Lexmark C752 Service Manual (5060-2XX)
Contents
1. To J14 on CB System Board D Cleaner Bias Terminal CN3 CN4 CNS CN fa mo dla pO 1e 0 m Im A Black cartridge Magenta cartridge Cyan cartridge Yellow cartridge contact assembly contact assembly contact assembly contact assembly Cartridge signature Cartridge signature Cartridge signature Cartridge signature button cable button cable button cable button cable JIII D us i Units Description 25 1 56P1502 1 Cable assembly HVPS control developer 2 56P0310 3 Cartridge contact assembly complete cyan magenta yellow 3 56P1561 Cartridge contact assembly complete black 7 40 Service Manual Assembly 26 Electronics cabling interconnections 4 To J14 on System Board AO Paper Size Sensing Board 5060 2XX Asm Part index number Units Description 26 1 56P1503 1 Cable assembly options bottom paper size sensing 2 56P1560 1 ITU drive assembly with motor and waste toner full switch Parts catalog 7 41 5060 2XX Assembly 27 Output expander 7 42 Service Manu2. Relay Board 7 Cable 8 Cable 23 E Cable 1 To Out gt e To Printer VE Covered Cable Covered Cable Printer Docking C Switch BE agaa 112131415161 Te 12141516 NLD WA Enter Solenoid Exit Timing Paper Surface Lower Sensor e Paper Surface Upper Sensor LI ol zl Exit Motor 1 E A pese cow Cable C 4 re 2 Drop Solenoid Cable Thru Frame Connector Red Blk B Whi _ Whi Whi Paper Surface Upper Sensor 2 Whi 8 7 Paper Surface Lower Sensor Blue f i F me Cable G3 d d y y Hole in Frame L Cable D amp s ZOT Zaldi Blue om Blue a e 8 7 e 5 4 3 2 Thru Black Box K Cable 3 Son E Connector SOL Hole in Frame Inline MT Connector NC Inline diate Connector MTR MTR Accumulator N C Dri No Cartridge Low Staple Home Position Unit Check Gnd 5Vde Jogger Fence Jog A Jog A Homing
3. 1 2 3 4 5 Features SDRAM Bar code Options IPDS amp SCS TNc 64 MB ImageQuick 128 MB PRESCRIBE 8 256 MB PrintCryption _ 512 MB 1 2 3 Z A 5 6 Fi Non network Ss 7 External ENA A Adapter Flash Card 8 Options i Options 802 11b wireless 1 Disk Drive 16 MB Blank RS232 422 Serial Options 32 MB Blank ont an X2030t Token Ring 2 Blank Disk Forms 16 MB Options X2031e 3Port Enet Forms Disk Forms 32 MB Japanese Fonts X2012e Enet TX 10b2 1 Traditional Chinese Fonts X2011e Enet TX 1 Simplified Chinese Fonts Korean Fonts 1 7 72 Service Manual 5060 2XX Assembly 35 Options Asm Part index number NS 12G6509 NS 56P9910 NS 56P9911 NS 56P2223 NS 56P1417 NS 56P1418 NS 56P1430 NS 56P1429 NS 56P1437 NS 56P9982 NS 56P9926 NS 56P9927 NS 56P1428 NS 56P1427 NS 56P9942 NS 56P1741 NS 56P1431 NS 56P1432 NS 56P1435 NS 56P0159 NS 56P1436 NS 56P2600 NS 56P1438 NS 56P2231 NS 56P2299 NS 56P2248 NS 56P2298 NS 56P1433 NS 56P1434 NS 56P1742 NS 56P9932 Units Description Card assembly 64MB SDRAM Card assembly 128MB SDRAM Card assembly 256MB SDRAM Card assembly 512MB SDRAM Card assembly 16MB Flash DIMM Card assembly 32MB Flash DIMM Card assembly Traditional Chinese font DIMM Card assembly Simplified Chinese font DIMM Adapter parallel 1284 B Hard Disk 20GB with Adapter formatted
4. Service Manual Lexmark C752 5060 2XX e Table of Contents e Start Diagnostics e Safety and Notices e Trademarks e Index LEXMARK 5060 2XX 7 Parts catalog How to use this parts catalog e SIMILAR ASSEMBLIES If two assemblies contain a majority of identical parts they are shown on the same list Common parts are shown by one index number Parts peculiar to one or the other of the assemblies are listed separately and identified by description e NS Not Shown in the Asm Index column indicates that the part is procurable but is not pictured in the illustration e PP Parts Packet in the Description column indicates the part is contained in a parts packet The Lexmark C752 5060 2XX laser printer is available in four models Lexmark C752 5060 221 Non network Lexmark C752 5060 222 Network Lexmark C752L 5060 234 Network The parts catalog uses the following model designations to identify model specific FRUs 221 222 and 234 Parts catalog 7 1 5060 2XX Assembly 1 Covers 7 2 Service Manual Assembly 1 Covers 5060 2XX man MG Units Description 1 1 56P2189 1 Top cover assembly 2 12G6507 1 250 output flag and retainer 3 56P1539 1 Cable options stacker including output bin sensor 4 12G6409 1 Redrive cap cover assembly 5 12G6380 7 Machine pad 6 12G6389 1 Top front support bracket 7 12G6396 1 Right rear cover 8 3 Screw PP 1
