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INSTALLATION MANUAL - ClimatizareOnline.ro
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1. Stripping wire at terminal block 3 Pull the wire and make sure that it does not disconnect Then fix the wire in place with a wire stop Test Run and Final Check 1 Trial Operation and Testing 1 1 Measure the supply voltage and make sure that it falls in the specified range 1 2 Trial operation should be carried out in either cooling or heating mode For Heat pump In cooling mode select the lowest programmable temperature in heating mode select the highest programmable temperature 1 Trial operation may be disabled in either mode depending on the room temperature 2 After trial operation is complete set the temperature to a normal level 26C to 28 C in cooling mode 20 C to 24 C in heating mode 3 For protection the system disables restart operation for 3 minutes after it is turned off For Cooling only Select the lowest programmable temperature 1 Trial operation in cooling mode may be disabled depending on the room temperature 2 After trial operation is complete set the temperature to a normal level 26 C to 28 C 3 For protection the unit disables restart operation for 3 minutes after it is turned off 1 3 Carry out the test operation in accordance with the Operation Manual to ensure that all functions and parts such as louver movement are working properly The air conditioner requires
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9. Liquid pipe Gas side Liquid side Gas pipe thermal insulation Liquid pipe ther mal insulation O D 15 9mm O D 6 4mm I D 16 20mm 8 10mm Minimum bend radius Thickness 10mm Min 50mm or more 30mm or more Thickness 1 0mm C1220T O Thickness 0 8mm C1220T O Use separate thermal insulation pipes for gas and liquid refrigerant pipes Gas pipe insulation Liquid pipe insulation Finishing tape Drain hose English Pump Down Operation In order to protect the environment be sure to pump down when relocating or disposing of the unit 1 Remove the valve cap from liquid stop valve and gas stop valve 2 Carry out forced cooling operation 3 After five to ten minutes close the liquid stop valve with a hexagonal wrench Ci 4 After two to three minutes close the gas stop valve and stop forced cooling operation Service port Hexagonal wrench Close Gas stop valve Liquid stop valve Q valve cap Forced cooling operation 1 Press the Forced Operation switch SW1 to begin forced cooling Press the Forced Operation switch SW1 again to stop forced cooling 52 LED A Be o w switch swt Facility Setti
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11. sure to establish an earth connection OQ Never attempt After completing installation conduct a trial operation to check for faults and explain to the customer how to operate the air conditioner and take care of it with the aid of the operation manual Ask your dealer or qualified personnel to carry out installation work Do not attempt to install the air conditioner yourself Improper installation may result in water leakage electric shocks or fire Install the air conditioner in accordance with the instructions in this installation manual Improper installation may result in water leakage electric shocks or fire Be sure to use only the specified accessories and parts for installation work Failure to use the specified parts may result in the unit falling water leakage electric shocks or fire Install the air conditioner on a foundation strong enough to withstand the weight of the unit A foundation of insufficient strength may result in the equipment falling and causing injury Electrical work must be performed in accordance with relevant local and national regulations and with instructions in this installation manual Be sure to use a dedicated power supply circuit only Insufficiency of power circuit capacity and improper workmanship may result in electric shocks or fire Use a cable of suitable length Do not use tapped wires or an extension lead as this may cause overheating electric shocks or fir
