Samsung CC18ETVX User Manual
Contents
1. EG 9 se a x dale CC18ETVX CC24ETVX 1 1 2 N 3c L N QAO Indoor Unit CC36ETVA Indoor Unit CC42 48GTVA o e aN 3 Fi F2 Vi V2 F3 F4 Belo 8280 10 200 XC F2 Vi F3 F4 CC36ETVX CC42 48GTVX deee BBB HO AND C L N dU 2N 3C 12 N g B ELIE2. VH2O0DIA 1M PB 220U 12 10 11 20 AM rage 1i S Connecting the refrigerant pipe Refrigerant Piping System Refrigerant piping system table Pipe length or height CC18 24ETVX 30m or less Max allowable length Actual pipe length LO H L1 CC36ETVX CC42 48GTVX oe CC18 24ETVX 15m or less Allowable height length Actual pipe length H CC36ETVX 30 CC42 48GTVX cena VH2O0DIA 1M PB 2230U 12 10 11 20 AM rage 10 Connecting and removing air in the circuit The air in the indoor unit and in the pipe must be purged If air remains in the refrigeration pipes it will affect the compressor reduce to cooling capacity and could lead to a malfunction Refrigerant for air purging is not charged in the outdoor unit Use Vacuum Pump as shown at the figure Outdoor unit ndoor unit 1 Connect each assembly pipe to the appropriate valve on the outdoor unit A Gas pipe side and tighten the flare nut 2 Referring to the illustration opposite tighten the flare nut on section B first B Liquid pipe side D manually and then with a torque wrench applying the following torque Outer Diameter Torque kgfecm 6 35 mm 1 4 140 170 9 52 mm 3 8 250 280 12 70 mm 1 2 380 420 N 15 88 mm 5 8 440 480 f 19 05 mm 3 4 990 1210 22 23 mm 7 8 990 1210 3 Connect the charging hose of low pressure si
3. Oblique 3 To prevent any gas from leaking out remove all burrs at the cut edge of the pipe using a reamer 4 Slide a flare nut on to the pipe and modify the flare Outer Diameter D Depth A 6 35 mm 1 4 1 3mm 9 52 mm 3 8 1 8mm 12 70 mm 1 2 2 0mm 15 88 mm 5 8 2 2mm 19 05 mm 3 4 2 2mm 22 23 mm 7 8 2 2mm 5 Check that the flaring is correct referring to the illustrations below for examples of incorrect flaring X X X Yf Y D E Inclined Damaged Surface Cracked Uneven Thickness 6 Align the pipes and tighten the flare nuts first manually and then with a torque wrench applying the following torque Outer Diameter Torque kgfecm 6 35 mm 1 4 140 170 9 52 mm 3 8 250 280 12 70 mm 1 2 380 420 15 88 mm 5 8 440 480 19 05 mm 3 4 990 1210 22 23 mm 7 8 990 1210 CAUTION In case of welding the pipe you must weld with nitrogen gas blowing vVHo0DlA 1M B 22530U 2UUDS2 l2 10 i o AM rage S Performing leak tests Before completing the installation insulation of the hose and piping you must check that there are no gas leaks To check for gas leaks on the Then using a leak detector check the Outdoor unit Valves on sections A and B Connecting the drain hose to the outdoor unit When using the air conditioner in the heating mode ice may accumulate During de icing the condensed water must be drained off safely the instructions
4. HOSRN Fmaterials Between Indoor and Outdoor Connection Cord Specifications Power Supply Outdoor Comp amp Earth Cable Home server Power Supply Max Min V Connection Wire Fan Signal CC18 24 36ETVX 220 240V 50Hz 0 75 2 5mm 1 6mm 2 5mm 2 10 2 wires 1 wire 1 wires eomm CC42 48GTVX A 2 wires For connection cord use the grade HO7RN F or HO5RN F materials VH30DlIA IM 250U 4UU5HN 14 109 41 20 AM rage 14 Connecting the cable Continued Wiring Diagram of Power Cable When using ELB for 1 phase Power Supply 1 Electrical component box MCCB ELB V Cable clamp Connection Outdoor Comp amp 1 Phase Cable Fan Signal Power Cable Indoor Unit CC24ETVX CC36ETVX Connection Outdoor Comp 1 Phase Connection Outdoor Comp 1 Phase Cable amp Fan Signal Power Cable Cable amp Fan Signal Power Cable When using ELBs for 3 phase and 1 phase MCCB Power Supply CC42 48GTVX Electrical component box Single ELB Phase ELB 3 Phase 3 Wires MCCB MCCB Cable clamp Connection Outdoor Comp 3 Phase Indoor Unit Cable amp Fan Signal Power Cable Se VH2O0DIA 1M PB 220U 12 10 11 20 AM rage 15 CAUTION You should connect the power cable in
