In-Sight® 5000 Series Vision System Installation Manual Addendum
Contents
1. ha OPTICAL KA 36 0 1 42 AXIS 4X M4 74 0 33 0 1 30 30 0 1 18 OPTICAL AXIS I 83 4 3 28 OPTICAL a SENSO pe re 40 NES 20 4 80 i 21 8 86 l lx 109 1 4 30 4X M4 78 0 e 25 4 1 00 5 7 23 OPTICAL a Ne 19 5 77 1 25 0 98 50 0 1 97 OPTICAL AXIS 5 6 22 98 0 3 86 Figure 1 1 Standard Vision System Dimensions With Lens Cover 10 124 2 4 89 31 0 1 22 OPTICAL AXIS OPTICAL g ON 61 4 2 42 ANS 36 0 1 42 4X M4 V4 0 33 0 1 30 30 0 1 18 OPTICAL AXIS 43 5 1 71 LS j E 35 5 1 40 21 8 86 EN 20 4 80 is 109 1 4 30 a 25 4 1 00 4X M4 V8 0 OPTICAL 5 7 23 AXIS 19 51 77 au ee 50 0 1 97 OPTICA 1 AXIS sir e L 22 4 88 5 6 22 _ 98 0 3 86 Figure 1 2 Standard Vision System Dimensions Without Lens Cover 11 P N 597 0133 01 Printed in the USA2. sq pixels diagonal 4 4 x 4 4um sq 7 4 x 7 4um sq pixels pixels sq pixels 640 x 480 1024x768 640x480 1600 x 1200 640 x 480 pixels Electronic Shutter 16us to 1000ms 32us to 16us to 27ps to 1000ms 16us to 1000ms Speed 1000ms 1000ms Acquisition Rapid reset progressive scan full frame integration 256 grey 24 bit color 256 grey 24 bit color 256 grey levels 8 bits pixel levels 8 levels 8 bits pixel bits pixel Gain Offset controlled by software 60 full frames per second 17 full frames 60 full frames 14 full frames per 60 full frames per per second 2 per second second second Lens Type C mount CCD Alignment 0 127mm 0 005in both x and y from lens C mount axis to center of imager Variability Trigger 1 opto isolated acquisition trigger input Remote software commands via Ethernet and RS 232C Discrete Inputs None built in Additional inputs available using a compatible I O module Unlimited inputs when using an Ethernet I O system 1 Maximum frames per second is job dependent and based on the minimum exposure for a full image frame capture Maximum frames per second are job dependent and based on an 8ms exposure and a full image frame capture Maximum frames per second is job dependent and based on the minimum exposure for a full image frame capture Maximum frames per second is job dependent and based on the minimum exposure for a full image frame capture Maximum frames per second is j
3. 35 1R In Sight 5403 5413 Type 821 0037 1R Complies With 2004 108 EC Electromagnetic Compatibility Directive Compliance Standards EN 55022 2006 A1 2007 EN 61000 6 2 2005 European Representative COGNEX INTERNATIONAL Immeuble Le Patio 104 Avenue Albert 1er 92563 Rueil Malmaison Cedex France Safety and Regulatory FCC FCC Part 15 Class A This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment generates uses and can radiate radio frequency energy and if notinstalled and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense In Sight 5100 51 10 5400 54 10 CGX IS5400 01 A In Sight 5100C 5400C CGX IS5400 C01 A In Sight 5401 5411 CGX IS5401 01 A In Sight 5403 5413 CGX IS5403 01 A NRTL T V SUD AM SCC NRTL OSHA Scheme for UL CAN 60950 1 T V SUD AM IEC EN 60950 1 CB report available upon request COGNEX Precautions Observe these precautions when installing In Sight 5000 series vision systems to reduce the risk ofinjury or equipment damage In Sight
4. 5000 series vision systems are intended to be supplied by a UL or NRTL listed power supply with a 24VDC output rated for at least 600 mA continuous and a maximum short circuit current rating of less than 8A and a maximum power rating of less than 100VA and marked Class 2 or Limited Power Source LPS Any other voltage creates a risk of fire or shock and can damage the In Sight components Do not install In Sight 5000 series vision systems where they are directly exposed to environmental hazards such as excessive heat dust moisture humidity impact vibration corrosive substances flammable substances or static electricity To reduce the risk of damage or malfunction due to over voltage line noise electrostatic discharge ESD power surges or other irregularities in the power supply route all cables and wires away from high voltage power sources The housing of the vision system is internally connected to the system ground wire pin 8 of the Breakout cable Therefore if the mounting surface of the vision system is ata non zero ground potential it is strongly recommended that the vision system be mounted on an isolated or non conductive mount Do not expose the CCD to laser light CCDs can be damaged by direct or reflected laser light If your application requires the use of laser light that may strike the CCD a lens filter at the corresponding laser s wavelength is recommended Contact your local integrator or application engineer for su