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17. as the total refrigerant charge EG 5 outdoor unit P yon the refrigerant charge label supplied with the product 38 6 fee and manifold l 6 5 e ee Rerum ee es Es eee ee Ss M ed ces Se Ss Set Quid ee eee ed S a a sr a National implementation of EU regulation on certain fluorinated greenhouse gases may require to provide the appropriate official national language on the unit Therefor an additional multilingual fluorinated greenhouse gases label is supplied with the unit Sticking instructions are illustrated on the backside of that label T Refrigerant Piping Work 7 1 Cautions on Pipe Handling pis d iil 1 Protect the open end of the pipe against dust and moisture MEE VEN 2 All pipe bends should be as gentle as possible Use a pipe bender for alis bendi If no flare cap is en Ing available cover Ox the flare mouth 2 with tape to keep E 7 2 Selection of Copper and Heat Insulation Materials cit or water out When using commercial copper pipes and fittings observe the following 1 Insulation material Polyethylene foam Heat transfer rate 0 041 to 0 052W mK 0 035 to 0 045kcal mh C Refrigerant gas pipe s surface temperature reaches 110 C max Choose heat insulation materials that will withstand this temperature 2 Be sure to insulate both the gas and liquid piping and to provide insulation dimen eee nter unit wirin sions as below
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20. Outdoor Unit Installation Drawings 2 If drain work is necessary follow the procedures below Drain Work Use drain plug for drainage Ifthe drain port is covered by a mounting base or floor surface place additional foot bases of at least 100mm in height under the outdoor unit s feet n cold areas do not use a drain hose with the outdoor unit Otherwise drain water may freeze impairing heating performance 1 Insert drain receiver C onto drain socket A and drain cap B beyond 4 projections around drain socket and drain cap 2 Insert drain socket and drain caps into their matching drain hole Drain socket Projections Projections A into drain hole I and drain caps B into drain hole II and III After insertion turn them about 40 clockwise A Drain socket B Drain cap Be sure notto insert them into wrong drain holes or there causes water leakage View from bottom C Drain receiver NOTE Check that the drain receiver C is correctly engaged with the projections of the m X drain socket A and drain cap B Otherwise water leakage may result Projections Projections 4 points 4 points NOTE 3 Connect vinyl hose on the market intemal diameter of 25mm to drain Socket A If the house is too long and hangs down fix it carefully to prevent the kinks 4 Make sure that there is no water leakage from portion I II or III If the drain holes of the outdoor unit are covered w
21. copper piping and the insulation tube Be sure to do this if the outdoor unit is installed above Precautions on Installation Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise after installed In accordance with the foundation drawing fix the unit securely by means of the foundation bolts Prepare four sets of M8 or M10 foundation bolts nuts and washers each which are available on the market It is best to screw in the foundation bolts until their length are 20mm from the foundation surface e N 2 3 English Installation Guidelines Where a wall or other obstacle is in the path of outdoor unit s intake or exhaust airflow follow the installation guidelines below For any of the below installation patterns the wall height on the exhaust side should be 1200mm or less Wall facing one side Walls facing two sides than 350 n than 100 V More than 100 More than 350 j 1200 B 4 2 Side view Top view A More than 50 More than 50 Walls facing three sides T More than 100 zu More than 350 More than 50 Z Top view Unit mm Outdoor Unit Installation 1 2 Installing Outdoor Unit 1 When installing the outdoor unit refer to Precautions for Selecting the Location and the
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23. must be free from the possibility of flammable gas leakage in a nearby place Install units power cords and inter unit cables at least 3 meter away from television and radio sets This is to prevent interference to images and sounds Noises may be heard even if they are more than 3 meter away depending on radio wave conditions 8 In coastal areas or other places with salty atmosphere of sulfate gas corrosion may shorten the life of the air conditioner 9 Since drain flows out of the outdoor unit do not place under the unit anything which must be kept away from moisture NOTE Cannot be installed hanging from ceiling or stacked N CAUTION When operating the air conditioner in a low outdoor ambient tempera ture be sure to follow the instructions described below 1 To prevent exposure to wind install the outdoor unit with its suction side facing the wall 2 Never install the outdoor unit at a site where the suction side may be exposed directly to wind 3 To prevent exposure to wind it is recommended to install a baffle plate on the air discharge side of the outdoor unit 4 In heavy snowfall areas select an installation site where the snow will not affect the unit Construct a large canopy Construct a pedestal Install the unit high enough off the ground to prevent burying in snow English 2 Outdoor Unit Installation Drawings Max allowable length 30m Min allowable lengt
