Operating Instructions
Contents
1. agria Grassland Mower 5100 37 Electrical Wiring 38 Engine Magnet ignition system Engine off switch on speed control lever next to engine Connector pair Switch in safety lever Switch in clutch lever bl blue br brown agria Grassland Mower 5100 Varnishes Wear Parts ag ria agria Order No 79909 Fuel stabilizer pouch 5g Varnishes 18103 Spray varnish birch green spray tin 400ml 71298 Spray varnish red RAL 2002 spray tin 400ml 50968 Spray varnish black RAL 9005 spray tin 400ml Wear Parts 76198 Air filter element 75999 Spark plug NGK BPR 6ES BOSCH WR 7 DC 72285 V belt for transmission 75458 V belt for mowing drive 75457 Reverse gear V belt 72466 O ring for driver pin Emergency Tyre Repair 71313 Tyre repair gel bottle 1 Spare Parts List 997 132 Grassland mower Rabbit 5100 997 145 Honda Engines agria Grassland Mower 5100 39 6 Troubleshooting Problem Engine does not start Misfirings in engine Excessive temperature in engine Misfirings in engine at high speeds Engine frequently stalls in idle Engine does not run smoothly 40 Possible cause Spark plug connector not connected Speed control lever not in position CHOKE Fuel tank empty or poor fuel Fuel line clogged Defective spark plug Engine too much fuel flooded engine Inleaked air due to loose caburetor and suction line Engine running in CHOKE range Loos2. Grassland Mower 5100 Rabbit Type 5100 321 with reverse speed with Honda engine LI Before commissioning the machine read operating Leg en instructions and observe warnings and safety instructions Operating Instructions No 998 746 A 10 10 Symbols Name Plate Please complete Machine Type No Identification No Engine Type nuusnenneeeeennnnnn Engine No ee Date of Purchase For name plate refer to p3 fig A 1 For Engine type and number refer to p46 fig C 7 Please state these data when order ing spare parts to avoid wrong deliv eries Only use original agria spare parts Specifications figures and dimen sions stated in these instructions are not binding No claims can be derived from them We reserve the right for improvements without changing these instructions This delivery comprises e Operating instructions e Grassland mower base machine e Steering handle with attachment bolts Linch pin for cutter bar attachment Tool kit agria Symbols A Peien ko BP Warning Danger Important information Choke Fuel Oil Engine Start Engine Stop Mowing drive Wheel drive Wheel drive engaged Wheel drive disengaged Open unlocked Closed locked gt aaqaria Service contact Your agria workshop 2 agria Grassland Mower 5100 Designation of Parts Fig A
3. gt agriga Service 5 Carburetor settings H To compensate for fuel temperature height or load variations a slight car buretor re adjustment may become nec essary Only let the engine run with the air filter and air filter cover mounted gt agriga Service agria Grassland Mower 5100 35 5 Maintenance agria Safety circuit Check the safety circuit function each time you maintain or service the machine e Upon release of the handle B 1 and with clutch engaged the engine must come to a stop e Check the electric lines and connections for good condition replace if necessary gt aqria Service General Before you take up operation watch out for fuel and oil leakage and repair if necessary e Regularly check bolts and nuts for tight fit and retighten if necessary e Slightly grease all gliding and moving parts e g speed control lever hand lever bearing etc with Bio lubricating grease and Bio slushing oil refer to Lubrication Chart page 42 Cleaning After each cleaning washing with water es pecially with pressure washer lubricate all lu brication points oil and let the mower run for a short time to press water out Apply grease generously to leave a grease ring around bearings to prevent water plant sap and dirt from penetrating Clean the engine only with a cloth Avoid spraying with air compressed water jets as water might leak into ignition and fuel sy
4. 5100 Unpacking and Assembly Steering column pin Steering handle Clips Linch pin Washer Electric cable with connector on steering handle Electric connector on engine Bowden cables Guide hook for Bowden cables aqria Unpacking e Open the top of the cardboard box e Cut the box open on all four corners and fold down the sides Assembly of steering handle e Push the steering handle location holes 2 onto the steering column pin 1 Fit the washer 5 onto the steering column pin 1 Lock the steering handle by fitting the linch pin 4 through the horizontal hole in the steering column Notch the steering handle into the middle position of the side adjustment mechanism see page 18 Adjust the steering handle to the de sired working height see page 18 e Connect the electric cable 7 to socket 6 engine safety circuit system Fit the Bowden cables 8 into the guide hook 9 Inspect again all cable guides to en sure the cables are not twisted or jammed and to avoid clutch problems Attach Bowden and electric cables with clips 3 to the steering handle Attaching the cutter bar See instructions on page 20 Starting up See instructions on page 23 agria Grassland Mower 5100 7 1 Safety Instructions Before starting the engine read the op erating instructions and note Warning AN This symbol marks all paragraphs which affect your safety Pass all safety
5. dBA Vibration acceleration value on handlebar grip a 7 4 m s in accordance with ISO 5349 standard at 85 of rated engine speed with tools at work agria Grassland Mower 5100 13 2 Specifications Engine Manufacturer Honda TVpe usa GCV 160 N2E Version Fan air cooled 1 cylinder 4 stroke OHC engine petrol BOre ares aera ea 64 mm Stroke eeugageedegbedengegeedegtegeg 50 mm Piston displacement 160 ccm ENEE 4 1 kW at 3 000 rom ele dE max 11 4 Nm at 2 500 rpm Spark plug NGK BPR6ES Bosch Spark plug gap 0 7 0 8 mm Ignition Transistor trip coil contactless ignition point 20 before dead centre radio remote screened according to VDE 0879 Valve lash engine cold Intake 0 15 0 04 mm Outlet 0 20 0 04 mm 14 agria Starter nn Recoil starter Fuel tank capacity 1 11 Fuel sca Conventional petrol Octane number min 85 RON refer to fuel recommendations in this manual Air filter Dry element filter Carburetor Float carburetor Throttle valve type Mixture control screw opened by approx 1 turn in base setting Top no load speed 3 250 rom Idling speed 1 550 1 850 rom Engine oil Filling quantity approx 0 55 Multi grade oil SAE 10 W 40 SG SF or higher quality grade Operability on Slope
