Installation Manual
Contents
1. 1 2 3 4 5 6 7 8 1 2 3 4 11 2 3 4 si6l7_ 8 4 2 3 4 9 10 11 12 13 14 15 16 h 0O 0 0 0 00 90 O 42l3l4 5l6l7 8 11121314 This is the maximum configuration and is composed by INPUT OUTPUT 24VDC 24VDC 0 5A C DE a P 5161718 1 2 3 4 5 6 71 8 1121314 5161718 12 13 14 15 16 9 10 11 12 13 14 15 16 9 10 11 12 13 14 15 16 BEHEREA BEREAN an0 0000000 1 1 21 E31 KA S Kei Ezi EE an0 0000000 9 10 11 12 13 14 15 16 PWR h 0O 0 0 0 0 0 0 0 e 6 analogue inputs E1 E6 up to 2 universal optional or high level optional inputs E7 E8 up to 4 0 2 or 4 universal analogue outputs E11 E14 e 40 Digital inputs A2 A5 B2 B5 of the Basic Unit and E1 E8 F1 F8 of both the expansion units and e 40 Digital outputs A6 A9 B6 B9 of the Basic Unit and A1 A8 and B1 B8 of both the expansion units2. cross cable in case 6 RX of direct connection no HUB or 7 NC network router between the PC 8 NC and the CPU otherwise if the Computer is not directly connected to the CPU use a patch cable to connect the CPU e With the blade of a screwdriver free the 8 slots at the top and bottom of the CPU in order to remove the rear cover from the rest of the the housing ZN WARNING The procedure to replace the RTC battery must be done with the 24Vdc power supply CONNECTED the 2 MP 01 Powered ON e Once the box of the CPU is open locate the battery position and slide it out e Replace the battery with the positive pole facing the rear panel of the CPU and paying from the terminals See image attention not to touch the battery with the fingers see image positive s A f e After the battery has been changed the user can close the CPU rear cover 1 The rear cover must be positioned in order to put the two slides which lock the box to the DIN rail in the lower part look at the CPU front to identify the upper and lower CPU side 2 After the two parts of the CPU have been aligned press the two parts of the box in order to re insert the 8 slots opened at the beginning of this setting procedure Class Il instrument rear panel It is important to understand that it s Precautions INC Notes mounting responsibility of the installer to ensure the This instrument has been compliance of the r
3. terminal block 24Vdc Connect to 24Vdc Analogue outputs 1 4 opt The user can choose the number of analogue output installed in the central unit 0 2 or 4 outputs Respect the polarity Analogue load iTalayay 12 13 14 g m H2 3 14 E Respect the polarity shown Source PNP device Pt100 Pt1000 resistance thermometers 2 3 4 wires input opt The connection example refers only to input 7 for input 8 copy the same con nection configuration Analogue inputs 7 8 10 When 3 wires system is used always use HO E cables of the same section 1mmz2 B min max resistance 202 line _ When 2 wires system is used and the dis Ho F tance between the module and the sensor is 15 m the use of a 1 5 mm2 section cable produces a 1 C 1 8 F measure 3 wires error PT100 g 2wires PT1000 High level inputs opt High level analogue inputs 7 8 10 10V 0 10 V High level analogue inputs 7 8 20 20 0 20 4 20 mA 4 20 mA 4 20 mA 8 Type Il EN61131 2 Source PNP device Respect the polarity When present the shield must be con PNP e nected to a proper earth at only one end lf the input device needs to be powered by the module verify that the current consumption does not exceed the power supply limits device Additional terminal block Connect to 24Vdc Digital Output 1 8 PNP Source Type 24 Vdc