5. Bottom Options Ve Autoconnect Sensing Board 7 36 Service Manual Assembly 23 Electronics cabling interconnections 1 5060 2XX Sat mr Units Description 23 1 56P1539 1 Cable options stacker with output bin sensor 2 56P1538 1 RIP fan assembly with cable 3 56P1536 1 Motor assembly Lift BOR 4 56P1550 1 Cable oiler motor driver 5 12G6321 1 Cable operator panel 6 56P1505 1 Yellow mirror motor attached to yellow printhead 7 56P1549 1 Cable laser cyan yellow 8 56P1505 1 Cyan mirror motor attached to cyan printhead 9 56P1540 1 Cable printhead interlock cover open 10 56P1505 1 Magenta mirror motor attached to magenta printhead 11 56P1548 1 Cable laser black magenta 12 56P1505 1 Black mirror motor attached to black printhead 13 56P1501 1 Cable HVPS control developer 14 56P1502 1 Cable HVPS control transfer 15 56P1513 1 ITU light shield assembly autoconnect 16 56P2174 1 Cable S2 KPAR NMS MPF without sensors 17 56P1527 1 Registration motor assembly with cable 18 56P1542 1 Cable pick motor extension and paper level sensing 19 56P1507 1 Cable ITU and K cartridge motor 20 56P1508 1 Cable C and M cartridge motor 21 56P1503 1 Cable options bottom paper size sensing board 22 56P1514 1 LVPS assembly with cable power 23 56P1514 1 LVPS assembly for fuser DC control 24 56P1551 1 VTB fan assembly with cable 25 56P1509 1 Fuser fan assembly with cable 26 56P1506 1 Cable fuser and Y
6. Description 29 1 56P0168 1 Drive assembly 500 option 2 2 31 Screw PP 12G6309 3 12G6550 1 500 Sheet option tray pick assembly 4 12G6565 1 Paper level sensing assembly 5 12G6471 1 Tray interlock bellcrank 6 12G6556 1 Cover frame 7 12G6553 1 Pass thru sensor 8 12G6562 1 Hinge 9 12G6559 1 Electronics size sensing assembly with system board 10 12G6558 1 Pick arm lift bellcrank 11 12G6566 1 Paper size sensing assembly 12 12G6557 1 Bellcrank lift spring 13 12G6560 1 500 base assembly 14 12G6380 7 Machine pad 15 56P0169 1 Plate 500 support assembly 16 12G6554 1 Paper guide 17 12G6563 1 Wall support plate 18 12G6552 1 Base door assembly 19 12G6561 1 Spring 20 12G6555 1 500 option deflector 21 12G6567 1 Grounding spring 22 99A0070 2 Pick roll tires NS 12G6510 4 Cable tie 6 in a pack Parts catalog 7 51 5060 2XX Assembly 29 1 500 Sheet tray option 7 52 Service Manual Assembly 29 1 500 Sheet tray option 5060 2XX n UL Units Description 29 1 1 12G6416 1 500 Sheet tray assembly 2 12G6419 1 Back restraint latch 3 12G6418 1 Back restraint 4 12G6425 1 Tray bias bellcrank assembly 5 1 Screw PP 12G6533 6 12G6426 1 Tray bias spring 7 12G6568 1 Reflector label 8 12G6421 1 Wear strip 9 12G6420 1 Tray wear clip 10 12G6417 1 Side restraint 11 56P1504 2 Restraint pad Parts catalog 7 53 5060 2XX Assembly 30 Duplex option 7 54 Service Manual Assembly 30 Duplex option 5060 2
7. Lexmark Optra Forms Software Lexmark Forms Director Software Lexmark Forms 16MB Flash DIMM Lexmark Forms 32MB Flash DIMM Hard Drive Mounting Kit MarkNet Token Ring Print Internal Server MarkNet X2011e Ethernet 10 100BaseTX 1 Port External Server MarkNet X2012e Ethernet 10BaseT 2 10BaseTX 10Base 2 1 Port External Server External serial adapter RS 232 Coax Twinax adapter for SCS RS 232 serial interface card Card assembly IPDS SCS Card assembly Japanese font Card assembly Korean font Card assembly PrintCryption Card assembly ImageQuick Card assembly PRESCRIBE MarkNet X2031e Ethernet 10 100BaseTX 3 Port External Server MarkNet X2030t Token Ring External Server MarkNet N2101e Ethernet 10 100BaseTX Internal Server Lexmark Forms hard disk 5GB or larger w adapter sch sch sa sa sa sa sch ak sch sch sch sch sch sch sch sch sch sch sch sch sch sch sch sch sch sch Parts catalog 7 73 5060 2XX Assembly 36 Miscellaneous Asm Part index number Units Description NS 1 Screw type 323 PP 12G6309 NS 1 Screw type 324 PP 12G6530 NS 1 Screw type 232 PP 12G6531 NS 1 Screw type 102 PP 12G6532 NS 1 Screw type 312 322 412 423 PP 12G6533 NS 1 Screw type 484 PP 12G6534 NS 1 Screw 500 sheet tray PP 12G6538 NS 1 Screw type 124 PP 12G6539 NS 1 Screw type 121 PP 12G6540 NS 7371549 1 Kit relocation package assembly p
8. number 22 1 1149095 1 Power cord set LV U S Asia Pacific English Canada Colombia Costa Rica Dominican Republic Ecuador El Salvador Guatemala Honduras Mexico Nicaragua Panama Puerto Rico Saudi Arabia Taiwan Venezuela Virgin Islands 1 1339553 1 Power cord set LV Japan 1 43H5544 1 Power cord set HV PRC 1 1339517 1 Power cord set HV Bolivia Peru 1 1339544 1 Power cord set HV Argentina 1 1339529 1 Power cord set African countries Bluemark Austria Belgium Bulgaria Catalan CIS Croatia Finland France Germany Greece Hungary Italy Macedonia Netherlands Norway Poland Portugal Romania Russia Slovenia Spain Sweden Turkey Yugoslavia Serbia and Montenegro 1 1339530 1 Power cord set HV Israel 1 1339531 1 Power cord set HV Switzerland 1 1339532 1 Power cord set Botswana Lesotho Namibia South Africa 1 1339524 1 Power cord set HV Chile Uruguay 1 1339534 1 Power cord set Denmark 1 1339550 1 Power cord set LV Brazil 1 1339520 1 Power cord set HV Paraguay 1 1339528 1 Power cord set HV Ireland UK 2 56P1514 1 LVPS 115V 230V switchable 3 8 Screw PP 12G6540 Parts catalog 7 31 5060 2XX Assembly 22 1 Electronics q Seo 7 7 Dex PRIS ER pis 7 32 Service Manual Assembly 22 1 Electronics 5060 2XX Sett dE Units Descr