5. System Power cable Communication cable When using ELB for 1 phase Outdoor Unit Communication Ts MccB e a 55 5 if Bl 1 ELB MCCB 1 TI A 6 77 Connection i Earth Indoor Unit When using ELBs for 3 phase and 1 phase M see 1 Outdoor Unt Communication ELB MCCB iE LU LAE 3 ELB MCCB Jd Indoor Unit If an outdoor unit is installed in a place in danger of an electric leak or submergence you must install the ELB IM 250U 424UUN 14 10 11 20 AM rage Power Cable Specifications Power Supply Type of 3 Phase Single Phase Earth outdoor Cable unit Power Max Min Power Power Max Min Power Supply V MCCB ELB Cable Length Suppy V MCCB ELB Cable Length 220 Frame A 240V 10 30 20a 40 20m 50Hz Tiip 20A 2Wires orless 220 Frame 40mm 20m B 240V 10 35A 25A ur A 50Hz Trip 254 2Wires orless 1 6mm 1 Wires 220 Frame 60mm 20m c ME RE 30 Frame 380 4 0mm 20m D 415v 10 30A 20A 4Wires orless 50Hz Trip 20A The power cable is not supplied with air conditioner For power cable use the grade HO7RN For
6. below 1 50mm min Consequently you must install a drain hose on the outdoor unit following Make space more than 50mm between the bottom of the outdoor unit and the ground for installation of the drain hose as shown in figure Insert the drain plug into the hole on the underside of the outdoor unit Connect the drain hose to the drain plug 4 Ensure that the drained water runs off correctly and safely Once you have checked that there are no leaks in the system you can insulate the piping and hose 1 To avoid condensation problems place an insulator around each No gap refrigerant pipe Note NBR T13 0 or thicker When insulate the pipe be sure to overlap the insulation You have to use more than 120 C insulation T13 0 or thicker Acrylonitrile Butadien Rubber for the gas refrigerant pipe VH2O0DIA 1M PB 220U 99 12 10 11 20 AM rage 17 Using stop valve To Open the Stop Valve 1 Open the cap and turn the stop valve counterclockwise by using a hexagonal Cap wrench Service 2 Turm it until the axis is stopped port EL Note Do not apply excessive force to the stop valve and always use special instruments Otherwise the stopping box can be damaged and the back sheet can leaks Axis Sealing If the watertight sheet leaks turn the axis back by half tighten point the stopping box then check the leakage a
7. 9 9 35 AM Page 25 F INSTALLATION MANUAL CC18ETVX CC24ETVX CC36ETVX CC42GTVX CC48GTVX System Air Conditioner Cooling Only EA DB98 28263A 1 VH2O0DIA LM 2230U 2UUD2 l12 10 11 20 AM rage 2 Safety Precautions The following safety precautions must be taken when using your air conditioner WARNING INSTALLING THE UNIT POWER SUPPLY LINE FUSE OR CIRCUIT BREAKER Risk of electric shock e Can cause injury or death e Disconnect all remote electric power supplies before servicing installing or cleaning This must be done by the manufacturer or its service agent or a similar qualified person in order to avoid a hazard The unit should not be installed by the user Ask the dealer or authorized company to install the units except room air conditioners for the U S A and Canada area If the unit is installed improperly water leakage electric shock or fire may result Mount with the lowest moving parts at least 2 5 m above the floor or grade level If applicable The manufacturer does not assume responsibility for accidents or injury caused by an incorrectly installed air conditioner If you are unsure about installation contact an installation specialist When installing the built in type air conditioner keep all electrical cables such as the power cable and the connection cord in pipe ducts cable channels e t c to protect them against liquids outside impacts and so on If the power
8. ave used more than 5m add of refrigerant for extra meter For maximum piping length and height refer to page 15 The quantity of additional refrigerant is variable according to the installation situation Thus make sure the outdoor unit situation before adding refrigerant This operation can only be performed by a qualified refrigeration specialist Model Q R22 CC18ETVX 20g m CC24ETVX 35 g m CC36ETVX 30g m CC42GTVX 35g m CC48GTVX 30g m a Model Additional charging amount Indoor Unit Outdoor Unit Piping length 5 0m Piping length 7 5m CC18ETVA CC18ETVX 509 CC24ETVA CC24ETVX i 87 5g CC36ETVA CC36ETVX 7 75g CC42GTVA CC42GTVX 7 87 5g x 75g CC48GTVA CC48GTVX VH2O0DIA 1M PB 2230U 2UUD2 l12 10 11 20 AM rage 22 Checking correct grounding Carbon Steel plastic 5 core Terminal M4 3 oot i 4 PVC insulated green To yellow wire grounding 50cm screw If the power distribution circuit does not have an earth or the ground does not comply with specifications an grounding electrode must be installed The corresponding accessories are not supplied with the air conditioner 1 Select an grounding electrode that complies with the specifications given in the illustration 2 Determine a suitable location for the grounding electrode In damp hard soil rather than loose sandy or gravel soil that has higher gr
