upgrade 2 Upgrading the U boot kernel and root file system images This is the normal upgrade sequence 3 Upgrading the FPGA firmwa
71. e figure the ShMM 1500R HRI incorporates a hot swap buffer IDT QuickSwitch which isolates the interface from the peer ShMM prior to FPGA configuration or when the ShMM 1500R is powered down The QuickSwitch device is guaranteed to be disabled open when unpowered and does not have a low impedance path from any of the signal pins AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 5 2 2 to the power or ground rails Hence the device prevents an unpowered ShMM 1500R from loading down the HRI of the peer ShMM 1500R It also prevents a carrier from detecting the ACTIVE output as a zero that is active during a ShMM 1500R power cycle or a ShMM 1500R power supply failure The FPGA device contains a built in CRC error checker for detecting soft errors in the configuration data When a CRC error is detected the signal LATCH_CRC_ERROR is set active by the ShMM 1500R CRC error detection circuit which immediately sets the ShMM_STATUS 0 1 _L and ACTIVE signals high The peer SOMM 1500R if it is not already active upon detecting the loss of the status serial bit streams becomes the active ShMM 1500R Figure 7 3 SAM HRI Interconnection gt F_ShMM_STATUS 0 k a k m ShMM 1500R A F ShMM STATUS 1 ShMM 1500R B k EE k t 4 ND PRES GND gt ShMM 1500R A buffer ShMM 1500R B buffer The HRI also includes 13 test points for in service monitoring of th
72. e hardware redundancy signals and for out of service diagnostics enabling the ShMM 1500R to isolate failures on the HRI to a single carrier SHMM 1500R pair HRI Protocol In the redundant configuration the two ShMM 1500R boards communicate through the HRI by exchanging data packets The HRI continues to be operational in case of a single interconnection failure and is able to detect a double failure The HRI has a redundant communication path using four signals In the case of a single wire permanent failure the signal gets stuck high low or breaks data packets continue to be transmitted through the redundant communication path A short between two of these four signals is considered a double failure AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 3 2 3 Ethernet Signals The SAMs implement a four port 10 100Base T Ethernet switch The SAM s 10 100Base T links to each ofthe system controller switching blades in logical hub slots 1 and 2 The backplane has a cross connect between each hub slot and the other SAM as shown in the following figure The shelf manager s carrier card has the following e Portto ShMM 1500R e Port to BC1 ATCA F120 e Port to BC2 ATCA F120 e Portto other SAM The shelf manager mezzanine has a port to the face plate ethO and a port to the SAM eth1 The backplane has cross connects between each hub slot and other SAM Figure 7 4 _Interhub Slot and Shelf Manager Co
73. e installation and removal can result in blade malfunctioning When plugging the blade in or removing it do not press on the face plate but use the handles 6 2 2 1 Installing the Node Blade To install the blade into an AdvancedTCA shelf proceed as follows AXP1440 Installation and Use 6806800H23D FRU Installation Installation Procedure The following procedure describes the installation of the blade It assumes that your system is powered If your system is unpowered you can disregard the blue LED and thus skip the respective step In this case it is a purely mechanical installation 1 Ensure that the top and bottom ejector handles are in the outward position by squeezing the lever and the latch together 2 Insert blade into the shelf by placing the top and bottom edges of the blade in the card guides of the shelf Ensure that the guiding module of shelf and blade are aligned properly 3 Apply equal and steady pressure to the blade to carefully slide the blade into the shelf until you feel resistance Continue to gently push the blade until the blade connectors engage 4 Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses AXP1440 Installation and Use 6806800H23D FRU Installation 5 Fully insert the blade and lock it to the shelf by squeezing the lever and the latch together and turning the handles towards the face plate If your shel
74. e not exceeded If not stated otherwise the temperatures should be measured by placing a sensor exactly at the given locations Table 3 2 Critical Temperature Limits Component Temperature Limit Air inlet system s front 55 C 131 F Air outlet system s rear 70 C 158 F AXP1440 Installation and Use 6806800H23D 173 Site Preparation Table 3 2 Critical Temperature Limits continued Component Temperature Limit Power entry module lug plastic washer 70 C 158 F gt 70 C 158 F and maximum 90 C 194 F the cables must be isolated and must be approved to be used in this temperature range gt 70 C 158 F and maximum 90 194 F the service personel may touch the components the cables must be isolated and the hot surface icon must be attached The cables must be approved to be used in this temperature range 3 2 3 2 Power Requirements Make sure that a suitable 48VDC or 60VDC power source is within reach of the system Two power entry modules PEMs can be installed in the system The shelf may require up to 125 amps DC through two 80 amp feeds The required cable size for 80 amps is 4 AWG wire Personal or System Damage The system may be supplied by a TNV 2 voltage This voltage is considered hazardous Make sure that the power supply unit meets the local safety standards Table 3 3 System Power Requirements Feature Value R
75. e terre System Overheating If you reduce the fan speed the system temperature will rise Constantly control the system temperature once you have reduced the fan speed While operating the system ensure that the environmental and power requirements are met Injuries or Short Circuits Blade or Power Supply In case the ORing diodes of the blade fail the blade may trigger a short circuit between input line A and input line B so that line A remains powered even if it is disconnected from the power supply circuit and vice versa To avoid damage or injuries always check that there is no more voltage on the line that has been disconnected before continuing your work AXP1440 Installation and Use 6806800H23D Safety Notes Expansion System Overload To avoid an overload of the system check the total power consumption of all components installed see the technical specification of the respective components Ensure that any individual output current of any source stays within its acceptable limits see the technical specification of the respective source Loss of Safety Compliance Using of Additional Plug in Blades By using additional plug in blades it may be possible that the system may be no more compliant to safety and EMC regulations The system integrator has to ensure that the compliancy is guaranteed Exchanging PEMs Personal Injury through Electric Shock and Burning Touching the PEM power input terminals with meta
76. eaaions vee esos sed REES EES 111 A a EE A een dee nee 111 6 2 Installing RTMs Blades and SAMS 0 2 eee cece eee nen een cent e eet n ened 111 6 2 1 Module Installation and Removal ccc cece cece eee e eee ee eneeenneees 112 6 2 1 1 Installing the RTM ccc cece cee eee e ne een eeenenes 112 6 2 1 2 RemovingtheRTM cece cece cece cece eet seen see nennen 117 AXP1440 Installation and Use 6806800H23D 5 Contents 6 2 2 Node Blade Installation and Removal nennen 119 6 2 2 1 Installing the Node Blade 119 6 2 2 2 Removing the Node Blade 122 6 2 3 Installing and Removing the Shelf Management Alarm Module 123 6 2 3 1 Non Powered System 124 6 2 3 2 Powered System een iiber 125 6 3 Unused Slots sen ee a en nee Dh gee 127 6 4 Installing Power Entry Module 127 6 4 1 Tools You Will Need nennen nenne nenn 128 6 4 2 Removing the PEM nn nennen ee pews en 128 6 5 UpperandLower Fan Tray Modules 0 sce e cece eee teen ence nee n een eeaee 131 6 5 1 Removing the Upper FIM cece cece e cence eee n ene e tenet eee nenaee 132 6 5 2 Installing the Uppert 133 6 5 3 Removing the Lower FIM 0c cece ence ene ence tenet nee nennen 133 6 5 4 Installing the lLowert M cee ce cece eee e cece eee e eee n eee neeeneeneeees 134 6 6 Replacing the Fan Filter 134 7 Shelf Management Alarm Module 137 CN e EE 137 1 2 FOALS Ate se a
77. ef hrlicher Strahlung f hren Einge RTMs sind Laserprodukte der Klasse 1 Verwenden Sie diese anders als in der Dokumentation beschrieben kann dies zu gef hrlicher Strahlung f hren Batterieaustausch Besch digung der Boards Ein unsachgem er Austausch von Batterien kann zu gef hrlichen Explosionen und Besch digung der Boards f hren Verwenden Sie deshalb nur den Batterietyp der auch bereits eingesetzt wurde und befolgen Sie die entsprechende Anleitung im Installationshandbuch des jeweiligen Boards Entsorgen sie alte Batterien entsprechend der in Ihrem Land g ltigen Richtlinien Umweltschutz Umweltschutz Entsorgen Sie alte Blades RTMs und Systeme gem der in Ihrem Land g ltigen Gesetzgebung und den Empfehlungen des Herstellers AXP1440 Installation and Use 6806800H23D Chapter 1 Platform Architecture 1 1 1 2 1 3 Description The AXP1440 is designed as an open standard platform on which to run applications in the Telecom Central Office environments It combines existing PICMG standards featuring high speed serial data fabrics These standards serve to streamline the architecture by eliminating the overhead of bridging increasing payload and eliminating the need for system and nonsystem slot blades This is accomplished by using the Intelligent Platform Management Interface IPMI and dual Ethernet star network which allows for communication between all node blades using Ethernet The AXP1440 is a
78. egard the following sequence First install the RTM then install the matching AdvancedTCA blade Otherwise the blades and RTMs will be damaged Blade or System Damage Installing a blade in the wrong slot causes blade or system damage Only install blades in the designated slots Damage of RTM and Front Blade Removing the RTM from the system while the playload of the front blade is powered up may damage the front blade and RTM Whenever removing the RTM from the system you have to power down the playload of the front blade first RTM Malfunctioning Incorrect RTM installation and removal can result in RTM malfunctioning When plugging the RTM in or removing it do not press on the face plate but use the handles AXP 1440 Installation and Use 6806800H23D Safety Notes RTM Damage Installing the RTM with other blades than the ones designed for it may damage the RTM and the front blade Only install the RTM with the correct front blade Data Loss Removing the RTM with the system power on and the blue LED on the front blade still flashing causes data loss Before removing the RTM from a powered system power down the slot by opening the lower handle of the front blade and wait until the blue LED is permanently ON Blade Malfunctioning Incorrect blade installation and removal can result in blade malfunctioning Make sure that the blade is connected to the system backplane through all assembled connectors and that power is av
79. em are Class 1 laser products The use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Some variants of the RTM are a Class 1 laser product The use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure Blade Damage Wrong battery installation may result in hazardous explosion and blade damage Always use the same type of battery as is installed and make sure the battery is installed as described in the user manual of the blade Always dispose of old batteries according to your country s legislation AXP 1440 Installation and Use 6806800H23D Safety Notes i Environment Environmental Always dispose of used blades system components and RTMs according to your country s legislation and manufacturer s instructions AXP1440 Installation and Use 6806800H23D Sicherheitshinweise o CM Dieses Kapitel enth lt Hinweise die potentiell gef hrlichen Prozeduren innerhalb dieses Handbuchs vorrangestellt sind Beachten Sie unbedingt in allen Phasen des Betriebs der Wartung und der Reparatur des Systems die Anweisungen die diesen Hinweisen enthalten sind Sie sollten au erdem alle anderen Vorsichtsma nahmen treffen die f r den Betrieb des Systems innerhalb Ihrer Betriebsumgebung notwendig sind Wenn Sie diese Vorsichtsma nahmen oder Sicherheitshinweise die a