24. the compound pressure gauge pointer does not swing back 2 5 Remove covers from liquid stop valve and gas stop valve 4 6 Turn the liquid stop valve s rod 90 degrees counterclockwise with a hexagonal wrench to open valve Close it after 5 seconds and check for gas leakage Using soapy water check for gas leakage from indoor unit s flare and outdoor unit s flare and valve rods After the check is complete wipe all soapy water off 7 Disconnect charging hose from gas stop valve s service port then fully open liquid and gas stop valves Do not attempt to turn valve rod beyond its stop 8 Tighten valve caps and service port caps for the liquid and gas stop valves with a torque wrench at the specified torques 1 Pipe length vs vacuum pump run time More than 15 metres Not less than 15 min Up to 15 metres Not less than 10 min Pipe length Run time 2 If the compound pressure gauge pointer swings back refrigerant may have water content or a loose pipe joint may exists Check all pipe joints and retighten nuts as needed then repeat steps 2 through 4 English Outdoor Unit Installation 6 Refilling the Refrigerant Check the type of refrigerant to be used on the machine nameplate Precautions when adding R410A Fill from the gas pipe in liquid form It is a mixed refrigerant so adding it in gas form may cause the refrigerant composition t
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27. DAIKIN INSTALLATION MANUAL R410A Split Series Installation manual R410A Split series English Installationsanleitung Split Baureihe R410A Deutsch Manuel d installation Francais S rie split R410A 5 pu Montagehandleiding R410A Split systeem Nederlands Re iso Manual de instalaci n Serie Split R410A P2no Manuale d installazione Itali Models Serie Multiambienti anano RXS71FAV1B9 RKS71FAV1B oiaipo pevng R410A RX71GV1B9 RKS71FV1B ae RXS71FAV1B Manual de Instala o Portugues S rie split R410A RXS71FV1B RX71GV1B NO c Montaj kilavuzlari R410A Split serisi Kee ueder 2228 0256 eXeso IUSIN IMBZEYEN 21 191092 5 5 NIJIYA yesejo lt g gt euiseyyJeg 2 10 ep lt y gt 9 s opens A g 9U9 SIZ aUNJzod e vf A BU P AN 000 oye gt Je eueyses 466t 69IN3 0H91 9 7tZ SC VINA UNUPUZOd 72 6002 L L S LIN SL0 J3O L NDIIVG lt g gt 19018101 un ey SupeJou gy Cz lt gt
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29. a small amount of power in its standby mode If the system is not to be used for some time after installation shut off the circuit breaker to eliminate unnecessary power consumption If the circuit breaker trips to shut off the power to the air conditioner the system will restore the original operation mode when the circuit breaker is opened again 2 Test Items Test Items Symptom Check Indoor and outdoor units are installed properly on solid bases Fall vibration noise No refrigerant gas leaks Incomplete cooling heating function Refrigerant gas and liquid pipes and indoor drain hose extension are thermally insulated Water leakage Draining line is properly installed Water leakage System is properly earthed Electrical leakage The specified wires are used for interconnecting wire connections Inoperative or burn damage Indoor or outdoor unit s air intake or exhaust has clear path of air Stop valves are opened Incomplete cooling heating function Indoor unit properly receives remote control commands Inoperative English 10 DAIKIN INDUSTRIES LTD DAIKIN EUROPE N V Head office Zandvoordestraat 300 B 8400 Oostende Belgium Umeda Center Bldg 2 4 12 Nakazaki Nishi Kita ku Osaka 530 8323 Japan Tokyo office JR Shinagawa East Bldg 2 18 1 Konan Minato ku Tokyo 108 0075 Japan http www daikin com global ac Two dimensiona
30. al parts inside the product Do not branch the power for the drain pump etc from the terminal block Doing so may cause electric shock or fire 3 Be sure to install an earth leak detector One that can handle higher harmonics This unit uses an inverter which means that it must be used an earth leak detector capable handling harmonics in order to prevent malfunctioning of the earth leak detector itself 4 Use an all pole disconnection type breaker with at least 3mm between the contact point gaps 5 Do not connect the power wire to the indoor unit Doing so may cause electric shock or fire Equipment complying with 61000 3 120 Do not turn ON the safety breaker until all work is completed 1 Strip the insulation from the wire 20mm Firmly fix the wires with 2 Connect the connection wires between the tie terminal screws i indoor and outdoor units so that the terminal nter unit wire numbers match Tighten the terminal screws AR oe or more 3 core 2 5mm or more securely We recommend a flathead screw q HOON driver be used to tighten the screws Indoor unit AC Safety Power Earth leakage breaker Poner supply t breaker 7 20A circuit breaker DVN Firmly fix the wires with the terminal screws Earth NOTE 1 European International Technical Standard setting the l