5. Addendum Sheet In Sight 5000 Series Vision System Installation Manual Addendum The In Sight 5000 series of vision systems now includes models with 128MB of non volatile flash memory and 256MB of image processing memory This addendum includes hardware specifications to support these vision systems along with updates and corrections to existing legal notices precautions and specifications This information will be included in the next revision of the n Sight 5000 Series Vision System Installation Manual Please keep this addendum with your installation manual The following In Sight vision systems are supported with firmware version 4 4 3 z 32MB non volatile flash 64MB non volatile flash 128MB non volatile flash In Sight Models 1 memory memory memory P N 800 5874 2R Note This addendum does not include information for vision systems with 32MB or 64MB of memory Models with 32MB and 64MB of memory can be identified by the Part Number 800 xxxx xx Models with 128MB of memory can be identified by the Type number 821 xxxx xx To locate the Part Number or Type number refer to the yellow label affixed to the vision system 1 Vision systems with 128MB of non volatile flash memory cannot be downgraded below version 4 4 3 firmware COGNEX Legal Notices The software described in this document is furnished under license and may be used or copied only in accordance with the terms of such license and with the inclusion of the c
6. ble Note e Cables are sold separately e Refer to your specific I O module installation manual for more connection information Table 1 3 1 0 Module Cable Pin Out JO 0 00 00 0 0 00 01 09 0 0 of POWER ave oo eee ER RS 232 RECEIVE RxD In Sight 5604 Only Encoder A RS 232 TRANSMIT TxD 7 In Sight 5604 Only Encoder B Ethernet Cable Specifications The Ethernet cable is used to connectthe vision system to other network devices The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router Note e Cables are sold separately e The wiring for this cable follows standard industrial Ethernet M12 specifications This varies from the 568B standard Table 1 4 Ethernet Cable Pin Out COGNEX Dimensional Drawings 5100 5100C 5400 5401 5400C and 5403 Vision System Dimensions Note e All dimensions are in millimeters inches and are for reference purposes only e All specifications may be changed without notice 124 2 4 89 _ 31 0 1 22 OPTICAL AXIS j 61 4 2 42 y
7. ggestions Do not open the In Sight 5000 series vision system or remote head camera These devices do not contain user serviceable parts Do not make electrical or mechanical modifications to In Sight components Unauthorized modifications may violate your warranty Changes or modifications not expressly approved by the party responsible for regulatory compliance could void the user s authority to operate the equipment Cable shielding can be degraded or cables can be damaged or wear out more quickly if a bend radius or service loop is tighter than 10X the cable diameter Service loops should be included with all cable connections This device is for business purposes and is qualified and registered for electromagnetic compatibility The seller or purchaser should be notified if you incorrectly purchased these products please exchange them for home use In Sight 5100 and 5400 Series Vision System Specifications Table 1 1 5100 5100C 5401 5400C 5403 and 5400 Vision System Specifications Specification In Sight In Sight In Sight In Sight In Sight In Sight P 5100 5110 5100C 5401 5411 5400C 5403 5413 5400 5410 Minimum In Sight version 4 4 3 Firmware Requirement Job Program 128MB non volatile flash memory unlimited storage via remote network device Memory Image 256MB Processing Memory Sensor 1 3 inch CCD 1 1 8 inch CCD 1 3 inch CCD Sensor 5 92mm diagonal 5 92mm 8 8mm diagonal 5 92mm diagonal Properties 7 4 x 7 4um
8. ob dependent and based on the minimum exposure for a full image frame capture Expected variability in the physical position of the CCD from vision system to vision system This equates to 17 pixels on a 640 x 480 resolution CCD 27 pixels on a 1024 x 768 resolution sensor and 29 pixels on a 1600 x 1200 resolution CCD COGNEX Specification In Sight In Sight In Sight In Sight In Sight In Sight P 5100 5110 5100C 5401 5411 5400C 5403 5413 5400 5410 Discrete Outputs 2 built in high speed outputs Additional outputs available using a compatible I O module Unlimited outputs when using an Ethernet I O system Status LEDs Power Network Status Network Traffic 2 user configurable Network 1 Ethernet port 10 100 BaseT TCP IP protocol Supports DHCP factory default or static IP Communication address 1588 Support Timestamp Resolution 8ns Synchronization Accuracy Through Transparent Clock 5us Serial RS 232C when connected to a compatible I O module Communication 500mA maximum 350mA maximum Dimensions 83 4mm 3 28in x 124 2mm 4 89in x 61 4mm 2 42in with lens cover installed 43 5mm 1 71in x 124 2mm 4 89in x 61 4mm 2 42in without lens cover installed includes Thread Guard Weight 350 g 12 3 oz Lens cover installed without lens Operating 0 C to 45 C 32 F to 113 F Temperature Storage 30 C to 80 C 22 F to 176 F Temperature j IP67 with appropriate lens cover properly installed Reg