80. em cautiously Personal Injury or System Damage The system is heavy and if you carry it on your own you can hurt your back To prevent injury keep your back straight and have two people lift the system or use additional lifting equipment System Damage During the course of handling shipping and assembly pins shrouds and mounting screws fans and other items can become loose or damaged Do not operate a damaged shelf this can cause damage to devices that interface with it Electrical Hazard The caution label on the system s rear near the grounding studs shows that you have to create an earth connection because there may be a high leakage current which is considered as hazardous High leakage current can cause injuries Therefore it is essential that you create an earth connection before connecting the PEM to a telecommuncation network AXP1440 Installation and Use 6806800H23D Safety Notes System Damage Wrong jumper settings can make the shelf in operable Therefore never change the settings ofthe jumpers Blade and RTM Installation Damage of Circuits Electrostatic discharge and incorrect RTM or blade installation and removal can damage circuits or shorten their life Before touching the RTM blade or electronic components make sure that you are working in an ESD safe environment Installation Sequence of RTMs and AdvancedTCA Blades If you are going to install an RTM and an AdvancedTCA blade you have to r
81. evel of PICMG compliance a blade or hub is designed to The AXP1440 supports the PICMG 3 1 fabric standard to allow for several configuration options that can provide greater bandwidth to certain slots in the shelf The fabric interface switch supports PICMG 3 1 Option 9 10Gbps The following figure shows the AXP1440 shelf update channel connectivity AXP1440 Installation and Use 6806800H23D Platform Architecture 1 4 3 A PICMG 3 1 compliant hub provides 10GBASE BX4 to the fabric interface of a PICMG 3 1 compliant blade The fabric interface switch is also extended outside the AXP1440 shelf through eight external connectors on the RTM IPMI Network The Intelligent Platform Management Interface IPMI is based on a redundant radial topology Redundant IPMI networks are supported by the Shelf Management Alarm Module SAM to manage the shelf resources The SAM is the center of the IPMI network hubs are the center of the Base Interface network The SAM connects to all slots in the shelf and monitors and reports on the content of the AXP1440 The SAM collects environmental data from sensors within the shelf and can assist high availability software to determine when a failover is necessary due to hardware removal or environmental changes such as an over temp condition The SAMs contain the Shelf Management Controller SAMC which polls all devices resident to the shelf and collects the FRU data records for all the components The S
82. f an ESD station is not available you can avoid damage resulting from ESD by wearing an antistatic wrist strap available at electronics stores that is attached to an active electrical ground Note that a shelf may not be grounded if it is unplugged There is one earth ground located at the back of the shelf There are three ESD bonding points two on the front and one on the back of the shelf AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 4 Installing the Shelf The AXP1440 can be mounted in a 23 EIA or 600mm ETSI frame using front mounting brackets Using rear mounting brackets is recommended for all frame types when installed in a Central Office Environment Front or rear mounting brackets are not shipped with this product For assistance with the acquisition or design of mounting brackets for your particular application please contact your Emerson representative Do not mount a single shelf at the top of the rack A top heavy rack can tip causing damage to equipment and injury to personnel Do not use the FTM handles or PEM handles for lifting the shelf Make sure you have the appropriate equipment to safely lift and mount the shelf securely To avoid personal injury or damage to the equipment use two persons for the the installation procedure 5 4 1 23 EIA Rack Cabinet Installation Front mounting brackets are required to attach the shelf to an EIA 23 frame 1 L
83. f is powered as soon as the blade is connected to the backplane power pins the blue LED is illuminated When the blade is completely installed the blue LED starts to blink This indicates that the blade announces its presence to the shelf management controller vlt If an RTM is connected to the front blade make sure that the handles of both the RTM and the ai front blade are closed in order to power up the blade s payload 6 Wait until the blue LED is switched off then tighten the face plate screws which secure the blade to the shelf AXP1440 Installation and Use 6806800H23D FRU Installation The switched off blue LED indicates that the blade s payload has been powered up and that the blade is active 7 Connect cables to the face plate if applicable vil After the blade has been inserted you have to ensure that a boot image is either present on ew theATCA F120 or on the blade s hard disk 6 2 2 2 Removing the Node Blade This section describes how to remove the blade from an AdvancedTCA system NOTICE Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe environment Blade Malfunctioning Incorrect blade installation and removal can result in blade malfunctioning When plugging the blade in or removing it do not press on the
84. get Ambient Temperature Temperature Rise 25 C Delta T 20 C 40 C Delta T 15 C 55 C Delta T 10 C The values for S1 S2 T1 and T2 are configurable In abnormal operating conditions that is when a blade thermal sensor is approaching or crossed its upper non critical threshold the SAM automatically adjusts the fan speeds to a point where all the blade thermal sensors are just below their upper non critical threshold minus a user configurable offset The dynamic minimum fan level is not used Each fan tray has six fan units and each fan unit has an inlet and outlet fan Fan speeds for all level settings are summarized in the next table Fan Level Speed in RPMs 1 1800 Inlet 1100 Outlet 10 10 2600 Inlet 1500 Outlet 10 20 3200 Inlet 2000 Outlet 8 30 3900 Inlet 2400 Outlet 8 40 4500 Inlet 2900 Outlet 5 50 5100 Inlet 3300 Outlet 5 60 5800 Inlet 3700 Outlet 5 70 6400 Inlet 4200 Outlet 5 80 7000 Inlet 4500 Outlet 5 90 7600 Inlet 5000 Outlet 5 100 8000 Inlet 5200 Outlet 5 AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 5 2 7 9 2 1 Redundancy Control The ShMM 1500R supports redundant operation with automatic switchover using a redundant ShMM 1500R In a configuration where two ShMM 1500Rs are present one acts as the active shelf manager and the other as a standby Both Sh
85. grade utility Pigeon Point Systems c 2004 AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 12 3 Upgrade interface IPMB device dev i2c5 options 0x66 Firmware upgrade image tmp pem1620 img Preparing Master AVR for programming OK Programming 39703 bytes to Master AVR at 000000 100 Preparing Slave AVR for programming OK Programming 7008 bytes to Slave AVR at 000000 100 upgradefw returned 0 bin upgradepem Upgrade complete Verify firmware version clia ipmc v 0x66 Pigeon Point Shelf Manager Command Line Interpreter 66 Entity Oxa 0x60 Maximum FRU device ID 0x01 PICMG Version 2 1 Hot Swap State M4 Active Previous M3 Activation In Process Last State Change Cause Normal State Change 0x0 Device ID 0x01 Revision 0 Firmware 1 03 ver 1 0 3 IPMI ver 1 5 Manufacturer ID 0000al Product ID 005e Auxiliary Rev 00000018 Device ID String PEM1620 Global Initialization Oxc Power State Notification Oxc Device Capabilities 0x29 Controller provides Device SDRs Supported features 0x29 Sensor Device FRU Inventory Device IPMB Event Generator Shelf Manager Firmware Upgrade There are three files which contain the ShM firmware sentry shmm1500 kernel sentry shmm1500 rfs and sentry shmm1500 u boot bin All files should be loaded onto both ShMs using the procedures described here These files also contain firmwar
86. he system ina stable area free of excess movement and jarring and free of dust smoke and electrostatic discharge ESD Make sure that the temperature does not exceed the operating temperature given in the environmental requirements in this manual and allow room for proper air flow for cooling Personal Injury or System Damage The system is supplied by a TNV2 voltage This voltage is considered hazardous Make sure that the power supply meets the local safety standards System Overheating Inproper cooling leads to blade damage To ensure proper cooling always operate the system in a horizontal position Furthermore keep clear at least 6 cm adjacent to the cooling vents on the chassis front and back side For detailed information refer to Site Planning Considerations on page 69 AXP 1440 Installation and Use 6806800H23D Safety Notes Personal or System Damage Unstable system installation in a rack can cause the rack to topple over Therefore if your system is the only one in the rack make sure to mount the system in the lowest part of the rack If other systems are installed in one rack start with the heaviest component at the bottom If the rack is equipped with stabilizing devices make sure that they are installed and extended so that the rack is secure Then proceed to mount or service the system Personal Injury or System Damage When pulling the system out of the rack it can fall down and cause injuries Pull out the syst
87. heitsstandards entspricht System berhitzung Unzureichende K hlung kann zu einer Besch digung der Boards f hren Um eine ausreichende K hlung sicherzustellen betreiben Sie das System nur aufrecht Sorgen Sie au erdem daf r dass ein aureichender Mindestabstand mindestens 6 cm vor den L ftungsschlitzen an der Vorder und R ckseite des Systems freigehalten wird Genaue Informationen finden Sie im Kapitel Site Planning Considerations on page 69 Verletzungsgefahr und Besch digung des Systems Wenn die Gewichte im Schaltschrank ungleich verteilt sind kann der Schaltschrank umkippen Bauen Sie das System deshalb ganz unten im Schrank ein wenn es das einzige System im Schrank ist Wenn mehrere Systeme in einen Schrank eingebaut werden sollen plazieren Sie das schwerste System ganz unten und die leichteren weiter oben Falls der Schaltschrank mit Kippsicherungen ausgestattet ist stellen Sie sicher dass diese auch installiert und ausgefahren sind um einen sicheren Stand des Schranks zu gew hrleisten Beginnen Sie erst danach mit dem Einbau oder der Wartung des Systems Verletzungsgefahr oder Besch digung des Systems Das System kann beim Herausziehen herunterfallen und Verletzungen verursachen Ziehen Sie das System vorsichtig heraus damit es nicht herunterf llt AXP1440 Installation and Use 6806800H23D Sicherheitshinweise Verletzungsgefahr oder Besch digung des Systems Das System ist schwer und wenn Sie es alleine tragen
88. high availability platform with special locations for Shelf Management Alarm Module SAMs and fourteen 8U x 280mm slots fourteen 8U x 70mm rear transition modules Fan Tray Modules FTMs and Power Entry Modules PEMs PICMG Compliance The AXP1440 is designed to be compliant with PCI Industrial Computers Manufacturer s Group PICMG specifications 3 0 and 3 1 and also provides support for PICMG 1 5 1 IPMI bus for system management Shelf Topology Topology refers to the shape of a network or the network s physical layout The way that different nodes in a network are connected to each other and how they communicate are determined by the network s topology The backplane of the AXP1440 uses a dual star topology that supports two independent networks The dual star uses a point to point configuration with redundancy added for reliability All devices on a star network are connected to a central connection point hub Nodes communicate across the network by passing data through the hub slot which on the AXP1440 contains a switching function that forwards packets to the appropriate port based on the packet s address Switching hubs support traditional Ethernet 10 Mbps Fast Ethernet 100 Mbps and Gigabit Ethernet 1000 Mbps ports AXP1440 Installation and Use 6806800H23D Platform Architecture 1 4 1 4 1 1 4 2 Network Descriptions This section describes the operational aspects of each of the shelf s network desig