31. alig po euibuo p sep saj uos p suomon isui xne puodsejoo sreGue 91 jueuedinbo xne co sep ueBunzjesieqn uj ueDunyejuy uap 199 sep wn yars se yepueu ueuosijfue 199 Dunjsnusny Jap uap nz 20 jo ayo s x3 usii6u3 eu Juawidinba y oj LO se ep uos Safety Precautions The precautions described herein are classified as WARNING and CAUTION They both contain important information regarding safety Be sure to observe all precautions without fail Meaning of WARNING and CAUTION notices N WARNING Failure to follow these instructions properly may result in personal injury or loss of life AN CAUTION Failure to observe these instructions properly may result in property damage or personal injury which may be serious depending on the circumstances The safety marks shown in this manual have the following meanings Q Be sure to follow the instructions
32. as a shelter by small animals Small animals making contact with electrical parts can cause malfunctions smoke or fire Please instruct the customer to keep the area around the unit clean The temperature of refrigerant circuit will be high please keep the inter unit wire away from copper pipes that not thermally insulated 1 English Accessories Accessories supplied with the outdoor unit A Installation Manual 1 Drain socket assy HEAT PUMP ONLY C Refrigerant charge label Contains fluorinated greenhouse gases covered A Ez A Ez A ES by the Kyoto Protocol 2 1 o jo 269 2 ge is 0 Multilingual fluorinated greenhouse gases label Precautions for Selecting the Location 1 Choose a place solid enough to bear the weight and vibration of the unit where the operation noise will not be amplified 2 Choose a location where the hot air discharged from the unit or the operation noise will not cause a nuisance to the neighbors of the user 3 Avoid places near a bedroom and the like so that the operation noise will cause no trouble 4 There must be sufficient spaces for carrying the unit into and out of the site 5 There must be sufficient space for air passage and no obstructions around the air inlet and the air outlet 6 7 The site
33. e Make sure that all wiring is secured the specified wires are used and that there is no strain on the terminal connections or wires Improper connections or securing of wires may result in abnormal heat build up or fire When wiring the power supply and connecting the wiring between the indoor and outdoor units position the wires so that the control box lid can be securely fastened Improper positioning of the control box lid may result in electric shocks fire or over heating terminals If refrigerant gas leaks during installation ventilate the area immediately Q Toxic gas may be produced if the refrigerant comes into contact with fire After completing installation check for refrigerant gas leakage Q Toxic gas may be produced if the refrigerant gas leaks into the room and comes into contact with a source of fire such as a fan heater stove or cooker When installing or relocating the air conditioner be sure to bleed the refrigerant circuit to ensure it is free of air and use only the specified refrigerant R410A The presence of air or other foreign matter in the refrigerant circuit causes abnormal pressure rise which may result in equipment damage and even injury During installation attach the refrigerant piping securely before running the compressor If the refrigerant pipes are not attached and the stop valve is open when the compressor is run air will be sucked in causing abnormal pres
34. h 1 5m Max allowable height 20m Additional refrigerant ee Si 209m in length Gas pipe O D 15 9mm Liquid pipe O D 6 4mm Wrap the insulation pipe with the finishing tape from bottom to top Be sure to add the proper amount of additional refrigerant Failure to do so may result in reduced performance The suggested shortest pipe length is 1 5 m in order to avoid noise from the outdoor unit and vibration Mechanical noise and vibration may occur depending on how the unit is installed and the environment in which it is used N CAUTION Set the piping length from 1 5m to 30m Allow 30cm of work space below the ceiling surface Allow space for piping and electrical servicing If there is the danger of the unit falling or overturning fix the unit with foundation bolts or with wire or other means If the location does not have good drainage place the unit on a level mounting base or a plastic pedestal Install the outdoor unit in a level position Failure to do so may result in water leakage or accumulation Right side plate Also insulate the connection on the outdoor unit Level mounting base Clamping material available separately Insulation tube Tape Service lid Use tape or insulating material on all connections to prevent air from getting in between the
