Operating Instructions
Contents
1. Briefing was carried out by legible Signature BA_Cartmaster PF1 PF 2_IFA_GB 21 15 08 20132. 1 arm Cartmaster 2 arms Supply voltage V 400 Frequency Hz 50 Current type Ph 3 Engine performance kW 1 5 2 2 3 0 Max volumetric flow rate m h 1145 1900 Min volumetric flow rate m3 h 700 1160 Max diminished pressure Pa 2000 2000 Protection class IP 54 ISO class F Control voltage V 230 On period 100 Width x Depth x Height mm 665 x 1100 x 1270 665 x 1100 x 1630 Weight kg 160 190 200 Type of filter 1 or 2 filter cartridges Filter surface of the filter cartridge m 7 8 10 12 5 15 6 20 25 Removal rate gt 99 Mode of cleaning pulse jet siarce fom Pe sufacoofiteuntinaceararaatre ABCA ca 74 maximum volumetric flow rate Ambient temperature C 5 to 35 Compressed air External Compressed air supply dry oil free BA_Cartmaster PF1 PF 2_IFA_GB 19 15 08 2013 Wir bringen Luft in Be set TE 13 Declaration of conformity for TEKA CARTMASTER IFA TEKA Absaug und Entsorgungstechnologie GmbH IndustriestraBe 13 D 46342 Velen Tel 49 2863 92820 Fax 49 2863 928272 e Mail sales teka eu Internet http www teka eu We hereby declare under our sole responsibility that the product mentioned above from the machine no 9000010011001 on fulfils the requirements of the following directives Machinery Directive Electromagnetic Compatibility Pressure Equipment Directive Low Voltage Directive 2006 42 EG 2004 108 EG 97 23 EG 2006 95 EG Applied harmonized standards
3. N 3 24 25 IN N N Ca t A IN IND I L N f _ w N a N c NS PS wy NS N Ya A Pi A29 a 6 D DSA w 6 ZNR 08431703 Pos 1 Membrane keyboard Pos 16 Fan casing Pos 2 Suction arms with extractor cowl or pipe Pos 17 Fan door connection Pos 18 Pneumatics door Pos 3 Casing cover Pos 19 Pneumatics casing Pos 4__ Handle Pos 20 Cap nut for the cartridge door Pos 5 Cartridge casing Pos 21 Swivel castor with brake Pos 6 Cartridge door Pos 22 Swivel castor Pos 7 Filter cartridges for unit with 1 arm only 1 Pos 23 Screw for attaching arm filter cartridge Pos 24 Split washer for attaching arm Pos 8 Cartridge guide Pos 25 Rotary flange Pos 9 Cartridge holder Pos 26 Power cord with power plug and Pos 10 Clamping screw for the filter cartridge indicator for direction of rotation red Pos 11 Drawer casing Pos 27 End piece grommet Pos 12 Drawer door Pos 28 Cap nut for pneumatics door Pos 13 Dust collecting tray Pos 29 Compressed air tank Pos 14 Lifting device Pos 30 Discharge valve Pos 15 Clamping screw for the dust collecting bin Pos 31 Signal hooter Pos 32 Check valve BA_Cartmaster PF1 PF 2_IFA_GB 15 08 2013 Wir bringen Luft in Bewegung TE 2 Preface Congratulations on your purchase of the filter unit of the TEKA Cartmaster series Our engineers ensure thro
4. Operating Instructions Cartmaster IFA TEKA Absaug und Entsorgungs technologie GmbH Industriestra e 13 D 46342 Velen Postfach 1137 D 46334 Velen Tel 49 0 2863 9282 0 Fax 49 0 2863 9282 72 E Mail sales teka eu www teka eu Wir bringen Luft in Bewegung Contents Drawing Description of the components Preface Intended use of the TEKA CARTMASTER IFA Safety instructions Storage transport and setting up of the device Commissioning 6 1 Mounting of the collecting elements 6 2 Connection of the compressed air supply 6 3 Mounting the baffle plate for exhaust air only for Cartmaster 1 6 4 Connection of the device Operation and operating condition Maintenance 8 1 Cleaning of the filter cartridge 8 2 Compressed air supply 8 3 Emptying of the dust collecting tray 8 4 Discharge of condensation water 8 5 Changing of the filter cartridge 8 6 Precoating new filter cartridges 8 7 Emptying of the compressed air tank Fault removal and fault diagnosis Dismantling disposal List of spare parts Technical data Declaration of conformity for TEKA CARTMASTER IFA Briefing protocol for users of the device BA_Cartmaster PF1 PF 2_IFA_GB 2 15 08 2013 oo oo N 10 11 11 12 13 13 15 15 20 21 Wir bringen Luft in Bewegung 1 Drawing Description of the components The version Cartmaster 2 IFA 2 arms 2 cartridges is shown las I