4. IS09001 Certified mod MP 01 Integrated system M i mP 01 01 09 07 GPU module with on board 1 0 ALON Installation mod MP 01 Manual ASCON spa 20021 Baranzate Italy Fax 39 02 350 4243 www ascon it Contents support ascon it General description n Accessories Installation E ISREEEEE Electrical connections Electric safety General description Dimensions mm Installation 64 70 46 40 45 20 Rail mounting DIN 35 x 7 5 EN 50022 1 Model identification label on the back side of the module i a 2 DIN RAIL 35 x 7 5 EN50022 Mounting position 3 Male Molex 14 poles plugs E and F pitch 3 8mm the female plugs have fast snap ON connectors with screw or spring terminals to connect the 8 analogue Mount the module vertically inputs and the 4 analogue outputs In order to help the ventilation flow of 4 Slides to install an additional terminal block 2 x 11 poles accessory air respect the distances between 5 Male 11 poles plugs A and B pitch 5 0mm the female 11 poles plugs have modules and walls or other modules fast snap ON connectors with screw or spring terminals to connect the power supply the 8 digital Inputs and the 8 digital outputs Mounting 6 Status LED RS status of the Run Stop commad digital input 1 8 yellow position mm 60 status of the 8 digital inputs 1 8 red status of the 8 digital outputs 4 diagnostic ERR
5. 15 16 a l2lslalslel7 d8 ji2 3 4 a a a a a wes eo lL a This configuration is composed by The extended configration can be obtained connecting to the central unit CPU with integrated I Os 1 or 2 expansion modules for a total amount of the CPU I Os plus 40 Digital Inputs and 40 Digital Outputs For details read carfully the installation manual of the module to be installed This configuration is composed by e 6 analogue inputs E1 E6 e Up to 2 universal optional or high level optional inputs E7 E8 e Up to 4 0 2 or 4 universal analogue outputs E11 E14 e 16 Digital inputs A2 A5 B2 B5 of the Basic Unit and A2 A5 B2 B5 of the expansion unit e 16 Digital outputs A6 A9 and B6 B9 of the Basic Unit and A6 A9 and B6 B9 of the expansion unit 51 61 718 13 14 15 16 e 6 analogue inputs E1 E6 up to 2 universal optional or high level optional inputs E7 E8 up to 4 0 2 or 4 universal analogue outputs E11 E14 e 24 Digital inputs A2 A5 B2 B5 of the Basic Unit and E1 E8 F1 F8 of the expansion unit and e 24 Digital outputs A6 A9 and B6 B9 of the Basic Unit and A1 A8 and B1 B8 of the expansion unit CPU I Os 32 Digital Inputs and 32 Digital Outputs 2 modules PM D0 16 16 00 en OUTPUT DUN ra OTET EPa TO CeimicroPAC so A X1 XO o o 112131411121314 4 7 1 2 3 5 6 8
6. be installed on the CPU module using the two slides located in the lower part of the module case The additional terminal block has no active components inside only two 11 pitch 5 0mm contacts connectors All the 11 contacts of each connec tor C and D are internally connec ted and can be used to make multi ple connections see the example Connection to the next Additional terminal block connection example These 2 analogue inputs are optional see the Model Code for details If present can be Universal TC V mA measures potentiometer High level V mA measures Terminal b terminals F8 F10 are the com mon terminals com pole of the 2 inputs Description Plugs A and B terminals Plugs E and F terminals Flexible cable section 0 2 2 5 mm2 AWG24 AWG12 0 08 1 5 mm2 AWG28 AWG16 T Stripped wire Screw 7mm Spring 10mm Screw 7mm Spring 10mm Emm Flat blade screwdriver 10 6x3 5mm 0 4x25mm 04x2 5mm 0 4x2 5 mm Tightening torque 0 5 0 6Nm 0 4 0 5Nm Technical data Two 11 poles plugs A and B pitch 5 0mm and two 14 poles plugs E and F pitch 3 8mm Made with self extinguishing material as required by UL94 VO standard Overvoltage cathegory pollution degree ll 2 Max load current section 8A 2 5mm2 at 65 C Test pulse voltage 4 kVp A A A Please note that the maximum current capacity for each terminal is 8A Make sure that