35. imits for harmonic currents produced by equipment connected to public low voltage systems with input current gt 16 A and lt 75 A per phase Power supply terminal block Firmly secure wire retainer so wire terminations will not receive external stress 1 Use the specified wire type and connect it securely Observe the notes mentioned following when wiring to the power supply terminal board Precautions to be taken for power supply wiring Round crimp style terminal Use a round crimp style terminal for connection to the power supply terminal A Stranded board In case it cannot be used due to unavoidable reasons be sure to e Wire observe the following instruction Place the round crimp style terminals on the wires up to the covered part and secure in place Ground terminal installation Use the following method when installing the round Screw Screw crimp style terminal Round crimp Flat washer style terminal Round crimp Flat washer style terminal Wrong 9 English CAUTION When connecting the connection wires to the terminal board using a single core wire be sure to perform curling Problems with the work may cause heat and fires
36. ith the mounting bracket or the floor raise the unit to provide the space of more than 100mm under the leg of the outdoor unit English 4 Outdoor Unit Installation 3 Flaring the Pipe End 1 Cut the pipe end with a pipe cutter 2 Remove burrs with the cut surface facing down ward so that the chips do not enter the pipe 3 Put the flare nut on the pipe 4 Flare the pipe 5 Check that the flaring is properly made Z WARNING Do not use mineral oil on flared part Remove burrs Cut exactly at right angles Flaring Set exactly at the position shown below Y A Flare tool for RA10A Conventional flare tool Zu Clutch type Clutch type Rigid type Wing nut type Imperial type Die A 0 0 5mm 1 0 1 5mm 1 5 2 0mm Check Flare s inner The pipe end must surface must be evenly flared in be flaw free a perfect circle Make sure that the flare nut is fitted Prevent mineral oil from getting into the system as this would reduce the lifetime of the units Never use piping which has been used for previous installations Only use parts which are delivered with the unit The drying material may dissolve and damage the system 1 2 3 4 Do never install a drier to this R410A unit in order to guarantee its lifetime 5 6 Incomplete flaring may cause refrigerant gas leakage 4 Refrigerant Piping A CAUTION 1 Use the flare
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39. l bar code is a code for manufacturing 3P188780 2M 128051 a T
40. ng Switch cooling at low outdoor temperature This function is limited only for facilities the target of air conditioning is equipment such as computer Never use it in a residence or office the space where there is a human 1 You can expand the operation range to 15 C by turning on switch B SW4 on the PCB If the outdoor temperature falls to 20 C or lower the operation will stop If the outdoor temperature rises the operation will start again Ee3ed 52 oooc 8 switch ON a P N CAUTION 1 If the outdoor unit is installed where the heat exchanger of the unit is exposed to direct wind provide a windbreak wall 2 Intermittent noises may be produced by the indoor unit due to the outdoor fan turning on and off when using facility settings 3 Do not place humidifiers or other items which might raise the humidity in rooms where facility settings are being used A humidifier might cause dew jumping from the indoor unit outlet vent 4 Use the indoor unit at the highest level of air flow rate English 8 Wiring A WARNING 1 Do not use tapped wires stranded wires extension cords or starburst connections as they may cause overheating electrical shock or fire 2 Do not use locally purchased electric