5. DIN EN 349 DIN EN ISO 4414 DIN EN 12100 DIN EN 60204 part 1 DIN EN ISO 13857 DIN EN ISO 626 part 1 Where applicable other national standards and specifications DIN 45635 part 1 DIN EN ISO 15012 1 This declaration becomes invalid if the extraction and filter unit is modified without the manufacturer s written consent Responsible for technical documentation TEKA GmbH Technical Department D 46342 Velen Y J rgen Kemper general manager Velen 29 December 2012 BA_Cartmaster PF1 PF 2_IFA_GB 20 15 08 2013 Wir bringen Luft in Bewegung TE 14 Briefing protocol for users of the device This form can be used by the operator to document the briefing of his employees Briefings should only be carried out by authorized employees Refer to the indications in the chapter Safety instructions By signing the form the briefed employee confirms that he has been briefed in the following points Briefing done Description of the filter unit Operating method and fields of application of the filter unit Explanation of the safety instructions Methods of operation in case of fire Explanation of the control of the filter unit Maintenance change and cleaning of the filter element Maintenance of the compressed air supply Emptying of the dust collecting tray Correct disposal Name of the employee legible Signature
6. and pneumatic pipes every 6 months If the pneumatic pipe is leaky the filter unit must not be operated anymore Furthermore we recommend monthly visual inspections and functional tests of the device This includes the control of all movable parts such as doors and the fan to check if they work well and frictionless BA_Cartmaster PF1 PF 2_IFA_GB 10 15 08 2013 Wir bringen Luft in Bewegung TE 8 1 Cleaning of the filter cartridge The saturation of the filter cartridge pos 7 is electronically monitored To keep the admissible suction capacity of the device the filter cartridge is automatically cleaned when the default differen tial pressure value is reached If after the cleaning of the filter cartridge the default differential pres sure value is still not undercut a new cleaning starts If the maximal admissible filter resistance is reached the filter unit shows filter alarm If despite the automatic cleaning of the filter cartridge the alarm value can not be undercut the filter cartridge must be replaced see chapter 8 5 Changing of the filter cartridge The differential pressure values in the control that initiate a cleaning or a filter alarm are default values that are adapted to the filter unit or the filter cartridges For detailed information about the mode of operation of the control please refer to the separated operating manual ControlUnit During the automatic cleaning the filter unit stays in s
7. device is turned off throttle valve handle for throttle valve throttle valve OPEN throttle valve CLOSED BA_Cartmaster PF1 PF 2_IFA_GB 9 15 08 2013 Wir bringen Luft in Bewegung TE 8 Maintenance Through filtration of the dust particles the saturation of the filter cartridge rises and the suction per formance is reduced The saturation of the filter cartridge pos 7 is electronically monitored To keep the admissible suction capacity of the device the filter cartridge is automatically cleaned when the default value is reached see chapter 8 1 Cleaning of the filter cartridge The dust particles are blown from the inside to the outside on the side of the purified gas The de tached filter cake falls into the dedicated dust collecting tray pos 13 see chapter 8 3 Emptying of the dust collecting tray The service life of the filter cartridge depends very strongly on the op erating conditions and can therefore not be predicted If despite cleanings the filter unit permanently shows filter alarm at the display and the signal hooter pos 31 rings the filter cartridge must be replaced see chapter 8 5 Changing of the filter cartridge Please note The operation of the filter unit must be stopped during the changing of the filter cartridge For all repair or maintenance work it must be ensured that the device will not start a sudden filter cleaning process Therefore before starting any r
8. from vibration The operator must check the bearing capacity of the underground The device must be stored in a dry place and protected against moisture during transport 6 Commissioning The filter unit is with the exception of the collecting element delivered completely assembled The collecting element e g the suction arm must be assembled to the device before the commis sioning 6 1 Mounting of the collecting elements T E y pa The collecting element e g the suction arm or suction a hose must be fixed to the intake nozzle or the casing i cover i DRN If using a suction arm it is attached with the help of the supplied rotary flange pos 25 the screws pos 23 and ae the split washers pos 24 N Please note Be sure that the nozzle is rotatable now BA_Cartmaster PF1 PF 2_IFA_GB af 15 08 2013 Wir bringen Luft in Bewegung Ten 6 2 Connection of the compressed air supply e External supply only with approved compressed air hose e Connect the compressed air hose to the end piece grommet pos 27 with the help of a hose coupling e The operating pressure must be of min 3 bar and max 4 bar e Use only dry and oil free compressed air e The external compressed air supply must allow the compressed air tank to reach the operating pressure within the valve pause time See separate operating manual of the control Please note Before starting any repair or maintenance work empty t