6. instruc tions to other users and operators Due Use The grassland mower is constructed solely for the cutting of grass and simi lar plants as well as thin non wooded scrub in land amp forest management green spaces and other such areas and may also be used as a snow clearing machine after it has been fitted with a suitable rake blade due use Any other type of operation is consid ered undue The manufacturer is not li able for any damages resulting from undue use for which the risk lies with the user alone When the grassland mower is used on public roads the local national road traf fic rules must be observed e g reflec tors lights The grassland mower is not intended for use with a trailer on public roads or as as a tractive machine Due use includes compliance with manufacturer s instructions on opera tion maintenance and repair Any unauthorized changes to the mower render manufacturer liability null and void agria General Instructions on Safety and Accident Prevention Basic Rule The standard accident prevention regu lations must be adhered to as well as all other generally accepted rules gov erning operational safety occupational health and road traffic regulations For drives on public roads the national traffic code applies Accordingly check the grassland mower for road and operational safety each time you take up operation Only persons familiar with the mower and ins
7. lever to idling position and let the engine run with idling speed for ap proximately 1 2 minute Move the speed control lever completely to the STOP position For shutting off the engine do not set the control lever to the CHOKE position risk of fire Close the fuel tap Note The speed control lever also serves as engine shut off le ver When necessary move the speed control lever to STOP to stop the engine agria Grassland Mower 5100 25 PA Se zone ES Mowingon Mowing on plainsurfaces slopes For operation on banks always turn machine towards the slope 4 Commissioning and Operation ZS Mowing Check safety circuit function Only operate A the machine if safety circuit works start engine Wear individual protective ear plugs and solid shoes Remove the knife guard E Slowly move the mowing drive clutch lever B 4 to position mowing and pull the throttle the knife starts operating Slightly pull the transmission clutch lever B 2 un lock the pawl B 3 and release it slowly the machine moves forward in mowing operation After operation or in the event of blockages e Release the transmission clutch lever and lock the pawl the mower will stop but the knife continues operating This will remove any blockages from the cutter bar Move the mowing drive clutch lever B 4 to 0 e Shut off the engine Attach the knife guard A If cleaning be
8. riding Attach the wheels with the pointed part of tread lugs showing in travel direction seen from above to obtain full traction Watch the wheel shaft for grass winding around it and remove the grass if neces sary by removing the wheels Wheel Shaft Apply bio lubricating grease to the wheel shaft around the hub each time the ma chine was cleaned with a pressure washer or at least once per year Mowing Attachment The cutter bar is exposed to extreme strain There fore it evidently must be maintained and adjusted with special care e Each time before you take up operation and at intervals of 8 operating hours lubricate all gliding parts with bio lubricating grease or bio lubricating oil At intervals of approximately 30 minutes of opera tion re tighten all nuts and bolts on the mowing drive and cutter bar especially on the knife driver 28 agria Grassland Mower 5100 5 Maintenance aq ria Cleaning After each mowing operation clean the cutter bar thoroughly with water To this end take off the knife to ensure any dirt collected between the blades is removed After clean ing apply bio lubricating oil or bio lubricat ing grease to all gliding parts For longer storage spray the cutter bar with Bio slushing oil Knife Driver Pin Lubricate the nipple on the driver pin with bio lubricating grease at intervals of 25 op erating hours or once per year depending which period is completed f
9. safety gloves Ensure the o ring 3 is on the knife driver pin 2 The knife driver pin 2 must be positioned at a 90 angle to the cutter bar If this is not the case align it accord ingly For this purpose undo the locking nut 12 pivot the driver pin to the proper position and tighten the locking nut Brush bio lubricating grease on the driver pin 2 and the carrier pin 5 Insert the driver pin 2 in the rocker hole 4 and insert the carrier pin 5 in the hole 6 on the cutter bar carrier if necessary move the knife until both pins align with the holes Lock the carrier pin with linch pin 8 this is in the tool kit during shipment Lubricate the driver pin 2 on nipple 7 with bio lubrication grease Reverse the above order to remove the cutter bar from the base machine 20 agria Grassland Mower 5100 3 Devices and Operating Elements agria Replacing the Mowing Knives Universal S cutter bar Turn off the engine remove A spark plug connector and 0 wear safety gloves Universal S Removing the mowing knife Loosen the clamping screw c and fold up the knife holders h e Pull the knife out to the front e Push the knife out to the side do not use your hands but use a suitable tool for example a piece of wood 3 e Clean the cutter bar and oil it slightly with bio lubrication oil Always attach the knife guard A 13 before you lay the mow ing knife as
10. x exchanged Have blades re aligned x Have cutter bar re aligned x Adjust knife guides and wear plates 29 agria Grassland Mower 5100 41 Lubrication Chart 1 Engine oil page 31 2 Mowing knife and knife guiding devices page 28 and 29 3 Driver pin page 29 4 Steering handle locking bolt page 28 5 Hand lever bearing 6 Bearing on mowing drive clutch lever page 28 7 Wheel shaft page 28 42 agria Grassland Mower 5100 Check safety circuitfunction K I TS KE JARE EE olo I x o J2 73 9 17 12 9 5 se g e lg lt D Q gt 5 a 2 Q Si E Check engine oil level refill if necessary o nge o en BAS 5 3218 Ss o 8 GS DO lo 9 9 2 5 alok amp a alg aJa ET R gS o o O 3 lt es aS gt 2 feb SS S gd EE ei CH of aS 03 A 20 o e 0 S W ke KI 1 1 en il check bolts and nuts Grease driver pin ed We S KI bar Q Wa O Wu Q Q e lt O a ek OD Q C D s D CIL ODC III O I OD PILL 29283033 2 2 2Z S 8l8 T AEST gS B I D Q D Wolz 2 g lojo 218 loli g D o o 2 2 0 e2 s 0 gt glo 8 2 3 2 3 518 g 8 212 F le SEI SKI leS elge 3 alela Sle l Selz glz gelt SES zll F o S 8 2121218 Sl Si 4 8 18 g a g 3 8 3 15 g p a ubricate all gliding parts Br TU TTT CTT Oe EEE EEE EI EEE sale 2 fefe e deii e 8 e Je s u 2 aleje A Each time befo