89. ial is 3 0VDC or less then power is not present 10 Remove the DC power cable from the dual lug bolts on the PEM you are replacing being careful to place the two cables so they cannot short to each other or to other conductors 11 Loosen the standoff lockout screw extensions and remove the PEM from the slot by pulling straight out of the rail guides 12 Remove the standoff lockout screw extensions and put them aside to use when installing the new PEM AXP1440 Installation and Use 6806800H23D FRU Installation 6 5 Upper and Lower Fan Tray Modules To prevent system damage the operator must replace the fans within the recommended service interval shown in the following table to prevent a decline in shelf operability Make sure the replacement FTM is available for exchange and ready to install Service Interval for 1 FTM Temperature Range Not recommended 40 55 C Four hours 40 C maximum When an FTM is taken out of operation the system manager will compensate for the loss by increasing the speed of the remaining fans as needed Please read the following caution before replacing any of the FTMs Fans may continue to rotate after power is removed Be careful to keep fingers away from the bottom of the FTM enclosure AXP1440 Installation and Use 6806800H23D FRU Installation 6 5 1 Removing the Upper FTM Removal Procedure Follow these steps and refer to the figures to remove the upper f
90. icable Installation Procedure without Installed Front Blade The following procedure describes the installation of the RTM 1 Locate the slot the RTM is to be installed into the shelf s rear which must be the same as that of the front blade 2 Ensure that the top and the bottom handles of the RTM are in an outward position by squeezing the lever and the latch together 3 Insert the RTM into the shelf by placing the top and bottom edges in the card guides of the slot 4 Slide the RTM into the slot 5 Apply equal and steady pressure to the RTM to carefully slide the RTM into the shelf until you feel resistance Continue to gently push the RTM until the RTM connectors engage AXP1440 Installation and Use 6806800H23D FRU Installation 6 Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses 7 Fully insert the RTM and lock it to the shelf by pressing the two components of the lower and the upper handles together and turning the handles toward the face plate 8 Tighten both face plate screws on the RTM 9 Insert the front blade from the system s front into the same slot as the RTM As soon as the front blade is connected to the backplane the blue hot swap LEDs of both the front blade and the RTM are illuminated permanently This indicates that the IPMC of the front blade and the MMC of the RTM are powered up 10 Close the handles of the front blade AXP1
91. ical HW Site Slot Address Type HA7 HA6 HA5 HA4 HA3 HA2 HA1 HAO Fan 1 1 04h Gnd Gnd Gnd Open Fan 2 2 04h Gnd Gnd Open Gnd AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description 2 6 5 Table 2 6 SAM and PEM Hardware Addressing Physica HW Site Slot Address Type HA7 HA6 HA5 HA4 HA3 HA2 HA1 HAO emi In Ion Gnd Open PEM 2 2 01h Open Gnd SAM 1 1 03h Gnd Open SAM2 2 03h Open Gnd Zone Locations on a Blade The backplane provides dual star Base Interface and dual star Fabric Interface connections at each slot with segmented power four power segments provided by the dual PEMs e Zone 1 provides the system management and power interfaces such as redundant 48VDC power and IPMB e Zone 2 the data transport interface provides the Base and Fabric interfaces Update Channels and clock synchronization through the ZD connectors per front side blade e Zone 3 provides the direct interconnect for user designated O Rear Transition Modules connect directly with the connectors on the front side blade and do not make the connection through the backplane AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description Figure 2 4 Blade Slot Connectivity rah Figure 2 5 Hub Slot Connectivity AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description
92. ichtig mit dem Werkzeug umgehen Besch digung der Spannungsversorgungseinheit Wir die Spannungsversorgungseinheit verkehrt angeschlossen werden die Elektrolytkondensatoren der Filter besch digt Schalten Sie die Unterbrecher deshalb nur wenn das rote Licht nicht sichtbar ist L fteraustausch Verletzungsgefahr Rotierende L fterschaufeln Sie k nnen verletzt werden wenn Sie Werkzeuge oder Finger in laufende L fter einf hren Wenn Sie die L fterschublade aus dem Chassis ziehen wird die Abdeckung der L fterschaufeln freigelegt Ber hren Sie die L fterschaufeln nicht Seien Sie vorsichtig nach dem Herausziehen des L fters da die Zentrifugalkr fte noch wirken und somit die Handhabung erschweren k nnen AXP1440 Installation and Use 6806800H23D Sicherheitshinweise Verkabelung Kabelf hrung Verletzungsgefahr Ver ndern Sie nie die von Emerson ausgelieferte Verkabelung des Systems Stellen Sie sicher dass die Verkabelung schon existierenden Kabelf hrungen folgt und bestehende oder hnliche Befestigungen verwendet berpr fen Sie nach der Erweiterung der Verkabelung ob das System ordnungsgem arbeitet Reduzieren Sie die Verletzungsgefahr indem Sie Kabel so verlegen dass niemand dar ber stolpern kann Verletzungsgefahr durch Stromschlag Durch das Ber hren von Kontakten und Kabeln w hrend des Betriebs k nnen Sie einen elektrischen Schlag bekommen Schlie en Sie in jedem Fall aus dass Personen durch e
93. inen elektrischen Schlag verletzt werden k nnen indem Sie sicherstellen dass Kontakte und Kabel des Systems w hrend des Betriebs nicht ber hrt werden k nnen Falls Sie Fragen bez glich der Verkabelung haben wenden Sie sich an die f r Sie zust ndige Gesch ftsstelle von Emerson Besch digung der Kabel Werden Kabel geknickt kann das Kabel besch digt werden und der Datentransfer nicht mehr stattfinden Stellen Sie sicher dass Kabel nicht geknickt werden RJ 45 Stecker Besch digung des Systems Bei den RJ 45 Steckern die sich auf den Boards befinden handelt es sich entweder um Twisted Pair Ethernet TPE oder um E1 T1 J1 Stecker Beachten Sie dass ein versehentliches Anschlie en einer E1 T1 1 Leitung an einen TPE Stecker Ihr System zerst ren kann e Kennzeichnen Sie deshalb TPE Anschl sse in der N he Ihres Arbeitsplatzes deutlich als Netzwerkanschl sse e Stellen Sie sicher dass die L nge eines mit Ihrem Systems verbundenen TPE Kabels 100 m nicht berschreitet AXP1440 Installation and Use 6806800H23D Sicherheitshinweise e Das System darf ber die TPE Stecker nur mit einem Sicherheits Kleinspannungs Laser Stromkreis SELV verbunden werden e Bei Fragen wenden Sie sich an Ihren Systemverwalter Verletzungsgefahr Einige Boards die in verschiedenen Systemkonfigurationen verwendet werden sind Laserprodukte der Klasse 1 Verwenden Sie diese anders als in der Dokumentation beschrieben kann dies zu g
94. intenance 4 2 Recommended Power On Procedures Procedure Follow these steps to power on your AXP1440 1 Verify that all shelf modules and associated data and control cables are properly configured and installed Make sure that all empty or unused slots contain an approved filler panel Enable DC power at each external source branch circuit or power distribution unit Verify that the shelf configuration s current loads do not exceed 200W slot for front side blades 25W slot for RTMs across the operating range of the equipment Push the circuit breakers to the ON position They are located on the front of each PEM AXP1440 Installation and Use 6806800H23D AXP1440 Operations 4 3 Recommended Power Off Procedures Procedure Follow these steps to shut down your AXP1440 1 Shut down all software operations and the operating system For shelves with independently running segments each segment must be shut down 2 Turn each circuit breaker on the front of PEM A and PEM B to the OFF position Step 2 removes the input power from the slots in the AXP1440 shelf only It does not remove power to the PEMs To remove power to these components refer to the next step 3 Disable the DC power at each of the external sources branch circuit or power distribution unit for both PEM A and PEM B 4 This completely removes power from the shelf and its subassemblies 4 4 Emergency Power Off Procedures P
95. its various uses we do not guarantee that the given information is complete If you need additional information ask your Emerson representative The product has been designed to meet the standard industrial safety requirements It must only be used in its specific area of office telecommunication industry industrial control and development It must not be used in safety critical components life supporting devices or on aircraft Only personnel trained by Emerson or persons qualified in electronics or electrical engineering are authorized to install remove or maintain the product The information given in this manual is meant to complete the knowledge of a specialist and must not be used as replacement for qualified personnel Keep away from live circuits inside the equipment Operating personnel must not remove equipment covers Only factory authorized service personnel or other qualified service personnel may remove equipment covers for internal subassembly or component replacement or any internal adjustment Do not install substitute parts or perform any unauthorized modification of the equipment or the warranty may be voided Contact your local Emerson representative for service and repair to make sure that all safety features are maintained General Danger of Injuries At the system s rear there are sharp pins which can cause injuries Be careful when handling the system AXP1440 Installation and Use 6806800H23D Safety Notes
96. k en 155 A Related Documentation urn 157 A 1 Emerson Network Power Embedded Computing Documents 157 A 2 Related Specifications 2 giele geex NEE eee Caves ee See dE EEN YE EEN EEN 158 E ccc a a a E Fa ee a a aa a a ea er er ee era 159 AXP1440 Installation and Use 6806800H23D 7 Contents 8 AXP1440 Installation and Use 6806800H23D List of Tables Table 2 1 AXP1440 Shelf Power Requirements 2 eee e cece e cece ence teen cent neces 52 Table 2 2 Slot Connector Description 55 Table 2 3 Backplane Connectors 20 20 cece cece e recente erent nee eteeeenneees 56 Table 2 4 Slot Hardware Addressing for J10 cece cece eee cece eee eee e eee e ee nennen 56 Table 2 5 Fan Tray Module Hardware Addressing 0 ceecceeeee cece eee eeeeeeeneeee 57 Table 2 6 SAM and PEM Hardware Addressing cccee cece cence ence eee rnnr 58 Table 2 7 FTM LED Status Indicators 20 0 0 cece cece een ee ene nent nen n eens 60 Table 2 8 PEM LED Status ndicatorss sis 00 s ee ae 63 Table 2 9 ADP LED Status Indicators 0 cece cece ene eee een eee eee eenenes 64 Table 2 10 Standard Compliances cece cece e ence ence cence een eee e te eeaes 65 Table 3 1 Environmental Conditions 0 cece cece cece e eee e eee e teen eennees 72 Table 3 2 Critical Temperature Limits 0 cece eee ence eee een eee eeeeees 73 Table 3 3 System Power Requirements a NEIER eee een 74 Table 3 4 Di
97. ks indicating that the shelf manager is informed about the desire of the blade to power down the payload of both the front blade and the RTM and the power down process is ongoing NOTICE Data Loss Removing the RTM with the system power on and the blue LED on the front blade still flashing causes data loss Before removing the RTM from a powered system power down the slot by opening the lower handle of the front blade and wait until the blue LED is permanently ON 2 Wait until the blue LEDs on both the front blade and the RTM are permanently ON A permanently switched ON LED indicates that the payload of respective blade or RTM has been powered down AXP1440 Installation and Use 6806800H23D FRU Installation 3 Unlatch the upper handle and rotate both handles fully outward 4 Remove interface cables from face plate connectors if applicable 5 Loosen the two RTM face plate screws 6 Remove the RTM from the slot 6 2 2 Node Blade Installation and Removal The blade is fully compatible to the AdvancedTCA standard and is designed to be used in AdvancedTCA shelves The blade can be installed in any AdvancedTCA node slot NOTICE Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe environment Blade Malfunctioning Incorrect blad
98. laced on the market after 13 August 2005 To dispose of equipment marked with the WEEE symbol Emerson has contracted with certified companies that can reprocess this equipment per European Union requirements Please visit the Emerson web site or contact your Emerson representative to find out who to contact and how to dispose of the equipment AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description Figure 2 10 Declaration of Conformity EC Declaration of Conformity According to EN 45014 1998 Manufacturer s Name Emerson Network Power Embedded Computing Manufacturer s Address 46 Lizotte Drive Marlborough MA 01752 USA Declares that the following product in accordance with the requirements of 2004 108 EEC EMC Directive 73 23 EEC Low Voltage Directive and their amending directives Product AdvancedTCA Platform Model Name Number AXP1440 has been designed and manufactured to the following specifications Safety IEC 60950 1 2001 EN 60950 1 2001 EMC EN 55022 1998 A1 2000 A2 2003 EN55024 A1 2001 A2 2003 1998 EN 300 386 V1 3 2 2003 As manufacturer we hereby declare that the product named above has been designed to comply with the relevant sections of the above referenced specifications This product complies with the essential health and safety requirements of the EMC Directive and Low Voltage Directive Emerson Network Power has an internal production control system that ensures compliance between