7. connected to earth A combination of up 2 expansion modules can be connected to the CPU in order to obtain the desired number of 1 0 Basic configuration INPUT RTO mv pot OUTPUT INPUT OUTPUT mA V ASN x 2mA 2V 24v0C 24VDC 0 5A EXERC CeimicroPAC sot Ee MTT X1 XO 1 2 3 4 1 2 3 4 3 4 5 6 7 8 1 2 3 4 1 2 1 2 3 4 si6l7_ 8 1 213 4 a 11 2 3 4 5 6 7_ 8 11121314 The basic configration is made by the central unit CPU with integrated I Os The basic configuration has e 6 analogue inputs E1 E6 e Up to 2 universal optional or high level optional inputs E7 E8 e Up to 4 0 2 or 4 universal analogue outputs E11 E14 e 8 Digital inputs A2 A5 and B2 B5 e 8 Digital outputs A6 A9 and B6 B9 Extended configurations CPU I Os 8 Digital Inputs and 8 Digital Outputs 1 module PM D0 08 08 00 OUTPUT OUTPUT 4 24VDC 0 5A 24 24VDC 0 5A ETO CeimicroPAC so OT wa OA x1 xo 1 2 3 al1l2 3l4 ITERTOmv PoT OUTPUT mAsV mA 1 2 3 4 5 6 7 8 1 2 3 4 i 2 3i4 si6l7_ 8 1 2 3 4 ifalsia sfel7 18 ilele CPU I Os 16 Digital Inputs and 16 Digital Outputs 1 module PM D0 16 16 00 3 ion OUTPUT OUTPUT awe 2mAt 24V0C 24V0C 0 5A ET eimicroPAC 201 EX 17271314 1 213 112131415161718 1 2 3 4 5 6 7 8 1 2 3 4 i 2 3 4 sj6l7_ 8 ij2 3 4 9 10 11 12 13 14
8. error RUN program status run stop BAT battery status PWR power supply ON 7 Removable and writable label to identify the connected 1 0 TAG number 8 Bus to connect the external I O modules 9 Reset button 10 RJ45 plug labelled X0 to connect an RS232 485 terminal also for setup purposes 11 Microswitches to configure the serial ports positions XO and X1 12 RJ45 plug labelled X1 to connect a Modbus RTU bus Master Slave using an RS485 serial communication port 13 RJ45 plug labelled LAN to connect the Ethernet TCP IP network for programming purposes or for the MODBUS through the TCP port Accessories 11 poles connectors 14 poles connectors Additional terminal block With screw terminals AP S2 SPINA V11_ With screw terminals AP S2 SPINA V14 AP S2 TB 211 1 With spring terminals AP S2 SPINA M11 With spring terminals AP S2 SPINA M14 Power supply 45W 2A 24 Vdc Power supply 120W 5A 24Vdc AP S2 AL DR45 24 AP S2 AL DR1 20 24 in 100 Operating conditions Environmental condition Nc Suggestion t Temperature Operating 0 50 C conditions 97 pj Umidiy 5 95 Rh ortt non condensing fc Temperature Use forced gt 50 C ventilation Special 0 0 Satan ARN gt 95 RH Warm up zese Conducting eo Use filter 2226 atmosphere Corrosive i VE Forbidden lt atmosphere atmosphere Ce N Mounting removing the modules on from
9. the overall current absorption modules and field devices matches the power supply In order to avoid excessive voltage drops install the most power consuming modules closer to the power supply Inputs 2 3 wires trasmitters Both two and three wires transmitters Analogue inputs 1 6 must be powered with an external 172737 power supply To maintain the isolation 1 2 3 between the 2 inputs use 2 distinct 2 A power supply sources E1 E2 If isolation is not required the transmitter 2 B can be powered throught the module a power line E a ae gt OV OV E1 9 E gt 24V Input Voltage Respect the polarity shown Analogue inputs 1 6 HAGE em slate mV Iei Input mA Respect the polarity shown Analogue inputs 1 6 HAR Rem J K L N R S T thermocouple type input opt Respect the polarity shown To extend the connection use always compensation cable of the correct type for the thermocouple used When present the shield must be con nected to a proper earth at only one end Analogue inputs 7 8 Line impedance 15002 max V input opt Potentiometer input opt Analogue inputs 7 8 0 10 V Analogue inputs 7 8 7 ie 8 9 10 R 100Q 10kQ max Digital Inputs 1 Respect the polarity When present the shield must be connect ed to a proper earth at only one end Contact input contact Additional