9. the suction arm the throttle valve of the extractor cowl must always be closed once the de vice is switched off see therefore the indications of the chapter Operation and operating con dition e In case of fire use an approved fire extinguisher e Protect the connecting plug and the mains lead against heat moisture oil and sharp edges e Mind the admissible supply voltage Refer to the type plate e Use only original TEKA spare parts e Do not use the device without a filter e Before opening the device disconnect the filter unit from the main power supply e Before starting any repair or maintenance work empty the compressed air tank see chapter 8 7 Emptying of the compressed air tank e The exhaust opening must not be obstructed or covered e Always make sure that the device stands firmly and that the brakes on the swivel castors are put on e Disconnect the filter unit from the main power supply in case of cleaning or maintaining the device or changing of component parts e Dispose of the filter element in accordance with legal requirements e The mains cable of the device must be checked regularly for signs of damage e The device must not be used if the condition of the mains cable is not faultless e Use only dry and oil free compressed air and an operating pressure of min 3 bar and max 4 bar e The extractor cowl must follow the weld seam if possible by using the movement of the weld ing fume caus
10. e door handles The seal between the cartridge door and the cartridge casing is damaged The seal must be renewed Dust outlet at the suc tion intake of the suc tion arm The automatic postcleaning of the filter cartridge is activated Close the throttle valve of the extractor cowl when the device is switched off BA_Cartmaster PF1 PF 2_IFA_GB 16 15 08 2013 Wir bringen Luft in Bewegung 10 Dismantling disposal Tica Fault Cause Elimination of defect Device does not start Connector power supply is not or wrongly plugged Check plug the connector power supply No power on socket Check the power line and elim inate the defect The dismantling of the device may only be carried out by employees of TEKA or by employees who are authorized by the operator For all dismantling work refer to the indications in the chapter Safety instructions and Mainte nance If you have any doubts please contact the TEKA service department Tel Fax 0 28 63 92 82 0 0 28 63 92 82 72 Only trained electricians are allowed to carry out the dismantling of the device the electrical in stallation or the power supply Before starting the dismantling of the device disconnect it from the main power supply and from the external compressed air supply and empty the compressed air tank While working on the device appropriate respiratory
11. ed air supply e Connect the filter unit to the main power supply Refer to the type plate e Switch on the filter unit on the touch sensitive membrane keyboard Please note The operations mentioned above must only be carried out by trained employees Dispose of the condensation water according to legal requirements 8 5 Changing of the filter cartridge If the maximum admissible filter resistance is reached the filter unit shows filter alarm If despite the automatic cleaning of the filter cartridge the alarm value can not be undercut the filter cartridge must be replaced see chapter 8 5 Changing of the filter cartridge The differential pressure values in the control that initiate a cleaning or a filter alarm are default values that are adapted to the filter unit or the filter cartridges For detailed information about the mode of operation of the control please refer to the separate operating manual ControlUnit Please note The filter cartridge must be cleaned before being changed The cleaning is carried out as a manual cleaning with the help of the control The procedure is described in the supplied operating manual ControlUnit The cleaning must be carried out 3 times Please wait for 5 minutes after the cleaning of the filter cartridge before opening the drawer door pos 12 e _ Switch off the filter unit on the touch sensitive membrane keyboard e The changing of the filter cartr