9. opyright notice shown on this page Neither the software this document nor any copies thereof may be provided to or otherwise made available to anyone other than the licensee Title to and ownership of this software remains with Cognex Corporation orits licensor Cognex Corporation assumes no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation Cognex Corporation makes no warranties either express or implied regarding the described software its merchantability non infringement or its fitness for any particular purpose The information in this document is subject to change without notice and should not be construed as a commitment by Cognex Corporation Cognex Corporation is not responsible for any errors that may be presentin either this document or the associated software Companies names and data used in examples herein are fictitious unless otherwise noted No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Cognex P N 597 0133 01 Copyright 2011 Cognex Corporation All Rights Reserved Portions of the hardware and software provided by Cognex may be covered by one or more of the U S and foreign patents listed below as well as pending U S and foreign patents Such pending U S and foreign patents is
10. sued after the date of this document are listed on Cognex web site at http Wwww cognex com patents 5481712 5742037 5751853 5845007 5909504 5943441 5949905 5960125 5978080 5978081 6005978 6137893 6141033 6154567 6215915 6301396 6327393 6381375 6408109 6457032 6490600 6563324 6658145 6690842 6771808 6804416 6836567 6850646 6856698 6859907 6920241 6941026 6959112 6963338 6975764 6985625 6993192 7006712 7016539 7043081 7058225 7065262 7069499 7088862 7107519 7164796 7175090 7181066 7251366 7720315 JP 3927239 Cognex In Sight EasyBuilder VisionView DataMan and DVT are registered trademarks of Cognex Corporation The Cognex logo SmartLink EdgeCount FeatureCount and ObjectLocate are trademarks of Cognex Corporation Windows is a registered trademark or trademark of Microsoft Corporation in the United States and other countries Other product and company trademarks identified herein are the trademarks of their respective owners Regulations Conformity Note For the most up to date regulations and conformity information please refer to the In Sight online support site http Avww cognex com Support InSight Declaration of Conformity Manufacturer Cognex Corporation One Vision Drive Natick MA 01760 USA Declares this C E marked Machine Vision System Product Product Type In Sight 5100 51 10 5400 5410 Type 821 0034 1R In Sight 5100C 5400C Type 821 0036 1R In Sight 5401 5411 Type 821 00
11. ulatory CE FCC KCC T V S D NRTL RoHS Compliance Breakout Cable Specifications The 24VDC Breakout connector provides access to power serial communications trigger and high speed outputs The Breakout cable is not terminated Note e Cables are sold separately e Unused bare wires can be clipped short or tied back using a tie made of non conductive material Keep all bare wires separated from the 24VDC wire e The housing of the vision system is internally connected to the system ground wire pin 8 of the Breakout cable Therefore if the mounting surface of the vision system is at a non zero ground potential itis strongly recommended that the vision system be mounted on an isolated or non conductive mount Table 1 2 Breakout Cable Pin Out POWER 24 VDC White Green RS 232 RECEIVE RxD Orange In Sight 5604 Only Encoder A RS 232 TRANSMIT TxD White Brown In Sight 5604 Only Encoder B 1 If hardware handshaking is required an I O module must be used If hardware handshaking is required an I O module must be used COGNEX I O Module Cable Specifications The I O Module cable is used with the optional I O module and 1350 Breakout Module The I O Module cable connects the vision system directly to the applicable I O module via the DB15 connector When the I O module or 1350 Breakout Module is used all power and communication lines used by the vision system are connected using the I O Module ca
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