9. Assembly 8 Paper feed output redrive eet ii Units Description 8 1 56P0167 8 Anchor bracket mounting 2 12G6493 2 Upper door hinge 3 2 Screw PP 12G6533 4 56P2204 1 Redrive belt 300 T 5 12G6492 1 Redrive assembly 6 12G6355 1 Redrive door assembly 7 56P1532 1 Lower right door latch 8 56P1533 1 Lower left door latch 9 2 Screw PP 12G6530 10 56P1531 1 Door assembly lower right 7 14 Service Manual Assembly 9 Paper feed input 5060 2XX Asm Part index Humber Units Description 9 1 56P2101 2 Sensor S2 NMS 2 56P2175 1 Sensor transparency reflective XPAR 3 56P2174 1 Cable S2 XPAR NMS MPF without sensors 4 56P1524 1 Paper out sensor MPF 5 56P2100 1 Cable assembly S2 XPAR NMS MPF with sensors Parts catalog 7 15 5060 2XX Assembly 10 Paper size sensing ee CH Units Description 10 1 56P1564 1 System board shield support with clips 2 12G6468 1 Paper size sensing bracket 3 12G6467 4 Paper size sensing spring 4 1 Screw paper size sensing assembly mounting PP 12G6531 5 3 Screw paper size sensing card mounting PP 12G6531 6 56P1554 1 Media size sensing card assembly 221 222 only 6 56P2504 1 Media size sensing card assembly 234 only 7 12G6466 4 Paper size sensing link 7 16 Service Manual Assembly 11 Paper feed transport 5060 2XX Asm Part vred
10. Cam BOR rear Rear ITU guide ITU bias spring Screw PP 12G6309 Parts catalog 7 25 5060 2XX Assembly 18 Waste toner re i Units Description 18 1 12G6494 1 Waste toner container 2 12G6470 1 Waste container latch spring 3 12G6469 1 Waste container latch 7 26 Service Manual Assembly 19 BOR drive assembly 5060 2XX Asm Part index number Units Description 19 1 56P1536 1 BOR housing assembly with motor Parts catalog 7 27 5060 2XX Assembly 20 Cartridge contact assembly Cartridge contact assembly complete cyan magenta yellow Cartridge contact assembly complete black x c o S E o An Ss a o 2 c c JE 5 o 9 D a C un bi S o o a ceo mm 2 Oo e 2 o ON e wir NN ol M c 15 Sie o do TES EQS 5 W LO Qe v cwm LX ES d No si Ein 7 28 Service Manual 5060 2XX Assembly 21 Cartridge drive assembly wo rei Units Description 21 1 56P1214 3 Cartridge drive assembly cyan magenta black one drive assembly per package 2 12 Screw PP 12G6530 3 56P1215 1 Cartridge drive assembly yellow Parts catalog 7 29 5060 2XX Assembly 22 Electronics 7 30 Service Manual 5060 2XX Assembly 22 Electronics Asm Pant Units Description index
11. index number Units Description 11 1 56P2194 Nip relief handle 2 56P2293 1 Kit staging drive assembly including Staging motor assembly Gear reference plate Gear staging idler Gear staging reduction Motor screws 3 3 Staging motor assembly screw PP 12G6309 Parts catalog 7 17 5060 2XX Assembly 12 Multipurpose feeder MPF 7 18 Service Manual Assembly 12 Multipurpose feeder MPF 5060 2XX Sat Gei Units Description 12 1 12G6452 1 MP feeder door cover 2 12G6460 1 Door hinge restraint 3 1 Screw PP 12G6533 4 12G6453 1 Frame bias latch 5 12G6455 1 Frame bias latch cover 6 11 Screw PP 12G6533 7 12G6454 1 Frame bias spring 8 12G6457 2 MPF support bracket cover 9 56P1525 1 Sensor mount bracket 10 56P1524 1 Paper out sensor MPF 11 12G6449 1 MPF cable cover 12 12G6458 2 MPF support bracket spring 13 12G6459 2 MPF support bracket 14 12G6462 1 MPF bracket assembly 15 12G6463 1 MPF drive gear 16 12G6465 1 MPF drive gear bushing 17 12G6464 1 MPF drive gear shaft 18 56P1523 1 MPF autocompensator pick assembly 19 12G6354 3 Rib housing 20 12G6447 1 Friction buckler 21 12G6346 1 Buckler housing 22 56P1522 1 MPF door assembly Parts catalog 7 19 5060 2XX Assembly 13 500 Sheet integrated tray Asm Part index number Units Description 13 1 12G6416 2 12G6419 12G6418 12G6425 500 Sheet tray assemb
12. 12G6309 3 12G6392 1 Left upper pivot cover 4 12G6491 1 Jam access spring 5 12G6485 1 Lower access jam door assembly 6 12G6398 1 Left lower pivot cover 7 12G6395 1 Cover left lower 8 12G6400 1 Waste container door 9 12G6339 1 Blank TLI SN label 10 12G6387 2 Ground cable 11 56P1510 1 Rear cover 12 12G6383 2 Fuser latch slide 13 12G6384 2 Fuser latch slide spring 14 12G6340 1 Fuser top duct 15 12G6386 1 Duplex actuator arm assembly 16 56P1500 1 RIP fan duct 17 12G6360 1 Fuser wall duct 18 12G6358 1 Fuser bottom duct 19 56P2290 1 Fuser left duct 20 56P2291 1 Redrive belt cover duct NS 12G6510 6 Cable tie 6 in pack NS 12G6511 2 Cable tie pad Parts catalog 7 5 5060 2XX Assembly 2 Cartridge mounting D o 9 D o o t e Oo 2x gt Ss c EET 2 8 82 8 amp amp 5 o 0 a ess O0 53 5 A OOJ E 3 S 5 LD MM Oo 19 a tEISS e zl D N coc x ESTA ao E N 7 6 Service Manual Assembly 3 Fuser assembly 5060 2XX Sek je Units Description 3 1 12G6302 1 Fuser assembly 220V 500W 1 12G6301 1 Fuser assembly 115V 500W 1 12G6495 1 Fuser assembly 100V 500W Japan Parts catalog 7 7 5060 2XX Assembly 3 1 Fuser web oiler 7 8 Service Manual Assembly 3 1 Fuser web oiler 5060 2XX see iU Units Description 3 1 1 12G6545 1 Web oiler asse