10. the plug the 8 contacts are arran ged as illustrated in the draw RS485 Modbus Port signals The signals present at the RJ45 connector of the Modbus Port are aS 5 Signal D RS485 D RS485 GND RS485 NC NC NC NC NC O N IOIO AION RS485 Modbus Port configuraton SAMARITAN 123 ON Some parameters of the RS485 Modbus Port can be configured using selectors 1 3 of the microswitch group located between the two serial ports item 11 in general description at page 1 The table that follows describes the selectable options LAN Ethernet TCP IP port connector The Ethernet TCP IP port RJ45 connector is located in the upper side of the CPU item 13 in General description at page 1 Looking the hole of the plug the 8 contacts are arranged as illustrated in the draw Please note that the ON OFF position of the microswitches is pointed out on the microswitces block Selector ON OFF 110Q termination 1 resistance ON OFF default disabled OFF Line polarization 2 Pull Down ON OFF default disabled OFF Line polarization 3 Pull Up ON OFF default disabled OFF Ethernet signals The signals present on the RJ45 Pin Signal ethernet connector are those 1 TX4 standard for all Ethernet TCP IP 9 TX connection 3 RX To connect correctly the CPU to 4 NC the programming computer use 5 NC an ethernet
11. 0 5A digital outputs Respect the polarity When present the shield must be connected to a proper earth at only one end Additional terminal block Communications connections On the CPU module are present all the communications ports Connect the cable of the varoious interfaces as follows X0 port RS232 485 Service Modbus Port connector Cid APEr tir Upper A aT i Female RJ45 RS232 485 Front side service port of the CPU connector Service Port connection 1 The RS232 cable must be shorter than 15 m 2 The hardware default configuration of the Service Port is Baud Rate 9600 bps Data 8 bit Stop bit 1 Parity none Flow Control none Note Consult the MP 01 User Manual for details about the service port configuration The RS232 Service Port can be used to configure the CPU and its devices using a dumb VT100 terminal The RJ45 RS232 485 Service Port connector is loca ted in the upper side on the right of the CPU item 10 in General description at page 1 Looking the hole of the plug the 8 contacts are arranged as illustrated in the draw Service Port signals The signals present at the RJ45 connector of the Service Port are as Signal D RS485 D RS485 GND RS485 GND RS232 RX RS232 TX RS232 NC o IN IOIA A JN NC Service Port configuraton HOOAAAAr Some p
12. 6 7_ 8 14 213 4 PEREZA A 4 R R Q 1N A 4 5 8 9 0 ch 8 5 ch RS 1 2 3 4 REPS ERPS es es Pin Label Signals Pin Label Signals E1 E6 6 analogue inputs pole Al RS Run Stop input terminal A 2 universal analogue inputs A2 A5 1 4 4 digital input terminals E7 E9 W A terminals or V V measur SE OAE N e A6 A9 1 4 4 digital output terminals E8 E10 B 2 universal analogue inputs A10 A11 L 24V power supply terminals i mA B terminals or mA mA measure B1 M OV power supply terminal E11 E14 4 optional universal analogue core sn outputs pole B2 B5 5 8 4 cagiial input terminals F1 F6 6 analogue inputs pole B6 B9 5 8 4 digital output terminals 2 universal analogue inputs B10 _ Hearth terminal potentiometer terminals B11 M OV power supply terminal 2 universal analogue inputs Fa F10 com b terminals or common 4 optional universal analogue FITWEI4 outputs pole Power supply 24Vdc 15 25 5W max The power supply terminals A10 A11 and B1 B11 are internally connected using these terminals it is possible to bring the power supply to other modules Connection to the next module Functional earth terminal This type of earthing does not pro tect against electrical shocks Additional terminal block TB 211 1 An additional terminal block can