11. you start work clear the area from any foreign object During opera tion always watch out for further objects and remove them in time For operation in enclosed areas ensure that a safety distance is kept to enclo sures to prevent damage to tools aqria Operation and Safety Devices Before you start the engine Become familiar with the devices and operating elements and their functions Above all learn how to turn the engine off quickly and safely in an emergency Ensure that all protective devices are mounted and positioned to provide pro tection With no implement mounted make sure PTO shaft is covered with the protec tive cap Starting the engine Do not start engine in closed rooms The carbon monoxide contained in the ex haust fume is extremely toxic when in haled Before you start the engine set all oper ating elements to neutral or idling posi tion For starting the engine do not step in front of the mower and the implement Do not use assist starting liquids when using electrical assist starting devices jumper cable Danger of explosion Operation Never leave the operator s position at the steering handle while mower is at work Never adjust the operating handles dur ing work danger agria Grassland Mower 5100 9 1 Safety Instructions During operation the operator must keep ata distance as defined by the steering handle especially when turning the machine Riding
12. B 4 Pull the lever up to engage the drive the engine is now driving the mow ing drive Move the lever down B 4 to dis engage the mowing drive Note Park the mower only when all drives are disengaged see Storage page 37 to avoid clutch problems 17 3 Devices and Operating Elements SSTA Steering Handle Steering Handle Height Adjustment Loosen both hex head bolts A 2 with a socket spanner until notches are ex posed Adjust the steering handle A 14 to the desired height and fit it into the ap propriate notch Tighten the bolts on both ends Steering Handle Side Adjustment Pull lever B 7 up to unlock it Pivot the steering handle A 14 to the desired side Release the lever again and ensure that the locking bolt locks in place if necessary pivot the steering handle slightly to both sides There is one notch on either side and in the middle 18 agria Grassland Mower 5100 3 Devices and Operating Elements Cf ec Drive wheels The drive wheels 3 are attached to the wheel shaft with linch pins 2 This al lows attaching and removing the wheels without tools Spacers 4 are fitted between the gear box and drive wheels Anti winding tubes 5 are fitted on both ends of the wheel shaft These prevent 2 Linch pin grass from winding around the wheel 2 Drve wheal shaft Removing grass that has wound 4 around the shaft is easy simply remove Sparer the drive whee
13. agria Grassland Mower 5100 _Designation of Parts Sa Figure A 1 DD JODOI P Gah Machine type plate Identification No on engine support plate to the right Hex head bolt for steering handle height adjustment Steering bar Mowing drive hood Crop deflector Cutter bar Knife driver Knife driver hole Rocker arm Running bases Mowing drive Worm gear transmission Tool box Steering handle Engine Engine support plate Belt drive housing Belt housing cover Drive wheel Wheel dog switchable Figure B NO KO Mh A Safety circuit lever Transmission clutch lever Pawl for transmission clutch lever Mowing drive clutch lever Speed control lever and engine shut off lever Lever for steering handle side adjustment agria Grassland Mower 5100 Index Amount of Delivery 2 Designation of Parts 3 46 Recommendations Lubricants Anti Corrosive Agents 6 EE 6 Maintenance and Repair 6 Unpacking and Assembly 7 1 Safety Instructions 8 12 2 Specifications Dimensions us Aa 13 Grassland Mower 13 MOWING Drive 00unsn nun 13 Noise Level aaaaaasennnnnnsnnnnnnnenneeenen 13 Vibration Acceleration Value 13 Engine EE 14 Operation on Slopes 14 3 Devices and Operating Elements ee 15 Safety circuit eier 16 0710110 EN 16 TFAHSMISSIO socvesodvttennics cecensa
14. ck regularly and if necessary re place all guards and tools subject to wear and tear Replace damaged cutting tools Always wear safety gloves and use proper tools when exchanging cutting tools Do not carry out repairs like welding grinding drilling etc on structural and safety relevant parts e g steering han dle coupling devices agria Keep mower and implement clean to avoid risk of fire Check nuts and bolts regularly for tight fit and re tighten if necessary After maintenance and cleaning ensure that you re install all safety devices and guards and adjust them properly Only use original agria spare parts All other commercial spare parts must cor respond to quality and technical require ments specified by agria Storage It is not allowed to store the mower in rooms with open heating Never park the mower in closed rooms with fuel left in tank Fuel vapours are hazardous Engine Fuel and Oil Never let the engine run in closed rooms Extreme danger of intoxication For the same reason also replace damaged exhaust pipe immediately Be careful when dealing with fuel Great danger of fire Never refill fuel close to open fire inflammable sparks or hot engine parts Do not refill fuel in closed rooms Do not smoke when refilling Refill only with the engine switched off and cooled down Do not spill any fuel use a proper filling device In case of fuel spillage pull the grass
15. comes necessary during work shut off the engine and remove the spark plug connector for safety reasons Danger zone Keep out of the mower s danger zone A during starts and operation Mowing on Slopes To prevent the grassland mower from sliding A on slopes make sure it is secured by another person using a bar or a rope This person must stay at a higher position than the vehicle and at a safe distance from the attachment at work If possible always work across the slope 26 agria Grassland Mower 5100 5 Maintenance Apart from adhering to operating in structions for grassland mowers it is also important to observe the fol lowing maintenance instructions Warning Only do mainte nance work with the en gine shut off To prevent accidental start while working on the cutter bar or the engine always remove the spark plug connector from the spark plug Machine Worm Gear The worm gear is permanently lubri cated Lubricating and servicing is not necessary V Belts Inspect the condition of the V belts at least once per year e Remove the mowing drive hood To this end remove the 3 attachment bolts f the V belts are worn replace them Only use original agria V belts see wear parts For V belt replacement and the fol lowing adjustment 3 aqria Service ag ria Checking and Adjusting Clutch Play Wheel drive For smooth V belt clutch operation ensure the play X o
16. derenneene 17 MOWING Drive E 17 Steering Handle 18 Drive Wees nee 19 Cu tter Bar nn 20 Replacing the Mowing Knife 21 4 Commissioning and Operation Commissioning the Machine 23 Starting the Engine aa000aaaaaaaa 24 Shutting off the Engine 25 Mowing se ee 26 5 Maintenance Machine eteeesssssssssccceeccesecesseeeeeeees 27 Clutch Eegeregie 27 Drive wheels 0 ccccccccccccccccssseeeeeeeees 28 Mowing Attachment 28 Universal S Cutter Bar 29 Grinding the Knives 30 ee 31 AIr Eege 32 Fuel System nisse 33 Spark PIO eirese 34 Cooling System nn 34 Ee E 35 e EE 35 Speed Actuating Devices 35 Carburetor Settings cccccceee 35 Safety circuit nn inne 36 GENE see 36 Cleaning erlassen 36 Slola ge naar 37 Electrical Wiring 38 Varnishes Wear Parts 39 6 Troubleshooting 40 41 Lubrication Chartt 42 Inspection and Maintenance Chart 43 Conformity Declaration 47 PLU Note fold out pages agria Grassland Mower 5100 5 WM WM E E WM Recommendations Lubricants and Anti Corrosive Agents Use the lubricants specified for engine and gearbox see Specifications We recommend using Bio lubricating oil or Bio lubricating grease for open lubrication points or n