41. nt gas leaks occur ventilate the room as soon and as much as possible 2 3 R410A as well as other refrigerants should always be recovered and never be released directly into the environment 4 Use a vacuum pump for R410A exclusively Using the same vacuum pump for different refrigerants may damage the vacuum pump or the unit If using additional refrigerant perform air purging from the refrigerant pipes and indoor unit using a vacuum pump then charge additional refrigerant Compound Pressure meter pressure gauge 1 Use a hexagonal wrench 4mm to operate the stop valve rod All refrigerant pipe joints should be tightened with a torque wrench at the specified Gauge tightening torque manifold High pressure Liquid valve Valve caps stop Low pressure valve valve NAE Charging hoses Gas stop Vacuum pump Service port yalye 1 Connect projection side of charging hose which comes from gauge manifold to gas stop valve s service port 4 2 Fully open gauge manifold s low pressure valve Lo and completely close its high pressure valve Hi High pressure valve subsequently requires no operation 4 3 Do vacuum pumping and make sure that the compound pressure gauge reads 0 1MPa 76 1 4 4 Close gauge manifold s low pressure valve Lo and stop vacuum pump Keep this state for a few minutes to make sure that
42. nut fixed to the main unit To prevent cracking of the flare nut by aged deterioration 2 To prevent gas leakage apply refrigeration oil only to the inner surface of the flare Use refrigeration oil for RA10A 3 Use torque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leakage Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand Then tighten them fully with the torque wrenches Apply oil Apply refrigeration oil to the inner surface of the Do not apply refrigeration oil to the outer surface flare Flare nut Do not apply refrigeration oil to the flare nut avoid tightening with over torque Tighten Torque wrench Spanner Piping union Flare nut Flare nut tightening torque Valve cap tightening torque Gas side Liquid side Gas side Liquid side 5 8 inch 1 4 inch 5 8 inch 1 4 inch 61 8 75 4N 14 2 17 2N 48 1 59 7N 21 6 27 4N 630 770kgf cm 144 175kgf cm 490 61 Okgf cm 220 280kgf cm 10 8 14 7N m 110 150kgf cm Service port cap tightening torque English 5 Purging Air and Checking Gas Leakage When piping work is completed it is necessary to purge the air and check for gas leakage N WARNING 1 Do not mix any substance other than the specified refrigerant R410A into the refrigeration cycle When refrigera
43. o change preventing normal operation 1 Before filling check whether the cylinder has a siphon attached or not It should have something like liquid filling siphon attached displayed on it Filling other cylinders Turn the cylinder upside down when filling Filling a cylinder with an attached siphon Stand the cylinder upright when filling There is a siphon pipe inside so the cylinder need not be upside down to fill with liquid Be sure to use the tools to ensure pressure and to prevent foreign objects entering 1 factory refrigerant charge of the product see unit name plate The filled out label must be adhered in the proximity of the product charging port e g onto the inside of the stop valve cover 1 This product contains fluorinated greenhouse gases covered by ithe Kyoto Protocol Do not vent gases into the atmosphere Refrigerant type R410A 2 additional refrigerant amount ontains fluorinatet reenhouse gases covere i i 1 GWPO value 1975 GWP global warming potential aoe s Kyoto n 9 dia charged in the field ae 3 total refrigerant charge l Please fill in with indelible ink R410A oe i 1 4 Contains fluorinated greenhouse 1 the factory refrigerant charge of the product kg gases covered by the Kyoto 1 the additional refrigerant amount charged in the field and TO
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47. sure in the refrigeration cycle which may result in equipment damage and even injury During pump down stop the compressor before removing the refrigerant piping If the compressor is still running and the stop valve is open during pump down air will be sucked in when the refrigerant piping is removed causing abnormal pressure in the refrigeration cycle which may result in equipment damage and even injury Be sure to earth the air conditioner Do not earth the unit to a utility pipe lightning conductor or telephone earth lead Imperfect earthing may result in electric shocks Be sure to install an earth leakage breaker Failure to install an earth leakage breaker may result in electric shocks or fire N CAUTION Do not install the air conditioner at any place where there is a danger of flammable gas leakage OS In the event of a gas leakage build up of gas near the air conditioner may cause a fire to break out While following the instructions in this installation manual install drain piping to ensure proper drainage and insulate piping to prevent condensation Improper drain piping may result in indoor water leakage and property damage Tighten the flare nut according to the specified method such as with a torque wrench If the flare nut is too tight it may crack after prolonged use causing refrigerant leakage Make sure to provide for adequate measures in order to prevent that the outdoor unit be used
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