99. llic objects on your hands wrists or hanging from your neck may lead to serious injuries like burns or amputations Do not wear any metallic attire or commodity on your hands wrists or hanging from your neck when working at the power input terminals or power input cables Be extremely careful when you use electrically conductive tools near the PEMs Short Circuits or Personal Injury Ensure that the power feeds you plan to remove or attach are powered off and cannot be switched on while you are working Short Circuit and Electric Shock To avoid short circuits and electric shock the power lugs must not be energized before removing the screws It is essential to ensure that the power lugs are not energized before loosening the screws Be careful with the used tools in order to prevent a short circuit AXP 1440 Installation and Use 6806800H23D Safety Notes PEM Damage Applying reversal power causes damage to the electrolytic capacitors of the filter Therefore only switch on the breakers if no red light is visible Exchanging Fans Cabling Personal Injury Rotating Fans Inserting tools or fingers into operational fans may cause injuries Fans become exposed when the fan tray is pulled Keep clear ofthe fans as long as they are rotating When the fan is removed extreme care should be taken while handling the fan itself The centrifugal forces will make the unit difficult to handle Personal Injury The cabling should follow e
100. lot 7 Apply equal and steady pressure to the RTM to carefully slide the RTM into the shelf until you feel resistance Continue to gently push the RTM until the RTM connectors engage 8 Squeeze the lever and the latch together and hook the lower and the upper handle into the shelf rail recesses AXP1440 Installation and Use 6806800H23D FRU Installation 9 Fully insert the RTM and lock it to the shelf by pressing the two components of the lower and the upper handles together and turning the handles toward the face plate If your shelf is powered as soon as the RTM is connected to the front blade the blue LED is illuminated and will remain illuminated until both the lower handle of the RTM and the lower handle of the front blade are closed 10 Close the lower handle of the front blade in order to power up the payload of both the front blade and the RTM The blue LEDs of both the front blade and the RTM start to flash This indicates that the front blade is informing the shelf manager about its desire to power up the payload of both the front blade and the RTM 11 Tighten both face plate screws on the RTM 12 Wait until the blue LEDs of both the front blade and the RTM are OFF AXP1440 Installation and Use 6806800H23D FRU Installation A switched OFF blue LED indicates that the payload of the respective blade or RTM has been powered up and is active 13 Plug interface cable into face plate connectors if appl
101. m jedes Verbrauchers innerhalb der zul ssigen Grenzwerte liegt Verlust der Sicherheitszulassung Verwendung zus tzlicher Module Wenn Sie zus tzliche Module und Boards verwenden ist es m glich dass das System nicht mehr den g ltigen Sicherheits und EMV Normen entspricht Der Systemintegrator muss die Einhaltung der g ltigen Normen sicherstellen AXP1440 Installation and Use 6806800H23D Sicherheitshinweise Austausch von PEMs Verletzungsgefahr durch Stromschlag und Verbrennungen Ber hren metallische Gegenst nde an H nden Handgelenken oder am Hals die Input Terminals der PEMs kann dies zu extremen Verletzungen wie zum Beispiel Verbrennungen oder Amputationen f hren Tragen Sie bei der Arbeit mit dem System keine metallischen Gegenst nde an Ihren H nden oder Armen und lassen sie keine metallischen Gegenst nde um Ihren Hals h ngen Seien Sie extrem vorsichtig mit elektrisch leitenden Gegenst nden in der N he der PEMs Kurzschlu und Gefahr durch Stromschlag Um einen elektrischen Schlag zu vermeiden berzeugen Sie sich dass vor dem Austausch des PEMs die Stromzufuhr unterbrochen ist und w hrend des Austausches unterbrochen bleibt Kurzschlu und Gefahr durch Stromschlag Um Kurzschl sse und elektrischen Schlag zu vermeiden berzeugen Sie sich dass vor dem L sen der Schrauben die Stromzufuhr unterbrochen ist und w hrend des Austausches unterbrochen bleibt Vermeiden Sie Kurzschl sse indem Sie sehr vors
102. m the fan tray prior to re installing the fan tray into the chassis AXP1440 Installation and Use 6806800H23D FRU Installation Figure 6 4 Position of the Fan Filter Velcro N 5 Lower the vane assembly and rotate the filter bracket into place 6 Reinstall the lower FTM using the procedure described in nstalling the Lower FIM AXP1440 Installation and Use 6806800H23D Chapter 7 Shelf Management Alarm Module 7 1 Overview This chapter describes the AdvancedTCA Shelf Management Alarm Module hereafter known as the SAM which consists of the Shelf Management Controller SAMC and the Shelf Management Mezzanine Module ShMM which installs on the carrier blade Two SAMs are installed into two dedicated shelf manager slots located at the bottom rear of the AXP1620 16 Slot Shelf The SAM is hot swappable and the connectors are accessible through the face plate You will find the following information in this chapter e Features e SAM Diagram and Face Plate Layout e Functional Description e Hardware Monitoring and Control e Telco Alarm Functionality e Hot Swap Interface Power e SAM Software The SAM supports redundant operation by automatic switchover between two SAMs When two SAMs are present in a shelf one acts as the Active SAM and the other acts as a Standby SAM They share signals across the AdvancedTCA backplane that allow them to coordinate their redundant operations The SAM provides access to
103. mensions and Weight of System and Components 22ecseseeeeeeeenenenn 75 Table 4 1 PEMIIPMB Addressas u era sceawndlae ans 84 Table 4 2 Cooling Budget 0 000 esse ea 86 Table 5 1 AXP1440 14 Slot Shelf Physical Characteristics 2 2 0 0 cee cee eee eee e eee eens 89 Table 7 1 RJ 45 Serial Port Connector 0 cece cece eee eect een anes 142 Table 7 2 Alarm Display Panel ADP Serial Port Connector 00 c ccc ee eee eee ees 143 Table 7 3 SAM LEDS scusecdite trevor gine neh ae 144 Table 7 4 Hot Swap LED States tn dee ea 144 Table 7 5 SAM LED Status Indicators nennen nn 145 Table 7 6 ADP LED Status Indicators 0c ce cece eee ene ene nee een eeeneeeneees 145 Table 7 7 Cooling Budget use oe ae teens desde Ehe EE 148 Table 7 8 Hot Swap Interface Pin Out 153 Table A 1 Emerson Network Power Embedded Computing Publications 157 Table A 2 Related Specifications 158 AXP1440 Installation and Use 6806800H23D 9 List of Tables 10 AXP1440 Installation and Use 6806800H23D List of Figures Figure 1 1 Update Channel 46 Figure 1 2 Location of Zones 1 3 and3 nennen nn 47 Figure 2 1 Front Shelf VieW su ea 50 Figure 2 2 Rear Shelf VieW 1 er ek Ee 51 Figure 2 3 Backplane Power Segment 54 Figure 2 4 Blade Slot Connectivity 59 Figure 2 5 Hub Slot Connectivity 2 0 0 0 ccc cece eee ete nee n eee ence nen nenn 59 Figure 2 6 Lower Fan Tray Module Front View 61 Figu
104. n Reihenfolge bei der Installation von RTMs und AdvancedTCA Boards Die folgende Reihenfolge mu bei der Installation von RTMs und AdvancedTCA Boards eingehalten werden Installieren Sie zuerst das RTM und erst danach das passende AdvancedTCA Board Ansonsten k nnen RTM oder Board besch digt werden Besch digung des Boards oder Systems Wird ein Board in den falschen Steckplatz im System gesteckt k nnen sowohl das Board als auch das System besch digt werden Installieren Sie Boards deshalb ausschlie lich in daf r vorgesehene Steckpl tze Besch digung des RTMs oder Boards Wird das RTM ausgebaut w hrend die Payload des dazugeh rigen AdvancedTCA Boards noch nicht heruntergefahren ist kann dies zu Besch digungen am Board oder RTM f hren Fahren Sie deshalb die Payload des AdvancedTCA Blades immer herunter bevor Sie das dazugeh rige RTM aus dem System entfernen AXP1440 Installation and Use 6806800H23D Sicherheitshinweise Besch digung des RTMs Fehlerhafte Installation kann zu einer Besch digung des RTMs f hren Verwenden Sie die Handles um das RTM zu installieren deinstallieren Auf diese Weise vermeiden Sie dass die Frontblende oder die Platine deformiert oder zerst rt werden Besch digung des RTMs oder Boards Das System wird besch digt wenn die RTMs nicht zu den von vorne in dem System installierten Boards passen Stellen Sie deshalb sicher dass Boards und RTMs die von vorne bzw von hinten in den glei
105. n anderer Stelle diese Handbuchs enthalten sind nicht beachten kann das Verletzungen oder Sch den am System zur Folge haben Emerson ist darauf bedacht alle notwendigen Informationen zum Einbau und zum Umgang mit dem System in diesem Handbuch bereit zu stellen Da es sich jedoch bei dem System um ein komplexes Produkt mit vielf ltigen Einsatzm glichkeiten handelt k nnen wir die Vollst ndigkeit der im Handbuch enthaltenen Informationen nicht garantieren Falls Sie weitere Informationen ben tigen sollten wenden Sie sich bitte an die f r Sie zust ndige Gesch ftsstelle von Emerson Das System erf llt die f r die Industrie geforderten Sicherheitsvorschriften und darf ausschlie lich f r Anwendungen in der Telekommunikationsindustrie im Zusammenhang mit Industriesteuerungen und in der Entwicklung verwendet werden Es darf nicht in sicherheitskritischen Anwendungen lebenserhaltenden Ger ten oder in Flugzeugen verwendet werden Einbau Wartung und Betrieb d rfen nur von durch Emerson ausgebildetem oder im Bereich Elektronik oder Elektrotechnik qualifiziertem Personal durchgef hrt werden Die in diesem Handbuch enthaltenen Informationen dienen ausschlie lich dazu das Wissen von Fachpersonal zu erg nzen k nnen dieses jedoch nicht ersetzen Halten Sie sich von stromf hrenden Leitungen innerhalb des Systems fern Entfernen Sie auf keinen Fall die Systemabdeckung Nur werksseitig zugelassenes Wartungspersonal oder anderweitig qualifi
106. n one rack start with the heaviest component at the bottom If the rack is equipped with stabilizing devices make sure that they are installed and extended so that the rack is secure Then proceed to mount or service the system Do not tilt the sytem forward or backward when removing it from the system package as the FRU ejector handles at the bottom could be damaged AXP1440 Installation and Use 6806800H23D j69 Site Preparation Damage of Circuits Electrostatic discharge and incorrect RTM installation and removal can damage circuits or shorten their life Before touching the RTM or electronic components make sure that you are working in an ESD safe environment Shipment Inspection To inspect the shipment perform the following steps 1 N Oo o A W Verify that you have received all items of your shipment Compare the shipment thoroughly with the delivery note Visually inspect the shelf to ensure that all of the connector pins are straight shrouds are properly seated screws are tight and so on Check the rails for proper alignment Check that the air filter is properly installed Check that the cable connections are secure and properly fitted Check the EMI gaskets for damage Check the items listed above for damage and report any damage or differences to the customer service at www emersonnetworkpower com embeddedcomputing AXP1440 Installation and Use 6806800H23D