9. cord of this air conditioner is damaged it must be replaced by the manufacturer its service agent or similarly qualified persons in order to avoid a hazard The unit must be plugged into an independent circuit if applicable or connect the power cable to the auxiliary circuit breaker An all pole disconnection from the power supply must be incorporated in the fixed wiring with a contact opening of gt 3mm Do not use an extension cord with this product If the unit is equipped with a power supply cord and a plug the plug must be accessible after installation The air conditioner must be installed in accordance with national wiring regulations and safety regulations wherever applicable VH2O0DIA LM 2230U 2UUD2 l12 10 11 20 AM rage 5 Contents Preparation for outdoor unit installation 5 Air conditioner and accessories sssssseeeee men 5 Deciding on where to install the outdoor unit eene 6 Outdoor unit installation 9 Connecting the cable 10 Connecting the refrigerant pipe 15 Connecting up and removing air in the circuit 16 Cutting Flaring the pipes 17 Performing leak tests nri tnr 18 Connecting the drain hose to the outdoor unit 18 lu uE 18 Using stop ValVe stencil aden 19 Adding 13 1 20 Checking co
10. de of manifold gauge to the packed valve having a service port as shown at the figure 4 Open the valve of the low pressure side of manifold gauge counterclockwise 5 Purge the air from the system using vacuum pump for about 10 minutes Close the valve of the low pressure side of manifold gauge clockwise a inda Make sure that pressure gauge show 0 1MPa 76cmHg after about E 10 minutes This procedure is very important in order to avoid gas leak Turn off the vacuum pump Remove the hose of the low pressure side of manifold gauge 6 Set valve cork of both liquid side and gas side of packed valve to the open position CAS O 7 Mount the valve stem nuts and the service port cap to the valve and tighten them at the torque of 183kgfecm with a torque wrench Valve stem 8 Check for gas leakage At this time especially check for gas leakage from the 3 way valve s stem nuts A port and from the service port cap VH2O0DIA 1M 2520U 99 12 10 11 20 AM rage if S Cutting Flaring the pipes 1 Make sure that you have the required tools available pipe cutter reamer flaring tool and pipe holder 2 If you wish to shorten the pipes cut it with a pipe cutter taking care to ensure that the cut edge remains at a 90 angle with the side of the pipe Refer to the illustrations below for examples of edges cut correctly and incorrectly 90
11. door unit Unit mm U T P B D U 5 9 48 11 0 S E When the air outlet is opposite the wall When the air outlet is towards the wall g E E 6 o s 2000 or more S p lt gt lt 300 or more 600 or more When 3 sides of the outdoor unit are k The upper part of the outdoor unit and blocked by the wall the air outlet is towards the wall g 5 300 or more m E i v 2000 The upper part of the outdoor unit When front and rear side of the outdoor and the air outlet is opposite the wall unit is towards the wall VH2O0DIA LM 2230U 2UU2 12 10 11 20 AM rage o Deciding on where to install the outdoor unit Continued When installing more than 1 outdoor unit Unit mm n n U 2000 or more When the air outlet is towards the wall 300 or more a m 300 or more 600 or more 600 or more 600 or more When sides of the outdoor unit are blocked by the wall g o aat at at a uat ar am ur ac ur LE ur ur arr EL Y U U U 5 19 eL JL d o o U y U 5 600 or more gt _ 600 or more 8 When front and rear side of the outdoor unit is towards the wall du cu a 2000 or more 1000 or more 4000 or more 5000 or more 200 or more When front and rear side of the outdoor unit is towards th