17. e ignition cable Clogged fuel line or poor fuel Vent opening in fuel tank cap clogged Water or dirt in fuel system Air filter clogged Carburetor misadjusted Low engine oil level Impaired cooling Air filter clogged Carburetor misadjusted Short firing intervals Incorrect idle mix Firing interval too long defective spark plug Carburetor misadjusted Air filter clogged Speed control linkages are clogged or jammed agria Observe safety instructions Have all serious malfunctions on the machine or A engine repaired by your agria workshop They have the proper tools Improper repairs can only add to the damage Remedy Connect spark plug connector Move speed control lever to position CHOKE Fill fresh fuel Clean fuel line Clean adjust or exchange spark plug Dry and clean spark plug and start at FULL THROTTLE Tighten attachment bolts Move speed control lever to operating position ifnecessary adjust speed contro Fit connector tightly on ignition cable fix ignition cable retaining device fit connector tightly on spark plug Clean fuel line fill fresh fuel Exchange fuel tank cap Drain fuel and fill fresh fuel Clean air filter or exchange Re adjust carburetor Refill oil immediately Clean cooling fan grille clean internal cooling fins Clean air filter Re adjust carburetor Adjust spark plug Adjust carburetor Adjust or replace spark plug Re adjust carbure
18. emove the spark plug clean it and place it back into the plug connector Use the lateral electrode to make contact with the engine pull the starter rope and wait for sparking If there are no sparks replace the spark plug Cleaning the cooling fan grille After prolonged operation the cooling sys tem may become clogged by dirt etc To avoid any overheating and damage to the engine regularly clean the cooling fan grille B 3 Check before each operation Air cooling system 1 Clean the rotating strainer at 50 hour intervals as a minimum earlier in very dusty and trashy conditions To do this remove the recoil starter See the illustra tion below 2 Clean the internal cooling fins and sur faces at 100 hour intervals as a minimum earlier in very dusty and trashy condi tions agria Service agria Grassland Mower 5100 5 Maintenance 1 Idle speed setting screw 2 Throttle stop screw agria Governor For smooth engine performance keep governor linkages springs and actuat ing devices clean and free from dust and dirt Do not bend or twist parts Gover nor linkages on carburetor C 6 Exhaust system Regularly clean the area around the exhaust C 9 from grass dirt and in flammable deposits Risk of fire Check before each operation Speed Control Devices for actuating engine speed must be adjusted correctly to start op erate and shut off the engine at correct speed rates
19. end to drain the fuel through the filler neck into a fuel can before draining the oil Alternatively use a suction pump to pump the oil from the machine e Dispose of the waste oil properly Fill in fresh engine oil For oil filling capacity and quality see specifications Fill in the oil using a funnel or similar device if possible fig N Only change oil while the engine is still warm but not hot danger of burns agria Grassland Mower 5100 31 5 Maintenance Air filter cover Snap mechanism Filter element Latches agria Air Filter Clean the air filter insert at 3 month in tervals but not later than 25 operating hours earlier in very dusty conditions To do this proceed as follows e Clean the air filter and its surround ing area e Open the snap mechanism 2 fold down the filter cover 1 and remove it Remove the paper element 3 Tap the element against a smooth surface or blow compressed air against the inside of the filter Never brush the filter because this would press the dirt into the fibres Replace the filter element if it is ex tremely dirty e Inspect the filter element carefully for holes or other damage and replace it if necessary Replace the filter element Attach the cover and snap the latches 4 into place Do not wash the paper element tap it or blow it out 32 agria Grassland Mower 5100 5 Maintenance aQgriad Fuel System Each time yo
20. fied and only couple at specified points Secure mower and implement against unauthorized use and rolling off when you leave the machine If necessary in stall transport or security devices and secure Mowing Attachment Handle with care Sharp blades of the cutter bar may cause injuries Remove knife guards only for mowing and refit immediately after work has finished For transport and storage always mount the knife guards Secure finger bars additionally with tension springs Do not transport the dismounted cutter bar without knife guards agria Grassland Mower 5100 1 Safety Instructions Before mounting and dismounting the cutter bar make sure all blades are pro tected by the knife guards To exchange the mowing knife and to mount dismount the knife driver make sure that you turn bolts away from cut ting edges For grinding the mowing knives always wear safety goggles and gloves Weights Always fit weights onto appropriate weight mounting devices Snow Clearing Ensure snow dozer is mounted cor rectly Wear slip proof shoes When pivoting the snow dozer watch out for crush and shear points Adjust work ing speed to conditions Operator may be injured when the mache comes in contact with solid objects Maintenance and Cleaning Never carry out any maintenance or cleaning with the engine running Before you work on the engine always remove spark plug connector petrol engine only Che
21. he engine in an emergency situation Upon release the lever will automatically go to STOP position Clutch The machine is equipped with a V belt clutch Clutch engagement is via clutch lever B 2 for transmission engagement and via lever B 4 for mowing drive en gagement It is possible to engage each clutch in dependently The transmission clutch is combined with reverse speed selection 16 agria Grassland Mower 5100 3 Devices and Operating Elements Transmission The grassland mower has one forward and one reverse speed The forward reverse speed is engaged disengaged via clutch lever B 2 Forward speed is engaged when the clutch lever is released B 2 and the pawl is not locked e No gear is engaged when the clutch lever is pulled half way B 2 pawl is locked Reverse speed is engaged when the the clutch lever B 2 is pulled all the way It is possible to lock the clutch lever in position 0 with pawl B 3 During slope operation al A ways turn machine towards the slope The levers are factory set to a play of 2 3 mm to prevent the clutch from slip ping during work Check the clutch play after the first op erating hour and readjust the play if nec essary see maintenance instructions agria Grassland Mower 5100 agria Mowing drive The knives are driven by a rubber mounted rocker drive The mowing drive is engaged disen gaged via the mowing drive clutch lever
