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1. Operating Instructions Typ Extractor Blower TEKA Absaug und Entsorgungs technologie GmbH Industriestra e 13 D 46342 Velen Postfach 1137 D 46334 Velen Tel 49 0 2863 9282 0 Fax 49 0 2863 9282 72 E Mail sales tekanet de www tekanet de Wir bringen Luft in Bewegung List of contents 1 Diagrams description of the elements 44444444444444nRnnann ann annannnnnnnnnnnnnnnnnnnnnnannnnnnnn anna 3 2s FOW ERRERTREREFTBENDEIELUREAEEBE BES TEFTEFTEFEBELPETELEREFEDEOEEBE SET ELUPEHBELDELELFEUEEDEOSERESSEEUTEULEUDEUPELELERUENDESSERESTTEEUF 5 3 Function of the TEKA Extractor DIOWEL 0 i i ni nn i nl nl nl nn nn nennen nn nn nn ini nn nn nn nn na 6 4 Safety instructlons issue cei bien LER Eaa A AT aA 6 5 Unt AlHOPST ATION erorar APE EA cela caine ne nn De DEE RE TREE 7 5 1 Connection of the appliances u4444444444nRnnnnnnnnnn nun ann ann a a EA 7 6 Technical dala BIRSRERPEINEEREERECTRENEECETRETUEERESTELTELTERTEITERTEITURTTSTLUSRTERTELTOS ER ENAA EEE EEEE RERE DARREN RAE KENANA 8 7 Declaration of conformity for TEKA extractor lOWer 0 cc ceceeceeeceecee cee teeeeaeeaeeaeeaeeaeeaeeaaeaaeaaeaaaees 9 BA_Sauggebl se_091216_GB doc 2 16 12 2009 Wir bringen Luft in Bewegung 1 Diagrams description of the elements Ventilator made of silumin cast iron OE Pos 1 Motor protective switch Switches the ventilator on or off Pos 2 Ventilat
2. 2 96 2000 IP 54 i Tos BEIGE EIER BA_Sauggebl se_091216_GB doc 8 16 12 2009 Wir bringen Luft in Bewegung 7 Declaration of conformity for TEKA extractor blower TEKA Absaug und Entsorgungstechnologie GmbH IndustriestraBe 13 D 46342 Velen Phone 49 2863 92820 Fax 49 2863 928272 e Mail sales tekanet de Internet http www tekanet de We herewith declare in sole responsibility that the afore mentioned product starting from machine No 110000000 conforms to the following standards Directives on machine building 2006 42 EG Electromagnetic compatibility 2004 108 EG Directives on printing device 97 23 EG Directives on low voltage 2006 95 EG Applied harmonised standards DIN EN 349 DIN EN 983 DIN EN 12100 part 1 and npart 2 DIN EN 60204 part 1 DIN EN ISO 13857 DIN EN ISO 14121 plus further national standards and specifications DIN 45635 Part 1 This declaration will become void if changes are effected to the suction and filter systems which were not agreed upon in writing by the manufacturer NN Velen 16 December 2009 TEKA Absaug und Entsorgungstechnologie GmbH BA_Sauggebl se_091216_GB doc 9 16 12 2009
3. olluted workplaces is general ventilation In this case the general rule is a multiple change of air in the workshop i e the complete volume of air in the workshop is replaced However this method only achieves a small reduction in the level of pollution within the breathing space of the user The same applies to overhead extraction i e the installation of large extractor hoods above the workplaces This is the worst airflow imaginable since the pollutants first pass through the breathing space of the user and only afterwards are they contained and extracted This is surely not the point of the exercise A much more effective method than overhead wide area extraction is the removal of pollutants directly at their source with localised extraction Both the investment and the operating costs are substantially lower if localised extraction is used The environmental and workplace safety measures are especially important requirements for successful application of a technology in addition to the technological optimisation of the processing method In a time of increasing sensitivity and tougher legislation the task therefore lies in making an early assessment of the potential hazards for the workplace and the environment and reducing them as appropriate BA_Sauggebl se_091216_GB doc 5 16 12 2009 Wir bringen Luft in Bewegung 3 Function of the TEKA Extractor blower The TEKA Extractor blower filter unit is primarily used fo
4. or frame Pos 3 Motor Pos 4 Ventilator housing BA_Sauggebl se_091216_GB doc 3 Pos 5 Pos 6 Pos 7 Pos 8 Clamping lock Protective grid Castor with brake Castor without brake 16 12 2009 Wir bringen Luft in Bewegung Ventilator made of sheet steel Pos 1 Motor protective switch Switches the ventilator on or off Pos 2 Mounting profile Pos 3 Motor Pos 4 Ventilator housing BA_Sauggebl se_091216_GB doc Pos 5 Pos 6 Pos 7 Pos 8 Pos 9 Exhaust stub Protective grid Intake stub Castor without brake Castor with brake 16 12 2009 Wir bringen Luft in Bewegung 2 Foreword One sector of extraction equipment has become very significant in recent years The filtering of extracted pollutants and the recycling of filtered air to the working area This is surely a sign that the environmental consciousness of every one of us has altered very strongly in favour of our environment For a long time now no one has denied that pollution occurs during production However the pollutants depend on the process that is used One can basically distinguish between gases and fumes smoke Fumes could also really be described as dust If you examine this dust under a microscope you will find that they consist of very fine particles often with a size of 1 um or smaller that can enter the lungs The classical method of trying to improve the working conditions of p
5. r localised extraction of welding fumes For this purpose the unit can be equipped with one flexible extractor hose or application specific fittings Limits of application welding fumes with oil mist aluminium dust grinding dust extraction of metallic dust gases water etc If you are uncertain please contact the manufacturer The polluted air is sucked into the extractor hood or application specific fitting and transported outside through the extractor hose 4 Safety instructions When using electrical equipment the following basic safety rules must be observed for protection against electric shock injury or fire hazards Before using the equipment read and observe these instructions Keep the operating and maintenance instructions in a safe place Never use the extractor blower to extract easily inflammable or explosive gases Never use the extractor blower for extracting aggressive medial Never use the extractor blower for extracting burning or glowing materials Never use the equipment to suck up any kind of liquid Do not use the equipment for the extraction of organic substances without written approval from the manufacturer Protect the connectors against heat moisture oil and sharp edges Pay attention to the permitted supply voltage Observe the data on the nameplate Only use TEKA spare parts The exhaust vent must not be covered up or blocked Always make sure that the uni
6. t is securely mounted The mains supply cable for the unit must be checked regularly for possible damage The extractor blower must not be used ifthe mains supply cable is not in perfect condition Do not use the extractor blower if one or more of its components are faulty missing or ne In any of these cases please call the TEKA service department on 44 0 28 63 BA_Sauggebl se_091216_GB doc 6 16 12 2009 Wir bringen Luft in Bewegung 5 Initial operation The extractor blower is supplied with all connections The extractor blower can be used in any location The extractor blower may be installed outdoors The extractor fittings and possible other accessory equipment must be installed or mounted on the extractor blower before initial operation Warning The extractor blower may only be operated without a hose if the intake and exhaust stubs are secured by a grid 5 1 Connection of the appliances e Connect the extractor blower with the power supply Observe the information on the nameplate Warning Work on the electrical sections must only be carried out by qualified and authorized personnel Observe the data on the nameplate BA_Sauggebl se_091216_GB doc 7 16 12 2009 Wir bringen Luft in Bewegung 6 Technical data Warning Observe the information on the nameplate Motor power Rated current Max airflow volume Protection A kW Voltage V Frequency Hz max ma class ISO class 0 75
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