13. Assembly 23 Electronics cabling interconnections 1 Lif BOR Motor 5V Cover Switch 5V ITU Handle Switch 1 FE 24V Cover Switch pe 88 er zE ITU og Autoconnect a ei E ret Developer HVPS Board Output Bin Sensor USB Connection JT7 C752 System Board 2 Yellow of Drive Motor Assembly NM Sensor i MPF Sensor IN 9g JA n N 0 3 o o I d Prism Ug Sensor Fuser Cm Registration Drive S Motor Motor Assembly pg Auto comp I Motor Paper JE Oulow Sensor Lu oo Black Drive Motor Assembly ITU Drive Motor Assembly ono of Magenta Drive Network 4 Eu Assembly eel Cyan Drive Motor Assembly
14. Description 33 1 56P0340 1 Communications cable 2 56P0341 1 Power cord 3 56P0359 1 Harness cable assembly H2 system board to drop solenoid 4 56P0360 1 Harness cable assembly H3 system board to harness cable assembly H4 drop timing sensor punch motor homing sensor inverter timing sensor 5 56P0361 1 Harness cable assembly H4 harness cable H3 to punch timing sensor 6 56P0362 1 Harness cable assembly H5 system board to printer docking switch 7 56P0363 1 Harness cable assembly H6 system board to fan 8 56P0364 1 Harness cable assembly S1 stapler cable to stapler assembly 9 56P1280 1 Harness cable assembly stapler system board to cable S1 jogger fence homing sensor accumulator homing sensor jogger motor accumulator drive motor 10 56P0368 1 Harness cable assembly S5 system board to chad box full sensor 11 56P0369 1 Harness cable assembly E2 cable E5 to exit timing sensor 12 56P0370 1 Harness cable assembly E3 cable E5 to paper surface upper sensor paper surface lower sensor 13 56P0371 1 Harness cable assembly E5 system board to cable E2 E3 14 56P0372 1 Harness cable assembly E6 cable E8 to tray limit switches 15 56P0373 1 Harness cable assembly E7 cable E8 to output tray offset sensor 16 56P0374 1 Harness cable assembly E8 system board to E6 E7 17 56P0375 1 Harness cable assembly E9 cable E10 to output offset motor 18 56P0376 1 Harness cable assembly E10 system board to cable E9 19 56P0378 1 Harness cable assem
15. JogB Sensor Jog B Bun A Fr Bun A Tray Upper Limit Switch 2 Bun B K 5Vde _ Accumulator Jog Home Pos Sensor H CO F S t B Cable Gnd stem boar Ss s Homing Sensor ae y Whi Whi Bik Bundle Beit Home Pos Sensor 2 Gnd imi 2 Thru Frame Tray Upper Limit Connector L Cable 8 ids Output Switch 1 Chad Box Sensor Tray Gnd 1 kan Offset In Y Gable Tray Limit SW i Gnd Sensor 5Vde ga cawe 5 be Tay NGGEN da Gnd Ges 5Vdc OCH Tray Offset Posit Sensor q M rz 1 e Inline Connector EE Gnd qo gets Connector O Output Gable 7 Punch Meter MTR 5 Tray Number Thru Frame Te 6 Offset BN Sensor z Connector able Motor Cable S E SE B8 g 85 8 22 88 5 2 Si ke K gt 28 gt 2 gt 8 gt 8 Q5 23 SS ol 5693593593 Ba ABE Emer 3 d ol 2 a 2 daf dl Ch p Punch Motor 8 ES J E ad pm J2 E x Si E Box Full Invert il ay F a 18 E ox Fu nverter N es AVIS le 8 D Sensor Solenoid Inline Connector Cabe OI Inverter Jam Sensor 7 a Tray Near 1 Cable Full Sensor Cable 44 Hole in Frame Service Manual Front Door Switch Inverter Timing Y Sensor i Inline Connector Punch Timing Sensor Thru Frame Connector Drop Timing Sensor 5060 2XX Assembly 33 Finisher cables Set sake Units
16. cartridge motor Parts catalog 7 37 5060 2XX Assembly 24 Electronics cabling interconnections 2 D Black Transfer Cable ITU to Black Contact Black Band 0 Cyan Transfer Cable 2 ITU to Cyan Contact Cyan Band Yellow Transfer Cable ITU to Yellow Contact Yellow Band Magenta Transfer Cable ITU to Magenta Contact To J15 on System Board Magenta Band 2nd Transfer Cable 5 to 2nd Transfer Roll Gray Band Transfer HVPS 7 38 Service Manual 5060 2XX Assembly 24 Electronics cabling interconnections 2 Sen Units Description 24 1 56P1565 1 Cable assembly black terminal contact 2 56P1567 1 Cable assembly cyan terminal contact 3 56P1568 1 Cable assembly yellow terminal contact 4 56P1566 1 Cable assembly magenta terminal contact 5 56P0174 1 Cable assembly second transfer voltage 6 56P1502 1 Cable HVPS control transfer Parts catalog 7 39 5060 2XX Assembly 25 Electronics cabling interconnections 3 Developer HVPS E