107. n sales representative Storing the Filter The ideal storage condition for the air filter is a cool dry dark environment High temperature humidity and ultraviolet light adversely affect the filter media foam Foam also degrades when exposed to solvents and sulfates such as engine exhaust Controlling relative humidity between 40 80 and temperature between 4 4 C 32 2 C 40 F 90 F yields an acceptable environment Covering the filters with dark plastic keeps the foam dry and protects it from ultraviolet light Purchase enough to keep adequate inventory forno more than a few months filters could degrade under long term storage conditions AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 1 Overview This chapter discusses mounting and installation options for the AXP1440 shelf The topics covered are e Installation Prerequisites e Installing the Shelf e DC Power Cable e Connecting the Cables to the PEM Grounding the Shelf Shelf Ground Configuration Powering Up the System Accessing the System e Upgrading Firmware 5 2 Shelf Physical Characteristics The following table provides the dimensions and weight of an equipped and unequipped shelf and rack mounting requirements Table 5 1 AXP1440 14 Slot Shelf Physical Characteristics Characteristics Specifications Size 22 56 inches 57 3 cm high 13U 17 67 inches 44 88 cm wide 21 06 inches 53 5 cm with
108. nagement 137 conventions 16 Cooling 77 cooling failure troubleshooting 86 PEM 83 cooling output 85 CPIO extension 143 custom functionality 48 D data loss 82 devices DC 143 disabling power 82 Dissipation Heat 78 Document organization 13 E earth ground 97 EIA equipment rack 92 ejector handle FTM 85 e keying description 54 emergency power off 82 enclosure description 52 Environmental conditions 71 environments intended 43 equipment rack cabinet 92 ESD precautions 93 eventlogs 48 159 Index F fabric interface 44 face plate connectors SAM1500 142 failed fan 86 fan speed levels 85 Fantray 77 fan tray module description 60 features SAM 138 shelf 49 Filler blade 127 Filter Replacement frequency 25 filter storage 88 filters for FTMs 87 filters cleaning 87 firmware upgrade 102 Frame Closed 79 frame release rack 92 FRU information of components 55 FTM air filters 87 power distribution 85 FTMPCB 64 FTM see fan tray module G grounding DC platform 97 H hardware monitoring 143 445 Heat dissipation 78 hot swap FTM 85 interfaces 154 LED 144 hub connectivity diagram 59 hub slots 44 l 12C bus configuration 143 12C devices 143 Installation Into powered systems 112 160 M100 125 Shelf manager 125 installing system 89 interconnect boards 64 interconnect for RTMs 58 interfaces data transport 58 fabric 44 hot swap 154 power 58 RTM 58 serial 142 system management 58
109. nnectivity ATCA F120 Hub Slot 1 ATCA F120 Hub Slot 2 ps SAM A SAM B Front Panel Front Panel AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module Switchover Signals 7 6 A switchover takes place when the Standby SAM determines that the Active SAM is no longer operational The signs of this are The REMOTE_HEALTHY or REMOTE_PRESENT changes to FALSE This indicates that the peer SAM is no longer healthy or present The TCP connection between the Active and the Standby SAMS closes The keep alive time out parameter for this connection is set to 1 second to recognize a malfunction of the Active SAM as quickly as possible In this case the Standby SAM waits for 3 seconds and then checks the state of the REMOTE_HEALTHY to make sure the connection is broken due to a failure of the Active SAM and not due to a communication failure If the Standby SAM detects that the Active SAM is still healthy it doesn t perform the switchover but instead reboots itself After the reboot it makes a second attempt to initialize as a backup and will continue until either it succeeds in establishing the connection with the Active SAM or it detects that the Active SAM is no longer healthy If it detects that it isn t healthy it will initialize as the Active SAM When the Active SAM receives a switchover command from the Standby SAM and agrees to switchover i
110. no power to the PEM lug bolts Using a multimeter measure between the two lugs and then measure between the chassis ground and each lug If the DC potential is 3 0VDC or less then power is not present 5 Attach the DC power cables input and return to the dual lug bolts on each PEM 6 Using a torque wrench tighten the nuts with a recommended torque setting of 35 5 to 38 5 inch pounds Make sure all DC leads are fastened securely 7 Replace the plastic cover over the terminal blocks 8 Verify that the circuit breakers are in the ON position AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 9 Break the tagout or lockout seals on the branch circuit or power distribution unit 10 Apply power by closing the branch circuit or power distribution unit The OOS indicator LED will glow solid red and the other LEDs will go dark The OOS will not go dark and the IS indicator LED will not illuminate until the external power circuit breakers are closed 11 Verify that all FRU LEDs illuminate and the PEM s IS LED is green and the OOS LED is dark 5 10 Powering Up the System With the installation cabled up you are ready to apply power to the system Cover all open module slots and put all approved filler panels in place before turning on power This is necessary to properly cool the chassis and to avoid electrical shock and other possible hazards Slot covers and panels must remain in place during sys
111. ns based on the Base and Fabric interfaces Base Interface The blade slots are numbered physically from 1 to 14 going left to right along the front of the shelf Each slot also has a logical slot number that defines it for backplane connectivity logical slot numbers are not shown on the shelf Please note that the slots will be referred to by their physical slot location The base hub slots physical slots 6 and 9 have four pairs of 1000Base T signals to node slots which form the dual star topology fabric Each of the node slots support two base channel interface signals that connect to each hub slot In turn the channel 1 base interface of each hub slot is connected to the SAM Each of the hub slots support a total of 14 base channels The hub slots require connectors P23 and P24 The base node slots require only connector P23 Fabric Interface The fabric interface supports point to point connections between AdvancedTCA blades In the AXP1440 these fabric connections are configured in a dual star topology that runs back to the hub slots The AXP1440 system has Option 9 channel slots These channels are aggregated at the hub slots into the dual star topology In this configuration all node slots support one fabric channel to each of the two hub slots The fabric channels are located on connector P20 of the node slots and connectors P20 P21 P22 and P23 of the hub slots The implementation of the interface is indicated by the l
112. o flash and then reset to execute the new images rupgrade_tool s v d a hook erase The hook erase argument is optional and is normally not used This directs the upgrade procedure to avoid preserving the customer specific configuration files etc shelfman conf and etc shelfman conf sam1500 Normally these files should be preserved across an upgrade but on occasion when Emerson makes a change to the format of the configuration options you may be instructed to use this option In this case you need to re enter the configuration by editing these files following the upgrade 3 The files are copied to flash memory and the system should reboot in a couple of minutes When the system is restarted the bootup logic automatically determines if the SAM1500 FPGA needs to be loaded to a new firmware revision If so an additional upgrade and reboot takes place and takes an additional 5 8 minutes The SAM should now be running the new firmware The process can now be repeated with the other Shelf Manager AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation AXP1440 Installation and Use 6806800H23D FRU Installation 6 1 Overview The following chapters help you to start up and maintain the system Step Description Installing RTMs blades and SAMs This section provides information about how to install and remove RTMs AdvancedTCA blades and shelf management alarm modules Covering
113. ocate the standard mounting hole and slot locations on the front mounting flanges on the AXP1440 shelf 2 Fasten the mounting brackets to the back side of the front chassis flanges using M6 screws x 12mm at each of the 5 locations 3 Besure to mount the shelf with metal screws or bolts that give a good electrical connection between the screws or bolts and the mounting surface AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 4 Tighten all screws using a torque setting of 35 5 to 38 5 inch pounds Failure to observe proper grounding practices may cause a variety of noise electrostatic discharge and RFI Radio Frequency Interference problems 5 4 2 600mm ETSI Rack Cabinet Installation The shelf mounts directly from the integrated flange on the front of the shelf 1 Locate the standard mounting hole and slot locations on the front integrated mounting flanges on the AXP1440 shelf 2 Fasten the mounting brackets to the back side of the front chassis flanges using M6 screws x 12mm at each of the 5 locations 3 Be sure to mount the shelf with metal screws or bolts that give a good electrical connection between the screws or bolts and the mounting surface 4 Tighten all screws using a torque setting of 35 5 to 38 5 inch pounds NOTICE Failure to observe proper grounding practices may cause a variety of noise electrostatic discharge and RFI Radio Frequency Interference problems AXP
114. ogy Interference VCCI If this equipment is used in a domestic environment radio disturbance may arise When such trouble occurs the user may be required to take corrective actions System Installation System Damage To avoid system damage verify that the system environment meets the environmental and power requirements given in this manual before installing the system AXP1440 Installation and Use 6806800H23D Safety Notes Before you begin to set up and cable your new system consider these guidelines e Restricted access area Install the system only in a restricted access area e Installation codes This unit must be installed in accordance with the National Electrical Code Articles 110 16 110 17 and 110 18 and the Canadian Electrical Code Section 12 a e Overcurrent protection A readily accessible listed branch circuit overcurrent protective device must be incorporated into the building wiring For appropriate AWG rating of the overcurrent protection device see NEC Table 310 16 and other national regulations e The protective bonding conductor depends on your power distribution topology Make sure that you use an appropriate protective bonding conductor regarding the rating of the branch circuit protection e Install the system safely Make sure that cables and cords are out of the way e Make sure that the set up is comfortable for users System Damage Environmental contamination can impair system operation Locate t
115. ondary PEM Removing power to these components cannot be accomplished by turning the PEM s circuit breakers to the OFF position The PEMs remain powered until the 48VDC power to each PEM is removed Make sure you disconnect the power at the external source before removing the PEM from the shelf AXP1440 Installation and Use 6806800H23D AXP1440 Operations 4 5 2 Power is introduced to the PEM using a DC power cable attached to the terminal blocks on the front of the module power input cable and return cable The terminal block consists of a dual stud connection which prevents the power cables from rotating and provides secure contacts for the cable lug There is a plastic cover that protects the cable connections NOTICE The DC power inputs must only be attached to approved Telephone Network Voltage TNV or Safety Extra Low Voltage SELV branch circuits Branch circuits must comply with all requirements called for in these safety standards IEC 60950 EN 60950 CAN CSA C22 2 No 60950 Attaching inputs to non TNV SELV approved power sources will cause the system to fail compliance with safety regulations IPMC Circuitry Each PEM is capable of monitoring voltage and circuit breaker status The PEMs are loaded with the AdvancedTCA IPMC firmware Preprogrammed FRU and Sensor Data Record SDR information reside on the PEM and is accessible from the SAM through the IPMB ports of the PEM In addition the IPMC