22. ide Mounting the mowing knife Insert the mowing knife with knife driver 2 and o ring in the rocker arm hole 4 and push it in until the knife stops on the knife guides Fold down the knife holders and tighten the clamping screws c while you press in arrow direction f Tighten extremely well with a long ring spanner 70 Nm Check whether any adjustment is nec essary see Maintenance agria Grassland Mower 5100 21 3 Devices and Operating Elements SFT Running Bases on Cutter Bar The cutter bar is equipped with rigid skids that are mounted under the cutter bar It is possible to attach two height adjustable running bases to obtain a higher stubble Optional equipment agria item no 713 22 1 pair On cutter bar version S re fit the exist ing skid so that it curves upwards see fig For height adjustment loosen the hex nuts 1 and adjust the running bases as required Then re tighten the hex nuts For a clean cut ensure that the running bases are adjusted to same height 22 agria Grassland Mower 5100 Commissioning the Machine Please note that durability and opera tional safety of the engine depend to a large extent on its breaking in Always allow a cold engine to warm up for some minutes and never run it at full throttle at the beginning Make sure the air filter is serviced regularly and to use clean fuel Please note for the first 20 hours of operation break in pe
23. ipples as speci fied in the operating instructions We recommend using Bio slushing oil to preserve machines and attachments do not apply on painted covers You can brush or spray the oil Anti corrosive agents are environmen tally friendly and degrade fast Using ecologically safe Bio lubricants and Bio anti corrosives you contribute to environmental protection and to the wellbeing of humans animals and plants Fuel This engine runs smoothly on conven tional unleaded regular and super grade petrol as well as on leaded supergrade petrol Do not add oil to petrol agria If for environmental reasons you use unleaded petrol make sure the fuel is drained completely when shutting down the engine for more than 30 days This is to prevent resin residue from depos iting in the carburetor fuel filter and tank Or add a fuel stabilizer to the fuel For further instructions see Engine Preservation Maintenance and Repair The trained mechanics of your agria workshop expertly carry out any main tenance and repair work You should only carry out major main tenance work and repairs on your own if you have the proper tools and knowl edge of machines and internal combus tion engines Do not hammer against the flywheel with a hard object or metal tools as it might crack and shatter in operation causing injuries and damage Only use suitable tools to pull off the flywheel 6 agria Grassland Mower
24. irst Also lubri cate it each time the cutter bar is attached and after each cleaning with a pressure washer O ring Check and replace if necessary the o ring on the front end of the rocker arm each time you maintain the cutter bar and when mount ing it to the machine agria no 722 76 Carrier Pin Grease the cutter bar carrier pin with bio lubrication grease each time you attach the cutter bar and after each cleaning with a pressure washer Setting the Knife Guiding Devices To adjust blade protrusion d and play g loosen clamping screws c and attachment bolts e to change the position of the knife guides accordingly Ensure the individual guiding parts are parallel First tighten the attachment bolts e and then the clamping screws c very well 70 Nm while you si multaneously press the knife holders in the direction indicated by the arrow f using a long ring spanner agria Grassland Mower 5100 29 5 Maintenance DL Aa Grinding the Mowing Knives A Wear safety goggles and gloves After 4 20 operating hours de pending on the wear on the knives these become dull and regrinding is necessary For this purpose we recommend using a hand grinder of 15 000 20 000 rpm with a pot shaped grinding pin of 25 mm in diam eter and approx 35 mm in length or a special grinding tool Grinding the knives is essential for a clean and smooth opera tion Top knife Bottom knife e Grinding is done
25. ker must not touch live parts of ignition system when the engine is running Explanation of Warning Signs Before any cleaning maintenance and repair work switch off the engine and pull spark plug connector 1 1 With engine running keep at a safe dis tance from cutting tools gt Signs When working with the ma chine wear individual protec tive ear plugs Wear protective gloves Wear solid shoes OOo agria Grassland Mower 5100 2 Specifications Grassland Mower Machine dimensions 1260 mm 710 or 910 mm depending on cutter bar version agria IT 3 50 6 field tyres Tyre pressure 0 8bar Clutch 2 V belt clutches separate engage ment pulleys between engine and transmission or mowing drive Friction clutch for reverse speed Only use genuine agria V belts see spare parts p39 Transmission Worm gear Ground speeds forward er eo 2 8km hr VEVETSE o ccsseeccccssssseseeecscaeeeeees 1 8km hr Mowing drive Central rocker arm drive knife driver fitted with rubber bearing bush Reciprocating shaft speed 920 rpm Stroke en approx 60 mm Steering handle vibration dampened side adjustable height adjustable without tools Weight ee approx 65 kg without cutter bar Noise level In accordance with EN 12733 Noise level at operator s ear 80 7 dBA Acoustic power level 99
26. land mower away from the spillage be fore you start the engine Make sure fuel is of specified quality Store fuel in approved cans only agria Grassland Mower 5100 11 1 Safety Instructions Store anti corrosive agents and stabi lizing liquids out of reach of children If sickness and vomiting occur see a doc tor If fuel has contacted eyes rinse them thoroughly avoid inhaling of va pours Read and observe enclosed instruc tions Before you dispose of opened and seemingly empty pressurised tins e g of assist starting liquids make sure they are completely empty Empty them in ventilated places safe from spark for mation or flames If necessary dispose of tins in hazardous waste deposits Be careful when draining hot oil dan ger of burns Make sure oil is of specified quality Stor age is in approved cans only Dispose of oil greases and filters seperately and properly Tyres and Tyre Air Pressure When working on tyres make sure grassland mower is parked properly and secured against rolling off Any repairs are to be carried out by trained mechanics only and with the appropriate tools Regularly check tyre air pressure Ex cessive pressure may cause bursts Use appropriate tyre air pressure when mounting weights or implements Re tighten attachment bolts of drive wheels or check tightness when doing maintenance work 12 agria Electrical System and Battery Persons having a pacema