17. 25 11 56P0383 1 Solenoid inverter 12 56P0347 3 Inverter jam tray near full output tray offset sensor EE SX1235A P2 13 56P0342 4 Caster 14 56P0338 1 Low voltage power supply 15 56P0333 2 Tray elevation belt 60S6M1420 16 56P0323 1 Output tray offset motor and gear assembly 17 56P0386 1 Fan assembly DC motor 18 56P0322 1 Tray paper 19 56P0326 1 Flag paper full 20 56P0331 1 Exit foam Roller drive belt 40S3M80 21 56P0334 1 Tray elevation drive belt 170P2M4 22 56P0335 1 Exit roller drive belt 40S2M264 23 56P0336 1 Output tray offset drive belt 40S2M134 24 56P0337 1 Punch belt 40S2M176 25 56P0578 1 Tray wall cover 26 56P0327 1 Paper feed belt 40S3M888 27 56P0343 1 Punch timing sensor OJ 541 A5 28 56P0350 2 Paper surface sensor EE SX460 P1 CHN 29 56P0352 1 Printer docking switch SS 5FL 3T 10E 30 56P0388 1 Tray limit switches includes two 31 56P0346 1 Exit timing sensor EE SPY415 32 56P0328 1 Inverter transfer belt 40S3M198 NS 56P0340 1 Communications cable NS 56P0341 1 Power cord NS 56P0354 1 Bracket finisher alignment NS 56P0356 1 Pack magnet strong and weak and door latch Parts catalog 7 65 5060 2XX Assembly 32 2 Finisher 7 66 Service Manual Assembly 32 2 Finisher 5060 2XX Sete dan Units Description 32 2 1 56P0355 1 Guide vertical p
18. 2G6530 9 12G6393 1 Right front cover 10 12 Screw PP 12G6309 11 56P1531 1 Lower right door assembly 12 12G6405 1 Front right light shield cover 13 56P2216 4 Shield door spring 14 7 Screw PP 56P2220 15 12G6376 4 Spring rear hold down 16 12G6347 4 Bellcrank front hold down 17 56P2246 1 Detent spring 18 56P2218 1 Detent front access door 19 56P2219 1 Housing front access door 20 56P2217 1 Handle front access door 21 56P1511 1 Front cover assembly 22 12G6394 1 Front lower right cover 23 12G6411 1 Front right handle cover assembly 24 12G6391 1 Paper path access door 25 12G6403 1 Spring paper path access door 26 12G6388 1 Front lower left cover 27 12G6412 1 Front left handle cover assembly 28 12G6404 1 Left front light shield cover 29 56P1277 1 Paper tray guide 30 12G6402 1 Operator panel bezel with overlays 221 222 only 30 56P2506 1 Operator panel bezel with overlays 234 only 31 12G6344 1 Operator panel assembly low voltage Japan only 31 12G6345 1 Operator panel assembly 32 2 Screw PP 12G6532 33 12G6399 1 Front upper pivot cover 34 12G6397 1 Front access door support 35 56P2489 1 Label top paper jam 221 222 only 35 56P2505 1 Label top paper jam 234 only Parts catalog 7 3 5060 2XX Assembly 1 1 Covers 7 4 Service Manual Assembly 1 1 Covers 5060 2XX Sete MG Units Description 1 1 1 12G6408 1 Left upper cover assembly 2 21 Screw PP
19. XX due Geier Units Description 30 1 56P0480 1 Back cover 2 99A2540 5 Redrive bearing 3 56P0447 1 Duplex entry shaft assembly 4 20 Screw PP 12G6533 5 56P0434 1 Right side front tray guide 6 56P0483 1 Deflector actuator assembly 7 56P2038 1 Deflector follower assembly 8 56P0432 1 Duplex front jam tray assembly 9 56P0457 1 Duplex support bracket 10 56P0455 1 Sensor mount plate 11 56P0442 1 Duplex exit sensor 12 56P0435 1 Duplex shaft mount 13 56P0479 1 Front decurl assembly 14 56P0444 1 F R backup shaft assembly 15 56P0476 3 5 mm bushing 16 56P0473 1 Brake pad 17 56P0439 1 Duplex paper guide 18 56P0454 1 Wall support 19 56P0475 1 Brake spring 20 56P0472 1 Pass thru shaft assembly 21 56P0441 1 Duplex shaft assembly 22 56P0468 1 Pass thru spring 23 56P0470 1 Aligner arm spring 24 56P0466 1 Spur drive gear 25 56P0467 2 26T duplex gear 26 99A0267 Retainer PP 99A0267 27 56P0471 1 Bellcrank assembly 28 56P0474 1 Decurl BAC assembly 29 56P0445 1 407 shaft drive F R gear 30 56P0449 1 Support decurl guide NS 56P0482 1 Pulley washer Parts catalog 7 55 5060 2XX Duplex option Assembly 30 1 7 56 Service Manual Assembly 30 1 Duplex option 5060 2XX Sed da Units Description 30 1 1 56P0456 1 Duplex support plate 2 56P0462 1 Autoconnect cable assembly 3 56P0463 1 DC forward reverse motor assembly 4 56P0464 1 DC duplex feed motor 5 1 Screw PP 12G6309 6 12G6510 6 Cable tie 6
20. al Assembly 27 Output expander 5060 2XX n er Units Description 27 1 99A0107 1 Deflector upper redrive also order 99A0104 2 99A0104 1 Spring upper diverter 3 99A0369 1 Shaft assembly exit also order PP 99A0572 4 99A0052 1 Shaft assembly lower exit also order PP 99A0572 5 56P0407 1 Shield output option card 6 99A0915 1 Board output expander DC motor 7 9 Screw PP 56P0167 8 56P0409 1 Cover front control board 9 99A1817 1 Tray output expander 10 99A1688 1 Diverter arm 11 99A1689 1 Spring clutch assembly 12 99A0482 1 Spring output tray 13 99A0481 1 Latch output tray 14 2 Shaft bearing PP 99A0572 15 99A1784 2 Bracket attach 16 99A0415 2 Spring swing arm 17 56P0408 1 Output expander assembly mechanical linkage 18 56P0402 1 Cover rear support 19 56P0401 1 Rear cover 20 99A0409 1 Level sensor bracket 21 99A1580 1 Flag output paper level 22 99A0414 1 Sensor dual bin full Parts catalog 7 43 5060 2XX Assembly 27 1 Output expander 7 44 Service Manual Assembly 27 1 Output expander 5060 2XX Sett dur Units Description 27 1 1 56P0405 1 Door assembly right jam access 2 99A0368 1 Shaft assembly lower also order PP 99A0572 3 99A0363 3 Pulley drive 4 56P0410 2 Bracket attach 5 11 Screw PP 56P0167 6 56P0400 1 Cover front 7 99A0361 1 Belt 160 gear 8 99A0362 1 Arm assembly belt idler 9 99A0364 1 Spring belt ten