12. ed by thermal influences Connections between the workpiece and the extractor cowl and in general between the workpiece and the filter unit must be avoided so that the welding current cannot flow back to the welding machine through the protective conductor of the filter unit e The maximum permitted distance to the welding point must not exceed 25 cm e Do not use the filter unit if any components are defective missing or damaged In any of these cases please contact the TEKA service department by calling 0 28 63 92 82 0 BA_Cartmaster PF1 PF 2_IFA_GB 6 15 08 2013 Wir bringen Luft in Bewegung TE e During suction of carcinogenic welding smoke as for example from nickel or chrome contain ing materials the ventilation requirements of the TRGS 560 Air recirculation in connection with the treatment of carcinogenic hazardous materials must be met 5 Storage transport and setting up of the device Falling or unmounted parts of the device may create danger to life and limb The device must be secured against tilting and slipping when it is stored or transported Do not stand under or next to the floating load Direct all people out of the danger area Lift trucks forklift trucks and transport cranes must have a sufficient minimum load bearing capacity The device must be set up on a suitable underground Otherwise falling or functional im pairment may create danger to life and limb The underground must be horizontal and free
13. ent is sufficient for one cleaning procedure After the cleaning procedure compressed air for the next cleaning interval streams in The check valve pos 32 ensures that the com pressed air stays inside the compressed air tank even in case of interruption of the compressed air supply Please note Before starting any repair or maintenance work empty the compressed air tank and disconnect the filter unit from the main power supply see chapter 8 7 Emptying of the compressed air tank If the pneumatic system is leaky the filter unit must not be operated Without a compressed air supply the filter cartridges gets polluted very quickly and the unit switches to disturbance filter alarm BA_Cartmaster PF1 PF 2_IFA_GB 11 15 08 2013 Wir bringen Luft in Bewegung TE 8 3 Emptying of the dust collecting tray The dust collecting tray pos 13 must be cleaned regularly The interval depends on the produced amount of dust but it must be emptied at least once a week The dust collecting tray may only be filled to 25 maximal If you have any doubts please contact the manufacturer Please note The filter cartridge must be cleaned before the emptying of the dust collecting tray The cleaning is carried out with menu item 3 of the control Manual start of cleaning The procedure is described in the supplied operating manual ControlUnit The cleaning must be carried out 3 times Please wait for 5 minutes after the clea
14. epair or maintenance work disconnect the de vice from the main power supply and from the compressed air system Also empty the com pressed air tank as it can be under pressure even without compressed air supply see chapter 8 7 Emptying of the compressed air tank The changing of the filter cartridge and the disposal must only be carried out in well ventilated rooms and while wearing an appropriate respiratory mask The same applies to the emptying of the dust collecting tray We recommend respiratory protection half mask DIN EN 141 143 protec tion level P3 Wearing appropriate protective gloves is recommended as well Dispose of the filter according to legal regulations The polluted filter elements must be packed in to an appropriate container e g PE bag Bags are optionally available see spare parts list We recommend having PE bags in stock All maintenance work must be carried out by authorised and qualified personnel A re start up of the device may only be carried out if it is ensured that the filter unit corresponds in its functions to the original state Repairs must only be carried out by employees of TEKA or staff authorized by the operator after consultation with TEKA GmbH The operator is in accordance to national regulations obliged to carry out replications and func tional tests Otherwise malfunctions of the device can lead to dangers If not defined by other na tional regulations we recommend tests of the electric