27. leistungspegel M ckm hl den 11 02 2010 VI Ate Siegfried Arndt Gesch ftsf hrer Directeur Managing Director Bedrijfsleider Nous We agria Werke GmbH Bittelbronner Str 42 D 74219 M ckm hl W rtt declarons que le produit herewith declare that the product Faucheuse barre de Cutter bar mower coupe Rabbit 5100 321 est conforme a toutes les conforms to all relevant exigences respectives Specifications of the selon la directive relative Directive on Machinery aux machines 2006 42 CE 2006 42 EC It is also conform to all relevant specifications of the following EC directives La machine est aussi conforme a toutes les exigences respectives selon les directives CE 2004 108 EC Suivantes 2000 14 EC 2004 108 CE 2000 14 CE Les normes harmonis es Following harmonized ou extraits de celles ci ou standards or parts of it or les sp cifications technical specifications techniques suivantes ont have been applied t appliqu es EN 12733 2001 A1 2009 EN ISO 14982 1998 La procedure appliqu e Conformity asessment pour l valuation de la procedure followed conformite Anhang VI Le nom et l adresse de Name and address of Vorganisme notifi the notified body involved Le niveau de puissance Measured sound power acoustique mesur level 99 dB A Le niveau de puissance Guaranteed sound acoustique garanti power level 100 dB A L Ku oto Se Gu A Rudolf Tigge Leiter Entwickl
28. ls without tools and slide 1 Wheel dog PE 5 Anti winding tube off the tubes Wheel Dogs Wheel dogs are fitted to engage disen gage the wheels independently of the gearbox Pushing the Machine Disengage the dogs to push the ma chine when the engine is shut off Turning Aid Engage the dog on one wheel only for easier turning Engaging the Wheel Dogs 3 Align the dog pins 2 with the appro 1 Grip end S priate holes 3 on the drive wheels 2 Dogpin Turn the pins on their ends 1 by 90 3 Hole on drive wheel degrees until the ends mesh into the slot Turn each dog to either side until the pin locks completely into the hole Disengaging the Wheel Dogs e Grab the end 1 of each dog pin to pull it out and rotate it by 90 degrees agria Grassland Mower 5100 19 3 Devices and Operating Elements SSTA Cutter bar 1 2 Knife driver pin 3 O ring 4 Carrier pin 5 Hole on rocker arm 6 Hole to accommodate the cutter bar 7 Lubrication nipple 8 Linch pin 9 Running bases height adjustable optional 10 Attachment bolt for knife driver 11 Knife driver 12 Attachment bolt for knife driver pin 13 Knife guard Attaching the Cutter Bar The following cutter bars are available for attachment to the base machine Universal S cutter bar 91 cm agria Item no 4347 641 105 cm agria Item no 4347 651 When attaching removing the cutter bar to from the ma chine fit the knife guard 13 and wear
29. n each clutch lever B 2 is 2 3 mm Check the clutch play while the drive is engaged Also ensure that the transmission is dis engaged when the lever is in position 0 EL If the clutch play needs further adjustment set it on the cable setting screw Precision adjustment Undo locking nut 2 Adjust the setting screw 1 in such a way that the play on the clutch control le ver is X 2 3 mm Retighten the locking nut 2 Mowing drive Mowing drive clutch lever B 4 adjustment The mowing drive is engaged when the lever is in top po sition the V belt must not slip in op eration The mowing drive is disengaged when the lever B 4 is moved down position 0 If necessary adjust the lever by setting the screw accordingly 1 Cable set screw 2 Locking nut agria Grassland Mower 5100 e b AS Poo 27 5 Maintenance a Locking bolts on steering handle To ensure the steering handle moves easily when ad Justed to the side e Apply some bio lubricating oil through the hole at least once per year or after cleaning the machine with the pressure washer e Apply some bio lubricating oil to the bearing on the mowing drive clutch lever B 4 through the hole at least once per year or after cleaning the machine with the pressure washer Drive wheels e Check the tyre pressure periodically In particular ensure that both tyres have equal pressures to give smooth
30. on the implement during opera tion or in transport is not permitted If clogging occurs in the implement turn off the engine and clean the implement with an appropriate tool In case of damage to the grassland mower or to the implement immediately turn off the engine and have it repaired If steering causes problems immedi ately bring the mower to a halt and turn it off Have the malfunction removed without delay To prevent the mower from sliding on slopes make sure it is secured by an other person using a bar or a rope This person must be located at a higher po sition than the vehicle and at a safe dis tance from the attachment at work If possible always work horizontally on the slope End of Operation Never leave the mower unattended with the engine running Before you leave the grassland mower turn off the engine Secure grassland mower against unau thorized use If mower is equipped with ignition key remove the key For all other versions remove spark plug connector 10 agria Implements Only mount implements with the engine and PTO switched off Always use appropriate tools and wear gloves when changing implements and parts thereof For mounting and dismounting imple ments bring stands into proper position and ensure stability Secure mower and implements against rolling off parking brake wheel chocks Beware of injuries while coupling imple ments Mount implements as speci
31. pilled on the ground ensure the area is absolutely dry and the vapours have evaporated before you start the engine 23 4 Commissioning and Operation ZS Starting the engine with the engine in horizontal position e Check whether all guards are in proper position Move the steering handle to working posi tion and tighten the knob screw e Only operate the machine on the area that needs mowing do not turn it on on concrete or asphalted ground etc Do not start the engine in closed rooms Exhaust fumes contain carbon monoxide which acts toxic when inhaled Open the fuel tap C 11 Set the speed control lever A 5 to START CHOKE x position e Do notuse the Choke when the engine is warm or in hot weather Move the speed control lever to 1 3 posi tion Pull the clutch hand lever B 2 and lock it with pawl B 3 start position Move the mowing drive lever A 4 to posi tion 0 start position Pull the starting rope on handle C 2 until you feel the starter clutch engage Then pull hard and fast to start the engine After the start let the rope glide back Do not let it snap Warning To start the engine A step behind the handlebar and pull the starter rope towards the rear Keep your feet off the cutter bar Keep off the dan ger zone 24 agria Grassland Mower 5100 4 Commissioning and Operation agria Shutting off the engine O Setthe speed control