116. ove the lower front fan tray module from the shelf 1 Using a Phillips screwdriver loosen the two chassis retention screws Figure 6 3 Lower Front FTM Ejector Handles and LEDs 2 Open the ejector handle and wait for the Blue LED to go solid and steady This indicates that the FTM is ready to be removed AXP1440 Installation and Use 6806800H23D FRU Installation 3 Open the ejector handle to a full open position 4 Using the ejector handle on the front of the FTM slowly pull the FTM out of the shelf while supporting the bottom of the module with the palm of your hand The module is heavy hold it securely 6 5 4 Installing the Lower FTM Installation Procedure Have the correct FTM available and follow these steps to install the upper fan tray module 1 While supporting the FTM align the FTM carefully into the fan slot in the shelf and slowly slide the FTM until the ejector handles engage fully close the handles The FTM is connected when the assembly is firmly seated in the upper backplane connector and the hot swap handle moves to the closed position 2 Tighten the chassis retention screw to secure the FTM The recommended torque settings is 5 inch pounds When the blue LED turns off the fan is operating 6 6 Replacing the Fan Filter Your replacement fan filter consists of a filter media for the lower Fan Tray Module The fan filter housing is kept in place by 2 tabs loca
117. planned system configuration that is the delivered system and other third party products you want to integrate e Operating temperatures refer to the temperature of the air circulating at the air intake of the system and not to component temperatures e Some of the climatic values may exceed the specification of some system components for example hard disks As Emerson cannot guarantee the functionality of third party products that are handled or operated out of their specifications the environmental conditions may be limited to the specifications of these components The following table lists the environmental requirements Table 3 1 Environmental Conditions Feature Operating Temperature 5 C 41 F to 40 C 104 F normal operation according to NEBS standard GR 63 CORE 5 C 23 F to 55 C 131 F exceptional operation according to NEBS standard GR 63 CORE Non Operating packed state 40 C 40 F to 70 C 158 F Temp change 0 25 C min according to NEBS standard GR 63 CORE 0 25 C min Relative 5 to 90 non condensing 5 to 95 non condensing humidity according to Emerson internal according to Emerson internal environmental requirements environmental requirements Shock Half sine 11 ms 30 m s Blade level packaging Half sine 6 ms at 180 m s Vibration 0 1g from 5Hzto 100Hzandbackto5Hzat 5 20 Hz at 0 01 g Hz tested in a rate of 0 1 octave minute 20 200 Hz a
118. power for the PEM being replaced PEM A or PEM B must be shut down at the external source Replacement can take place in under 30 minutes by a trained service person For important information on removing power before replacing a PEM refer to Recommended Power Off Procedures on page 82 and Power Entry Module PEM on page 83 The PEMs are accessible from the rear of the shelf and connect to the power entry module connectors on the backplane A removable plastic housing covers the power feeds and returns to prevent accidental shorting The PEM also features an injector ejector handle that provides the hot swap mechanism for signalling the state of the PEM prior to removal Each PEM powers two separate power domains A and B and each domain supports two 80A power rails to supply power to the AdvancedTCA slots AXP1440 Installation and Use 6806800H23D 61 AXP1440 Shelf Description The PEMs are hot swappable and will not cause a fault when one is removed for replacement Two PEMs are required to support 2N 1 redundancy If your system is configured for redundant operation using two power feeds they operate in load sharing where the total load is equal to or less than what one power feed can provide Figure2 8 PEM Backplane Connectivity Seated SAMA SAMB HA1 Logic _GND Shelf GND IPMB_A IPMB_B Backplane IPMC_PWR Power Entry Module 48v 48v_RTN Front Panel
119. r alarms When a LED is lit the respective alarm is active A blinking LED signals an alarm cut off state which is initiated by pressing the alarm cut off button when an alarm is active Telco Alarm Interface The SAM provides a front panel alarm connector which is a standard DB 15 connector with the following pin assignments Table 7 8 Hot Swap Interface Pin Out Pin Description _ Minor Alarm Reset Minor Alarm Reset Major Alarm Reset Major Alarm Reset Critical Alarm NO Critical Alarm NC Critical Alarm COM Minor Alarm NO Minor Alarm NC Minor Alarm COM Major Alarm NO 12 Major Alarm NC vlo Ja u SI WwW N oO _ AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 7 7 8 7 9 Table 7 8 Hot Swap Interface Pin Out continued Pin Description 13 Major Alarm COM 14 Pwr Alarm NO 15 Pwr Alarm COM Hot Swap Interface The SAM provides a hot swap interface allowing the SAM to be replaced without powering down the shelf The hot swap interface is implemented using the shelf manager mezzanine CPLD device The interface is composed of three components e Injector Ejector handle switch e Presence signal indicating that the SAM is fully seated in its backplane connector e HSLED to indicate safe to remove state Power The SAM uses dual 12V power feeds one from each PEM
120. r one FTM is shown below upgradeftm upper tmp ftm14x0_hpmlfw img Upgrading ipmitool_v0 9 H 192 168 24 11 t 0x58 U openhpi P openhpi hpm upgrade var nvdata ftm14x0_hpmlfw img PICMG HPM 1 Upgrade Agent 0 4 AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 12 2 Validating firmware image integrity OK Performing preparation stage OK Target Product ID 95 Target Manufacturer ID 161 Performing upgrade stage Upgrading H8S ATCA F W with Version Major 1 Minor 8 Aux 000 000 000 000 Firmware size 171840 Writing firmware 100 completed Firmware upgrade procedure successful ipmitool returned 0 Activating ipmitool_vO0 9 H 192 168 24 11 t0x56 U openhpi P openhpi hpm activate PICMG HPM 1 Upgrade Agent 0 4 ipmitool returned 0 bin upgradeftm Upgrade and activate complete Verify firmware version clia ipmc v 0x56 Pigeon Point Shelf Manager Command Line Interpreter 58 Entity Oxle 0x60 Maximum FRU device ID 0x00 Hot Swap State M4 Active Previous M3 Activation In Process Last State Change Cause Normal State Change 0 0 Device ID 0x00 Revision 0 Firmware 0 00 ver 0 0 0 IPMI ver 0 0 Manufacturer ID 000000 Product ID 0000 Auxiliary Rev 00000000 Device ID String FTM14x0 Global Initialization Oxc Power State Notification Oxc Device Capabilities 0x29 Controller does not provide Device SDRs Supported features 0x00 PEM IP
121. re 2 7 Upper Front FTM Front View 61 Figure 2 8 PEM Backplane Connectivity 62 Figure 2 9 PEM View with Detail 63 Figure 2 10 Declaration of Conformity 0 c cece eee eee eee nee n tence nen nenn 67 Figure 3 1 Rack Mounting Dimensions 77 Figure 3 2 Shel AIM OW un ae ed 78 Figure 3 3 Planning Checklist 1 0a ee anea e E enG en 79 Figure 3 4 Planning Checklist 2 u een 80 Figure 5 1 Rack Mounting Dimensions 91 Figure 5 2 Shelf Airflow Diagram 92 Figure 5 3 Placement of Grounding ug 96 Figure 5 4 DC Power Connection Detail 98 Figure 6 1 KE LTE EE 124 Figure 6 2 Upper Rear FTM Ejector Handles and LEDS 0 0 20 cece eee eee teens 132 Figure 6 3 Lower Front FTM Ejector Handles and LEDs ENEE E ENEE ENEE EEN 133 Figure 6 4 Position of the Fan Filter 136 Figure 7 1 Block Diagram Of SAM eee e cece eee een n ene nee n tent en enaees 140 Figure 7 2 SAM Face Plate 2208 E ae Dr es 141 Figure 7 3 SAM HRI Interconnection 150 Figure 7 4 Interhub Slot and Shelf Manager Connectivity 151 AXP1440 Installation and Use 6806800H23D 11 List of Figures 12 AXP1440 Installation and Use 6806800H23D About this Manual Overview of Contents This Installation and Use manual is organized as follows Chapter Description About this Manual Lists all conventions and abbreviations used in this manual and outlines the revision history Safety
122. re on the SAM The startup logic following the root file system upgrade automatically detects the need to upgrade the FPGA If an upgrade is necessary the startup logic loads the FPGA and automatically reboots the ShM again If this occurs you should note a delay of approximately 5 8 minutes while this download occurs 4 Updating the default U boot environment variable configuration The upgrade procedure preserves all U boot environment variables No special procedures are necessary Start the following sequence of operations with the backup Shelf Manager AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 12 3 1 Establishing Network Connectivity to the SAM 5 12 3 2 The list below outines the different actions required to enable and use the front panel Ethernet interface on a SAM If the upgrade is being performed over the backplane Ethernet interfaces from one of the hub boards skip these steps 1 Login to the SAM front panel serial console using the id root and password root Earlier firmware versions use the password motorola Set the environment variable that defines the IP address allocated for the SAM s front panel Ethernet interface setenv ipladdr W X Y z substituting your address ifconfig ethl W X Y Z If your file server for Emerson files is on a different subnet route add default gw W X Y Z youwillneed to do this each time you reboot If you use the Uboot environment vari
123. rnings and ensure the equipment is properly grounded by reviewing the procedure in Grounding the Shelf on page 96 and follow these steps The PEM has multiple power sources This procedure should be followed precisely to ensure the PEM is isolated from all power sources before removing the PEM from the shelf or removing the plastic terminal block lug cover This procedure assumes that the redundant PEMs are powered on in the shelf AXP1440 Installation and Use 6806800H23D FRU Installation Removal Procedure To remove a PEM refer to this figure and follow the steps O O O O 48 VDC RTN 48 VDC RTN 48 VDC 48 VDC 1 Locate the target power input cable s terminals at the branch circuit or power distribution unit Open the external circuit breakers that provide DC feed power to the PEM you are replacing 2 Lock and tagout the circuit breakers on the branch circuit or power distribution unit 3 Using the appropriate tool loosen the chassis retention screws on each side of the PEM 4 Open the ejector latches This will signal the switch to deactivate the hot swap signal Watch for the Blue LED to go solid and steady signalling that it is ready to remove 5 Open the ejector handles completely You will feel the PEM disconnect from the backplane 6 Pull the module straight out from the rail guides
124. rocedure Read this caution and follow the next steps if it is necessary to remove power during an emergency situation Following this procedure will result in a loss of data and may cause damage to chassis components in a running platform Use this method only when normal shutdown procedures cannot be followed AXP1440 Installation and Use 6806800H23D AXP1440 Operations 1 Turn each circuit breaker on the front of PEM A and PEM B to the OFF position 2 Disable the DC power at the external sources branch circuit or power distribution unit for PEM A and PEM B 4 5 Power Entry Module PEM This section discusses the operations of the Power Entry Module for the AXP1440 configurations 4 5 1 Description The AXP1440 has PICMG 3 0 compliant dual PEMs and is rated for nominal 48VDC to 60VDC The PEMs plug directly into the midplane and deliver power to the backplane Each input is rated for 80 amps The two 80 amp feeds each power eight AdvancedTCA slots and the upper and lower FTMs Each PEM also generates a separate 12V for redundant powering of the SAMs This voltage is distributed to each of these modules across the backplane Power conversion for the SAMs and PEMs consists of two 66 watt 48VDC to 12VDC converters which distribute dual power busses of 12VDC to separate parts of the system The 12VDC outputs are provided on the backplane connector to the rest of the shelf Power is redundant through the sec
125. s accessed by using the standard IPMI FRU commands over the IPMC Refer to the AXP1440 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation The SAM queries all IPMCs during system startup to determine whether they are a source of shelf FRU information and then uses that information to complete initialization The information is cached as FRU 254 on the active ShMC 0x20 The information in the SEEPROM is only needed when the SAMs are first inserted or when the shelf is powered on for the first time The redundancy feature provides the shelf specific information should one SEEPROM be nonfunctional Backplane Slot Connectors The following table provides a summary of what resides on each of the slot connectors Table 2 2 Slot Connector Description Connector Slots 6 and 9 Physical Switches Slots 1 5 7 8 10 14 Physical Node j10 Power IPMB Hardware Address Power IPMB Hardware Address P24 Base N A P23 Fabric and Base Base P22 Fabric N A P21 Fabric N A P20 Clocks Update Fabric Clocks Update Fabric AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description The following table provides connector specific information for the backplane slots Table 2 3 Backplane Connectors Zone Connector Where Used Quantity 3 2 P20 Slots 1 through 14 14 P21 Slots 6 and 9 2 P22 Slots 6 and 9 2 P23 Slots 1