15. ervice The service life of the filter cartridge depends very strongly on the operating conditions and can therefore not be predicted Please note The manual beating out and washing out leads to the destruction of the filter medium and is not allowed as the pollutants get into the indoor air Depending on the setting of the control there can be an automatic postcleaning of the filter car tridges when the device is switched off To avoid the dust escaping from the extractor cowl of the suction arm the throttle valve of the extractor cowl must always be closed once the device is switched off follow the indications of the chapter Operation and operating condition 8 2 Compressed air supply To ensure a troublefree operation of the device there must be a defect free compressed air supply e Use only dry and oil free compressed air e The condensation water produced in the compressed air tank pos 29 must be emptied regu larly see chapter 8 4 Discharge of the condensation water e If an upstream water separator is used optionally available it must be controlled and if neces sary emptied regularly e The pneumatic parts of the device must be regularly checked for tightness e Use the external compressed air supply with an admissible compressed air pipe and an operat ing pressure of min 3 bar and max 4 bar e Inthe pneumatics casing is a compressed air tank with a volume of 15 serving as a reserve The cont
16. gh the bag e Pull the cartridge holder out of the disposal bag past the filter cartridge without generating dust e Put the displacer into the new filter cartridge in way that the screw of the displacer is put through the whole of the cartridge s bottom Fasten the displayer with the cylinder screw from the outside Please note Use only TEKA replacing filters e Push the new filter cartridge with the displacer into the cartridge guide pos 8 of the device and hang it up with the cartridge holder e _ Fasten the clamping screw pos 10 of the cartridge holder pos 9 e Close the cartridge door pos 6 and fasten the cap nuts pos 20 e Connect the filter unit to the external compressed air supply e Connect the filter unit to the main power supply Refer to the type plate e For a longer service life of the new filter cartridges we recommend to precoat them before the first commissioning see chapter 8 6 Precoating the new filter cartridges e _ Switch on the filter unit on the touch sensitive membrane keyboard Please note The changing of the filter cartridge and the disposal must only be carried out in well ventilated rooms and while wearing an appropriate respiratory mask Before starting any repair or maintenance work empty the compressed air tank We recommend respiratory protection half mask DIN EN 141 143 protection level P3 The operations mentioned above must only be carried out by trained employee
17. he compressed air tank and disconnect the filter unit from the main power supply and secure it against being switched on again If the pneumatic system is leaky the filter unit must not be operated Without a compressed air supply the filter cartridge gets polluted very quickly and the unit switches to disturbance filter alarm 6 3 Mounting the baffle plate for exhaust air only for Cartmaster 1 Before the commissioning the supplied baffle plate for exhaust air must be mounted Therefore hang up the baffle plate for exhaust air The Cartmaster with 2 arms does not need a baffle plate for exhaust air 6 4 Connection of the device e Connect the filter unit to the main power supply Refer to the indications on the type plate BA_Cartmaster PF1 PF 2_IFA_GB 8 15 08 2013 Wir bringen Luft in Bewegung TECA 7 Operation and operating condition The operation of the filter unit is carried out on its membrane keyboard with an electronic text dis play All functions of the device are set up on it Please note For program settings menu navigation etc of the device please refer to the enclosed operating manual ControlUnit According to the settings of the control ControlUnit there can be automatic postcleanings of the fil ter cartridges when the device is turned off To avoid dust escaping from the extractor cowl of the suction arm the throttle valve of the extractor cowl must always be closed when the