32. re you take up operation B After each cleaning K Checks and maintenance to be executed by operator W Maintenance to be executed by professional workshop P Position lubrication chart after 2 years agria Grassland Mower 5100 43 44 agria Grassland Mower 5100 aqria Designation of Parts Fig C Engine Honda GCV160 Sch COD DD JO DP WH Fuel tank cap Starter handle Air strainer Oil fill plug dip stick Air filter Carburetor speed control governor Engine type no identification no Spark plug spark plug connector Exhaust with guard Fuel tank Fuel tap agria Grassland Mower 5100 agria 45 Designation of Parts agria Fig C 6 x nn N VS lt KD RS S g Se Je j ENA 10 11 KSC 46 agria Grassland Mower 5100 Conformity Declaration EG Konformit tserkl rung EC Declaration of Conformity Wir erkl ren dass das Produkt Balkenm her mit allen einschl gigen Bestimmungen der EG Maschinenrichtlinie 2006 42 EG in bereinstimmung ist Die Maschine ist auch in bereinstimmung mit allen einschl gigen Bestimmungen der folgenden EG Richtlinien 2004 108 EG 2000 14 EG Folgende harmonisierte Normen oder Teile davon oder techn Spezifikatio nen wurden angewendet Angewandtes Konformit tsbewertungs verfahren Name und Anschrift der beteiligten benannten Stelle Gemessener Schallleistungspegel Garantierter Schall
33. riod do not use the engine at full power Note For reasons of trans port the machine is not filled with engine oil Before you operate the engine the first time fill in engine oil For this purpose park the machine in such a way that the engine is in a hori zontal position For oil filling quantity and quality refer to Specifications Check the oil level after filling Each time you take up operation Check the engine oil level Remove the oil fill plug B 4 e Clean the oil dip stick with a clean rag insert it again but do not screw it in e Remove the dip stick and read the oil level If necessary fill engine oil up to the level mark max Ensure the oil fill plug is tightly screwed into the filler neck during engine opera tion agria Grassland Mower 5100 e Check whether sufficient fuel is filled into the tank Do not fill the fuel tank to the point of spillage Instead top up fuel to the top level mark to allow the fuel to expand A Be careful when dealing with fuel e Fuelis easily inflammable and explo sive in certain conditions Never refill close to open fire inflam mable sparks or hot engine parts e Do not refill in closed rooms Before each fuel fill shut off the en gine and wait until it has cooled off e Do not smoke during filling and keep away from open fire and sparks e Do not spill any fuel use a proper filling device If fuel is s
34. s Engine is suited for use on slopes with oil level at max upper level mark Continuous operation possible up to 20 inclination 37 agria Grassland Mower 5100 3 Devices and Operating Elements The grassland mower agria 5100 is suited for agricultural and forestal op erations green spaces and for winter service operation The following cutter bars are available Universal S cutter bar 91 cm agria Item no 4347 641 105 cm agria Item no 4347 651 Available attachment for winter service operation e Snow dozer 100 cm agria Item no 5396 012 Engine The four stroke petrol engine runs on commercial petrol refer to fuel recom mendations p6 During the first 20 operating hours break in period do not operate the en gine at maximum speed Even after the break in period never operate the engine at higher speed than is necessary for the work in hand High engine speed is harm ful to any engine and consid erably affects its longevity This ap plies especially for no load operation Any overspeed have the engine roar can result in immediate damage Cooling System The engine is fan cooled Therefore keep the grille on the recoil starter and the cooling fins on the cylinder clean and free from sucked in plant trash agria Grassland Mower 5100 agria Idling Speed Always ensure that idling speed is ad justed correctly At low speeds and with the speed control lever set to idle
35. stem causing malfunctions 36 agria Grassland Mower 5100 5 Maintenance aq ria Storage For longer periods of no operation a Clean thoroughly repair paint coat b Spray all shining parts in particular cutter bar with Bio slushing oil c Engine preservation Drain the fuel completely from the system and let the engine run until it comes to stop due to lack of fuel or fill the fuel tank add fuel stabilizer agria No 799 09 to the fuel tank Observe instructions Operate the engine for approx 1 minute e Change the engine oil Fill a tea spoon approx 0 031 of engine oil into spark plug opening Slowly crank the engine Reinstall the spark plug and set the piston to compres sion with the recoil starter to keep the valves closed Slowly crank the engine every 2 3 week spark plug con nector is removed Then set the piston to compression again d Drive wheels Support drive wheels in such a way that tyres have no ground D contact Pneumatic tyres are quickly destroyed if left stand ing under load and uninflated e Disengage drives Always store the mower with all drives disengaged position 0 to avoid clutch problems f Storing the machine To avoid severe corrosion to preserve the machine from atmospheric influences Do not park the machine in humid rooms in rooms where fertilizer is stored in stables or adjacent rooms g Protect machine with cloth or a similar cover
36. the engine is supposed to run smoothly and without run out Air Filter The air filter purifies the air intake A clogged filter reduces engine output Ignition System The engine is equipped with a mainte nance free contactless electronic igni tion system We recommend to have necessary check ups done by an expert only Speed Control Lever Engine shut off switch The speed control lever B 5 on the steering handle sets the engine speed steplessly and actuates the CHOKE and the engine shut off switch For the ap propriate positions in the shift gate see the illustration The speed control lever also serves as engine safety circuit In an emergency move the lever to po sition STOP to shut off the engine in stantly 15 3 Devices and Operating Elements FTIA Safety circuit The grassland mower is equipped with a safety circuit lever STOP position e Stop position Upon release of the lever with transmission and mowing drive engaged the ignition system is switched off engine is shut off Caution engine keeps running due to centrifugal mass e Start position Pull the clutch lever B 2 to start the machine and to inter rupt work Lock the lever with pawl B 3 and move the mowing drive lever B 4 to position 0 e Operating position Press the safety lever B 1 down to start operation A Do not tie down the safety lever The safety circuit lever also serves to shut off t