12. e wall CNIODLA B 220U 092 12 10 11 520 AM rage 7 Outdoor unit installation The outdoor unit must be installed on a rigid and stable base to avoid any increase in the noise level and vibration particularly if the outdoor unit is to be installed in a location exposed to strong winds or at a height the unit must be fixed to an appropriate support wall or ground Fix the outdoor unit with anchor bolts Note The anchor bolt must be 20mm or higher from the base surface Unit mm Anchor bolt hole Anchor bolt hole 283 310 TypeA Type B Anchor bolt hole Anchor bolt hole 320 TypeC TypeD GAUTION Make a drain outlet around the base for outdoor unit drainage If the outdoor unit is installed on the roof you have to check the ceiling strength and waterproof the unit Outdoor Unit Support Outdoor Unit Outdoor Unit Support Anchor bolt 20mm Base Surface VH2O0DIA 1M PB 220U 2UUD2 l2 10 11 20 AM rage iU Connecting the cable Two electronic cables must be connected to the outdoor unit The connection cord between indoor unit and outdoor unit The power cable between outdoor unit and auxiliary circuit breaker Specially for Russian and European market before installation the supply authority should be consulted to determine the supply system impedance to ensure compliance Example of Air Conditioner
13. gain If there is no leakage any more tighten the axis entirely 3 Tighten the cap securely Close the Stop Valve 1 Remove the cap 2 the stop valve clockwise by using a hexagonal wrench 3 Tighten the axis until the valve reached the sealing point 4 Tighten the cap securely CAUTION When you use the service port always use a charging hose too Check the leakage of refrigerant gas after tightening the cap Must use a spanner and wrench when you open tighten the stop valve VH2O0DIA 1M PB 2230U 2UUD2 l12 10 11 20 AM rage 2U Adding refrigerant The outdoor unit is loaded with sufficient refrigerant for the standard piping Thus refrigerant must be added if the piping is lengthened This operation can only be performed by a qualified refrigeration specialist For quantity of adding refrigerant refer to page 21 1 Check that the stop valve is closed entirely 2 Charge the refrigerant through the service port of liquid stop valve Note Do not charge the refrigerant through the gas side service port Note f necessary refer to the pressure table classified by outdoor temperature Outdoor unit Liquid side stop valve service port Gas side stop valve service port Jed Indoor unit Balance Vacuum pump VH30DlIA IM 250U 424UUN 14 10 11 20 AM rage 21 3 How to Calculate the Quantity of Adding Refrigerant If you h
14. ication cables correctly If the power cable and communication cables one mixed up or connected incorrectly the PCB will be damaged 2 2 Check the thermistor sensor drain pump hose and display are connected correctly 3 Connect the outdoor unit to your computer where the provided software is installed then supply power to the outdoor unit Optional parts list VH2O0DIA 1M 220U 2UUD2 l2 10 41 27 AM rage 2o Bl Wired Remote Controller Accessories Wired Cable tie Cable clamp M4x16 tapped Indoor unit power remote controller screw drawing cable 1 2 5 7 1 Communication Owner s Installation i Wire joint RID instructions manual remote controller 1 1 1 2 Centralized Cable tie Cable clamp M4x16 tapped Owner s Installation controller screw instructions manual 1 2 5 7 1 1 NNNM C Function Cable tie Cable clamp M4x16 tapped Owner s Installation controller screw instructions manual 2 6 7 1 1 Wireless Remote Controller Accessories Wireless remote controller Remote control holder STS 28 2x10 tapped screw C Owner s instructions C Installation manual 1 1 2 1 1 TII 66 gt L VH2O0DIA 1M PB 220U 12 10 41 27 AM rage 5 Lm ELECTRONICS
15. n its side or upside down as the compressor lubrication oil will run into the cooling circuit and seriously damage the unit Choose a location that is dry and sunny but not exposed to direct sunlight or strong winds Do not block any passageways or thoroughfares Choose a location where the noise of the air conditioner when running and the discharged air do not disturb any neighbours Choose a position that enables the pipes and cables to be easily connected to the indoor unit Install the outdoor unit on a flat stable surface that can support its weight and does not generate any unnecessary noise and vibration Position the outdoor unit so that the air flow is directed towards the open area Maintain sufficient clearance around the outdoor unit especially from a radio computer stereo system etc Indoor Unit Remote Controller 1m or more Outdoor Unit If the outdoor unit is installed at a height ensure that its base is firmly fixed in position Make sure that the water dripping from the drain hose runs away correctly and safely CAUTION You have just purchased a system air conditioner and it has been installed by your installation specialist This device must be installed according to the national electrical rules VH2O0DIA 1M 2230U 2UUD2 l12 10 11 20 AM rage Space Requirements for Outdoor Unit When installing 1 out