13. arameters of the Service Port can be configured using selectors 4 8 of the microswitch group located between the two serial ports item 11 in general description at page 1 The table that follows describes the selectable options Female RJ45 Ethernet connector Upper side Front side of the CPU Please note that the ON OFF position of the microswitches is pointed out on the microswitces block Selector ON OFF 4 RS232 enabled RS232 disabled 5 RS485 RS232 Termination resistance ON OFF 6 11002 default disabled OFF Line polarization Pull Down ON OFF 7 default disabled OFF Line polarization Pull Up ON OFF 8 _ default disabled OFF RS485 Modbus Port connector PH 12345678 Upper side 4 _ Female RJ45 Front side S485 Modbus of the CPU port connector RS485 Modbus Port connection 1 The maximum length of the RS485 cable is 1200m 2 The default configuration of the Service Port is Baud Rate 9600 bps Data 8 bit Stop bit 1 Parity none Flow Control none Note The selection of DIP switches 4 and 5 must match the sellection operated by the configuration section consult the MP 01 User Manual The RS485 Modbus Port can be used to connect a Modbus field bus The RJ45 RS485 Modbus Port connector is located in the upper side on the left of the CPU item 12 in General description at page 1 Looking the hole of
14. egulations on safety All wirings must comply with the local 1 Make sure that the power supply voltage designed in compliance with requirements and EMC regulations is the same indicated on the instrument Regulations on electrical equipment This controller has no user serviceable The supply wiring should be routed away label according to regulations on the parts and requires special equipments and from the power cables 2 Switch ON the power supply only after all essential protection requirements specialised engineers to be repaired For Avoid to use electromagnetic contactors the electrical connections have been com in electrical equipment EN 61010 1 this purpose the manufacturer provides i j i i power relays and high power motors nearby pleted Regulations on Electromagnetic technical assistance and the repair service Avoid power units nearby especially if Compatibility according to for its Customers Please contact your controlled in phase angle Regulations on RF emissions nearest Agent for further information Keen the low level giti EN61000 6 4 industrial environ All the information and warnings about Ardea paca PA eae ments safety and electromagnetic compatibility away from the power lines and the out Regulation on RF immunity are marked with the sign at the put cables If this is not achievable use EN61000 6 2 industrial equip side of the note shielded cables on the sensor input with ment and system the shield
15. the DIN rail 1 Close the spring slide then clip the upper part of the module on the rail 2 Rotate the module downwards till to the click 3 Switch OFF the Power Supply Lower the spring slide by inserting a flat blade screwdriver as indicated 4 Turn and lift the module upwards Mounting the module 1 Connecting the expansion modules The I O module are already set The 1 0 expansion modules max 2 must be mounted on the right of the last mounted module The modules CPU included must be pow ered OFF when connected to each other All the modules must be removed from the DIN rail before to connect or disconnect the expansion modules 1 Switch OFF the Power Supply 2 Insert the connector of the bus in the right most module A position key identifies the insertion versus of the connector 3 Mount the modules on the DIN rail To remove the I O expansion modules invert the mounting sequence described Electrical connections Terminals connections and plugs INPUT mA V 612 sigmadue TC ATO mv PoT OUTPUT INPUT mA tV mA tV 24VDC 1 2 axe GUE EYTON eimicroPAC soi ECNE 4 1 PUT X1 XO o 24VDC 0 5A 2 3 4 11 2 3 4 5 6 7 8 1 2 3 4 516 718 5 6 7 8 1112 3 4 5 6 7 18 141213 4 O BEEE 9o00000000 0 0 RS 1 2 S So TaT S ERE RUN 00000000090 A 0 G ch 5 6 7 8 5S 6 7 8 BATPWR eee eee ee ee eee 111213 415
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