18. he drawer door pos 12 e Connect the filter unit to the main power supply Refer to the type plate e Switch on the filter unit on the touch sensitive membrane keyboard Please note The emptying of the dust collecting tray may only be carried out in well ventilated rooms and while wearing an appropriate respiratory mask Before starting any repair or maintenance work empty the compressed air tank We recommend respiratory protection half mask DIN EN 141 143 protection level P3 BA_Cartmaster PF1 PF 2_IFA_GB 12 15 08 2013 Wir bringen Luft in Bewegung TE The operations mentioned above must only be carried out by trained employees Dispose of the dust according to legal requirements 8 4 Discharge of condensation water The condensation water produced in the compressed air tank pos 29 must be emptied regularly as followed e Switch off the filter unit on the touch sensitive membrane keyboard e Disconnect the filter unit from the main power supply e Disconnect the filter unit from the external compressed air supply e Open the discharge valve pos 30 and fill the condensation water in an appropriate container By opening the discharge valve the compressed air in the compressed air tank pos 29 es capes e Store and dispose of the condensation water in an appropriate container according to legal re quirements e Close the discharge valve pos 30 e Connect the filter unit to the external compress
19. idge must be carried out by two people e Disconnect the filter unit from the main power supply BA_Cartmaster PF1 PF 2_IFA_GB 13 15 08 2013 Wir bringen Luft in Bewegung TE e Before starting any maintenance work empty the compressed air tank see chapter 8 7 Emptying of the compressed air tank e Disconnect the filter unit from the external compressed air supply e Before changing the filter cartridges hold ready an appropriate container e g PE bag or plastic sack for disposal Please note The polluted filter cartridges must be packed into an appropriate container e g PE bag Bags are optionally available see spare parts list We recommend having PE bags in stock e Empty the compressed air tank pos 29 by opening the discharge valve pos 30 By opening the discharge valve some condensation water can leak out e Resolve the cap nuts pos 20 and open the cartridge door pos 6 e Resolve the clamping screw pos 10 of the cartridge holder pos 9 and slip the disposal bag over the cartridge holder and the filter cartridge e Hook off the cartridge holder pos 9 and take it out of the device together with the filter car tridge pos 7 and the disposal bag e Resolve the cylinder nut outside on the cartridge s bottom and take the displacer out of the filter cartridge without generating dust Therefore do not touch the cylinder nut directly with your hands but grab it from the outside throu
20. ll repair work refer to the chapters Safety instructions and Maintenance If you have any doubts please contact the TEKA service department Tel 0 28 63 92 82 0 Fax 0 28 63 92 82 72 Fault Cause Elimination of defect No suction capacity fumes are not sucked off Suction hose is not connected Connect the suction hose Suction hose is damaged Replace the suction hose Suction trajectory is clogged Check the suction trajectory and eliminate the defect Cleaned air outlet is covered Check the cleaned air outlet and eliminate the defect Suction capacity too low fumes are hardly sucked off Filter element saturated Replace the filter pack dis pose of the old filter according to the requirements Damage at the suction hose Replace the suction hose Suction hose or suction arm not correctly connected Check the connection of the suction hose or suction arm and connect it Motor turns into wrong direction Change the rotating field of the mains tapping point Cleaned air outlet is narrowed Check the cleaned air outlet and eliminate the defect Suction trajectory is narrowed Check the suction trajectory and eliminate the defect Throttle valve of the extractor cowl is closed Open the throttle valve Dust outlet at the car tridge door One or several of the door handles are not closed Close th
21. ning of the filter cartridge before opening the drawer door pos 12 e Switch off the filter unit on the touch sensitive membrane keyboard e Disconnect the filter unit from the main power supply e The compressed air tank must be emptied before starting any maintenance work see chapter 8 7 Emptying of the compressed air tank e Before emptying the dust collecting tray hold ready an appropriate container e g PE bag or plastic sack for disposal Please note Bags are optionally available see spare parts list We recommend having PE bags in stock e Open the drawer door pos 12 e Turn low the lifting device pos 14 with the help of the clamping screw pos 15 e Pull out the dust collecting tray pos 13 e Take out the dust collecting bag with the collected dust Close it with a cable tie or something similar before taking it out e Store and dispose of the dust collecting bag with the dust in an appropriate bag according to le gal requirements e Put anew plastic bag into the dust collecting tray in a way that the opening of the bag is slipped over the edge of the dust collecting tray e Push the dust collecting tray pos 13 to the limit stop into the drawer casing pos 11 e Turn up the lifting device pos 14 with the help of the clamping screw pos 15 in a way that the dust collecting tray pos 13 seals tightly Check the seal under the cartridge casing pos 5 for damages e Close t