16. ounding resistance Away from underground structures or facilities such as gas pipes water pipes telephone lines and underground cables At least two metres away from a lightening conductor grounding electrode and its cable Note The grounding wire for the telephone line cannot be used to ground the air conditioner 3 Finish wrapping insulating tape around the rest of the pipes leading to the outdoor unit 4 Install a green yellow coloured grounding wire If the grounding wire is too short connect an extension lead in a mechanical way and wrapping it with insulating tape do not bury the connection Secure the grounding wire in position with staples Note If the grounding electrode is installed in an area of heavy traffic its wire must be connected securely 5 Carefully check the installation by measuring the grounding resistance with a ground resistance tester If the resistance is above required level drive the electrode deeper into the ground or increase the number of grounding electrodes 6 Connect the grounding wire to the electrical component box inside of the outdoor unit VH2O0DIA 1M PB 220U 99 12 10 11 20 AM rage 2 Testing operations 1 Check the power supply between the outdoor unit and the auxiliary circuit breaker Single phase power supply L N Three phase power supply L1 L2 L3 2 Check the indoor unit 2 1 Check that you have connected the power and commun
17. rrect grounding nennen 22 Testing operations 23 Optional parts List ees 24 VH2O0DIA LM 2230U 2UUD2 l12 10 11 20 AM rage 4 Type of outdoor unit dfi Design D CC18ETVX CC24ETVX CC36ETVX aa LM 250U 4UU5N 14 10 ll 20 AM rage gt Preparation for outdoor unit installation Moving the Outdoor Unit by Wire Rope Fasten the outdoor unit by two 8m or longer wire ropes as shown at the figure To prevent from damage or scratches insert a piece of cloth between the outdoor unit and rope then move the unit Plate protection cloth Air conditioner and accessories The following accessories are supplied with the air conditioner The type and quantity may differ depending on the specifications CC36ETVX CC42GTVX CC48GTVX Flare Nuts 3 8 Cap Drain A Ring Terminal Rubber legs 9 Rubber Bracket Wire Drain Plug Installation manual C CC24ETVX Flare Nuts 1 4 Flare Nuts 5 8 Rubber legs Installation manual EO w CCISETVX Rubber legs Installation manual S 7 Note Refrigeration pipes and their insulating materials power cables are not supplied VH2O0DIA LM 2230U 2UU2 12 10 11 20 AM rage o Deciding on where to install the outdoor unit Bl Outdoor Unit The outdoor unit must not be placed o
18. to the power cable terminal and fasten it with a clamp The unbalanced power must be maintained within 2 of supply rating If the power is unbalanced greatly it may shorten the life of the condenser If the unbalanced power is exceeded over 4 of supply rating the indoor unit is protected stopped and the error mode indicates To protect the product from water and possible shock you should keep the power cable and the connection cord of the indoor and outdoor units in the iron pipe Connect the power cable to the auxiliary circuit breaker An all pole disconnection from the power supply must be incorporated in the fixed wiring 23mm When connecting cables make the cable pass through the cable tube as shown at the figure Communication cable Connection cord Powercable Cable tube i i Gas refrigerant pipe Liquid refrigerant pipe Must keep the cable in a protection tube Keep distances of 50mm or more between power cable and communication cable LM 250U 4UU5N 14 159 11 20 AM rage 14 Connecting the cable Continued Wiring Diagram of Connection Cord Indoor Unit CC18ETVA Indoor Unit CC24ETVA o lie cue L 2 N C Vi V2 F3 F4 O JAC 2 N 3 C F Zoege Bee e EJ BBE
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