37. tor Clean air filter Clean speed control linkages agria Grassland Mower 5100 Page 24 23 34 33 24 35 23 32 35 31 34 x 34 32 35 34 35 34 35 34 35 6 Troubleshooting Problem Possible cause Engine Speed and engine stop are not does notstop properly adjusted when set to stop Engine Loose cylinder head or output too damaged gasket low Poor compression Air filter clogged Wheel drive Incorrect hand clutch lever or mowing adjustment drive does not stop with clutch pulled Excessive Attachment bolts loosened vibration Mowing knife loosened warped or incorrectly adjusted Unevencut Dull mowing knives plant trash Knife guides not properly gets caught adjusted between Knives not straight knives Blades are not aligned Blades are not on top of each other Blade tips of Top knife protrudes too far bottom knife over bottom knife work into blades of top knife For this purpose contact your agria workshop agria Remedy Page Readjust speed control 35 Tighten cylinder head x exchange gasket Have engine checked x Clean the air filter 32 Adjust hand clutch lever 27 Tighten attachment bolts 36 Immediately turn off engine Check cutter bar carrier knife driver all bolts and nuts for tightness exchange damaged parts adjust knife guides 29 Re grind mowing knives 30 Adjust knife guides 29 Have knives re aligned or
38. tructed on the hazards of opera tion are allowed to use maintain and repair the mower Teenagers of 16 years or younger may not operate the grassland mower Only work in good light and visibility Operator s clothes should fit tight Avoid wearing loose fitting clothes Wear solid shoes Note the warning and instruction signs on the mower for safe operation Com pliance is for your own safety When transporting the mower on vehi cles or trailers outside the area to be mowed ensure that the engine is turned off Careful with rotating tools keep at a safe distance 8 agria Grassland Mower 5100 1 Safety Instructions Beware of coasting tools Before you start any maintenance or repair on them wait until tools have come to a complete stop Foreign powered parts shear and crush Riding on the attachment during opera tion is not permitted Implements and their weight affect the driving steering braking and tip over characteristics of the mower Therefore ensure steering and braking functions are sufficient Match operating speed to conditions Do not change settings of governor High engine speed increases risk of acci dents Working Area and Danger Zone The user is liable to third parties work ing within the mower s working range Staying in the danger zone is not per mitted Check the immediate surroundings of the mower before you start it Watch out for children and animals Before
39. u maintain the machine check fuel hose fuel tank and carbure tor for leakages and repair if necessary Immediately replace leaking or porous fuel hoses Replace fuel hoses after every 2 years e Clean the fuel tank at 100 hour in tervals 9 aqria Service e Clean the fuel strainer at 100 hour intervals To do this drain all fuel into a suitable container Clean the fuel strainer with a cleaning solvent and inspect it for damage Replace the fuel strainer gt agria Service Excessive Fuel Supply After excessive fuel supply to the en 5 gine remove the spark plug clean and dry it Then crank the engine with the recoil starter a number of times After wards screw the spark plug in and move the speed control lever to VOLLGAS FULL THROTTLE Then start the en gine via the recoil starter agria Grassland Mower 5100 33 5 Maintenance 34 S 50 100 h aqria Spark plug After 50 operating hours clean the spark plug and re adjust the electrode gap to 0 7 0 8 mm Only clean the spark plug using a wire brush and wash it out with a commercial cleaning agent Replace the spark plug at 100 hour intervals or when it shows significant wear or if the insulator is damaged Correct spark plug assembly Screw the spark plug into the cylinder head by hand Then continue with a spark plug wrench Turn wrench at 90 or at a torque of 20 30 Nm Checking the ignition sparks R
40. ung amp Konstruktion agria CE D claration de conformit EG conformiteitsverklaring NL Wij verklaren dat het produkt Balkmaaier voldoet aan de desbetreffende bepalingen van de EG machinerichtlijn 2006 42 EG De machine voldoet ook aan de desbetreffende bepalingen van het volgende EG richtlijnen 2004 108 EG 2000 14 EG De volgende geharmoniseerde normen of delen ervan of technische specificaties werden toegepast Gevolgde overeenstemmings beoordelingsprocedure naam en adres van de betrokken aangemelde instantie DLG e V Max Eyth Weg 1 D 64823 Gro Umstadt Gemeten geluids vermogensniveau Gewaarborgd geluids vermogensniveau Responsable d veloppement et tudes Head Research and Development Hoofd ontwikkeling en constructie Herr Tigges ist bevollm chtigt die technischen Unterlagen zusammenzustellen Monsieur Tigges est habilit a agencer la documentation technique Mr Tigges is authorized to assort the technical documents De heer Tigges is gemachtigd om de technische documentatie op te stellen Anschrift adresse address adres agria Werke GmbH Bittelbronner Str 42 D 74219 M ckm hl agria Grassland Mower 5100 47 agria agria Werke GmbH Bittelbronner Stra e 42 D 74219 M ckm hl Tel 49 0 6298 39 0 Fax 49 0 6298 39 111 e mail info agria de Internet www agria de Your local agria specialist dealer
41. using the ESM universal municipal front of the grinding pin only cutter bar guiding it from the back of the knife to the tip of the blade e Blades must not heat in the process They are destroyed when they turn blue glowed out and soft e Do not round off the blade tips P e Do not grind the blades in a curve P Use a grinding stone to re move any burr Correct grinding 30 agria Grassland Mower 5100 5 Maintenance aq ria Engine Checking the Engine Oil Level Before each operation and after 5 op erating hours e Only with the engine shut off and in horizontal position e Clean the oil fill plug C 4 and its im mediate surrounding Remove the oil fill plug clean the dip stick with a clean rag and re insert it all the way do not screw it in e Remove the dip stick and read the oil level Refill oil if the oil level is below the lower dip stick mark Refill engine oil see Specifications up to upper level mark on dip stick Changing the Engine Oil For the first time after 5 operating hours after that after every 50 operating hours or annually whatever comes first Under high loads or at high temperatures change the oil al ready after 25 operating hours Drain and filler plug C 4 5 e To drain the oil pivot the steering handle upwards Tilt the mower backwards and to the left Then drain the oil into a suitable container fig M We recomm
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