21. aper 2 56P0385 1 Solenoid drop assembly 3 56P0347 1 Jogger fence homing sensor EE SX1235A P2 4 56P0384 1 Accumulator belt hook 5 56P2294 1 Accumulator drive belt B30S2M334 6 56P0319 1 Accumulator w o stapler 7 56P0348 1 Drop timing sensor OS 535223 602 8 56P0349 1 Accumulator homing sensor OS 311D A5 9 56P0316 1 Staple assembly 10 56P0358 2 Accumulator slides 11 56P0317 1 Staple cartridge 12 56P0346 1 Chad box full sensor EE SPY415 13 56P0344 1 Inverter timing sensor 0J511K A5 14 56P0330 1 Paper feed input belt 40S3M279 15 56P0351 1 Cover open switch 16 56P2295 1 Jogger fence belt B40S2M460 NS 56P0382 1 Harness cable assembly D5 low voltage power supply to low voltage power relay board Parts catalog 7 67 Assembly 33 Finisher cables Tray Sensors Main Fan Inline Connector WPS Relay Board 5Vde Whi 5060 2XX NL Bik ZF Top of Printer
22. asm left w clutch asm 29 99A1786 1 Gear drive 30 99A1719 1 Cable asm upper autoconnect 31 12 Screw board mounting PP 99A0263 32 56P0413 1 Cover left side Parts catalog 7 47 5060 2XX Assembly 28 1 5 Bin mailbox V hb r e x d DDD ODD CMD OMD G 7 48 Service Manual Assembly 28 1 5 Bin mailbox 5060 2XX m ME Units Description 28 11 99A1741 4 Spring diverter 2 99A1727 1 Frame asm right side 3 12 Screw board mounting PP 12G6309 4 99A1728 4 Cam diverter actuator 5 99A1731 4 Spring diverter actuator 6 99A1729 4 Latch diverter actuator 7 99A1730 4 Arbor diverter actuator 8 99A1789 4 C clip 9 56P0418 1 Bracket attach front 10 99A1732 4 Solenoid diverter 11 99A1738 5 Deflector paper exit w brush 12 99A1722 4 Deflector paper 13 99A1787 4 Deflector 14 99A1721 1 Deflector paper top bin NS 56P0421 1 Spring static ground NS 99A0462 1 Grease packet IBM 23 NS 99A1715 1 Roller asm rear access door NS 99A1717 1 Gear drive NS 99A1788 1 Retainer R ring NS 99A0450 10 Retainer NS 56P0550 1 Cable tray media level sensor Parts catalog 7 49 5060 2XX Assembly 29 500 Sheet tray option Ta EN AN P 0 AA f 1 7 50 Service Manual Assembly 29 500 Sheet tray option 5060 2XX an es Units
23. bly R1 system board to inverter solenoid inverter jam sensor 20 56P0379 1 Harness cable assembly D1 system board to front door switch 21 56P0380 1 Harness cable assembly D2 system board to low voltage power supply 22 56P0381 1 Harness cable assembly D3 low voltage power supply relay board to AC input output 23 56P0382 1 Harness cable assembly D5 low voltage power supply to low voltage power supply relay board Parts catalog 7 69 5060 2XX Assembly 34 Envelope option 7 70 Service Manual 5060 2XX Assembly 34 Envelope option Asm Part F index rniumber Units Description 34 1 56P1569 1 Envelope option complete 2 56P2237 1 Envelope tray assembly Parts catalog 7 71 5060 2XX Assembly 35 Options 1 2 3 A INA amp Adapter Options 10 100Tx Ethernet Token Ring 1284 B Parallel RS232C Serial
24. esent lever NS 56P0543 9 Cable clamp NS 56P0564 1 Kit stabilizer with mounting screws Parts catalog 7 61 5060 2XX Assembly 32 Finisher 7 62 Service Manual Assembly 32 Finisher 5060 2XX Sete AR Units Description 32 1 56P0321 1 Top cover tall finisher 1 56P1287 1 Scanner plate short finisher 2 56P0569 1 Rear cover tall finisher 2 56P1285 1 Rear cover short finisher 3 56P0573 1 Upper right side cover tall finisher 3 56P1286 1 Upper right side cover short finisher 4 56P0574 1 Lower tray cover 5 56P0576 1 Bottom kick cover 6 56P0575 1 Front rear lower cover 7 56P0387 1 Bar tip unit 8 56P0577 1 Lower right side cover 9 56P0320 1 Cover front door 10 56P0566 1 Finisher install kit 11 56P1290 1 Cover wire Parts catalog 7 63 5060 2XX Assembly 32 1 Finisher 7 64 Service Manual 5060 2XX Assembly 32 1 Finisher Set Units Description 32 1 1 56P0324 1 Motor assembly elevator tray 2 56P0357 1 Actuation assembly 3 56P1471 1 HCOF control board assembly 4 56P0325 1 Motor assembly paper feed 5 56P0332 1 Accumulator paper feed belt 40S3M900 6 56P2294 1 Accumulator drive belt B30S2M334 7 56P0315 1 Punch assembly 8 56P0345 1 Punch motor homing sensor GP1A73A 9 56P0318 1 Box chad 10 56P0329 1 Inverter D drive belt 40S3M2