126. s oder zugelassenen Platzhalter Boards belegt sind um die Sicherheits und EMC Vorschriften zu erf llen Erdung Um eine korrekte Erdung des Systems zu gew hrleisten befinden sich sowohl am System als auch an den einzelnen Modulen Dichtungen Stellen Sie sicher dass alle Systemteile die EMI Dichtung ber hren Am System befinden sich auch ESD Kontakte Stellen Sie sicher dass jede Person die mit dem System arbeitet mit ESD Schutz zum Beispiel ESD B ndern ausger stet ist AXP1440 Installation and Use 6806800H23D Sicherheitshinweise Das Produkt ist eine Einrichtung der Klasse A gem dem Standard des Voluntary Control Council for Interference von Information Technology Interference VCCI Wird das Produkt in Wohngegenden betrieben k nnen St rungen im Hochfrequenzbereich auftreten In einem solchen Fall ist der Benutzer verpflichtet entsprechende Gegenma nahmen zu ergreifen Systeminstallation Besch digung des Systems Bevor Sie das System installieren berpr fen Sie ob die im Handbuch beschriebenen Anforderungen erf llt werden Beachten Sie folgende allgemeinen Sicherheitshinweise vor der Installation und Verkabelung des Systems Bereich mit eingeschr nkter Zugang Installieren Sie das System nur in Bereichen mit eingeschr nkter Zugang Installationsrichtlinien Dieses System muss gem folgender Richtlinien installiert werden National Electrical Code Artikel 110 16 110 17 und 110 18 und Canadian
127. signate the hub slots Each slot also has a logical slot number that defines it for backplane connectivity logical slot numbers are not shown on the shelf The backplane functional layout is shown in the following figure Figure 2 3 Backplane Power Segments Srzhu Vhj p hq eles Sk wia Orjifd Sr z hu Vhj p hq O z hul VP Or z huUhdu E Keying The AXP1440 supports the shelf management infrastructure with a process called E Keying E Keying replaces the mechanical connector keying method used in earlier backplane designs E Keying prevents damage to blades prevents misoperation and verifies fabric compatibility E Keying entries are present as FRU information in the shelf FRU and all blades present in the shelf The E Keying entries describe the Base Interface Fabric Interface Update Channel Interface as implemented by the shelf and blades E keying allows blades that support different PICMG 3 standards to be used in the same shelf AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description 2 6 3 2 6 4 More detailed information such as connectivity and requirements for E Keying can be found in PICMG 3 0 R1 0 AdvancedTCA Specification and the AXP1440 Subsystem IPMI Programmer s Reference listed in Appendix A Related Documentation Shelf FRU Information The SEEPROMs are located on the Alarm Display Panel ADP the FRU information for the PEM is contained in FRU 0 This information i
128. t 3 0 dB octave target 213 platform Random 5 20 Hz at 1m s Random 20 200 Hz at 3 dB octave Free fall 300mm 11 8 in packaged 25mm 1 in unpackaged per GR 63 CORE fully populated system AXP1440 Installation and Use 6806800H23D Site Preparation Table 3 1 Environmental Conditions continued Feature Noise Operating ETSI ETS 300 753 October 1997 Telecommunication equipment rooms attended 7 2 bel Measurement of declared A weight sound power level Allvalues are applicable to normal operating conditions 23 C NEBS GR 63 CORE Issue 3 Telecommunication equipment rooms attended 78 dB Measurement of declared A weight sound power level Allvalues are applicable to normal operating conditions 27 C Non Operating packed state e The ambient temperature around the shelf and the air inlet temperature must not exceed 55 C 131 F A l 4 Q e The AXP1440 system regulates the fan speed based on the temperature sensors present in the system The fan speed is adjusted to the lowest speed which still keeps the evaluated temperature readings below or at their respective upper non critical threshold Hence the fan speed depends on the ambient temperature blade design temperature threshold settings and system configuration To guarantee proper blade operation you have to make sure that the temperatures at the locations specified in the following ar
129. t closes the TCP connection clears the LOCAL_HEALTHY bit and exits the program which indicates the switchover to the Standby SAM If the Standby SAM decides that a switchover should take place it closes the TCP connection and exits this function Activate callbacks are called for all facilities and the SAM starts to work in active mode with no backup At this moment the SAM sets the LOCAL_SWITCHOVER bit requesting the hardware to recognize it as the Active SAM In response the hardware must set the ACTIVE bit When the formerly active SAM restarts it successfully establishes the connection with the current SAM and starts to operate in the backup mode Telco Alarm Functionality The SAM provides Telco alarm functionality with the following components e Telco alarm cutoff push button DB15 Telco alarm contacts e Telco alarm LEDs AXP1440 Installation and Use 6806800H23D Shelf Management Alarm Module 7 6 1 7 6 2 7 6 3 Telco Alarm Cutoff Push Button The SAM provides a Telco alarm cutoff function with the front panel push button switch located on the ADP This push button activates the alarm cutoff ACO state When ACO is activated the active alarm LED blinks and all of the alarm relays are deactivated This button does not clear alarms Refer to Figure 7 2 on page 141 for the location of the alarm cutoff push button switch Telco Alarm LEDs These LEDs are used to indicate the presence of the critical major and mino
130. t hereof without obligation of Emerson to notify any person of such revision or changes Electronic versions of this material may be read online downloaded for personal use or referenced in another document as a URL to a Emerson website The text itself may not be published commercially in print or electronic form edited translated or otherwise altered without the permission of Emerson It is possible that this publication may contain reference to or information about Emerson products machines and programs programming or services that are not available in your country Such references or information must not be construed to mean that Emerson intends to announce such Emerson products programming or services in your country Limited and Restricted Rights Legend If the documentation contained herein is supplied directly or indirectly to the U S Government the following notice shall apply unless otherwise agreed to in writing by Emerson Use duplication or disclosure by the Government is subject to restrictions as set forth in subparagraph b 3 of the Rights in Technical Data clause at DFARS 252 227 7013 Nov 1995 and of the Rights in Noncommercial Computer Software and Documentation clause at DFARS 252 227 7014 Jun 1995 Contact Address Emerson Network Power Embedded Computing 2900 S Diablo Way Suite 190 Tempe AZ 85252 USA Contents About this Manual a nn EE Ber ee R EE a 13 Safety Notes nun 19 e EE T
131. tched OFF The switched off blue LED indicates that the board is activated Removal Procedure To remove a SAM from a powered shelf proceed as follows 1 2 Put on an ESD wrist strap Connect the strap to the shelf by attaching the front or rear ESD jack Unfasten the captive screw at the upper left hand corner of the face plate until the module is detached from the shelf The blue LED blinks indicating that the module power down process is ongoing AXP1440 Installation and Use 6806800H23D 6 3 6 4 FRU Installation 5 Wait until the blue LED is illuminated permanently Data Loss Removing the module with the blue LED still blinking causes data loss Wait until the blue LED is permanently illuminated before removing the module 6 Unlock ejector handle by pressing the handle and pull down The SAM should start to move out of the chassis Do not force it If the SAM does not move it means the captive screw is not fully unscrewed Unscrew until loose and rotate the ejector handle down 7 Remove the module from the shelf Unused Slots All unused node or hub slots must be covered with filler blades These filler blades ensure a consistent airflow per slot whether or not the neighboring slot contains an AdvancedTCA blade There are filler blades sized for the front and for the RTM slots An unused slot can not contain a front filler when an AdvancedTCA RTM is installed When fillers are used both
132. ted on the inner left side in front of the stationary metal frame Air filters should be checked occasionally to make sure they are not obstructed or damaged Visually inspect filters for tears or rips Do not reinstall a torn filter as it will be ineffective in trapping particulates and will interrupt air flow distribution To maintain safety certification use only Emerson approved fan filters You can order replacement fan filters part number RAF 1620 by contacting your Emerson sales representative For detailed information on filter maintenance and cleaning see Air Filter Maintenance on page 87 AXP1440 Installation and Use 6806800H23D FRU Installation Replacement Procedure To replace the fan filter for a lower FTM refer to Removing the Lower FTM and follow these steps to replace a fan filter Please have your replacement fan filter available before starting this procedure 1 With the FTM removed and placed on a solid surface position the FTM with the front facing you 2 Using your fingers rotate the filter frame away from the housing using the two tabs on the right and left sides of the filter frame 3 Rotate the vane assembly out of the way to expose the lower portion of the air filter 4 Insert the replacement fan filter by positioning the filter onto the velcro edges and form into place Any particulates that fall into the fan tray module during the air filter replacement must be cleaned out vacuumed fro
133. tem the air filter has to be replaced at least every six months Emerson recommends to replace the air filter every 90 days Filter replacement frequency depends on the environment the system is subjected to Because central offices vary in physical location and cleanliness check your air filters every week after you first install your system In a dusty environment a filter may need cleaning more often than a filter in a cleaner environment Check the filters frequently until you have a good idea of how often it needs cleaning Based on your findings establish a regular cleaning schedule and keep a log to record the date of each filter cleaning or replacement This equipment is designed to permit the connection of the earthed conductor of the DC supply circuit to the earthing conductor at the equipment If this connection is made all of the following conditions must be met e This equipment shall be connected directly to the DC supply system earthing electrode conductor or to a bonding jumper from an earthing terminal bar or bus to which the DC supply system earthing electrode conductor is connected e This equipment shall be located in the same immediate area such as adjacent cabinets as any other equipment that has a connection between the earthed conductor of the same DC supply circuit and the earthing conductor and also the point of earthing of the DC system The DC system shall not be earthed elsewhere e The DC supply source shall be
134. tem operation Procedure Follow these steps to power up the system 1 Push the PEM circuit breakers to the ON position 2 Verify that all FRU LEDs illuminate and the PEM s In Service LED is green The system executes its normal start up routine and is then ready to use AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Installation 5 11 5 12 5 12 1 Accessing the System You can access your system using the SAM shelf manager The SAM 1500 direct serial console connector back of chassis is an RJ45 connector on the SAM face plate This connector is configured as DTE The indirect serial console connector front of chassis located on the ADP is a 9 pin micro D subconnector Configure your console or terminal emulation software using the parameters baud rate 9600 data bits 8 parity None stop bits 1 flow control None The system is shipped with a default password of mot Custom cables are required for these connectors Refer to RS 232 Serial Interface on page 142 for pin assignments Upgrading Firmware Upgrading firmware on the AXP1440 shelf involves the following components e PMC firmware on the two Fan Tray Modules FTMs e PMC firmware on the two Power Entry Modules PEMs e Shelf Manager firmware including an FPGA image on the two SAMs FTM IPMC Firmware Upgrade There is a single IPMC firmware image common to the two FTMs in the AXP1440 The FTM IPMCs are assigned IPMB addresses 0x