22. osive dust and gases hybrid mixtures glowing or burning substances gases water etc The device must not be operated in explosive zones If you have any doubts please contact the manufacturer The polluted air is captured by the extractor cowl or the capture element and gets through the suction arm or the suction hose into the filter unit Here the particles are collected on the surface of the integral filter cartridge The cleaned air is sucked by the fan and returned into the working space via the exhaust grid on the back side Please note The degree of saturation of the filter cartridge pos 7 is monitored electronically In order to main tain the suction capacity of the unit the filter cartridge is cleaned automatically once a preset value is reached Via the integral pneumatic cleaning the compressed air is homogeneously dispersed on the filter surface which eliminates the filter cake see chapter 8 1 Cleaning of the filter cartridge The disrupted dust is collected in a dust collecting tray and can be disposed from there see chap ter 8 3 Emptying of the dust collecting tray 4 Safety instructions The machine is designed according to the state of the art and the recognised safety regulations Nevertheless its use may create dangers to life and limb of the user or third parties or impairments of the machine or other tangible assets Therefore read and follow the safety instructions before using the
23. product The operator must make sure that personnel authorized by him is familiar with all the safety instruc tions of this manual The operator must ensure that all types of work on the machine are only car ried out by authorized and qualified personnel For that purpose we recommend to use the briefing protocol on the final page e Read and follow these instructions before using the device e Keep these operating and maintenance instructions carefully e Do not use the device to exhaust highly flammable or explosive gases e Do not use the device in explosive zones as for example zone 0 zone 1 zone 2 zone 20 zone 21 zone 22 e Do not use the device to exhaust burning or glowing materials as for example cigarettes matches metallic dust or chips paper cleaning wipes etc e Do not use the device to exhaust burning or ignitable materials as for example oil or oil mist greases separating agents e g silicone spray detergents etc e Do not use the device to exhaust aggressive materials e Do not use the device to exhaust liquids of any kind BA_Cartmaster PF1 PF 2_IFA_GB 5 15 08 2013 Wir bringen Luft in Bewegung TE e Do not use the device to exhaust organic materials without the written approval of the manu facturer e Depending on the setting of the control there can be an automatic postcleaning of the filter cartridges when the device is switched off To avoid the dust escaping from the extractor cowl of
24. protection and protective clothing must be worn We recommend respiratory protection half mask DIN EN 141 143 protection level P3 The pollutants and the filter elements must be disposed of properly Follow the instructions of the manufacturer or contact the manufacturer To provide for proper operation of the CARTMASTER as well as a proper disposal of the extracted dust we offer the following services Assistance in searching a disposal contractor in your area A list of all disposal companies in Germany can be found on www bde berlin de A maintenance and repair contract Customer advisory service by telephone Do not hesitate to talk about these services with our service department which is available for you 24 hours Tel BA_Cartmaster PF1 PF 2_IFA_GB 0 28 63 92 82 0 Fax 02863 928272 17 15 08 2013 Wir bringen Luft in Bewegung 11 List of spare parts Tea Designation Item number Filter cartridge 7 8m 10025078 Filter cartridge 10m 10025 Star filter cartridge type easy clean 12 5m 100050125 PE bag to dispose of filter cartridges 4 bags 10030251702 PE bag to put into dust collecting tray 10 bags 10030250 BA_Cartmaster PF1 PF 2_IFA_GB 18 15 08 2013 Wir bringen Luft in Bewegung 12 Technical data Tea Filter unit TEKA CARTMASTER IFA Type Cartmaster