25. in pack 7 56P0459 1 Back support 8 56P0430 1 Duplex card assembly 9 56P2484 1 Belt transfer 10 56P0433 1 Right jam clearance tray assembly 11 56P0458 1 Chassis ground spring 12 99A1789 1 Retainer C clip 13 56P0478 2 Aligner spring 14 99A0323 2 Paper guide assembly 15 56P0465 2 Drive alignment shaft assembly 16 56P0477 1 Reduction gear shaft 17 56P0451 3 Backup spring assembly 18 99A1717 2 32 ppm drive gear 19 56P0452 3 Backup spring assembly 20 56P0436 1 Upper rib assembly 21 56P0437 1 Duplex input sensor 22 Screw PP 12G6543 23 Screw long PP 12G6530 Parts catalog 7 57 5060 2XX Assembly 31 High capacity input tray HCIT SS ST n GG p 1 RR sk N 7 58 Service Manual Assembly 31 HCIT 5060 2XX Sek Ta Units Description 31 1 56P0561 1 Paper size sensor box assembly 2 56P0519 1 Flag paper size R 3 56P0520 1 Flag paper size F 4 56P0518 1 Flag paper size C 5 56P0522 3 Spring paper size flag 6 56P0516 10 Sensor photo interrupter 7 56P0511 1 Paper size sensors cable 8 56P0494 1 System control board 9 Screws PP 1206533 10 56P0495 1 LVPS 11 56P0513 1 Elevator motor assembly 12 56P0497 1 AC power outlet 13 56P0498 1 AC power inlet 14 56P0490 1 Jumper AC power cord 15 56P0524 1 Paper tray guide 16 56P0547 1 Elevator lift belt 17 56P0549 1 Elevator lift 18 56P0563 3 Ring 7 elevator lift gear elevator lif
26. iption 22 1 1 56P1517 1 System board outer shield 2 56P1547 5 Cable clip 3 56P1518 1 System board shield assembly with clips 4 56P1545 1 Cable ground 5 56P 1564 1 System board shield support with clips 6 21 Screw PP 12G6531 7 56P2503 1 System board network 222 234 only 7 56P2502 1 System board non network 221 only 8 12G6335 2 Stand off 9 56P2297 1 Card assembly bar code 10 56P9910 1 SDRAM DIMM 128MB 10 12G6509 1 SDRAM DIMM 64MB 11 99A1611 1 Ethernet blank shield use with non network system boards 12 56P2236 1 Shield parallel port 13 56P1543 1 INA blank flat shield use when options are not installed Parts catalog 7 33 5060 2XX Assembly 22 2 Electronics ed ne Units Description 22 21 12G6327 1 Transfer HVPS board 2 2 Screw PP 12G6309 TFR HVPS board to frame 3 1 Screw PP 12G6530 TFR HVPS board to frame 4 12G6541 3 Standoff high voltage power supply developer board 5 8 Screw PP 12G6540 6 56P2469 1 Developer HVPS board 7 34 Service Manual 5060 2XX Electronics Assembly 22 3 D E c 2 g E LO o c Rei E 3 S g E 5 gt z 6 88 8982 5 D ce 5 2 SS Bee e og o Is SES KS a mmg Q OEE Bet E z A gt zu o MC LC o mm Ire e arr oi 2 D oo OON nm ol SE 10 O WMD 10 alr Or Orr e EI OR OG a BSO NON as ror 10 LX ESOS wO cr e LEJN Parts catalog 7 35 5060 2XX
27. ly Back restraint latch Back restraint Tray bias bellcrank assembly Screw PP 12G6533 Tray bias spring 12G6568 12G6421 12G6420 10 56P1504 11 12G6417 3 4 5 6 12G6426 7 Reflector label 8 Wear strip 9 Tray wear clip Active restraint pad N P Side restraint 7 20 Service Manual Assembly 14 Autocompensator assembly 5060 2XX so dk Units Description 14 1 1206471 1 Tray interlock bellcrank 2 1206558 1 Pick arm lift bellcrank 3 56P1526 1 Pick assembly 500 tray 4 12G6557 1 Bellcrank lift spring 5 12G6476 1 Paper level sensing assembly 6 12G6472 1 Tray interlock bracket 7 12G6461 1 Sensor paper out low 8 1 Screw pick roll mounting PP 12G6533 9 99A0070 2 Pick rolls 2 per pack 10 56P1542 Cable pick motor extension and paper level sensing Parts catalog 7 21 5060 2XX Assembly 15 ITU assembly Asm Part index number Units Description 15 1 56P1513 1 ITU light shield assembly 2 56P1540 1 Printhead interlock cable assembly 3 56P1537 1 ITU assembly 7 22 Service Manual Assembly 16 ITU drive assembly 5060 2XX dii jm Units Description 16 1 56P1560 1 ITU drive motor assembly 2 12G6385 1 58 gear 3 56P0568 1 ITU motor drive 4 4 Screw PP 12G6309 ITU drive motor to ITU drive assembly 5 3 Screw PP 12G6309 ITU drive assembly lower frame Pa
28. mbly 2 12G6515 1 Fuser assembly web oiler 220V 500W 2 12G6514 1 Fuser assembly web oiler 115V 500W 2 12G6502 1 Fuser assembly web oiler 100V 500W Japan 3 56P1558 1 Web oiler driver board assembly 4 12G6543 1 Web oiler index drive assembly Parts catalog 7 9 5060 2XX Assembly 4 Fuser drive Asm Part index number Units Description 4 1 4 Screws PP 12G6309 2 56P1553 1 Fuser drive assembly 56P 1563 1 Card assembly fuser drive 3 Screws card assembly mounting PP 12G6531 7 10 Service Manual Assembly 5 Vacuum transport belt VTB assembly 5060 2XX Aam Pan Units Description index number 5 1 1206491 1 Jam access spring 2 12G6489 1 Vacuum transport belt assembly Parts catalog 7 11 5060 2XX Assembly 6 Transfer Asm Part re index number Units Description 6 1 1206303 1 Second transfer roll 2 1206488 1 Transfer plate assembly 7 12 Service Manual 5060 2XX Printheads Assembly 7 Printhead assembly do not replace more than one printhead at a time Card assembly printhead diagnostic aid st e c be QD 19 Ses D an S Ba ao Sa o TE 2 a 9 2 D c o a nar U 2 ak 2 LO N o Ke Q o Oo e 72 Nr e El E D n D 5 53 9 Oo oO ae D 10 LO 1 x ESI amy wo EE Parts catalog 7 13 5060 2XX