135. the SAM refer to Chapter 7 Shelf Management Alarm Module on page 137 AXP1440 Installation and Use 6806800H23D FRU Installation The following figure shows the face plate of the SAM 1500R shelf management alarm module Figure 6 1 SAM 1500R O SE O S Oo o Zo CONSLOE NOTICE Damage of Circuits Electrostatic discharge and incorrect blade installation and removal can damage circuits or shorten their life Before touching the blade or electronic components make sure that you are working in an ESD safe environment 6 2 3 1 Non Powered System This section describes the installation procedure for the SAM in non powered systems AXP1440 Installation and Use 6806800H23D FRU Installation Installation Procedure 6 2 3 2 To install a SAM in anon powered shelf proceed as follows 1 2 5 Put on an ESD wrist strap Connect the strap to the shelf by attaching the front or rear ESD jack Insertthe module into the shelf by placing the top and bottom edges of the module in the card guides of the shelf Ensure that the guiding module of shelf and board are aligned properly The alignment pin facilitates the insertion and prevents bent pins Slide the module into the shelf and rotate the ejector handle upward until it snaps into place Screw in the captive screw hand tight Removal Procedure To remove a
136. through 14 14 P24 Slots 6 and 9 2 1 j10 Slots 1 through 14 14 SAM1_ 1 and SAM2_ 1 SAM A and B 2 SAM1_ 2 and SAM2_ 2 SAM A and B 2 NJA PEM1_ 1 PEM A and B 2 FTM2_ 1 Lower Fan 1 FIB_J1 FTM Interconnect 1 Table 2 4 Slot Hardware Addressing for J10 Logical Physical HW Slot Slot Address HA7 HA6 HA5 HA4 HA3 HA2 HAI HAO 1 13 41h Gnd Open Gnd Gnd Gnd Gnd Gnd Open 2 11 42h Gnd Open Gnd Gnd Gnd Gnd Open Open 3 9 43h Open Open Gnd Gnd Gnd Gnd Open Gnd 4 7 44h Gnd Open Gnd Gnd Gnd Open Gnd Open 5 5 45h Open Open Gnd Gnd Gnd Open Gnd Gnd 6 1 46h Open Open Gnd Gnd Gnd Open Open Open 7 3 47h Gnd Open Gnd Gnd Gnd Open Open Gnd 8 4 48h Gnd Open Gnd Gnd Open Gnd Gnd Open 9 2 49h Open Open Gnd Gnd Open Gnd Gnd Gnd 10 6 4Ah Open Open Gnd Gnd Open Gnd Open Open AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description Table 2 4 Slot Hardware Addressing for J10 continued Logical Physical HW Slot Slot Address HA7 HA6 HA5 HA4 HA3 HA2 HA1 HAO u 8 Tan Gnd Open Gnd Gnd Open Gnd Open Gnd 12 10 4Ch Open Open Gnd Gnd Open Open Gnd Open 13 12 4Dh Gnd Open Gnd Gnd Open Open Gnd Gnd 14 14 4Eh Gnd Open Gnd Gnd Open Open Open Open Table 2 5 Fan Tray Module Hardware Addressing Phys
137. ty ESD procedures 93 SAM baud rate 142 LEDs 144 RS 232 142 SAM1500 features 137 functional description 142 hot swap 144 LEDs 1414444 software 154 status LEDs 145 SEEPROM location 55 sensors temperature 146 voltage 146 serial interface SAM 142 shelf description 52 shelf FRU IPMI FRU commends 55 shelf management 137 shelf management controller 137 shelf management mezzanine module 137 shelf management software 154 Shelf manager 124 shelf description 49 Shipment 70 ShM ATCA M100 124 ShMC see shelf management controller Site preparation 69 slot addressing PEM 61 slot connectivity 59 slot connector descriptions 55 slot connectors 55 Slots Not occupied 127 AXP1440 Installation and Use 6806800H23D slots shelf manager 137 software PEM 84 SAM1500 137 41 46 454 software available 47 software information on 81 Speed Blower 73 stationary PCBs 64 status LED SAM1500 145 System Installation options 76 Overheating 78 system features 49 installation 89 T temperature monitoring 146 162 topologies fabric 44 IPMI 45 topologies description 43 troubleshooting cooling 86 U update channel description 46 upgrading firmware 48 upper fan tray module 85 V voltage sensors 146 voltages power supply 146 Z Zone 1 description 46 Zone 2 description 46 Zone 3 description 46 AXP1440 Installation and Use 6806800H23D HOW TO REACH LITERATURE AND TECHNICAL SUPPORT Tempe Arizona USA
138. uisites 0 ccc cc cece cee ence nee e nee eee teens sen nee 90 5 3 1 Equipment You Will Need 0 2 0 eee eee eeeee nent nee n nennen 90 5 3 2 Rack Cabinet Cooling Guidelinez 0 cece cece e eee ene nee n en eees 91 5 3 3 Mounting Options and Stabiltzation 0 0 cece cee eee een teens 92 5 3 4 Weight Distribution Within a Rack 93 5 3 5 Electrostatic Discharge ESD and Safety Procedures 93 5 4 Installing the Shelf u ia cov aeaekd en iR LI EE 94 5 4 1 23 EIA Rack Cabinet oii seen vee edad en en ee EEK 94 5 4 2 600mm ETslRacklCabinet cece ete nent een n ene en ee eens 95 5 5 Grounding the Shelf 96 5 6 Shelf Ground Conftouration 0 c cece cece eee e nee nee ene eee eenenes 96 5 7 DC Power Cable unse a d dene eh ood wh eae 97 5 8 Power Cable Termination 0 c ccc ccc ence ene e nee e ne en ne see see sen nenne 99 5 9 Connecting the Cables to the PEM cece cece ence teen n nent nennen nenn 99 5 10 Powering Up the System 101 5 11 Accessing the System an nen ae en 102 5 12 Upgrading Firmware 102 5 12 1 FTM IPMC Firmware Upgrade 102 5 12 1 1 FTM Upgrade Sample Output 103 5 12 2 PEMIPMC Firmware Upgrade 104 5 12 2 1 PEM Upgrade Sample Output 105 5 12 3 Shelf Manager Firmware Upgrade cece e cece cece cence eee ee ruere 106 5 12 3 1 Establishing Network Connectivity to the SAM 108 5 12 3 2 Update ShM Firmware on the SAM 108 6 FRU Installation ai p
139. unused slots This section provides information how to cover empty slots Installing power components This section provides information about how to install and remove Power Entry Modules Installing fan trays This section provides information about how to install and remove upper and lower fan trays Installing an air filter This section provides information about how to install and remove an air filter Installing cable management This section provides information about to install the cables of the system secure 6 2 Installing RTMs Blades and SAMs The following sections provide the information needed to install RTMs AdvancedTCA blades and SAMs NOTICE Installation Sequence of RTMs and AdvancedTCA Blades If you are going to install an RTM and an AdvancedTCA blade you have to regard the following sequence First install the RTM then install the matching AdvancedTCA blade Otherwise the blades and RTMs will be damaged AXP1440 Installation and Use 6806800H23D FRU Installation 6 2 1 6 2 1 1 Module Installation and Removal The RTM can be installed into a powered or nonpowered system NOTICE RTM Damage Installing the RTM with other blades than the ones designed for it may damage the RTM and the front blade Only install the RTM with the correct front blade Damage of Circuits Electrostatic discharge and incorrect RTM installation and removal can damage circuits
140. upper fan tray modules from the backplane e Alarm Display Panel ADP contains the shelf FRU SEEPROMs teleco alarm indicators and serial console ports for the SAM The following table shows the ADP teleco alarm indicators Table 2 9 ADP LED Status Indicators Alarm Display Panel LED LED Color State State Condition Critical alarm CRT Red On Active Major alarm MAJ Red On Active Minor Alarm MIN Yellow On Active Power PWR Green On Power Present AXP1440 Installation and Use 6806800H23D AXP1440 Shelf Description 2 11 Standard Compliances The AXP1440 AdvancedTCA platform complies with the safety and regulatory standards as shipped from the factory It is possible to use this product with other components that produce a system not in compliance with system guidelines Since Emerson cannot anticipate what equipment may be used with this enclosure or how it may be used the responsibility for designing a system that conforms overall to the safety requirements EMI RFI emission limits and other applicable standards rests entirely with the system integrator and installer Table 2 10 Standard Compliances Industry Canada ICES 003 Standard Description PICMG3 0 R1 0 Defines mechanics board dimensions power distribution PICMC1 5 1 power and data connectors and system management UL 60950 1 Safety Requirements legal EN 60950 1 IEC 60950 1 CAN CSA C22 2 No 60950 1 CI
141. wer Cable Power is introduced to the shelf through redundant DC PEMs The recommended power cable isan 4 AWG gauge that meets the specifications for this shelf There are four lugs for each PEM Two are straight and the other two are custom offset lugs The end that connects to the external DC power source should be equipped with an 8mm terminal NOTICE Always check with your local building authorities for wire sizing requirements for your environment The installation must comply with the 1993 National Electric Code NEC and other applicable codes The DC power inputs must only be attached to approved Telephone Network Voltage TNV or SELV Safety Extra Low Voltage branch circuits Branch circuits must comply with all requirements called for in these safety standards IEC 60950 EN 60950 CAN CSA C22 2 No 60950 Attaching inputs to non TNV SELV approved power sources will cause the system to fail compliance with safety regulations The ground wire must be connected to a reliable earth ground connection to comply with Class 1 Equipment requirements Multiple power sources are present Service only by qualified service personnel Mehrfache Energiequellen Handhabung nur durch geschultes Personal Des sources multiples de pouvoir sont pr sentes L entretien de cet quipement doit tre effectu par du personnel de service qualifi Wire Signal Earth Ground PE GND Primary Earth Ground Input power 4
142. xisting cable paths using existing or similar cable fastenings Never change the system s cabling as delivered by Emerson Check proper function of the system after cabling extensions To avoid injuries always ensure that cables are securely installed so that nobody can trip over them Personal Injury through Electric Shock Touching contacts and cables during system operation can cause injuries through electric shock To avoid electric shock make sure that contacts and cables of the system cannot be touched while the system is operating If in doubt concerning cabling ask your local Emerson representative Cable Damage Folding the fiber cable damages the cable and inhibits the data transmission Therefore make sure you do not fold the cable AXP1440 Installation and Use 6806800H23D Safety Notes RJ 45 Connector Laser Battery System Damage RJ 45 connectors on blades are either twisted pair Ethernet TPE or E1 T1 1 network interfaces Connecting an E1 T1 J1 line to an Ethernet connector may damage your system Make sure that TPE connectors near your working area are clearly marked as network connectors e Verify that the length of an electric cable connected to a TPE bushing does not exceed 100 m e Make sure the TPE bushing of the system is connected only to safety extra low voltage circuits SELV circuits e Ifin doubt ask your system administrator Personal Injury Some variants of the blades in the syst
143. ziertes Wartungspersonal darf die Systemabdeckung entfernen um Systemkomponenten zu ersetzen oder andere Anpassungen vorzunehmen Installieren Sie keine Ersatzteile oder f hren Sie keine unerlaubten Ver nderungen am System durch sonst verf llt die Garantie Wenden Sie sich f r Wartung oder Reparatur bitte an die f r Sie zust ndige Gesch ftsstelle von Emerson So stellen Sie sicher dass alle sicherheitsrelevanten Aspekte beachtet werden AXP1440 Installation and Use 6806800H23D Sicherheitshinweise Allgemein EMV Verletzungsgefahr An der R ckseite des Systems befinden sich spitze Stifte an denen Sie sich verletzen k nnen Seien Sie vorsichtig im Umgang mit dem System Das Produkt wurde getestet und erf llt die f r digitale Ger te der Klasse A g ltigen Grenzwerte gem den FCGRichtlinien Abschnitt 15 bzw EN 55022 Klasse A Diese Grenzwerte sollen einen angemessenen Schutz vor St rstrahlung beim Betrieb des Produkts in Gesch fts Gewerbe sowie Industriebereichen gew hrleisten Das Produkt arbeitet im Hochfrequenzbereich und erzeugt St rstrahlung Bei unsachgem em Einbau und anderem als in diesem Handbuch beschriebenen Betrieb k nnen St rungen im Hochfrequenzbereich auftreten Ein AXP1440 das als Ersatzteil Austauschchassis oder unkonfiguriertes System ausgeliefert wird enth lt keine Platzhalter Boards Es liegt in der Kundenverantwortung sicherzustellen dass alle leeren Steckpl tze mit Boards RTM

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