25. s Dispose of the filter according to legal requirements BA_Cartmaster PF1 PF 2_IFA_GB 14 15 08 2013 Wir bringen Luft in Bewegung TE 8 6 Precoating new filter cartridges We recommend to pre treat new filter cartridges with filter aid before the first commissioning The filter aid acts against a caking of the exhausted particles on the filter surface and extends the ser vice life of the filter cartridges YAWARNUNG Contact with the filter aid can be a danger to the respiratory tracts cutane ous irritations or irritations of the eyes Refer to the manufacturers indica tions listed here Handling Avoid dust formation Storage Close the container firmly before storing it Respiratory protection Fine dust respirator without protection stage Hand protection Protective gloves of fabric rubber or leather Eye protection Safety glasses with side protection Body protection Working footwear antistatic Unlike the other maintenance work this step must be carried out while the device is in service and turned on so that the precoat can reach the filter cartridges though the suction VORSICHT There must not be any compressed air in the compressed air tank and the compressed air hose must be disconnected from the device see chapter 8 7 Emptying of the compressed air tank Switch on the device The precoat 10g for one square meter filter surface must be entered via the collecting point 8 7 Emptying of the compre
26. ssed air tank Before starting any repair or maintenance work empty the compressed air tank as followed e Disconnect the filter unit from the main power supply e Disconnect the filter unit from the external compressed air supply e Open the discharge valve pos 30 and fill the condensation water in an appropriate container By opening the discharge valve the compressed air in the compressed air tank pos 29 es capes e Store and dispose of the condensation water in an appropriate container according to legal re quirements Only after finishing all repair and maintenance work reconnect the compressed air tank as followed e Close the discharge valve pos 30 e Connect the filter unit to the external compressed air supply e Connect the filter unit to the main power supply Refer to the type plate Please note The operations mentioned above may only be carried out by trained employees BA_Cartmaster PF1 PF 2_IFA_GB 15 15 08 2013 Wir bringen Luft in Bewegung Fault removal and fault diagnosis Tc In the presented table you can find a list of faults of the device Fault indications of the control are explained in the separate operating manual A re start of the device may only be carried out if it is ensured that the filter unit corresponds in its functions to the original state Repairs may only be carried out by employees of TEKA or staff au thorized by the operator after consultation with TEKA GmbH For a
27. ugh continuous development that our filter systems correspond with the latest state of the art Nevertheless misapplication or malfunction can lead to risks for your safety Therefore please note the following for a successful use of the filter system Read these instructions before using the system and follow the safety instructions to avoid injuries Non intended use of the system may lead to severe injury or death Save this manual carefully Consider this manual to be part of the product Note all instructions on the product Note the local regulations at the installation location Refer to the manufacturer s specifications If you have any doubts please contact the manufacturer Tel 49 28 63 92 82 0 Fax 49 28 63 92 82 72 We wish to thank you for your confidence and wish you great success BA_Cartmaster PF1 PF 2_IFA_GB 4 15 08 2013 Wir bringen Luft in Bewegung TE 3 Intended use of the TEKA CARTMASTER IFA The filter unit is mainly used to extract and filter dust and fumes The filter unit is suitable for the separation of welding fumes of steels with an alloying of for example nickel and chrome of 30 that are produced during the processing of steels and thus fulfils the highest welding fume class W3 according to DIN EN ISO 15012 1 A Improper use of the device can damage parts of it and be a danger to life and limb The device must not be used for the extraction of oil laden welding fume expl
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