29. rinter NS 7370563 1 Kit relocation package assembly output expander NS 7370564 1 Kit relocation package assembly 5 bin mailbox NS 7370565 1 Kit relocation package assembly 500 drawer NS 7370566 1 Kit relocation package assembly duplex NS 7370595 1 Kit relocation package assembly finisher 7 74 Service Manual
30. rts catalog 7 23 5060 2XX ITU loading Assembly 17 7 24 Service Manual Assembly 17 ITU loading 5060 2XX Asm index Part number Units Description 17 1 2 3 4 5 10 11 12 13 14 15 16 56P1568 12G6442 12G6353 56P1495 56P 1496 56P 1497 56P1498 56P1565 56P 1566 56P 1567 56P0594 56P0595 56P0560 12G6443 ch of Aa a NN Loon Yellow terminal contact assembly Terminal contact spring Screw PP 12G6533 Cartridge support roller Parts packet ITU loading yellow including Yellow BOR spring Rear block guide Rear transfer bellcrank Front V block guide Front transfer bellcrank High voltage contact spring Parts packet ITU loading cyan including Cyan BOR spring Rear V block guide Rear transfer bellcrank Front V block guide Front transfer bellcrank High voltage contact spring Parts packet ITU loading magenta including Magenta BOR spring Rear V block guide Rear transfer bellcrank Front V block guide Front transfer bellcrank High voltage contact spring Parts packet ITU loading black including Black BOR spring Rear block guide Rear transfer bellcrank Front V block guide Front transfer bellcrank High voltage contact spring Black terminal contact assembly Magenta terminal contact assembly Cyan terminal contact assembly Cam BOR front
31. sioner 10 99A0482 1 Spring output tray 11 99A0481 1 Latch output tray 12 99A0912 1 Frame assembly 13 99A0351 1 Sensor output expander pass thru 14 6 Shaft bearing PP 99A0572 15 99A0913 1 Shaft assembly middle 40T also order PP 99A0572 NS 99A1744 1 Kit multi bin stacker Parts catalog 7 45 5060 2XX Assembly 28 5 Bin mailbox 7 46 Service Manual Assembly 28 5 Bin mailbox 5060 2XX Set Units Description 28 1 12G6409 1 Cover redrive cap 2 99A1710 1 Cover wire 3 56P0416 1 Cover top bin 4 56P0423 1 Latch rear access door 5 99A0104 1 Spring upper diverter 6 56P0414 1 Door front 7 56P0422 1 Latch access door front 8 56P0415 1 Cover right 9 99A1723 4 Shaft asm drive 10 99A1724 1 Shaft asm drive with gear 11 56P0411 1 Cover right side 12 99A1725 1 Packet drive shaft bushing 13 99A1742 2 Sensor 5 bin mailbox pass thru 14 99A1712 5 Tray paper cap 15 56P0420 1 Bracket asm bail attach 16 99A1743 1 Kit 5 bin mailbox asm 17 1 Bail order 99A1743 5 bin mailbox asm kit 18 99A1713 5 Support paper tray 19 99A1687 5 Stop asm paper tray 20 99A1735 4 Flag bin full 21 56P0412 1 Rear structural cover 22 99A1736 5 Cable dual sensor 23 99A1737 5 Sensor dual bin level 24 99A1718 1 Cable asm lower autoconnect 25 99A1716 1 Drive asm main DC drive 26 56P0417 1 Flag bin full 27 99A1740 1 Board asm 5 bin mailbox system 28 99A1726 1 Frame
32. t 19 56P0548 1 Elevator lift gear 20 56P0523 2 Paper tray arms 21 56P0525 1 Feed unit complete assembly 22 56P0527 2 Bushing 23 56P0533 1 Spring feed unit front 24 56P0534 1 Spring feed unit rear 25 56P0562 1 Feed cover 26 56P0542 2 Separation torque roller 27 56P0529 2 Feed cam 28 E clips PP 56P0531 29 56P0528 2 Feed roller 30 56P0530 2 Spring feed unit 31 56P0532 1 Bushing 060 32 56P0544 2 Emitter timing wheel 33 56P0535 3 Clip plastic 5W 34 56P0526 2 Sensors special optical 35 56P0536 1 Level sensor flag 36 56P0540 1 Spring extension 37 56P0539 1 Near empty sensor flag Parts catalog 7 59 5060 2XX Assembly 31 1 High capacity input tray HCIT 7 60 Service Manual Assembly 31 1 HCIT 5060 2XX Set e Units Description 31 1 1 56P0505 1 Rear cover 2 56P0503 1 Right side cover 3 56P0491 2 Caster movable 4 16 Screws PP 12G6533 5 56P0493 4 F adjuster 6 56P0500 1 Front cover 7 56P0501 1 Cover main CA 8 56P0492 2 Caster fixed 9 56P0504 1 Left side cover 10 56P0508 1 Upper left side jam cover 11 56P0507 1 Locating pin options front right 12 56P0506 1 Locating pin options rear left 13 56P0514 1 Options autoconnect cable assembly 14 56P0517 1 Options cable mounting plate NS 56P0509 1 Cable feed unit special sensors NS 56P0510 1 Cable feed unit sensors NS 56P0512 1 Cable elevator motor NS 56P0515 1 Magnetic latch NS 56P0541 1 Tray pr
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